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DL05/06 PLCs

1. and the DLO6 Please refer to the table and uses a 6 pin modular connector and offers diagrams on this page This port can be used RS 232 communications only The DLO6 Indicator Status Meaning to connect to an HPP DirectSOFT an oper PLC uses a 15 pin HD sub connector and ON Power good ator interface or other external device offers RS 232 RS 422 or RS 485 PWR a OFF Power failure Features include communications Please reter to the table 9600 baud and diagrams on this page for more infor RUN ON CPU is in Run Mode 8 data bits mation This port can be used to connect OFF CPU is in Stop or Program Mode i l ace or other external device Features o CPU 1 start bit 1 stop bit to ene OFF CPU self diagnostics good e Station address of 1 pe nee 300 600 1200 2400 4800 9600 default ON Data is being transmitted by the e Asynchronous half duplex DTE 19 200 38 400 baud CPU Port 1 Protocols supported as slave 8 data bits OFF Hey bein transmitted by e CPU Por e K sequence DirectNET Modbus RTU Odd default even or no parity 2 l z l ON Data is being received by the DLO5 amp DLOG Port 1 Pin Descriptions e 1 start bit 1 stop bit CPU Port 1 Power connection GND e Station address No data is being received by the Ove oan Sau Data is being transm
2. Airflow 0 39 10mm 8 31 0 39 10mm F 4 1 2 holes 0 150 dia f Jo 0 20 clearance for 6 screw 5mm INPUT OUTPUT XO X1 X2 X3 X4 X5 X6 X7 Yo Y1 Y2 Y3 Y4 Y5 VINON VONN Direct 5 LOGIC 40V X0 X7 Input YO YS Output 50 60 Hz OS EEE Cras ee eee eT INPUT OUTPUT XO X1 X2 X3 X4 X5 X6 X7 Yo Yi Y2 Y3 Y4 Y5 VINOD Peewee Direct 5 LOGIC 240V XO X7 Input 50 60 Hz x6 C2 Y1 Y3 Y5 Ceaser eee e e ATE Direct LOGIC 5 00 127mm 4 61 117mm TERM PORT2 RUN STOP ins A Airflow Mounting orientation DIN Rail 2 56 65mm 68mm DIN Rail 2 68 68mm 2 56 65mm gt r T i Field I O Software C more amp other HMI AC Drives AC Motors Power Transmiss Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temp Sensors Pushbuttons Lights Process Relays Timers Comm Terminal Blocks amp Wiring Power Circuit Protection Enclosures Tools Pneumatics Appendix Part Inde
3. AC Power Supply i Q Specifications Voltage Range 95 240VAC 30VA Number of Input Pts 20 sink source Number of Commons 5 isolated Input Voltage Range 12 24VDC Ko X3 1 8K 12 Input Impedance TPUT Sinking Output oo 100 me YP OOS OOOO GOOG OPS _ 00 96001 On Current S5mA 10VDC INPUT Pe J 00 Oo 0 OO ae He Voltage Level pecifications OFF Current Voltage Level pe Ae Response Time X0 X3 X4 X23 OFF to ON Response lt 100us lt 8ms ON to OFF Response lt t00us j lt 8ms DRBGRHOGGOGGGGOGSSE umber of Gutput Froints sinking Number of Commons 4 isolated BENN g ULE Output Voltage Range 6 21VDC sllelel glelelel Glelelel glelalal glelelel Peak Voltage 50VDC Input point wiring Max Frequency Y0 Y1 7kHz ON Voltage Drop 0 3VDC 1A 7 v4 Equivalent input circuit Equivalent input circuit Maximum Current aa Notre High speed inputs X0 X3 Standard inputs X4 X23 Maximum Leakage Current 154A 30VDC ee eee YOY DC at hee Maximum Inrush Current 2A tor 100ms E mf Isolator Optical Specifications OFF to ON Response lt 10ys To LED p ON to OFF Response i VAH ll 1 External DC Power 20 28VDC E AEE _ 150mA max YO Y1 PS Required 280 mA a YO Yt 7 ee Equivalent output circuit i Status Indicators Logic side Pulse output Y0 Y1 ein None external Pe L L L L Fuses eee y Internal module circ
4. Power Input Pul t Wirin Temp V ulse Outpu 9 Sensors Input Optical Isol cat Pushbuttons Lights To LED ee a Equivalent Pulse Output Circuit ag Process Common ili Sinking Output 7 7 ere re eee Relays Internal module circuitry bd Timers Optical Comm Isolator Equivalent Circuit High Speed Inputs Taia NPN Current Sinking Field Device Blocks amp Wiring oe 12 24VDC l V s ja Optical Power Isolator E E Circuit i T Protection Equivalent Pulse Output Circuit Sourcing Output easicguree 00 06DD2 only ee a ee aaa Co ae Tools eana k l l BADE Pneumatics Equivalent Circuit High Speed Inputs r Recon PNP Current Sourcing Field Device SX To LED p 2 Part Index Optical Isolator _ Isolator L _ 5 24VDC www automationdirect com dl OSand06 PLC Products e53 95 e3 96 Timed Interrupt Feature Time based interrupts There is also a timed interrupt feature available in the DLO5 and DLO6 PLCs This cyclical interrupt allows you to program a time based interrupt that occurs on a scheduled basis This teature is available in all units regardless of input type The CPU s timed interrupt operates in a similar manner to the external interrupt input but instead of the interrupt subrou tine being triggered by an external event tied to XO it is triggered by a cyclical interval of time This interval can be programmed fr
5. 0 5VDC or These outputs must be derated to 0 6A for EN61131 2 compliance F0 04DAH 1 N A Discrete 1 0 Option Moduless Outputs 1 0 Type Number Commons Inputs 1 0 Type Number Commons F0 08DAH 1 N A Part Number Sink or Source Sink or source Voltage Ranges Voltage Current Ratings F0 04DAH 2 N A D0 07CDR DC 4 1 Sink or source 12 24VDC Relay 3 1 N A 6 27VDC 1A 6 240VAC 1A DO0 08CDD1 DC 4 2 Sink or source 12 24VDC DC 4 2 Sink 6 27VDC 0 3A F0 08DAH 2 N A D0 08TR N A N A N A Relay 8 2 N A 6 27VDC 1A 6 240VAC 1A F0 4AD2DA 1 0 20mA or 4 20mA DO 10ND3 DC 10 2 Sink or source 12 24VDC N A N A N A F0 2AD2DA 2 0 5VDC or 0 10VDC DO 10ND3F DC 10 2 Sink or source 12 24VDC N A N A N A DO 10TD1 N A N A N A DC 10 2 Sink 6 27VDC 0 3A F0 4AD2DA 2 0 5VDC or 0 10VDC DO 10TD2 N A N A N A DC 10 2 Source 12 24VDC 0 3A F0 04RTD RTD D0 16ND3 DC 16 4 Sink or source 20 28VDC N A N A N A DO 16TD1 N A N A N A DC 16 2 Sink 6 27VDC 0 1A DO 16TD2 N A N A N A DC 16 2 Source 12 24VDC 0 1A F0 04TRS N A N A N A Relay 4 4 N A 5 30VDC 3A 5 125VAC 3A F0 08NA 1 AC 8 2 N A 80 132VAC 90 150VDC N
6. DC Input Specifications Number of Input Pts 20 sink source Number of Commons 5 isolated Input Voltage Range 12 24VDC Input Impedance fos X3 a a 24VDC A 8K 12 24VDC On Current Voltage Level omA gt 10VDC OFF Current Voltage Level 0 5mA lt 2VDC Response Time X0 X3 X4 X23 OFF to ON Response 2 8mS uP Typ 4mS ON to OFF Response 2 8mS toe Typ 4mS Fuses None e5 48 DC Output Specifications Number of Output Points 16 Sourcing Number of Commons 4 isolated Output Voltage Range 10 8 26 4VDC Peak Voltage 30VDC Max Frequency YO Y1 10kHz ON Voltage Drop 0 5VDC 1A Y2 Y17 Maximum Current 0 5A point von Y2 Y1 Maximum Leakage Current 15u 30VDC Maximum Inrush Current 2A for 100ms OFF to ON Response ne ON to OFF Response 9 Y0 ne G ons Y2 Y17 External DC Power Required N A Status Indicators Logic side Fuses None external recommended When YO Y1 are not used for pulse outputs maximum current output is 1 0A PLC Products 5 6 00000 Direct LOGIC co x1 x3 f x4 xe c2 x1 x13 x14 10 11 12 13 14 15 16 17 20 21 22 23 0900000000 X16 X21 X23 HR n n wy Sy Mite te Ne aa DC Supply Equivalent input circuit High speed inputs X0 X3
7. Gain Error 0 4 of range Linearity Error end to end 4 unt 0 025 f full scal d of full scale max 1 counts 0 075 of full scale max Input Stability rea Linearity Error end to end Gain Error 6 counts max Output Stability 2 counts Offset Error 2 counts max Load Impedance 2KO minimum Load Capacitance 0 01uF max 0 3 at 25 C Max Inaccuracy an at 0 to 60 C 32 to 140 F Accuracy vs Temperature 100 ppm C typical Terminal Type Included Removable FO IOCON Accurracy vs Temperature 50 ppm C typical See page 2 68 for part numbers of ZIPLink lt cables and connection API modules compatible One count in the specification table is equal to one CME SSES with this 1 O module least significant bit of the analog data value 1 in 4096 See NOTE 1 CH1 2 wire Transmitter Z TW CH2 Z 2 wire i Z W Internal Module Wiring Transmitter CH3 AS Z 4 wire Transmitter VW Voltage Transmitter W ji yams Bojeuy Ato D Converter Ch1 D to A Converter Voltage Source Al oO ot oO o_o j VIN O 2k ohms BAe Ch 2 DtoA esistance v z Voltage mA Converter x a 5 gt 2k ohms minimum Resistance OUT NOTE 1 Shields should be grounded at the signal source Transmitter ee ee NOTE 2 Connect all external power supply commons Po
8. 1 800 633 0405 matiin Direct Aur DLO5 06 Data Communications Module DirectNET network DirectNET network RS 232 connection to in terface DCM port 1 O01 panel Note A PC running DirectSOFT or KEPDirect for PLCs etc can serve as a network master The DCM can be used as a network inter face for applications requiring data to be shared between PLCs or between PLCs and an intelligent device such as a host PC DirectNET allows you to upload or download virtually any type of system data including Timer Counter data O infor mation and V memory information from any DirectLOGIC or compatible PLC Port 2 on the DCM allows the DLO5 06 to function as a DirectNET network master or at slave using RS 422 communications P l sa ae DO DCM port 2 as DirectNET master RS 422 multi drop network RS 232 can be used for single slave D2 DCM slave networks Use RX and WX instructions in RS 422 only your RLL program to initiate communica tions DLO6 port 2 slave ars DO DCM port 2 slave Sensors Modbus RTU Modbus RTU networks E interface i Temp PC as Modbus master Se Sanco The DCM can be used as a master or slave station interface to connect your DLO5 06 system to a Modbus network using the Modbus RTU protocol Pushbuttons Lights Pot 2 on the DCM allows RS 422 or the DLO5 06 to function as a Modbus RTU RS 485 Relays network master or slave using as mu
9. Minimum Load Current 10mA 5V Maximum Leakage Current N A RELAY 125V 3A 50 60Hz 30V 3A OUT 5 30VDC 5 125VAC 5 30VDC 5 125VAC 5 30VDC 5 125VAC ON Voltage Drop N A N Maximum Inrush Current 5A Off to On Response lt 5mS typical On to Off Response lt 5mS typical Status Indicators None Toa fuer Commons 4 isolated T 4 IEC 3 15A replaceable Miena a a oe D2 FUSE 1 i Terminal Type Included Removable DO ACC 4 ee Base Power Required 5V 250mA Max all points ON Pushbuttons Using the ZIPLink wiring system will derate this module to 2 Amps per point Loi z Process FO O4TRS Typical Relay Life at 30 Operations per Minute Relays Load Type Rated Voltage Rated Current Number of Timers Operations Resistive 120VAC 3A 120 000 coli Resistive 120VAC 1A 550 000 Terminal Blocks amp Resistive 24VDC 1A gt 2M Wiring Inductive SC E5 p Motor Starter 24VDC 0 2A gt 2M see Note ower Inductive SC E5 0 1A operating Circuit Motor Starter 1 7A fault a Protection Note Transient suppression must be installed with inductive loads Enclosures z z z z Tool CPU Firmware Required DirectSOFT Required ii DL05 Version 4 70 or later Version 3 0c or later Pneumatics DL06 Version 1 50 or later Version 4 0 Build 16 or later eee al Part Index See page 2 68 for part numbers of ZIPLink ca
10. Typical User Wiring Voltage Output z Ch 1 CH1 Voltage Output o Ch 2 F Voltage Output I Ch 3 EN Voltage Output i Ch 4 Voltage Output 4 Ch 5 Voltage Output rl Ch 6 Voltage Output a Ch 7 Voltage Output cd Ch 8 SHIELD CONNECTED TO SIGNAL SOURCE COMMON 1 OF 8 SHOWN 4ypc Power Supply COM 24VDC OVDC CPU Firmware Required Version 5 20 or later DLOS voltage sink source voltage sink source voltage sink source voltage sink source voltage sink source voltage sink source voltage sink source voltage sink source isolated analog circuit common a cc whee ee a ee i a il el Internal Module Circuitry ISOLATED ANALOG CIRCUIT POWER DirectSOFT Required DirectSOFT32 Version 3 0c or later DLO6 Version 2 30 or later Ic 1 CONNECTIONSYSTEMS See page 2 68 for part numbers of ZIPLink cables and connection modules compatible with this I O module 1 800 633 0405 DirectSOFT32 Version 4 0 Build 16 or later DLO5 06 Option Modules FO 2AD2DA 2 lt gt 2 channel analog voltage input and 2 channel analog voltage output module FO 2AD2DA 2 Input Specifications FO 2AD2DA 2 Output Specifications 2 single ended 2 Single ended Number of Channels one common Number of Channels one common 0 to 5VDC or 0 to5VDC or
11. gt 5 v e Q io Z y Ato D Converter PLC Products e3 81 Sensors Pressure Sensors Temp Sensors Pushbuttons Lights Enclosures Tools Pneumatics Appendix Part Index DLO5 06 I O Option Modules FO 04AD 2 lt gt 4 channel analog voltage input module FO 04AD 2 Input Specifications DL Number of Channels 4 single ended CPU Firmware Required DirectSOFT32 Required 05 Version 4 60 or later Version 3 0c or later one common 0 to 5VDC or 0 to 10VDC jumper selectable 12 bit 1 in 4096 10 0mS to 95 of full step change DL Input Range Resolution Step Response 1 2 count max 80db 3dB at 300Hz 12dB per octave Crosstalk Active Low pass Filtering Input Impedance gt 20KO Absolute Max Ratings 15V 2 count 0 025 Linearity Error end to end Sify scale max Input Stability 1 count Gain Error Offset Error Terminal Type Included 6 counts max counts max Removable FO IOCON 0 3 at 25 C a 0 6 at 0 to 60 C 32 to 140 F 100 ppm C typical Max Inaccuracy Accuracy vs Temperature One count in the specification table is equal to one least significant bit of the analog data value 1 in 4096 See NOTE 1 CH1 2 WIRE Voltage Transmitter CH2 2 WIRE Voltage Transmitter CH3 4 WIRE Voltage Transmitter 3 WIRE Voltage Transmi
12. Filtered input Filtered input Regular output Regular output The high speed input features cannot be used if the pulse output features are in use and vice versa Stepper drive Stepper motor 1 800 633 0405 DLOS PLC Built in High Speed I O Specifications High Speed Input Specifications High Speed Output Specifications PLC DLO5 DLOG6 PLC DLO5 DLO6 3 pts sink 4 pts sink 2 pts YO and Y1 iah 2 pts current sinking or High speed Inputs 0K0 X2 0K0 X3 Pulse Outputs v0 and Y1 sourcing current sinking sourcing outputs Max Input Frequency 5kHz 7kHz on DO 06DD2 only Minimum Pulse Width 100us 704s Max Output Frequency 7k 10kHz Input Voltage Range 12 24 VDC Voltage Range 6 27VDC Input Impedance hs only 1 8K 12 24VDC Max Load Current 0 5A point ON Current Voltage Level gt 5mA gt 10VDC ON Voltage Drop 0 3VDC 1 0A OFF Current Voltage Level lt 0 5mA lt 2VDC Leakage Current 15pA 30VDC OFF to ON Response lt 100ps lt 70us Inrush Current 2A 100ms ON to OFF Response lt 100ps lt 70 ps OFF to ON Response lt 10us ON to OFF Response lt 30us Signal Common CO A 12 24VDC XO Signal Common a 24VDC Amplifier Pulse Input Wiring Encoder Sensors Direction Pressure Sensors Equivalent Circuit High Speed Inputs
13. gt Wiring diagram and specifications DO O6AR Specifications AC Power Supply Specifications Voltage Range BOA Number of Input Pts 20 Number of Commons _ 5 isolated Input Voltage Range 90 120VAC Frequency Range 47 63Hz Input Current 8mA 100 VAC at 50 Hz 10mA 100 VAC at 60 Hz AC Input Specifications On Current Voltage Level gt 6mA 75VAC OFF Current Voltage Level lt 2mA 20VAC OFF to ON Response lt 40ms ON to OFF Response lt 40ms Fuses None Number of Output Points 6 Number of Commons 4 isolated 6 240VAC Output Voltage Range 47 63hz 6 27VDC Maximum Voltage 264VAC 30VDC Maximum Current Relay Output 2A point 6A common Maximum Specifications Leakage Current 0 1mA 246VAC Smallest Recommended Load omA SVDC OFF to ON Response lt 15ms ON to OFF Response lt 10ms Status Indicators Logic side Fuses Derating chart for relay outputs Points 2 0A YO Y17 0 10 20 30 40 50 C 32 50 68 86 104 122 F Ambient Temperature C F e5 42 PLC Products None external recommended Power input wiring Direct LOGIC Note Refer to page 3 29 Power Budgeting for Auxillary 24VDC current available Output point wiring AA 4p 414 4 OD B amp D GO w OD W W W a a a Berets Input
14. Byte Swap Busy c100 address o m string length gt E C All but Null byte swap ping options etc When the instruc tion s permissive bit is enabled the string is written to CPU DCM Port 2 2 Print to V memory VPRINT Use this instruction to create pre coded ASCII strings in the PLC e g alarm messages When the instruction s permissive bit is enabled the message is loaded into a pre detined V memory address location Then the PRINTV instruction may be used to write the pre coded ASCII string out of CPU DCM Port 2 American European and Asian Time Dates tamps are supported 3 Print Message PRINT This existing instruction can be used to create pre coded ASCII strings in the PLC When the instruction s permissive bit is enabled the string is written to CPU DCM Port 2 The VPRINT PRINTV instruction combination is more powertul and flexible than the PRINT instruction 4 If the DLO6 PLC is a network master the Network Write WX can be used to write embedded ASCII data to an HMI or slave device directly trom V memory This is done via a supported communi cations protocol using CPU DCM Port 2 Ix MAX CPU DCM Slave Address Start Slave Memory Address Number of Elements Modbus Data Format 584 984 mode 484 mode Exception Response Buffer PU C DCM More ASCII instructions ASCII Find AFIND Finds where a specific portion of the ASCII string is l
15. Exclusive Or Move KORMOV Copies data from a table to the specified memory location XORing each word with the accumulator data as it is written Swap SWAP Exchanges the data in two tables of equal length Clock Calender Instructions Date DATE Use to set the date in the CPU Time TIME Use to set the time in the CPU CPU Control Instructions No Operation NOP Inserts a no operation coil at specified program address End END Marks the termination point for the normal program scan An End instruction is required at the end of the main program body Stop STOP Changes the operational mode of the CPU from Run to Program Stop Reset Watchdog Timer RSTWT Resets the CPU watchdog timer Program Control Instructions Goto Label GOTO LBL Skips all instructions between the Goto and coresponding LBL instructions DLO6 units only Not available in DLO5 For Next FOR NEXT Executes the logic between the FOR and NEXT instructions a specified number of times Goto Subroutine GTS SBR RT RTC When a GTS instruction is executed the program jumps to the SBR Subroutine The subroutine is terminated with a RT instruction unconditional return When a return is executed the program continues from the instruction after the calling GTS instruction The RTC Subroutine return conditional instruction is used with an input contact to implement a conditional return from the subroutine Master Line Set Master Line R
16. I O count and your choices The DLO5 can expand up to 30 I O points and the DLO6 up to 100 I O points MMPLIT i e a i h i E a ar PETTITT TITITEE 2oy 7a n any e fel la I J w falfa idi i chy he le gt pea E j i r r r J TTT TITTLE ITE ee ie fae ee o 5 ies ently apa SS co i E oe f on e 5 a i Ea ir Ek d aih fa E i d 3 tsi iy Ti l r l E gi ata 3 i i jE ERER 5 f Discrete I O modules DC in AC in DC out DC in out relay out Analog I O modules four channel current in four channel voltage in eight channel voltage or current in high res two channe in two channel voltage out four channel in two channel current out four channel in two channel voltage out four channel voltage or current out high res eight channel voltage or current out high res thermocouple and RTD inputs E wi g ANT kat a _ a SS eS ine tr p Be ia atte Te Feat a r Wirk All modules have removable terminal blocks 16 point modules are ZIPLink compatible 10 1100 BASE T ETHERNET PORT rT fi Ep See ZIPLink section for our five second wiring solution www automationdirect com dlO05and06 AO XI N2 X3 Xa RE xg sro 3 TEEN il TPt Tr l EE i a ar Pi i b k YO Y5 Aalay ihe ele TTT tetas A T Peta AEA e SOA S0 B0Hz
17. Optical Isolator Equivalent output circuit Pulse output Y0 Y1 24VDC i Optical Isolator 0 10 20 32 50 68 To LED 1 O S S Input point wiring Equivalent input circuit Standard inputs X4 X23 Optical Isolator To LED Common Equivalent output circuit Standard output Y2 Y17 I 24VDC A Output b y Optical p Isolator 0 75A N YO Y17 1 0 A 30 40 50 55 C 86 104 122 131 F Ambient Temperature C F 1 800 633 0405 DLO6 I O Specifications DO O6DR D lt gt Wiring diagram and specifications Power DO 06DR D Specifications input wiring DC Power Suppl 12 24VDC oo ae SPOL neaningt Y Voltage Range 20W max l ann m wiring Number of Input Pts 20 sink source Number of Commons 5 isolated Input Voltage Range 12 24VDC er 1 8K 2 24VDC Input Impedance x4 X23 28k nefico yt ys OUTPUT 6 240V 50 60Hz 2 0A 6 27V 2 0A PWR 12 24 Y99PPOR a D0 06DR D 14 15 16 17 20 21 22 23 OOO OOOOOOOOOOOOOOO E On Current DC Input Voltage Level Specifications OFF Current Voltage Level Response Time X0 X3 X4 X23 OFF to ON Response ON to OFF Response Fuses None Number of 16 Output Points tune none OE leee elelee e F Gl iG Pushbuttons 6 24006 PALLET io Output Voltage Range 47 63Hz 6 27VDC ie eee Pee eee ee E ese PPly Input po
18. Specifications Voltage Range 95 240VAC 30VA Number of Input Pts 8 sink source Number of Commons 2 isolated Input Voltage Range 12 24VDC Input Impedance X0 X2 1 8K 2 24VDC oy 2 8K 2 24VDC On Current DC Input Voltage Level gt dmA 10VDC Specifications OFF Current Voltage Level lt 0 5mA lt 2VDC Response Time X0 X2 X3 X7 OFF to ON Response lt 100us lt 8ms ON to OFF Response lt 100us lt 8ms Fuses None Number of Output Points 6 sinking Number of Commons 1 Output Voltage Range 6 27VDC Peak Voltage SOVDC Max Frequency YO Y1 kHz ON Voltage Drop 0 5VDC 1A Maximum Current voy point A On poin DC Output Specifications Maximum Leakage Current 15yA 30VDC Maximum Inrush Current 2A for 100ms10A for 10ms OFF to ON Response lt 10us ON to OFF Response lt 30us VA 5 lt 60us Y2 Y5 External DC Power Required 20 28VDC 150mA max Status Indicators Logic side Fuses None external recommended 95 240 V No 30VA 50 60Hz XO X7 Input iy Power Input point wiring input wiring Equivalent input circuit high speed inputs X0 X2 Optical Isolator Input Common Equivalent output circuit pulse outputs Y0 Y1 LL yee ale deere ac 4y__
19. Stores constants in numerical or ASCII form for use with other instructions Print Message PRINT Prints the embedded text or text data variable message to the specified communications port Maximum message length is 255 words appropriate bit position to 1 in the accumulator Network Instructions Read from network RX Reads a block of data from another CPU on the network Write to network WX Writes a block of data from the master device to a slave device on the network Drum Instructions Tuned Drum with Discrete Outputs DRUM Time driven drum with up to 16 steps and 16 discrete output points Output status is written to the appropriate output during each step Specify a time base per count in milliseconds Each step can have a different number of counts to trigger the transition to the next step Also define preset step as destination when reset occurs Time amp Event Drum with Discrete Outputs EDRUM Time and or event driven drum with up to 16 steps and 16 discrete output points Output status is written to the appropriate output during each step Specify a time base per count in milliseconds Each step can have a different number of counts and an event to trigger the counting Once the time has expired a transition to the next step occurs Also define preset step as destination when reset occurs Time and Event Drum with Discrete Outputs and Output Mask MDRMD DLO6 Only Time and or event driven drum with up to
20. e Internal Editor for block copy block move search and replace e Text upload and download BASIC programs on disk e Binary upload and download BASIC programs and data on disk e Download control statement allows multiple programs to be downloaded and saved with one download file e CD includes Modbus master and slave BASIC programs and other application examples Field Termination One RJ12 jack Port 1 and 3 RS 232 One three position removable terminal block Port 2 RS 485 Indicator LEDs RX1 TX1 RX2 TX2 RX3 CTS1 TX3 RTS1 Power Consumption 150mA 5VDC Operating Environment 0 C 60 C 32 F 140 F 5 to 95 humidity non condensing Manufacturer FACTS Engineering CPU Firmware Required DirectSOFT Required DLO5 Version 5 00 or later Version 3 0c or later DLO6 Version 1 90 or later Version 4 0 Build 16 or later www automationdirect com dl OSand06 e3 57 PLC Products Sensors Pressure Sensors Temp Sensors Pushbuttons Lights Enclosures Tools Pneumatics Appendix Part Index DLO5 06 PROFIBUS Slave Comm Module Overview You can now add a DLO5 06 PLC I O sub system to a PROFIBUS controller network The HO PSCM module allows the DLO5 06 I O sub system to be linked with a PROFIBUS master controller Profibus is a control bus that provides a common method to connect automation equipment with devices on a single network and signifi
21. Status Indicators None Commons 2 4 pts common isolated Fuse No fuse Terminal Type Included Removable DO ACC 4 Base Power Required 5V CPU Firmware Required DirectSOFT Required DLO5 Version 4 70 or later 5mA all points ON Version 3 0c or later DLO6 Version 1 50 or later Version 4 0 Build 16 or later 80 1382V 50 60Hz 90 150V ZIP Sj l CONNECTION SYSTEMS Points See page 2 68 for part numbers of ZIPLink cables and connection modules compatible with this 1 O module Derating chart e L 20 30 40 50 55 C 68 86 104 122 131 F Ambient Temperature e3 72 f PLC Products 1 800 633 0405 DLO5 06 I O Option Modules DO 10TD1 lt gt 10 point DC output module DO 10TD1 Output Specifications Number of Outputs 10 sinking Operating Voltage Range 6 27 VDC Output Voltage Range 5 30VDC Peak Voltage 50 0VDC 0 3A point 1 5A common Maximum Output Current Minimum Output Current 0 5mA Maximum Leakage Current 154A 30 0VDC On Voltage Drop 0 5VDC 0 3A Maximum Inrush Current 1A for 10ms Off to On Response lt 10us On to Off Response lt 60s Module activity Status Indicators one green LED 2 5 points common No fuse Removable DO ACC 4 20 28VDC max 200mA all pts on Max 150mA all pts on See page 2 68 for part numbers of Z
22. pen niat aiii input point wiring output point wiring oltage Leve Response Time X0 X2 1X3 X7 ae to ON lt 100us lt 8ms Equivalent input circuit SALE high speed inputs X0 X2 ON to OFF a Sa Response SHOES Sens o Optica 7 E Fuses None O p Number of mee E Output Points is 1 Number of Commons _ 2 isolated l Output Voltage R BADAG a aa 6 27VDC Equivalent output circuit a esp E Maximum Voltage 264VAC 30VDC Internal module circuitry V 2A point i Maximum Current i Relay Output ray Specifications aximum Leakage Current TR RG Smallest To LED Recommended Load V0 OFF to ON Response lt 15ms ON to OFF Response lt 10ms Derating chart for relay outputs Status Indicators Logic side roints 2A A YO Y5 6 27 VDC 6 240 VAC None external 6 Fuses recommended Typical Relay Life Operations at Room Temperature 0 Load Current 50 see coe oe re 1A 2A Ambient Temperature C F Voltage and Type of Load 24 VDC Resistive 600K 2 0K 24 VDC Solenoid 150K 60K 110 VAC Resistive 900K 350K 110 VAC Solenoid 350K 150K 220 VAC Resistive 600K 250K 220 VAC Solenoid 200K 100K J Equivalent input circuit standard inputs X3 X7 Optical Isolator To LED e3 38 E PLC Products 1 800 633 0405 DLO5 I O Specifications DO 05DD D lt gt Wiring diagram and specifications DO 05DD D Specifications
23. 0 Subroutines For next loops Timed interrupt Integer math Floating point math Drum sequencers Bit of word ASCII print Real time clock calendar Internal diagnostics Password security System and user error log Communications Built in ports Protocols supported K sequence proprietary protocol DirectNet master slave Modbus RTU master slave ASCII out Baud rate Port deiner ys pa ceeuvesauees 9 600 baud fixed selectable 300 38 400 baud default 9 600 Specialty Features Filtered inputs Interrupt input High speed counter Pulse output Pulse catch input 1 These features are available with use of certain option modules Option module specifi cations are located later in this section 2 Our 1K program includes contacts coils and scan overhead If you compare our products to others make sure you include their scan over head 3 Input features only available on units with DC inputs and output features only available on units with DC outputs DLO6 CPU Specifications System capacity Total memory available words Ladder memory words V memory words User V memory Non volatile user V memory Built in battery backup D2 BAT 1 Total 1 0 Performance Contact execution Boolean a a aiia 0 6us Typical scan 1K Boolean 2 Instructions and diagnostics RLL ladder style RLLPLUS flowchart style Stages Run time editing Number of Instructions Types of Instructions Control relays Counters I
24. 1 terminal block 1 0 terminal block cover and option slot cover DLO5 option module slot covers 1 0 terminal block and 1 0 ter minal block cover DLO6 replacement option module slot covers DLO6 DO ACC 3 top covers LCD slot cover and lower access panel DO ACC 1 cover i DLO6 replacement terminal blocks terminal block DO ACC 2 covers terminal block labels and short bar i z DO discrete 1 0 option module replacement terminal DO ACC 4 blocks includes 13 position and 10 position 2 DLO6 15 pin high density D sub vertical adapter for D0 06ADPTR DLO6 Port 2 SA communications port DLO5 or DLO6 F0 04TRS replacement fuse Z PLink PLC communication adapter for 15 pin port DLO6 replacement option mod ule slot covers DLO6 top cov ers LCD slot cover and lower access panel cover DO ACC 3 D2 FUSE 1 ZL CMA15 ZIPLink PLC communication adapter for 15 pin port ZL CMA15L with surge por plus Power Transmit and Receive LED indicators DLO6 replacement terminal ZL CMA15 blocks terminal block covers terminal block labels and short bar DO ACC 2 ZL CMA15L See the Wiring Solutions section in this catalog for more inforam ton DLO6 15 pin high density D sub port adapter DO OGADPTR e3 32 PLC Products 1 800 633 0405 DLO5 I O Specifications DO O5AA Wiring diagram and specifications DO 05AA Specifications AC Power Supply Specifications lt gt Volta
