Controller - E & S Technologies
Contents
1. Figure 5 System Wiring Diagram BLACK YELLOW NC NC RJ11 MODULAR PLUG 6 POSITION 4 CONTACT 26AWG TAB NOTE WITH TAB FACING YOU LEFT TO RIGHT ORDER OF WIRES IS THE SAME AT BOTH PLUGS 4 CONDUCTOR Figure 6 Emitter Interconnect Cable 2 4 Junction Box Wiring The figure below shows the wiring detail for a modular cable junction box The cable going to the Controller is a 4 conductor cable that is terminated to an AMP Industries CPC connector When connecting the spade lugs to the junction box screw terminals care should be taken to insure none of the lugs are shorted together before installing the cover on the junction box Also note that the white wire from the Controller is connected to the yellow terminal on the junction box If present the White and Blue terminals in the junction box have No Connections NC Note that not all junction boxes have blue and white terminals MODULAR JACK OUTPUT 10 IONIZERS MAXIMUM BLUE NC WHITE NC NC NC BLACK YELLOW RED pv NA TRUNKLINE Figure 7 Junction Box Setup amp Operation 3 1 Local Controller Setup 3 2 Handheld Terminal Menus 3 3 Alarm Conditions 3 3 Alarm Conditions 3 4 Status Output Connector 3 1 Local Controller Setup The 5084 e Controller parameters are set using the Handheld Terminal The ionization system may be composed of one to a maximum of 32 ionization zones each controlled b2. amp SYSTEMS An ITW Company Controller Model 5084 5084e User s Manual About ION Systems ION Systems develops manufactures and markets system solutions to manage electrostatic charge As the world s largest provider of electrostatics management products and services ION improves its customers business results by providing a total solution to their electrostatic discharge and electromagnetic interference challenges ION Systems is a wholly owned subsidiary of Illinois Tool Works ITW and is located in Alameda California For more information about ION Systems visit www ion com or call 800 367 2452 ION Systems is ISO 9001 and ANSI ESD 520 20 2010 ION Systems Inc Contents T DESCRIPTION ME 1 1 1 Controller Model 5084 6 2 1 2 Connectors Controls and Indicators ene 3 1 3 Handheld Terminal EEN 6 1 4 Power Requirements ars ars 7 RI isses en ee 9 2 1 Unpacking and Inspection t t ee 10 2 2 Controller eu EE 11 2 3 Controller E 12 2 4 Junction Box Wiring E 14 3 Setup amp Operations 5 15 3 1 Local Controller Setup EE 16 3 2 Handheld Terminal Mens 19 3 3 Alarm Conditions EE 23 3 4 Status Output Toninectoks uavvasaa se 24 ENEE 25 4 1 Fuse Roplacemenl un een 26 DE E 27 5 Spee 29 6 Warranty 8 Service eene 31 Description 1 1 Controller Model 5084 e 1 2 Connec
3. by using the right gt or left lt arrow keys When you key in new values the cursor automatically moves to the next position to the right The non operational emitter s Alarm LED will be on Figure 4 5080 Handheld Terminal The Handheld Terminal allows initial Controller setup monitors the Controller while in operation and provides added security When the Handheld Terminal is disconnected from the Controller none of the operational parameters can be altered 1 4 Power Requirements The use of improper input voltage may result in damage to the unit Verify the input voltage setting on the fuse drawer before Caution applying power to the unit For safety the use of extension cords is not recommended The 5084 e Controller must be installed within 6 feet of a properly grounded receptacle If no such receptacle exists one must be installed following the applicable building and National Electrical Code requirements To reduce the risk of electric shock this equipment has a grounding type plug that has a third grounding pin This plug will only fit into a grounding type power outlet Do not alter the plug in any way The 5084 e Controller has a variable power input setting depending on how the fuse drawer on the end panel is installed The fuse drawer is located above the power plug connector on the bottom of the controller Before inserting the power plug connector verify that the correct power settin
