Pioneer WYE Series 024 230V Installation Manual
Contents
1. unit Please refer to the nameplate before selecting the wire size fuse or switch The controller of the air conditioner designed with a fuse protection function under abnormal conditions the specifications of the fuse have printed on the circuit board such as T3 15A 250VAC T5A 250VAC etc the main power to the system cted without removing the front grille 2 Lift the indoor unit panel up remove the electrical box cover by loosening the screw 3 Ensure the colour of wires of outdoor unit and the term respectively inal Nos are the same to the indoor s 4 Wrap those cables not connected with terminals with insulation tapes so that they will not touch any electrical components Secure the cable onto the control board with the cord clamp Terminal block of indoor unit Front Panel Electrical box cover i Drainage 1 Run the drain hose sloping downward Do not install the drain hose as illustrated in wrong figures When connecting extension drain hose insulate the connecting part of extension drain hose with a shield pipe do not let the drain hose slack 024 Models 208 230V Power Cord clamp To outdoor unit Do not put the end of drain hose into water Y Do not block water flow by a rise Wrong Connective pipe installation 1 For the left hand and right hand piping remove the pipe cover from the2. 202000192527 S19712 11D1 H 20130928 INSTALLATION MANUAL FOR ROOM AIR CONDITIONER INSTALLATION PRECAUTIONS Please read this installation manual carefully before operating the unit to ensure correct installation f the power cord is damaged replacement work shall be performed by authorised personnel only Installation must be performed in accordance with the requirement of NEC and CEC by authorized personnel only Contact an authorized service technician for repair maintenance and installation of this unit This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by persons responsible for their safety Children should be supervised to ensure that they do not play with the appliance All the pictures in the instructions are for explanation purposes only The actual shape should prevail The design and specifications are subject to change without prior notice for product improvement Consult with the sales agency or manufacturer for details SAFETY PRECAUTIONS Please read these safety precautions carefully before installation Be sure to follow all the precautions below they are all important for ensuring safety A WARNING A CAUTION This symbol indicates the possibility of death or serious injury This
3. WTOO0OU 7 CO Outer diam _ _ A mm in Mm in Max Min 6 35 1 4 1 3 0 05 0 7 0 03 9 52 3 8 1 6 0 06 1 0 0 04 12 7 1 2 1 8 0 07 1 0 0 04 J N ED 5 OF A 16 5 8 2 2 0 09 2 0 0 08 Cop 4 Indoor unit tubing Flare nut Pipings 7 z 7 Outer diam Tightening torque Additional tightenin Tightening connection Mm in S Ncomilbf in torque N cmllbt in Align pipes to be connected b 6 35 1 4 1500 132 8 1600 141 59 Sufficiently tighten the flare nut with fingers and then tighten it with a spanner and torque 9 52 3 8 2500 221 34 2600 230 02 wrench as shown Excessive torque can break nut depending 12 7 1 2 3500 309 73 3600 318 56 on installation conditions 16 5 8 4500 398 23 4700 415 93 CONNECT THE CABLE TO THE OUTDOOR UNIT Remove the electrical control board cover from the outdoor unit by loosening the screw Connect the connective cables to the terminals as identified with their respective matched numbers on the terminal block of indoor and outdoor units Secure the cable onto the control board with the cord clamp To prevent the ingress of water form a loop of the connective cable as illustrated in the installation diagram of indoor and outdoor units Insulate unused cords conductors with PVC tape Process them so they do not touch any electrical or metal parts Terminal block of outdoor unit Mee E i A
4. condenser is not obstructed There should not be any animal or plant which could be affected by hot air discharged e Keep the spaces indicated by arrow from wall ceiling fence or other obstacles e Do not place any obstacles which may cause a short circuit of the discharged air 260cm 23 6in Settlement of outdoorunit Anchor the outdoor unit with a bolt and nut 10 or 8 tightly and horizontally on a concrete or rigid mount NOTE The outdoor unit you purchase may be like one of the following Install the outdoor unit according to the dimension as indicated in the table below Mountingdimensions A mm in 530 20 9 Outdoorunitdimension mm in WxHxD 760x590x285 29 9x23 2x11 2 B mm in 290 11 4 820x595x330 32 3x23 4x13 523 20 6 340 13 4 845x700x320 33 3x27 6x12 6 560 22 1 335 13 2 7 x Lael Ub air outlet ACCESSORIES Number Name of Accessories Qty 1 Installation Plate 1 Clip Anchor 5 8 dependingonmodels Self tapping Screw A ST3 9x25 5 8 dependingonmodels Seal For cooling amp heating models onl 1 Drain Joint For cooling amp heating models only 1 06 35 1 4in 9 52 3 8in 9 52 3 8in 12 7 1 2in 16 5 8in Parts you must purchase The pipe Connecting Liquidside size differ from appliance to appliance pipe Assembly Consult the technician for th