25. 24V Input status indicators Communicat ion status indicators Direct f LOGIC Koyo Mode switch eH ono A Fa Ss lo Discrete input terminals Removable Communication ports Mounting tab N terminal block www automationdirect com dlO5and06 PLC Products e3 21 Sensors Pushbuttons Lights Product Dimensions and Installation It is important to understand the installa tion requirements for your DLO5 or DLO6 system Your knowledge of these require ments will helo ensure that your system operates within its environmental and electrical limits mete enn Note there is a minimum clearance requirement of Plan for safety 2 51mm between the panel door or any 4 devices mounted in the panel door and the aad noo nearest DLO5 component nan This catalog should never be used as a replacement for the user manual You can purchase download tree or view online the user manuals for these products The Temperature probe i DO USER M is the publication for the DLOS PLCs and the DO O6USER M is the publication for the DLO6 PLCs The DO OPTIONS M is the user manual for the option modules These user manuals a contain important safety information that ppieee ro rn cme Se must be followed The system installation t m os should comply with all appropriate elec ean trical codes and standards min Panel Ground braid cop N per lugs Star washers Star washers point ground S
26. 30 VDC power sources Terminal M is the common for Channel 1 inputs Maximum current consumption is 12 mA per input point 2 Polarity of the input power sources can be reversed Consideration must be given however to the polarity of the field device Many field devices are designed for only one polarity and can be dam aged if power wiring is reversed CTR TMR IN 9 30V 5 12mA pape ge IN 3 Outputs have one polarity only and are powered by user provided 5 36 VDC power sources The maxi mum allowable current per output circuit is 1A Module output jumpers must be set to the High side Sle erage or Low side common position for Source Sink applications Refer to the diagrams on the next page for sample jumper settings slz lololo gt z YO A B c D M Yc Yo v4 OUT eee ee ke eke gt H0 CTRIO a am e ae Ps ee ech tae ge I e3 62 PLC Products 1 800 633 0405 DLO5 06 High Speed Counter Solid state input wiring device DC types of field devices are configured to either sink or source current This affects Pulse output schematic the wiring of the device to the CTRIO module Refer to the sinking sourcing SD vc Set the module section in the a dix f let jumpers to HI ppendix for a complete aa ae CTRIO Common position explanation of sinking and sourcing Output when switching the high side of a DC concepts 5 to 36VDC __ lt Yn where n 0 1 lo
27. 310 to 1400 F 346 to 1832 F 238 to 2502 F 149 to 3214 F 149 to 3214 F 382 to 752 F 984 to 3308 F 94 to 2372 F 149 to 4208 F 15ppm C maximum 0 1 25V 35ppm C maximum Display Resolution 0 1 C or 0 1 F including maximum offset change PLC Update Rate 4 channels per scan Cold Junction Compensation Automatic Digital Inputs None uses special V memory location based on slot Conversion Time 2 0ms per channel Base Power Required 30mA 5VDC supplied by base Warm Up Time 30 minutes typically 1 C repeatability Operating Temperature 32 to 140 F 0 to 60 C Storage Temperature Linearity Error End to End 1 C maximum 0 5 C typical 4 to 158 F 20 to 70 C Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Maximum Inaccuracy 3 C excluding thermocouple error Voltage Input Specifications 0 39 0625mV 39 0625mV 78 125mV 0 156 25mV 156 25mVDC 0 1 25V Voltage Ranges Noise Immunity NEMA ICS3 304 Resolution 16 bit 1 in 65535 Terminal Block Replacement CPU Firmware Required Version 4 60 or later F0 IOCON THM comes with CJC Max Offset Error All Input Ranges 0 05 0 60 C Typical 0 04 25 C DirectSOFT Required Li
28. 4095 BCD into BCD engineer ing units Only works with unipolar unsigned raw values Analog Scale 12 Bit Binary to Binary ANSCLB Scales a 12 bit binary analog value 0 4095 decimal into Binary engineering units Only works with unipolar unsigned raw values Filter Over Time BCD FILTER Performs a first order filter on the Raw Data on a defined time interval BCD Filter Over Time Binary FILTERB Perform a first order filter on the Raw Data on a defined time interval binary Hi Low Alarm BCD HILOAL Monitors a BCD value V memory location and sets four possible alarm states High High High Low and Low Low Hi Low Alarm Binary HILOALB Monitors a binary decimal value V memory location and sets four possible alarm states High High High Low and Low Low IBox Instructions Discrete Helper Off Delay Timer OFFDTMR Delays the turning off of the Output parameter by the specified Off Delay Time in hundredths of a second On Delay Timer OQNDTMR Delays the turning on of the Output parameter by the specified amount of time in hundredths of a second One Shot ONESHOT Turns on the given bit output parameter for one scan on an OFF to ON transition Push On Push Off Circuit PONOFF Toggles an output state whenever its input power flow transitions from off to on Also known as a flip flop circuit IBox Instructions Memory Move Single Word MOVEW Moves copies a word to a memory
29. A N A N A F0 08SIM Part Number 8 pt Input simulator Communications and Specialty Option Modules Description H0 ECOM Ethernet Communications Module 10 Mbit H0 ECOM100 Ethernet Communications Module 10 100 Mbit DO DEVNETS DeviceNET Slave Module H0 CTRIO High Speed Counter 1 0 Module H0 PSCM Profibus Slave Communications Module D0 DCM Serial Communications Module F0 CP128 ASCII CoProcessor Module Wwww automationdirect com d OS5and06 F0 04THM Thermo couple Voltage See module specifications page for thermocouple types and voltage input ranges supported Power budgeting No power budgeting is necessary for the DLOS The built in power supply is sufficient for powering the base unit any of the option modules the hand held programmer DV1000 operator interface Power budgeting is necessary for the DLO6 With tour option module slots and an optional LCD display it is necessary to verity that sufficient power is available for all optional devices Power budgeting is described in detail on page 2 29 and in the DLO6 User Manual PLC Products and even aq e5 25 e3 26 Networking the DLO5 and DLO6 All DLO5 and DLO6 PLCs have built in networking capability The DLO5 family offers two 6 pin RS 232 ports You can use these ports for programming networking or connecting an operator interf
30. Base Unit 1 0 Table Outputs 1 0 Type pete Analog I O By using option modules you can add analog inputs or outputs to your DLOS or DLO6 PLC The table below shows the input and output types at a glance Detailed specitications are provided later in this section Inputs Part Number 1 0 Type ommons ink or Voltage Current ource Ratings 17 240VAC 0 5A NA 50 60 Hz 6 27VDC 2A 6 240VAC 2A 17 240VAC 0 5A 50 60Hz 6 27VDC 0 5A Y0 Y1 6 27VDC 1 0A Y2 Y17 12 24VDC 0 5A Y0 Y1 12 24VDC 1 0A Y2 Y17 6 27VDC 2A 6 240VAC 2A 6 27VDC 0 5A Y0 Y1 6 27VDC 1 0A Y2 Y17 12 24VDC 0 5A Y0 Y1 12 24VDC 1 0A Y2 Y17 6 27VDC 2A 6 240VAC 2A Sink or Voltage source Ranges N A 90 120VAC DO 06AA DO 06AR DO 06DA D0 06DD1 D0 06DD2 D0 06DR D0 06DD1 D DC 5 D0 06DD2 D DC 5 D0 06DR D AC 5 AC 4 AC 5 N A Sink or source Sink or source Sink or source Sink or source Sink or source Sink or source Sink or source 90 120VAC Relay 4 N A Analog 1 0 Option Modules Inputs DC 5 12 24VDC AC 4 N A Price Outputs DC 5 12 24VDC DC 4 Sink Part Number Output DC 5 12 24VDC DC 4 Source No Input Type No Type 0 20mA or 4 20mA 0 5VDC or 0 10VDC DC 5 12 24VDC Relay 4 N A F0 04AD 1 N A 12 24VDC DC 4 Sink F0 04AD 2 N A 12 24VDC DC 4 Source F0 08ADH 1 0 20mA DC 5 12 24VDC Relay 4 N A
31. CTRIO Output Specifications 4 pts sink source 100K Hz 2 pts independently isolated current sourcing or sinking Inputs Max Outputs FET outputs open drain and source with floating gate drive n Pulse 5 sec Voltage Range 5VDC 36VDC Maximum Voltage 36VDC Maximum Voltage 30VvDC Maximum Load Current 1 0A paa mei Zener Clamped at 33VDC Maximum Load Voltage 36V0C Sensors rotection Maximum Leakage 100A Rated Input Current 8mA typical 12mA maximum Current Pressure Minimum ON m Inrush Current 5A for 20ms Voltage OFF to ON Response less than 3usec Temp Maximum OFF 2 OVDC ON to OFF Response less than 3ysec ensors Voltage ON State V Drop m 0 3V Pushbuttons Minimum ON 5 0mA 9VDC required to External Power Supply For loop power only not required for internal module function Lights Current eee Overcurrent Protection 154 max Ren Hiner OFF 2 OMA Thermal Shutdown Tjunction 150 C urrent Overtemperature Reset Tjunction 130 C Relays OFF to ON Response Less than 3 usec Duty Cycle Range 1 to 99 in 1 increments default 50 aie ON to OFF Response Less than 3 psec Configurable Presets each output can be assigned one preset or Comm a Single b each output can be a one table of presets one table can contain max 128 b Multiple presets max predefined tables 255 Terminal Blocks amp User supplied power source required for stepper d
32. CTRRTPM Loads the Run to Position command and given parameters on a spe cific Output resource Will take more than 1 PLC scan to execute CTRIO Velocity Mode CTRVELO Loads the Velocity command and given parameters on a specific Output resource Will take more than 1 PLC scan to execute CTRIO Write File to ROM CTRWFTR Writes the runtime changes made to a loaded CTRIO Preset Table back to Flash ROM Will take more than 1 PLC scan to execute 1 800 633 0405 Join us for LIVE webinars http www automationtalk com Very very thorough site one of the best industrial sites we ve reviewed IEN MES Be March 2009 J71 VETTE in Automation WWWw auiromatio are LCC Our main hub and 24 7 online store The best way to buy industrial controls low prices fast shipping and superior service PEAT TUEGLERLU TEE Ff PERH Li a a l Le hs ae sss ene oS e nasal SSS a http support automationdirect com http learn automationdirect com http www automationnotebook com Loaded with FAQs demo programs Learn AutomationDirect com is an online stream AutomationDirect s online technical magazine FREE manuals PDF downloads ing tutorial site offering training and information also available for FREE hard copy subscription Customer Forum Example programs on a wide range of practical automation products Application Stories and more Flash plug in required http www aboutpics com
33. DC Power Supply Specifications oop xi xs xa xe oe va vs vo Voltage Range pg SOEs spo x2 or xs Da vol va va lv Number of Input Pts 8 sink source Number of Commons _ 2 isolated Input Voltage Range 12 24VDC HC E 7 7 E7 payee at Input Impedance XN 28K PTT EEE LLL 2 24VDC _ ri ewe S 99 ouuu 2voc J Input Voltage Level D t pecifications Power Input point wiring Output point wiring Vallage fp lt 0 5mA lt 2VDC input wiring Response Time X0 X2 X3 X7 Equivalent input circuit Equivalent input circuit high speed inputs X0 X2 standard inputs X3 X7 AE Ah lt 100us lt 8ms shan ae puts X3 X7 V ON to OFF O opiral Optical Sensors 100 8 npu Isolator solator Response pee era E Isolat Pressure To LED Sensors Fuses None Common Number of Output Pts 6 sinking 4 I Ra Number of Commons 1 Po Po Sensors Output Voltage Range 6 27VDC Pushbutton IgNts Peak Voltage 50VDC Equivalent output circuit Equivalent output circuit j pulse outputs Y0 Y1 standard outputs Y2 Y5 re Max Frequency Y0 Y1 7kz ie V nternal module circuitr ON Voltage Drop 0 5VDC 1A Relays 05A point ag ee ane Maximum Current yO ean D c 0 tout Terminal uipu Maximum Blocks amp Specifications Leakage Current 15u 30VDC ee Wiring Maximum 2A for 100ms Power Inrush Current
34. DLO6 Only Converts the real degree value in the accumulator to the equivalent real number in radians The result resides in the accumulator Degree Real Conversion DEGR DLO6 Only Converts the real radian value in the accumulator to the equivalent real member of degrees The result resides in the accumulator Binary to Real Number BTOR DLO6 Only Converts the binary value in the accumulator into a real number The result resides in the accumulator Real to Binary RTOB DLO6 Only Converts the real number in the accumulator into a binary value The result resides in the accumulator Table Instructions Move MOV Moves the values from one V memory table to another V memory table Move Memory Cartridge Load Label MOVMC LDLBL DLO5 Only Copies data between V memory and program ladder memory Set Bit SETBIT DLO6 Only Sets a single bit to a 0 in a V memory location Reset Bit RSTBIT DLO6 Only Resets a single bit to a 0 in a V memory location Extended Table Instructions DLO6 only Fill FILL Fills a table of specified V memory locations with a value which is either aV memory location or a 4 digit constant Find FIND Finds a value in a V memory table and returns the table position con taining the value to the accumulator Find Greater Than FDGT Finds a value in a V memory table which is greater than the specified search value The table position containing the value is returned to the accumulator Find B
35. Enclosures Tools Pneumatics Appendix Part Index DLO5 06 Option Modules FO O4RTD 4 channel RTD input module lt gt FO 04RTD Input Specifications FO O4RTD Input Specifications cont d Number of Channels 4 Terminal Type included Removable DO ACC 4 Input Ranges Type Pt100 200 0 850 0 C 328 1562 F Type Pt1000 200 0 595 0 C 328 1103 F Type jPt100 38 0 450 0 C 36 842 F Type CU 10 25 200 0 260 0 C 328 500 F Type NI 120 80 0 260 0 C 112 500 F Converter Type Charge Balancing Linearity Error 05 C maximum 01 C typical Maximum Inaccuracy 1 C PLC Update Rate 4 channel scan Digital Input Points Required None uses special V memory location based on slot Base Power Required 5VDC 70 mA Resolution 16 bit 1 in 65535 Operating Temperature 32 to 140 F 0 to 60 C Display Resolution 40 1 C 0 1 F 3276 7 Storage Temperature 4 to 158 F 20 to 70 C RTD Excitation Current 200 pA Temperature Drift 15 ppm C max Notch Filter gt 50 db notches at 50 60 Hz Relative Humidity 5 to 95 non condensing Maximum Setting Time 100 ms full scale step input Environmental Air No corrosive gases permitted Common Mode Range 0 5 VDC Vibration MIL STD 810C 514 2 Absolute Maximum Ratings Fault protected inputs to 50
36. Port 2 up to 38 4K D0 08TR 8 pt Relay Out baud Or if you need additional ports FO O4TRS 4 pt Isolated Relay cae check out the DO DCM mod DO 16ND3 16 pt DC In Photo Sensors po gy Bir Saas DO 16TD1 16 pt DC Out cv ii E g Plr Limit eo DO 16TD2 16 pt DC Out Switches SRS adie i F0 08SIM 8 pt Input Simulator Encoders Current Sensors 3 inches Pressure Sensors Easy connection to Z PLink modules ee The 16 point option modules can connect to a i Pushbuttons variety of ZIPLink modules including low cost teed through Lights terminals and an optional tuse LED and even relay modules Protect your valuable output devices by connecting the Z IPLink fuse modules to 16 point output option modules Fuse modules include Relays a fuse per point and a fuse per common for maximum Timers protection and all tuses are replaceable Comm The convenient LED yT Zlin it ae modules allow for easy Terminal are Blocks amp CE omy status display of each Wiring connected 16 point input option module Connect to Power high current loads like contac E Circuit tors solenoids and hydraulic Protection valves using the powerful 10A S9 ZlPLink relay system All relays Engosures are isolated and have a status D LED See the ZIPLink section for our five second wiring solution Pneumatics Appendix Part Index www automationdirect com dl OSand06 PLC Products e5 11 E PID View
37. Ral M aiid jisa iichrai Henani limia chad 1 iiki rd rinda 7 L ee Ae ip Pitty sas ipara akbas pz 200 E1 i m E Feadhbh aA rest eo l R E ETT ban Tun Han l rangida ct ie Beli meg ekbiae Baki Aati Tan Hue E Frnt Test Anne 1 ae Al hid ral Finna i nenta O nis Hou Data ype SHAH ode i apii Temes areca dc ini ASCII input made easy for text or numeric data The DLO6 supports several ASCII input capabilities on its Port 2 serial port including raw ASCII strings and embedded ASCII via a supported protocol Modbus DirectNET K Sequence from an external HMI or similar master Interface your ASCII devices like barcode readers weigh scales or embedded controllers to the DLO6 using our simple AIN instruction of any compalibie serial interface The DLO6 also supports several ASCII output capabilities from its Port 2 serial port including printing text strings embedding memory register values in text strings even time date stamps in American European and Asian formats Add almost any compatible serial device to receive ASCII trom the DLO6 using our simple PRINT and VPRINT instructions www automationdirect com dl OSand06 Programming port can also be used for operator interface Port 1 on the DLO6 is most often used for programming but can also be l used for an operator interface After your programming is complete use this port for one of our C more panels as a low c
38. Self diagnostic Failure OFF ON Module Error Due to Watchdog Timeout OFF OFF No Power to Module HO CTRIO LED Diagnostic Definitions Blinks when Channel 1 Function 1 is counting or timing Blinks when Channel 1 Function 2 is counting or timing Follow actual output state ON output is passing current Installation and wiring The HO CTRIO module has one input channel consisting of four optically isolated input points pts A D on common M The inputs can be wired to either sink or source current The module has two optically isolated output points pts YO Y1 on common YC The outputs must be wired so positive current flows into the YC terminal and then out of the Yn terminal The module s internal jumpers must be set to the High Side Common position for high side switching sourcing outputs or to the Low Side Common position for low side switching sinking outputs Source operation is the factory default setting See the schematic on the next page for sample jumper settings The module is contigured using CTRIO Workbench to accommodate the user s application The function of each input counting timing reset etc and output pulse output discrete output etc is defined in the configuration of the module See the notes below for further details about power source considerations circuit polarities and field devices Notes 1 Inputs A B C D require user provided 9
39. Sensors Successive Conversion Method Approximation Tamp ensors Accuracy vs Temperature 50PPM C Max fo ess o Typical User Wiring Internal Module Circuitry Pushbutona Maximum Inaccuracy an ee T Transmitter Shield Ch 1 ae 10 count max x Process Linearity Error End to End Monotonic with no E eS missing codes SERENI 4rd Relays Input Stability and com lt a Mee Repeatability 10 count max Er shrati 10 count max 4 wire 4 20mA L itel E i Full Scale Calibration Error i keg o R pt ee aes P P 7 rmin Offset Calibration Error 10 count max paz Sa oa Q Wi Maximum Crosstalk at DC 10 count max 3 wire 4 20mA 4 20mA Transmitter ____ are o ot 50 Hz and 60 Hz n mere t com eZ ee External 24VDC Power 25mA com ee Required SHIELD CONNECTED TO SIGNAL 24VDC o ISOLATED ANALOG Circuit B P R 7 SOURCE COMMON SEE NOTE 2 mean o CIRCUIT POWER Protection ASE rower equired 25MA Note 1 A Littelfuse Series 217 0 032A fast acting fuse 5 0V is recommended for all 4 20mA current loops Enclosures 7 Note 2 Do not connect both ends of shield to ground V Terminal Type Included Removable DO ACC 4 a 24VDC Tools Littelfuse Series 217 Power Supply Recommended Fuse 032A fuse ee E E Appendix CPU Firmware Required DirectSOFT Required Part Index DirectSOFT32 Version 3 0c or later DirectSOFT32 Version 4 0 Build 16 or later Version 5 20 or later Version 2 30 or later See page 2 68 for part number
40. To LED At1A At2A 24 VDC Resistive 500K 250K 24 VDC Inductive 100K 50K 110 VAC Resistive 500K 250K 110 VAC Inductive 200K 100K 220 VAC Resistive 350K 200K 220 VAC Inductive 100K 50K 1 800 633 0405 DLO6 I O Specifications DO 06DD1 D lt gt Wiring diagram and specifications DO 06DD1 D Specifications DC Power Supply Specifications Voltage Range 12 24VDC 15W Number of Input Pts 20 sink source Number of Commons 5 isolated Input Voltage Range 12 24VDC Input Impedance ei 1 8K 2 24VDC IT 2 8K 2 24VDC DC Input On Current Voltage Level gt 5MA 10VDC Specifications OFF Current Voltage Level lt 0 5mA lt 2VDC Response Time X0 X3 X4 X23 OFF to ON Response lt 100us lt 8ms ON to OFF Response lt 100us lt 8ms Fuses None Number of Output Points 16 sinking Number of Commons 4 isolated Output Voltage Range 6 27VDC Peak Voltage SOVDC Max Frequency YO Y1 7kHz ON Voltage Drop 0 3VDC 1A Maximum Current 0 5A point YO Y1 1 0A point Y2 Y17 DC Output Specifications Maximum Leakage Current 15yA 30VDC Maximum Inrush Current 2A for 100ms OFF to ON Response lt 10us ON to OFF Response lt 20uUs V lt 60us Y2 Y17 External DC Power Required 20 28VDC 150mA
41. VDC Shock MIL STD 810C 516 2 Sampling Rate CPU Firmware Required DLO5 Version 4 70 or later 140 ms per channel DirectSOFT Required DirectSOFT32 Version 3 0c or later DLO6 Version 1 50 or later e3 86 DirectSOFT32 Version 4 0 Build 16 or later YsXs IdILINW SOIWNV PLC Products Noise Immunity Notes NEMA ICS3 304 1 The three wires connecting the RTD to the module must be the same type and length Do not use the shield or drain wire for the third connection 2 Unused channels require shorting wires jumpers installed from terminals CH to CH to COM to prevent possible noise from influencing active channels This should be done even if the unused channel is not enabled in the V memory configuration 3 If an RTD sensor has four wires the plus sense wire should be left unconnected as shown 4 This module is not compatible with the ZIPLink wiring system 200 uA Current Source 200 uA Current Source 1 800 633 0405 DLO5 06 Option Modules FO O4DAH 1 lt gt 4 channel analog current output module high resolution Output Specifications Number of Channels 4 Output Range 4 20mA z OUT ANALOG Resolution 16 bit 244uA bit 4 20mA Current sourcing at Output Type 20mA max 16 bit Unsigned Int 0 FFFF binary or PLC Data Format 0 65535 BCD Both
42. activity one green LED 2 5 pts common isolated No fuse Terminal Type Included Removable DO ACC 4 Base Power Required 5V Typical 35 mA all pts on CPU Firmware Required DirectSOFT Required DLO5 Version 4 70 or later Version 3 0c or later e3 70 DLO0G Version 1 50 or later Version 4 0 Build 16 or later See page 2 68 for part numbers of ZlPLink cables and connection modules compatible with this O module CONNECTIONSYSTEMS Derating chart Points 12 24VDC 10 gt Da N 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature PLC Products Source 12 24 VDC A Sink Source 12 24 VDC A Sink Equivalent input circuit IN 12 24 3 5 11mA ACT 12 24 VDC For Sinking and Sourcing Concepts see the Appendix section in this catalog 1 800 633 0405 DLO5 06 I O Option Modules DO 16ND3 16 point DC input module DO 16ND3 Input Specifications lt gt Equivalent input circuit Number of Inputs 16 sink source Input Voltage Range 20 28VDC Peak Voltage 30 0VDC Typical Input Current LOMA 24VDC 2 Maximum Input Current 6mA 28VDC Input Impedance 4 7KQ 24VDC On Voltage Level gt 19 0 VDC ad Derating chart Off Voltage Level l
43. after 10 TEs GRN Terminal Repeatability min warm up typical r amp Output Ripple 05 of Full Scale SHIELD CONNECTED TO SIGNAL 5 ms max 5 uS min SOURCE COMMON 1 OF 4 SHOWN Power Output Settling Time lull Scale change All Channel Update Rate 100s A ae au limited 24VDC ISOLATED ANALOG i 0 4UMA typica Enclosures pate a Continuous A continuous short _ verioa circuit will damage the F output ools oAVDC Peak pangs analog Gd circuit common 5 Output Voltage ie a e ee Pneumatics Type of Output Protection ayacitor transient Power Supply voltage suppressor Appendix Output signal at power up oy CPU Firmware Required DirectSOFT Required care and power down Version 5 20 or later DirectSOFT32 Version 3 0c or later Version 2 30 or later DirectSOFT32 Version 4 0 Build 16 or later Terminal Type Included Removable DO ACC 4 External 24VDC Power Required Base Power Required IEMA See page 2 68 for part numbers 5 0V of ZIPLink cables and connection modules compatible with this I O module Ma I CONNECTION SYSTEMS 30mA www automationdirect com dl OSand06 PLC Products e3 89 DLO5 06 I O Option Modules FO O8DAH 2 lt gt 8 channel analog voltage output module high resolution Output Specifications Number of Channels 8 Output Range 0 10VDC Resolution 16 bit 152uV bit Output Type Voltage sourcing sinking at 5mA max PLC Data Fo
44. backlit and is accessible using the seven function keys on the front of the display You can view V memory registers O status PLC mode or system errors without interrupting the PLC s control function Display messages required for alarm or monitoring purposes can be prepro grammed or imported as ASCII data Two layers of password protection prevent unauthorized changes to clock and calendar setup and V memory data values Individuals with password autho rization can change clock calender V memory values force bits on or off etc One simple ladder instruction is used to set up the display The LCD configuration instruction is available in DirectSOFT version 4 0 or later Note The D2 HPP handheld programmer does not support DLO6 LCD configura tion The DLO6 User Manual DO O6USER M describes more fully the installation and operation of the DO O6LCD Be sure to consult this manual before installing the DLO6 LCD The manual is available free on our Web site or it can be purchased separately The display installs easily into any model DLO6 PLC Note Remove power to the PLC before installing or removing the LCD display Remove the plastic cover located between the input and output terminals by sliding the cover to the left In its place slide in the LCD display until it snaps into place Display or change individual bits up to 16 bits per screen or 32 bit double word values from V memory OUTPU
45. input 16 relay outputs 2A point DO O6DD2 D 20 DC inputs Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 DC outputs sourcing 1 0A point Two outputs can be used as a single bi directional 10kHz pulse output Note High speed outputs cannot be used if high speed inputs are in use and high speed inputs cannot be used if high speed outputs are in use Analog inputs and outputs can be accommodat ed with option modules which are available for both the DLO5 and DLO6 These outputs must be derated to 0 6A for EN61131 2 compliance PLC Products e3 1 9 Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temp Sensors Pushbuttons Lights Process Enclosures Tools Pneumatics Appendix Part Index e5 20 Features at a Glance The DLOS5 and DLO6 micro PLCs are complete self contained systems The CPU power supply and I O are all included inside the same housing Option modules are available to expand the capability of each PLC family for more demanding appli cations The standard features of these PLCs are extraordinary and compare tavorably with larger and more expensive PLCs The specitication tables to the right are meant for quick reterence only Detailed specitications and wiring information for each model of the DLO5 and DLO6 PLCs be
46. is available when you select a Timing function Scaling Wizard screen Scaling Wizard Rate Settings X m Unit Definition Cane tink fi ooo Rate Scaling Calculator Enter a count value and sample Scale Offset o time in ms to confirm scaling configuration m Unit Time Base milliseconds Counts in sample 15000 i C seconds O cease Sample Time fi 000 H ms C ds Scaled Value 300 m Cale Options m e Smara e P a sia ee ee ae ae Calc Interval ims e ae Cancel lt Back Finish 1 800 633 0405 DLO5 06 High Speed Counter High speed input operations The CTRIO module is capable of a wide variety of high speed input and output operations all within one module With its single channel input and separate single channel output design the CTRIO can satisty both high speed counting timing pulse catch opera tions along with high speed discrete output or several profile choices of pulse output operations Not all combinations of input functions and output functions are possible within the resources of the module but the following examples are some of the most common applications for the CTRIO Check out these examples and see how they relate to your high speed application needs High speed timing The CTRIO can be configured for timing functions based on count or rate Using a common configuration of a proximity switch sensing the teeth on a gear the module is able to calculate
47. ladder stage program If using more than one ECOM100 in a PLC system a different ECOM100 Configuration IBox must be used for each ECOM100 module in your system that utilizes any ECOM IBox instructions ECOM100 Disable DHCP ECDHCPD Commands the ECOM100 to use its internal TCP IP settings ECOM100 Enable DHCP ECDHCPE Commands the ECOM100 to obtain its TCP IP settings from a DHCP server ECOM100 Query DHCP Setting ECDHCPQ Determines if DHCP is enabled in the ECOM100 ECOM100 Send E mail ECEMAIL Allows the ECOM100 to behave as an EMail client to send an SMTP request to the SMTP Server for sending EMail messages to EMail addresses in the To field and Cc list hard coded in the ECOM100 Messages are limited to 100 characters for the entire instruction ECOM100 Restore Default E mail Setup ECEMRDS Restores the original EMail Setup data stored in the ECOM100 back to the working copy based on the specified ECOM1008 ECOM100 E mail Setup ECEMSUP Modifies the working copy of the EMail setup currently in the ECOM100 based on the specified ECOM1004 You may pick and choose any or all fields to be modified using this instruction ECOM100 IP Setup ECIPSUP Configures the three TCP IP parameters in the ECOM100 IP Address Subnet Mask and Gateway Address ECOM100 Read Description ECRDDES Reads the ECOM100 s Description field up to the number of specified characters ECOM100 Read Gateway Address ECRDGWA Reads the ECOM100 s Gateway address and
48. location directly or indirectly via a pointer either as a HEX constant from a memory location or indi rectly through a pointer Move Double Word MOVED Moves copies a double word to two consecutive memory locations directly or indirectly via a pointer either as a double HEX constant from a double memory location or indirectly through a pointer to a double memory location IBox Instructions Math BCD to Real with Implied Decimal Point BCDTOR DLO6 only Converts the given 4 digit WORD BCD value to a Real number with the implied number of decimal points KO K4 Double BCD to Real with Implied Decimal Point BCDTORD DLO6 only Converts the given 8 digit DWORD BCD value to a Real number given an implied number of decimal points KO K8 Math BCD MATHBCD Allows entry of complex mathematical expressions like in Visual Basic Excel or C to do complex calculations nesting parentheses up to 4 levels deep Every V memory reference MUST be to a single word BCD formatted value Math Binary MATHBIN Allows entry of complex mathematical expressions like in Visual Basic Excel or C to do complex calculations nesting parentheses up to 4 levels deep Every V memory reference MUST be to a single word binary formatted value Math Real MATHR DLO6 only Allows entry of complex mathematical expressions like in Visual Basic Excel or C to do complex calculations nesting parentheses up to 4 levels deep Every V memor
