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OIL invites Bids for UP-GRADATION

1. INDICATION TEMP OF INDIRECT HEATER IH 101 CRUDE OIL OUTLET 41 TT 1102 OIL TEMP OF INDIRECT DO INDICATION HEATER IH 102 CRUDE OIL OUTLET 42 TT 1103 TEMP OF INDIRECT DO INDICATION HEATER IH 103 CONSOLE TEMPERATURE OF 43 TT 1401 OIL INDICATION EMULSION TREATER V DO 105 CONSOLE TEMPERATURE OF 44 11 1402 OIL INDICATION EMULSION TREATER V DO 106 CONSOLE GAS OUTLET 45 TT 1601 OIL INDICATION TEMPERATURE OF DO TEST UNIT I V 109 CONSOLE GAS OUTLET 46 TT 1602 OIL INDICATION TEMPERATURE OF DO TEST UNIT IL V 110 CONSOLE GAS OUTLET 41 TT 1701 OIL INDICATION TEMPERATURE OF DO HPMS V 112 CONSOLE GAS OUTLET 48 TT 1801 OIL INDICATION TEMPERATURE OF DO LPMS V 114 CONSOLE GAS OUTLET 49 TT 1901 OIL INDICATION TEMPERATURE OF DO SERVO TANK V 115 CONSOLE GAS OUTLET 50 71 1802 OIL INDICATION TEMPERATURE OF DO LPMS V 115 CONSOLE LEVELOF GROUP Pho ZIEL OIL INDICATION UNIT I V 101 De CONSOLE LEVELOF GROUP Sun OIL INDICATION UNIT L V 102 CONSOLE LEVELOF GROUP IP INDICATION UNIT IL V 103 805 CONSOLE LEVELOF GROUP ie mu INDICATION UNIT II V 104 2095 CONSO
2. PROCESS MONITORING SYSTEM SH 1 OF6 1 0 CONTROL SYSTEM DATA SHEET SL CONFORMITY NO DESCRIPTION TO BE TICK MARKED GENERAL FEATURES 1 SYSTEM DISTRIBUTED MICROPROCESSOR BASED 2 FUNCTIONS REFER NOTE 3 CAPACITY REFER ENCLOSED I O LIST IN SECTION C SYSTEM FEATURES 4 SCANNING RATE OF ANALOG SIGNALS 250 MILLI SECONDS OR LESS 5 SCANNING RATE OF DIGITAL SIGNALS 100 MILLI SECONDS OR LESS 6 UPDATING RATE OF ANALOGUE PARAMETER DISPLAY IN CRT 5 SECONDS OR LESS 7 UPDATING RATE OF DIGITAL PARAMETER DISPLAY IN CRT 1 SECOND OR LESS 8 TIME FOR DISPLAY IN CRT SCREEN ON OPERATOR S REQUEST 3 SECONDS OR LESS MEASUREMENT CIRCUIT INDEPENDENT FOR EACH 2 MEASUREMENT CAPABILITY TO PERFORM SYSTEM FUNCTIONS IN 10 ABSENCE OF MAN MACHINE INTERFACE COMMUNICATION 11 CONTROLLER OUTPUT UPDATED ATLEAST EVERY B 500 MILLI SECONDS 12 SYSTEM EXPANDABILITY SYSTEM MONITORING 13 EACH SUB SYSTEM FAILURE ALARM ISOLATION FACILITY FOR GROUND DETECTION 14 AT SUB SYSTEM LEVEL WITHOUT REMOVING ANY HARDWARE POWER SUPPLY ISOLATION ISOLATION FACILITY FOR GROUND DETECTION 15 OF INDIVIDUAL SIGNAL WITHOUT REMOVING FIELD WIRING ISOLATION OF SIGNAL AT BOTH THE TERMINALS 16 EARTH FAULT ALARM FOR EACH SUB SYSTEM 17 POWER SUPPLY FAILURE FOR EACH CI
3. Capacity 5000 BPD oil Dimensions L S S 4 30M Dia 1 40M EMULSION TREATERS V 105 ET 1 106 2 121 3 122 4 Vessel Horizontal Pressurized With Gas fired Heater Operating Pressure 3 5 Kg Cm Max Pressure 5 0 Kg Cm Capacity 5000 BPD oil Operating Temp range 60 70 C Burner details 2 Natural gas fired burners of 1 000 000 BTU Hr capacities each Dimensions L s s 9 25M Dia 2 0M Height Body plate thickness 8 mm f STABILIZERS V 107 STB 1 V 108 STB 2 Vessel Horizontal Pressurized Operating Pressure 1 Ke Cm Max Pressure 5 25 Kg Cm Capacity 10 000 BPD oil Dimensions L S S 4 60M Dia 1 5M height g TEST UNIT I V 109 TU I Vessel Vertical Pressurized Operating Pressure 21 Kg Cm Max Pressure 31 5 Operating Temperature range 10 50 C Capacity 3000 BPD oil Dimensions Height 4 0M Dia 1 0M Gas outlet line size 4 NB h TEST UNIT II V 110 TU ID Vessel Vertical Pressurized Operating Pressure 2 0 Max Pressure 10 Ke Cm Operating Temperature range 10 50 C Capacity 3000 oil Dimensions Height 3 05 Dia 1 085M Gas outlet line size 6 NB SECTION B2 PROCESS MONITORING SYSTEM SH 4 OF 8 i HIGH PRESSURE MASTER SEPERATOR HPMS V 111 HPMS 1 V 112 HPMS 2 Vessel Vertical Pressurized Op
4. A A A A A A A 522 22 Q rO Or Or Or Or Or FO Or O VY WW VV YW YY VY VV AA AA AR A x X a e e Y IH TU IH HP Ey IH LP E IH TU Page 115 of 123 New MANIFOLD 1 HP Manifold header 4 nos M 101A 10 101814 wells 101C 10 wells 101D 10 wells 2 LP Manifolds header 3 nos M 102A 3 wells M 102B 3 wells M 102C 13 wells LPMANIFOLD M 102A LP MANIFOLD M 102B N a See 225 c 82 Pees ease E E E E E E E E B E EF E K amp JR jh Em e em IR O Dect Ped Dec IH TU IH LP IH TUE IH TU 3 e New Indirect Heater 2 nos P m IH 104 TT1106 TT1104 MANUAL VALVE MAIN FUEL LINE FUEL IN TSV MANUAL VALVE Page 116 of 123 New Indirect Heater 2 nos 105 TT1107 TT1105 MANUAL VALVE MAIN FUEL LINE TCV TSV MANUAL VALVE GROUP UNIT I New 2 nos GU I 3 amp GU I 4 pu PT1203 PCV1203 PROCESS IN FROM IH PROCESS OUT LCV1203 TO ET GROUP UNIT Page 117 of 123 GROUP New 2 nos GU I 3 amp GU I 4 pu PCV1204 PROC
5. 1601 SUPPLIER q CONSOLE INDICATION r CONTROL ACTION ON CONTROL VALVE PCV 1601 TEST UNIT I V 109 24 VDC do PT 1602 SUPPLIER s CONSOLE INDICATION 0 CONTROL ACTION ON CONTROL VALVE PCV 1602 TEST UNIT I V 110 24 VDC do 11 PT 1701 SUPPLIER u CONSOLE INDICATION v CONTROL ACTION ON CONTROL VALVE PCV 1701 HPMS I 111 24 VDC do PROCESS MONITORING SYSTEM SECTION C SH 31 OF 38 12 PT 1702 SUPPLIER w CONSOLE INDICATION x CONTROL ACTION ON CONTROL VALVE PCV 1702 A HPMS II V 112 424 VDC do PT 1702 SUPPLIER y CONSOLE INDICATION z CONTROL ACTION ON CONTROL VALVE PCV 1702 B HPMS II V 112 24 VDC do PT 1801 SUPPLIER aa CONSOLE INDICATION bb CONTROL ACTION ON CONTROL VALVE PCV 1801 LPMS I V 113 24 VDC do PT 1802 SUPPLIER cc CONSOLE INDICATION dd CONTROL ACTION ON CONTROL VALVE PCV 1802 A LPMS II V 114 24 VDC do PT 1802 SUPPLIER ee CONSOLE INDICATION ff CONTROL ACTION ON CONTROL VALVE PCV 1802 B LPMS II V 114 24 VDC do 17 PT 1803 SUPPLIER CONSOLE INDICATION hh CONTROL ACTION ON CONTROL VALVE PCV 1803 LPMS III V 115 424 VDC do PT 1901 SUPPLIER ii CONSOLE INDICATION CONTROL ACTION ON CONTR
6. PROCESS MONITORING SYSTEM SECTION D13 SH 1 OF 2 SPECIFICATION FOR PRESSURE SWITCHES GENERAL Type Direct Mounting Yoke Case Material Cast Aluminium Enclosure Weather proof NEMA IV amp IP 65 Range 0 80 Kg Cm SWITCH Output electric contact yes Quantity Two Form SPDT Type SNAP ACT MICROSWITCH Contact plating Gold plated Rating 5 A 230V AC Load type Resistive Cable entry inch NPT F Set point adjustment Internal with indicating Scale Differential Fixed MEASUREMENT UNIT Element type Vendor STD Element material 316 SS Process connection inch NPT M Bottom Over range protection 30 of range Mounting accessories Suitable for 2 NB pipe Cable gland 1 NPT Terminal block 2 Way type suitable for 2 5mm cable ACCESSORIES Flame proof cable glands required SE SUPPLIED LOCATIO N SENSOR T FUNCTION SET POINT GERE N CRUDE OIL DESPATCH cop 1 PS 2104 VENDOR PUMP STATUS PAOL 10 Kg Cm INDICATION 2 CRUDE OIL DESPATCH CODP 2 PS 2105 VENDOR PUMP STATUS P 102 10 Kg Cn INDICATION SECTION D13 PROCESS MONITORING SYSTEM SH 2 OF 2 TYPICAL INSTALLATION DIAGRAM OF PRESSURE SWITCH APPLICABLE TAG NOS 1 PS 2104 2 PS 2105 2 1 SUPPLIERS SCOPE OIL S SCOPE BILL OF MATERIALS PRESSURE DESCRIPTION oa SIZE MATERIA
7. NOTE 1 Bidders should submit their bids explicitly mentioning compliance non compliance to all the NIT terms and conditions Yours Faithfully B BHARALI SENIOR PURCHASE OFFICER FOR HEAD CALCUTTA BRANCH OIL INDIA LTD KOLKATA e OIL INDIA LIMITED A Government of India Enterprise D 4 India Exchange Place 4 floor Kolkata 700001 West Bengal India TELEPHONE NO 033 2230 1657 58 59 FAX NO 91 033 2230 2596 Email oilcalmnGoilindia in ANNEXURE II Tender no SKI0407P14 Dated 04 07 2013 OIL INDIA LIMITED invites Indigenous tenders for items detailed below TECHNICAL SPECIFICATIONS WITH QUANTITY oilcalmn dataone in SLNO amp MATERIAL CODE NO MATERIAL DESCRIPTION QUANTITY UNIT 0C000334 UP GRADATION amp AUGEMENTATION OF PROCESS MONITORING SYSTEM FOR MAKUM OCS The tender consist of following documents 1 Detailed technical specification Refer Annexure II A 2 P amp I diagram for each equipment with Tag numbers are attached as ppt Refer Annexure II B 3 EXISTING CONTROL ROOM LAYOUT Refer Annexure II C 4 EXISTING SYSTEM CONFIGURATION Refer Annexure II D 01 No Installation amp Commissioning 01 AU REJECTION CRITERIA The following BRC BEC will govern the evaluation of the bids received against this tender Bids that do not comply with stipulated BRC BEC in full will be treated as non responsive
8. Range SL NO TAG NO Meters SERVICE TEST TANK 1 LT 2301 0 5 107 PREFERRED VENDORS SAAB ENRAF ROSEMOUNT ENDRESS HAUSE SECTION D09 PROCESS MONITORING SYSTEM SH 1 OF 1 SPECIFICATION FOR LEVEL amp INTERFACE TRANSMITTER Type Guided Wave RADAR Level and Interface Transmitter Application E Level measurement of Crude oil and Interface level measurement between Crude oil and water in Pressurized vessel which also contains Natural Gas Signal output 4 20 ma with HART communication Electrical class suitable to operate in Zonel Zone2 Gas group amp IIB Division 1 Division 2 Gas group Class I Group C amp D environment Power supply 24 Design Intrinsically safe Enclosure NEMA IV amp IP 65 Accessories 1 Transmitter to be supplied with counter flanges and required nuts and bolts 11 Flame proof Cable glands required Conduit Cable threads inch NPT Lightning protection to be provided Operating Temperature 0 to 50 C Humidity 100 RH Material of Construction Process connection Probe 316L SST NOTE The fluid occasionally overflows and comes in to contact with sensor So sensor to be suitable to withstand contamination with process fluid MAXIMUM TRANSMITTER PROCESS TAG NO PRESSURE RANGE CONNECTION SERVICE Kg C
9. 1 121 EMULSION TREATER 8 1408 BURNER 2 V 121 EMULSION TREATER E5390 Pa BURNER 1 V 122 EMULSION TREATER Sale Da BURNER 2 V 122 SECTION D8 PROCESS MONITORING SYSTEM SH 10F 1 SPECIFICATION FOR RADAR TANK GAUGE Type Micro Processor based HART compatible Operating principle 10 GHz and above FMCW Microwave output power Antenna Antenna size Material exposed to Tank atmosphere Mounting Ingress protection Ex certificate Frequency Modulated Continuous Wave RADAR Max 1 0 Horn Cone Suitable for measuring range Antenna SS 316L Sealing PTFE O ring Viton On the existing manhole cover IP66 NEMA 4 DGMS Director General of Mines safety certification for use in Zone 1 Zone 2 Gas group IIA amp IIB Division 1 Division 2 Gas group Class Group C amp D environment Instrument accuracy 1 mm Repeatability 1 mm Power supply 24V DC Output HART 4 TO 20MA Accessing protocol HART Cable entries NPT Display Graphic LCD display Protection class IP67 Display mounting be mounted at bottom of the Tank Environment Ambient temperature 0 509c Tank temperature 0 SONG Pressure Atmospheric Humidity 95 RH Lightning protection To be provided Accessories 1 Flame proof cable gland 2 Mounting bracket to mount the Display unit on 2 pipe at Tank bottom
10. 38 INPUT FILTERING FOR NOISE LEVEL 39 AMPLIFICATION OF LOW LEVEL SIGNALS 40 SIGNAL DISTRIBUTION REFER NOTE 3 41 20 OVER RANGE PROTECTION ANALOGUE SIGNAL MONITORING FUNCTIONS POWER SUPPLY FAILURE DUE TO SHORT 42 CIRCUIT WIRE BREAK AND VOLTAGE INTERRUPTION TRANSMITTER MONITORING FOR PARITY WIRE BREAK LIVE ZERO AND END LIMIT VALUES PROCESS MONITORING SYSTEM SECTION D2 SH 3 OF6 44 MONITORING OF A D CONVERSION 45 CABLE MONITORING FOR OPEN CIRCUIT 46 FUSE PROTECTION AND FUSE FAILURE DETECTION 47 COMMUNICATION MONITORING 48 WIDE DEVIATIONS BETWEEN ADJACENT SCANS 49 SELF CHECKING FEATURES FOR DETECTING FAULTY OPERATIONS DIGITAL SIGNAL CONDITIONING FUNCTIONS 50 GALVANIC ISOLATION OF INPUT AND OUTPUT SIGNALS WITH OTHER S SYSTEMS 51 INPUT FILTERING FOR NOISE LEVEL 52 SIGNAL DISTRIBUTION REFER NOTE 3 53 POWER SUPPLY TO THE SENSOR CONTACTS 59 COMMON MODE NOISE REJECTION ISOLATION DIGITAL SIGNAL MONITORING FUNCTIONS 60 CONTACT MONITORING 61 CONTACT BOUNCE PROTECTION 62 POWER SUPPLY FAILURE 63 FUSE PROTECTION AND FUSE FAILURE DETECTION 64 COMMUNICATION MONITORI
11. Section D15 2 15 Cable trays As required As per details provided in Section D16 SECTION C PROCESS MONITORING SYSTEM SH 3 OF 38 3 0 TECHNICAL REQUIREMENTS 3 1 Microprocessor based Control system 31 1 General Microprocessor based control system shall achieve the functions of signal acquisition signal conditioning indication closed loop control open loop control alarm processing and annunciation calculation data logging trending graphic display of process issue of management reports amp self monitoring of system failures 3 1 2 Hardware requirements The Hardware shall consist of a minimum possible number of different modules Preferably the programs and fixed data shall be stored in EPROM If this is not available all RAM s within the digital control system have to be backed up by battery so that in case of power failure no program reloading shall be necessary The system must have a minimum spare capacity of at least 30 measuring circuits control loops etc for future use of OIL 3 1 3 Performance requirements The system shall be designed and manufactured to meet the following performance requirements Numerical outputs shall be reproducible to 0 1 of a known analog input at mid scale reading Resolution of minimum 10 bits plus sign bit Calculations square root extractions and other computations shall be accurate to 1 to 1 last digit Linearity shall be within 0 2 of
12. HP MANIFOLD M 101D 40 0 80 FLOW LINE PRESSURE OF WELL NO 10 AT 7 HP MANIFOLD M 101D 40 0 80 PRODUCTION HEADER PRESSURE AT LP 39 PF21061 MANIFOLD M 102A 40 0 80 PRODUCTION HEADER PRESSURE AT LP ys MANIFOLD M 102B 40 0 80 PRODUCTION HEADER PRESSURE AT LP TE iie MANIFOLD M 102C 40 0 80 FLOW LINE PRESSURE OF WELL NO 1 AT bis Ea LP MANIFOLD M 102A 40 0 80 FLOW LINE PRESSURE OF WELL NO 2 AT LP MANIFOLD 102 44 PT 1066 40 0 80 FLOW LINE PRESSURE OF WELL NO 3 E LP MANIFOLD M 102A 40 0 80 FLOW LINE PRESSURE OF WELL NO 1 2 87 HP MANIFOLD M 102B 40 0 80 FLOW LINE PRESSURE OF WELL 2 AT 28 2985 HP MANIFOLD 1028 40 0 80 FLOW LINE PRESSURE OF WELL NO 3 AT id E1003 HP MANIFOLD M 102B 40 0 80 FLOW LINE PRESSURE OF WELL NO 1 AT 48 HP MANIFOLD 102 40 0 80 FLOW LINE PRESSURE OF WELL 2 AT 49 HP MANIFOLD M 102C 40 0 80 FLOW LINE PRESSURE OF WELL NO 3 39 1972 HP MANIFOLD M 102BC 51 PT 1073 40 0 80 FLOW LINE PRESSURE OF WELL NO 4 AT 2 MANIFOLD M 102C 40 0 80 FLOW LINE PRESSURE OF WELL NO 5 AT HP MANIFOLD M 102C 40 0 80 FLOW LINE PRESSURE OF WELL NO 6 AT Foam HP MANIFOLD M 102C 54 PT 1076 40 0 80 FLOW LINE PRESSURE OF WELL NO 7 AT HP MANIFOLD M 102C 40 0 80 FLOW LINE PRESSURE OF WELL NO 8 AT 99 HP MANIFOLD M 102C 56 PT 1078 40 0 80 FLOW LINE PRESSURE OF WELL 9 AT HP MANIFOLD M 102C 40 0 80 FL
13. op AT HP 15 M 101B PT 1037 Al FLOW LINE 2 16 101 PT 1038 Al FLOW LINE 27 17 101 1039 Al FLOW LINE DN eae AT HP 18 M 101B PT 1040 Al FLOW LINE rs AT HP 19 M 101C PT 1041 Al FLOW LINE 2 20 101 1042 FLOW LINE MEOS AT HP FLOW LINE PRESSURE OF WELL NO 3 AT HP 21 M 101C PT 1043 MANIFOLD 101 FLOW LINE PRESSURE OF WELL 4 22 101 1044 MANIFOLD M 101 FLOW LINE PRESSURE OF WELL NO 5 AT HP 23 M 101C PT 1045 Al MANIFOLD M 101C SECTION C PROCESS MONITORING SYSTEM SH 34 OF 38 FLOW LINE PRESSURE OF WELL NO 6 AT HP 24 M 101C PT 1046 MANIFOLD M 101C FLOW LINE PRESSURE OF WELL NO 7 AT HP 25 M 101C PT 1047 MANIFOLD M 101C FLOW LINE PRESSURE OF WELL NO 8 AT HP 26 M 101C PT 1048 MANIFOLD M 101C FLOW LINE PRESSURE OF WELL NO 9 AT HP 27 M 101C PT 1049 Al MANIFOLD M 101C FLOW LINE PRESSURE OF WELL NO 10 AT HP 28 M 101C PT 1050 Al MANIFOLD M 101C FLOW LINE PRESSURE OF WELL NO 1 AT HP 29 M 101D PT 1051 Al MANIFOLD M 101D FLOW LINE PRESSURE OF WELL NO 2 AT HP 30 M 101D PT 1052 Al MANIFOLD M 101D FLOW LINE PRESSURE OF WELL NO 3 AT HP 31 M 101D PT 1053 MANIFOLD M 101D FLOW LINE PRESSURE OF WELL NO 4 AT HP 32 M 101D PT 1054 Al MANIFOLD M 101D FLOW LINE PRESSURE OF WELL NO 5 AT HP 33 M 101D PT 1055 Al MANIFOLD M 101D FLOW LINE PRESSURE O
14. 0 075 Response time 250 msecs or less Cable entry inch NPT Mounting 2 inch stand pipe Integral Output Indicator 4 digit LCD display Lightning protection to be provided Operating Temperature 0 to 50 C Humidity 5 to 95 RH Non condensing RTD with THERMOWELL ELEMENT No of elements Duplex Calibration As per DIN 43760 Element material platinum Resistance at 0 C 100 ohms Leads standard Sheath O D 6 mm Sheath material 316 SS Nipple amp Union material Chrome plated steel Union Required Connection Three wire HEAD Head cover Screwed cap with cover Material Cast Aluminium Conduit connection 34 inch ET Enclosure Weather proof to NEMA4 amp IP 65 Cable gland Required THERMOWELL Material 316 SS Construction Drilled bar stock ACCESSORIES Mounting bracket for 2 inch pipe SS tag plate Flame proof double compression SS cable gland 3 nos each PREFERRED VENDORS EMERSON ABB HONEYWELL YAKOGAWA SECTION D6 PROCESS MONITORING SYSTEM SH 2 OF 3 OPERATING TRANSMITTE TAG NO TEMPERATUR RRANGE THERMOWELL SERVICE Suitable for 8 inchline Temperature of inlet size Crude Oil of Process connection inch INDIRECT T Hoi 96 NPT M HEATER IH 104 Internal connection V inch NPT F