4. function on or off you need only press the On or Off key on the Handheld Terminal You do not need to press the Enter key 3 2 Handheld Terminal Menus Password Key Pad Display The following items are displayed by amp Password pressing the Password button S gi ih To change any operating parameters Password for the 5084 e the password key must entered The 5084 e recognizes two j WORD d gt Accepted be pressed and the proper password 7 mode gt types of passwords the Operator mE Password and the Upgrade Master Password For information on the Upgrade Master Password please contact ION Systems techsupport ion com To input the Operator Password 1 Press the Password key symbol gt preceding a small flashing square is displayed Enter the Operator Password 1 2 3 on the numeric keypad followed by the Enter key The numbers will not appear onscreen If the password is correct the Handheld Terminal will display the message gt Accepted The and v keys can be used to scroll to the other Password menu items Mode Selection and Zone number which are described below Mode Selection With the proper upgrade password the 5084E PD mode can be selected to enable the alarm functions of the Controller To change the Controller mode press the Password key and use the v key to move to Mode Selection Use the gt ke
5. through entire wall thickness Double wall sheet rock wall use 1 4 inch molly bolts Install the mounting screws to the proper depth and place the 5084 e Controller in position 2 3 Controller Wiring A number of different wiring methods may be used with the 5000 Series lonization System The method used will usually depend on facilities requirements The principle method involves the use of 4 conductor 22 AWG round cable between the 5084 e Controller and a number of junction boxes From the junction boxes emitters are connected using 4 conductor 26 AWG flat style cable and modular connectors Refer to Figures 5 and 6 when wiring up the controller 20 22AWG g20 422AWG CABLE TO 20 22AWG CABLE TO ADDITIONAL J BOXES 4 CONDUCTOR ADDITIONAL J ROXES AS REQUIRED AS REQUIRED 7 KZO NEZANU 5 7 20 4224NG L BOX Box BOX BOX TELEPHONE CABLE TELEPHONE CABLE TO A MAXIMUM OF TO A MAXIMUM OF EMITTERS TEN EMITTERS PER J B0X PER J BOX EMITTER EMITTER EMITTER EMITTER Ej TELEPHONE TELEPHONE Li CABLE CABLE TO 40 gt TO 40 2 EMITTERS EMITTERS MAXIMUM MAXIMUM EMITTER EMITTER EMITTER EMITTER Ad MODEL 5080 MODEL 5064e HANDHELD CONTROLLER TERMINAL r lt
6. Connections e S 9 Figure 1 Controller Front Panel Panel Connections Item Function Supply power to emitters Pin 1 Ground Pin 2 Emitter Logic Control Line 10V Pin 3 Emitter Alarm line 5V Pin 4 24 VAC Emitter output connectors 11 and J12 Alarm status output control Pin 1 Relay Output Normally Open Status output connector B 4 20 mA Output 100 in 2 Relay Output Common 4 20 mA Output Pin 3 Relay Output Normally Closed 4 20 mA Output N A Control 1 4 Amp Type 5x20 mm Normal Blow Fuses 3 Alarm 1 4 Amp Type 5x20 mm Normal Blow 24 VAC 3 15 Amp Type 5x20 mm Slow Blow Table 2 Top Panel Connections e oe o e o BE Figure 2 Controller Top Panel Bottom Panel Connections Item Function Power switch Rocker switch on the power entry module to turn on off power to the Controller Fuse drawer Requires two 2 Amp Type 5x20 mm Slow Blow fuses Table 3 Bottom Panel Connections Figure 3 Controller Bottom Panel 1 3 Handheld Terminal The Handheld Terminal Model 5080 provides direct access to the internal processor in the Controller The cursor on the Handheld Terminal displays itself as a flashing o on top of the character where it is positioned When you first enter a screen the cursor will be positioned in the first changeable field location at the farthest to the left of the display The cursor can be moved across the screen