49. mail messages e Read Write PLC memory to networked Hx ECOM100 modules e Read Write PLC memory to networked Hx ECOM F modules See the following page for example Communications Box instructions Version 4 0 Build 16 or later we og fA 1WIQOBASE 7 ETHERNET POAT ES 2A 00 062 20 4C 50 Mra HO ECOM100 0405 The HO ECOM100 supports the Industry Standard Modbus TCP Client Server Protocol Message is sent out of port Message in only connected to device See the Communications section for details on the E SW05U Ethernet Switch 1 800 633 0405 aes Arena io Direct Company DL05 06 Ethernet Communications Modules k Modbus TCP support The HO ECOM100 supports the industry standard Modbus TCP Client Server protocol in addition to the standard IP and IPX protocols This allows the DLO6 06 PLC with an HO ECOM100 module to serve as a client master or as a server slave on a Modbus TCP Ethernet network The HO ECOM100 can actively issue Modbus commands to other nodes or devices on the Modbus TCP network or simply respond to connected Modbus TCP clients PLC to PLC communications PLC to PLC or PLC to a Modbus TCP device communications can be accom plished using standard Read trom Network RX and Write to Network WX instruc tions all DLO5 06 PLCs all HO series ECOMs and all DirectSOFT versions It you re using our new DirectSOFT5 programming software a DLO5 or DLO6 PLC an
50. max Status Indicators Logic side When YO Y1 are not used for pulse outputs maximum current output is 1 0A These outputs must be der ated to 0 6A for EN61131 2 compliance www automationdirect com dl OSand06 Fuses Points 16 12 0 10 20 30 32 50 68 86 None external recommended Derating chart for DC outputs 40 104 50 55 C 122 131 F Ambient Temperature C F Power input wiring 12 24 VDC ieee Output point wiring nea 6 e e e elele e A 0m 9m 9m 9m CEEI err o err 9m 6 6 6 e e e e ele Nc co y ys OUTPUT Sinking Output 6 27V 1 0A PWR 12 24 ne 536606860006 DO 06DD1 D 3 4 5 6 7 15 16 17 20 21 22 23 RT E ue 12 24V 3 15mA LOGIC eee ieee ee Scere See Input point wiring Equivalent input circuit High speed inputs X0 X3 Equivalent input circuit Standard inputs X4 X23 Optical Isolator Optical Input Isolator Common Equivalent output circuit Pulse output Y0 Y1 Equivalent output circuit Standard output Y2 Y17 Optical Isolator Optical Isolator e3 47 PLC Products DLO6 I O Specifications Power input wiring 12 24 VDC DO 06DD2 D Wiring diagram and specifications DO 06DD2 D Specifications DC Power Supply lt gt Output point wiring 24 VDC Specifications Voltage Range 12 24VDC 15W
51. ome ee pj ore Offset Calibration Error 10 count max Transmitter iy Shield Ch 87 yf com i Maximum Crosstalk at DC 10 count max com O o 50 Hz and 60 Hz SHIELD CONNECTED TO SIGNAL a ISOLATED ANALOG SOURCE COMMON SEE NOTE 1 CIRCUIT POWER ove SS External 24VDC Power 25mA Note 1 Do not connect both ends of shield Required L Base Power Required 2omA ov OV 24VDC 20 ee Power Supply CPU _ s Firmware Required DirectSOFT Required Version 5 20 or later DirectSOFT32 Version 3 0c or later Version 2 30 or later DirectSOFT32 Version 4 0 Build 16 or later See page 2 68 for part numbers of ZIPLink lt cables and connection FINK modules compatible with CONNECTIONSYSTEMS this I O module e5 84 PLC Products 1 800 633 0405 DLO5 06 I O Option Modules FO O4THM lt gt 4 channel thermocouple input module FO 04THM 4 Channel Thermocouple Input General Specifications Number of Channels A differential Common Mode Range 1 3VDC to 3 8VDC Common Mode Rejection 100dB min VDC 50 60Hz Input Impedance oMQ Absolute Maximum Ratings Fault protected inputs to 50 VDC Accuracy vs Temperature Max Full Scale Error Thermocouple Specifications Input Ranges Type J 190 to 760 C Type E 210 to 1000 C Type K 150 to 1372 C Type R 65 to 1768 C Type S 65 to 1768 C Type T 230 to 400 C Type B 529 to 1820 C Type N 70 to 1300 C Type C 65 to 2320 C
52. or a real constant into the accumulator Load Formatted LDF Loads the accumulator with a specified number of consecutive discrete memory bits Load Address LDA Loads the accumulator with the HEX value for an octal constant address Load Accumulator Indexed LDX Specifies a source address V memory which will be offset by the value in the first stack location Out OUT Copies the value in the lower 16 bits of the accumulator to a specified V memory location Out Double OUTD Copies the value in the accumulator to two consecutive V memory locations Out Formatted OUTF Outputs a specified number of bits 1 32 from the accumulator to the specified discrete memory locations Pop POP Moves the value from the first level of the accumulator stack to the accumulator and shifts each value in the stack up one level Out Least OUTL DLO6 Only Copies the value in the lower 8 bits of the accumulator to the lower 8 bits of a specified V memory location Out Most OUTM DLO6 Only Copies the value in the upper 8 bits of the lower accumu lator word 1st 16 bits to the upper 8 bits of a specified V memory location Output indexed OUTX DLO6 Only Copies a 16 bit value from the first level of the accumula tor stack to a source address offset by the value in the accumulator Logical Instructions Accumulator And AND Logically ands the lower 16 bits in the accumulator with a V memory location And Double ANDD Lo
53. point wiring Equivalent input circuit Optical Isolator To LED V To LED Typical Relay Life Operations at Room Temperature Voltage and Type of Load Load Current At1A At2A 24 VDC Resistive 500K 250K 24 VDC Inductive 100K 50K 110 VAC Resistive 500K 250K 110 VAC Inductive 200K 100K 220 VAC Resistive 350K 200K 220 VAC Inductive 100K 50K 1 800 633 0405 DLO6 I O Specifications DO 06DA lt gt Wiring diagram and specifications DO O6DA Specifications AC Power Supply Specifications Voltage Range 100 240VAC 40VA Number of Input Pts 20 sink source Number of Commons 5 isolated Input Voltage Range 10 8 26 4VDC Input Impedance 10 98 1 8K 2 24VDC X4 X23 2 8K 12 24VDC On Current Voltage DC Input Level N J gt 5MA 10VDC Specifications p OFF Current Voltage Level lt 0 5mA lt 2VDC Response Time X0 X3 X4 X23 OFF to ON Response lt 0us 2 8ms ON to OFF Response lt 0us 2 8ms Fuses None Number of Output Points 16 Number of Commons 4 isolated Operating Voltage Range 17 240VAC 47 63Hz Peak Voltage 264VAC ON Voltage Drop 1 5VAC gt 50mA 4 0VAC lt 50mA AC Output Maximum Current 0 5A point 1 5A common Specifications k Maximum Leakage Current AmA 264VAC 60 Hz Maximum
54. real number constant or a real number contained in two consecutive V memory locations The result resides in the accumlator Subtract SUB Subtract a BCD value which is either aV memory location or a 4 digit constant from the lower 16 bits in the accumulator The result resides in the accumulator Subtract Double SUBD Subtracts a BCD value which is either two consecutive V memory loca tions or an 8 bit constant from a value in the accumulator The result resides in the accumulator Subtract Real Number SUBR DLO6 Only Subtracts a real number which is either two consecutive V memory locations or an 8 digit constant from the real number in the accumulator The result resides in the accumlator Multiply MUL Multiplies a BCD value which is either aV memory location or a 4 digit constant by the value in the lower 16 bits in the accumulator The result resides in the accumulator Multiply Double MULD Multiplies a BCD value contained in two consecutive V memory loca tions by the value in the accumulator The result resides in the accumu lator Multiply Real Number MULR DLO6 Only Multiplies a real number which is either two consecutive V memory locations or a real number constant by the real number in the accumulator The result resides in the accumlator Divide DIV Divides a BCD value in the accumulator by a BCD value which is either aV memory location or a 4 digit constant The result resides in the accumulator
55. the velocity of the gear based on the rate it receives counts This value can be scaled within the module to the engineering units required for the application High speed timing application PLC with CTRIO module www automationdirect com d lOS5and06 Gearbox clutch and brake interface Material to be cut to length High speed counting The CTRIO can be configured for counting functions for the use of an encoder input up to two quadrature encoders per module with available connections for external reset capture and inhibit signals In a simple cut to length application as shown the encoder provides an input position reference for the material to the module The module s high speed outputs are wired to the cutting device and to the clutch and or braking device When the count trom the encoder is equal to a pre programmed setpoint within the module the high speed outputs are activated to stop and cut the material to a repeatable fixed length Additionally the clutch brake signal can be used for an inhibit signal to not accumulate counts while the material is being cut High speed cut to length application PLC with CTRIO module MS Mh Motor Interface Encoder CTRIO high Speed output Cutter interface _ N Cutter assembly Using Configure 1 0 screen to configure CTRIO for high speed counting x Channel 1 Outputs Inputs Puneiias 1 Aiid Up Counte ra l
56. to make option module wiring easier Tools ae 7 Power connection GND l Pneumatics H ME oad 8 Power connection GND DO O6ADPTR iae TERM 9 Transmit data RS 422 485 Appendix X A e D 00000 kol ale PORT1 PORT2 RUN STOP Transmit data RS 422 485 P Ready to send RS 422 485 DLO6 Ready to send RS 422 485 ai ft Receive data RS 422 485 Clear to send RS 422 485 PORT1 PORT2 Clear to send RS 422 485 p 6 pin Female 15 pin Female va Modular Connector D sub Connector www automationdirect com dl OSand06 PLC Products e3 27 e5 28 ASCII and Modbus Instructions ASCII instructions for DLO6 The DLO6 PLC supports several easy to use instructions which allow ASCII strings to be read into or written trom the communication ports when using either the CPU port 2 or the DO DCM Data Communications Module port 2 Raw ASCII CPU DCM Port 2 can be used for either reading or writing raw ASCII strings but not for both Embedded ASCII With these instructions you can use the DLO6 PLC to locate ASCII strings embedded within a supported protocol via CPU DCM Port Receiving ASCII strings 1 ASCII IN AIN This instruction config ures CPU DCM Port 2 for raw ASCII input strings with parameters such as fixed and variable length ASCII strings termination characters byte swapping options and instruction control bits Use barcode scanners weigh scales etc to write raw ASCII input string
57. 0 WX ECW IBoxes in your program to simplify communications networking NETCFG Network Configuration NETCFG Defines all the common information necessary for performing RX WX Networking using the NETRX and NETWX IBox instructions via a local CPU serial port DCM or ECOM module Network RX Read NETRX Performs the RX instruction with built in interlocking with all other Network RX NETRX and Network WX NETWX Boxes in your pro gram to simplify communications networking Network WX Read NETWX Performs the WX instruction with built in interlocking with all other Network RX NETRX and Network WX NETWX IBoxes in your pro gram to simplify communications networking IBox Instructions Counter I O CTRIO Configuration CTRIO Defines the common information for a specific CTRIO module which is used by the other CTRIO IBox instructions and resides at the top of the ladder stage program If using more than one CTRIO module in your PLC system a different CTRIO Configuration IBox must be used for each CTRIO module that utilizes CTRIO IBox instructions CTRIO Add Entry to End of Preset Table CTRADPT Appends an entry to the end of a memory based Preset Table on a specific CTRIO Output resource Will take more than 1 PLC scan to execute CTRIO Clear Preset Table CTRCLRT Clears the RAM based Preset Table on a leading edge transition to this IBox Will take more than 1 PLC scan to execute CTRIO Edit Preset Table Entry CTREDPT Edits a s
58. 0 amp ZIPLink relay system will allow a DLO5 to PO LONDSF 10 pt Fast Response FO O4TRS 4 pt Isolated Relay poe connect to high current loads like F0 08NA 1 8 pt AC In DO 16ND3 16 pt DC In Wiring contactors solenoids and hydraulic valves D0 10TD2 10 pt DC Out DO 16TD1 16 pt DC Out pape See ZIPLink section for our tive second D0 08CDD1 4 pt DC In 4pt DC Out DO 16TD2 16 pt DC Out Circuit 5 ti a rotection Hab SAn F0 08SIM Simulator Enclosures Tools ni Pneumati Connectivity to the most Maa popular networks Appendix Implement Part Index advanced networking solutions for the DLO5 with our DeviceNet Slave Module Ethernet Communications Module 10 or 100 MBit or our PROFIBUS Slave Communications Module The new DO DCM module supports DirectNet and Modbus slave protocols Modbus DeviceNet Ethernet PROFIBUS Modbus TCP www automationdirect com dl OSand06 PLC Products e5 5 DLO6 The Mighty Micro From 36 100 I O What is it Our DLO6 combines its fixed I O of 20 inputs and 16 outputs with four option module slots for expansion discrete analog tempera ture communication modules all in the same package With the DLO6 you can use the same PLC panel layout for all applications from 36 to 100 I O Optional LCD Display Add operator display capability right on the PLC with this optional LCD display featuring Two rows x 16 characters backlight display Large 14 point characters for easy readab
59. 0ms 32 50 68 86 104 122 131 C Ambient Temperature C F External DC Power 20 28VDC 150mA Required max Status Indicators Logic side None external rec Fuses ommended When output points YO and Y1 are not used in pulse mode the maximum output current is 1 0A e334 an 1 800 633 0405 DLO5 I O Specifications DO 05AR lt gt Wiring diagram and specifications abet DO 05AR Specifications crate 95 240 V No X0 X7 t YO Y5 Output RRA SERR ly Voltage Range A 30VA 50 60Hz ii T AAR Z rooe co xt xe xa xe o2 vay v9 vs ae Number of Input Pts 8 6 LG xo x2 ct x6 x7 vo v2 val cs Transmis Number of Commons _ 2 isolated EA Input Voltage Range 90 120VAC Bullies Frequency Range 47 63Hz et q y g SRE Conois Ta r THE inni d Z Ae Input Current 10mA 100 VAC faci fee at 60Hz Heil Sicisicl npu Specifications ue AH e S6mAV75VAC aes Power Input point wiring Output point wiring Voltage Level Switches OFF to ON Equivalent input circuit Encoders Response lle m kaan malay T ON to OFF Current ica S Response A Optical ensors Fuses None To LED Pressure Sensors Number of Output 6 g Points ommon Ea eee Number of Commons 2 isolated ee ep Pushbuttons 6 240VAC EN Output Voltage Range 47 63Hz 6 27VDC l Derating chart for relay outputs OBE Maximum Volta
60. 10A for 10ms Circuit OFF to ON Response lt 10 p Derating chart for DC outputs aoe ON to OFF Response a VA Pan e Enclosures 1A External DC Power _ _20 28DC ete Tools Required 150mA max 4 Status Indicators Logic side 2 poama None external l Appendix uses recommended SSRA Ambient Temperature C F Part Index When output points YO and Y1 are not used in pulse mode the maximum output current is 1 0A www automationdirect com dlO5and06 PLC Products e3 39 DLO5 I O Specifications DO 05DR D Wiring diagram and specifications lt gt DO 05DR D Specifications DC Power Supply Specifications 12 24VDC Voltage Range 20W max Number of Input Pts 8 sink source Number of Commons _ 2 isolated Input Voltage Range 12 24VDC X0 90 1 8K 2 24VDC 3T 28K 12 24VDC Input Impedance On Current Voltage Level gt dmA 10VDC DC Input Specifications OFF Current Voltage Level lt 0 5MA lt 2VDC Response Time X0 X2 X3 X7 OFF to ON Response 0o lt 8msS ON to OFF Response sibs lt 8ms Fuses None Number of Output Points p Number of Commons _ 2 isolated 6 240VAC 47 63Hz Output Voltage Range sg g g 6 27VDC Maximum Voltage 264VAC 30VDC Maximum 2A point Output Current 6A common Relay Output Maximum Specifications Leakage Current 0 1mMA 246VAC Smallest Recommended Loa
61. 16 steps and 16 discrete output points Actual output status is the result of a bit by bit AND between the output mask and bit mask in the step Specify a time base per count in milliseconds Each step can have a different number of counts and an event to trigger the counting Once the time has expired a transition to the next step occurs Also define present step as destination when reset occurs Time and Event Drum with Word Output and Output Mask MDRMW DLO6 Only Time and or event driven drum with up to 16 steps and a single V memory output location Actual output word is the result of a bit by bit AND between the word mask and the bit mask in the step Specify a time base per count in milliseconds Each step can have a different number of counts and an event to trigger the counting Once the time has expired a transition to the next step occurs Also define preset step as destination when reset occurs RLL Programming Instructions Initial stage ISG The initial stage instruction is used for a starting point for user application program The ISG instruction will be active on power up and PROGRAM to RUN transitions Stage SG Stage instructions are used to create structured programs They are program segments which can be activated or deactivated with control logic Jump JMP Normally open coil that deactivates the active stage and activates a specified stage when there is power flow to the coil Not Jump NJMP Normal
62. 32 422 DIP switch selectable and are offered with or without indicating LEDs and surge protection See the Wiring Solutions section in this catalog for more information PLC Products Optional Ethernet communication modules Need to connect to a high speed HMI or computer system We offer 10Base T and 100Base T Ethernet communications modules with our Ethernet hub switch E SWO5U or with most off the shelf Ethernet hubs or switches The ECOM option modules plug into any DLOS or DLO6 PLC The HO ECOM100 supports the industry standard Modbus TCP modules You can use the HO ECOM and protocol HO ECOM100 Ethernet communication Point to point 12 crossover cable DO CBL RS 232C we pee oO F ta ta maximum distance 50ft 15m RS 232C OUTPy y T ta ta ta rf Ses ZL CMA15 ZL CMA15L RS 232C FA ISOCON Maximum distance of 3 300 ft 1000m 1 800 633 0405 Ports Status Indicators and Modes Port 1 Port 2 DLO5 and DLO6 status Port 1 is a 6 pin fixed configuration port and Port 2 is a configurable port on both the indicators has the same pin assignments on the DLOS DLO5 and the DLO6 PLCs The DLO5 PLC Status Indicators
63. Current EmA 5VDC For Sinking and Sourcing Concepts see the Appendix section in this catalog Cane Maximum Leakage Current 0 1mA 264VAC l _ Equivalent output circuit Terminal On Voltage Drop N A TE g Output 3A for 10ms Maximum Inrush Current Common 10A for ane 10ms to LED Off to On Response lt 15ms Se On to Off Response lt 10ms Enclosures Module activity one Status Indicators green LED ans Commons 1 3 points common a ee Fuse Me Derating chart for DC inputs Derating chart for relay outputs a Terminal Type Included Removable DO ACC 4 Points Points a Base Power Required 5V ai pis on 4 moc 7 See page 2 68 for part 2 i DA numbers of ZIPLink B cables and connection ZONK modules compatible with 0 0 this I O module 0 10 20 30 40 50 55 C 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F 32 50 68 86 104 122 131 F Ambient Temperature Ambient Temperature www automationdirect com dl OSand06 PLC Products e5 DLO5 06 I O Option Modules DO 08TR lt gt 8 point relay output module DO 07CDR Output Specifications Number of Outputs 8 Output Voltage Range 6 27VDC 6 240VAC Output Type Relay form A SPST Peak Voltage 30 0VDC 264VAC Maximum Current resist 1A point 4A common Minimum Load Current 5mA 5VDC m 6 27 VDC Maximum Leakage Current 0 1mA 264VAC 6 240VAC On Voltage Drop N A Output 3A for 10ms Maximum Inrush Current u 10A for ms Off to
64. DC max 70mA all pts on Base Power Required 5V Max 200mA all pts on See page 2 68 for part numbers of ZIPLink cables and connection modules compatible with this O module Gree A CONNECTION SYSTEMS e3 74 PLC Products Equivalent output circuit 24VDC 1S a gt K eN Derating chart Points 0 1A 16 12 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature Wiring for ZL CM056 Load Single Power Source Wiring 6 27 VDC t 24VDC Load Dual Power Source Wiring Note negative side of power sources must be tied together to both CO amp C1 commons 6 27 VDC 1 800 633 0405 DL05 06 I O Option Modules DO 101TD2 lt gt 10 point DC output module DO 10TD2 Output Specifications Number of Outputs 10 sourcing Peak Voltage 50 0VDC 0 3A point 1 5A common Maximum Output Current Minimum Output Current 0 5mA Maximum Leakage Current 1 5uA 26 4VDC On Voltage Drop 1 0VDC 0 3A Maximum Inrush Current 1A for 10ms Off to On Response lt 10us On to Off Response lt 60us Module activity Status Indicators one green LED 2 5 points V Term V Terminals amp Common Isolated 1 Common Fuse No fuse Terminal Type Included Removable D0 ACC 4 Max 150mA all pts on Base Power Required 5V See page 2 68 for par
65. DL05 06 PLC Section 3 Www automationdirect com owe PLC Products In this interactive PDF you can IB Bookmarks Search Save File Print this PDF E mail this PDF 75 Series Electromechanical Relay Selection Guide PLC 75 Series Electromechanical Relay Specifications 75 Series Socket Dimensions e Use bookmarks to navigate by product category e Use bookmarks to save search print or e mail the catalog section e Click on part s to link directly to our online store for current pricing specs stocking information and more e5 2 Micro PLCs With Incredible Features At Affordable Prices The DLO5 and DLO6 are a family of micro PLCs designed to fit more applications than any other PLC family in their class 415m X NPUT 12 24 Both the DLO5 and DLO6 feature Discrete on off control AC DC sink source and relay I O available 17 models total in both AC and DC powered units Analog control Panel mount and DIN rail mounting on all models for all units Removable terminal blocks standard Built in high speed I O for simple single wiring and setup axis motion applications not available on all models and RTD The DLO6 includes 36 integrated discrete I O points 20 inputs 16 outputs Four option module slots support up to 24 analog chan nels or up to 64 additional discrete points It also includes high speed counting pu
66. DLO5 uses automatic addressing so for the vast majority of applications there is no setup required We use octal addressing for our products which means there are no 8s or 9s The DLO5 s eight input points use addresses XO X7 and the six output points use addresses YO Y5 Similarly the DLO6 uses addresses XO X23 and YO Y17 Review the I O specs and wiring diagrams The Base Unit I O tables give a brief description of the I O combinations offered for the DLO5 and DLO6 PLCs The I O specifications are discussed in more detail later in this section e3 24 l PLC Products Source 6 240VAC 2A D0 05AD AC 2 N A 90 120VAC DCA 6 27VDC 0 5A Y0 Y1 6 27VDC 1 0A Y2 Y5 D0 05DD DC 2 a 12 24VDC DC 6 27VDC 0 5A Y0 Y1 6 27VDC 1 0A Y2 Y5 D0 05AA AC 2 N A 90 120VAC AC 2 17 240VAC 41 63Hz 0 5A D0 05DA Source DC 2 sink Or 42 24VDC AC 2 17 240VAC 47 63Hz 0 5A DC 2 m 12 24VDC D0 05DR D Relay 2 6 27VDC 2A 6 240VAC 2A DO 05DD D DC 2 Source sinking sourcing If you are using a DC field device you should consider whether that device requires a sinking or sourcing PLC I O configuration For more information on sinking and sourcing concepts please refer to the Appendix of this catalog Sink source inputs All built in DC inputs on the DLO5 and DLO6 micro PLCs can be wired in a sinking or sourcing configura tion However all inputs on a singl
67. Divide Double DIVD Divides a BCD value in the accumulator by a BCD value which is either two consecutive V memory locations or a 8 digit constant The result resides in the accumulator Divides Real Number DIVR DLO6 Only Divides a real number in the accumulator by a real number which is either two consecutive V memory locations or a real number constant The result resides in the accumlator Increment INC Increments a BCD value in a specified V memory location by 1 each time the instruction is executed Decrement DEC Decrements a BCD value in a specified V memory location by 1 each time the instruction is executed Add Binary ADDB Adds the binary value in the lower 16 bits of the accumulator to a value which is either a V memory location or a 16 bit constant The result resides in the accumulator Add binary Double ADDBD DLO6 Only Adds the binary value in the accumulator to a value which is either two consecutive V memory locations or a 32 bit constant The result resides in the accumulator Subtract Binary SUBB Subtract a 16 bit binary value which is either aV memory location or a 16 bit constant from the lower 16 bits in the accumulator The result resides in the accumulator Subtract Binary Double SUBBD DLO6 Only subtracts a 32 bit binary value which is either two consec utive V memory locations or a 32 bit constant from the value in the accumulator The result resides in the accumulator Multiply Binary M
68. ECOM100 300mA consumed by the base unit itself varies Power Budgeting Example m Comm from model to model Subtract the amount Pouer Oee 5VDC power 24VDC power T BON of power required by the base unit from mA mA nk Blocks amp the amount of power supplied by the base 1500mA 3OOMA i a D0 06DD1 1 mA unit Be sure to subtract 5 VDC and 24 select row A or B Power VDC amounts 2000mA 200mA Circuit Current Required nA power rein power Sah Power required by option D E nciosures mod u les D0 06DD1 600mA 280mA DO 16ND3 3omA Tools Next subtract the amount of power DO 101D1 150mA required by the option modules you are Pneumatics planning to use Again remember to 0 08TR 280mA subtract both 5 VDC and 24 VDC FO 4AD2DA 1 100mA bigi If your power budget analysis shows D0 06LCD 50mA Part Index surplus power available you should have Total Used 1215mA a workable contiguration S 285mA Remaining 785mA Auxiliary 24 VDC used to power V terminal of D0 06DD1 sinking outputs Note 1 If the PLC s auxiliary 24 VDC power source is used to power the sinking outputs use power choice A above www automationdirect com d OS5and06 PLC Products e5 29 DLO6 LCD Display The optional DO O6LCD lt gt is a cost effective LCD display panel that is easy to install This device is available exclusively for the DLO6 PLCs The 16 character x 2 row display mounts directly on the face of the PLC The LCD is
69. ETN Eight PID loops with auto tune Ma D a The same software used for a l programming the DLO6 also provides The DLO6 supports its great analog capabilities with PID trend graphs for various loop parameters and floating point math at no additional charge It also including SP PV output and bias features 5 C more amp Automatic loop scheduling ite QQ Charts to fill out for alarms and ramp soak profiles se rso Roc fo imaam DirectSOFT programming software includes the loop tune AC Drives Safa j ith di h pore screen with trending as shown AC Motors Auto tune feature allows CPU to determine the near optimum loop settings based upon the time constant of your process at ae the time auto tune procedure is performed Travemice Steppers H Desa To neem ST z Servos T eva ST Sime thie Anal a Tee Motor Controls Proximity 7 Sensors P X Photo J nutes rece Sensors a a Limit Switches Encoders F Current l Sensors ne Tiis J aitia Pressure AUTOMATIONDIRge7 Program troubleshoot or collect data over Sensors Salen i noon AUTO titiri pes da W d PVH Suppe Fa aa Cit the telephone line via our industrial modem ee i Ea Temp Sensors Powerful built in and expansion communication Pushbutons Lights Combine a DLO6 AC or DC powered unit with our industrial telephone modem and avoid the high cost of an advanced Remote Teleme
70. H white V 24V red DeviceNET cable PLC Products e3 51 e3 52 DL05 06 Ethernet Communications Modules Ethernet Communications Modules Overview Ethernet Communications Modules offer features such as High speed peer to peer networking of PLCs e Fast updates with DirectSOFT Programming Software e High performance access for Human Machine Interface HMI ERP MES or other Windows based software Industry standard Modbus TCP Client Server Protocol HO ECOM100 e Free SDK for custom drivers e Easy setup The Ethernet Communication ECOM Modules represent a price breakthrough for high speed peer to peer networking of PLCs No longer are you forced to designate a single PLC to be the network master Any PLC can initiate communica tions with any other PLC Link your PLCs with PCs using industry standard Modbus TCP protocol connected through stan dard cables hubs and repeaters Or use our KEPDirect O Server to link your favorite HMI SCADA data historian MES or ERP software to DirectLOGIC PLCs Our LookoutDirect HMI and our DataWorx data collection software include ECOM drivers DirectSOFT Programming Software can be used to monitor or update the program in any DirectLOGIC PLC on the network PLC Products Simple connections Use Category 5 UTP cables which can be run up to 100 meters between nodes Use repeaters to extend distances and expand the number of nodes Our