15. 1 5 1 6 engineering stage All the closed loops controls will be tested under different process conditions for a period of minimum seven days after the configured system is handed over to OIL Satisfactory Performance of these closed loops and complete testing of fail safe control scheme will determine the final commissioning of the upgraded control system SECTION A2 PROCESS MONITORING SYSTEM SH 1 OF 3 INSTRUCTIONS TO BIDDERS BIDDERS SUPPLIERS are required to submit their offer under Two Bid System BIDDERS SUPPLIERS are required to submit the Technical bid and Price bid separatel Technical bid shall contain strictly unpriced part of the Bid only Price bids of the technically acceptable bidders shall only be opened in due course of time Any offer not meeting this criterion shall be rejected out rightly The BIDDER SUPPLIER shall furnish along with the bid the information called for in CHECK LIST Section E2 Data sheets Section D and various schedules in section E in the prescribed format only failing which the bid will be considered incomplete and OIL INDIA LIMITED OIL reserves the right to reject the bid The bid shall be in accordance with the specification and shall be complete in all respects The bidder shall clearly indicate in his offer the list of deviations on a separate sheet refer section E 3 even though these may be mentioned somewhere else in the quotation The BIDDER S
16. alarm signals displayed or received by fault alarm system Provision shall be made for on demand time dependent monitoring of the function Recorder for different process parameters and they shall be printed at the particular 6 4 2 TREND LOG scanning frequency 6 4 5 REPORTS System shall provide Plant status report of all process parameters recorded half hourly to be generated at every 4 hours 12 hours Production report 24 hours Production report Any other reports as per OIL requirement shall be provided All the report formats shall be made in consultation with OIL SECTION C PROCESS MONITORING SYSTEM SH 11 OF 38 6 4 4 MIMIC DISPLAYS The following Mimic displays shall be provided in the operation consoles Any other Mimic as per site requirement will have to be provided by the supplier All the Mimics shall be prepared in consultation with OIL Engineers SL NO DESCRIPTION MANIFOLDS INDIRECT HEATERS GROUP UNITS THREE PHASE SEPARATORS EMULSION TREATERS STABILIZERS ID I 14 1 FIDO I 7 TEST UNITS 8 HIGH PRESSURE MASTER SEPARATORS LOW PRESSURE MASTER SEPARATORS 10 SERVO FUEL GAS SCRUBBER 11 CRUDE OIL STORAGE TANKS 12 CRUDE OIL DESPATCH PUMPS 13 UTILITIES 14 SYSTEM CONFIGURATION DIAGRAM 7 0 SPECIFIC I C REQUIREMENT 7 1 POWE
17. system supplied by them 2 Diaphragm Seal Pressure 23 do Transmitter 3 Temp Transmitter with RTD TT 11 do 4 Differential Pressure 9 do Transmitter DPT 5 RADAR Tank Level Gauge 5 do 6 Guided Wave RADAR evel 10 do Transmitter LT 7 Guided Wave Inter phas evel 2 do Transmitter ILT 8 Water in Oil Monitor 1 do 9 Pressure Switch with 7 do Seal flow switch Current to Pneumatic I P Converter 18 do 11 Pilot Flame monitor with 7 do Thermocouple SECTION B2 PROCESS MONITORING SYSTEM SH 7 OF 8 1 12 3 The List of Existing I O s Digital Input DD 27 Digital Output DO 56 for MIMIC DISPLAY Analogue Input AI 75 Analogue Input for control AIC 20 1 12 4 1 13 Analogue Output for control AOC 20 The list of Existing control room equipments SINo Item Qnty Remarks 1 Engineering Station 1 Supplier has to replace 2 Operator Station 1 Supplier has to replace 3 Redundent CPU 1 1 As per requirement 4 Laser Printer B W l Supplier has to replace 5 2 Supplier has to replace Control Cabinet 6 DC Regulated Power Supplier has to replace Supply 24 VDC Dual UPS 5 KVA with 12 One 5KVA Supplier has to replace Hour Battery Backup with UPS is in lightning protection Damaged condition 8 Hardwired Mimic panel 1 Supplier has to replace with LCD panel PROPOSED PROCESS MONITORIN
18. 95 2l rid FS 1406 DI PILOT FLAME STATUS OF V 122 96 e xd FS 1409 DI PILOT FLAME STATUS OF V 122 97 ET 1 PT 1403 AIC PRESSURE OF EMULSION TREATER V 121 98 ET 1 PCV 1403 AOC PRESSURE OF EMULSION TREATER V 121 99 ET 1 LT 1403 AIC LEVEL OF EMULSION TREATER V 121 100 ET 1 LT 1406 AIC INT LEVEL OF EMULSION TREATER V 121 101 ET 1 LT 1409 AIC INT LEVEL OF EMULSION TREATER V 121 102 ET 1 LCV 1403 AOC LEVEL OF EMULSION TREATER V 121 103 ET 1 LCV 1406 AOC INT LEVEL OF EMULSION TREATER V 121 104 ET 1 LCV 1409 AOC INT LEVEL OF EMULSION TREATER V 121 WATER PERCENTAGE AT EMULSION TREATER CRUDE 105 ET 1 WIOM 1403 Al OIL OUTLET V 121 106 ET 1 TT 1405 AIC TEMPERATURE OF EMULSION TREATER V 123 CRUDE OUTLET TEMPERATURE OF EMULSION 107 ET 1 TT 1408 Al TREATER V 123 108 ET 1 TCV 1405 AOC TEMPERATURE OF EMULSION TREATER V 123 OUTPUT TO GENERATE FLAME FAILURE ALARM WITH 109 ET 1 RELAY DO CONTACT INDICATION IN MIMIC PANEL FOR ET 110 1 r DO TO GENERATE FLAME FAILURE ALARM WITH CONTACT INDICATION IN MIMIC PANEL FOR ET OUTPUT 111 ET 1 RELAY DO LEVEL HIGH ET CONTACT OUTPUT 112 ET 1 RELAY DO PRESSURE HIGH ET CONTACT OUTPUT 113 ET 1 RELAY DO TEMP HIGH ET CONTACT 114 ET 2 PT 1404 AIC PRESSURE OF EMULSION TREATER V 122 115 ET 2 PCV 1404 AOC PRESSURE OF EMULSION TREATER V 122 116 ET 2 LT 1404 AIC LEVEL OF EMULSION TREATER V 122 117 ET 2 LT 1407 AIC I
19. SYSTEM TO BE FURNISHED This specification is for design engineering manufacturing 10046 integrated testing at SUPPLIER S works supply packing forwarding delivery at site erection commissioning carrying out performance acceptance tests at site of the complete system as specified in scope of supply in Para 2 0 below The plant shall be largely controlled from Central control room of size given in the enclosed SKETCH III the electronic cubicles and the operator control center shall be located in control room which shall be air conditioned Supply of Air conditioners is not in bidder s Scope SCOPE OF SUPPLY 2 1 Microprocessor based Control system dual redundant Qty 2 1 1 Supervisor station with 21 TFT amp Key board 1 Engineer s console 2 1 2 Operator station with 21 TFT amp Key board 2 Operator s console Local OS amp Remote OS 2 1 3 Communication link Cable As required 2 1 4 Dual redundant Microprocessor based controller With As required Power supply module and communi cation module 2 1 5 Input Modules Analog and Digital As required As per Clause Nos 16 0 amp 17 0 of Section C for existing new 2 1 6 Output Modules Analog and Digital As required As per Clause Nos 18 0 amp 19 0 of Section C for existing new 2 1 7 acquisition system As required 212 Field Instruments As mentioned As per details provided in here in Se
20. Zone 2 Gas group IIA amp IIB Division 1 Division 2 Gas group Class I Group C amp D environment Intrinsically safe Yes Lightning protection Required Accuracy 0 07596 of span Turndown ratio 5 100 1 Response time 250 msec or less Process data i Fluid Natural gas with condensate and formation water S G 0 60 to 0 85 Operating Temperature 0 to 50 C Humidity 5 to 95 RH Non condensing TRANSMITTER Type Micro Processor based HART compatible Power supply 16 to 48 VDC 24 VDC normal Transmitter output 4 20 Accessing protocol Indicator 4 V5 digit LCD display Element Service Gauge pressure Sensing Capacitance Piezoresistive or equivalent Material 316 SS Over range protection to 15096 of full range Process connection gt inch NPT Accessories Mounting bracket for 2 inch pipe SS Tag plate to be provided Flame proof double compression SS cable gland PREFERRED VENDORS EMERSON ABB HONEYWELL YAKOGAWA SECTION D5 PROCESS MONITORING SYSTEM SH 2 OF 3 OPERATING PRESSURE eS SERVICE Kg Cm civi PRESSURE OF 1 PT 1203 25 0 50 GROUP UNIT I V 117 PRESSURE OF 2 PT 1204 25 0 50 GROUP UNIT I V 118 PRESSURE OF 3 PT 1303 7 0 30 GROUP UNIT II V 119 PRESSURE OF 4 PT 1304 7 0 30 GROUP UNIT II V 120 PRESSURE OF 5 PT 1403 3 5 0 15 EMULSION TREA
21. environment Intrinsically safe i Yes Liehtning protection Required Accuracy i 0 075 of span for Basic Transmitter 1 0 2 of span with remote seal Turndown ratio 100 1 Response time 250 msec or less Process data Fluid Natural gas with condensate and formation water S G 0 60 to 0 85 Operating Temperature 0 to 50 C Humidity E 5 to 95 RH Non condensing TRANSMITTER Type Micro Processor based HART compatible Power supply 16 to 48 VDC 24 VDC normal Transmitter output 4 TO 20MA Accessing protocol HART Indicator 4 V5 digit LCD display Element Service Gauge pressure Sensing Capacitance Piezoresistive or equivalent with remote seal Material 316 SS Over range protection to 150 of full range Diaphraem seal Wetted parts material 316 SS Process connection inch 600 lbs ANSI Flange Capillary material 316 SS Armour flexible material 316 SS Capillary length 5 meters Accessories Mounting bracket for 2 inch pipe Companion flanges including process Flange with nut amp bolts SS tag plate Flame proof double compression SS cable gland PREFERRED VENDORS EMERSON ABB HONEYWELL YAKOGAWA SECTION D4 PROCESS MONITORING SYSTEM SH 2 OF 4 SL TRANSMITER NO TAG NO PRESSURE RANGE Kg Cm SERVICE Kg Cm
22. CONSOLE OUTLET GAS FLOW OF Liei EIDO ei INDICATION SERVO TANK V 113 2005 CONSOLE OUTLET GAS FLOW TO LP iy INDICATION FLARE OF 5 115 DO WATER PERCENTAGE AT CONSOLE EMULSION TREATER 29 WIOMEISUT Sr INDICATION CRUDE OIL OUTLET DO V 105 WATER PERCENTAGE AT CONSOLE EMULSION TREATER OIL INDICATION CRUDE OIL OUTLET DO V 106 WATER PERCENTAGE AT CONSOLE 75 WIOM 2101 OIL menm mo ODF OUIET DO ADLA TON 5301 SECTION C PROCESS MONITORING SYSTEM SH 22 OF 38 19 0 EXISTING DIGITAL INPUT SUMMARY POWER St INSTREME SUPPLIE FUNCTION SUPPLY REMARKS E REQUIRED PILOT FLAME STATUS POTENTIAL THERMO INDICATION OF FREE COUPLE SENSOR INDIRECT HEATER CONTACT WITH 1 FS 1101 SUPPLIER IH 101 TEMPERATURE CONTROLLER FOR FLAME SENSING PILOT FLAME STATUS POTENTIAL INDICATION OF FREE 2 Ess 02 PUPELIER INDIRECT HEATER CONTACT Do IH 102 PILOT FLAME STATUS POTENTIAL INDICATION OF FREE 2 5 1103 SUPELIER INDIRECT HEATER CONTACT 2205 103 PILOT FLAME STATUS POTENTIAL INDICATION OF FREE 2 Se EMULSION TREATER CONTACT D BURNER 1 V 105 PILOT FLAME STATUS POTENTIAL INDICATION OF FREE 2 Eos SURELER EMULSION TREATER CONTACT DOS BURNER 2 V 105 PILOT FLAME STATUS POTENTIAL INDICATION OF FREE SURELER EMUL
23. Class 3 digital certificate with Organisation s name e commerce application as per Indian IT Act obtained from the licensed Certifying Authorities operating under the Root Certifying Authority of India Controller of Certifying Authorities of India The bid signed using other than Class 3 with Organisation s Name digital certificate will be rejected 7 0 Bidders must ensure that their bid is uploaded in the system before the tender closing date and time Also they must ensure that above documents which are to be submitted in a sealed envelope are also submitted at the above mentioned address before the bid closing date and time failing which the offer shall be rejected 8 0 Bid must be submitted electronically only through OIL s e procurement portal Bid submitted in any other form will be rejected 9 0 SINGLE STAGE TWO BID SYSTEM shall be followed for this tender and only the PRICED BIDS of the bidders whose offers are commercially and technically acceptable shall be opened for further evaluation 10 0 a The Integrity Pact is applicable against this tender OIL shall be entering into Integrity Pact with the bidders as per format enclosed vide Annexure V of the tender document This Integrity Pact proforma has been duly signed digitally by OIL s competent signatory The proforma has to be returned by the bidder along with the technical bid duly signed digitally by the same signatory who signed the bid i e w
24. GENERATOR II FREE G 102 CONTACT DOSING PUMP STATUS POTENTIAL 20 CONTAGT OTHERS INDICTION OF P 501 FREE CONTACT DOSING PUMP STATUS POTENTIAL 21 CONTRE OTHERS INDICTION OF P 502 FREE CONTACT DOSING PUMP STATUS POTENTIAL 22 OTHERS INDICTION OF P 503 FREE CONTACT DOSING PUMP STATUS POTENTIAL 23 SUN OTHERS INDICTION OF P 504 FREE CONTACT DOSING PUMP STATUS POTENTIAL 94 ELECTRIC OTHERS INDICTION OF P 505 FREE CONTACT CONTACT DOSING PUMP STATUS POTENTIAL ELECTRIC INDICTION OF P 506 25 cox TAE OTHERS FREE CONTACT SECTION PROCESS MONITORING SYSTEM SH 24 OF 38 DOSING PUMP STATUS POTENTIAL 21 CONTAGE OTHERS INDICTION OF P 502 FREE CONTACT Tn LAMP TEST POTENTIAL 26 Q HERS FREE CONTACT ELECTRIC ALARM ACK POTENTIAL 4 CONTACT EPS CONTACT SECTION PROCESS MONITORING SYSTEM 20 0 EXISTING DIGITAL OUTPUT SUMMARY SH 25 OF 38 CONTAC SENSOR FUNCTION T NO DBY RATING TO OPERATE THE SOLENOID VALVE 1 OUTTA SUPPLIER 5 101 OF THE AUTO DRAIN SNIPE a SYSTEM OF SERVO TANK TO GENERATE PRESSURE HIGH 2 d SUPPLIER ALARM WITH INDICATION IN M
25. Non Comprehensive AMC 1 0 Software maintenance system Administration amp management To ensure correction of software option and if necessary reload i To carry out SAM which comprises the following Restore back ups Core file removal for disc capacity recovery Provide update of the existing version of software free of cost Graphics and environmental modification if required e Date storage modification at the loop level configure History and prepare reports f All other periodic tasks for satisfactory trouble free system function g To attend to any other fault problem which may arise in DCS system as a whole other than mentioned above h Number of prevention Maintenance Visits One visit of 3 days each per year I Emergency Breakdown Visits Total two visits any time during the contract period of one year j Phone Assistance To be provided as amp when required by us Solving or rectifying any issue related to the DCS system EXECUTION METHODOLOGY amp LOGISTICS 2 0 PREVENTIVE MAINTENANCE Schedule for preventive maintenance visits would be mutually agreed upon by M s OIL amp the contractor before the visit M S OIL will inform the contractor about the date of visit one week in advance LOL a Minimum activities be taken up during the Preventive Maintenance Visit are 1 Checking of loads logical volume sizes in all stations 2 Checkin
26. Oil Collecting Station Hazardous area classification Zone 1 Zone 2 Gas group IIA amp IIB Division 1 Division 2 Gas group Class I Group C amp D environment If the Bidder is not in a position to provide the final approval letter from DGMS at the time of commissioning the minimum requirement for allowing commissioning shall be FIELD TRIAL PERMISSION letter from DGMS Till the submission of DGMS approval letter full payment towards installation and commissioning shall not be released Please refer payment terms of the tender 74 CABINETS CABINETS Painting of cabinets both outside amp inside shall be as per colour code RAL 7032 Siemens gray 7 5 The control system must accept all signals generated by the instruments that are in SUPPLIER S and OTHERS scope of supply and the control system must give outputs to drive the final control elements supplied by others 7 6 230V AC single phase 50 Hz power supply will be provided to the SUPPLIER for control power supply The SUPPLIER should specify the total power requirement of the system with breakup 7 7 Control system cabinet and Termination cabinet to be supplied by the SUPPLIER shall be complete with compression type brass cable glands for termination of cables Control cabinet and Termination cabinet shall be provided with removable type cable gland plates at the bottom 7 8 Wherever electrical interconnection by mean
27. Suitable for 8 inch line Temperature of inlet size Crude Oil of Process connection inch INDIRECT ID 99 ERU NPT M HEATER IH 105 Internal connection V5 inch NPT F Process connection CRUDE OIL BATH 1 inch NPT M TEMP OF Internal connection INDIRECT DESDIOS 90 DIECTOD Vo inch NPT F HEATER IH 104 Immersion length 08 inch Process connection CRUDE OIL BATH 1 inch NPT M TEMP OF Internal connection INDIRECT 07 SU V inch NPT F HEATER IH 105 Immersion length 08 inch Suitable for 8 inch line CRUDE OIL size OUTLET TEMP OF Process connection inch INDIRECT 121108 90 DD NPT M HEATER IH 104 Internal connection V5 inch NPT F Suitable for 8 inch line CRUDE OIL size OUTLET TEMP OF Process connection inch INDIRECT IESU 99 DIOS NPT M HEATER IH 105 Internal connection V5 inch NPT F Process connection TEMPERATURE 1 inch NPT M OF EMULSION Internal connection TREATER V 123 P so V5 inch NPT F Immersion length 12 inch Process connection 1 inch NPT M TEMPERATURE OF Internal connection EMULSION 11 1406 60 0 100 V inch NPT F TREATER V Immersion length 124 12 inch PROCESS MONITORING SYSTEM SECTION D6 SH 3 OF 3 Suitable for 8 inch line CRUDE OUTLET Process connection inch TT 1408 60 0 100 NTI EMULSION 7 TREATER V Internal connection
28. TORY wall mounted THIRD PARTY SYSTEM M S AB PLC EMERSON 3700 MASS FLOW TRANSMITTER CONTROL SYSTEM TERMINATION CABINET CABINET TO CONTROL FROM FROM ELECTRIC CONTACTS air e a 27 FIELD ee amp EXISTING INSTRUMENTS SWITCHES amp RELAYS SECTION C PROCESS MONITORING SYSTEM SH 18 OF 38 18 0 EXISTING ANALOG SUMMARY SL INSTRUME SUPPLIE NO C pra JEUSNCHION LOCATION REMARKS CONSOLE FLOWLINEPRESSURE REFER P amp I 1 PT 1001 OIL INDICATION OF WELL NO 1 AT SKETCH NO INDICATION MANIFOLD M 101 INST 071 FLOW LINE PRESSURE 2 PT 1002 OIL OF WELL NO 2 AT DO INDICATION MANIFOLD M 101 FLOW LINE PRESSURE 3 PT 1003 OIL OF WELL NO 3 AT DO INDICATION MANIFOLD M 101 FLOW LINE PRESSURE 4 PT 1004 OIL DEVI OF WELL NO 4 AT DO INDICATION MANIFOLD 101 FLOW LINE PRESSURE 5 PT 1005 TION OF WELL NO 5 AT DO INDICATION MANIFOLD M 101 FLOW LINE PRESSURE 6 PT 1006 OIL OF WELL NO 6 AT DO INDICATION MANIFOLD M 101 FLOW LINE PRESSURE 7 PT 1007 OIL OF WELL NO 7 AT DO INDICATION MANIFOLD M 101 FLOW LINE PRESSURE 8 1 1008 OIL OF WELL NO 8 AT DO INDICATION MANIFOLD M 101 FLOW LINE PRESSURE 9 PT 1009 OIL OF