7. e alarm status from the Status Output Connector J100 is as shown in the table below Alarm Active Alarm Inactive Brownout Current Loop 20 mA 4 mA OmA Relay Contact J1001 J1002 closed open closed Relay Contact J1002 J1003 open closed open Table 5 Alarm Status Conditions For additional information on the Status Output Connector see 1 2 Connectors Controls and Indicators section 24 Maintenance 4 1 Fuse Replacement 4 2 Adjustment Caution There are no user serviceable parts inside this Controller Any unauthorized service will void the warranty and may result in additional repair charges These instructions are for use by qualified maintenance personnel only To avoid personal injury or damage to the equipment do not perform any maintenance other than that contained in these instructions 25 4 1 Fuse Replacement ION Systems Fuse Type Location s P N 1 4 amp 5x20 mm Normal Blow Control Line and Alarm Line 28 1445 2 amp 5x20 mm Slow Blow 120 240 VAC Line 28 1450 3 15 amp 5x20 mm Slow Blow 24 VAC Line 28 1455 Schurter P N 034 1510 034 3120 034 3122 Table 6 Fuse Replacement Parts 26 4 2 Adjustment Use a Charged Plate Monitor CPM Model 280A available from ION Systems to adjust the 5000 Series ionization components The test method used to adjust emitters is described in detail in the ANSI ESD Standard STM3 1 2000 and the Instruction Manual for the Model 280A The te
8. es wherein the Alarm line f Neg output is continuously active Alarm flags Vi gt 50 will be raised depending on the mode set for the Controller 21 System Timing The table below indicates suggested initial settings for the timing and output levels of the 5000 Series lonization System Values are set using the 5080 Handheld Terminal These values were obtained from measurements obtained in ION Systems test facility Values listed are for both laminar and non laminar airflow conditions The airflow was measured at workbench level a height of 36 inch 91 cm Airflow On Time Off Time Output Level 50 fom laminar 2 50 1 50 50 00 100 fpm laminar 1 50 1 00 25 00 10 fpm non laminar 4 00 2 50 75 00 25 fpm non laminar 3 50 2 00 55 00 Table 4 Airflow Settings Note These values will vary according to the actual environment 22 3 3 Alarm Conditions The 5084 e Controller signals an emitter alarm condition by flashing the red front panel alarm LED If the audible alarm is set to on it will sound Note that an alarm condition is not signalled at the controller until an emitter alarm has been sustained for the number of on off cycles defined by the Alarm Delay setting An emitter alarm indicates that one or more emitters have failed to function or that a wiring problem exists The emitter in alarm condition will be identified by its alarm light center LED 23 3 4 Status Output Connector Th
9. g is displayed in the fuse drawer window By default the fuse drawer is set to 230V If the setting is not correct slide out the fuse drawer and reset it so that the proper setting is displayed in the window 19 5084 M 01 Rev 1 Installation 2 1 Unpacking and Inspection 2 2 Controller Mounting 2 3 Controller Wiring 2 4 Junction Box Wiring 2 1 Unpacking and Inspection Upon receipt of this system inspect all packages and report any visible damage directly to the shipper As the system components are unpacked inspect each one carefully for any physical damage that may have occurred during the shipping process Do not attempt to install or apply power to any damaged equipment If your system is to be installed by ION Systems personnel they will perform this incoming inspection 2 2 Controller Mounting The 5084 e Controller is supplied in a wall mount package The rear panel of the controller has two key hole cutouts 12 inches 305 mm apart center to center for mounting purposes The wall material will determine the style of mounting screw to be used For safety considerations the mounting system used should be able to support approximately four times the weight of the controller 10 Ib x 4 equals 40 Ib Examples Single thickness sheet metal wall approximately 3 64 inches thick use 12 x 3 4 inch sheet metal screws Sheet metal faced wall with 1 4inch thick metal honeycomb center use 12 sheet metal screws
10. oller Model 5084 e to be free from defects in material or workmanship for a period of two years from the date of receipt or installation ION Systems liability under this warranty is limited to replacing or repairing any unit returned by the purchaser which has not been subjected to misuse neglect repair alteration or accident In no event shall ION Systems be liable for collateral or consequential damages To obtain service under this warranty please contact ION Systems Technical Support techsupport ion com or 510 217 0470 31 19 5084 M 01 Rev 1 32 Notes Notes SYSTEMS An ITW Company 1750 North Loop Road Alameda CA USA 94502 ISO 9001 Tel 510 217 0600 Fax 510 CERTIFIED Toll i Sales services 510 217 0460 Tech support 510 217 0470 info ion com salesservices ion com techsupport ion com service ion com www ion com