5. d lift the panel up to an angle until it remains fixed with a clicking sound Press the Manual control button to select the AUTO or COOL the unit will operate under Forced AUTO or COOL mode see User Manual for details 4 The test operation should last about 30 minutes Manual control o AUTO COOL button
6. e proper size Gasside T Remote controller 8 Self tapping Screw B ST2 9x10 optional 9 Remote controller holder parts 10 Air freshening filter used to install on air filter NOTE Except the above parts provided the other parts needed during installation you must purchase l N D 0 0 R U N l T INSTALLATION PLATE MOUNTING NOTE The mounting wall is strong and solid enough to prevent it from the vibration t 150mm 5 9in or more to ceiling i 163 6 4 1 Fit the installation plate horizontally A beaeeeamereraal ieee scsi el eal on structural parts of the wall with spaces around the installation plate If the wall is made of brick concrete or the like drill five or eight 5mm diameter holes in the wall Insert Clip anchor for appropriate mounting screws Fit the installation plate on the wall with five or eight type A screws NOTE Mount the Installation Plate and drill holes in the wall according to the wall structure and corresponding mounting points on the installation plate The installation plate provided with the machine differ from appliance to appliance Dimensions are in mm in unless Installation Plate Mounting ee 120mm 4 7in or mets to wall Left rear side refrigerant pipe hole 65 2 6in 1030 40 6 ModelA 150mm 5 9in or more to ceiling Indoor unit outline 3 11 5 163 6 4 120m
7. egulations Do not operate your air conditioner in a wet room such as a bathroom or laundry room An all pole disconnection device which has at least 3mm clearances in all poles and have a leakage current that may exceed 10mA the residual current device RCD having a rated residual operating current not exceeding 30mA and disconnection must be incorporated in the fixed wiring in accordance with the wiring rules For the unit adopts auxiliary electric heater keep at least 1 meter away from the nearest combustible materials According to the attached Electrical Connection Diagra unit to connect the wire All wiring must comply with local and national electrical skilled electricians m located on the panel of the indoor amp outdoor codes and be installed by qualified and 9 An individual branch circuit and single receptacle used only for this air conditioner must be available See the following table for suggested wire sizes and fuse specifications Suggest Minimum Wire Size AWG American Wire Gage Appliance Amps AWG Wire Size 10 18 30 10 Connectthecabletotheindoorunit NOTE Before performing any electrical work turn off 1 The inside and outside connecting cable can be conne NOTE e The wire size of power supply cord and interconnected wire and the current of the fuse or switch are determined by the maximum current indicated on the nameplate which located on the side panel of the
8. ide can cause drain pan to overflow inside the unit Never intercross nor intertwist the power wire with any other wiring ee o Left piping Left back piping mir A Indoor unit Ponding box Connective Pipe room Connective Indoor unit installation 1 Pass the piping through the hole in the wall 2 Hook the indoor unit onto the upper portion of installation plate Engage the indoor unit with the upper edge of the installation plate Ensure the hooks are properly seated on the installation plate by moving it in left and right 3 Piping can easily be made by lifting the indoor unit with a cushioning material between the indoor unit and the wall Get it out after finish piping 4 Press the lower left and right side of the unit against the installation plate until hooks engages with the their slots Drain hose OUTDOOR INSALLATION PRECAUTION e Install the outdoor unit on a rigid base to prevent increasing noise level and vibration Determine the air outlet direction where the discharged air is not blocked in the case that the installation place is exposed to strong wind such as a seaside make sure the fan operating properly by putting the unit lengthwise along the wall or using a dust or shield plates Specially in windy area install the unit to prevent the admission of wind If need suspending installation the installation bracke