29. all inputs For analog inputs input impedance shall be less than 10 ohms for current inputs and greater than 1 Mega Ohm for Voltage inputs Any input shall withstand a steady signal of 24V or 10 times normal input which ever is greater Each input shall be fused against any greater overload Overload of any channel shall not affect any other channel Channel to channel isolation shall exceed 10 mega ohms Channel selection shall be programmable 3 1 4 PROCESSOR In case of CPU complete backup with automatic changeover has to be provided to take over control automatically in the event of failure of operating Processor 3 1 5 Signalinput and output processing In order to ensure a high availability the Hardware shall be functionally distributed 1 a limited number of inputs and outputs per module so that any failure shall have limited effect The analog signal input cards shall be able to accept mA signals and voltage signals from the SECTION C PROCESS MONITORING SYSTEM SH 4 OF 38 field transmitters of SMART amp 2 wire type Conversion in to engineering units by calibration and linearization of the signals shall be possible For long time stability of calibration automatic periodical test measurement and recalibration for zero and full range shall be incorporated Filters to eliminate ripples and disturbances normally expected in the field shall be provided The Digital input cards sh
30. and such bids shall prima facie be rejected Bid evaluation will be done only for those bids that pass through the Bid Rejection Criteria as stipulated in this document Other terms and conditions of the enquiry shall be as per General Terms and Conditions vide MM CALCUTTA E 01 2010 for E Procurement LCB Tenders However if any of the Clauses of the Bid Rejection Criteria Bid Evaluation Criteria BRC BEC contradict the Clauses of the tender or MM CALCUTTA E 01 2010 elsewhere those in the BRC BEC shall prevail 1 1 1 2 TECHNICAL BIDDERS must be in the relevant business of supply of Data acquisition and Control systems DCS PLC and Oil field Instruments for a period of at least last 5 five years preceding from the Bid Closing date BIDDERS are required to produce documentary evidence for the same in the prescribed format as given in Section E 4 At least TWO 2 Nos installations of similar system offered by the BIDDER should have been engineered by the SUPPLIER or his principal and in continuous operation for a period of at least two years from the Bid Closing date Out of the two mentioned system one system must be of minimum value of Rs 49 27Lakhs Documentary evidence to support the same to be produced Note Similar system stands for up grade augmentation jobs related to process control instrumentation using DCS PLC systems in oil amp gas industries 1 3 1 4 1 5 1 6 The SUCCE
31. any obstruction to mount from the top of the vessel In such cases the supplier has to provide an integral unit containing both the cage with sight glass and cage with guided wave RADAR Sensor MAXIMUM TRANSMITTE PROCESS TAGNO PRESSURE RRANGE CONNECTION SERVICE Meters 31NCHFLANGE GROUP UNIT I EIS ANSI600CLASS 117 3INCHFLANGE 2753 Desa ANSI600CLASS v ll8 SECTION D10 PROCESS MONITORING SYSTEM SH 2 FLANGE GROUP UNIT ANSI 300 CLASS v 119 3 INCH FLANGE GROUP UNIT EERO B 0 2 ANSI 300 CLASS v 120 3 INCH FLANGE LEVEL OF ANSI 150 CLASS and EMULSION 0 1 EXTERNALCAGE TREATER 121 WITH SIGHT GLASS 3 INCH FLANGE LEVEL OF ANSI 150 CLASS and EMULSION 0 1 EXTERNALCAGE TREATER V 122 WITH SIGHT GLASS 3 INCH FLANGE LEVEL OF TEST ANSIIS0CLASS amp UNIT I V 109 VALVE TO VALVE LT 1603 37 5 0 1 DISTANCE IS aid EXTERNAL CAGE WITH SIGHT GLASS 3 INCH FLANGE LEVEL OF TEST ANSIIS0CLASS amp UNIT I V 110 FLANGE TO FLANGE LT 1604 10 0 1 DISTANCE IS 46CM and EXTERNAL CAGE WITH SIGHT GLASS 3 INCH FLANGE LEVEL OF ANSIIS0CLASS amp 5 111 FLANGE TO FLANGE LT 2201 315 0 1 DISTANCE IS 66CM EXTERNAL CA
32. are advised to fill up the Technical bid check list and Response sheet given in MS excel format in Technical RFx External Area Tender Documents The above filled up document to be uploaded in the Technical RFX Response Special Note 1 0 General Qualification Criteria In addition to the general BRC BEC following criteria on Bidders Experience and their financial capabilities shall be considered documentary evidence to be provided along with the bid in Technical RFx External Area Tender Documents as on the Bid Closing Date a Bidder should have experience of successfully executing similar order of Rs 49 27Lakhs during last 3 years b Annual financial turnover of the firm in any of the last 3 financial years or current financial year should not be less than Rs 1 64 CRORES 2 0 Application showing full address e mail address with Tender fee non refundable of lt 1000 00 per tender excepting PSU and SSI units registered with NSIC by Demand Draft in favour of M s Oil India Limited payable at Kolkata and to be sent to gt Head Calcutta Branch Oil India Limited 4 India Exchange Place Kolkata 700 001 The envelope containing the application for participation should clearly indicate REQUEST FOR ISSUE OF USER ID AND PASSWORD FOR E TENDER NO SKI9952P14 for easy identification and timely issue of authorisation On receipt of requisite tender fee and subject to fulfilment of eligibility criteria USER ID and in
33. by a b General Terms amp Conditions for e Procurement as per Booklet No MM CALCUTTA E 01 2010 for E Procurement LCB Tenders and Amendment No 1 to General Terms and Conditions for Indigenous E Tender Technical specifications and Quantity as per Annexure 1I following tender documents 1 Detailed technical specification 2 P amp I diagram for each equipement with Tag numbers are attached as ppt 3 EXISTING CONTROL ROOM LAYOUT 4 EXISTING SYSTEM CONFIGURATION c d e The prescribed Bid Forms for submission of bids are available in the Technical RFx gt External Area Tender Documents In the event of receipt of only a single offer against the tender within B C date OIL reserves the right to extend the B C date as deemed fit by the Company During the extended period the bidders who have already submitted the bids on or before the original B C date shall not be permitted to revise their quotation Any sum of money due and payable to the contractor including Security Deposit refundable to them under this or any other contract may be appropriated by Oil India Limited and set off against any claim of Oil India Limited or such other person or persons contracting through Oil India Limited for payment of sum of money arising out of this contract or under any other contract made by the contractor with Oil India Limited or such other person or persons contracting through Oil India Limited Bidder
34. e Tender portal within the bid Closing date and time stipulated in the e tender The Techno commercial Unpriced bid is to be submitted as per scope of works and Technical specification of the tender and the priced bid as per the online Commercial bid format For details of submission procedure please refer relevant para of General Terms and Conditions vide MM CALCUTTA E 01 2010 for E Procurement LCB Tenders Any offer not complying with the above mentioned procedure will be rejected straightway a Bid Security Bid security of Rs 1 64 250 00 Rupees One Lakh sixty four thousand two hundred fifty only shall be submitted manually in sealed envelope superscribed with Tender and Bid Closing date to HEAD CALCUTTA BRANCH Oil India Limited 4 India Exchange Place Kolkata 700001 on or before the Bid Closing Date and Time mentioned in the Tender If bid security in ORIGINAL of above mentioned amount is not received within bid closing date and time the bid submitted through electronic form will be rejected without any further consideration For exemption for submission of Bid Security please refer relevant Clause of General Terms and Conditions vide MM CALCUTTA E 01 2010 for E Procurement LCB Tenders The Bid Security shall be valid for 10 months date shall be put during tendering from the date of bid opening b Performance Bank Guarantee Successful bidder will be required to furnish a Performance Bank Guarantee 10 of the order v
35. of reading Outputs 4 20 ma or Frequency Signal SECTION D11 PROCESS MONITORING SYSTEM SH 2 OF 2 Compensation for Temperature and salinity effects Temperature measurement range 0 200 C Process wetted parts 316SS 304L SS e Intrinsically safe e Hazardous area classification Class L Div L Group C amp D Power supply 24V DC e Lightning protection to be provided e Operating Temperature 0 to 50 C Humidity 100 RH COMPUTER UNIT The computer unit should be able to display continuously the water percentage of the emulsion stream It should be able to give alarm whenever the water percentage exceeds the set point of 0 896 water Display Reflective Alphanumeric LCD e System Measurement Uncertainty Accuracy 0 1 absolute Outputs 1 4 20ma output signal proportional to 0 596 of water cut 11 Relay contact for alarm annunciation The set point to energize the output relay should be adjustable within 0 5 of water cut range iii Interface with necessary software to connect with DCS RTU e Ambient temperature range 0 60 C Enclosure NEMA IV standard Power supply 24 VDC ACCESSORIES Flame proof cable glands required SL NO TAG NO FUNCTION LOCATION TO MEASURE WATER PERCENTAGE 1 WIOM 2116 CONTINUOUSLY AT THE CODP OUTLET 2 W
36. oil The pressure staging of the vessels is so maintained with backpressure controllers that an optimum separation of the oil and gas is achieved and separated gas is utilized for end users The separated crude is stored in fixed roof storage tanks and from there pumped to the main trunk pipeline 13 lt PROCESS VESSEL DETAILS a HP MANIFOLD M 101 M 101A M 101B M 101 C Max pressure of the Flow line 75 kg Cm Max operating pressure 25 Kg Cm Normal operating pressure i 21 Kg Cm Operating temperature range 10 50 C NOTE MAXIMUM INDIVIUAL WELL PRESSURE CONNECTED HP MANIFOLD 210 Kg Cm b LP MANIFOLD M 102 M 102A M 102B Max operating pressure x 10 Kg Cm Normal operating pressure 6 Operating temperature range 10 50 C NOTE MAXIMUM INDIVIUAL WELL PRESSURE CONNECTED TO LP MANIFOLD 15 ANMM 210 Kg Cm GROUP UNIT I V 101 GU 1 V 102 GU 2 V 117 GU 3 V 118 GU 4 Vessel Horizontal Pressurized Operating Pressure 25 Kg Cm Max Pressure 37 5 Kg Cm Capacity 5000 BPD oil Dimensions Length side to Side 4 57M Dia 1 093 Mtr height SECTION B2 PROCESS MONITORING SYSTEM SH 3 OF 8 d GROUP UNIT II V 103 GU 5 V 104 GU 6 V 119 GU 7 V 120 GU 8 Vessel Horizontal Pressurized Operating Pressure 7 0 Max Pressure 12 8 Kg Cm
37. sketches enclosed Page 110 of 123 SECTION E 2 PROCESS MONITORING SYSTEM SH 3 OF 3 GENERAL CONDITIONS Quoted for all the items as per the Schedule of prices in Section E 2 Detailed Technical literature of each equipment offered is enclosed with the offer Equipment GUARANTEE as per clause No 14 0 of Section C shall be Provided DOCUMENTATION shall be provided as per Clause No 12 0 of section C The Equipment shall be offered for INSPECTION as per Clause No 13 0 of Section C IO TRAINING shall be provided as per Clause No 11 0 of Section C IN DGMS approval shall be provided for all the Field Instruments supplied 2 0 Are all technical particulars YES NO as per specification If NO Technical deviation YES NO Schedule filled SIGNATURE DESIGNATION COMPANY COMPANY SEAL DATE SECTION E 3 PROCESS MONITORING SYSTEM SH 1 OF 1 Page 111 of 123 1 0 SCHEDULE OF DEVIATIONS FROM TECHNICAL SPECIFICATION All the deviations from the technical specifications shall be filled in by the SUPPLIER clause by clause in this schedule SECTION SPECIFICATION NO CLAUSE NO DEVIATION The SUPPLIER hereby certifies that the above mentioned are the only deviations from the client s Technical specifications for this enquiry The SUPPLIER further confirms that in the event of any other data and in
38. to communication processor module through gateway Also provision shall be made for all plant data transfer from gateway to remote station at DULIAJAN at a distance of 50 Kms from site via existing OIL s SCADA ERP LAN communication network LCD Plasma 517 display shall be connected with the Gateway to display all mimic amp alarm of Control system SOFTWARE OPERATING SYSTEM SOFTWARE The Operating system must be real time modular in design and shall provide effective utilization of resources and facilitate future expansion It shall have the following features Real time capabilities Multiprogramming and Multitasking facility including background and foreground operations in real time mode Virtual memory system Event based priority scheduling SECTION C PROCESS MONITORING SYSTEM SH 8 OF 38 Dynamic memory allocation System security features Real time programming and processing Line and page editors Library management Dual Ethernet LAN support Bulk storage management Input Output drivers for all peripherals Graphic support package Online and detailed offline diagnostic package to trouble shoot CPU memory and various system and peripheral cards Utility programs need to be provided such editors compilers linker and extensive debugger The Control system shall be built around real time data base management system which handles both the data s
39. 1 ma 2 mew w TONNES 3 mm w 4 w s w a 6 ms 40 1 40 Dep s mo 49 o a C NM mus 4 2 2 u mue DO n mam a pur quee omes mee TUNES mes 4 a e 6 mw 49 o me 34 TENE GU 1 40 ma 9 o n mee ee n mes 9 2 mue P ae eH mes P 9 MN UR s me 9 NM mue 9 k n d an 40 0 80 ENE hE URE mes P 30 1052 40 0 80 FLOW LINE PRESSURE OF WELL NO 2 AT HP MANIFOLD M 101D SECTION D4 PROCESS MONITORING SYSTEM SH 3 OF 4 40 0 80 FLOW LINE PRESSURE OF WELL NO 3 AT 31 HP MANIFOLD M 101D 40 0 80 FLOW LINE PRESSURE OF WELL NO 4 32 PF41054 HP MANIFOLD M 101D 40 0 80 FLOW LINE PRESSURE OF WELL 5 28 P1103 HP MANIFOLD M 101D 40 0 80 FLOW LINE PRESSURE OF WELL NO 6 AT 27 HP MANIFOLD M 101D 35 PT 1057 40 0 80 FLOW LINE PRESSURE OF WELL 7 AT HP MANIFOLD M 101D 40 0 80 FLOW LINE PRESSURE OF WELL NO 8 AT 29 HP MANIFOLD M 101D 40 0 80 FLOW LINE PRESSURE OF WELL NO 9 AT 37
40. 103 C C C TO GENERATE FLAME FAILURE 23 OUTPUT RELAY SUPPLIER ALARM WITH INDICATION IN MIMIC 24 VDC PANEL FOR EMULSION 5 AMPS BURNER V 105 TO GENERATE FLAME FAILURE 24 OUTPUT RELAY SUPPLIER ALARM WITH INDICATION IN MIMIC 24 VDC PANEL FOR EMULSION 5 AMPS V 105 TO GENERATE FLAME FAILURE 25 OUTPUT RELAY SUPPLIER ALARM WITH INDICATION IN MIMIC 24 VDC CONTACT PANEL FOR EMULSION TREATER 5 AMPS BURNER V 106 TO GENERATE FLAME FAILURE 26 OUTPUT RELAY SUPPLIER ALARM WITH INDICATION IN MIMIC 24 VDC CONTACT PANEL FOR EMULSION TREATER 5 AMPS V 106 TO GENERATE PUMP STATUS 21 SUPPLIER INDICATION IN PANEL FOR AIT ENG CODP I P 101 UNS TO GENERATE PUMP STATUS OUTPUT RELAY 24 VDC 28 CONTACT SUPPLIER INDICATION IN MIMIC PANEL FOR 5 AMPS CODP I P 102 PROCESS MONITORING SYSTEM SECTION C SH 27 OF 38 TO GENERATE PUMP STATUS 29 22 SUPPLIER INDICATION PANEL FOR DT CONTACT CODP I P 103 ZAMES TO GENERATE PUMP STATUS 30 SUPPLIER INDICATION IN MIMIC PANE
41. 123 V inch NPT F for 8 inch line CRUDE OUTLET Process connection inch TEMPERATURE oF TT 1409 60 0 100 NPT M EMULSION TREATER V Internal connection 124 V inch NPT F PROCESS MONITORING SYSTEM SPECIFICATION FOR FLAME SENSOR THERMOCOUPLE WITH TEMPERATURE CONTROLLER Burner Monitoring THERMOCOUPLE Type Operating Temperature No of pairs Protection Length Installation TEMPERATURE CONTROLLER Range Input Control action Set point adjustment Output relay contacts Operating Voltage Area classification SECTION D7 SH10OF1 Natural Gas fired of PILOT FLAME K CROMEL ALUMEL ungrounded junction 800 1000 c Double SS sheathed flexible 7 feet mi i The Thermocouple shall housed in n be the Thermowell welded on the pil ii The Thermocouple shal lot burner ll be connected with the Temperature Controller through SS sheathed compensating cable K type thermocouple 0 1200 deg ON OFF throughout the range 2 sets 24V DC Class 1 Division 2 Group C amp D ACCESSORIES Flame proof Cable glands required SL INSTRUME NO N TYPE SERVICE THERMO COUPLE INDIRECT HEATER SENSOR WITH IH 104 1 FS 1104 TEMPERATURE CONTROLLER FOR FLAME SENSING 2 FS 1105 DO INDIRECT HEATER IH 105 EMULSION TREATER 3 5 1405 2005
42. 139 HPMS 1 LCV 2201 AOC LEVEL OF HPMS HPMS 1 OUTPUT RELAY 140 HPMS 1 CONTACT DO LEVEL HIGH HPMS 141 HPMS 2 LT 2202 AIC LEVEL OF HPMS HPMS 2 142 HPMS 2 LCV 2202 AOC LEVEL OF HPMS HPMS 2 OUTPUT RELAY 143 HPMS 2 CONTACT DO LEVEL HIGH HPMS 144 LPMS 1 LT 2301 AIC LEVEL OF LPMS LPMS 1 145 LPMS 1 LCV 2301 AOC LEVEL OF LPMS LPMS 1 OUTPUT RELAY 146 LPMS 1 CONTACT DO LEVEL HIGH LPMS 147 LPMS 2 LT 2302 AIC LEVEL OF LPMS LPMS 2 148 LPMS 2 LCV 2302 AOC LEVEL OF LPMS LPMS 2 OUTPUT RELAY 149 LPMS 2 CONTACT DO LEVEL HIGH LPMS 150 SS 1 LT 2401 AIC LEVEL OF SERVO SCRUBBER 151 SS 1 LCV 2401 AOC LEVEL OF SERVO SCRUBBER OUTPUT RELAY 152 SS 1 CONTACT DO LEVEL HIGH SS 1 153 VLPMS LT 2501 AIC LEVEL OF VLPMS 154 VLPMS LCV 2501 AOC LEVEL OF VLPMS OUTPUT RELAY 155 VLPMS CONTACT DO LEVEL HIGH VLPMS 156 CODP WIOM 2116 WIOM CODP DISCH 157 CODP 1 PT 2102 SUCTION PRESSURE OF P 104 158 CODP 1 PT 2103 Al DISCH PRESSURE OF P 104 159 CODP 1 PS 2102 DI HIGH LOW PRSSUREPUMP TRIP P 104 160 CODP 1 EIECTRIC CONT DI STATUS INDICATION OFPUMP P 104 OUTPUT RELAY TO GENERATE STATUS INDICATION IN So E CONTACT BQ MIMIC PANEL FOR P 104 162 CODP 2 PT 2104 Al SUCTION PRESSURE OF P 105 163 CODP 2 PT 2105 DISCH PRESSURE OF 105 164 CODP 2 PS 2103 DI HIGH LOW PRSSUREPUMP TRIP P 105 165 CODP 2 EIECTRIC CONT DI STATUS INDICATION OFPUMP P 105 OUTPUT RELAY TO GENERATE STATUS INDICATION IN mr MESE CONTACT um MIMIC PANEL FOR P 105 167 TT LT 2301