71. HA TADP 10 100BaseT PC network adapter card is compatible with the ECOM modules See the Communications Products section for information on the adapter card Specifications Communications 10 BaseT Ethernet HO ECOM Choose your slot The ECOM module plugs into any option module slot of any DLO5 PLC or DLO6 PLC The module maintains identification data descriptive information and communication parameters for PLC to PLC communications in flash memory Disconnect power before installing or removing any PLC module HO ECOM100 10 100 BaseT Ethernet Data Transfer Rate 10 Mbps 100 Mbps Link Distance 100 meters Ethernet Port RJ45 Ethernet Protocols TCP IP IPX TCP IP IPX Modbus TCP IP DHCP HTML Configuration Power Consumption 250mA 5 VDC 300mA 5 VDC Manufacturer CPU Firmware Required DirectSOFT Required ECOM Version 4 60 or later ECOM100 Version 4 90 or later Version 3 0c or later Host Automation Products LLC ECOM Version 1 40 or later ECOM100 Version 1 80 or later HO ECOM100 Box communications instructions Over 25 Communications Box instruc tions are available when using the HO ECOMI100 with a DLO5 06 PLC and DirectSOFT5 programming software These easy to use instructions allow you to e Enable disable module DHCP e Read write module IP Gateway and Subnet Mask addresses e Read write module ID Name and Description e Send E
72. IPLink cables and connection modules compatible with GEES this I O module Derating chart 0 3A O N A 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature www automationdirect com dl OSand06 Load Dual Load Single Power Source Power Source OUT lt 6 27V Wiring Wiring i 6 27 VDC j 6 27 VDC _ Note negative side of power sources must be tied together to both CO amp C1 terminals Equivalent output circuit O Q gt K D PLC Products e3 73 Sensors Pressure Sensors Temp Sensors Pushbuttons Lights Enclosures Tools Pneumatics Appendix Part Index DL05 06 I O Option Modules DO 161TD1 lt gt 16 point DC output module DO 16TD1 Output Specifications Number of Outputs 16 sinking Operating Voltage Range 6 27VDC Output Voltage Range 5 30VDC Peak Voltage 90 0VDC Maximum Output Current 0 1A point 0 8A common Minimum Output Current 0 5mA Maximum Leakage Current 154A 30 0VDC On Voltage Drop 0 5VDC 0 1A Maximum Inrush Current 1A for 10ms Off to On Response lt 0 5ms On to Off Response lt 0 5ms Status Indicators Module activity one green LED 2 8 points common No fuse Connector Type 24 pin Molex 43025 2400 see ZIPLinks for wiring options External DC Power Required 20 28V
73. Input Range 0 to 10VDC Output Range 0 to 10VDC jumper selectable jumper selectable Resolution 12 bit 1 in 4096 Resolution 12 bit 1 in 4096 Analog In Out 10 0mS to 95 ma Ti 50uS 0 10 Step Response of full step change Conversion Settling Time for full scale change 1 2 count 1 2 count max Crosstalk max 80db Crosstalk 80db a May 30B at 300Hz 15VDC Active Low pass Filtering 1948 per octave Peak Output Voltage power supply limited 1 Input Impedance gt 20KO Offset Error 0 1 of range 2 Absolute Max Ratings 15V Gain Error 0 4 of range 1 2 counts 0 025 1 counts 0 075 ne b Linearity Error end to end 5 scale max Linearity Error end to end gt ii scale max ADE ov p Sensors Input Stability 1 count Output Stability 2 counts pbz Gain Error 6 counts max Load Impedance 2KO min MDE Saran Offset Error 2 counts max Load Capacitance 0 01 uF max s E 2 Temp 03 at 25C Terminal Type Included Removable F0 IOCON ee Soca Max Inaccuracy 0 6 at 010 60 C Accuracy vs Temperature 50 ppm C typical ree 32 to 140 F Lights Accuracy vs Temperature 100 ppm C typical iene One count in the specification table is equal to one least significant bit of the analog data value 1 in 4096 eee Imers eo Power Supply JESN _ Terminal Z INI Blocks amp ZIAN a a SS Se eS Wiring Internal Module Baer y See page 2 68 for part a numbers of ZIPLink aie Circuit cables and co
74. Inrush Current 10A for 10ms Minimum Load 10mA OFF to ON Response 1ms ON to OFF Response ms 1 2 cycle Fuses Derating chart for AC outputs Points a ST S S ee 16 0 5 A yo Y17 12 8 0 10 20 30 40 50 C 32 50 68 86 104 122 F Ambient Temperature C F www automationdirect com d O5and06 None external rec ommended Note Refer to page 3 29 Power Budgeting for Auxillary 24VDC current available Power input wirin j Output point wiring vo 17 240V xe A 0 9 ae 12 24 Direct LOGIC col x1 x xe x6 oe xa xia xia x16 ca x21 Das ON GDA GD I OD OD I GI Gal Gl om a5 5 5 4 48 4 SS DC Supply Input point wiring Equivalent input circuit High speed inputs X0 X3 Optical Isolator To LED Pee a Equivalent input circuit Standard inputs X4 X23 Po V aV Optical o Isolator To LED Internal module circuitry V OUTPUT Optical O Isolator e3 43 PLC Products Current Sensors Pressure Sensors Temp Sensors Pushbuttons Lights Enclosures Tools Pneumatics Appendix Part Index DLO6 I O Specifications DO 06DD1 lt gt Note Refer to page 3 29 Power Budgeting for Auxillary 24VDC current available Wiring diagram and specifications Power DO 06DD1 Specifications input wiring Output point wiring
75. Internal module circuitry vy Optical Isolator Derating chart for DG outputs Points s E oys 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 C Ambient Temperature C F www automationdirect com dl OSand06 a YO Y5 Output 218 815 uta 24 VDC Output point wiring Equivalent input circuit standard inputs X3 X7 Optical Isolator To LED Equivalent output circuit standard outputs Y2 Y5 e e sl Ae y Internal module circuitry 24VDC Optical jor Isolator e3 37 PLC Products W C more amp other HMI AC Drives AC Motors Power Transmiss Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temp Sensors Pushbuttons Lights Enclosures Tools Pneumatics Appendix Part Index DLO5 I O Specifications DO 05DR lt gt Wiring diagram and specifications DO O5DR Specifications AC Power Supply Specifications 95 240 V No XO X7 Input YO Y5 Output 30VA 50 60Hz va vs sakespo pel cr ps polov v4 co Voltage Range BOA Number of Input Pts 8 sink source Number of Commons _ 2 isolated Input Voltage Range 12 24VDC e Input Impedance 3X7 8K 2 24VDC On Current DC Input Voltage Level SUED ificati ower ae shoes Specifications OFF Current
76. JAIA F E j f ae ji i gt J x DIS TEF i eae hag Alea OUTPUT YO Yi Y2 Y3 y4 ys aa ee a ae a a PLC Products m es el a dp MEN AEE A A e y PATHE E jl TES Pimba pp e3 3 2392 HS 2 PORTAIAS 404 Company Info Field I O Software C more amp other HMI AC Drives AC Motors Power Transmiss Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temp Sensors Pushbuttons Lights Process Relays Timers Comm Terminal Blocks amp Wiring Power Circuit Protection Enclosures Tools Pneumatics Appendix Part Index DLO5 Super Powerful and priced nght Top eight reasons to choose a DLO5 micro PLC for discrete control applications and we ve even added a little motion control Super low prices communication ports _ Port 2 contigurable up to 38 4K baud and supports Sat a The DLOS micro PLC offers incredible master slave on DirectNE DE E gaps features at a disposable price and Modbus RTU What is it The DLO5 is our least expensive PLC but it s not short on features For small I O applications the DLO5 can do the job of some of our larger PLCs Practical communications Two RS 232 serial communication ports are included on all models This allows connectivity to an operato
77. NDN Connects a normally closed comparative contact in parallel with another contact The contact will be on when A lt B Immediate Instructions Store Immediate STRI Begins a rung branch of logic with a normally open contact The con tact will be updated with the current input field status when processed in the program scan Store Not Immediate STRNI Begins a rung branch of logic with a normally closed contact The con tact will be updated with the current input field status when processed in the program scan Or Immediate ORI Connects a normally open contact in parallel with another contact The contact will be updated with the current input field status when processed in the program scan Or Not Immediate ORNI Connects a normally closed contact in parallel with another contact The contact will be updated with the current input field status when processed in the program scan And Immediate ANDI Connects a normally open contact in series with another contact The contact will be updated with the current input field status when processed in the program scan And Not Immediate ANDNI Connects a normally closed contact in series with another contact The contact will be updated with the current input field status when processed in the program scan Out Immediate OUTI Reflects the status of the rung The output field device status is updated when the instruction is processed in the program scan Or Out Immediate
78. OROUTI Reflects the status of the rung and outputs the discrete ON OFF state to the image register Multiple OR OUT instructions referencing the same discrete point can be used in the program The output field device status is updated when the instruction is processed in the program scan Set Immediate SETI An output that turns on a point or a range of points The reset instruc tion is used to turn the point s off that were set The output field device status is updated when the instruction is processed in the program scan Reset Immediate RSTI an output that resets a point or a range of points The output field device status is updated when the instruction is processed in the program scan Load Immediate LDI DLO6 Only Loads the accumulator with the contents of a specified 16 bit V memory location The status for each bit of the specified V memory location is loaded into the accumulator Typically used for input module V memory addresses Allows you to specify the V loca tion instead of the X location and the number of points as with the LDIF Load Immediate Formatted LDIF DLO6 Only Loads the accumulator with a specified number of consecutive inputs The field device status for the specified inputs points is loaded into the accumulator when the instruction is executed Out Immediate Formatted OUTIF DLO6 Only Outputs the contents of the accumulator to a specified number of consecutive outputs The output field devices are
79. On Response lt 15ms On to Off Response lt 10ms Module activity one Status Indicators green LED 2 isolated 4 points common No fuse Terminal Type Included Removable D0 ACC 4 Max 280mA all pts on Base Power Required 5V See page 2 68 for part Note When used with the ZIPLink wiring numbers of Z PLink system relay outputs are derated not to cables and connection amp xseed 2 Amps per point max INL modules compatible with SCONNECTIONSYSTEMS this I O module Derating chart Points 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature 6 27 VDC 6 240VAC Typical Relay Life Operations at Room Temperature Voltage and Type of Load Load Current 24 VDC Resistive 500K 24 VDC Solenoid 100K 110 VAC Resistive 500K 110 VAC Solenoid 200K 220 VAC Resistive 350K 220 VAC Solenoid 100K e3 7 8 PLC Products O RELAY ACT 6 240V 1A 50 60Hz 1A Equivalent output circuit to LED 1 800 633 0405 DLO5 06 I O Option Modules FO 04TRS lt gt 4 point relay output module FO O4TRS Output Specifications Number of Outputs 4 Output Voltage Range 5 30VDC 5 125VAC Output Type 2 form C pT 2 form A SPST normally open Output Points Consumed 8 Peak Voltage 60VDC 220VAC AC Frequency 47 63Hz Maximum Current resist 3A point with no derating
80. P6C to 6P6C cable phone style RJ12 connectors e 9 pin D sub connector 9 pin female to RJ 12 to adapt to PC comm port e RJ12 port splitter DLOG PLC with multiple FO CP128 modules 1 800 633 0405 DLO5 06 CoProcessor Module Module Type Triple Port BASIC CoProcessor Module Specifications CoProcessor Intelligent Modules per CPU DLO5 one DLO6 up to four Communication 256 character type ahead input buffer on all ports Ports are independently programmed by software Seven or eight data bits one or two stop bits even odd or no parity XON XOFF software flow control and RTS CTS handshake Clock Speed 100MHz User Memory 128K total 64K data 64K program non volatile Real time battery backed calendar clock F0 CP128 Ports Port 1 RS 232 512K baud maximum Port 2 RS 485 512K baud maximum Port3 RS 232 115 2K baud max Port 3 physically located in the same RJ12 jack as Port 1 RS 232 Port 3 uses the RTS1 CTS1 pins on that jack If you use these lines for other purposes e g hardware handshaking on Port 1 then Port 3 cannot be used ABM Commander for Windows CD included with module Standard programming documentation software for IBM PCs is shipped with each coprocessor module Key features include e Runs under Windows 98 ME 2000 XP e On line full screen BASIC program editing similar to GW Basic with industrial application enhancements added for easier programming
81. Removable D0 ACC 4 Max 200mA Base Power Required 5V fall pts on External DC Power Required 24V 20 28VDC max 80mA all pts on See page 2 68 for part numbers of ZIPLink cables and connection modules compatible with this I O module Pak lf CONNECTION SYSTEMS e5 80 PLC Products Points 6 12 24V 3 5 11mA internally connected internally connected Source 12 24 VDC For Sinking and Sourcing Concepts see the Appendix section in this catalog Equivalent output circuit Q QO gt K q Ne Derating chart for DC inputs Derating chart for DC outputs Points 6 12 24VDC 0 3A 4 2 0 0 10 20 30 40 50 55 C 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F 32 50 68 86 104 122 131 F Ambient Temperature Ambient Temperature 1 800 633 0405 DLO5 06 Option Modules FO 04AD 1 4 channel analog current input module lt gt F0 04AD 1 Input Specifications 4 single ended one common 0 to20mA or 4 to 20mA jumper selectable 12 bit 1 in 4096 25 0ms typ 0 0 of full step change Number of Channels Input Range Resolution Step Response Crosstalk ENS nt max 3dB at 40Hz 12dB per octave 125Q 0 1 1 8 watt 30mA to 30mA current input Successive approximation Linearity Error end to end 2 counts Input Stability Active Low pass Filteri
82. Required EmA V i Part Index See page 2 68 for part CPU Firmware Required DirectSOFT Required SQ ABE numbers of ZIPLink i bles and connection Version 5 20 or lat DirectSOFT32 Version 3 0c or lat l ersion or iater Irec ersion o UC OF iater Z IPIN odie compatible with Version 2 30 or later DirectSOFT32 Version 4 0 Build 16 or later this 1 O module www automationdirect com dl OSand06 PLC Products e3 87 DLO5 06 I O Option Modules FO O8DAH 1 lt gt 8 channel analog current output module high resolution Output Specifications Number of Channels 8 Output Range 4 20mA Resolution 16 bit 244uA bit Output Type Current sourcing at 20mA max PLC Data Format 16 bit Unsigned Int 0 FFFF binary or 0 65535 BCD Both require 2 words of V memory Output value in program mode AmA Load Impedance 250 750 Ohms Maximum Inductive Load 1 mH Allowed load type Grounded Maximum Inaccuracy 0 2 of range Maximum Full Scale Calibration Error not including offset error 025 of range maximum Maximum Offset Calibration Error 025 of range maximum Accuracy vs Temperature 50 ppm C maximum full scale calibration change Maximum Crosstalk 10 counts Linearity Error End to End 16 count maximum eer of full scale onotonic with no missing codes Output Stability and Repeatability 10 c
83. Sand06 MODBUS TGP Client i _ MODBUS TCP a MODBUS TCP Client Eg MODBUS TCF Dient Server HOJ E OM 100 Tr Server NetEdit3 software NetEdit3 Software ships tree with the ECOM User Manual Use NetEdit3 to configure the ECOM modules for your network Flexible addressing allows you to use your choice of protocols and identitying methods Assign each module a number or a name or both You don t have to use an IP address but you can if it s necessary for your network NetEdit3 uses two protocols tor PC to PLC communications IPX and TCP IP The NetEdit3 screen displays all identifiers and trou bleshooting information for each module on the network You can use NetEdit3 to adjust parameters for PLC to PLC communications by clicking on Advanced Settings The network identi fiers can also be changed from DirectSOFT Programming Software ECOM100 Send EMail IBox ECOM100 Send EMail ECEMAIL IB 711 ECOM 00 KO Workspace Success CO Error 1 id Error Code Y2100 Ta docteamm work com id Subject Body Machine Y5010 8 went offline at _time 24 on _date us e3 53 PLC Products Sensors Pressure Sensors Temp Sensors Pushbuttons Lights Enclosures Tools Pneumatics Appendix Part Index e3 54 DLO5 06 Data Communications Module Data Communications Module Overview The DO DCM Data Communications Module offers two c
84. T 6 240V 50 60Hz 2 0A 6 27V 2 0A Y 0 1 2 3 5 X INPUT 12 24V 3 15mA Direct G LOGIC co x x3 x4 xe c2 x11 C1 x5 x7 X10 PLC Products PWR 100 240V 50 60Hz 40VA D0 06DR 7 SO N ee ae MENU ENT x13 x14 X16 C X12 X15 X17 N C The piezo electric buzzer can be config ured to provide pushbutton feedback Seven function keys on the face of the LCD display provide navigation through messages or menu items Messages fall into two categories e Error messages User defined preprogrammed messages At power up the default screen is displayed The default screen can be user defined Seven menu choices allow you to view or change all accessible data values see next page Left Up Right A QO000 y e Pipet Down e N Escape I Enter Menu RUN STOP 1 800 633 0405 DLO6 LCD Display Menu choices Pressing the Menu key takes you to the last accessed menu or the first menu selec tion if you haven t previously accessed a menu Each time you press the Menu key or if you simply hold the menu key down the display will step through all menu choices There are seven built in menus Use the Menu key to locate the menu you need and press the Enter key to view or change values From the default screen or a message screen press and hold the Menu key The display will scroll through the following choices M1 PLC info
85. Temp 100 ppm C typ 125 Q load 0 2 60 C CH1 cS Z t j Z W CH2 Z Transmitter Z v Recommended Fuse fast acting current inputs Transmitter Power Supply 0 032 A series 217 if A Mell if Ne e lt i IN oT il One count in the specification table is equal to one least significant bit of the analog data value 1 in 4096 Internal Module Wiring AN YoUMS Boyeuy Ato D Converter DtoA D Converter D to A Converter 1 800 633 0405 DLO5 06 Option Modules FO 4AD2DA 2 lt gt 4 channel analog voltage input FO 4AD2DA 2 Input Specifications FO 4AD2DA 2 Output Specifications 4 single ended 2 singl 2 channel analog voltage output Number of Channels EA Number of Channels a module 0 to5VDC or 0 to5VDC or 0 to 10VDC 0 to 10VDC jumper selectable Output Range jumper selectable 12 bit 1 in 4096 Resolution 12 bit 1 in 4096 10 0mS to 95 Step Response of full step change 50S for full scale change Conversion Settling Time 1 2 count max Crosstalk B0db Crosstalk Analog In Out 1 2 count max 4 In 2 Out 80db 0 10V 30B at 300Hz 12dB per octave 15VDC Active Low pass Filtering power supply limited Peak Output Voltage Input Impedance gt 20KO Absolute Max Ratings 15V Offset Error 0 1 of range
86. ULB Multiples a 16 bit binary value which is either aV memory location or a 16 bit constant by the lower 16 bits in the accumulator The result resides in the accumulator Divide Binary DIVB Divides the binary value in the lower 16 bits in the accumulator by a value which is either a V memory location or a 16 bit constant The result resides in the accumulator Increment Binary INCB Increments a binary value in a specified V memory location by 1 each time the instruction is executed Decrement Binary DECB Decrements a binary value in a specified V memory location by 1 each time the instruction is executed Add Formatted ADDF DLO6 Only Adds the BCD value in the accumulator to a value which is a range of discrete bits 1 32 The result resides in the accumulator Subtract Formatted SUBF DLO6 Only Subtracts a BCD value which is a range of discrete bits 1 32 from the BCD value in the accumulator The result resides in the accumulator Multiply Formatted MULF DLO6 Only Multiplies a BCD value in the lower 16 bits in the accumu lator by a BCD value which is a range of discrete bits 1 16 The result resides in the accumulator Divide Formatted DIVF DLO6 Only Divides the BCD value in the lower 16 bits in the accumu lator by the BCD value which is a range of discrete bits 1 16 The result resides in the accumulator Add Top of Stack ADDS DLO6 Only Adds the BCD value in the accumulator with the BCD value in the fir
87. a bright two line LCD display right on the PLC Check out these features Two line x 16 character display simply snaps into the face of the DL06 No cable or special mounting required ESC MENU and ENT keys along with four arrow keys allow for easy and intuitive navigation Password protection capabilities available for system parameters like date and time Backlight can be turned off for bright locations WPT ga Es z j Sensors Temp Sensors Pushbuttons Lights esc MENU ENT Process Two line LCD display Relays D0 06LCD ls Timers Comm Text message from User defined LCD messages V memory registers eee Blocks amp You won t need to drag a laptop to IE a your DLO6 panel just to get a critical cc Statina Vmesna address 3003 Power piece of information in a memory bi m register or a PLC fault message i __ ii e AN aM Simply program user defined er messages in ladder logic for display siete Messages with Enclosures on the DLO6 LCD message unit to Sheu embedded RM show important values events alarms n aa Aa J time and date i or faults see the sample instruction at sate ch fern Pneumatics right Let the LCD display direct the is mats technician right to the problem so they iii F ees ar z See ee Appendix can arrive with their tools in hand Bae instead of their laptop Messages with embedded V memory __ register values col sealer Esaten ie in Auto when me DEJ ja cessed and Pa
88. ables specifications begin on page 26 74 e3 68 f PLC Products DLO5 06 I O Option Modules FO O08SIM lt gt 8 input simulator module FO O8SIM addressing example FO 08SIM Input Specifications X113 Number of Inputs 8 ee X107 Y103 Y117 Base Power Required 5VDC 1 mA ERREEEEL IEPEEEEIE S o E om Slot 2 KE pa ee te 2 discrete O Ol Terminal Type None Status Indicator None Weight 1 6 oz 45 36 g 8pt Output ae discrete mq cpu O 1 O Rx1 O 1x2 O rx2 INARARARMARMAIM_MM VOODOO PYAAR MA T 0 08SIM Daea xis Lea per pes nc fiz cs x5 Da7 peo x22 nc APIPIFEEEIE ISIISISIEIENEIEM CPU Firmware Required DirectSOFT Required DLO5 Version 4 90 or later Version 3 0c or later DLO6 Version 1 80 or later Version 4 0 Build 16 or later DO 10ND3 lt gt 10 point DC input module DO 10ND3 Input Specifications are IN 12 24V 3 5 11mA ACT Derating chart Points Sink Number of Inputs 10 sink source 10 aas Input Voltage Range 10 8 26 4 VDC 8 Peak Voltage 30 0 VDC s 4 Typical Input Current 4 0 mA 12 VDC 2 8 5 mA 24 VDC ource aa 0 Maximum Input Current 11 mA 26 4 VDC aca ae oe 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature Input Impedance 2 8 KQ 12 24 VDC On Voltag
89. ace device The RS 232 ports support point to point communications using the optional DO CBL cable If you need to create a multi drop network or require longer distances between devices you can use the FA ISOCON at each DLOS to convert the RS 232 signal to RS 422 or RS 485 The DLO6 family of PLCs offers even greater communications flexibility Port 1 is a fixed baud rate port identical to port 1 on the DLOS PLCs but port 2 is a multi function port that can be used as RS 232 RS 422 or RS 485 Modbus ASCIl only without using external converters This allows you to create multi drop networks with minimal installation headaches Protocols supported Each port is capable of communicating using DirectNET Modbus RTU protocols Port 1 can only K sequence and be a slave for each of the protocols Port 2 can serve as a K sequence slave or a network master or slave for either DirectNET or Modbus RTU protocols Serial Bus Protocols We also offer option modules that allow you to connect a DLO5 or DLO6 PLC to a variety of network as a slave device Our DO DEVNETS DeviceNet and HO PSCM PROFIBUS option modules plug into any DLO5 or DLO6 PLC The DO DCM Data Communications module supports DirectNET and Modbus RTU protocols ZIPLink communication adatper modules The ZIPLink communications adapter modules offer fast and convenient screw terminal connection for the bottom port of the DLO6 CPU The adapter modules are RS2
90. ad NPN Field Device sink Bn I Load olo oloo This drawing illustrates wiring that is e o o 0 typical for Channel 1 terminals A B C and D O cone inane Loea O Leoleo G Load o5z L 5 to 36VDC __ Sensors O Yn where n 0 1 Set the module M jumpers to LO Temp CTRIO Common position Sensors l Output when switching the low side of a DC YC load Pushbuttons Lights Process Relays 7 7 Timers PNP Field Device source Comm e a Stepper servo drive This drawing illustrates wiring that is n on Terminal typical for Channel 1 terminals A B WI ri n Q exam p e Blocks amp C and D Wiring QO IN E l Power fe A ae Circuit A B Protection Sensing Circuit O D O vw c Enclosures D x Step Amplifier F Tools P Pneumatics YC pP Appendix O d Pulse YO PP M eee Direction Y1 Part Index OUT For this wiring example the o oo o module jumpers should be set to the LO Common position eoleo LO Common gt www automationdirect com dlO5and06 PLC Products e3 63 DLO5 06 High Speed Counter Fill in the blank configuration software The CTRIO Workbench is the software utility used to configure the CTRIO module and to scale signals to desired engineering units Workbench also allows you to perform va
91. all of its new enhance ments like Box instructions configurable tool bars dockable and floatable windows and more onEGe Expansion I O using option modules Add up to 16 more discrete O points by installing an option module gem Siim estat vt ind vib beth ak LA BS BE ae la AC Drives AC Motors Power Transmiss Steppers Servos Motor Controls Proximity Sensors i tee Memory cartridge Choose from 12 different discrete f Photo i real time clock modules including DC in AC in DC Sensors i out DC in out and relay out o TEE Switches T y Install our DO O1MC into the Ji gt Baie option module slot and ee Encoders an enable the DLOS5 for event 4 Alem oo i i s l le scheduling or data logging F j ae aoe cet Oe applications The DO O1MC a E E aski Broi also protects data during os FISE ee extended power removal with its on board battery Temp Easy Integrated upload and down Bi connection to load buttons allow quick loading of Pushbutons ZIPLink dul a CPU program without the need for Lights INK Modules software Process The 16 point option modules can connect to a variety of ZIPLink modules including Seen Tee Relays the low cost feedthrough terminals i oa D0 07CDR 4 pt DC In 3pt Relay Out ie optional fuse LED and even ZIPLink 3 p D0 10TD1 10 pt DC Out DO 08TR 8 pt Relay Out Comm relay modules The powerful 1
92. are available that meet the needs of many applications The operating modes are explained in detail in the DLO5 and DLO6 PLC User Manuals Only one high speed I O mode can be in use at one time You cannot use a high speed input feature and the pulse output feature at the same time A brief description of each high speed mode is listed below Mode 10 High speed counters offer 24 presets When the preset is reached an interrupt routine is executed max count 99 999 999 Mode 20 Quadrature encoder input up down counter for clockwise and counterclockwise position control max count O to 99 999 999 unipolar or 8 388 608 to 8 388 607 bipolar Mode 30 Pulse outputs are program mable to follow a predetermined profile An external interrupt can be used in conjunction with separate accelera tion deceleration profiles for positioning and velocity control max pulse range 8 388 608 to 8 388 607 Mode 40 External interrupt inputs can be used for an immediate response to urgent application tasks Mode 50 The pulse catch input allows the CPU to read an input with a pulse width as narrow as O 1ms Mode 60 Input filters are configurable 0 99ms to ensure input signal integrity The default input mode is a 10ms filter Mode 40 option Timed interrupts can be configured for time critical events Interrupt O can be scheduled on a 5ms 999 ms cycle Interrupt 1 available on the DLO5 can be scheduled on a 5ms 9999m
93. ase Unit Power Required Part Number 5 VDC mA 24 VDC mA DO 06AA 800mA none D0 06AR 900mA none Part Number 5 VDC mA DO 07CDR 130mA DO0 08CDD1 100mA DO 08TR 280mA DO 10ND3 35mA DO 10ND3F 35mA DO 10TD1 150mA DO 10TD2 150mA DO 16ND3 35mA DO 16TD1 200mA DO 06DA 800mA none D0 06DD1 600mA 280mA D0 06DD2 600mA none D0 06DR 950mA none D0 06DD1 D 600mA none D0 06DD2 D 600mA none D0 06DR D 950mA none Only if auxiliary 24VDC power is connected to V terminal DLOG Power Consumed by Other Devices DO 16TD2 200mA 250mA 5mA 5O0mA F0 04AD 2 75mA F0 08ADH 1 25mA F0 08ADH 2 25mA F0 04DAH 1 25mA F0 08DAH 1 25mA F0 04DAH 2 25mA F0 08DAH 2 25mA F0 2AD2DA 2 5O0mA F0 4AD2DA 1 100mA Sensors nally supplied power from the table to the Part Number 5 VDC mA 24 VDC mA FO 4AD2DA 2 100mA aa right DO 06LCD 50mA none 70mA D2 HPP 200mA none 30mA lights oe Power required by base pv 1000 aor vom DO DEVNETS 45mA unit CoE H0 PSCM 530mA aes a se 210mA none H0 ECOM 250mA a of Ca O res cable COCER H0 CTRIO 250mA Timers available in the amily the power z HO
94. at features of the full version but with a 100 word PLC program download limita A INPUT OU TPUT tion For programs larger than 100 words the full package is required The FREE XO X1 X2 X3 X4 X5 XE X7 YO Y1 Y2 Y3 Y4 Y5 PC DS100 software may be sufficient to GIOOVVVOO GV ea program the DLO5 and DLO6 If you are Direct 05 programming with a full package version LOGIC 5 gt ns prior to v5 0 you will need v2 4 or later ion status for the DLO5 PLCs and v4 0 or later for the ee ee an ae ea ae indicators DLO6 We always recommend the latest Act a Be a a eR Mi version for the most robust features See Oe Ea Be Rie Be Removable A cc amp kebeeeseel terminal the Software section in this catalog for a iZ SiZ SISAS ASAS ZSS ZIS 2 Ni Ri Bi RS IT block complete description of DirectSOFT A GS Ge JAA N He SEA SUZ SEA SEA SEA SEA eR including features part numbers of Fa Ty ES T programming packages and upgrades External power inputs Discrete input terminals Discrete output terminals Option module slot Hardware features diagrams External power inputs Discrete output terminals Removable Option module slots terminal _ mar block cOjleef ov vo Y2 c1 Ys Yz v10 Y12 cs v15 Y17 5 Mode status OUTPUT 6 240V 50 60Hz 2 0A 6 27V 2 0A PWR 100 240V 50 60Hz_ 40VA indicators YOODOODODDOVDODO0O0O D0 06DR 0O 1 12 13 14 15 16 17 20 21 22 23 gt POYDODODD0000 00000 aa INPUT 12