11. st setup is shown in below EMITTER H L1 CONTROLLER d ee AIRFLOW CHARGED PLATE MONITOR i O ANEMOMETER TEST HEIGHT 36 TYPICAL Figure 8 Charged Plate Monitor Test Setup 27 19 5084 M 01 Rev 1 28 Specifications Controller Model 5084 Power Input Output Output Signal Capacity Timing Control User Interface Indicators Dimensions Weight Certifications 24W 1W per emitter 100 240 VAC 10 50 or 60 Hz voltage selectable and fuse protected 24 VAC 10 VDC control signal 10 to 10 VDC controls output level for each polarity 80 emitters or bars lonization on and off cycles for each polarity 0 9 9 seconds Handheld Terminal Model 5080 Power on alarm positive negative emitter on off local communication 15L x 4 5D x 6 75H 38 1 x 11 4 x 17 1 cm 9 25 Ib 4 2 kg Ds Controller Model 5084e The 5084e meets all the specifications of the 5084 Alarm Alarm Reset User Interface Audible and or visual LED indicates emitter failure audible alarm is on off switchable Switch provided on front panel Handheld Terminal Model 5080 or Facilities Monitoring System 29 19 5084 M 01 Rev 1 30 Warranty amp Service ION Systems provides a limited warranty for the Contr
12. still indicate an alarm condition Auto Shutoff Model 5084e only When set to on all emitters will be shut down turned off in the event of any emitter failure If set to off the emitters will continue to operate but the Alarm will still function ION Systems recommends setting to off 20 Emitter Count Indicates how many emitters are connected to the Controller This value must be entered manually and has no affect on Controller operation Ver PROM SN Identifies the Controller software version and PROM serial number EPROM RAM ERROR Will indicate yes if an EPROM or RAM error exists Positive Emitter and Negative Emitter Two dedicated function keys provide access to the menus that set desired emitter timing and power output POS EMITTER and NEG EMITTER Time on and time off as well as Pos Output and Neg Output The time range of the Positive Key Pad Display Negative on time is 0 1 to 9 9 sec Pr EMITTER Ans The time range of the Positive 10 Negative off time is 0 0 to 9 9 sec FIN f Pos OFF Time YV gt 1 0 Sec The power range of the Output Level E 2 is 0 to 100 VA eg D E Alarm Delay ne The Alarm Delay can be setbetween U gt 10 Sec i 2 0 to 128 The number of delays is m used to count the number of AN Mast He gt 1 0 Sec completed pos on_off and neg ae N on off cycl
13. the F3 key to reinitialize the Controller will result in the Caution loss ofall settings made during calibration The Controller will default to 5084 non enhanced operation On Off Keys On Turns a function on when selected Off Turns a function off when selected Numeric Key Pad Zero thru nine and decimal point Dedicated Function Keys Status Initiates Status Menu Password Initiates Password Menu Positive Emitter Initiates Positive Emitter Menu for entering Positive on and off Times and Positive Output Negative Emitter Initiates Negative Emitter Menu for entering Negative on and off Times and Negative Output Alarm Delay Initiates Alarm Delay menu for entering the number of cycles of continuous alarm line active before qualifying the alarm condition as a real alarm Cursor Keys 1 v lt gt used to sequence through menus Esc Key Used to cancel an operation Enter Key Used to enter data Functions When you change and enter a value or condition that change is made immediately There is no additional save operation When a numeric value such as a password time or percent is entered the new value is keyed directly over the existing value The Enter key must then be pressed to send the new value to the Controller If you leave a screen or window without pressing the Enter key the original value is maintained However when you use a Condition key that turns a