43. 3 for Tank farm area 150 l4 SUPPLIER Control room to JB14 for COD amp FWD 100 pumps 15 SUPPLIER Control room to JB15 for the proposed 200 E ERA 007 Emulsion Treater 3 16 3 core SUPPLIER Junction Boxes to different Transmitters 1500 SECTION D15 PROCESS MONITORING SYSTEM 1 OF 1 SPECIFICATION FOR CABLE TRAY GI Perforated cable tray Material Galvanized MS Aluminium Thickness 1 6mm Shape of perforation hole Oval shape Gap between two consecutive Adjacent holes 7mm length wise 5mm breadth wise Accessories Coupling plates amp nut bolts Note Tentative requirement for estimation only Bidder is requested to visit site for exact estimation before submitting the bid LENGTH SL NO CABLE TRAY SIZE SUPPLIED BY IN MTRS 1 200mm X 25mm X 25mm SUPPLIER 100 2 150mm X 25mm X 25mm SUPPLIER 400 3 50mm X 25mm X 25mm SUPPLIER 350 SECTION D16 PROCESS MONITORING SYSTEM SH10F1 SPECIFICATION OF CONTROL CABINETS Application Indoor Degree of protection IP 20 Construction Modular non welded bolted type Mounting type Freestanding floor Type of sheet CRCA Cold rolled cast Aluminium alloy sheet Thickness of sheet Front sheet 2mm e Side amp Back sheet 1 6mm e Top amp bottom sheet_ 2mm Paint Powder coating 1 coat Epoxy coat f
44. ANOTHER TYPING THE FILE CONTENTS ON CRT WITHOUT ENTERING EDIT MODE COMMUNICATION UTIL DIFFERENT STATIONS AND REMOTE DEDICATED MODEM LINK ON LINE SYSTEM BACK UP UTILITY SHALL BACK UP WHILE THE SYSTEM IS ON LINE AND THERE SHALL BE NO NEED TO TAKE THE SYSTEM IN STAND ALONE BACK UP NOTE 11 NOTE 12 PROCESS MONITORING SYSTEM ON LINE DIAGNOSTIC UTILITY SHALL HALL RUN ISTRIBUTED ND AN IDDER NOTE NOTE 14 NOTE 15 TH IME PERFORMANCE ETECTED IN A MODULE SHALI SECTION D1 SH 3 OF 3 ENABLE ON LINE OR OFF ATA BUS COMMUNICATION DURING MODULES THE WITHOUT SYSTEM NORMAL INTE OF THE SYSTEM IT SHALL BE DISABLED AUTOMATICALLY INE TESTING OF ALL DISTRIBUTED MODULES AS WELL AS THE THE ON LINE DIAGNOSTICS FUNCTIONING OF THE RFERING WITH THE REAL IF ANY MAL FUNCTION 15 ALARM MESSAGE SHALL BE REPORTED TO THE INCLUDE ALL USER FRIENDI amp L EBUGGING ROGRAMMES OADING U S M O 16 NOTE 17 NOTE 18 19 HROUGH CRT G SPECIFIED GENERATOR ECESSARY DATA AND INITIATE PRINTING OF TILITY OF ALL PROGRAMS TO THE INTERFACE CALL UP DISPLAYS AND CONTROL THE PROCESS KEYBOARD L ACCESS RESP
45. APPROX 50 10 NEEDLE VALVE 1 4 5316 1500 50 Nos NPT F 11 Male connector A inch 55316 2250 250 12 1 4 X 4 55316 2250 50 Nos 13 TUBE 4 OD 5316 1500 250 Mtr 14 CANOPY AS 5 PER 100NOS INST STANDA SIZE RD 15 Flameproof JB AS with 24 REQUIRED terminals APPROX 20 Nos 16 GI ANGLE 40X40X5 GI 2000M NOTE 1 Tentativ requirement estimation only Bidder is requested to visit site for exact estimation before submitting the bid AMC charges for 1st year after expiry Of warranty SIGNATURE COMPANY SEAL DESIGNATION SECTION E 2 PROCESS MONITORING SYSTEM SH10F3 CHECK LIST Page 108 of 123 The supplier has to fill up CHECK LIST for compliance and any deviations to be specified in the format given in Section E 3 SL NO REQUIREMENT COMPLIANC REMARKS E YES CONTROL SYSTEM 1 The Control system offered shall meet the specifications given in Data sheets D1 and D2 2 30 Spare capacity shall be provided Al Analogue X AO Analogue Output DI Digital Input amp DO Digital Output cards 3 Redundant processor shall be provided 4 Redundant power supply shall be provided 5 The Main memory of the Control system shall have 40 spare capacity after final commissioning 6 AGA 3 amp NX 19 Gas flow calculation software shall be provided in the system 7 Commun
46. Al MANIFOLD M 102C FLOW LINE PRESSURE OF WELL NO 5 AT HP 52 M 102C PT 1074 Al MANIFOLD M 102C FLOW LINE PRESSURE OF WELL NO 6 AT HP 53 M 102C PT 1075 Al MANIFOLD M 102C FLOW LINE PRESSURE OF WELL NO 7 AT HP 54 M 102C PT 1076 Al MANIFOLD M 102C FLOW LINE PRESSURE OF WELL NO 8 AT HP 55 M 102C PT 1077 Al MANIFOLD M 102C FLOW LINE PRESSURE OF WELL NO 9 AT HP 56 M 102C PT 1078 Al MANIFOLD M 102C FLOW LINE PRESSURE OF WELL NO 10 AT HP 57 M 102C PT 1079 Al MANIFOLD M 102C FLOW LINE PRESSURE OF WELL NO 12 AT LP 58 M 102C PT 1080 Al MANIFOLD M 102C FLOW LINE PRESSURE OF WELL NO 13 AT LP 59 M 102C PT 1081 Al MANIFOLD M 102C FLOW LINE PRESSURE OF WELL NO 14 AT LP 60 M 102C PT 1082 Al MANIFOLD M 102C 61 1 1104 CRUDE OIL INLET TEMP OF INDIRECT HEATER 104 62 1 1106 CRUDE BATH TEMP OF INDIRECT HEATER 104 63 IH 1 TT 1108 Al CRUDE OIL OUTLET TEMP OF INDIRECT HEATER 104 6A IH 1 2 GENERATE FLAME FAILURE ALARM WITH CONTACT INDICATION IN MIMIC PANEL FOR IH OUTPUT 65 1 RELAY DO TEMP HIGH IH CONTACT 66 2 1105 CRUDE OIL INLET TEMP OF INDIRECT HEATER 105 67 2 1107 CRUDE BATH TEMP OF INDIRECT HEATER 105 68 IH 2 TT 1109 Al CRUDE OIL OUTLET TEMP OF INDIRECT HEATER 105 69 IH 2 GENERATE FLAME FAILURE ALARM WITH CONTACT INDICATION IN MIMIC PANEL FOR IH OUTPUT 70 2 RELAY DO TEMP HIGH IH CONTACT 71 i poa FS 1104
47. CHING INDICATION T 24 VDC 5 CONTACT SUPPLIER 104 AMPS OUTPUTRELAY STATUS OF DOSING PUMP P 501 24 VDC 5 36 CONTACT SUPPLIER AMPS OUTPUTRELAY STATUS OF DOSING PUMP P 502 24 VDC 5 21 CONTACT SUPPLIER AMPS OUTPUT RELAY STATUS OF DOSING PUMP P 503 24 VDC 5 28 CONTACT SUPPLIER AMPS OUTPUT RELAY STATUS OF DOSING PUMP P 504 24 VDC 5 CONTACT SUPPLIER AMPS 50 OUTPUT RELAY SUPPLIER STATUS OF DOSING PUMP P 505 24 VDC 5 AMPS SECTION C PROCESS MONITORING SYSTEM SH 28 OF 38 OUTPUT RELAY STATUS OF DOSING PUMP P 506 24 VDC 5 zn CONTACT SUPPLIER AMPS OUTPUT RELAY CONTROL RECYCLING VALVEINTHE 24 VDC 5 32 CONTACT SUPPLIER pr v 105 AMPS OUTPUT RELAY CONTROL RECYCLING VALVEINTHE 24 VDC 5 23 CONTACT SUPPLIER ET V 106 AMPS 5 OUTPUT RELAY pp SOLENOID VALVE TO DE ENERGIZE 24 VDC 5 94 CONTACT SUPPLIER THE PUMP P 101 AMPS 55 OUTPUT RELAY pp pp SOLENOID VALVE TO DE ENERGIZE 24 VDC 5 35 CONTACT SUPPLIER THE PUMP P 102 AMPS 5 OUTPUTRELAY pp SOLENOID VALVE TO DE ENERGIZE 24 VDC 5 CONTACT SUPPLIER THE PUMP P 103 AMPS PROCESS MONITORING SYSTEM 21 0 EXISTING CLOSED LOOP CONTROLS SECTION C SH 29 OF 38 SL SENSOR SUPPLIE D BY FUNCTION LOCATION POWER SUPPLY REQUIRE D FOR TRANSMI T
48. DI PILOT FLAME STATUS OF IH 104 72 FS 1105 DI PILOT FLAME STATUS OF IH 105 73 GU 1 3 PT 1203 AIC PRESSURE OF GROUP UNIT I V 117 74 GU 1 4 PT 1204 AIC PRESSURE OF GROUP UNIT I V 118 PROCESS MONITORING SYSTEM SECTION C SH 36 OF 38 75 GU 1 3 LT 1203 AIC LEVEL OF GROUP UNIT I V 117 76 GU 1 4 LT 1204 AIC LEVEL OF GROUP UNIT I V 118 77 GU 1 3 PCV 1203 AOC PRESSURE OF GROUP UNIT I V 117 78 GU 1 4 PCV 1204 AOC PRESSURE OF GROUP UNIT I V 118 79 GU 1 3 LCV 1203 AOC LEVEL OF GROUP UNIT I V 117 80 GU 1 4 LCV 1204 AOC LEVEL OF GROUP UNIT I V 118 OUTPUT 81 GU 1 3 RELAY DO PRESSURE HIGH GU CONTACT OUTPUT 82 GU 1 4 RELAY DO PRESSURE HIGH GU CONTACT 83 GU 2 3 PT 1303 AIC PRESSURE OF GROUP UNIT II V 119 84 GU 2 4 PT 1304 AIC PRESSURE OF GROUP UNIT II V 120 85 GU 2 3 LT 1303 AIC LEVEL OF GROUP UNIT I V 119 86 GU 2 4 LT 1304 AIC LEVEL OF GROUP UNIT I V 120 87 GU 2 3 PCV 1303 AOC PRESSURE OF GROUP UNIT I V 119 88 GU 2 4 PCV 1304 AOC PRESSURE OF GROUP UNIT I V 120 89 GU 2 3 LCV 1303 AOC LEVEL OF GROUP UNIT I V 119 90 GU 2 4 LCV 1304 AOC LEVEL OF GROUP UNIT I V 120 OUTPUT 91 GU 2 3 RELAY DO PRESSURE HIGH GU CONTACT OUTPUT 92 GU 2 4 RELAY DO PRESSURE HIGH GU CONTACT 93 2 FS 1405 DI PILOT FLAME STATUS OF V 121 94 i a FS 1408 DI PILOT FLAME STATUS OF V 121
49. DICATION TREATER I V 105 DOE CONSOLE PRESSURE OF EMULSION 23 Eier OIL INDICATION TREATER II V 106 DOS CONSOLE PRESSURE OF INDICATION STABILIZER I V 107 2005 CONSOLE PRESSURE OF 294 INDICATION STABILIZER IL V 108 DO CONSOLE PRESSURE OF TEST u OIL INDICATION UNIT I V 109 DO CONSOLE PRESSURE OF TEST a 22 212 SIE INDICATION UNIT II V 110 DO CONSOLE PRESSURE OF HPMSI 2824 SIE INDICATION DO CONSOLE PRESSURE OF HPMSL 22 OIL INDICATION V 112 Do CONSOLE PRESSURE OF LPMSI r BO OIL INDICATION V 113 Doe CONSOLE PRESSURE OF ILPMS IL RE INDICATION V 114 Bo CONSOLE PRESSURE OF B INDICATION V 115 DOE CONSOLE PRESSURE OF SERVO INDICATION TANK 116 DOE CONSOLE PRESSURE OF S INDICATION OUTLET M 103 FLOW LINE PRESSURE OF 35 1018 OIL WELL NO 18 AT DO INDICATION MANIFOLD M 102 FLOW LINE PRESSURE OF 36 PT 1019 OIL WELL NO 19 DO INDICATION MANIFOLD M 102 FLOW LINE PRESSURE OF 37 PT 1020 OIL WELL NO20 DO INDICATION MANIFOLD M 102 PRODUCTION HEADER 38 PT 1021 OIL ns PRESSURE AT HP DO INDICATION MANIFOLD M 101 SECTION C PROCESS MONITORING SYSTEM SH 20 OF 38 PRODUCTION HEADER 39 PT 1022 OIL PRESSURE AT LP DO INDICATION MANIFOLD M 102 40 TT 1101 OIL CONSOLE CRUDE OIL OUTLET
50. E SHAL HE UTILITY FOR COPYING SHALL CTIVE D E USER TO DEVELOP SOFTWARE THOUT ANY PRIOR KNOWLEDGE ON THE PROGRAMMING ASPECTS ALLOW THE DOWN LOADING UTILITY SH DEVELOPED AT ISTRIBUTED MODULE MMI O READ FROM EDIUM IN PABILITY A zo EST IDDER SHALL 3 amp NX 19 GAS MODE SOFT THE OPERATOR UTILITIES FOR FOR THE PLANT ON LINE DEBUGGING OF ALL ENABLE DOWN PROGRAMMER S WORK 5 WARE SHALL ENABLE THE PLANT DATA BASE FOR LOGS AND REPORTS IT SHALL LI INCLUDE DJ OO HHH PO X lt HHH OU H P SOFTWARE ROTECT THE VIRUS AND OF FILES FROM MAGNETIC TAPE TO ISK AND VICE VERSA SHALL HAVE CAPABILITY TO READ WRITE N BOTH ASCII EBCDIC MODE ONE MEDIUM IN ANY MODE DIFFERENT TO DO A BACK UP OF DISK ON TAPE FLOW MEASUREMENT PACKAGE SHALL BE CORPORATED FOR GAS FLOW CALCULATIONS PROGRAMS SHALL BE PROVIDED FOR PU AND OTHER EQUIPMENTS UTILITY FOR DETECTING ALL ALSO HAVE CAPABILITY AND WRITE ON ANOTHER ALSO HAVE THE SHALL HARDWARE TESTING OF KINDS OF EMULATE THE SAME I amp C SYSTEM FROM ANY SORT OF SOFTWARE ATTACK THE UTILITY SHALL SECTION D2
51. EET4 42 INSTALLATION TESTING AS COMMISSIONING amp REQUIRED TRAINING 43 ANY OTHER AS HARDWARE SERVICE REQUIRED 2 0 Are all technical particulars YES NO as per specification If NO Technical deviation YES NO Schedule filled 3 0 Are prices firm YES NO 4 0 Guaranteed firm delivery from The date of Letter of Intent for The supply and erection of Instruments And control system as offered by The SUPPLIER 5 0 Bid validity period 16 WARRANTY period for the above SIGNATURE DESIGNATION COMPANY SEAL OF THE COMPANY DATE SECTION E 1 PROCESS MONITORING SYSTEM SH 4 OF 4 Page 107 of 123 SCHEDULE OF PRICES SCHEDULE OF UNIT RATES FOR INSTRUMENT ERECTION HARDWARE MATERIAL amp MISCELLANEOUS FITTINGS SL Description Size Materi Pressure Oty Unit Total NO al rating rate in PSIG 1 MALE CONNECTOR 2 NPT M 5316 1500 96 Nos x W OD 2 NEEDLE VALVE NPT F 55316 1500 48 Nos 3 BALL VALVE 2 NPT 5316 2250 40 Nos 4 UNION TEE 2 OD 55316 1500 16 5 2 OD 55316 1500 100 Mtr 6 NIPPLE 510 0 9i 55316 2250 100 Nos 7 FEMALE CONNECTOR 2 NPT 5316 2250 10 Nos x W OD 8 2 STAND PIPES 2 x 6 MS NA AS REQUIRED APPROX 100 Nos 9 Male connector x1 4 0D SS316 2250 AS 15 x1 4 ODT T REQUIRED
52. ENDORS DB ELECTRONICS TATA LIBERTY EMERSON POWERWARE SECTION E 1 PROCESS MONITORING SYSTEM SH 1 OF 4 10 SCHEDULE OF PRICES the quoted prices shall be firm till the completion of said works Please note that no price details PACKING EX FORWAR SL WORK ING EXCB sates E PARTICULARS ce E Ee uh No 5 amp DUTY PRICE PRICE TRANSPOR TATION CONTROL ROOM EQUIPMENT 1 ENGINEERSSTATION 1 2 OPERATORS STATION 1 3 REMOTE OPEARTOR 1 STATION 4 CONTROLLER WITH AS REDUNDANT CPU REQUIRED 5 ANALOG INPUT AS MODULE REQUIRED 6 ANALOG OUTPUT AS MODULE REQUIRED 7 DIGITAL INPUT AS MODULE REQUIRED 8 DIGITAL OUTPUT AS MODULE REQUIRED 9 POWER SUPPLY AS MODULE WITH REQUIRED REDUNDANCY 10 COMMUNICATION AS MODULE WITH CABLE REQUIRED HARDWARE SOFTWAR AS EFOR DATALINK TO REQUIRED REMOTE STATION 12 24PINHEAVYDUTY 1 DOT MATRIX PRINTER 13 COLOUR INK JET 1 PRINTER 14 MTL P amp f ZENER AS BARRIER FOR SMART REQUIRED TRANSMITTERS 15 MTL p amp f ZENER AS BARRIER FOR REQUIRED SWITCHES 16 MTL p amp f ZENER AS BARRIER FOR I P REQUIRED CONVERTERS 17 CABINETS AND AS FURNITURE REQUIRED 18 AS SOFTWARE REQUIRED SECTION E 1 PROCESS MONITORING SYSTEM SH 2 OF 4 19 DCPOWERSUPPLY 1 FOR FIELD INSTRU
53. ESS IN FROM IH PROCESS OUT LCV1204 TO ET GROUP UNIT GROUP UNIT II New 2 nos GU II 3 amp GU II 4 pu PCV1303 PT1303 PROCESS IN FROM IH PROCESS OUT LCV1303 TO ET GROUP UNIT Page 118 of 123 GROUP UNIT II New 2 nos GU II 3 amp GU II 4 pu PT1304 PCV1304 PROCESS IN FROM IH PROCESS OUT LCV1304 TO ET GROUP UNIT 9 gt EMULSION TREATER NEW 2 NOS m V 121 amp V 122 Eu LPMS WIOM1403 TO STABILIZER FROM GU FORMATION MAIN ATER FUEL LCV1406 TANK LINE 4 4 LCV1409 4 1 PRV gt mn gt TCV1405 TSV PRV Page 119 of 123 EMULSION TREATER NEW 2 NOS m V 121 amp V 122 LPMS WIOM1404 TO STABILIZER FROM GU FORMATION MAIN Teese LINE Ea T PILOT LCV1409 LINE ls 1 E lt 1406 TSV PRV 11 m TEST UNIT 2 NOS Only level instruments to be connected FT1601 HPMS FT1602 PMS TT1602 RCV1601 LT1601 LT1602 TEST TANK LCV1601 LCV1602 Page 120 of 123 HIGH PRESSURE MASTER SEPARATOR 2 nos only level instruments to be connected Q TT1701 HP GAS DIST PCV1701 NETWORK FROM GU I 171702 HP FLARE PCV1702 LOW PRESSURE MASTER SEPARATOR Q nos only level instruments to be
54. F WELL NO 6 AT HP 34 M 101D PT 1056 Al MANIFOLD M 101D FLOW LINE PRESSURE OF WELL NO 7 AT HP 35 M 101D PT 1057 Al MANIFOLD M 101D FLOW LINE PRESSURE OF WELL NO 8 AT HP 36 M 101D PT 1058 Al MANIFOLD M 101D FLOW LINE PRESSURE OF WELL NO 9 AT HP 37 M 101D PT 1059 Al MANIFOLD M 101D FLOW LINE PRESSURE OF WELL 10 AT HP 38 M 101D PT 1060 MANIFOLD M 101D 39 M 102A PT 1061 Al PRODUCTION HEADER PRESSURE AT LP MANIFOLD M 102A 40 M 102B PT 1062 Al PRODUCTION HEADER PRESSURE AT LP MANIFOLD M 102B 41 M 102C PT 1063 Al PRODUCTION HEADER Rr AT LP MANIFOLD M 42 M 102A PT 1064 Al FLOW LINE PRESSURE OF WELL NO 1 AT LP MANIFOLD M 102A 43 M 102A PT 1065 Al FLOW LINE PRESSURE OF WELL NO 2 AT LP MANIFOLD M 102A 44 M 102A PT 1066 Al FLOW LINE PRESSURE OF WELL NO 3 AT LP MANIFOLD M 102A FLOW LINE PRESSURE OF WELL NO 1 AT HP 45 M 102B PT 1067 MANIFOLD 1028 FLOW LINE PRESSURE OF WELL NO 2 AT HP 46 M 102B PT 1068 Al MANIFOLD 1028 FLOW LINE PRESSURE OF WELL NO 3 AT HP 47 M 102B PT 1069 MANIFOLD 1028 FLOW LINE PRESSURE OF WELL NO 1 AT HP 48 M 102C PT 1070 MANIFOLD M 102C SECTION C PROCESS MONITORING SYSTEM SH 35 OF 38 FLOW LINE PRESSURE OF WELL NO 2 AT HP 49 M 102C PT 1071 Al MANIFOLD M 102C FLOW LINE PRESSURE OF WELL NO 3 AT HP 50 M 102C PT 1072 Al MANIFOLD M 102BC FLOW LINE PRESSURE OF WELL NO 4 AT HP 51 M 102C PT 1073
55. G amp Control SYSTEM The proposed process monitoring amp control system will monitor all the important parameters like Pressure Level Flow Water percentage etc of the OIL COLLECTING STATION OCS from the Control room and alert the operator for any abnormal process conditions with audio amp visual alarms It will also control the process for the parameters mentioned in the tender SECTION B2 PROCESS MONITORING SYSTEM SH 8 OF 8 P amp I DIAGRAM 1 5 The existing P amp I Diagram of MAKUM OCS where new equipments are not shown are enclosed as SKETCH I SK NO INST 071 Pneumatic controllers are used at present for controlling those closed loops which we plan to convert to electronic PID control through the subject tender The present Instrumentation under PROCESS MONITORING SYSTEM is shown in DOTTED LINES The proposed Instrumentation under the scope of this tender for 1 6 1 7 1 0 1 1 1 2 2 0 each additional existing OCS equipment is shown separately with new instrument tag numbers THE LAYOUT DIAGRAM The layout Diagram of MAKUM OCS indicating the layout of major process equipments 15 enclosed as SKETCH II CONTROL ROOM The existing CONTROL ROOM plan with existing control room equipments systems of M s YBL is enclosed as SKETCH III The CONTROL ROOM is indicated as PROCESS MONITORING CUM OPERATOR S ROOM in the SKETCH SECTION C PROCESS MONITORING SYSTEM SH 1 OF 38
56. GE WITH SIGHT GLASS 3 INCH ELANGE LEVEL OF 259 0 1 ANSI150CLASS amp HPMS 2 V 112 FLANGE FLANGE DISTANCE IS 66CM and EXTERNAL CAGE WITH SIGHT GLASS LT 2301 3 INCH FLANGE ANSI 150 CLASS amp FLANGE TO FLANGE DISTANCE IS 45CM and EXTERNAL CAGE WITH SIGHT GLASS LEVEL OF LPMS 1 V 113 PROCESS MONITORING SYSTEM SECTION D10 SH 3 OF 3 LT 2302 3 INCH FLANGE ANSI 150 CLASS amp FLANGE TO FLANGE DISTANCE IS 45CM and EXTERNAL WITH SIGHT GLASS LEVEL OF LPMS 2 V 114 LT 2401 3 INCH FLANGE ANSI 150 CLASS amp FLANGE TO FLANGE DISTANCE IS 50CM and EXTERNAL WITH SIGHT GLASS SERVO SCRUBBER V 116 LT 2501 3 INCH FLANGE ANSI 150 CLASS amp FLANGE TO FLANGE DISTANCE IS 45CM and EXTERNAL CAGE WITH SIGHT GLASS LEVEL OF VLPMS V 115 SECTION D11 PROCESS MONITORING SYSTEM SH 1 OF 2 HIGH PRECISION WATER IN OIL MONITOR AT CRUDE OIL DESPATCH PUMP OUTLET amp ET outlet The Water in oil Monitor shall be installed at the outlet of Crude oil dispatch pump of the OIL COLLECTING STATION amp Emulsion treater outlet for continuous monitoring of the quality of dispatched crude oil and treated emulsion at ET outlet General Measurement principle A