95. bles and connection modules compatible with CONNECTIONSYSTEMS this I O module 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature www automationdirect com dl OSand06 PLC Products e3 79 DLO5 06 I O Option Modules DO O8CDD1 4 point DC input and 4 point DC output module DO O8CDD1 Input Specifications Number of Inputs lt gt 4 sink source Input Voltage Range 10 8 26 4VDC Peak Voltage 30 0VDC Typical 4 0mA 12VDC Input Current 8 5mA 24VDC Maximum Input Current 11mA 26 4VDC Input Impedance 2 8KQ 12 24VDC On Voltage Level gt 10 0 VDC Off Voltage Level lt 2 0 VDC Minimum ON Current 3 5mA Maximum OFF Current 0 5mA Off to On Response 2 8ms Typ 4ms On to Off Response 2 8ms Typ 4ms 1 4 pts common Commons non isolated DO O08CDD1 Output Specifications Number of Outputs 4 sinking Operating Voltage Range 6 27VDC Output Voltage Range 5 30VDC Peak Voltage 50 0VDC 0 3A point Maximum Output Current 1 2A common Minimum Output Current 0 5mA Maximum Leakage Current 1 5A 30 0VDC On Voltage Drop 0 5VDC 0 3A Maximum Inrush Current 1A for 10ms Off to On Response lt 10us On to Off Response lt 60us Module activity Status Indicators one green LED 1 4 pts common non isolated No fuse Terminal Type Included
96. cantly reduces hard wiring costs PROFIBUS provides specifi cations for information exchanged between nodes such as controller data associated with low level devices and configuration parameters that are indi vidually related to system operations PROFIBUS Slave Communications Module Specifications Module Location PLC option slot Module Type Maximum Expansion Communications Interface device 126 stations 32 stations per segment 9 repeaters in a row RS 485 PROFIBUS PROFIBUS DP Baud rate selectable from 9 6Kbaud to 12M baud Module Connectors PROFIBUS 9 pin D shell RJ 12 serial firmware update only Internal Power Consumption 530mA maximum at 5VDC supplied by PLC power supply Operating Environment 0 C to 60 C 32 F to 140 F 5 to 95 humidity non condensing Manufacturer Host Automation Products LLC CPU Firmware Required DirectSOFT Required DL05 DLO6 Version 3 0c or later Version 4 0 Build 16 or later Version 4 60 or later Version 1 40 or later Connect our DLO5 or DLO6G I O How it works The HO PSCM module is a PROFIBUS slave device which can be inserted into the option slot of a DLO5 or a DLO6 PLC The HO PSCM module is used to transter blocks of data between a PROFIBUS master and a DLO5 06 PLC The user can choose up to four blocks of data to be transferred The data blocks can range in size trom 1 byte to 32 words and can be either
97. cing ISOLATED ANALOG CIRCUIT POWER EE e e a a e N a ee See page 2 68 for part ZIPLink cables and connection modules compatible with this O module 1 800 633 0405 DLO5 06 Option Modules FO 04DAH 2 lt gt 4 channel analog voltage output module high resolution Output Specifications Number of Channels 4 Output Range 0 10VDC Resolution 16 bit 152uV bit Voltage sourcing Output Type sinking at 5mA max 16 bit Unsigned Int 0 FFFF binary or PLC Data Format 0 65535 BCD Both require 2 words of V memory OUT ANALOG O 0 10VDC Output value oV in program mode Output Impedance 0 5 Ohms typical Load Impedance gt 2000 Ohms Maximum Capacitive Load 0 01 uF maximum Allowed load type Grounded 0 2 of range Maximum Inaccuracy including temperature Sensors changes z Pressure Maximum Full Scale e Calibration Error 025 of range max including offset error Temp ensors Maximum Offset 025 of range max Calibration Error praca User Wiens Pushbuttons 50 ppm C max Internal Module Circuitry Lights Accuracy vs Temperature full scale calibration FE E Voltage oE change SRT Sones Process Maximum Crosstalk 10 counts Gi tue aioe ee ae qe roy z F 0 025 of full scale Voltage Output voltage Linearity Error End to End ae ae eo ane _ missing codes Output Stability and 10 counts
98. contact turns on the instruc tion block which sends the message to the display Messages can also be retrieved trom V memory and sent to the display Select KI or K2 to indicate which line you want to write to and select From V memory as the source of the string Up to 16 characters of ASCII text can be displayed per line In the example K16 indicates that 16 bytes 8 words of ASCII text is retrieved for display LCD Line Number LCD message Message Sensors From memory Starting memory address V3000 Pressure Sensors Number of characters Temp Sensors Message from PLC memory Pushbuttons Lights Enclosures Tools Pneumatics Appendix Part Index PLC Products e3 31 Accessories DLO5 DLO6 and Option Module Accessories Discrete option module Part Number Description DO MC BAT Replacement battery for the DO O1MC memory option modules DLO5 only D2 BAT 1 Replacement RAM retentive memory backup battery for the DLO6 F0 IOCON DLO5 or DLO6 analog option module replacement terminal blocks quantity two terminal blocks DO ACC 4 L f DLOS or DLO6 thermocouple option module FO IOCON THM replacement terminal Te quantity one 12ft 3 66m RS 232C shielded networking cable DO CBL without RTS connections for DLOS or DLO6 RJ12 ron ports Enables direct networking of two S DLOS accessory pack includes one each of the 1 0 DO ACC
99. ction to close the loop This makes the application subject to the PLC CPU scan www automationdirect com d l O5and06 PLC Products e3 67 ArT erat iT Pressure Sensors Temp Sensors Pushbuttons Lights Enclosures Tools Pneumatics Appendix Part Index ZiIP Wiring System for DLO5 06 PLCs WAUTOMATIONDIRECT Cut PLC wiring time to minutes instead of hours The ZIPLink wiring system eliminates the normally tedious process of wiring PLC I O to terminal blocks Simply plug one end of a ZIPLink pre wired terminal block cable into your I O module and the other end into a ZIPLink connector module It s that easy ZIPLinks use halt the space at a fraction of the total cost of terminal blocks ZIPLinks are available in a variety of styles to suit your needs including tused relay and sensor LED connector modules Z PLinks are available tor all DLO5 06 Series PLC discrete and analog input and output modules For complete information see ZIPLinks in the Terminal Blocks and Wiring Solutions section Specify your ZIPLink system Use the Compatibility Matrix table below Step 1 Locate the I O Module part number Step 2 Locate Connector Module Type Feedthrough Module Fuse Module etc Step 3 Select the cable length by replacing the symbol with Blank 0 5m 1 1m 2 2m Note Cable part number denotes compatibility between Connector Module and I O Modules ZIPLink Wiring System Compatibi
100. d OFF to ON Response lt 15ms ON to OFF Response lt 10ms Status Indicators Logic side None external Fuses recommended Typical Relay Life Operations at Room Temperature Load Current 1A 2A 600K 270K 150K 60K 900K 350K 600K 200K Voltage and Type of Load 24 VDC Resistive 24 VDC Solenoid 110 VAC Resistive 110 VAC Solenoid 220 VAC Resistive 220 VAC Solenoid e3 40 PLC Products E A E ee eS O10110 O O10101 O AC or DC 12 24VDC ren O O O O O O O O uum fess Power Input point wiring Output point wiring input wiring Equivalent input circuit Equivalent input circuit high speed inputs X0 X2 standard inputs X3 X7 Py po Vo V aA Optical Isolator Optical ii Isolator Common V Common To LED 6 27 voc 6 240 VAC Derating chart for relay outputs Points so oys 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 C Ambient Temperature C F 1 800 633 0405 DLO6 I O Specifications DO O6AA lt gt Wiring diagram and specifications DO O6AA Specifications AC Power Supply Specifications Voltage Range 95 240VAC 30V A AC Input Specifications Number of Input Pts 20 Number of Commons 5 isolated Input Voltage Range 90 120VAC Frequency Range 47 63Hz Inp
101. d an HO ECOM100 you can use fill in the blank Box instructions to simplify your communications programming The HO ECOM100 supports the ECOM100 Configuration IBox for use with the ECRX and ECWX lBox instructions to read write to other ECOM 100 s All HO series ECOM modules support the NETCFG Configuration IBox for use with the NETRX and NETWxX Box instructions to read write to other ECOM modules remember DirectSOFT5 is required The Communications Box instructions execute with built in interlocking to greatly simplity communications programming ModbusTCP communications architecture MODBUS TCP Client b am i L HO ECOM100 ECOM100 Configuration IBox ECOM100 Config ECOM100 IB 710 ECOM100 KO s Slot kooo Status 2000 Workspace Msg Buffer 65 WORDs 2000 ECOM100 Read Network IBox wR o ECOM100 RX Network Read ECRE IB 7 40 ECOM100 KO i Workspace W 200 Slave ID From Slave Element Src JCU Number Of Bytes To Master Element Dest SUCCESS CO z Error CO HO ECOM100 has e mail capability The HO ECOM100 Send EMail ECEMAIL Box instruction will allow the module to behave as an e mail client and send an SMTP request to your SMTP Server to send a specified e mail message to the e mail addresses in the Box s To field The Body field allows you to embed real time data in your e mail message DirectSOFT5 is required to use the IBox instructions www automationdirect com dl O
102. ddress 1 auto detect protocols RS 232 422 485 signal levels DirecNET master slave K sequence slave Modbus RTU master slave protocols baud rate selectable from 300 to 115 2K baud odd even no parity selectable address 7 or 8 data bits one start bit 1 or 2 stop bits selectable timeout response delay times DirecfNET HEX or ASCII mode Defaults slave 19200bps odd parity address 1 eight data bits one stop bit auto detect protocols Port 1 Communications Port 2 Recommended Cable RS 422 Belden 9729 or equivalent RS 485 Belden 9841 or equivalent Internal Power Consumption 250mA maximum at 5VDC supplied by base Operating Environment 0 C to 60 C 32 F to 140 F 5 to 95 humidity non condensing Manufacturer Koyo Electronics CPU Firmware Required Version 5 00 or later DirectSOFT Required Version 3 0c or later Version 1 90 or later Version 4 0 Build 16 or later ASCII functions require version 5 1 or higher Extra communications ports for DLO5 06 If additional communication ports are needed in the PLC they can easily be added by installing DCM modules Connect additional devices such as oper ator interfaces PCs etc Set the DCM communication parameters using DirectSOFT programming software connect the cables and start transferring data Make sure the connected device has a DL05 06 compatible driver DLOG PLC with multiple DCM modules Port 1 RJ12
103. e Fae Supa Ei 7 faint St G ja in MU E comm rinl Soir T N Rae muru F me 7 Flea yen p Disse on Chi Fn E i PLP Fiance 2 E i r PLC Products e 3 _ 6 5 Sensors Pressure Sensors Temp Sensors Pushbuttons Lights Enclosures Tools Pneumatics Appendix Part Index e3 66 DLO5 06 High Speed Counter Pulse output operations Using Edit Pulse Profile screen to select Trapezoid pulse output profile L it Pulse Profile x Accel Tavs frou me Decel Time frou mt Hy Pt Freq finan He Ered Frey jan Hs Blekt Ured q Total Pulbes huwi Cornel Pulse output for stepper servo control The CTRIO module is capable of multiple configurations for pulse output control most often when connected to a stepper or servo drive system The module can deliver a pulse output signal up to a maximum of 25 kHz with support for pulse and direction or CW CCW pulses The available profile choices include Trapezoid S Curve Symmetrical S Curve Dynamic Positioning Dynamic Velocity and Home Search All profiles can be easily configured using the CTRIO Workbench software with fill in the blank para meter fields and a graphic representation of the selected profile Three additional profiles are available that are completely controlled by the user program no CTRIO profile is configured They are Velocity Mode Run to Limit Mode and Run to Position Mode Example application In a s
104. e common must use the same configuration In some cases the DC inputs on option modules are fixed as sinking or sourcing Refer to the table on the next page Sinking outputs All built in DC outputs on the DLOS are sinking The DLO6 family offers two PLCs with sinking DC outputs and two with sourcing outputs Sourcing outputs The DLO6 PLC family includes the DO O6DD2 D with sourcing outputs If a sourcing output is required you might also consider using the DO xxTD2 option module with sourcing outputs which can also be installed in a DLO5 or DLOG PLC sink Or 42 24VDC DCA 6 27VDC 0 5A YO Y1 6 27VDC 1 0A Y2 Y5 High speed inputs and pulse outputs DLO5s and DLO s with DC inputs offer high speed input features and DC output units offer pulse output features The first three DC inputs on the DLO5 PLCs are set up by default as filtered inputs with a 10 ms filter Likewise the first four DC inputs on the DLO6 PLCs are set to the same default value By entering a setup code in a special V memory location you can choose other features In some modes of operation you have a choice as to how you use each point For example if you use XO as an up counter you can use X2 as a reset input for the counter or as a filtered discrete input If these features interest you take a look at the detailed high speed O descriptions found later in this section 1 800 633 0405 Choosing the I O Type DLOG6
105. e Level gt dmA 10VDC Specifications OFF Current Voltage Level lt 0 5mA lt 2VDC Response Time X0 X3 X4 X23 OFF to ON Response lt 100us lt 8ms ON to OFF Response lt 100us lt 8ms Fuses None Number of Output Points 16 Number of Commons 4 isolated Output Voltage Range 6 240VAC 47 63Hz 6 27VDC DC Supply Maximum Voltage 264VAC 30VDC Maximum Current Relay Output 2A point 6A common Maximum Specifications Leakage Current 0 1mA 246VAC Smallest Recommended Load omA SVDC OFF to ON Response lt 15ms ON to OFF Response lt 10ms Status Indicators Logic side Fuses Derating chart for relay outputs Points 0 10 20 30 40 50 C 32 50 68 86 104 122 F Ambient Temperature C F e3 46 PLC Products None external recommended Note Refer to page 3 29 Power Budgeting for Auxillary 24VDC current available Power input wiring Output point wiring Direct LOGIC a i i Q i Q E E E Q Q e e e e e e e e e e O O O O O O 0 0 0 O E5 E JE E JIE JE IE JE Equivalent input circuit High speed inputs X0 X3 Optical Isolator Optical Isolator V Common To LED Typical Relay Life Operations at Room Temperature Voltage and Type of Load Load Current Input point wiring Equivalent input circuit Standard inputs X4 X23
106. e Level gt 10 0 VDC Off Voltage Level lt 2 0 VDC Equivalent input circuit Minimum ON Current 3 5 mA Minimum OFF Current 0 5 mA Off to On Response 2 8ms Typ 4ms On to Off Response 2 8ms Typ 4ms Status Indicators a agste See page 2 68 for part K numbers of ZIPLink cables T pe eomme and connection modules sink SUA compatible with this I O No fuse module Source _ Terminal Type Included Removable DO ACC 4 49 54 VDC Typical 35 mA Base Power Required 5V all pts on For Sinking and Sourcing Concepts see the Appendix section in this catalog www automationdirect com dl OSand06 PLC Products e3 69 Sensors Temp Sensors Pushbuttons Lights Enclosures Tools Pneumatics Appendix Part Index DL05 06 I O Option Modules DO 10ND3F lt gt 10 point DC fast input module DO 10ND3F Input Specifications Number of Inputs 10 sink source Input Voltage Range 10 8 26 4 VDC Peak Voltage 30 0 VDC Input Current Typical 4 0 mA 12 VDC 8 5 mA 24 VDC Maximum Input Current 11 mA 26 4 VDC Input Impedance 2 8 KQ 12 24 VDC On Voltage Level gt 10 0 VDC Off Voltage Level lt 2 0 VDC Minimum ON Current 3 5 mA Minimum OFF Current 0 5 mA Off to On Response 2 ms Typ 1 ms On to Off Response 2 ms Typ 1 ms Status Indicators Module
107. e bits in the accumlator a specified number of places to the right Encode ENCO Encodes the bit position set to 1 in the accumulator and returns the appropriate binary representation in the accumulator Decodes DECO Decodes a 5 bit binary value 0 31 in the accumulator by setting the appropriate bit position to a 1 Number Conversion Instructions Accumulator Binary BIN Converts the BCD value in the accumulator to the equivalent binary value The result resides in the accumulator Binary Coded Decimal BCD Converts the binary value in the accumulator to the equivalent BCD value The result resides in the accumulator Invert INV Takes the one s complement of the 32 bit value in the accumulator The result resides in the accumulator Ten s Complement BCDCPL DLO6 Only Takes the 10 s complement BCD of the 8 digit accumulator ASCII to HEX ATH Converts a table of ASCII values to a table of hexadecimal values HEX to ASCII HTA Converts a table of hexadecimal values to a table of ASCII values Segment SEG DLO6 Only Converts four digit HEX value in accumulator to seven segment display format Gray Code to BCD GRAY Converts a 16 bit GRAY code value in the accumulator to a corresponding BCD value The result resides in the accumulator Shuffle Digits SFLDGT Shuffles a maximum of 8 digits rearranging them in a specified order The result resides in the accumulator Radian Real Conversion RADR
108. e contact The contact will be on when A B Store if Not Equal STRNE Begins a new rung or additional branch in a rung with a normally closed comparative contact The contact will be on when A is not equal to B Or if Equal ORE Connects a normally open comparative contact in parallel with anoth er contact The contact will be on when A B Or if Not Equal ORNE Connects a normally closed comparative contact in parallel with another contact The contact will be on when A is not equal to B And if Equal ANDE Connects a normally open comparative contact in series with another contact The contact will be on when A B And if Not Equal ANDNE Connects a normally closed comparative contact in series with another contact The contact will be on when A is not equal to B Store STR Begins a new rung or additional branch in a rung with a normally open comparative contact The will be on when A gt B Store Not STRN Begins a new rung or additional branch in a rung with a normally closed comparative contact The will be on when A lt B Or OR Connects a normally open comparative contact in parallel with another contact The contact will be on when A gt B Or Not ORN Connects a normally open comparative contact in parallel with another contact The contact will be on when A lt B And AND Connects a normally open comparative contact in series with another contact The contact will be on when A gt B And Not A
109. e3 76 PLC Products numbers Max 200mA all pts on Load Single Power Source Wiring 1 yt 12 24 VDC Load Dual Power Source Wiring 1 12 24 VDC Equivalent output circuit 10 20 30 40 50 55 C 50 68 86 104 122 131 F Ambient Temperature Wiring for ZL CM056 1 800 633 0405 DL05 06 I O Option Modules DO 07CDR lt gt 4 point DC input and 3 point relay output module IN 24VDC Gy RELAY ACT 12 24V 3 5 11mA DO 07CDR Input Specifications Source Number of Inputs 4 sink source 224 voo o Input Voltage Range 10 8 26 4VDC Peak Voltage 30VDC Maximum Input Current 11mA 26 4VDC Input Current e e 6 27 VDC nput curren p 8 5mA 24VDC CANON EE Input Impedance 2 8K 12 24VDC ON Voltage Level gt 10 0VDC OFF Voltage Level lt 2 0VDC Minimum ON Current 3 5ms Maximum OFF Current 0 5ms ON to OFF Response 2 8ms Typical 4ms OFF to ON Response 2 8ms Typical 4ms ensors Commons 1 4 points common Pressure Sensors DO 07CDR Output Specifications aoe Number of Outputs 3 re Output Voltage Range 6 27VDC 6 240VAC Lights Sink Output Type Relay form A SPST ore ene Source aera SSS Se eS SS SS SS a Peak Voltage 30 0VDC 264VAC mnia a Maximum Current resist 1A point 4A common 12 24 VDC Timers Minimum Load
110. ectable Input Range 0 to 20 mA or 4 to 20 mA jumper selectable Output Range Resolution 12 bit 1 in 4096 Output Type Current sourcing 25 0 mS typ Step Response to 95 of full step change Resolution 12 bit 1 in 4096 30 VDC Crosstalk 1 2 count max 80db Max Loop Voltage Load loop Power Supply 0 300 Q 18 30 VDC 3 dB at 40 Hz Active Low pass Filtering 4248 per octave 2 counts 0 050 of full scale max Linearity Error end to end 125 O 0 1 Input Impedance 1 8 watt 400 u f S max Conversion Settling Time for full scale change 30mA to 30 mA current input Absolute Max Ratings 26 counts max 300 load Successive approximation Converter Type 18 counts max 250 Q load 12 counts max Full scale Calibration Error Linearity Error end to end 2 counts 125 Q load 1 count Input Stability 10 counts max 300 load 10 counts max Full scale Calibr Error 20 mA 8 counts max 250 Q load 6 counts max Offset Calibration Error a counts max Offset Calibration Error O mA 125 Q load Removable FO IOCON Terminal Type Included 0 49 at 25 C Max Inaccuracy ga 140 F 0 85 at 0 to 60 C 32 to 140 F 300 load 0 4 Max Full scale Inaccuracy a load 0 3 all errors included Accuracy vs
111. ed V memory bit of word contact in parallel with another contact in a rung And AND Logically ands a normally open contact in series with another contact in a rung And Not ANDN Logically ands a normally closed contact in series with another contact in a rung And Bit of Word ANDB DLO6 Only ands a normally open contact in series with another contact in a rung And Not Bit of Word ANDNB DLO6 Only ands a normally closed contact in series with another contact in a rung And Store ANDSTR Logically ands two branches of a rung in series Or Store ORSTR Logically ors two branches of a rung in parallel Out OUT Reflects the status of the rung on off and outputs the discrete on off state to the specified image register point or memory location Or Out OROUT Reflects the status of the rung and outputs the discrete ON OFF state to the image register Multiple OR OUT instructions referencing the same discrete point can be used in the program Out Bit of Word OUTB DLO6 Only Reflects status of the rung on off and outputs the discrete on off state to the specified bit in the referenced V memory location Not NOT Inverts the status of the rung at the point of the instruction Positive differential PD One shot output coil When the input logic produces an off to on transition the output will energize for one CPU scan Store Positive Differential STRPD Leading edge triggered one shot contact Whe
112. ed packaging gluing or labeling e Sub 10 usec pulse catch capability for high speed product detection e Functions for level or flow Supported systems Multiple CTRIO modules can reside in the same PLC provided the base power budget is adequate DirectLOGIC DLO5 and DLO6 PLCs You can use the HO CTRIO module with any of the DLO5 and DLO6 PLCs Configure I O screen CS 3j Chanel i Gian irgi Furcin 7 a pamela i z Be conn n Danas achiral Deri gs Ohl Fig Use Configure 1 0 dialog to assign _the CTRIO input and output functions CPU Firmware Required DirectSOFT Required DLO5 DLO6 Version 3 0c or later Version 4 0 Build 16 or later Version 4 60 or later Version 1 40 or later e3 60 1 800 633 0405 PLC Products DLO5 06 High Speed Counter I O Specifications Module Type General Intelligent Modules Per Base Limited only by power consumption 1 0 Points Used None 1 0 map directly in PLC V memory or PC control access Field Wiring Connector Standard removable terminal block Internal Power Consumption 250mA Max at 5V from base power supply All 1 0 in ON state at max voltage current Operating Environment 32 F to 140 F 0 C to 60 C humidity non condensing 5 to 95 Manufacturer Host Automation Products LLC Isolation HO CTRIO Input Specifications 2500V 1 0 to Logic 1000V among input channels and all outputs HO
113. ee the enclosure section to find an enclosure that fits your application Temperature probe Power source ER ay E Environmental Specifications for DLOS and DLO6G ote 4 F 158 F Se zh l Storage Temperature 20 C to 70 C _ igs a a E A Ambient Operating 32 F 131 F J gw 9 Iz gt Pers o o Aand terminal SN FESON Temperature 0 to 55 C ye m i a 5 to 95 relative a j 5 Ambient Humidity humidity non condensing Earth ae MIL STD 810C roun Vibration Resistance Method 5142 MIL STD 810C Note There is a minimum clearance requirement of 1 5 a ees 38mm between the panel door or any devices mounted SN Noise Immunity NEMA ICS3 304 in the panel door and the nearest DLO6 component Atmosphere No corrosive gases Shock Resistance e5 22 PLC Products 1 800 633 0405 Product Dimensions and Installation Unit dimensions and mounting orientation DLO5 and DLO6 PLCs must be mounted properly to ensure ample airflow for cooling purposes It is important to follow the unit orientation requirements and to verity that the PLC s dimensions are compatible with your application Notice particularly the grounding requirements and the recommended cabinet clear ances M0 ox Ma S
114. ements DLO6 time based interrupt DLO6 Designated Terminals ee ree Filtered input uses filter time set for X1 Timed Interrupt Specifications Timed interrupts 0c cae 1 internal to CPU Interrupt subrouting 00 0 eee eee INTO Time interval trae stata were nwa vee wanes ae uae ee eatater INTO oo 5 to 999 ms 1 ms increments Timed interrupt operation Interrupt occurs Normal t Normal program PLC Scan E END Subroutine Interrupt coe INTO Interval I _ RETURN Time Interval 1 800 633 0405 Instruction Set Boolean Instructions Store STR Begins a new rung or an additional branch in a rung with a normally open contact Store Not STRN Begins a new rung or an additional branch in a rung with a normally closed contact Store Bit of Word STRB DLO6 Only Begins a new rung or an additional branch in a rung with a normally open V memory bit of word contact Store Not Bit of Word STRNB DLO6 Only Begins a new wrung or an additional branch in a rung with a normally closed V memory bit of word contact Or OR Logically ors a normally open contact in parallel with another contact in a rung Or Not ORN Logically ors a normally closed contact in parallel with another contact in a rung Or Bit of Word ORB DLO6 Only ors a normally open V memory bit of word contact in parallel with another contact in a rung Or Not Bit of Word ORNB DLO6 Only ors a normally clos
115. erse H2 PBC or any PROFIBUS inode horizontal connector ISA PCI Personal Computer 9 pin Male D Sub Master Slave Card PROFIBUS certified me H2 PBC or any PROFIBUS reversed termination hori ISA PCI Personal Computer a a ctor 9 pin Master Slave Card Note Dimensions are in millimeters www automationdirect com dlO5and06 Contact A Contact B Contact A Contact B PLC Products e3 5 9 Airtenration Direct DLO5 06 High Speed Counter I O Module High Speed Counter 1 O Module Overview The High Speed Counter I O CTRIO module is designed to accept high speed pulse type input signals for counting or timing applications and to provide high speed pulse type output signals for stepper servo motor control monitoring alarm or other discrete control functions The CTRIO module ofters great flexibility for applications that call for precise counting or timing based on an input event or for high speed control output applications The CTRIO module has its own micro processor and operates asynchronously with respect to the PLC controller This means that the on board outputs respond in real time to incoming signals so there is no delay waiting for the PLC controller to scan I O The HO CTRIO module is designed to work with incremental encoders or other field devices that send pulse outputs CTRIO features The CTRIO modules offer the followin
116. eset MLS MLR Allows the program to control sections of ladder logic by forming a new power rail The MLS marks the beginning of a power rail and the MLR marks the end of the power rail control 1 800 633 0405 Instruction Set Interrupt Instructions Interrupt Routine Interrupt Return Interrupt Return Conditional INT IRT IRTC When a hardware or software interrupt occurs the interrupt routine will be executed The INT instruction is the beginning of the interrupt routine The interrupt routine is terminated with an IRT of the interrupt routine The interrupt routine is terminated with an IRT instruction unconditional interrupt return When a interrupt return is reached the execution of the program continues from the instruction where the program execution was prior to the interrupt Enable Interrupt ENI Enables hardware and software interrupts to be acknowledged Disable Interrupt DISI Disables hardware and software interrupts from being acknowledged Intelligent I O Instructions Read from Intelligent Module RD Reads a block of data from an intelligent VO module into CPU s V memory Write to Intelligent Module WT Writes a block of data to an intelligent O module from a block of CPU s V memory Message Instructions Fault Data Label FAULT DLBL Displays aV memory value or a data label constant to the hand held programmer or personal computer using DirectSOFT Numerical Constant ASCII constant NCON ACON
117. esponse Time X0 X2 X3 X7 OFF to ON Response lt 100us lt 8ms ON to OFF Response lt 100us lt 8ms Fuses None AC Output Specifications e3 36 Number of Output Points 6 Number of Commons 2 isolated Output Voltage Range 17 240VAC 47 63Hz Peak Voltage 264VAC ON Voltage Drop 1 5VAC gt 50mA 4 0VAC lt 50mA Maximum Current 0 5A point Maximum Leakage Current 4mA 264VAC Maximum Inrush Current 10A for 10ms Minimum Load 10mA OFF to ON Response 1ms ON to OFF Response ms 1 2 cycle Fuses PLC Products None external rec ommended 95 240 V Nv 30VA 50 60Hz polepole x pa vo vz vaca XO X7 Input YO Y5 Output Power input wiring Input point wiring Output point wiring Equivalent input circuit Equivalent input circuit High speed inputs X0 X2 Standard inputs X3 X7 Py po Vo V Optical Isolator Optical Isolator To LED Common Internal module circuitry V Optical Isolator RY ee ie A 17 240 VAC Des ee es ee To LED Derating chart for AC outputs oints 0 5 A 6 YO Y5 4 2 0 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 C Ambient Temperature C F 1 800 633 0405 DLO5 I O Specifications DO 05DD Wiring diagram and specifications ee DO 05DD Specifications AC Power Supply