14. tors Controls and Indicators 1 3 Handheld Terminal 1 4 Power Requirements 1 1 Controller Model 5084 The Controller Model 5084 e sets the operating parameters and powers up to eighty ceiling emitters or AeroBars and can adjust on and off parameters of up to 10 seconds for sequenced bipolar operation Timing and output can be programmed through the Handheld Input Module Model 5080 Two different versions of the 5084 Controller available from ION Systems the standard 5084 and the enhanced 5084e Throughout this manual the different controller versions are referenced as follows 5084 applies to the standard non enhanced model 5084e applies to the enhanced model 5084 e applies to both the standard and enhanced models 1 2 Connectors Controls Indicators Front Panel Connections Item Function Positive timing on LED is lit during the on time of the positive power cycle Positive timing off LED is lit during the off time of the positive power cycle Negative timing on LED is lit during the on time of the negative power cycle Negative timing off LED is lit during the off time of the negative power cycle Rockerswitch that resets the alarm indicators This switch does not Reset switch affect the operation of the emitter alarm indicators Handheld Terminallnput Modular connector for attaching the handheld terminal input cable Connector to the 5084 e Controller Table 1 Front Panel
15. y a single 5084 e Controller Each Controller can control from one to a maximum of eighty emitters The 5084 e Controller switches the Positive and Negative Emitters on and off according to the time setting in the Positive Negative Emitter menu Alarm conditions occur when there is an emitter failure Model 5084e only The Handheld Terminal can be connected or disconnected to or from the Controller with power on After the Handheld Terminal is connected to the Controller powered up and initialized the opening menu will appear By pressing the appropriate function keys see Keys and Functions section the desired menus may be selected for viewing Handheld Terminal Keys and Functions Keys The Handheld Terminal provides a set of thirty keys and a 4 line LCD screen display The keys enable the user to input operational data initiate Controller menus and to audit status conditions There are three function keys F1 F2 F3 two on off keys eleven numeric key pad keys dedicated function keys Status Password Positive Emitter Negative Emitter Alarm Delay an Escape key Esc four cursor keys and an Enter key The following list defines the functions of each of these keys see Figure 4 Handheld Terminal Function Keys F1 not used at present F2 not used at present F3 used for reinitialization of stored operating parameters Reinitialization occurs when is the first key selected during power up Using
16. y to select 5084 or 5084e Zone Number The zone number parameter is not applicable with this equipment Status Key Pad Display Display the following items by one Emitter Failure A pressing the Status key ss ene Emitter Failure Model 5084e only 7 Alarm Function The Emitter Failure indication will ER ON J display either yes or no based on gon the Emitter s operational condition If V yes is displayed or more of the s N 2 emitters controlled by the present 1 R en Controller has failed As the sensing 57 E a line of all emitters is daisy chained T you must determine the location of the fva failed emitter by visual inspection of gt 16 the emitter installation p tva ver PROM SN When you have completed your entry PACEM FERF and pressed the Enter key the cursor p N will move back to the first field fva EPROM RAM ERROR location The value displayed should j PNO be the value you previously input This indicates that the value was valid and accepted To change the value enter new values and press the Enter key Alarm Function Model 5084e only Setting to off overrides the emitter failure Alarm condition Audible Alarm Model 5084e only Controls the Alarm beeper When set to off the beeper will not sound when an alarm condition exists The visual Alarm LED will
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