57. GH RS 485 RS 232 INTERFACE WITH MODBUS PROTOCOL SECTION D1 PROCESS MONITORING SYSTEM SH 1 OF3 1 0 SOFTWARE DATA SHEET SL CONFORMITY NO DESCRIPTION TO BE TICK MARKED GENERAL 1 SOFTWARE SCOPE OF SUPPLY REFER NOTE 1 2 ALL SOFTWARE SHALL BE PROVEN IN SIMILLAR PROJECTS SOFTWARE REQUIREMENT 3 REAL TIME OPERATING SYSTEM REFER NOTE 2 4 BACKGROUND EXECUTIVE REFER NOTE 3 5 DATA ACQUISITION PROCESSING ALARM MONITORING REPORTING REFER NOTE 4 6 OPEN AND CLOSED LOOP CONTROL SOFTWARE REFER NOTE 5 7 REPORT AND DISPLAY GENERATION UTILITY REFER NOTE 6 8 DATA BASE MANAGEMENT UTILITY REFER NOTE 7 9 FILE HANDLING UTILITY REFER NOTE 8 10 COMMUNICATION UTILITY REFER NOTE 9 11 ON LINE SYSTEM BACKUP UTILITY REFER NOTE 10 12 ON LINE DIAGNOSTICS UTILITY u REFER NOTE 11 13 SCREEN EDITOR 14 UTILITIES FOR SOFTWARE DEVELOPMENT REFER NOTE 12 15 ON LINE DEBUGGER AND DOWN LOADER REFER NOTE 13 MAN MACHINE INTERFACE SOFTWARE n REFER NOTE 14 17 LOG GENERATOR REFER NOTE 15 UTILITY FOR DATA TRANSFER FROM MAGNETIC 18 TAPE TO DISK AND VICE VERSA REFER NOTE 16 19 AGA 3 GAS FLOW MEASUREMENT PACKAGE i REFER NOTE 17 20 TEST AND MAINTE
58. IMIC PUT PANEL FOR GROUP UNIT I V 101 MIU TO GENERATE PRESSURE HIGH 3 SUPPLIER ALARM WITH INDICATION IN MIMIC ae PANEL FOR GROUP UNIT I V 102 TO GENERATE PRESSURE HIGH 4 SUPPLIER ALARM WITH INDICATION IN MIMIC aie EN PEN PANEL FOR GROUP UNIT IL V 103 e TO GENERATE PRESSURE HIGH 5 CONTACT SUPPLIER ALARM WITH INDICATION IN MIMIC PTT x 72 70 PANEL FOR GROUP UNIT II V 104 CREE TO GENERATE PRESSURE HIGH 6 OUTPUT RELAY SUPPLIER ALARM WITH INDICATION IN MIMIC 24 VDC CONTACT PANEL FOR EMULSION TREATER V 5 AMPS 105 TO GENERATE PRESSURE HIGH 7 OUTPUT RELAY SUPPLIER ALARM WITH INDICATION IN MIMIC 24 VDC EE CONTACT 7 PANEL FOR EMULSION TREATER V 5 AMPS 106 TO GENERATE PRESSURE HIGH 8 CONTACT S SUPPLIER ALARM WITH INDICATION IN MIMIC gt PANEL FOR STABILIZER 107 TO GENERATE PRESSURE HIGH 9 SUPPLIER ALARM WITH INDICATION IN MIMIC AME re PANEL FOR STABILIZER V 108 D TO GENERATE PRESSURE HIGH 10 Eo o SUPPLIER ALARM WITH INDICATION IN MIMIC E PANEL FOR TEST UNIT L V 109 TO GENERATE PRESSURE HIGH 11 SUPPLIER ALARM WITH INDICATION IN MIMIC PANEL FOR TEST UNIT II V 110 TO GENERATE PRESSURE HIGH 12 PSCOND T SUPPLIER ALARM WITH INDICATION IN MIMIC UE AA PANEL FOR HPMS 111 PERENNE TO GENERATE PRESSURE HIGH 13 SUPPLIER ALARM WITH INDICATION IN MIMIC
59. IOM 1403 WATER PERCENTAGE AT EMULSION ET OUTLET TREATER CRUDE OIL OUTLET V 121 V 121 3 WIOM 1404 WATER PERCENTAGE AT EMULSION ET OUTLET TREATER CRUDE OIL OUTLET V 122 V 122 SECTION D12 PROCESS MONITORING SYSTEM SH 1 OF 2 SPECIFICATION FOR I P CONVERTER Type Input signal Output signal Action Supply Supply pressure Maximum supply Gas demand Accuracy Linearity Repeatability Hysteresis Air consumption Elec Area classification Electro pneumatic signal Transducer designed for intrinsic safe applications 4 to 20 mA DC 3 to 15 psi 0 2 to 1 0 bar Field reversible between direct And reverse action Natural Gas Normal 20 psig Maximum 50 psig 3 5 bar 480 scfh 13 4 m Hr at 20 psig 1 4 bar supply pressure 0 75 of Output signal span t 0 2 of full span 0 15 of full span 0 25 of full span 0 32 Nm Hr or less suitable to operate in Zonel Zone2 Housing Adjustments Connections Lightning protection to be provided Gas group amp IIB Division 1 Division 2 Gas group Class I Group C amp D environment Weather proof NEMA IV amp IP 65 Zero and Span adjustments Supply Pressure inch NPT F Output Pressure inch NPT F Vent inch NPT F with screen Electrical inch NPT F Operating Temperature 0 to 50 C Humidity 100 RH ACCESSORIES Flame proof cable glands required PREFERRED
60. L FOR PTT CONTACT FWDP I P 201 JAMES TO GENERATE PUMP STATUS 31 CONTACT E SUPPLIER INDICATION IN MIMIC PANEL FOR IPS CONTACT FWDP II P 202 5 AMPS TO GENERATE PUMP STATUS 32 OIM SUPPLIER INDICATION IN MIMIC PANEL FOR e COUP CONTACT EWDP III P 203 JAMES TO GENERATE PUMP STATUS QUIPUT RELAY SUPPLIER INDICATION IN MIMIC PANEL FOR VDC CONTACT 5 AMPS CONTACT SWP I P 301 5 AMPS TO GENERATE PUMP STATUS SUPPLIER INDICATION IN MIMIC PANEL FOR IT CONTACI SWP II P 302 JAMES f TO GENERATE STATUS INDICATION 35 SUPPLIER IN MIMIC PANEL FOR AE CONTACT GENERATORI G 101 AMPS TO GENERATE STATUS INDICATION 36 SUPPLIER IN MIMIC PANEL FOR CONTACT GENERATOR II G 102 5 AMPS OUTPUT RELAY HOOTER ALARM GENERATION 24 VDC 31 CONTACT SUPPLIER 5 AMPS OUTPUT RELAY TANK FILLING INDICATION T 101 24 VDC 5 22 CONTACT SUPPLIER AMPS OUTPUT RELAY TANK DESPATCHING INDICATION T 24 5 39 CONTACT SUPPLIER 101 AMPS OUTPUT RELAY TANK FILLING INDICATION T 102 24 VDC 5 20 CONTACT SUPPLIER AMPS OUTPUT RELAY TANK DESPATCHING INDICATION T 24 VDC 5 CONTACT SUPPLIER 102 AMPS OUTPUT RELAY TANK FILLING INDICATION T 103 24 VDC 5 2 CONTACT SUPPLIER AMPS OUTPUT RELAY TANK DESPATCHING INDICATION 24 VDC 5 t CONTACT SUPPLIER 103 AMPS OUTPUT RELAY TANK FILLING INDICATION T 104 24 VDC 5 CONTACT SUPPLIER AMPS OUTPUT RELAY TANK DESPAT
61. L RATING IN KG CM2 1 BALL VALVE 1 2 1 2 NPT F SS316 100 THREAD TYPE 2 NIPPLE 2 4 X 4 SS316 100 3 FEMALE 2 4 1 27 SS316 100 CONNECTOR OD 4 TUBE 3 6 MTRS OD SS316 100 MTRS NOTES 2 PT SHALL BE MOUNTED ON 2 STAND ALL FITTINGS SHALL BE OF DOUBLI COMPRESSION TYPE PROCESS MONITORING SPECIFICATION FOR CONTROL CABLE CONDUCTOR Material Cross sectional area of each core No of strands in each core Diameter of Core colour each strand Core identification Material Thickness INSULATION Continuous temperature rating Voltage grade ARMOURING Material Material Thickness Drain wir Material e Insulation resistance Min Magnetic Non Magnetic Round wire Flat strip SHIELDING for shield continuity Drain wire Shielding of individual cores Overall shielding OUTER SHEATH Material Thickness Colour Min PREFERRED VENDORS KEI THERMOPADS INSTALLATION SKETCH SECTION D14 SYSTEM SH 1 OF 2 Tinned copper 1 5 mm 7 seven 0 5 mm Black White numbering on each core with 50 mm gap between two numbers Flame retardant PVC 0 64 mm Nominal 85 C 1100 100 Mega Ohms Km at 20 C Galvanized steel Magnetic Round wire Mylar backed Aluminium foil 0 0635 mm 63 Micron Required Tinned copper Not required Aluminium My
62. LE LEVEL OF EMULSION OIL INDICATION TREATER L 105 De CONSOLE LEVEL OF EMULSION INDICATION V 106 2005 CONSOLE LEVEL OF STABILIZERR I S 1 001 PIE INDICATION V 107 Dos CONSOLE LEVEL OF STABILIZER II 95 51 02 OIL INDICATION V 108 Dor SECTION C PROCESS MONITORING SYSTEM SH 21 OF 38 CONSOLE LEVEL OF 59 LT 1601 OIL INDICATIO TEST UNIT I V 109 DO N CONSOLE LEVEL OF 60 111002 OIL INDICATIO TEST UNIT II V 110 DO N CONSOLE LEVEL OF OIL INDICATION TEST TANK T 103 DO CONSOLE LEVEL OF CRUDE OIL r IE INDICATION STORAGE TANK T 101 005 CONSOLE LEVEL OF CRUDE OIL 105 INDICATION STORAGE TANK T 102 DO CONSOLE LEVEL OF G5 e OIL INDICATION TEST TANK T 104 Dor CONSOLE GASELOWOF TEST i SBISIOUE OIL INDICATION UNITI V 109 DOE CONSOLE GASFLOWOF TEST NE UU OIL INDICATION UNIT IL V 110 DO GAS FLOW TO HP CONSOLE 67 ET 1701 Ole SOON DISTRIBUTION OF HPMS DO CONSOLE GAS FLOW TO HP FLARE p INDICATION OFHPMS V 111 Do GAS FLOW TO BOOSTER CONSOLE SAS ELOW ID BOOSTER 69 1801 SUCTION AT LPMS DO CONSOLE GAS FLOW TO LP FLARE T0 yf OIL INDICATION OF LPMS V 112 2884
63. LEVEL OF TEST TANK 168 TT EIECTRIC CONT DO STATUS INDICATION TEST TANK Note In case of LCD display panel for MIMIC function the requirement of digital output cards will be eliminated as the panel can communicate with the processor server via Ethernet serial communication media SECTION PROCESS MONITORING SYSTEM SH 38 OF 38 23 0 Tentative New Field Instruments List New SI No Item Qnty Remarks Supplier has to connect with 1 Pressure Transmitter PT 6 new system supplied by them Diaphragm Seal Pressure 2 Transmitter 64 do 3 Temp Transmitter with RTD TT 10 do 4 RADAR Tank Level Gauge 1 do Guided Wave RADAR Level 5 Transmitter LT 14 do Guided Wave Interphase Level 6 Transmitter ILT 4 do 7 Water Oil Monitor 3 do Pressure Switch with Diaphragm 8 Seal 2 do 9 Sate to Pneumatic 26 onverter Pilot Flame monitor with Considering two burners in 10 6 Thermocouple ET Note The above list is indicative only and bidder is requested to prepare their own estimate based on the new I O requirements projected above 24 0 MODBUS SIGNALS SL SUPPLIE NO INSTRUMENT D BY FUNCTION M s Allen Bradley Make TO CONNECT WITH THE CONTROLLER 1 Model 1794 M s THROUGH RS 485 RS 232 INTERFACE WITH L34B Flexlogix 5434 PLC Gastech MODBUS PROTOCOL processor TO CONNECT WITH THE CONTROLLER 2 MASS FLOW METER OIL THROU
64. MATION WATER DISPOSAL PUMPS P 201 P 202 P 203 Prime mover Electric Motor q _SUMP WATER PUMPS P 301 P 302 _prime mover Electric Motor SECTION B2 PROCESS MONITORING SYSTEM SH 6 OF 8 112 EXISTING PROCESS MONITORING SYSTEM The existing PMS system is STAR DOM System supplied by M s Yokogawa India Limited Plot No 96 Electronic City Complex Hosur Road Bangalore 560 100 India The configuration of EXISTING stardom system is as follows e Engineering station hosts the logic designer software and used to programme process logics using slandered IEC61131 3 programming support with color printer Operator station hosting Versatile Data Server VDS software acts as both HMI amp client Operator station acts as an interface with the whole plant helps monitoring the process parameters displaying the plant graphics support with dot matrix printer A dual redundant FCN is configured with extended I O racks amp various I O modules located in the control cabinet I O is non redundant Ethernet is the backbone of the whole communication net work with engineering station operator station amp FCN 1 12 1 The system Configuration Sketch enclosed 1 12 2 The List of Existing Field Instrument SI Item Qnty Remarks No 1 Pressure Transmitter PT 16 Supplier has to connect with new
65. MENTS 20 UPS WITH BATTERY 2 BACKUP Page 105 of 123 SKVA 12HRS BACKUP 21 LCD PANEL 51INCH FIELD INSTRUMENTS WITH ACCESSORIES 22 DIAPHRAGM SEALED 64 PRESSURE TRANSMITTERS 23 PRESSURE 6 TRANSMITTERS 24 TEMPARATURE 10 TRANSMITTERS WITH RTD amp THERMOWELL 25 FLAME SENSORS 6 THERMOCOUPLE WITH TEMP CONTROLLER 26 DP TRANSMITTERS NIL 27 RADARTANK GAUGE 1 28 INTERFACE LEVEL 4 TRANSMITTER 29 LEVEL 14 TRANSMITTERS 30 I P CONVERTERS 26 31 SOLENOID VALVE NIL 32 PRESSURE SWITCHES 2 33 WATER IN OIL 3 MONITOR 36 CONTROL CABLE AS 24 CORE REQUIRED APPROX 2000 MTRS 37 CONTROL CABLE AS 3 CORE REQUIRED APPROX 1500 MTRS 38 Junction boxes AS REQUIRED APPROX 20 nos Page 106 of 123 SECTION 1 PROCESS MONITORING SYSTEM SH 3 OF 4 38 G I CABLE TRAYS 200mm X 25mm AS 1 6mm Thickness REQUIRED APPROX 150 MTRS 39 G I CABLE TRAYS 150mm X 25mm AS 1 6mm Thickness REQUIRED APPROX 450 MTRS 40 G I CABLE TRAYS 50mm X 25mm AS 1 6mm Thickness REQUIRED APPROX 300 MTRS 41 INSTRUMENT FITTINGS AS TUBING ISOLATION REQUIRED VALVES 2 INCH STAND APPROX PIPES ETC BREAKUP AS PER SECTION E2 SH
66. MINIMUM OF N INPUTS PERIODIC SUMMATION PERIODIC MAXIMUM PERIODIC MINIMUM RATE OF CHANGE LOGARTHIM TRIGNOMETRIC EXPONENTIAL POLYNOMIAL MATRIX FUNCTIONS ABSOLUTE VALUE INTEGRATION AND DIFFERENTIATION RELATIONAL OPERATORS LIKE LESS THAN LESS THAN OR EQUAL TO GREATER THAN GREATER THAN OR EQUAL TO EQUAL TO NOT EQUAL TO ANY OTHER FUNCTIONS AS NECESSARY TO MEET THE FUNCTIONAL REQUIREMENTS AND SOFTWARE PROVISION TO ADD MORE ALGORITHMS BY THE PURCHASER NOTE 5 THE SYSTEM SHALL PROVIDE FACILITY TO PERFORM VARIOUS BOOLEAN OPERATIONS THE FOLLOWING MINIMUM FUNCTIONAL BLOCKS SHALL BE INCLUDED AND OR NOR NOT EXCLUSIVE OR AND ANY OTHER FUNCTIONS AS NECESSARY NOTE 6 NOTE 7 THE SYSTEM SHALL MULTIVARIABLE FEED FORWARD AUTOTRACKING RATIO AND BIAS YNAMIC DEAD BAND PROPORTIONAL STATE FEED BA VARIABLE INCLUDE THE FOLLOWING CONTROL TECHNIQUE CK CASCADE INTEGRAL DERIVATIVE PREDICTIVE AND D OTHER COMBINATIONS AUTO BLOCKS RUN UPS A PERATIONS INCHING RUN DOWN AUCTIONEERING NY OTHER TECHNIQUES AS MAY BE NECESSARY DURING INTERLOCK AUTOMATIC LIMITS OVER RIDES AND HE 30V AC UPS SY HESE INTERNAL 50 H STEM OLTAGES REQUIRED POWER PACK SHALL BE REDUNDANT 2 FEEDER FROM UN INTERRUPTED THE INTERNAL POWER PACKS GENERATE BY THIS SYSTEM AND A BUS WILL OR EACH
67. N OF PROCESS MONITORING SYSTEM FOR MAKUM OCS Instrumentation Control amp Data acquisition system CONTENTS SUBJECT NO OF SHEETS SCOPE OF ENQUIRY 2 INSTRUCTIONS TO BIDDERS 3 PROJECT INFORMATION GENERAL PROJECT INFORMATION 8 PROCESS DETAILS D1 D2 D3 D4 Lud Uu g 1 UUUUUUUUJ WN Ow 0 1 0 2 SCOPE OF SUPPLY 38 DATA SHEETS SOFTWARE CONTROL SYSTEM OS ES ROS DIAPHRAGM SEALED PRESSURE TRANSMITTER PRESSURE TRANSMITTER TEMPERATURE TRANSMITTER WITH RTD FLAME SCANNER ADAR TANK GAUGE EVEL amp INTERFACE TRANSMITTER EVEL TRANSMITTER TER IN OIL MONITOR P CONVERTERS RESSURE SWITCHES CONTROL CABLE CABLE TRAYS CONTROL CABINETS 1 LCD PANEL 1 MULTIWAY JUNCTION BOXES 1 DUAL UPS 1 mr L JJ D SN WRF FW W SCHEDULE OF PRICES 4 CHECK LIST 3 SCHEDULE OF DEVIATIONS FROM 1 TE ICAL SPECIFICATIONS SUPPLIER S EXPERIENCE i CHEDULE OF RECOMMENDED SPARES amp 1 ERVICE CONTRACT OFFER 1 Q ny z 9 BID EVALUATION REJECTION CRITERIA Refer Annexure II SECTION PROCESS MONITORING SYSTEM SH 1 OF 2 SCOPE OF ENQUIRY This procurement specification covers design engineering manufacture testing SUPPLIER S w
68. NAMIC PLANT 87 DATA CONTROL PROGRAMMES AND SELF DIAGNOSTIC ROUTINES NON VOLATILE MEMORY TO STORE PROGRAMMES 88 STANDARD SOFTWARE TO PERFORM CONTROL DATA ACQUISITION AND DIAGNOSTIC FUNCTIONS POWER SUPPLIES 89 INTERNAL POWER PACK REFER NOTE 7 90 SEPARATE FUSES CIRCUITS FOR EACH SUBSYSTEM OPERATION 91 AUTO MANUAL OPERATION OF CONTROL LOOPS FROM CONTROL CRTS 92 SET POINTS AUTO BIAS ADJUSTMENTS FROM CONTROL CRTS MAINTAINABILITY 93 ALL CARD REPLACEMENTS ON POWER ON CONDITION 94 ISOLATION FACILITY OF EACH SUBSYSTEM WITHOUT EFFECTING OTHER SYSTEMS 95 gt PROGRAMMING DEVICE 96 PORTABLE LOOP TUNING MODULES 2 NOS OPTIONAL SECTION D2 PROCESS MONITORING SYSTEM SH 5 OF6 DRAWINGS 97 DATA SHEETS FOR VARIOUS MODULES I O LIST INDICATING GROUPING OF VARIOUS SIGNALS IN EACH MODULE CONFIGURATION DRAWING TRANSMISSION SCHEME IDENTIFYING VARIOUS HARDWARES INDICATING FLOW OF SIGNAL PATH INTERNAL AND EXTERNAL WIRING DIAGRAMS POWER SUPPLY SCHEME TO VARIOUS PANELS CABINETS AND DISTRIBUTION TO DIFFERENT HARDWARES LOOP SCHEMATIC INDICATING THE TERMINAL IDENTIFICATION OF SENSORS AND OTHER HARDWARES IN THE SIGNAL PATH INCLUDING POWER SUPPLY TERMINAL NOS PIN N
69. NANCE PROGRAMS REFER NOTE 18 21 ANTI VIRUS VACCINE DETECTION UTILITY REFER NOTE 19 NOTES NOTI 2 3 NOTE 4 NOTE 5 NOTE 6 NOTE 7 NOTE 8 NOTI NOTI PROCESS MONITORING SYSTEM HE SOFTWARE TO BE NCLUDE BUT NOT BH IGN DEVELOPMENT AND ENTIRE I amp C SYSTEM HE REAL TIME OPERATING SYSTE BE LIM IE FUNCTIONS SPECIFIED NDOR SHALL 5 SUPPLIED UNDER THE SPECIFICATION SHALL ITED TO THE ABOVE UNDER THIS SPECI SECTION D1 TO PERFORM ALL FICATIONS TH SH 2 OF 3 THE L RESPONSIBILITY FOR IMPLEMENTATION OF SOFTWARE FO M RTOS UPPORT ALL THE EQUIPMENT PERIPHERALS UITABLE FOR EXECUTING ALL HE BACK ORE PROGRAMMERS HIS SPECIFICATION GROUND EVELOPMENT IN BACKGROUND TIME SHARING MODE BY TWO OR SIMULTANEOUSLY EXECUTIVE SHALL ROGRAM LH HE DATA ACQUISITION EPORTING SOFTWARE RESIDENT UN TEST ANY PROGRAM WITHOUT MAKING IT SHALL SUPPLIED SHALL THE RTOS SHALL THE TASKS AS STIPULATED ENABLE ROVEN FOR SIMILLAR APPLICATIONS AND SHALL BE ABLE 9 H WHW SOFTWARE BE POSSIBLE INTO AN ONLINE PROCESSING AND ALARM MONITORING IN EACH CPU SHALL ENABLE OCESSING
70. NG 65 SELF CHECKING FEATURES FOR DETECTING FAULTY OPERATIONS 66 FIELD CABLE MONITORING PROCESSOR FUNCTIONS AND CAPABILITY 67 DATA ACQUISITION AND TIME TAGGING OF ALL POINTS 68 PROVISION OF TIME SYNCHRONIZING 69 CONVERSION TO ENGINEERING UNITS FOR ALL ANALOGUE POINTS 70 MATHEMATICAL FUNCTIONS REFER NOTE 4 71 LOGIC FUNCTIONS REFER NOTE 5 72 CONTROL TECHNIQUE REFER NOTE 6 73 HIGH AND LOW LIMIT REASONABILITY CHECK FOR ALL POINTS 74 GENERATION OF CALCULATED AND BOOLEAN POINTS 75 PERFORM CONTROL DATA ACQUISITION AND DIAGNOSTIC FUNCTIONS 76 MONITORING OF ADC DAC PERFORMANCE AND ALARMING 77 VALIDATION OF ALL PARAMETERS PROCESS MONITORING SYSTEM SECTION D2 SH 4 OF 6 POINT DESCRIPTION MINIMUM 24 ALPHA 19 NUMERIC CHARACTERS 79 DIGITAL FILTERING 80 CONTACT STATUS INDICATION FOR ALL DIGITAL POINTS 81 POINT STATUS AND QUALITY 82 FACILITY TO DELETE RETURN OF ANY POINT FORM TO SCANNING PROCESSING 83 COMMUNICATION CONTROL AND MONITORING 84 COMMUNICATION WITH I O MODULES 85 PROCESSOR 32 BIT WITH FLOATING POINT ARITHMETIC CAPABILITY 86 DISTRIBUTED DATA BASE FOR STORING ALL PROCESS VARIABLE WITH THEIR ATTRIBUTES VOLATILE MEMORY TO STORE DY
71. NT LEVEL OF EMULSION TREATER V 122 118 ET 2 LT 1410 AIC INT LEVEL OF EMULSION TREATER V 122 119 ET 2 LCV 1404 AOC LEVEL OF EMULSION TREATER V 122 120 ET 2 LCV 1407 AOC INT LEVEL OF EMULSION TREATER V 122 121 ET 2 LCV 1410 AOC INT LEVEL OF EMULSION TREATER V 122 WATER PERCENTAGE AT EMULSION TREATER CRUDE 122 ET 2 WIOM 1404 Al OIL OUTLET V 122 123 ET 2 TT 1406 AIC TEMPERATURE OF EMULSION TREATER V 124 CRUDE OUTLET TEMPERATURE OF EMULSION 124 ET 2 TT 1409 TREATER V 124 125 ET 2 TCV 1406 AOC TEMPERATURE OF EMULSION TREATER V 124 126 ET 2 GENERATE FLAME FAILURE ALARM WITH CONTACT INDICATION IN MIMIC PANEL FOR ET 127 ET 2 pads GENERATE FLAME FAILURE ALARM WITH CONTACT INDICATION IN MIMIC PANEL FOR ET OUTPUT 128 ET 2 RELAY DO LEVEL HIGH ET CONTACT OUTPUT 129 ET 2 RELAY DO PRESSURE HIGH ET CONTACT OUTPUT 130 ET 2 RELAY DO TEMP HIGH ET CONTACT 131 TU LT 1603 AIC LEVEL OF TEST UNIT I V 124 132 TU LT 1604 AIC LEVEL OF TEST UNIT I V 125 133 TU LCV 1603 AOC LEVEL OF TEST UNIT I V 124 134 TU LCV 1604 AOC LEVEL OF TEST UNIT I V 125 OUTPUT 135 TU RELAY DO PRESSURE HIGH TU CONTACT 136 TU OUTPUT DO PRESSURE HIGH TU RELAY CONTACT SECTION C PROCESS MONITORING SYSTEM SH 37 OF 38 OUTPUT RELAY 137 CONTACT DO HOOTER ALARM GENERATION 138 HPMS 1 LT 2201 AIC LEVEL OF HPMS HPMS 1