118. g I O features 4 DC sink source inputs 9 30VDC e 2 isolated sink source DC outputs 5 36 VDC 1A per point Inputs supported e 1 quadrature encoder counter up to 100 KHz or 2 single channel counters up to 100 KHz using module terminals A B C and D High speed edge timers dual edge timers pulse catch count reset count inhibit count capture or home search limits using module terminals C or D Outputs supported 2 independently configurable high speed discrete outputs or 1 channel pulse output control 20 Hz 25 kHz e Pulse and direction or cw ccw pulses supported for pulse output control e Raw control of discrete output directly from user control program Software configuration All scaling and configuration is done via CTRIO Workbench a Windows software utility program This eliminates the need for PLC ladder programming or other interface device programming to contigure the module CTRIO Workbench runs under Windows 98 2000 XP and NT 4 0 SP5 or later CTRIO Workbench main configuration screen Prenat Taken T oial Pec Tube o Fuin Pinar Tout Puka Pa Typical applications e High speed cut to length operations using encoder input e Pick and place or indexing functions controlling a stepper servo drive e Dynamic registration for web material control Accurate frequency counting for speed control with onboard scaling e PLS Programmable Limit Switch func tions for high spe
119. ge 264VAC 30VDC Points a elays 2Npoint Tine Re lay Ou tput Maximum Current 6A common 6 YO Y5 Specifications 4 Comm f PRAHA fap 0 1mA 246VAC 2 Terminal Smallest 5mA 5VDC 0 wring Recommended Load O 10 20 30 40 50 55 C 32 50 68 86 104 122 131 C Power OFF to ON Response lt 15ms Ambient Temperature C F ON to OFF Response lt 10ms Circuit FOCON Status Indicators Logic side l E N ad Equivalent output circuit Fuses a a el a Internal module circuitry Tools c c V Typical Relay Life Operations at Room i Temperature Pneumatics Load Current Voltage and Type of Load 14 af AEE Common To LED 24 VDC Resistive 600K 270K 3 Pe nels 24 VDC Solenoid 150K 60K eo Oe 110 VAC Resistive 900K 350K 110 VAC Solenoid 350K 150K 220 VAC Resistive 600K 250K 220 VAC Solenoid 200K 100K www automationdirect com dlO5and06 PLC Products e3 35 DLO5 I O Specifications DO O5DA Wiring diagram and specifications lt gt DO O5DA Specifications AC Power Supply Specifications Voltage Range 95 240VAC 30VA DC Input Specifications Number of Input Pts 8 sink source Number of Commons 2 isolated Input Voltage Range 12 24VDC Input Impedance Kox 18K 2 24 DC X3 X7 2 8K 12 24VDC Frequency Range 47 63Hz Input Current 8mA 100VAC at 50Hz 10mA 100VAC at 60Hz On Current Voltage Level gt smA 10VDC OFF Current Voltage Level lt 0 5mA lt 2VDC R
120. ge Range 95 240VAC 30VA AC Input Specifications Number of Input Pts 8 Number of Commons 2 isolated Input Voltage Range 90 120VAC Frequency Range 47 63Hz Input Current 8mA 100 VAC at 50 Hz 10mA 100 VAC at 60Hz On Current Voltage Level gt 6mA 75VAC OFF Current Voltage Level lt 2mA 20VAC OFF to ON Response lt 40ms ON to OFF Response lt 40ms Fuses None AC Output Specifications www automationdirect com dl OSand06 Number of Output Points 6 Number of Commons 2 isolated Output Voltage Range 17 240VAC 47 63Hz Peak Voltage 264VAC ON Voltage Drop 1 5 VAC gt 50mA 4 0VAC lt 50mA Maximum Current 0 5A pt 1 5A common Maximum Leakage Current 4mA at 264VAC Maximum Inrush Current 10A for 10ms Minimum Load 10mA OFF to ON Response 1ms ON to OFF Response ms 1 2 cycle Fuses None external recommended 95 240 V No 30VA 50 60Hz fpokepoe e oa v0 va va cs XO X7 Input YO Y5 Output Power input wiring AC 0 Input Point Wiring utput Point Wiring Equivalent input circuit Optical Isolator To LED Derating chart for AC outputs 6 O5A yo ys5 10 20 30 40 50 55 C 32 50 68 86 104 122 131 C Ambient Temperature C F Equivalent output circuit Internal module c
121. gically ands the value in the accumulator with an 8 digit constant or a value in two consecutive V memory locations And Formatted ANDF DLO6 Only Logically ands the value in the accumulator and a speci fied range of discrete memory bits 1 32 And with stack ANDS DLO6 Only logically ands the value in the accumulator with the first value in the accumulator stack Or OR Logically ors the lower 16 bits in the accumulator with aV memory location Or Double ORD Logically ors the value in the accumulator with an 8 digit constant or a value in two consecutive V memory locations Or Formatted ORF DLO6 Only Logically ors the value in the accumulator with a range of discrete bits 1 32 Or with Stack ORS DLO6 Only Logically ors the value in the accumulator with the first value in the accumulator stack Exclusive Or XOR Performs an Exclusive Or of the value in the lower 16 bits of the accu mulator and a V memory location Exclusive Or Double XORD Performs an Exclusive Or of the value in the accumulator and an 8 digit constant or a value in two consecutive V memory locations Exclusive Or Formatted XORF DLO6 Only Performs an exclusive or of the value in the accumulator and a range of discrete bits 1 32 Exclusive Or with Stack XORS DLO6 Only Performs an exclusive or of the value in the accumulator and the first accumulator stack location Compare CMP Compares the value in the lower 16 bits of the accumulato
122. gin on page 3 33 Program capacity Most boolean ladder instructions require a single word of program memory Other instructions such as timers counters etc require two or more words Data is stored in V memory in 16 bit registers Performance The performance characteristics shown in the tables represent the amount of time required to read the inputs solve the Relay Ladder Logic program and update the outputs Instructions A complete list of instructions is available at the end of this section Communications The DLOS and DLO6 offer powerful communication features normally found only on more expensive PLCs Special features The DC input and DC output PLCs offer high speed counting or pulse output Option module slots allow for discrete I O expansion analog O or additional communication options PLC Products DLO5 CPU Specifications System capacity Total memory available words Ladder memory words 0 0e ee 2 048 V memory WOS serres areena keer 4 096 User V Memory noana 0 ccc ccc eee 3 968 Non volatile user V memory Battery backup Total built in 1 0 Performance Contact execution Boolean 0 0 7us Typical scan 1K Boolean 000 1 5 3ms Instructions and diagnostics RLL ladder style RLLPLUS flowchart style Stages Run time editing Supports Overrides Number of Instructions Types of Instructions Control relays Counters Immediate 1
123. great for communication enabled applications The most flexible communications ports in its class The DLO6 has two built in communication ports for maximum flexibility Port 2 has the same communication capabilities as many larger PLCs in one 15 pin high density serial port Network the DLO6 to other PLCs AC drives or other compatible devices with multi drop capability Port 2 supports RS 232 422 485 e Master or slave capable e Modbus RTU supports up to 247 nodes Connect directly to the most common ASCII devices SS Our DLO6 allows you to easily perform ASCII operations at no additional charge Check out these powertul features Se ee Ee Port 2 supports ASCII in or out on RS 232 422 er oe m lt e Error detection bits on both ASCII in and out transactions e Data rates from 1 200 to 38 4K baud e Simple programming within ladder logic 5 e e Time date stamps in three formats E E t ASCII bar code reader a ASCII printer or labeler YHOMLIN NLY Snaaopy MI an an 1 800 633 0405 4 a ok LookOut Direct 7 HMI Software T 2u Sa puoi a e a a tment AT mye risen m Place EHm Crippen pst pace Trawers m Pror HH Holsti tip Pro Tang lipa 4H be E Fral Lgh i r C Mail Longlt Fis Fha ira je Bianna l sopr Duuticrinvaa A
124. http www c morehmi com http motors automationdirect com Find in depth information on the our PLC lines C more touch panels High quality motors including CLICK PLC DirectLOGIC and our newest Our next generation of to fit most applications controller the Productivity3000 PAC operator interface touch panels e E ee E http www sureservo com http www durapulse com http www c moremicro com High performace servo systems The most practical C more micro with plug and play setup sensorless vector AC drive It s a touch panel at a text panel price on the market Get to know us Want to check us out before diving into product information a little better E by going to http about automationdirect com our company This site provides insight into the inner workings at AutomationDirect information Our history business philosophy product overview and more are Web site brought together here for a quick read
125. ility Seven function keys Programmable user messages and alarms from within your ladder logic program Set time date with password functions from keypad Option modules install easily i s h 4 ys rr se e5 8 PLC Products What s it got 14 8K of total memory 229 instructions including 8 PID loops Two communication ports including RS 232 422 485 capability Supports integrated networking for Modbus RTU master slave and ASCII in out Integrated high speed inputs or pulse output on select models Built in real time clock calendar Optional LCD display for operator display or maintenance troubleshooting Ethernet DeviceNet PROFIBUS Modbus option modules High speed counter pulse output option module a built in outputs yx rye DS m wa l ve Ci i r MENU 20 built in inputs 1 800 633 0405 DLO6G For Practical On Off Control Check out the top six reasons why the DLO6 is a a ene ere great fit for discrete applications Thirty six built in I O points on all models All nine DLO6 models include 20 inputs and 16 outputs for a total of 36 built in discrete O in a variety of AC DC and relay combinations No need to spend D0 06DD2 money on a larger PLC to get the correct combination of AC DC or relay I O needed DC in DC out AC Supply for your application Check out the rest of these I O features All DC inputs are sink source capable Removab
126. imple rotary indexing application as shown above a fixed Trapezoid profile is chosen The CTRIO for this application is wired to a stepper drive for pulse and direction The requirement for this application is to provide a smooth movement of the rotary table to allow product to be filled into individual containers equal distance apart The predetermined number of pulses required for each movement is entered into the CTRIO Workbench as Total Pulses along with the Starting Frequency Ending Frequency and Positioning Frequency speed after acceleration The Acceleration and Deceleration parameters are entered in units of time so no ramp distance calculations are required After all parameters are entered a graphical representation of the configured profile is shown automatically Once the configuration has been down loaded to the module all that is needed is from the PLC CPU is the Enable Output signal to begin a movement PLC Products PLC with CTRIO module Fill spout oa SE a h a e D amp Bre u e en Circular turn table e Stepper motor inside housing Stepper or servo drive Stepper motor Rotary indexing liquid fill application Other common pulse output applications e S Curve accel decel profile for signaling a stepper or servo drive that needs a curved acceleration and deceleration profile i e for diminishing any initial jerk upon movement of static products boxes on c
127. ingle entry in a Preset Table on a specific CTRIO Output resource Will take more than 1 PLC scan to execute CTRIO Edit Preset Table Entry and Reload CTREDRL Performs dual operation to a CTRIO Output resource in one CTRIO command Will take more than 1 PLC scan to execute CTRIO Initialize Preset Table CTRINPT Creates a single entry Preset Table in memory not as a file on a specific CTRIO Output resource Will take more than 1 PLC scan to execute CTRIO Initialize Preset Table on Reset CTRINTR Configures the initial Preset Table to be automatically loaded whenever the Reset event occurs on a specific Output resource Will take more than 1 PLC scan to execute CTRIO Load Profile CTRLDPR Loads a CTRIO Profile File to a CTRIO Output resource on a leading edge transition to this IBox Will take more than 1 PLC scan to execute CTRIO Read Error CTRRDER Gets the decimal error code value from the CTRIO module and places it into the specified Error Code register Since the Error Code in the CTRIO is only maintained until another CTRIO command is given this instruction must be used immediately after the CTRIO IBox that reports an error via its Error bit parameter CTRIO Run to Limit Mode CTRRTLM Loads the Run to Limit command and given parameters on a specific Output resource The CTRIO s Input s must be configured as Limit s for this function to operate Will take more than 1 PLC scan to execute CTRIO Run to Position Mode
128. input or output data The data blocks can be mapped to real I O within the PLC or user data areas of memory The HO PSCM module uses config and parm data contigured by the user with a program such as COM PROFIBUS to determine what data types and addresses are to be transterred onto the PROFIBUS network Once contigured the HO PSCM will continually transfer the data to from the PLC to your PLC or PC based PROFIBUS Master HX PSCM M the HO PSCM PROFIBUS Slave Communications Module User Manual contains information pertaining to the I O modules power budgeting installation and wiring e3 5 8 f PLC Products 1 800 633 0405 DLO5 06 PROFIBUS Slave Comm Module Max Segment Length VELG Expansion Recommended Cables Feet Meters Feet Meters Siemens 6XV1 830 0AH10 3278 1000 32786 10000 Belden 3079A 3278 1000 32786 10000 3278 1000 32786 10000 3278 1000 32786 10000 1311 400 13114 4000 200 6557 2000 100 3270 1000 100 3270 1000 100 3270 1000 EER ERNI ERbic connectors for PROFIBUS networks ERNI ERbic connectors are available for the PROFIBUS Slave Communications Module They are available in node and termination reversed styles for the HO PSCM and PC connections horizontal or vertical cable entry and termination or daisy chain configurations ERNI ERdic connectors i Description Device Horizontal entry PROFIBUS certified rev
129. int wiring Maximum Voltage 264VAC 30VDC gt 5MA 10VDC E 12 24V 3 15mA lt 0 5mA lt 2VDC lt 100us lt 8ms Direct 0 6 LOGIC Current Koyo Sensors lt 100us lt 8ms Pressure Sensors Temp Sensors Relays Ti Maximum Current SAPAN n sl Hil Mle Maina Equivalent input circuit Equivalent input circuit Comm pecitications High speed inputs X0 X3 Standard inputs X4 X23 Leakage Current aa 8 PAT WV E Wo Blocks amp Smallest 5mA 5VDC K dad Wiring Recommended Load Input gt 5 isolator To LED OFF to ON Response lt 15ms i ToLED f Power ON to OFF Response lt 10ms a T Sas Circuit Protecti Status Indicators Logic side 7 aaa None extemal fo EEE EET TTS Enclosures Fuses recommended Tools Pneumatics Derating chart for relay outputs Equivalent output circuit Typical Relay Life Operations at Room Temperature PO Points ppendaix ae S ee Internal module circuitry Load Current 16 Voltage and Type of Load ts 2 0 A YO Y17 PT g yp At1A At2A Part Index 24 VDC Resistive 500K 250K 8 24 VDC Inductive 100K 50K 110 VAC Resistive 500K 200K Common wit 110 VAC Inductive 200K 100K 0 10 20 30 40 50 C 32 50 68 86 104 122 F To 220 VAC Resistive 350K 200K a oe 6 240 VAC 220 VAC Inductive 100K 50K www automationdirect com dl OSand06 PLC Pr
130. ircuitry I V COM Optical O Isolator e3 33 PLC Products Sensors Pressure Sensors Temp Sensors Pushbuttons Lights Enclosures Tools Pneumatics Appendix Part Index DLO5 I O Specifications DO 05AD lt gt Wiring diagram and specifications DO O5AD Specifications 95 240 V M XO X7 Input YO Y5 Output 30VA 50 60Hz Voltage Range BNA Number of Input Pts 8 Number of Commons 2 isolated Input Voltage Range 90 120VAC aeee Frequency Range 47 63Hz Pal ne PCa Sc T O at 50 Hz apui kutten 10MA 100 VAC AE Eo HEHE eae at 60Hz Supply ri On Current gt 6mA 75VAC Voltage Level Power Input point wiring Output point wiring input wirin vane fue lt 2mA 20VAC iis OFF to ON Equivalent input circuit Equivalent output circuit Response cous z ae T io ON to OFF Response Fuses None Number of Output Points Number of Commons 1 Po fey a Output Voltage Range 6 27VDC Peak Voltage 50VDC Max Frequency Y0 Y1 7kHz ae ON Voltage Drop 0 5VDC 1A __ 4 6 TA vo_ys5 s 0 5A pt YO Y1 Maximum Current 1 0A pt Wav lt 40ms Optical Isolator Optical tica Isolator To LED 6 sinking Derating chart for DC outputs Maximum 15uA 3 Leakage Current 30VDC Maximum Inrush Current OFF to ON Response lt 10us 30us Y0 Y1 ON to OFF Response OS Wy O 10 20 30 40 50 55 C 2A for 10
131. it quivalent input circuit Max Fr equency YO Y1 khz High speed inputs X0 X3 Standard inputs X4 X23 ON Voltage Drop 0 3VDC 1A ee a Optical Isolator Optical Isolator 0 5A pt Y0 Y1 Maximum Current 10A pt Noe x17 DC Output Maximum 15uA 30VDC Specifications Leakage Current i Maximum Inrush Current a aan an OFF to ON Response lt 08 Equivalent output circuit Equivalent output circuit Pulse output Y0 Y1 Standard output Y2 Y17 ON to OFF Response ANA 7 r E a External DC Power 20 28VDC Required 150mA max Status Indicators Logic side 24VDC at On 24VDC A Output ei To LED i Optical Optical lalator isolator Deere None external Fuses recommended When YO Y1 are not used for Derating chart for DC outputs pulse outputs maximum current output is 1 0A Points 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature C F www automationdirect com dl OSand06 PLC Products e5 45 DLO6 I O Specifications DO O6DR lt gt Wiring diagram and specifications DO O6DR Specifications AC Power Supply Specifications Voltage Range 100 240VAC 40VA Number of Input Pts 20 sink source Number of Commons 5 isolated Input Voltage Range 12 24VDC Input Impedance EN 1 8K 2 24VDC an 2 8K 2 24VDC On Current DC Input Voltag
132. it switch PLS if your application only includes one simple motion requirement For motion control on a budget consider one of these options already included in the DLOS 5 kHz max inputs for two up only counters or one quadrature encoder For higher resolution use an HO CTRIO option module One channel 100 kHz max inputs for two up counters or one quadrature encoder One external interrupt input or pulse catch input minimum pulse width 100 uSec One 7 kHz maximum pulse output step and direction or clockwise and counter clockwise pulse outputs selectable Two high speed inputs for edge timing pulse catch count reset inhibit capture or home search Two configurable high speed outputs or one channel pulse ouput control 20 Hz 25 kHz HO CTRIO option CENIE 1 800 633 0405 lemrarion Direct FREE Software PC DS100 Simple programming for your applications i eat s Our DirectSOFT version aa 5 0 PLC programming software offers our tradi tional full package version which will program every CPU in the eT cani Vi Reari Modbus RTU master slave communication to GS1 AC drive DirectLOGIC series of PLCs The tree PC DS100 package has all the features of the full package but restricts you to a 100 word program download Many of our DLO5 DL105 and DLO6 customers are taking advantage of this free programming software with
133. itted by the Receive data RS 232C 1 90 DirectNET K sequence ON CPU Port 2 Transmit data RS 232C 1 247 Modbus RTU orf No data is being transmitted by nue Power connection e Asynchronous half duplex DTE the CPU Port 2 Power connection GND Protocols supported ON Data is being received by the Pressure CPU Port 2 Sensors K sequence slave DirectNET L master slave Modbus master slave opr No fae is being received by the Temp CPU Port 2 eee DLO5 Port 2 Pin Descriptions DLO5 and DLO6 mode peat Power connection GND switches Process Power connection Mode Receive data RS 232C Switch CPU Action Bee Transmit data RS 232C Position Ready to send CPU is forced into the RUN mode if no Comm DLOS ae RUN Run errors are encountered No program a ill 6 lll e Power connection GND Program changes are allowed by the program a mingimonitaring device Sus n h TE T ne PORT1 PORT2 DLOG Port 2 Pin Descriptions TERM are avaible Mode and anmodes fWiing inal changes are allowe e program 6 pin Female Modular Connector 1 Power connection Terminal a o ae Power 2 Transmit data RS 232C CPU is forced into the STOP mode No a STOP changes are allowed by the program Circuit Taek a ei 3 Receive data RS 232C ningmoniioring device Protection p y DO O6DR n pa 4 Ready to send RS232C 00 Ore Enclosures 5 Clear to send RS232C Use the optional low profile 15 pin adapter 6 Receive data RS 422 485
134. le terminal blocks for easy wiring Standard M3 terminals suitable for common wire spades lugs etc 300 mA 12 24 VDC auxiliary power supply included on AC models DO 06DR DC in Relay out AC supply Available in nine models The DLO6 PLC line includes nine models to choose from in UTTER Soe p ay SOR TEE era both AC and DC powered models With ob Kee he PWR 100 2409 rs ene ccm ea ha EE its wide range of power supply capabili Meister Witte lh On _ D0 06pR D0 O6DA ties 100 240 VAC and 12 24 VDC ees at DC in AC out AC supply the DLO6 won t need an additional transformer in most applications This makes the DLO6 a great fit for even high voltage 220 240 VAC applications or remote 12 VDC applications and every thing in between DO 06AR AC in Relay out AC supply DO 06AA AC in AC out AC supply son rina D0 06DD1 D DC in DC out DC supply Flexible programming Our FREE DirectSOFT programming package PC DS100 combined with the powertul DLO6 instruction set makes programming your application simple and affordable Check out these features DO0 06DD2 D DC in DC out DC supply Supports over 230 instructions including new Box instructions floating point math ats FOR NEXT loops subroutines immediate I O fill in the blank ASCII in out instructions and more Convenient features like compare contacts bit of word addressing and assignable nicknames make programming and troublesh
135. lity Matrix for DLO5 06 PLCs Step 2 Connector Module Feedthrough Relay Sensor Input Type Modules USe Modules Modules Modules Step 1 1 0 Number of ZL RTB20 ZL RFU20 ZL RRL16 24 ZL LIB16 24 Pigtail Cable Module Terminals Step 3 Cables DO 10ND3 ZL D0 CBL13 DO 10ND3F ZL D0O CBL13 DO 16ND3 ZL DO CBL24 L ZL DO CBL24 L ZL DO CBL24 P F0 08NA 1 ZL D0 CBL10 Outputs DO 10TD1 ZL DO CBL13 DO 16TD1 ZL DO CBL24 ZL DO CBL24 ZL DO CBL24 ZL DO CBL24 P DO 10TD2 ZL D0O CBL13 DO 16TD2 ZL DO CBL24 ZL DO CBL24 ZL DO CBL24 P DO 08TR ZL DO CBL10 F0 04TRS ZL D0 CBL13 1 0 Module Combo In Out DO0 07CDR ZL DO CBL10 D0 08CDD1 ZL DO CBL13 Analog F0 04AD 1 ZL D0 CBL8 F0 04AD 2 ZL D0 CBL8 F0 08ADH 1 ZL D0 CBL13 F0 08ADH 2 ZL D0 CBL13 F0 04DAH 1 ZL D0 CBL13 F0 08DAH 1 ZL D0 CBL13 F0 04DAH 2 ZL D0 CBL13 F0 08DAH 2 ZL D0 CBL13 F0 2AD2DA 2 ZL D0 CBL8 F0 4AD2DA 1 ZL D0 CBL8 F0 4AD2DA 2 ZL D0 CBL8 F0 04RTD FO 04THM Caution The FO O4TRS relay outputs are derated not to exceed 2 Amps per point when used with the ZIPLink wiring system The F2 04RTD and F2 04THM modules are not supported by the ZIPLink wiring system These modules require wire specific to the signal type ZIPLink Connector Modules specifications begin on page 26 56 ZIPLink C
136. lock FINDB Finds a block of data values in a V memory table and returns the starting address of the table containing the values to the accumulator Table to Destination TTD Moves the value from the top of a V memory table to a specified V memory location The table pointer increments each scan Remove from Bottom RFB Moves the value from the bottom of a v memory table to a specified V memory location The table pointer increments each scan Source To Table STT Moves a value from a specified V memory location to a V memory table The table pointer increments each scan Remove from Top RFT Pops a value from the top of a V memory table and stores it in a speci fied V memory location All other values in the V memory table are shift ed up each time a value is popped from the table Add To Top of Table ATT Pushes a value from a specified V memory location onto the top of a V memory table All other values in the V memory table are shifted down each time a value is pushed onto the table Table Shift Left TSHFL Shifts s specified number of bits to the left in a V memory table Table Shift Right TSHFR Shifts a specified number of bits to the right in a V memory table And Move ANDMOV Copies data from a table to the specified location ANDing each word with the accumulator data as it is written Or Move ORMOV Copies data from a table to the specified memory location ORing each word with the accumulator data as it is written
137. lse output and RS 232 422 485 communication on Modbus RTU master slave or use the powertul ASCII In Out instructions eight PID loops and more PLC Products up to the fully expanded 100 I O DLO6 these PLCs are a standard that can grow with the changing needs of your machine or process control application 13 choices of analog I O option modules compatible with both DLO5 and DL06 including high resolution models PID with auto tune standard Analog I O is jumper range selectable Removable terminal blocks for easy Temperature inputs thermocouple he DLOS at 8 inputs 6 outputs all the way Communication and specialty modules Two built in serial communication ports standard on all models Modbus RTU master slave standard on Port 2 of all models Two port serial communication module with DirectNET and Modbus RTU Triple port BASIC CoProcessor module Ethernet DeviceNet PROFIBUS option modules compatible with all models 1 channel in 1 channel out high speed counter pulse output module The DLOS5 includes 14 integrated discrete I O points 8 inputs 6 outputs One option module slot can support an analog module discrete module memory cartridge or DeviceNet Slave module It also includes integrated features like high speed counting pulse output two communication ports for Modbus RTU master slave four PID loops and more 1 800 633 0405 Option modules expand your
138. lti drop DO DCM mers RS 422 or RS 485 communications g network port 2 slave RS 232 can be used for single DO DCM port slave networks Use RX and WX slave Terminal f Blocks amp instructions in your RLL program to Wiring initiate communications ARE 5 DLOG port 2 slave b D2 DCM slave RS 422 only Enclosures DLOG w DO DCM port 2 as Modbus master RS 232 connection to DCM port 1 Tools Pneumatics Appendix RS 422 or RS 485 multi drop network Part Index aa Modbus slave Modbus slaves eee lt ORE eee _ RM DO DCM port 2 slave www automationdirect com dl OSand06 PLC Products e5 55 DLO5 06 CoProcessor Module Triple port BASIC CoProcessor Overview The BASIC CoProcessor Module interfaces the DLO5 06 family of programmable controllers with bar code readers operator interface terminals instrumentation equipment computers and other serial devices BASIC CoProcessor applications BASIC CoProcessors are designed for use with intelligent devices such as e Bar code readers e Welders e Board level controllers e Serial printers e Intelligent sensors e Almost any device with an RS 232 or RS 485 port They are also good solutions for applica tions requiring complex math such as floating point math sine cosine tangent exponential square roots etc e3 5 6 f PLC Products Features e FACTS Extended BASIC and ABM Commande
139. ly closed coil that deactivates the active stage and activates a specified stage when there is power flow to the coil Converge Stages CV Converge stages are a group of stages that when all stages are active the associated converge jump s CVJMP will activate another stage s One scan after the CVJMP is executed the converge stages will be deactivated Converge Jump CVJMP Normally open coil that deactivates the active CV stages and activates a specified stage when there is power flow to the coil Block Call Block Block End BCALL w BLK and BEND DLO6 Only BCALL is a normally open coil that activates a block of stages when there is power flow to the coil BLK is the label which marks the beginning of a block of stages Bend is a label used to mark the end of a block of stages LCD Display Instructions DL06 only LCD Configures LCD display MODBUS Instructions DL06 only MODBUS Read MRX Used CPU port 2 to read a block of data from MODBUS RTU devices on the network MODBUS Write MWX Writes a block of data from CPU port 2 to MODBUS RTU devices on the network ASCII Instructions DL06 only ASCII IN AIN Configures port 2 to read raw ASCII input strings ASCII Find AFIND Searches ASCII strings in V memory to find a specific portion of the string ASCII IN AEX Extracts a specific portion from an ASCII string Compare V memory CMPV Compares two blocks of V memory Swap Bytes SWAPB Swaps V memory bytes Prin
140. mmediate 1 0 Subroutines For next loops Table functions Timed interrupt Integer math Trigonometric functions Floating point math Drum sequencers Bit of word Number type conversion ASCII in out print LCD instruction Real time clock calendar Internal diagnostics Password security System and user error log Communications One RS 232C One multi function RS232C RS422 RS485 NOTE RS485 is for MODBUS RTU only Protocols supported K sequence proprietary protocol DirectNet master slave Modbus RTU master slave ASCII in out Baud rate Poi le cert sneer ne ea 9 600 baud fixed selectable 300 38 400 baud default 9 600 Specialty Features Filtered inputs Interrupt input High speed counter Pulse output Pulse catch input 1 These features are available with use of certain option module Option module specifica tions are located later in this section 2 Our 1K program includes contacts coils and scan overhead If you compare our products to others make sure you include their scan over head 3 Input features only available on units with DC inputs and output features only available on 1 800 633 0405 Features at a Glance DirectSOFT software The DLO5 and DLOG PLCs use the same faniiliae Dives OFT prodramming soli Mounting tab Input status indicators Mode switch Communication ports Output status indicators ware that our larger PLCs use A FREE J version of DirectSOFT gives you all the on u _ gre