9. l it hits against Refrigerant Flare nut the stopper Do not try to open it further Outdoor Securely tighten the valve stem cap with unit A a spanner or the like Iquid side _ D Valve stem cap tightening torque See g Tightening torque table y un Gas side c Packed valve Flare nut 2 When using the Vacuum Pump 1 Completely tighten the flare nuts A B C D connect the manifold valve charge hose to a charge port of the packed valve on the gas pipe side 2 Connect the charge hose connection to the vacuum pump 3 Fully open the handle Lo of the manifold valve 4 Operate the vacuum pump to evacuate After starting evacuation slightly loose the flare nut of the packed valve on the gas pipe side and check that the air is Charge hose gt Charge hose entering Operation noise of the vacuum pump changes lt Vacuum pump and a compound meter indicates 0 instead of minus 5 After the evacuation is complete fully close the handle Lo of the manifold valve and stop the operation of the vacuum pump e Make evacuation for 15 minutes and more and check Packed valve that the compound meter indicates 76cmHg 1 0x10 Pa 6 Turn the stem of the packed valve B about 45 counter clockwise for 6 7 seconds after the gas coming out then tighten the flare nut again Make sure the pressure display in the pressure indicator is a little higher than the atmosphere pressure 7 Remove the charge hose from the Low press
10. m 4 7in or more to wall Installation Xi120mm 4 7in xor more to wal Ei Left rear side refrigerant pipe hole b Xi 120mm 4 7in I or more to wall otherwise stated oS Correct orientation of Installation Plate Left rear side refrigerant Left rear side ipe hole ty 65 2 6in refrigerant ipe hole i65 2 6in 1030 40 6 Determine hole positions according to left and right side of the installation plate The hole center is obtained by measuring the distance as shown in the diagram above Dirll the piping plate hole with 65mm hole core drill Drill the piping hole at either the right or the left and the hole should be slightly slanted to the outdoor side Always take steps to protect the pipe when drilling metal grid metal plate or the like Model B CONNECT THE CABLE TO THE INDOOR UNIT Electricalwork Electric safety regulations for the initial Installation If there is serious safety problem about the power suppl y the technicians should refuse to install the air conditioner and explain to the client until the problem is solved Power voltage should be in the range of 90 110 of rated voltage The surge protector and main power switch with a 1 5 ti be installed in power circuit Ensure the air conditioner mes capacity of Max Current of the unit should is grounded well The appliance shall be installed in accordance with national wiring r
11. o 024 Models 2 208 230V Power Toindoorunit To power supply Toindoorunit To power supply 2 1 NOTE Connective pipe length will affect the capacity and energy efficiency of the unit The nominal efficiency is tested basing on the pipe length of 7 5m 25ft 1 Air purging The indoor unit and tubing between the indoor and outdoor unit must be leak tested and evacuated to remove any noncondensables and moisture from the system Check that each tube both liquid and gas side tubes between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed Pipe length and refrigerant amount Connective pipe length Air purging method Additional amount of refrigerant to be charged Less than 7 5m 25ft Use vacuum pump Liquid side 6 35mm 1 4in imi sides iis More than 7 5m 25ft Use vacuum pump Liquid side 9 52mm 3 8in R410A Pipe length 7 5 25 x20g m 0 2oz ft 410A Pipe length 7 5 25 x40g m 0 4oz ft For the R410A refrigerant model make sure the refrigerant added into air conditioner is liquid form in any cases When relocating the unit to another place using vacuum pump to perform evacuation CAUTION Open the valve stem unti
12. pacity abnormal high pressure in the refrigeration cycle explosion and injury 8 Do not modify the length of the power supply cord or use of extension cord and do not share the single outlet with other electrical appliances Otherwise it will cause fire or electrical shock CAUTION 1 This equipment must be grounded and installed with ground leakage current breaker It may cause electrical shock if grounding is not perfect 2 Do not install the unit at place where leakage of flammable gas may occur In case gas leaks and accumulates at surrounding of the unit it may cause fire 3 Carry out drainage piping as mentioned in installation instructions If drainage is not perfect water may enter the room and damage the furniture SELECT THE BEST LOCATION Indoor unit There should not be any heat source or stream near the unit There should not be any obstacles blocking the air circulation e A place where air circulation in the room is good e A place where drainage can be easily done e A place where noise prevention is taken into consideration Do not install the unit near the door way Ensure the spaces indicated by arrows from the wall ceiling fence or other obstacles There should not be any direct sunlight If unavoidable sunlight prevention should be taken into consideration Outdoor unit f an awning is built over the unit to prevent direct sunsight or rain be careful that heat radiation from the