72. OF RAW PROCESS NVERSION AND PROCESS ALARM LIMIT CHECKING HE CONTROL SOFTWARE RESID E EXECUTION OF BOTH ITHOUT INTERRUPTS OR PERFORMING MATHEMATICAL DATA INCLUDING Mg mt a a T i i THE GENERATION OF CONTROL ENT IN EACH CPU S SHALL ENABLE MODULATING AND SEQUENTIAL CONTROL ENSURE SECURITY OF CONTROL SOFTWARE FUNCTION ROUTINES ALGORITHMS ND LOGIC ROUTINES FOR CO ORDINATED MASTER CONTROL AND THER CONTROL LOOPS SPECIFIED OFTWARE SHALL BE BASED ON LOGIC BLOCKS AND LADDER AGRAMS AND NO PROGRAMMING LANGUAGE IS NECESSARY ENGINEERING UNIT I EPORT DISPLAY OPERATOR SHALL FACILITATE CREATION OF E IN USER DEFINABLE FORMATS TO WRITE PROGRAMMES FOR THE UTILITY SHALL BE PROVIDED FOR NTENANCE OF PLANT INPUT DATA BASE THE BASE IMPLEMENTED IN C amp I SYSTEM SHALL BE ITY SHALL ALLOW COPYING OF ONE FILE IN COPYING FROM ONE MEDIUM ITY SHALL ENABLE DATA TRANSFER BETWEEN STATIONS THROUGH A FACILITATE SYSTEM MOD FOR DOING THE EPORTS AND GRAPHIC DISPLAYS ND THERE SHALL BE NO NEED ENERATION AND MAINTENANCE OF DISPLAYS E USER FRIENDLY ATA BASE MANAGEMENT UTILITY SHALL ENERATION AND MAI LANT INPUT DATA HE MASTER DATABASE ILE HANDLING UTIL PART AS WHOLE INTO ANOTHER
73. OF THESE HALL BE RATED FOR 110 VOLTAGES NTERNAL POWER PACK T 2 V THE OUTLET OF THE S T I SYSTEM SHALL POWER SUPPLY DIFFERENT BE FORMED INTERNAL POWER PACK VOLTAGES WITH DIODE AUCTIONEERING AT EACH POWER PACK OF MAXIMUM REQUIREMENTS IN CASE ARE DERIVED AT THE INDIVIDUAL CARD IS NOT APPLICABLE HOWEVER THE DESIGNED TO ACCEPT SUPPLY FROM TWO SECTION D3 PROCESS MONITORING SYSTEM SH 1 OF 1 HARDWARE SPECIFICATIONS FOR OPERATOR ENGINEERING REMOTE STATIONS Intel i3 3 GHz processor 1 MB Cache 4 GB RAM 1TB HDD Dual Ethernet 10 100 1000 NIC USB 4 Serial Parallel ports CDRW DVDR Combo Optical Mouse Floppy drive Keyboard ZI TET Windows XP 7 8 operating system preferred OPERATOR ENGINEERING SL NO 1770 SUPPLIED BY QUANTITY OPERATOR STATION SUPPLIER 1 OPERATOR CUM ENGINEERING 2 STATION SUPPLIER 1 3 REMOTE OS SUPPLIER 1 SECTION D4 PROCESS MONITORING SYSTEM SH 1 OF4 SPECIFICATION FOR REMOTE DIAPHRAGM SEALED PRESSURE TRANSMITTERS GENERAL Function Transmitter Case STD Mounting 2 inch stand pipe Enclosure class i Weather Proof NEMA 4 amp IP 65 Elec Area classification suitable to operate in Zone 1 Zone 2 Gas group amp IIB Division 1 Division 2 Gas group Class I Group C amp D
74. OL VALVE PCV 1802 SERVO TANK V 116 424 VDC do PROCESS MONITORING SYSTEM SECTION C SH 32 OF 38 TCV 1402 kk CONSOLE INDICATION CONTROL EMULSION 19 1401 SUPPLIER ACTION ON TREATER 424 VDC do CONTROL V 105 VALVE TCV 1401 mm CONSOL E INDICATIONS EMULSION 20 1402 SUPPLIER CONTROL TREATER 424 VDC do ACTION ON SET CONTROL SECTION PROCESS MONITORING SYSTEM SH 33 OF 38 22 0 NEW I O LIST Sl No Location Inst TAG Description 1 M 101A PT 1023 Al PRODUCTION AT HP MANIFOLD 2 M 101B PT 1024 Al PRODUCTION HP MANIFOLD 3 M 101C PT 1025 Al PRODUCTION Pee AT HP MANIFOLD 4 M 101D PT 1026 Al PRODUCTION AT HP MANIFOLD 5 M 101A PT 1027 Al FLOW LINE 6 M 101A PT 1028 Al FLOW LINE 7 M 101A PT 1029 Al FLOW LINE 8 M 101A PT 1030 Al FLOW LINE T AT FLOW LINE PRESSURE OF WELL NO 5 9 M 101A PT 1031 MANIFOLD M 101A 10 M 101A PT 1032 Al FLOW LINE FLOW LINE PRESSURE OF WELL NO 7 HP 11 M 101A PT 1033 MANIFOLD M 101A 12 M 101A PT 1034 Al FLOW LINE AT FLOW LINE PRESSURE OF WELL NO 9 13 M 101A PT 1035 MANIFOLD M 101A 14 M 101A PT 1036 Al FLOW LINE
75. OW LINE PRESSURE OF WELL NO 10 27 dia HP MANIFOLD M 102C 40 0 80 FLOW LINE PRESSURE OF WELL NO 12 AT 98 LP MANIFOLD M 102C 59 PT 1081 40 0 80 FLOW LINE PRESSURE OF WELL 13 i LP MANIFOLD M 102C 40 0 80 FLOW LINE PRESSURE OF WELL 14 AT 50 LP MANIFOLD M 102C 61 PT 2102 60 0 100 SUCTION PRESSURE OF P 104 62 PT 2103 60 0 100 DISCH PRESSURE OF P 104 63 PT 2104 60 0 100 SUCTION PRESSURE OF P 105 64 PT 2105 60 0 100 DISCH PRESSURE OF P 105 SECTION D4 PROCESS MONITORING SYSTEM SH 4 OF 4 TYPICAL INSTALLATION DIAGRAM OF REMOTE SEAL TYPE PRESSURE TRANSMITTER APPLICABLE TAG NO 1 PT 1023 to PT 1082 60nos 2 PT 2102 2103 2104 2105 4nos 2 1 2 SUPPLIERS SCOPE OIL S SCOPE OW T INF BILL OF MATERIALS PRESSURE 5 DESCRIPTION d SIZE MATERIAL RATING IN KG CM2 1 BALL VALVE 1 64 1 2 SS316 100 THREAD NPT F TYPE 2 NIPPLE 2 128 X 6 5316 100 NOTE PT SHALL BE MOUNTED ON 2 STAND PIPE INSTALLATION SKETCH SECTION D5 PROCESS MONITORING SYSTEM SH 1 OF 3 SPECIFICATION FOR PRESSURE TRANSMITTERS GENERAL Function Transmitter Case STD Mounting 2 inch stand pipe Enclosure class Weather Proof NEMA 4 amp IP 65 Elec Area classification suitable to operate in Zone 1
76. Parameters Service and Delive Currency Indian Rupee Incoter Detailed Price Information Price with Conditions Go to this Tab Notes and Gu Attachments for Uploading and Statist Terms of Payment 9010 90 against despatch 10 after receipt Priced Bid files Created Last Processed C Last Processed E Details Send E Mail Call Clear Function Number Valid fr 5 The table does not contain any data On EDIT Mode The following screen will appear Bidders are advised to Upload Techno Commercial Unpriced Bid and Priced Bid in the places as indicated above i RFx Response Number 60006452 RFx Number TEST2 Status thd i RFx Owner WIPRO_TEST1 Total Value 0 00 INR RFx Response Version Number 2 RFx Version Number 5 ions Area for uploading Techno Commercial Unpriced Bid i Adda Gear Assigned Text Preview Area for uploading Priced Bid Sign Attachment Add Attachment Edit Description Versioning Delete Create Qualification Profi Description File Name Version B i The table does not contain any data Note The Techno Commercial Unpriced Bid shall contain all techno commercial details except prices The Price bid must contain the price schedule and the bidder s commercial terms and conditions For uploading Price Bid first click on Sign At
77. R FIELD INSTRUMENTS Dual redundant 24V DC power supply with diode rings of suitable capacity to power all the field instruments shall be provided The SUPPLIER has to provide the load calculation sheet in selecting the capacity of the DC Power supply SECTION C PROCESS MONITORING SYSTEM SH 7 OF 38 3 1 14 SPARE CAPACITY AFTER COMPLETION OF COMMISSIONING 4 0 4 1 4 2 4 3 44 4 5 4 6 At least 30 free space shall be available in each cabinet after final commissioning This free space shall be distributed over the cabinet in such a way that additional equipment or modules may be added to any group of controls SYSTEM CONFIGURATION System configuration is indicated in section C sheet 10 0 Termination cabinet Control system cabinet Operator station TFT Engineer station TFT 5linch wall mounted LCD panel B amp W Printer Color Printer LCD display and UPS shall be located in Control Room signals from field Transmitters Sensors and signals to Field control devices shall be terminated in the Termination Cabinet Input Output modules Loop controllers and logic controlled communication modules Power supply module shall be located in the control system cabinet Black amp white laser jet printer shall be connected to Operator station and Color laser jet Printer shall be connected to Engineer station Operator Station and Engineer station shall be connected
78. R SUPPLY A Dual redundant UPS Un interrupted power supply shall provide power supply to the control system A changeover panel shall be provided for automatic switching of the UPSs from stand by to online mode Generators shall provide 230V AC supply to the UPS units The UPSs shall be equipped with safety and protective circuits to deal with wide variations in voltage 160V AC to 270V AC and Frequency 45 Hz to 55 Hz of the input AC supply from the Generators The Power supply system shall be designed in such a way that the Battery bank shall provide a minimum 12 hours backup time in case of failure of the Generator supply The batteries shall be of sealed maintenance free type The supplier shall provide the UPS sizing details in the offer 72 ZENER BARRIERS the field Transmitters sensors switches I P converters shall be connected to the Control system through suitable ZENER BARRIERS of MTL P amp F make SECTION C PROCESS MONITORING SYSTEM SH 12 OF 38 7 3 DGMS approval for the entire Field mounted Instruments in Oil collecting station is mandatory The BIDDER has to ensure that all the field instruments offered shall be certified by Central Institute for Mining and fuel Research Institute or ERTL Electronic Regional Testing laboratory or other Government recognized testing laboratories as approved by DGMS and duly approved DGMS Director General of Mines Safety Dhanbad for use in
79. RCUIT MONITORING OF FINAL CONTROL ELEMENT 18 POSITION WITH RESPECT TO IT S INPUT SIGNAL WITH ALARM AND DISPLAY IN CRT SECTION D2 PROCESS MONITORING SYSTEM SH 2 OF 6 INTERNAL FAULT MONITORING WITH ALARM DISPLAY IN CRT AT EACH CARD LEVEL 129 20 SPLIT ARCHITECTURE REFER NOTE 2 DESIGN FEATURES OF HARDWARE 21 INRUSH CURRENT LIMITER TO DRIVING CIRCUITS 22 PLUG IN TYPE PCB WITH GOLD PLATED CONTACTS BOTH AT PLUG AND SOCKET 23 PCB EPOXY FIBRE GLASS 24 PROTECTION TROPICALISATION 25 CIRCUITS SHORT CIRCUIT PROOF AND VOLTAGE SURGE PROOF 26 RELIABILITY AND AVAILABILITY PROTECTION AGAINST CONTINUOUS PRESENCE OF 21 POWER SUPPLY OR SIGNAL 28 LOGIC DEVICES INTEGRATED CIRCUITS 29 I O MODULE LOCATION SYSTEM CABINET 30 STATUS INDICATION LED FOR EACH INPUT AND OUTPUT 31 FILTERS FOR NOISE REJECTION 32 POWER SUPPLY HEALTH LED IN MODULES 33 CARD TYPE OR FUNCTION DESIGNATION TO BE INSCRIBED ON EACH CARD 34 2 BIT A D CONVERSION WITH ZERO SHIFT MONITORING EVERY SCAN CYCLE ENVIRONMENT 35 MAXIMUM TEMPARATURE 50 DEGREE C 36 RELATIVE HUMIDITY 95 ANALOGUE SIGNAL CONDITIONING FUNCTIONS GALVANIC ISOLATION OF INPUT AND OUTPUT SIGNALS WITH OTHER S SYSTEMS
80. Remote Station Colour Inkjet 50 wm OS 51 with Dot Matrix at Duliajan Printer 65 with 21 N 21 monitor Printer 66 monitor CONTROL ROOM i Digital D FIELD CONTROL NODE System Sd Mineraal Cabinet Cabinet 100 SB BUS CABLE PRE FAB CABLE MARSHALLING ROOM A x 9 5 PER COMMENT uo ES 002 CONSULTANT PROJECT OIL MAKUM DCS PAGE 01 01 DESCRIPTION E YOKOGAWA INDIA CHN SYSTEM CONFIGURATION
81. S SECTION D19 PROCESS MONITORING SYSTEM SH 1 OF 1 ONLINE DUAL UN INTERRUPTED POWER SUPPLY WITH CHANGE OVER PANEL One UPS will be online and the other UPS will be on load sharing mode and change over shall takes place incase of failure of the online UPS Input AC Parameters Source Input Voltage Frequency Sensing Output AC Parameters Output Voltage User configurable Frequency Waveform Over load Short circuit protection Under voltage Over Voltage protection Indication amp Controls UPS ON OFF LED Indication Display Generator 180 265 VAC 45 60 Hz with Auto 210 220 230 240 V AC 50 0 2 Hz True Sine Wave 200 for 8 cycles 130 for 10 seconds with transfer to bypass To be provided Inverter to shutdown Switch Line Input Bypass Battery And Load Level Indications Audio Alarm operation At start of Battery Operation To beep every 6 seconds Battery parameters Type Voltage Backup time Environmental Overload condition Continuous beep Sealed maintenance free Lead Acid batteries 12V Standard Batteries of reputed Indian make The batteries should be so sized that a minimum of 12 hours backup time should be available at full load Operating Temperature 0 C to 50 C SL NO UPS SYSTEM SUPPLIED BY CAPACITY QTY DUAL UPS WITH CHANGE OVER AS 1 PANEL SUPPLIER REQUIRED LSET PREFFERED V
82. SION TREATER CONTACT 2 05 1 106 PILOT FLAME STATUS POTENTIAL INDICATION OF FREE 2 IE EMULSION CONTACT O 2 V 106 PUMP STATUS POTENTIAL PRESSURE So Saji 8 SWITCH SUPPLIER s OE 5 2101 101_ Pru PUMP STATUS POTENTIAL PRESSURE s UT ERI EE 9 SWITCH SUPPLIER CODEN S 5 2102 P102 Sa PUMP STATUS POTENTIAL PRESSURE rasara amapas Sum sumus PS 2103 s gt P 103 SECTION PROCESS MONITORING SYSTEM SH 23 OF 38 PUMP STATUS POTENTIAL ELECTRIC INDICTION OF FREE contact Q9IHERS CONTACT P 201 PUMP STATUS POTENTIAL ELECTRIC INDICTION OF FREE 12 contact 9IHERS CONTACT P 202 PUMP STATUS POTENTIAL ELECTRIC INDICTION OF FREE 13 contact SER Lyppi CONTACT P 203 PUMP STATUS POTENTIAL ELECTRIC INDICTION OF FREE 14 contact 9IHERS CONTACT P 301 PUMP STATUS POTENTIAL ELECTRIC INDICTION OF FREE 15 contact 9IHERS CONTACT P 302 PUMP STATUS POTENTIAL ELECTRIC INDICTION OF FREE 16 Contact 5 CONTACT P 401 PUMP STATUS POTENTIAL ELECTRIC INDICTION OF FREE 17 contact OERS P 402 STATUS OF POTENTIAL 18 ONUS OTHERS GENERATOR I FREE G 101 CONTACT STATUS OF POTENTIAL 19 CONTACT OTHERS
83. SSFUL BIDDER will be required to submit DGMS Director General of Mines safety Dhanbad India s valid approval certificate for all field instruments as per 7 3 of Section C along with supply Bidders are required to confirm in writing in their bid for submission of the same along with the supply in the event of an order on them The BIDDER shall furnish along with the bid the information called for in CHECK LIST Section E2 Data sheets Section D and various schedules in section E in the prescribed format only failing which the bid will be considered incomplete and OIL INDIA LIMITED OIL reserves the right to reject the bid The bid shall be in accordance with the specification and shall be complete in all respects The bidder shall clearly indicate in his offer the list of deviations on a separate sheet refer section E 3 even though these may be mentioned somewhere else in the quotation The SUPPLIERS are required to forward system configuration details with interconnection diagrams equipment layout diagram in the field amp control room and detailed technical literature of each equipment system along with the quotation otherwise the offers will be rejected B COMMERCIAL 1 Bidders are required to submit their offer under Single stage Two Bid System Bidders have to submit both the Techno commercial Unpriced Bids and Priced Bids through electronic form in the OIL s
84. TER REMARKS PT 1201 SUPPLIER a wa b x CONSOLE INDICATION CONTROL ACTION ON CONTROL VALVE PCV 1201 GROUP UNIT I V 101 24 VDC TRANSMI TTER OUTPUT IS 4 20MA DC SIGNAL TO CONTROL VALVEIS 3 15 PSI THE CONTROL VALVE PNUEMATIC TYPE IS IN THE SCOPE OF OIL PT 1202 SUPPLIER d CONSOLE INDICATION CONTROL ACTION ON CONTROL VALVE PCV 1202 GROUP UNITI V 102 24 VDC do PT 1301 SUPPLIER e CONSOLE INDICATION CONTROL ACTION ON CONTROL VALVE PCV 1301 GROUP UNITII V 103 24 VDC do PT 1302 SUPPLIER g h CONSOLE INDICATION CONTROL ACTION ON CONTROL VALVE PCV 1302 GROUP UNITII V 104 24 VDC do PT 1401 SUPPLIER 1 j CONSOLE INDICATION CONTROL ACTION ON CONTROL VALVE PCV 1401 EMULSION TREATER V 105 24 VDC do 55 MONITORING SYSTEM SECTION C SH 30 OF 38 PT 1402 SUPPLIER k CONSOLE INDICATION CONTROL ACTION ON CONTROL VALVE PCV 1402 EMULSION TREATER 24 VDC V 106 do IN PT 1501 SUPPLIER m CONSOLE INDICATION n CONTROL ACTION ON CONTROL VALVE PCV 1501 STABILIZER V 107 24 VDC do PT 1502 SUPPLIER o CONSOLE INDICATION p CONTROL ACTION ON CONTROL VALVE PCV 1502 STABILIZER V 108 24 VDC do
85. TER V 121 PRESSURE OF 6 PT 1404 3 5 0 15 EMULSION TREATER V 122 SECTION D5 PROCESS MONITORING SYSTEM SH 3 OF 3 TYPICAL INSTALLATION DIAGRAM OF PRESSURE TRANSMITTER PRESSURE VESSEL BILL OF MATERIALS APPLICABLE TAG NO PT 1203 PT 1204 PT 1205 PT 1206 PT 1403 PT 1404 be PRESSURE MD DESCRIPTION eae Bs SIZE MATERIAL RATING IN KG CM2 MALE 4 NOS 24 NOS M CONNECTOR NES NIDDLE 2 NOS 2 NOS NPT 6 M SS316 100 TUBE 3 MTRS 18 MTRS 1 2 OD 55316 100 UNION TEE 1 NO 6 NOS 1 2 NPT 55316 100 5 NIPPLE 6 NOS X 6 55316 100 NOTES 1 ALL FITTINGS SHALL 2 SHALL BE MOUNTED ON 2 BE OF DOUBLE COMPRESSION TYP STAND INSTALLATION SKETCH NO 2 PROCESS MONITORING SYSTEM SH 1 OF 3 SPECIFICATION FOR TEMPERATURE TRANSMITTERS WITH RTD TRANSMITTER Type Micro Processor based HART compatible Input RTD Pt 100 3 wire Output 4 20 Accessing protocol HART Power suppl 16 to 48 VDC 24 VDC normal Minimum load capability 3 600 ohms at 24 VDC Area classification Division 2 Class1 Group C amp D Housing Weather proof to NEMA4 amp IP 65 Design i Intrinsically safe Accuracy
86. UMBER AT THE VARIOUS CARD LEVEL RACK NO CABINET NO ETC FOR OIL S APPROVAL AND INSTRUCTION MANUAL 2 0 NOTES NOTE 1 THE CONTROL SYSTEM SHALL MEET ALL THE FUNCTIONS LISTED HEREIN AND NEED NOT BE LIMITED TO THE FOLLOWING ALL THE HARDWARES SOFTWARES NECESSARY TO MEET THESE FUNCTIONS SHALL BE PROVIDED 1 TO PROCESS THE FIELD SIGNALS GENERATED SIGNALS AND DISTRIBUTE THE CURRENT VALUE AND MAGNITUDE OF THE ANALOGUE PARAMETERS AND STATUS OF THE DIGITAL PARAMETERS CONTINUOUSL IN VARIOUS DISPLAY DEVICES LIKE INDICATING LAMPS LOCATED IN PANELS AND IN VARIOUS DISPLAY MODES IN CRT AND TO PRINT IN THE PRINTER PERIPHERALS AS DEMANDED ii PERFORM CONTROL FUNCTIONS AS DETAILED IN VARIOUS CONTROL LOOPS NOTE 2 ALL THE FUNCTIONAL CARDS INCLUDING POWER SUPPLY CARDS SHALL BE HOUSED IN CABINETS AND SHALL BE PRE WIRED NOTE 3 THE SIGNAL DISTRIBUTION OF INPUT SIGNALS TO VARIOUS DEVICES WITHIN THE SYSTEM OR OTHER SYSTEMS LIKE CLOSED LOOP OPEN LOOP ANNUNCIATION SYSTEM INCLUDED I amp C VENDOR S SCOPE SHALL BE CARRIED OUT AT THE HARDWARE LEVEL USING SOLID STATE FUNCTIONAL CARDS WITHOUT ANY SOFTWARE INVOLVEMENT 4 PROCESS MONITORING SYSTEM THE SYSTEM SHALL SECTION D2 SH 6 TO PERFORM VARIOUS MATHEMATICAL OF 6 INCLUDE THE FOLLOWING FUNCTIONAL BLOCKS OPERATIONS SUM OF N INPUTS SQUARE AND SQUARE ROOT AVERAGE OF N INPUTS PERIODIC AVERAGE DIFFERENCE OF TWO INPUTS MULTIPLICATION DIVISION