141. molded 4 wire cable up to 500Kbps to field devices DeviceNet Compatibility Maximum Fleld Devices per Bus Communication to Field Devices 5 position removable terminal European style 0 to 55 C 32 to 131 F 20 to 70 C 4 to 158 F 5 to 95 non condensing Module Connector Operating Temperature Storage Temperature Relative Humidity Environmental Air Vibration Shock Noise Immunity No corrosive gases permitted MIL STD 810C 514 2 MIL STD 810C 516 2 Impulse noise 148 1000V FCC class A RFI 144MHz 430MHz 10W 10cm 45mA 5VDC Power Consumption Bits per sec Sensors Feet 500Kbps 20ft 6m 250m 250Kbps 20ft 6m 1 640ft 500m 125Kbps_ 20ft 6m Other DeviceNet specifications compatible products and latest DeviceNet information are made available through Open DeviceNet Vendor Association Phone 954 340 5412 Fax 954 340 5413 Internet Address http www odva org e mail odva powerinternet com ODVA Inc 20423 State Road 7 Boca Raton FL 33498 Temp Sensors 100m 5 TA Thc m Pushbuttons Lights ge T Lele panes rad TRI PWA T Axi RUN 17 i riu TKa j ar a i hs eh i tz PAA 5 d I i Removable connector u 7 One BALE im LEP Enclosures Tools Pneumatics Appendix Part Index User supplied 120 ohm resisor a A Ww N 3 Drain 2 CAN
142. n the corresponding memory location transitions from low to high the contact comes on for one CPU scan Store Negative Differential STRND Trailing edge triggered one shot contact When the corresponding memory location transitions from high to low the contact comes on for one CPU scan Or Positive Differential ORPD Logically ors a leading edge triggered one shot contact in parallel with another contact in a rung Or Negative Differential ORND Logically ors a trailing edge triggered one shot contact in parallel with another contact in a rung And Positive Differential ANDPD Logically ands a leading edge triggered one shot contact in series with another contact in a rung And Negative Differential ANDND Logically ands a trailing edge triggered one shot contact in series with another contact in a rung Set SET An output that turns on a point or a range of points The reset instruc tion is used to turn the point s OFF that were set ON with the set instruction Reset RST An output that resets a point or a range of points Set Bit of Word SETB DLO6 Only Sets or turns on a bit in aV memory location Reset Bit of Word RSTB DLO6 Only Resets or turns off a bit in a V memory location Pause outputs PAUSE Disables the update for a range of specified output points Comparative Boolean Instructions Store if Equal STRE Begins a new rung or additional branch in a rung with a normally open comparativ
143. nearity Error All Input Ranges 0 05 0 60 C Typical 0 03 25 C DirectSOFT32 Version 3 0c or later Version 1 40 or later Thermocouple Input wiring diagram See NOTE 1 DirectSOFT32 Version 4 0 Build 16 or later Maximum Inaccuracy Voltage Input wiring diagram Transmitter Supply See NOTE 2 0 39 0625mV 39 0625mV 78 125mV ranges 0 1 0 60 C Typical 0 04 25 C 0 156 25mV 156 25mVDC 0 1 25V ranges 0 05 0 60 C Typical 0 04 25 C Voltage Transmitter Lm35 CYC uonosuuoo eu19 uU1 XAN ody CH2 See NOTE 3 lt Lm35 EST CJC uonosuuo9 jeusayul Voltage cHe See NOTES CH4 Transmitter See NOTE 1 Notes j Voltage L ___ Transmitter 1 Shields should be grounded at the PLC power source only 2 Unused channels should have a shorting wire jumper installed from CH to CH 3 All CH terminals must be connected together 4 This module is not compatible with the ZIPLink wiring system See NOTE 2 www automationdirect com d OS5and06 PLC Products XNW ody e3 85 Sensors Pressure Sensors Temp Sensors Pushbuttons Lights
144. ng Input Impedance Absolute Max Ratings Converter Type 1 count Full scale Calibration Error 590W z z 5 counts max Offset Calibration Error AnA 0 4 at 25 C 17 F 0 85 at 0 to 60 C 32 to 140 F 100 ppm C typical Removable FO IOCON 0 032A series 217 fast acting current inputs Max Inaccuracy Accuracy vs Temperature Terminal Type Included See page 2 68 fo numbers of Recommended Fuse modules compatibl this O module Pic i CONNECTION SYSTEMS One count in the specification table is equal to one least significant bit of the analog data value 1 in 4096 See NOTE 1 CH1 AS ree e Current Transmitter WA CH2 2 WIRE ZN Current Transmitter CH4 AS ZN 3 WIRE CY Current Transmitter Z CH3 S 4 WIRE Current Transmitter Transmitter Power Supply 18 30VDC NOTE 1 Ground shields at the signal source NOTE 2 Connect all external power supply commons NOTE 3 A series 217 0 032A fast acting fuse is recommended for current loops www automationdirect com dlO5and06 ij T NJ NLA N NL ZLIN K BN LA INI nip NK NLA NI bat LIN IZ ANL ndi NEI NL pa ZIN Analog In Out 4 CHANNELS 0 20MA 4 20MA E E Aq E Ed E 1 2 3 4 FO 04AD 1 r part ZIPLink cables and connection e with Internal Module Wiring o
145. nnection ea ae s a ee gt ae modules compatible a 2 e a 2 ke Converter nciosures with this O module cre T 4 Transmitter Z V T F gt e ee Ch 1 Pneumatics minimum 2 Ch2 Appendix Pee ce oe a Voltage a Bem iai ov Part Ind go Cre Resistance LZ v 24V oa a NOTE 1 Shields should be grounded at the signal source NOTE 2 Connect all external power supply 18 0 26 4VDC OV commons Power Supply B Module Supply O www automationdirect com dlO05and06 PLC Products e3 91 DLO5 06 Option Modules FO 4AD2DA 1 4 channel analog current input and 2 channel analog current output module lt gt Analog In Out 4 In 2 Out 0 20mA 4 20mA Ded EA ECC AAACN OUT F0 4AD2DA 1 See page 2 68 for part numbers of ZIPLink cables and connection modules compatible with this 1 O module Poss J 7 CONNECTION SYSTEMS See NOTE 1 2 wire Current Transmitter 2 wire CH3 4 wire Current Transmitter 3 wire Current F Transmitter CH 1 load 3000 maximum resistance CH 2 load 3000 maximum resistance NOTE 1 Shields should be grounded at the signal source NOTE 2 Connect all external power supply commons e5 92 PLC Products FO 4AD2DA 1 Input Specifications 4 single ended Number of Channels one common FO 4AD2DA 1 Output Specifications 2 single ended Number of Channels one common 0 to 20 mA or 4 to 20 mA jumper sel
146. nput Status 7 oe 16 Preset Multiple Registers 10001 Start Slave Memory Address 40001 Start Master Memory Address 2200 Start Master Memory Address 2200 K128 Number of Elements K16 Modbus Data Format C 484 mode Sou Exception Response Buffer 400 s 1 800 633 0405 Power Budgeting for the DLO6 The DLO6 has four option module slots To determine whether the combination of modules you select will have sufficient DLO5 06 Power Consumed DLOG Power Supplied by Base Units by Option Modules Part Number 5 VDC mA 24 VDC mA power you will need to perform a power budget calculation Power supplied Power is supplied trom two sources the internal base unit power supply and it required an external supply customer furnished The DO O6xx AC powered PLCs supply a limited amount of 24 VDC power The 24 VDC output can be used to power external devices For power budgeting start by considering the power supplied by the base unit All DLO6 PLCs supply the same amount of 5 VDC power Only the AC units offer 24 VDC auxiliary power Be aware of the trade off between 5 VDC power and 24 VDC power The amount of 5 VDC power available depends on the amount of 24 VDC power being used and the amount of 24 VDC power available depends on the amount of 5 VDC power consumed Determine the amount of inter D0 06xx 1500mA 300mA 2000mA 200mA DO0 06xx D 1500mA none DLO6 B
147. ns DLO6 DO O6AA 20 AC inputs 16 AC outputs 0 5A point DO O6AR 20 AC inputs 16 relay outputs 2A point DO O6DA 20 DC inputs Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 AC outputs 0 5A point DLO6 DO O6DD1 D 20 DC inputs Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 DC outputs sinking 1 0A point Two outputs can be used as a single bi directional 10kHz pulse output DO O6DR D 20 DC inputs Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 relay outputs 2A point om d lOSand06 DO O6DD1 20 DC inputs Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 DC outputs sinking 1 0A point Two outputs can be used as a single bi directional 10kHz pulse output DO O6DD2 20 DC inputs Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch input 16 DC outputs sourcing 1 0A point Two outputs can be used as a single bi directional 10kHz pulse output DO O6DR 20 DC inputs Four inputs are filtered inputs can also be configured as a single 7kHz high speed counter interrupt input or pulse catch
148. ocated in continuous V memory addresses ASCII Extract AEX Extracts a specitic portion usually some data value from the ASCII tind location or other known ASCII data location Compare V memory CMPY This instruc tion is used to compare two blocks of V memory addresses and is usually used to detect a change in an ASCII string Compared data types must be of the same format e g BCD ASCII etc Swap Bytes SWAPB Swaps V memory bytes on ASCII data that was written directly to V memory from an external HMI or similar master device via a communi cations protocol The AIN and AEX instruc tions have a built in byte swap feature The FO CP128 option module is also available for more extensive ASCII communications Modbus RTU instructions for DLO6 The DLO6 CPU DCM port 2 supports Modbus Read Write instructions that simplify setup The MRX and MWX instruc tions allow you to use native Modbus addressing eliminating the need for octal to decimal conversions Function Codes 05 and 06 and the ability to read Slave Exception Codes have been added These flexible instructions allow the user to select the following parameters within one instruction window 584 984 or 484 Modbus data type e Slave node 0 247 e Function code e Starting master slave memory address e Number of bits Exception code starting address o UWA o Mw CPU DCM oe foe a Port Number DCM Port Number Bath 02 Read I
149. oducts e3 49 e3 50 DLO5 06 Option Modules Need to expand your DLO5 or DLO6 Customize your DLO5 or DLO6 PLC to fit your application by adding option modules in the built in slots You can add these features without adding size We offer the following option modules e Discrete I O modules e High resolution analog I O modules e Ethernet communications modules e Data Communications module e High Speed Counter module e DeviceNet slave module e Profibus slave module e CoProcessor module DLO5 only Memory Module Memory Module DLO5 flash memory The standard DLO5 PLC uses non volatile flash memory to back up the user program Program data V memory is backed by a super capacitor If you need longer retention of program data we recommend the DO O1MC We also recommend the DO O1MC for applica tions that require transferring programs without a programming device or that require a real time clock PLC Products Simple and inexpensive The DO O1MC slides easily into the option module slot in any DLO5 PLC to back up PLC programs and data for extended periods of time Battery backed RAM The memory cartridge makes programs portable from one DLO5 PLC to another The memory map is identical to the internal memory in the DLO5 PLC so no program changes are necessary The on board lithium battery lasts up to three years If PLC power is lost and the battery is already dead an on board super capacito
150. om 5 ms to 999 ms for INTO which is available on either the DLO5 or the DLO6 The programmable time interval for INT1 which is available on the DLOS is 5 to 9999 ms Whenever the programmed time elapses the CPU immediately suspends its routine scan cycle and jumps to the selected interrupt subroutine As with the other modes when the interrupt subroutine execution is complete the CPU automat ically resumes its routine scan cycle starting from the location where it was interrupted Because the CPU scan time and the interrupt time interval are different the point at which the RLL program is interrupted can change over time A note on timed interrupts DLOG If you use the external hardware interrupt mode 40 you cannot use the timed based internal interupt INT O You can use either one but not both This is because they share the same interrupt routine INT O DLOS5 The DLOS offers a second timed based interrupt INT 1 This allows you to use an external hardware interrupt and or a timed based interrupt PLC Products DLO5 time based interrupt DLO5 Designated Terminals RO a Filtered input uses filter time set for X1 Timed Interrupt Specifications Timed interrupts 000 2 internal to CPU Interrupt Subroutine c cee INTO INTI Time interval lt i occecen SinncasGetvensereeessaeene das UNO sores trenita traces gat 5 to 999 ms 1 ms increments INTI a 5 to 9999 ms 1 ms incr
151. ommunication ports for a variety of simultaneous communica tions possibilities e Extra communications port to connect a PC operator interface etc e Network interface to DirectNET e Network interface to a Modbus network using the RTU protocol The top RJ12 RS 232 port Port 1 can be used for PLC programming connection to an Ol panel or as a single K sequence DirectNet or Modbus RTU slave The 15 pin tront port Port 2 can be used for RS 232 422 485 communica tions and supports the following protocols K sequence slave DirectNET master slave and Modbus RTU master slave Module Configuration Since the DO DCM does not have DIP switches to set baud rate station address parity etc ladder logic programming is required to configure its communication parameters unless the default settings are acceptable for your application If the DO DCM is to be used as a network master you must use ladder logic code to contigure these parameters PLC Products Specifications Module Type Intelligent Modules per CPU DLO5 one DLO6 up to four Port 1 6 pin RJ12 RS 232 Port 2 15 pin HD sub connector RS 232 RS 422 485 Field Wiring Connectors RS 232 signal levels DirecfNET slave K sequence slave Modbus RTU slave protocols baud rate selectable from 9 6K to 115 2K baud odd or no parity Selectable address 8 data bits one start stop bit DirecfNET HEX or ASCII mode Defaults slave 9600bps odd parity a
152. onveyors liquids in containers on an indexer printing registrations etc e Dynamic Positioning for any run to a specific position require ment either by a pre programmed count of an external high speed discrete input wired to the module This is popular in winding or webcontrol with any dynamic registration mark or variable speed requirement e Home search routines to seek a home position based on CTRIO discrete input limit s Example of S Curve acceleration and deceleration pulse output profile Ldit Pulse Profile I x Pesk Fiag 1000 Hz Total Time TUS sec Accel Time TOR rome Decel Tine TORE im Fils Humber 1 Total Ernies bh Binks Land E Tet Puer 10000 Aree Tine 1000 me D fie Seed Freq jo Hz Par Fieq hoo Hz mo imc Mn Feathers D Min Entry Tine 10 mi o Cancel 1 800 633 0405 DLO5 06 High Speed Combining high speed input and pulse output operations Using CTRIO Workbench to configure the module for simultaneous high speed input and high speed pulse output operation Lavien Ljintaira norte 2 Fl Cut j Bede a l Tud Paa fiocco Aod Taws 1000 ao Osi ficco so Skal Frog eo He Pun Fry 1000 He Eel Fry feo He Ce e High speed inputs and pulse output combinations The flexible design of the CTRIO module allows for combining high speed inputs and delivering high speed pulse output signals simultaneously There are limitations to this ty
153. ooting simple Program in conventional ladder logic or use our RLLPLYS Stage programming which com bines the best of flowchart style programming with ladder logic DO 06DR D Wee lay OUD sippy Maximum 100 word program size For larger projects see our full package PC DSOFT5 e3 10 E PLc Products 1 800 633 0405 Automatia Direc Company a a a a fi Practical Discrete I O option modules to mix and match E communications These discrete I O option modules allow the The DOS ieludes iwo seral DLO6 to expand with the needs of your application for just a few dollars m communication ports on all models Port 1 more Take a look at these features supports programming and operator Smallest I O module in its class DI SC rete M od u e C Software interface connectivity while Port 2 can be Choose from12 models er used for RS 232 422 485 networking or Input output and combination versions D0 10ND3 10 pt DC In atl ASCII in out to other devices This allows Removable terminal block er ee ae pt u connecuvity to an ZIPLink compatible for 16 point versions j ase operator interface DO 10ND3F 10 pt Fast Response AC Motors and networking to an AC drive or FO O8NA 1 8 pt AC In Power Transmiss another PLC all at DO 10TD2 10 pt DC Out Supports industry D0 08CDD1 4 pt DC In 4pt DC Out Servos standard Modbus 2 1 8 inches DO 07CDR 4 pt DC In 3pt Relay Out Motor RTU protocol both m Controls master and slave on
154. ost operator interface i solution You can leave Port 2 available for networking or other device control The DLO6 is programmable over Ethernet Ethernet connectivity to PLCs and HMI SCADA systems The HO ECOM Ethernet Communications Modules provide a 10 Mbit or 100 Mbit Ethernet link for PLC systems and can be used for peer to peer PLC communication between two or more DirectLOGIC DL05 06 PLCs They also provide data serving to HMI SCADA and information systems using OPC over Ethernet The HO ECOM can accept a standard IP address and subnet mask to be used in conjuction with standard routers and switches Fill in the blank instructions for ASCII and Modbus The DLO6 includes some cool communication instructions for ASCII operations and Modbus Using DirectSOFT version 4 0 or higher you can implement your communication require ments more easily than ever plt Check out some of these examples hnde I Fona Simge Dal al Skal Shine Farar Shor jen lilr bower Alsen 0 11 uction The DLO6 also includes our Modbus instructions to allow the PLC to speak the industry standard Modbus RTU language of its connected device Enter native Modbus addresses into your ladder program No more calculating address conversions trom DirectLOGIC V memory addresses just point click and enter your desired Modbus register number e5 15 PLC Products Sensors Pressure Sensors Temp Sensors Pushbut
155. ounts after 10 min warm up typical Output Ripple 05 of Full Scale Output Settling Time 5 ms max 5 us min full scale change All Channel Update Rate 100us Maximum Continuous Overload Outputs open circuit protected Type of Output Protection Electronically current limited to 20mA or less Output signal at power up and power down AmA Terminal Type Included Removable DO ACC 4 External 24VDC Power Required 220mA Base Power Required 5 0V CPU Version 5 20 or later Firmware Required 25mA DirectSOFT Required A DirectSOFT32 Version 3 0c or later Z ii Typical User Wiring lt CH1 4 20mA Output T Ch 1 Sa 4 20mA Output rd Ch 2 a s 4 20mA Output a Ch 3 4 20mA Output Ch 4 Baal 4 20mA Output Ch 5 ar 4 20mA Output Ch 6 er 4 20mA Output rl Ch 7 LS 4 20mA Output Ch 8 SHIELD CONNECTED TO SIGNAL SOURCE COMMON 1 OF 8 SHOWN COM 24VDC OVDC 24VDC Power Supply numbers ZIP ini e3 88 Version 2 30 or later PLC Products DirectSOFT32 Version 4 0 Build 16 or later a CONNECTION SYSTEMS ee i el el Internal Module Circuitry 4 20mA current sourcing 4 20mA current sourcing 4 20mA current sourcing 4 20mA current sourcing 4 20mA current sourcing 4 20mA current sourcing 4 20mA current sourcing CH5 DAC E 4 20mA current sour
156. pe of configuration in that the module does not internally support closed loop control Providing closed loop control with the CTRIO involves additional PLC code to coordinate this control making the application subject to the PLC CPU program scan Simple position speed monitoring via a high speed counting input for non critical response while providing pulse outputs to a drive is easily achievable for the CTRIO PLC CPU program CTRIO pulse output profile RLL eS ed aN n CTRIO high speed input pulse train Counter Multihead drill machine application Proximity switch r ganna AANVINKT AAANN RANA Proximity switch Proximity switch Encoder Stepper or servo drive Example application In the simple drill head application shown above the CTRIO pulse outputs are wired to a stepper and or servo drive The inputs are wired to an encoder attached to the lead screw on the movable portion of the drill head assembly The CTRIO module output pulse train to the drive allows the motor to spin the lead screw making the drill move forward into the passing material The encoder moni tors the speed and position of the drill head Prox switches at each end act as limit switches ensuring the drill head will not over travel A home sensor is positioned in the middle of the assembly which allows the PLC to reset the count Closed loop control for the CTRIO module requires PLC CPU program intera
157. r interface and networking with an Eight inputs and six outputs AC drive integrated another PLC Six I O models of AC DC and at the same relay I O What s it got time The 2K program memory DLO5 also 4K data memory SUPP Ors 129 instructions including industry four PID loops standard AN Powerful functions like Modbus RTU FOR NEXT loops subroutines protocol Wi and drum sequencers Removable terminal block What discrete control can l perform with it Control a small material positioning machine using built in high speed counting or pulse output I O for cut to length pick and place speed monitoring and more Create a sequence controller using the drum instruction and discrete I O for piece counting sortation stamping filling level control and more Build an events recorder using sensors and discrete I O with the real time clock option module installed Use the 10 30 VDC powered units in remote locations for data monitoring and control PLC Products both master AN and slave on Port 2 up to 38 4K baud Or if you need additional ports check out the DO DCM module with connection speed up to 115 2 Kbps Built in high speed counting and pulse output 1 0 Simple high speed counting or pulse output built in on specific models The DLOS includes built in configurable high speed O There s no need to purchase a separate motion controller or programmable lim
158. r backs up the memory four to seven days allowing time to insert a new battery Real time clock Access the year month day of the week hour minute and second for event sched uling or data logging applications Operation The DO O1MC installs into any of the DLO5 PLCs The MC module backs up all ladder and data in CMOS RAM The module s V memory maps one for one to the PLC s memory locations If the memory cartridge is inserted in the option slot it automatically becomes the source of the controlling program You may choose to overwrite the PLC program but it is not necessary You can transfer the program from the PLC to the module or from the module to the PLC or you can operate directly trom the memory cartridge By removing the module you return control to the PLC s internal program Two pushbuttons on the face of the module initiate memory transfers The pushbuttons are clearly marked to indi cate the direction of the transfer and an LED flashes to confirm the direction and success of the memory transfer A jumper enables disables the write func tion in the DO OIMC Write disable prevents overwriting of the module s memory Write enable allows overwriting of the module s memory An LED alerts you to a low battery condi tion If the battery drops below 2 5V the BATT LED comes on and an internal bit is set You can use the internal bit to acti vate alarm functions or to execute an o
159. r for Windows software for IBM PCs makes program development fast and simple The software is included with the CoPro module on CD ROM It allows online full screen BASIC program editing and the ability to upload download programs on disk The included CD has Modbus master and slave BASIC programs and other application examples Non volatile memory of up to 128K allows multiple program storage and execution DLO5 06 register expansion and retentive data storage and retrieval 100 MHz BASIC CoProcessor provides fast program execution independent of the CPU scan Three buttered ports permit communi cation from the module to three external devices The module is programmable from port 1 or 3 for complete serial port utiliza tion without switching cables e A real time clock calendar maintains time date with battery backup when power outages occur Programmable time based BASIC inter rupts to 5 ms e Direct access of up to 256 bytes of DLO5 06 CPU memory per scan is possible No supporting ladder logic is required e Floating point math solves complex formulas to eight significant digits e An RJ12 Port 1 and Port 3 splitter included with the module provides easy connection of RS 232 cables to both Port 1 and Port 3 If you are using RTS1 and CTS1 for port 1 then port 3 is not available Included with CoPro The following items are included with the FO CP128 module e ABM Commander CD ROM 7 ft 6
160. r with a V memory location Compare Double CMPD Compares the value in the accumulator with two consecutive V memory locations or an 8 digit constant Compare Formatted CMPF DLO6 Only Compares the value in the accumulator with a specified number of discrete locations 1 32 Compare with Stack CMPS DLO6 Only Compares the value in the accumulator with the first accu mulator stack location Compare Real Number CMPR DLO6 Only Compares the real number in the accumulator with two consecutive V memory locations or a real number constant e5 97 PLC Products Field I O Software C more amp other HMI AC Drives AC Motors Power Transmiss Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Temp Sensors Pushbuttons Lights Process Relays Timers Comm Terminal Blocks amp Wiring Power Circuit Protection Enclosures Tools Pneumatics Appendix Part Index e5 98 Instruction Set Math Instructions Accumulator Add ADD Adds a BCD value in the lower 16 bits in the accumulator with a V memory location The result resides in the accumulator Add Double ADDD Adds a BCD value in the accumulator with two consecutive V memory locations or an 8 digit constant The result resides in the accumulator Add Real Number ADDR DLO6 Only Adds a real number in the accumulator with a
161. rderly shutdown The date and time are easily set or accessed in the ladder logic program Environmental specifications for the DO O1MC are the same as for the DLO5 PECS 1 800 633 0405 DLO5 06 DeviceNet Slave Comm Module DeviceNet Slave Module The DO DEVNETS option module trans forms any DLO5 or DLO6 into a smart device node on your DeviceNet controller network Now you don t have to turn to a more expensive PLC to get DeviceNet capability DeviceNet is a low cost control bus used to connect field devices to PLCs and PCs DeviceNet is designed to reduce the need for hard wiring while providing device level diagnostics This industrial protocol links up to 64 nodes on a single network The DO DEVNETS slave module slides into the option module slot of any DLOS or DLO6 PLC The module collects and reports all discrete Odata to a DeviceNet master The DO DEVNETS module has a remov able connector that makes the four wire connection easy to implement and main tain The DeviceNet module incorporates advanced diagnostics not commonly found on traditional industrial networks This module has the quick response time and high dependability expected from any DeviceNet device www automationdirect com d O5and06 Wa o 2 Arena io Direct Company Info General Specifications Predefined Group 2 Master Slave communications 64 see table below Standard 4 wire shielded cable to cabinet connector
162. rent status of each contigured input and output function The fields displayed under the Output Functions tab includes all output parameters and configuration information that can be altered during runtime and the bits that indi cate successful transfers or errors The System Functions can be used to read from or write to the CTRIO s internal registers Monitor 1 0 screen x V0 Sed Putian Odyn Fenta Sto Parties atl rreo Ie Ninane Curr e 3 64 PLC Products CTRIO Workbench configure I O setup The Configure I O dialog is the location where input and output functions are assigned to the module The choice of input and output functions determines which options are available The input function boxes prompt you with selections for supported functions The Workbench software automatically disallows any unsupported configurations HO CTRIO Configure 1 0 screen x Channel 1 r Inpuds Fudan 1 Cuadkalue Counden oe fl Cowi Iri ax R E i Tevet oT p i Function 2 E l Dusl Edge Tinei S E esim ro E Fdge2in Free furn L E mahis Toner CTRIO Workbench on board scaling Scaling raw signals to engineering units is accomplished using the Scaling Wizard The Scaling Wizard options are different for the Counter functions as compared with the Timer functions Position and Rate scaling are available when you select a Counter function Interval scaling
163. require 2 words of V memory Output value en in program mode Load Impedance 250 750 Ohms Maximum Inductive Load 1 mH Allowed load type Grounded Maximum Inaccuracy 0 2 of range Maximum Full Scale Sensors Calibration Error not 025 of range max including offset error Pressure z Sensors omon Bose 025 of range max Temp 50 ppm C max Sensors Accuracy vs Temperature ul scale calibration change Tvoj A EEEE Pushbuttons ypical User Wiring foi F Maximum Crosstalk 10 counts a _ Internal Module Circuitry Lights 1 a amon EE om mka Mea Process 0 025 of full scale 20m Linearity Error End to End a HNO 20mA Output ee missing codes a gt 4 20mA aise current sourcing Output Stability and 10 LSB after 10 min FE a 4 20mA_T CHa DAC Repeatability warm up typical Ch 3 E I current sourcing Comm Output Ripple 05 of Full Scale eee Terminal 5 ms max 5 us min T Blocks amp Output Settling Time lull scale change Wiring SHIELD CONNECTED TO SIGNAL All Channel Update Rate 1004s SOURCE COMMON 1 OF 4 SHOWN Power Maximum Continuous Outputs open circuit Overload protected Circuit Protection Electronically current Type of Output Protection fiited to 20mA or less eae Sa OVDC Output signal at power up AmA and power down Tools Terminal Type Included Removable DO ACC 4 ISOLATED ANALOG ner 24VDC CIRCUIT COMMON neumatics External 24VDC Power 150mA Power Supply 000 ee ee ee Requir ed Appendix Base Power