13. side panel 2 For the right back and left back piping install the piping as shown NOTE Both sides drainage structure is standard For both sides drainage structure GAR torme it can be choosen for right left or both sides drainage connection If choosing both sides SSS drainage connection another proper drain hose is needed as there is only one drain hose offered by factory If choosing one side drainage connection make sure the drain z hole on the other side is well plugged The connection of the drain hose is supposed to be done by qualified installer in case of water leakage 3 Bundle the tubing connecting cable and drain hose with tape securely evenly as shown in Figure on the right Move and tape the drain hose with piping in a position as mentioned in Fig Below Cover for the left piping Cover for piping Rubber plug Because the condensed water from rear of the indoor unit is gathered in ponding box and is piped out of room Do not put anything else in the box Right piping CAUTION Connect the indoor unit first then the outdoor unit e Do not allow the piping to let out from the back of the indoor unit Be careful not to let the drain hose slack Heat insulation should be done to the extension drain hose of indoor unit Be sure that the drain hose is located at the lowest side of the bundle Locating at the upper s
14. symbol indicates the possibility of injury or damage to property WARNING 1 Install according to this installation instructions strictly If installation is defective it will cause water leakage electrical shock or fire 2 Use the included accessories parts and specified parts for installation otherwise it will cause the set to fall water leakage electrical shock or fire 3 Install at a strong and firm location which is able to withstand the set s weight If the strength is not enough or installation is not properly done the set will drop and cause injury 4 For electrical work follow the local national wiring standard regulation and this installation instructions An independent circuit and single outlet must be used If electrical circuit capacity is not enough or defect found in electrical work it will cause electrical shock or fire 5 Use the specified cable and connect tightly and clamp the cable so that no external force will be acted on the terminal If connection or fixing is not perfect it will cause heat up or fire at the connection 6 Wiring routing must be properly arranged so that control board cover is fixed properly If control board cover is not fixed perfectly it will overheat at connection point of terminal fire or electrical shock 7 When carrying out piping connection take care not to let air substances other than the specified refrigerant go into refrigeration cycle Otherwise it will cause lower ca
15. t should accord with technique requirement in the installation bracket diagram The installation wall should be solid brick concrete or the same intensity construction or actions to reinforce damping supporting should be taken The connection between bracket and wall bracket and the air conditioner should be firm stable and reliable Be sure there is no obstacle which block radiating air Incorrect Correct Barrier JS x Strong wind wind gt a DRAIN JOINT INSTALLATION NOTE The drain joint is slightly different according to the different outdoor unit For the drain joint with the seal Fig A first fit the seal onto the drain joint then insert the drain joint into the base pan hole of outdoor unit rotate 90 to securely assemble them To install drain joint as shown in Fig B insert the drain joint into the base pan hole of outdoor unit until it remains a ye TS amp A Base pan hole Drain joint Seal a of outdoor unit fixed with a clicking sound Connecting the drain joint with C an extension drain hose Locally purchased in case of the B water draining off the outdoor unit during the heating mode REFRIGERANT PIPE CONNECTION i x Elaring l f x Roughness x 1 Cut a pipe with a pipe cutter 2 Put flare nuts on pipe tube having completed burr removal and flare the pipe T 3 Firmly hold copper pipe in a die in the dimension shown in the table below ZC
16. ure charge hose 8 Fully open the packed valve stems B and A 9 Securely tighten the cap of the packed valve Manifold valve Compound meter Pressure gauge 76cmHg lt X Handle Lo 3 Safety and leakage check Indoor unit check point 1 Soap water method Apply a soap water or a liquid neutral detergent on the indoor unit connections and outdoor unit connections by a soft brush to check for leakage of the connecting points of the piping If bubbles come out it indicates that the pipes have leakage 2 Leak detector Use the leak detector to check for leakage CAUTION A Lo packed valve B Hi packed valve C and D are ends of indoor unit connection check point 4 Test running Perform test operation after completing gas leak check at the flare nut connections and electrical safety check Check that all tubing and wiring have been properly connected Check that the gas and liquid side service valves are fully open 1 Connect the power press the ON OFF button on the remote controller to turn the unit on 2 Use the MODE button to select COOL HEAT AUTO and FAN to check if all the functions works well 3 When the ambient temperature is too low lower than 17 C 62 F the unit cannot be controlled by the remote controller to run at cooling mode manual operation can be taken Manual operation is used only when the remote controller is disable or maintenance necessary e Hold the panel sides an
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