87. UPPLIER shall clearly indicate in his bid that the prices quoted by them are firm All tools tackles and equipments required for commissioning and carrying out tests should be arranged by the BIDDER SUPPLIER BIDDER SUPPLIER is advised to inspect the site at their own cost and examine and obtain all information required and satisfy himself regarding all matters such as access to site areas likely to be allotted to him for his storage yard and for his site works transport and facilities required for the satisfactory completion of work and also the detail instrument system requirements to complete the up gradation cum augmentation job including instrument hook up options schemes provisions available etc as per the scope of the tender Ignorance of site conditions shall not be accepted as basis for any claim for compensation The submission of Tender by BIDDER SUPPLIER will be construed as evidence that such an examination was made and any later claims disputes in regard to price quoted shall not be entertained by OIL INDIA LIMITED OIL 1 7 1 8 1 9 1 10 2 0 3 0 3 1 4 0 SECTION A2 PROCESS MONITORING SYSTEM SH 2 3 BIDDER SUPPLIER shall furnish along with his bid the list of manufactured items along with the manufacturers name that are proposed to be used in this contract The BIDDER SUPPLIER shall provide detailed technical literature of each equipment to be supplied alon
88. UTE DENM PANEL FOR HPMS V 112 MEE TO GENERATE PRESSURE HIGH OUTPUT RELAY 24 VDC 14 CONTACT SUPPLIER ALARM WITH INDICATION IN MIMIC 5 AMPS PANEL FOR LPMS V 113 PROCESS MONITORING SYSTEM SECTION C SH 26 OF 38 OUTPUT RELAY TO GENERATE PRESSURE HIGH 24 VDC 15 SUPPLIER ALARM WITH INDICATION IN MIMIC CONTACT PANEL FOR LPMS V 114 SAMPS TO GENERATE PRESSURE HIGH 16 SUPPLIER ALARM WITH INDICATION IN LT DOS TREE PANEL FOR LPMS V 115 TO GENERATE PRESSURE HIGH 17 SECUNDA SUPPLIER ALARM WITH INDICATION IN MIMIC 3 PDT PANEL FOR SERVO TANK 115 Ea TO GENERATE PRESSURE LOW 18 lt SUPPLIER ALARM WITH INDICATION IN MIMIC MERECE PANEL FOR SERVO TANK V 115 Ten TO GENERATE PRESSURE HIGH 19 E SUPPLIER ALARM WITH INDICATION IN MIMIC PANEL FOR CODP OUTLET X 101 TO GENERATE FLAME FAILURE 20 UOTA SUPPLIER ALARM WITH INDICATION IN MIMIC 5 ARE PANEL FOR INDIRECT HEATER IH 101 TO GENERATE FLAME FAILURE 2l SUPPLIER ALARM WITH INDICATION IN MIMIC ANTES PANEL FOR INDIRECT HEATER IH 102 C C TO GENERATE FLAME FAILURE 22 o d SUPPLIER ALARM WITH INDICATION IN MIMIC a PANEL FOR INDIRECT HEATER IH
89. VENDORS ROSEMOUNT ABB HONEYWELL YAKOGAWA FISHER SECTION D12 PROCESS MONITORING SYSTEM 2 2 NO SENSOR SUPPLIED FUNCTION LOCATION L mum snos 2 snos 3 IP 1203 VENDOR NUMEROUS ON CONTROL GROUP UNITI E e OE U aeRO cD suo 7 mom cro i mun mua AER Nomao TREAT mias mno SSS AGRON CONTROL NTT ONT iiam PALSONTREATEK ig got VENDOR eg A a mun EAE s muss vor Z SW USE NES C SS Isu a mum mum erm 21 VENDOR HPMS a zm a xmas CONTROL ACTION ON CONTROL LPMS 24 2302 YENDOR VALVE LCV 1802 V 114 CONTROL ACTION ON CONTROL LPMS 25 2501 VENDOR VALVE LCV 2501 V 115 CONTROL ACTION ON CONTROL SERVO TANK 26 122201 VENDOR VALVE LCV 2401 V 116
90. WELL NO 9 AT DO INDICATION MANIFOLD M 102 FLOW LINE PRESSURE 10 PT 1010 OIL OF WELL NO 10 AT DO INDICATION MANIFOLD M 102 FLOW LINE PRESSURE 11 Pr 1011 OIL DIL OF WELL NO 11 AT DO INDICATION MANIFOLD M 102 FLOW LINE PRESSURE 12 1 1012 WELL NO 12 AT DO INDICATION MANIFOLD M 102 FLOW LINE PRESSURE 13 PT 1013 OF WELL NO 13 AT DO INDICATION MANIFOLD M 102 FLOW LINE PRESSURE 14 PT 1014 OIL OF WELL NO 14 AT DO INDICATION MANIFOLD M 102 FLOW LINE PRESSURE 15 1015 OIL OF WELL 15 AT DO INDICATION MANIFOLD M 102 SECTION C PROCESS MONITORING SYSTEM SH 19 OF 38 FLOW LINE PRESSURE OF 16 PT 1016 OIL CONSOLE INDICATION WELL NO 16 AT MANIFOLD M 102 CONSOLE FLOW PRESSURE 17 1017 OIL INDICATION VE NO 17 AT MANIFOLD M DO CONSOLE PRESSURE OF GROUP Is EISE ME INDICATION UNIT I V 101 2095 CONSOLE PRESSURE OF GROUP 193 3680 OIL INDICATION UNIT I V 102 DO CONSOLE PRESSURE OF Ue ob INDICATION GROUP UNIT ILV 103 CONSOLE PRESSURE OF PIE INDICATION GROUP UNIT ILV 104 De CONSOLE PRESSURE OF EMULSION OIL IN
91. al Pressure Transmitter SECTION C PROCESS MONITORING SYSTEM SH 15 OF 38 12 0 TRAINING 12 1 The SUPPLIER shall provide a comprehensive training for a minimum of 6 SIX OIL s Engineers on the operation and maintenance of the Control and Data acquisition system at their works 12 2 The training module must be divided into two parts one module for operators where two operators will be trained and the one module for maintenance of the system where four 4 instrumentation engineers will be trained 12 3 The SUPPLIER shall also provide routine operation training to OIL operators after the installation and commissioning of the system at site 12 4 The training shall be so oriented as to make the OIL personnel proficient in operation and maintenance of the equipment 12 5 The charges for training the OIL personnel shall be included and clearly indicated in the price for supply of erection testing and commissioning 13 DOCUMENTATION 13 1 The SUPPLIER shall provide 3 THREE sets each of the following documentation a Operation and maintenance manual of each field Instrument b Instrument list and Instrument data sheets b ITP amp Calibration reports C built drawings d Cable schedule e Hook up drawings f Detailed operation and maintenance manual of the Data acquisition and Control system 13 2 The operation and maintenance manuals together with drawings shall be in sufficie
92. all be able to supervise the circuit integrity and the antivalence of Digital signal contacts and they shall ensure that the current through the closed contacts shall be at least 3 ma and the voltage at the open contacts shall be potentially free The outputs of analog and digital output cards shall be short circuit proof the field Transmitters sensors switches I P converters shall be connected to Control system through suitable ZENER BARRIERS of MTL P amp F make 3 1 6 CLOSED LOOP CONTROL Besides the modulating control function PID the controllers shall contain facilities for bump less balance less transfer auto manual switching cascading feed forward control etc The controller should cycle through its algorithms and self diagnostic routines in less than 1 second 3 1 7 OPEN LOOP CONTROL Open loop control contains sequential control and alarm functions such as logic IF THEN AND OR Time delay Over Under limit monitoring Manual remote operation etc 3 1 8 GAS FLOW CALCULATION Gas flow calculations shall be carried out using AGA 3 American Gas Association report No 3 NX 19 standards using DP Differential Pressure P Pressure T Temperature and Orifice plate diameter as variables Bidder will have to have these software s loaded in their processing system for carrying out AGA 3 calculations using our existing DP based flow transmitters the existing flow loops co
93. alue For exemption for submission of Performance Bank Guarantee please refer relevant Clause of MM CALCUTTA E 01 2010 Performance Bank Guarantee shall be valid for 12 months from the date of commissioning or 18 months from the date of despatch whichever concludes earlier c The Bank Guarantee should be allowed to be encashed at all branches within India d Validity of the bid shall be minimum 120 days from the Bid Closing Date Bids without minimum validity shall be rejected e The prices offered will have to be firm through delivery and not subject to variation on any account A bid submitted with an adjustable price will be treated as non responsive and rejected f Bids received after the bid closing date and time will be rejected Similarly modifications to bids received after the bid closing date amp time will not be considered g All the Bids must be Digitally Signed using Class 3 digital certificate e commerce application as per Indian IT Act obtained from the licensed Certifying Authorities operating under the Root Certifying Authority of India RCAD Controller of Certifying Authorities CCA of India The bid signed using other than Class 3 digital certificate will be rejected Technical RFx Response folder is meant for Technical bid only Therefore No price should be given in Technical RFx Response folder otherwise the offer will be rejected i Price should be maintained in the online price schedul
94. ction D4 to D14 2 3 51 LCD Plasma Display No 24 Printers Inkjet Colour Printer 1 2 Nos Inkjet B amp W Printer 1 SECTION C PROCESS MONITORING SYSTEM SH 2 OF 38 Note In case of LCD display panel the requirement of digital output cards will be eliminated as the panel can communicate with the processor server via Ethernet serial communication media 2 5 5 Dual redundant UPS Uninterrupted Power supply with 12 hours battery Back up Set 2 Nos 2 6 DC power supply for 2 No in redundant mode field Instruments with Diode O ring 2 7 Zener Barriers As required 2 8 Laptop computer programming device No 2 9 Erection Work 2 9 1 Instruments to be supplied by SUPPLIER 2 9 2 Integration of the existing Instruments with new system supplied by SUPPLIER as per existing I O list 2 10 Supply of Erection Hardware like As required Globe Needle valves Impulse tube elbows union tee 2 stand pipes etc As per the Installation sketches 1 2 3 amp 4 enclosed 2 11 Termination Cabinet As required 2 12 Control system cabinet to mount As required controller I O Power supply modules etc 2 13 Prefabricated cable to connect As required Cabinets ES OS TFT LCD Plasma display 2 14 Control cable to connect field As required Instruments to Termination Cabinet And Termination cabinet to Field Control devices As per the details provided in
95. dences pertaining to BRC will be considered for further evaluation as per the Bid Evaluation Criteria given below TECHNICAL 1 materials as indicated in the tender should be offered If any of the items not offered by the bidder the offer will not be considered for evaluation COMMERCIAL a To evaluate the inter se ranking of the offers Assam Entry Tax on purchase value will be loaded as per prevailing Govt of Assam guidelines as applicable on bid closing date Bidders may check this with the appropriate authority while submitting their offer b In the event of computational error between the unit price and total price unit price shall prevail for evaluation c Similarly in the event of discrepancy between the words and figure words shall prevail and adopted for evaluation d ascertain the substantial responsiveness of the bid OIL reserves the right to ask the bidder for clarification in respect of clauses covered under BRC also and such clarifications fulfilling the BRC clauses in toto must be received on or before the deadline given by the company failing which the offer will be summarily rejected e Priced bids of only those bidders will be opened whose offers are found technically acceptable The technically acceptable bidders will be informed before opening of the priced bid Al A2 Bl B2 Annexure TENDER NO SKI0407P14 Dated 04 07 2013 UP GRADATION amp AUGEMENTATIO
96. dmittance or equivalent Type High precision Non intrusive Range 0 5 Process Specifications Line Size 200mm 8 inch e Average Flow rate 60 KL Hr e Maximum instantaneous flow rate 140 KL Hr e Water content 0 590 e Alarm set at 0 896 e Salinity 1000 4000 API Gravity range of crude oil 15 40 Normal Specific gravity of water 1 02 e Normal Specific gravity of oil 0 85 Small amount gas in solution will be present in the oil water mixture line The vendor should specify the maximum allowable free gas gas in solution through their instrument and also indicate it s effect on accuracy of measurement CODP outlet pressure 20 Kg cm Maximum 70 Kg cm ET OUTLET PRESSURE MAXIMUM 10 Kg cm Operating Temperature range 10 C 60 C End connection size 8 inch NB RTJ Flanged e Pressure rating ANSI 600 class e Maximum distance between the Sensor and the Operator s room_ 200 mtrs The equipment should be complete with the required SS pipe lengthGf any companion flange stud bolts and nuts Companion flanges should be screwed to API line pipe threads e The water in oil monitor system shall consist of a transducer and computing unit TRANSDUCER Design to be tolerant to sand grit and gas in solution e Line size 200mm 8 inch e Accuracy i 0 1 absolute Repeatability 0 75
97. ds shall be followed for the I amp C system ANSI American National Standards Institute DIN Deutsche Industry Norm German Industry Standards NFPA 70 85C National Fire Protection Agency NEC National Electric Code IEC 529 Classification of degrees of protection provided IEC 79 Electrical apparatus for explosive Gas atmospheres NEMA ICS 6 Enclosures for Industrial controls and systems OISD 152 Oil Industry Safety Directorate standard for safety Instrumentation OMR 1983 Oil Mines Regulations act Weights amp Measures approvals 10 0 EXCLUSIONS The following supply works and services are excluded from the SUPPLIER S scope 10 1 Supply and installation of existing field instruments cable Flame Proof Junction Boxes cable tray 0 2 Necessary piping modification supply and installation of isolation valves installation of counter flange for installation of Water in oil Monitor at Crude oil despatch pump outlet 0 3 Installation of the counter flanges for Level Transmitters 0 4 Supply and installation of Control valves and Air filter Regulators amp Orifice plates 11 0 TERMINAL POINTS 11 1 Instruments Operating console indications Closed loop controls Open loop controls interlocks as specified 2 For the following instruments the terminal points shall be shown in respective erection sketches 3 Gauge Pressure Transmitter 25 1 4 Gauge Pressure Transmitter with remote seal Differenti
98. e only The price submitted other than the online price schedule shall not be considered vii INTEGRITY PACT OIL shall be entering into an Integrity Pact with the bidders as per format enclosed vide Annexure V of the tender document This Integrity Pact proforma has been duly signed digitally by OIL s competent signatory The proforma has to be returned by the bidder along with the technical bid duly signed digitally by the same signatory who signed the bid i e who is duly authorized to sign the bid Any bid not accompanied by Integrity Pact Proforma duly signed digitally by the bidder shall be rejected straightway Uploading the Integrity Pact with digital signature will be construed that all pages of the Integrity Pact has been signed by the bidder s authorized signatory who sign the Bid The names of the OIL s Independent External Monitors at present are as under ii SHRI N GOPLASWAMI I A S Retd Former Chief Election Commissioner of India E mail Id gopalaswamin gmail com SHRI RAMESH CHANDRA AGARWAL IPS Retd Former Director General of Police E mail Id rcagarwal rediffmail com 2 Payment Payment shall be made to the supplier as follows a 7090 of the cost of the equipment shall be paid against dispatch documents of the main equipment provided the DGMS approval copy for all field instruments are provided along with the dispatch documents The DGMS approval copy has to be valid for a period of minimu
99. e OIL INDIA LIMITED A Government of India Enterprises B PO Duliajan 786602 Assam India TELEPHONE NO 91 33 22301657 59 FAX NO 91 33 22302596 Email oilcalmn oilindia in erp mm oilindia in FORWARDING LETTER Tender No SKI0407P14 Date 04 07 2013 Tender Fee Rs 1 000 00 Bid Security Amount Rs 1 64 250 00 Bidding Type SINGLE STAGE TWO BID SYSTEM Bid Closing on As mentioned in the e portal Bid Opening on As mentioned in the e portal Performance Security Applicable Integrity Pact Applicable Date of pre bid conference 29 08 2013 amp 30 08 2013 Venue of pre bid conference GUWAHATI ASSAM OIL invites Bids for UP GRADATION amp AUGEMENTATION OF PROCESS MONITORING SYSTEM FOR MAKUM OCS through its e Procurement site under SINGLE STAGE TWO BID SYSTEM The bidding documents and other terms and conditions are available at Booklet No MM CALCUTTA E 01 2010 The prescribed Bid Forms for submission of bids are available in the Technical RFx gt External Area gt Tender Documents The general details of tender can be viewed by opening the RFx Tender under RFx and Auctions The details of items tendered can be Note 1 A Pre Bid Conference with the Parties will be held in Guwahati India on 29 08 2013 amp 30 08 2013 to discuss on the technical specifications and other terms and conditions of the tender All the Parties who purchase the Tender Document User ID and Password within the Last date of Tender F