164. rious other functions such as switching between the CTRIO s Program mode and Run mode monitoring O status and functions and diagnostic control of module functions The CTRIO Workbench utility ships with the CTRIO User Manual You can also download the latest version free at the Host Engineering s Web site www hosteng com CTRIO Workbench main configuration screen H CTRIO Workbench Of xf Current PLC q M Curent Module r Mode Status r Config Operations Module Mode Plog Scan Time 258 us Read Module Ma Scan Time 280us Write File Bootes version 106 OS Version Ge ae M Module Configuration Installed M Config iO _ ca Up Courter Out o 1 Puke Output Step Ditection iia Dual Edge Timer naii O42 Special ny Update Fimware Rescan O3 Config Information i e Total Blocks 256 VOM inpas E Outputs ik __ Gea Config Free Blocks 249 Conhg Status CTRIO Workbench diagnostics and monitoring The Monitor I O dialog is accessible from the main Workbench dialog when the module is in Run Mode This allows for a conve nient way to test and debug your configuration prior to installation The Monitor I O dialog is divided into three functional areas Input Functions Output Functions and System Functions The data displayed under the Input Functions tab includes all input Dword parameters status bits and the cur
165. rive configuration Wiring Power Circuit HO CTRIO Input Resources HO CTRIO Output Resources Protection Counter Timer 2 Pulse output Discrete outputs Pulse outputs 1 channel 20Hz 25KH7 Discrete outputs 2 pts oy nciosures 4X 2X or 4X Quadrature Up or Pulse outputs pulse direction or cw ccw Profiles Trapezoid S Curve Resource Down Counter Edae Timer Dual symmetrical S Curve Dynamic Position Dynamic Velocity Home Search wa Options Edge Timer Input Pulse Catch Reset Velocity Mode Run to Limit Mode and Run to Position Mode ao Inhibit Capture Resource Options Discrete outputs configurable for set reset pulse on pulse off toggle l Timer Range reset count functions assigned to respond to Timer Counter input func Pneumatics an GE 42 billion 32 bits 1 usec tions E esolution Raw mode Direct access to discrete output from user application program Appendix a Target Position Range 2 1 billion 32 bits or 31 bits sign bit Counter Range 9 bits or 31 bits sign bit g J Part Index www automationdirect com dl OSand06 PLC Products e3 61 DLO5 06 High Speed Counter Status indicators HO CTRIO LED Descriptions HO CTRIO LED Diagnostic Definitions Module OK OK Description User Program Error ON OFF All is well RUN Mode Channel 1 Fn1 Status ON ON Hardware Failure Channel 1 Fn2 Status Blinking Blinking Boot Mode Used for Field OS Upgrades Output Status Blinking OFF Program Mode OFF Blinking Module
166. rmat 16 bit Unsigned Int 0 FFFF binary or 0 65535 BCD Both require 2 words of V memory Output value in program mode OV Output Impedance 0 5 Ohms typical Load Impedance gt 2000 Ohms Maximum Capacitive Load 0 01 uF maximum Allowed load type Grounded Maximum Inaccuracy 0 2 of range including temperature changes Maximum Full Scale Calibration Error including offset error 025 of range maximum Maximum Offset Calibration Error 025 of range maximum Accuracy vs Temperature 50 ppm C maximum full scale calibration change Maximum Crosstalk 10 counts Linearity Error End to End 16 count maximum o of full scale onotonic with no missing codes Output Stability and Repeatability 10 counts after 10 min warm up typical Output Ripple 05 of Full Scale Output Settling Time 5 ms max 5 us min full scale change All Channel Update Rate 100us Maximum Continuous Overload Outputs current limited to 40mA typical A continuous short circuit will damage the output Type of Output Protection 24VDC Peak Output Voltage capacitor transient voltage suppressor Output signal at power up and power down OV Terminal Type Included Removable DO ACC 4 External 24VDC Power Required 30mA e3 90 Base Power Required 5 0V PLC Products 25mA
167. rmation M2 System configuration M3 Monitor M4 Calendar R W M5 Password operation M6 Error history read M7 LCD test and set Make a menu selection by pressing the Enter key Change data values using the direction arrow keys Ladder instruction The LCD instruction in DirectSOFT gives the PLC programmer a convenient way to define screen messages A literal string can be programmed using the LCD instruction Embedding variables allows you to customize the messages for an application that involves changing values The following example shows an embedded date and time on an alarm message LCD Line Number LCD message Message Alarm 99 _Date us _Time 12 C From memory Starting memory address Message with embedded date and time Number of characters Message programming examples LCD Line Number LCD message Message INFEED SPEED From memory Starting memory address a Number of characters Sal Simple text message LCD Line Number LCD message Message SETPOINT 2100 8 RPM g From memory Starting Y memory address Pe Number of characters Message with embedded data ESC MENU ENT www automationdirect com dl OSand06 matiin Aur Direct The top line 16 characters is desig nated K1 and the second line is K2 The sample instructions on this page show how a message is developed A permissive
168. s into CPU DCM Port 2 based on the AIN instruction s parameters AIN Length Type CPU DCM Byte Swap Fixed Length CPU e None Variable Length C DCM C Al C All but null k Termination Code Length Port Number 1 Character C 2 Characters Data Destination V400 3 a TermCode 1 90 heradecimal Data Destination Byte count Data Destination 1 Start of data oo Maximum a Overflow Error C23 bg Interchar Timeout None Busy First Char Timeout None v Complete 2 Write embedded ASCII strings directly to V memory from an external HMI or similar master device The ASCII string is transmitted through CPU DCM Por 2 using any supported communications protocol This method uses the familiar RX WX instructions previously avail able 3 Ifthe DLO6 is used as a network master the Network Read instruction RX can be used to read embedded ASCII data from a network slave device Again the ASCII string would be transmitted through CPU DCM Port 2 using any supported communications protocol PLC Products Writing ASCII strings 1 Print from V memory PRINTV Use this instruction to write raw ASCII strings out of CPU DCM port 2 toa PRINTY CPU DCM d I S p a y A e Port Number k2 panel serial printer etc The instruc tion features the starting V memory Start Address Number of Bytes ii Character C 2 Characters Character Code 1 hexadecimal
169. s cycle PLC Products Mode 30 Pulse Output Filtered input Filtered input Positioning interrupt Filtered input Pulse CW pulse Direction CCW pulse Mode 60 Filtered Input Filtered input Filtered input Filtered input DLO6 High speed 1 0 Features DC Inputs Points Regular output Regular output DC Output Points X0 X1 X2 X3 YO Y1 Counter Ch 1 Counter Ch 2 Interrupt Pulse input Filtered Input Reset Ch 1 Interrupt Pulse input Filtered input Reset Ch 2 Interrupt Pulse input Filtered Input Regular output Regular output Up input Down input Reset Pulse input Filtered input Pulse input Filtered input Regular output Regular output Phase A input Phase B input Reset Pulse input Filtered input Pulse input Filtered input Regular output Regular output Interrupt input Interrupt Pulse input Filtered input Interrupt Pulse input Filtered input Interrupt Pulse input Filtered Input Regular output Regular output Pulse input Interrupt Pulse input Filtered input Interrupt Pulse input Filtered input Interrupt Pulse input Filtered Input Regular output Regular output Filtered input Interrupt Pulse input Filtered input Pulse input Filtered input Pulse input Filtered input Pulse CW Pulse Direction CCW pulse Filtered input Filtered input
170. s of ZIPLink cables and connection 4 WTA PINK e CONNECTION SYSTEMS modules compatible with this I O module www automationdirect com dlO5and06 e3 83 PLC Products DLO5 06 I O Option Modules FO O8ADH 2 lt gt 8 channel analog voltage input module high resolution Input Specifications Number of Channels 8 0 5VDC or Input Range 0 10VDC Jumper select Resolution boul m bit or Single Ended one common Maximum Cont Overload 100V Input Type Input Impedance gt 200k ohms Low pass 3dB 60Hz Filter Characteristics 16 bit Unsigned Int 0 FFFF binary or PLC Data Format 0 65535 BCD Both require 2 words of V memory Sample Duration Time 10 2 ms All Channel Update Rate 81 6 ms SUCCESSIVE Conversion Method Approximation ee Ye I pe es ee eee Typical User Wiring Internal Module Circuitry Accuracy vs Temperature lt gt MI C aximum m CH1 3 wire Vol oltage Transmitter CH1 ADC ADC 0 2 of range u Maximum Inaccuracy including temp drift E 3 wire Vol e oltage Transmiter gt 10 count max e i Shield Ch 3 Linearity Error End to End Monotonic with no COM MISSING COQES p Lk 0 count a ter 4 wire Voltage i Voltage Transmiter o Repeatability min warm up Transmitter E Shield Ch 5 Z Full Scale Calibration Error P TE E including Offset 7 3 wire Voltage ngs
171. st level of the accumulator stack The result resides in the accumulator Subtract Top of Stack SUBS DLO6 Only Subtracts the BCD value in the first level of the accumulator stack from the BCD value in the accumulator The result resides in the accumulator PLC Products Multiply Top of Stack MULS DLO6 Only Multiplies a 4 digit BCD value in the first level of the accumulator stack by a 4 digit BCD value in the accumulator The result resides in the accumulator Divide by Top of Stack DIVS DLO6 Only Divides the 8 digit BCD value in the accumulator by the 4 digit BCD value in the first level of the accumulator by the 4 digit BCD value in the first level of the accumulator stack The result resides in the accumulator Add Binary Top of Stack ADDBS DLO6 Only Adds the binary value in the accumulator with the binary value in the first accumulator stack location The result resides in the accumulator Subtract Binary Top of Stack SUBBS DLO6 Only Subtracts the binary value in the first level of the accumulator stack from the binary value in the accumulator The result resides in the accumulator Multiply Binary Top of Stack MULBS DLO6 Only Multiplies the 16 bit binary value in the first level of the accumulator stack by the 16 bit binary value in the accumulator The result resides in the accumulator Divide Binary Top of Stack DIVBS DLO6 Only Divides a value in the accumulator by the binary value in the top location of the
172. stack The accumulator contains the result Transcendental Instructions DLO6 only Square Root Real SQRTR Takes the square root of the real number stored in the accumulator The result resides in the accumulator Sine Real SINR Takes the sine of the real number stored in the accumulator The result resides in the accumulator Cosine Real COSR Takes the cosine of the real number stored in the accumulator The result resides in the accumulator Tangent Real TANR Takes the tangent of the real number stored in the accumulator The result resides in the accumulator ARC Sine Real ASINR Takes the inverse sine of the real number stored in the accumulator The result resides in the accumulator ARC Cosine Real ACOSR Takes the inverse cosine of the real number stored in the accumulator The result resides in the accumulator ARC Tangent Real ATANR Takes the inverse tangent of the real number stored in the accumulator The result resides in the accumulator Bit Instructions Accumulator Sum SUM Counts the number of bits set to 1 in the accumulator The HEX result resides in the accumulator Shift Left SHFL Shifts the bits in the accumulator a specified number of places to the left Shift Right SHFR Shifts the bits in the accumulator a specified number of places to the right Rotate Left ROTL Rotates the bits in the accumlator a specified number of places to the left Rotate Right ROTR Rotates th
173. stores it in 4 consecutive V memory locations in decimal format ECOM100 Read IP Address ECRDIP Reads the ECOM100 s IP address and stores it 4 consecutive V mem ory locations in decimal format ECOM100 Read Module ID ECRDMID Reads the ECOM100 s binary decimal WORD sized Module ID and stores it in V memory ECOM100 Read Module Name ECRDNAM Reads the ECOM100 s Module Name up to the number of specified characters and stores it in V memory ECOM100 Read Subnet Mask ECRDSNM Reads the ECOM100 s Subnet Mask address and stores it 4 consecu tive V memory locations in decimal format ECOM100 Write Description ECWRDES Writes the specified Description to the ECOM100 module ECOM100 Write Gateway Address GECWRGWA Writes the specified Gateway IP Address to the ECOM100 module ECOM100 Write IP Address ECWRIP Writes the specified IP Address to the ECOM100 module ECOM100 Write Module ID ECWRMID Writes the specified Module ID to the ECOM100 module ECOM100 Write Name ECWRNAM Writes the specified Name to the ECOM100 module ECOM100 Write Subnet Mask ECWRSNM Writes the specified Subnet Mask to the ECOM100 module ECOM100 RX Network Read ECRX Performs the RX instruction with built in interlocking with all other ECOM100 RX ECRX and ECOM100 WX ECW IBoxes in your program to simplify communications networking ECOM100 WX Network Write ECWX Performs the WX instruction with built in interlocking with all other ECOM100 RX ECRX and ECOM10
174. t a numbers of ZIPLink cables and connection NK modules compatible with this O module ay CONNECTION SYSTEMS Derating chart Points et 6 4 2 se ee ee 0 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature Load Dual Power Source Wiring www automationdirect com dl OSand06 Load Single Power Source Wiring Equivalent output circuit PLC Products Sensors Pressure Sensors Temp Sensors Pushbuttons Lights Enclosures Tools Pneumatics Appendix Part Index DLO5 06 I O Option Modules DO 16TD2 lt gt 16 point DC output module DO 16TD2 Output Specifications Number of Outputs 16 Sourcing Peak Voltage 90 0VDC Maximum Output Current 0 1A point 0 8A common Minimum Output Current 0 5mA Maximum Leakage Current 1 5 A 26 4VDC On Voltage Drop 1 0VDC 0 1A Maximum Inrush Current 1A for 10ms Off to On Response lt 0 5ms On to Off Response lt 0 5ms Status Indicators Module activity one green LED V Terminals amp Common 2 8 points V Term Isolated 1 Common Fuse No fuse Connector Type 24 pin Molex 43025 2400 see ZIPLinks for wiring options Base Power Required 5V See page 2 68 for part of ZlPLink cables and connection modules compatible with ZIP INK this 1 O module l CONNECTIONSYSTEMS
175. t 7 0 VDC erating char Minimum ON Current 3 5mA Points ni OO me Minimum OFF Current 1 5mA m ZDE Off to On Response 2 8ms Typ 4ms m On to Off Response 2 8ms Typ 4ms bodena Module activity Status Indicators one green LED 4 0 Sensors 4 Apts common i isolated O 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Pressure No fuse Ambient Temperature Sensors 24 pin Molex 43025 Temp Connector Type 2400 See ZIPLinks for Sarees wiring options Typical 35MA Pushbuttons Base Power Required all pts on Lights Wiring for ZL CM056 ees See page 2 68 for part ae numbers of ZIPLink Timers cables and connection modules compatible with Comm CONNECTIONSYSTEMS this ie module Terminal Blocks amp Wiring Power Circuit Protection Enclosures Tools Pneumatics Appendix Part Index For Sinking and Sourcing Concepts see the Appendix section in this catalog www automationdirect com dl OSand06 PLC Products e3 71 DLO5 06 I O Option Modules FO O8NA 1 lt gt 8 point AC input module FO O8NA 1 AC Input Specifications Number of Inputs 8 Input Voltage Range 80 132VAC 90 150VDC AC Frequency 47 63Hz Input Current 4 0mA 132VAC Input Impedance 33KO On Voltage Level 80VAC minimum Off Voltage Level 20VAC maximum Minimum On Current 2 4mA Maximum Off Current 1 6mA Off to On Response lt 20ms On to Off Response lt 10ms
176. t to V memory VPRINT Used to send pre coded ASCII strings to a pre defined V memory address when enabled Print from V memory PRINTV Used to write raw ASCII string out of port 2 when enabled www automationdirect com dlO5and06 Amomanaon e3 99 PLC Products a Direct Company Info Field I O Software C more amp other HMI AC Drives AC Motors Power Transmiss Steppers Servos Motor Controls Proximity Sensors Photo Sensors Limit Switches Encoders Current Sensors Pressure Sensors Pushbuttons Lights Process Relays Timers Comm Terminal Blocks amp Wiring Power Circuit Protection Enclosures Tools Pneumatics Appendix Part Index Instruction Set IBox Instructions The IBox instructions are available when using a DLO5 with firmware version 5 10 or later DLO6 with firmware version 2 10 or later and DirectSOFT5 IBox Instructions Analog Helper Analog Input Output Combo Module Pointer Setup ANLGCMB Generates the logic to configure the pointer method for an analog input output combination module Analog Input Module Pointer Setup ANLGIN Generates the logic to configure the pointer method for an analog input module Analog Output Module Pointer Setup ANLGOUT Generates the logic to configure the pointer method for an analog output module Analog Scale 12 Bit BCD to BCD ANSCL Scales a 12 bit BCD analog value 0
177. tons Lights Enclosures Tools Pneumatics Appendix Part Index DLO6 For High Speed Counting or Pulse Output on a Budget With the DLO6 there is no need to purchase a separate motion controller or programmable limit switch PLS if your application only includes one simple motion requirement Check out some of the features we include at no extra charge on select models or for high pertormance counting applications use our HO CTRIO module Pulse output for single axis stepper servo ae are For the lowest cost motion control consider Sl For higher performance use the one of these options HO CTRIO option module already built into the i Ee r e One channel 100 kHz max inputs for two up counters DLO6 I O on select models or one quadrature encoder 7 kHz max inputs for two up only counters or one quadrature encoder e Two high speed inputs for edge timing pulse catch count reset inhibit capture or home search ae eae a or pulse catch input e Two configurable high speed outputs or one channel P H pulse ouput control 20 Hz 25 kHz step and direction e One 10 kHz max pulse output step and direction or clockwise CW and counter clockwise CCW or clockwise CW and counter clockwise CCW pulse outputs selectable pulse outputs selectable e3 16 PLC Products 1 800 633 0405 DLO6 Snap in LCD Display Need a display to provide maintenance information in the control cabinet You can have
178. try System RTU that probably has a PLC as its brain anyway The DLO6 with its configurable Port 2 timing settings easily accommodates our industrial telephone modem tor almost any remote dial up application like pump stations level control and monitoring and even golf course irrigation This combination can really save you money on service calls data acquisition up and down time trending and more And it you need additional ports check out the new DO DCM module Our analog modules do notdisappolit Analog Modules These little analog modules are Fo 04AD 1 4 ch currentin the smallest and lowest priced in the industry There are thirteen models to F0 O4AD 2 4 ch voltage in choose from with flexible features Fo 2AD2DA 2 2ch ao ronl including 4 20 mA or 0 20 mA 0 5V or 0 10V input and output ranges and high FO 4AD2DA 1 4 ch in 2 ch out current resolution models All ranges are jumper F0 4AD2DA 2 4 ch in 2 ch out voltage selectable and include removable terminal blocks Enclosures i Tools 3 ODES Ge age sisal iey i r kai 4 be Pneumatics Appendix FO O8ADH 1 8 ch hi res in current Part Index FO O8ADH 2 8 ch hi res in voltage F0 08DAH 1 8 ch hi res out current FO O8DAH 2 8 ch hi res out voltage FO O4DAH 1 4 ch hi res out current FO O4DAH 2 8 ch hi res out voltage e5 13 DLO6 For Communication Enabled Applications Check out the top five reasons the DLO6 is
179. tter NOTE 1 Ground shields at the signal source NOTE 2 Connect all external power supply commons e5 82 PLC Products 7 y5 ZN Z ar L a dis ey fi a NS LN L N NZ Sf 06 Version 1 40 or later Version 4 0 Build 16 or later Analog Input 4 CHANNELS 0 5V d YSTEMS j CONNECTIONS See page 2 68 for part numbers of ZIPLink cables and connection modules compatible with this I O module Internal Module Wiring a rr K ZTN i BN LANI NL IN i ZAIN ZI 2 ld Ato D Converter NL N ZTN yous Bojeuy s V NL ZI 5 LLN ii Transmitter Power Supply 1 800 633 0405 DLO5 06 Option Modules FO O8ADH 1 lt gt 8 channel analog current input module high resolution Input Specifications Number of Channels 8 Input Range 0 20mA 7 ANALOG Resolution 16 bit 305yA bit Roi OE Single Ended Wa put typ one common Maximum Cont Overload 31mA 100 ohms 1 10W Input Impedance current input oi Low pass Filter Characteristics 20B GOH 16 bit Unsigned Int 0 FFFF onary or PLC Data Format 0 65535 BCD Both require 2 words of V memory 10 2ms Sample Duration Time time to 95 of full Step change channel 81 6ms All Channel Update Rate 10 2ms x 8 ch Sensors Open Circuit Zero reading Pressure Detection Time within 1s
180. uitry Optical Isolator OUTPUT When YO Y1 are not used for pulse outputs maximum current output is 1 0A These outputs must be derated to 0 6A for EN61131 2 compliance Derating chart for DC outputs Points o 10 20 30 40 50 55 C 32 50 68 86 104 122 131 F Ambient Temperature C F e5 44 PLC Products 1 800 633 0405 DLO6 I O Specifications D0 06DD2 lt gt Note Refer to page 3 29 Power Budgeting for Auxillary 24VDC current available Wiring diagram and specifications a DO 06DD2 Specifications AEA Output point wiring Number of Commons 5 isolated Input Voltage Range 12 24VDC 0 3 1 8K Input Impedance re ae SZN C AC Power Supply 95 240VAC N EE TETE 24 VDC Specifications tage Range 30VA j Number of Input Pts 120 sink source Y12 Y15 Y17 11 Y13 Y14 Y16 yo Sourcing Output 12 24V 1 0A 00YO 1000000 oe 12 24V 3 15mA On Current DC Input Voltage Level Specifications OFF Current Voltage Level Response Time X0 X3 X4 X23 OFF to ON Response ON to OFF Response Fuses None Number of Output l leleleleleelelee ele Points icia SEE ET gt omA 10VDC lt 0 5mA lt 2VDC Direct LOGIC lt 100us lt 8ms lt 100us lt 8ms Number of Commons _ 4 isolated bd E T E eN o Output Voltage Range 12 24VDC Input point wiring Peak Voltage 30VDC slate quivalent input circu
181. updated when the instruction is processed by the program scan Timer Counter and Shift Register Instructions Timer TMR Single input incrementing timer with 0 1 second resolution 0 999 9 seconds Fast Timer TMRF Single input incrementing timer with 0 01 second resolution 0 99 99 seconds Accumulating Timer TMRA Two input incrementing timer with 0 1 second resolution 0 9 999 999 9 sec Time and enable reset inputs control the timer Accumulating Fast Timer TMRAF Two input incrementing timer with 0 01 second resolution 0 99 999 99 sec Time and enable reset inputs control the timer Counter CNT Two input incrementing counter 0 9999 Count and reset inputs con trol the counter Stage Counter SGCNT Single input incrementing counter 0 9999 RST instruction must be used to reset count Up Down Counter UDC Three input counter 0 99 999 999 Up down and reset inputs control the counter Shift Register SR Shifts data through a range of control relays with each clock pulse The data clock and reset inputs control the shift register www automationdirect com dl OSand06 a 2 CE Oirect Company Info Accumulator Stack Load and Output Data Load LD Loads a 16 bit word into the lower 16 bits of the accumulator stack Load Double LDD Loads a 32 bit word into the accumulator stack Load Real Number LDR DLO6 Only Loads a real number contained in two consecutive V memory locations
182. ut Current 8mA 100 VAC at 50 Hz 10mA 100 VAC at 60Hz On Current Voltage Level gt 6mA 75VAC OFF Current Voltage Level lt 2mA 20VAC OFF to ON Response lt 40ms ON to OFF Response lt 40ms Fuses None AC Output Specifications www automationdirect com d OS5and06 Number of Output Points 16 Number of Commons 4 isolated Output Voltage Range 17 240VAC 47 63Hz Peak Voltage 264VAC ON Voltage Drop 1 5 VAC gt 50mA 4 0OVAC lt 50mA Maximum Current 0 5A pt 2 oi Maximum Leakage Current 4mA at 264VAC Maximum Inrush Current 10A for 10ms Minimum Load 10mA OFF to ON Response lt Ims ON to OFF Response lt 1ms 1 2 cycle Fuses None external recommended Note Refer to page 3 29 Power Budgeting for Auxillary 24VDC current available Power input wiring aa wiring Diret 06 P Optical Isolator To LED Internal module circuitry l V OUTPUT Optical O Isolator 0 5 A YO Y17 0 10 20 30 40 50 C 32 50 68 86 104 122 F Ambient Temperature C F PLC Products C more amp other HMI AC Drives p AC Motors Power Transmiss Steppers Servos Pressure Sensors Temp Sensors Pushbuttons a Lights Input point wiring 3 Enclosures Tools Pneumatics Appendix Part Index e3 41 DLO6 I O Specifications DO O6AR lt
183. wer Supply www automationdirect com dl OSand06 PLC Products e3 93 Sensors Temp Sensors Pushbuttons Lights Enclosures Tools Pneumatics Appendix Part Index Built in High Speed I O Features Overview You can use the DLO5 or DLO6 PLCs to DLO5 High speed 1 0 Features DC Inputs Points DC Output Points Mode solve a diverse range of motion and high speed machine control applications DC input and DC output versions of the DLO5 and DLO6 PLCs offer built in high speed input and pulse output features On DLO5 PLCs with DC inputs the high speed features are accessible on the first three input points XO X2 On DLO6 PLCs with DC inputs the high speed features are X0 X1 X2 YO Y1 Mode 10 High Speed Up Counter Counter input Filtered input Reset count Filtered input Regular output Regular output Mode 20 Quadrature Counter Phase A input Phase B input Reset count Filtered input Regular output Regular output Mode 40 High Speed Interrupt Interrupt input Filtered input Filtered input Regular output Regular output Mode 50 Pulse input Filtered input Filtered input Regular output Regular output Pulse Catch e3 94 accessible on the first four input points XO X3 On DLO5 or DLO6 PLCs with DC outputs the pulse output feature is acces sible on the first two output points YO Y1 Several modes of operation
184. x 0 43 mounting tab e 11mm www automationdirect com dlO5and06 PLC Products e3 23 Choosing the I O Type The DLO5 and DLO6 product families offer a number of different I O configurations Choose the configuration that is right tor your application Also keep in mind that both the DLO5 and the DLO6 PLCs offer the ability to add I O with the use of option modules DLO5 Base Unit 1 0 Table Outputs 1 0 type Sink or Voltage current commons source ratings 6 27VDC 2A 6 240VAC 2A 6 27VDC 2A Inputs Part Number 1 0 tyne Sink or Voltage commons source ranges DO 05AR AC 2 N A 90 120VAC Relay 2 N A DO 05DR DC 2 Sink OF 49 04VDC Relay 2 N A Fixed discrete I O All DLO5 micro PLCs have eight built in inputs and six built in outputs on the base unit The DLO6 micro PLCs have 20 built in inputs and 16 built in outputs on the base unit We offer the most common I O types for your convenience including AC inputs and outputs DC sinking and sourcing inputs and outputs and relay outputs Refer to the tables to the right to see the I O combinations available and their voltage ranges Option module slots The DLOS5 has one option module slot and the DLO6 has four option module slots Check out the discrete and analog I O you can add by purchasing inexpensive option modules Specialty modules are also available and are discussed later in this section Automatically assigned addresses The
185. y reference MUST be able to fit into a double word Real formatted value Real to BCD with Implied Decimal Point and Rounding RTOBCD DLO6 only Converts the absolute value of the given Real number to a 4 digit BCD number compensating for an implied number of decimal points KO K4 and performs rounding Real to Double BCD with Implied Decimal Point and Rounding RTOBCDD DLO6 only Converts the absolute value of the given Real number to a 8 digit DWORDBCD number compensating for an implied number of decimal points KO K8 and performs rounding Square BCD SQUARE Squares the given 4 digit WORD BCD number and writes it as an 8 digit DWORD BCD result Square Binary SQUAREB Squares the given 16 bit WORD binary number and writes it as a 32 bit DWORD binary result Square Real SQUARER DLO6 only Squares the given REAL DWORD number and writes it to a REAL DWORD result e3 100 PLC Products Sum BCD Numbers SUMBCD Sums a list of consecutive 4 digit WORD BCD numbers into an 8 digit DWORD BCD result Sum Binary Numbers SUMBIN Sums a list of consecutive 16 bit WORD binary numbers into a 32 bit DWORD binary result Sum Real Numbers SUMR DLO6 only Sums a list of consecutive Real DWORD numbers into a Real DWORD result IBox Instructions Communications ECOM100 Configuration ECOM100 Defines the common information for a specific ECOM100 module which is used by the other ECOM100 IBoxes and resides at the top of the
186. z an www automationdirect com PLC Products e3 17 Quick Selection Guide DLOS DO O5AA 8 AC inputs 6 AC outputs 0 5A point DO O05AD 8 AC inputs 6 DC outputs sinking 1 0A point Two outputs can be used as a single bi directional 7kHz pulse output DO O5AR 8 AC inputs 6 relay outputs 2A point DO O5DA 8 DC inputs Three inputs are filtered or configure as a single 5kHz high speed counter interrupt input or pulse catch input 6 AC outputs 0 5A point DO O5DD 8 DC inputs Four inputs are filtered or configure as a single 5kHz high speed counter interrupt input or pulse catch input 6 DC outputs sinking 1 0A point Two outputs can be used as a single bi directional 7kHz pulse output DO O5DR 8 DC inputs Four inputs are filtered inputs can also be configured as a single 5kHz high speed counter interrupt input or pulse catch input 6 relay outputs 2A point 12 24 VDC Power Options DLOS DO O5DD D 8 DC inputs Three inputs are filtered inputs can also be configured as a single 5kHz high speed counter interrupt input or pulse catch input 6 DC outputs sinking 1 0A point Two outputs can be used as a single bi directional 7kHz pulse output DO O5DR D 8 DC inputs Three inputs are filtered inputs can also be configured as a single 5kHz high speed counter interrupt input or pulse catch input 6 Relay outputs 2A point Www automationdirect c 110 220 10 15 VAC Power Optio

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