100. ee Payment i e 14 08 2013 or amended otherwise will be eligible to attend the Pre Bid Conference The exact venue and time of the Pre Bid conference will be intimated to the Parties at a later date 2 Clarification on technical specifications and other terms amp conditions of tender shall be provided to the parties during the Pre bid Conference Parties should come fully prepared to the Pre bid Conference and submit their queries to OIL in the Pre bid Conference for clarification The set of queries may also be sent to OIL at least 7 seven days before the Pre bid Conference for study by OIL At the most 2 Two representatives from each party shall be allowed to participate in the pre bid conference All costs for attending the pre bid conference shall be to the bidder s account 3 Any changes in the technical specifications and other terms amp conditions of the tender arising out of discussion in the Pre bid Conference shall also form part of the tender document 4 Parties immediately after the USER ID AND PASSWORD shall inform OIL at the following address about their participation in the Pre Bid Conference with details of the persons to enable OIL to make arrangement for the Pre Bid Conference Head Calcutta Branch Oil India Limited 4 India Exchange Place Kolkata 700 001 TELEPHONE NO 033 222301657 FAX NO 033 22302596 Email oilcalmn dataone in oilcalmn G oilindia in The tender will be governed
101. ely The angle post shall be grouted to 457mm approx inside the ground GI nuts and bolts shall be used for fixing the tray with angle posts Aluminium strips of 25mm size approx with 3mm minimum thickness with GI nuts and bolts shall be used for fixing the cable in the Cable tray 7 14 SUPPLIER shall provide proper earthing system for the complete amp C system This earthing system should be separate from plant earthing system 8 0 ERECTION TESTING AND COMMISSIONING 8 1 successful bidder shall carryout complete erection of all supplied instruments 8 2 The successful bidder shall carryout the performance test of equipment at site to demonstrate guaranteed performance parameters 8 3 The SUPPLIER has to provide the proposed installation diagrams of control system and different instruments with in 2 weeks time of receipt of LOI for OIL s approval 8 4 Civil works for erecting the 2 inch standpipes amp cable trays shall be done by the Bidder 8 5 All tools tackles and equipments required for commissioning and carrying out tests should be arranged by the successful bidder 8 6 Bidders are required to quote for Installation and Commissioning Charges keeping in view the above SECTION C PROCESS MONITORING SYSTEM SH 14 OF 38 9 0 APPLICABLE CODES AND STANDARDS The following standar
102. erating Pressure 25 Kg Cm Max Pressure 37 5 Kg Cm Capacity 15 MMSCED Gas 500 BPD oil Dimensions Height 3 05M Dia 1 07M j LOW PRESSURE MASTER SEPERATOR LPMS V 113 LPMS I V 114 LPMS II V 115 VLPMS Vessel Vertical Pressurized Operating Pressure 2 0 Kg Cm Max Pressure 6 5 Kg Cm Operating Temp range A 10 509 Gas flow range 0 4 Gas outlet line size 10 NB Capacity 0 4 MMSCMD GAS Dimensions Height 2 35M Dia 1 20M k SERVO TANK V 116 ST 1 Vessel Vertical Pressurized Operating Pressure i 10 Kg Cm Max Pressure 15 Kg Cm Outlet Gas flow range Internal gas consumption of OCS _CRUDE OIL DESPATCH MANIFOLD X 101 Operating Pressure i 35 Kg Cm Max Pressure 70 Kg Cm Outlet Crude oil flow range 140 Water percentage range of Crude oil less than 0 5 m CRUDE OIL STORAGE TANK T 101 T 102 T 103 T 104 T 105 T 106 Capacity 795KL Dimensions Height 10 0M Dia 10 67 Operating Pressure Atmospheric n TEST TANK T 103 T 107 Capacity 1000 BBL US Dimensions Height 4 87M Dia 6 55M Operating Pressure Atmospheric SECTION B2 PROCESS MONITORING SYSTEM SH 5 OF 8 CRUDE OIL DESPATCH PUMPS P 104 P 105 P 106 P 107 P 108 Capacity of each pump 60 KL HOUR Operating Pressure 35 Kg Cm Maximum Pressure 70 Kg Cm Prime mover Gas Engine p _FOR
103. ery period shall be guaranteed In case of delays the SUPPLIER shall be liable to pay by the way of liquidated damages of 0 5 of the value of the order for each weeks or part there of delay beyond the agreed date s mentioned in Purchase Order subject to a maximum of 7 5 of order value SECTION A2 PROCESS MONITORING SYSTEM SH 3 OF 3 PERFORMANCE BANK GUARANTEE 4 1 0 1 1 1 Successful bi dder shall be required to Bank Guarantee 105 of the cost of the materials Performance Bank Guarantee must be valid date of successi furnish a Performance The for one year from Ful commissioning of the equipment to cover the the entire warranty period Offers not complying with this clause shall be rejec PROCI ted ESS MONITORING SYSTEM PROJECT INFORMATION GENERAL Owner Purchaser OIL INDIA LIMITED SECTION SH 1 OF 1 1 2 Project Title Up gradation amp Augmentation of PROCESS MONITORING SYSTEM for MAKUM OIL COLLECTING STATION 1 3 location Makum Assam 1 4 Nearest Railway station Tinsukia Assam 1 5 Name of the Railway North Frontier Railway 1 6 _ Nearest Highway NH 37 1 7 Distance of nearest 3 Kms Highway from site 1 8 Altitude above mean 300 feet Sea level 1 9 Ambient air temperature a Maximum i 40 0 Deg b Minimum i 5 0 Deg C c Average 26 5 Deg a Reference Temperat
104. ess graphic displays a standard library of symbols shall be used SYSTEM DIAGNOSTICS AND CONFIGURATION 3 1 10 For configuration and modification of the control logics no computer programming knowledge must be necessary All Configuration of the control function should be possible by simply selecting a programmed algorithm and entering the required attribute information such as input and output location and tuning constants Control loop and sequential logic should be built by linking the desired control function as they appear on control and sequential diagram At least 3090 spare capacity should be provided in initial installation to achieve ease of modification these functions shall be available only at the engineering console Operation of the Engineering console by unauthorized personnel shall be prevented by the use of key lock or code words The system shall monitor itself continuously for failure by self diagnostics Diagnostic routines shall be applied to each control module Detailed diagnostic messages shall be displayed on the screen and printer 3 1 11 UPS UNINTERRUPTED POWER SUPPLY 3 1 12 5 dual redundant on line UPS with 12 HOURS backup time shall be provided The backup batteries shall be of sealed maintenance free type The SUPPLIER has to provide the load calculation sheet in selecting the capacity of the UPS to OIL if load is more than 5KVA DC POWER SUPPLY FO
105. existing closed loop PID control loops that are already running with the present control system Preliminary list of all existing loops is attached with this tender and other details will be provided by us during detail engineering process The new process monitoring system shall be capable of monitoring and control of all process parameter including the existing and additional This procurement specification also covers integration of the existing field Instruments and existing control room instruments if any that were commissioned with Yokagawa STAR DOM System List of such control room equipments systems will be provided by us during detail engineering stage This procurement specification also covers integration of the Instruments Systems that are supplied by other suppliers specified herein in close liaison with them Bidder will have to integrate existing standalone systems with offered system through MODBUS Ethernet communication for alarm and process data sharing on a single platform SECTION PROCESS MONITORING SYSTEM SH 20F 2 The following two systems located in the control room needs to be integrated with the proposed system PLC based system of M s Allen Bradley Model Flex Logix Catalogue no 1794 134B M s Emerson make Micro motion 3700 series corillossis mass flow meter transmitter Details about the two systems will be provided by us during detail engineer
106. formation presented in the SUPPLIER S proposal and accompanying documents including drawings catalogues etc are at variance with the specific requirements laid out in the Client s technical specifications then the latter shall govern and will be binding on the SUPPLIER for the quoted price SIGNATURE DESIGNATION COMPANY COMPANY SEAL DATE SECTION E 4 PROCESS MONITORING SYSTEM SH 10F1 10 _ SUPPLIER S EXPERIENCE The SUPPLIER shall furnish here a list of similar jobs executed by him to whom a reference may be made in case OIL considers such a reference necessary SL NAME AND VALUE PERIOD OF PERSONS NO DESCRIPTION OF CONSTRUCTIO CLIENT TOWHOM WORK WORK N AND DATE REFERENC Page 112 of 123 MADE SIGNATURE DESIGNATION COMPANY COMPANY SEAL DATE SECTION E 5 PROCESS MONITORING SYSTEM SH10F1 i SCHEDULE OF RECOMMENDED SPARE PARTS 1 0 The SUPPLIER shall give below a list of spare parts recommended for TWO vears trouble free operation of the equipment offered by him However the same will not be considered for evaluation SL MANUFACTURE DESCRIPTION QUANTITY UNIT TOTAL REMARK NO R amp PART NO RECOMMEB PRICE PRICE 5 N DED Page 113 of 123 2 0 ANNUAL MAINTENANCE CONTRACT The BIDDER shall provide AMC offer fo
107. g of CPU load for all Control Modules and recommending corrective measures if any 3 Checking Diagnostic logs from system for all nodes Operators will keep back up of Diagnostic files in case of overflow due to excess diagnostics for evaluation purpose 4 Checking of voltage levels in all power supplies to ensure within acceptable limits 5 Check for recent lists of complete install for errors warnings 6 Checking of LED indications on various modules 7 Backups of the system 8 Recommendations if any for the better keep up of the system 9 To check connectivity and healthiness of communication ring 10 Any modification of existing graphics amp creation of new graphics LOOP FCM s will have to be carried out during the visit as per M S OIL s requirement 3 0 EMERGENCY MAINTENANCE Definition of Emergency Following conditions would lead to an emergency visit a Failure of Hardware in the DCS resulting in tripping of unit plant b Failure of Hardware in DCS which would result in tripping plant if no corrective action is taken on an urgent basis c Failure in software database which will not allow normal DCS operation amp would finally trip the plant or effect production Actions in Case of Emergency a OIL will inform the contractor through email fax phone giving details of failure and diagnostics above through e
108. g with the BID without which the offer is likely to be rejected Within TWO 2 weeks from the date of receipt of Letter of Intent the successful BIDDER SUPPLIER shall submit the first set of drawings for the approval of OIL INDIA LIMITED OIL The drawings will normally be commented upon approved and dispatched within TWO 2 weeks of their receipt by OIL INDIA LIMITED OIL No claim however shall be entertained due to any delay in the approval of the BIDDER SUPPLIER S drawings The BIDDER SUPPLIER shall separately indicate prices for recommended spare parts for 2 years of operation and Service contract offer as called for in section E 5 The BIDDER shall be confirm that all the spare part of their offered system will be available for at least ten 10 years from date of supply As part of scope of services the successful BIDDER SUPPLIER shall impart comprehensive training to OIL INDIA LIMITED OIL personnel covering the salient features as required for proper operation and maintenance of the complete system DELIVERY The SUPPLIER shall complete design manufacture and supply of the PROCESS MONITORING SYSTEM as specified complete with all accessories within 16 weeks from the date of issue of Letter of Intent LOI or placement of order whichever is earlier The erection testing and commissioning of the system at site shall be completed within 8 weeks time LIQUIDATED DAMAGES Deliv
109. ho is duly authorized to sign the bid Any bid not accompanied by Integrity Pact Proforma duly signed digitally by the bidder shall be rejected straightway Uploading the Integrity Pact with digital signature will be construed that all pages of the Integrity Pact has been signed by the bidder s authorized signatory who sign the Bid b The name of the OIL s Independent External Monitors at present are as under 1 SHRI GOPLASWAMI 5 Retd Former Chief Election Commissioner of India E mail Id gopalaswamin gmail com ii SHRI RAMESH CHANDRA AGARWAL IPS Retd Former Director General of Police E mail Id rcagarwal rediffmail com 13 0 The tender shall be governed by the Bid Rejection amp Bid Evaluation Criteria given in enclosed Annexure II However if any of the Clauses of the Bid Rejection Criteria Bid Evaluation Criteria contradict the Clauses of the tender and or General Terms amp Conditions as per Booklet No MM CALCUTTA E 01 2010 for E procurement LCB Tenders to General Terms and Conditions for Indigenous E Tender elsewhere those in the BEC BRC shall prevail 14 0 To ascertain substantial responsiveness of bid OIL reserves right to ask bidder for clarification in respect of clauses covered under BRC also and such clarifications fulfilling the BRC clauses in to must be received on or before the deadline given by the company failing which the offer will be summarily rejected
110. ication interface shall be provided for remote transmission 8 UPS of suitable capacity with TWELVE HOURS 12 backup time shall be provided 9 DC Power supply of suitable capacity for powering Field Instruments shall be provided 10 MTL P amp F Zener Barriers shall be provided for all the AI AO amp DI to the system 11 The OPERATORs amp ENGINEER 5 stations MMI shall meet the specifications and contains the sub units as specified under clause 3 1 9 12 Licensed software shall be provided Page 109 of 123 PROCESS MONITORING SYSTEM SECTION E 2 SH 2 OF 3 FIELD INSTRUMENTS The Field Instruments offered shall meet specifications given in data sheets D4 to D20 Accessories for each Instrument as mentioned in Data sheets D4 to D20 shall be provided All the Field Instruments shall be designed and manufactured to operate in Class1 Divisionl amp 2 Group C amp D environment All the Field Instruments shall be equipped with lightning protection All the Field Instruments shall operate on 24V DC Power supply ERECTION AND COMMISSIONING Control Cable amp Cable trays shall meet the specifications as given in Data sheets D15 and D16 Control system cabinets shall meet the specifications as given in Data sheet D17 Field Instruments erection Hardware shall be supplied as per the erection
111. inal coat Polyurethane paint thickness upto 40 microns Colour of finish paint e Outside Siemens gray RAL 7032 Inside Siemens gray RAL 7032 frame Black Eye bolts 4 Nos lifting eye bolts Earthing studs 2 Nos Louvers With wire mesh amp filter Size of cabinet As required Cable entry Bottom with detachable plate Cabinet illumination Required Lock flush To be provided Gasket on Door amp Gland Required plate Earth bus bar Required General arrangement drawing Required PREFERRED VENDORS RITTAL SL NO CABINET SUPPLIED BY QUANTITY CONTROL SYSTEM CABINET To mount controller modules Power 1 VETE SUPPLIER 1 supply module communication module I O Modules etc 2 TERMINATION CABINET SUPPLIER l F For field signals termination ES ESPDEEME SECTION D17 PROCESS MONITORING SYSTEM SH1 OF 1 High definition LCD display FOR MIMIC Function Size Technology Resolution Life time Colors Color gamut Aspect ratio Viewing angle Response time Contrast ratio Brightness Light sensor Standard inputs Control Picture in picture Power supply input Operating Temperature For display of process flow diagrams 51 TFT LCD 1920 X 1080 full HD 50 000 Hours average 16 8 million 76 NTSC 16 9 1769 1769 8 ms 800 1 500 cd m Ambient light sensor for automatic dimming DVI VGA S Video Composite Video RS232 control with l
112. ing stage Bidder will also have to provide a 51inch LCD display panel apart from the usual ES amp OS and remote OS which will be wall mounted in the control room for display of all process parameters alarms trends graphics plant overview in the form of P amp ID PFD etc The alarms should be able to be acknowledged through soft interface as well as hard wired push buttons mounted in the console panel Bidder will have to dismantle remove amp isolate the existing control room marshalling panels ES OS MIMIC panel and other associated components of the old system for installing the new system components to be supplied as a part of the up grade project Bidder will have to employ process control specialists for converting the existing pneumatically controlled PID loops to electronic fully automatic closed loop PID control schemes including loop configuration and tuning as per the process control philosophy of the Oil Collecting station Also the closed loop control scheme of the OCS must be fail safe type and under extreme case of system power servo air failure the controllers must be configured to bring the process to a safe state Bidder must consider in their bid any additional instruments system that will be required to achieve the above control philosophy P amp ID P amp FD Set points vessel operating condition and other process details will be provided by us as per bidder requirement during detail 1 2 1 3 1 4
113. itial PASSWORD will be communicated to the bidder through e mail and will be allowed to participate in the tender through OIL s e Procurement portal No physical tender documents will be provided 3 0 The tender is invited under SINGLE STAGE TWO BID SYSTEM The bidders are required to submit both the TECHNO COMMERCIAL UNPRICED BID and PRICED BID through electronic format in the e Tender portal within the Bid Closing Date and Time stipulated in the e Tender 3 1 Please ensure that Technical Bid all technical related documents related to the tender are uploaded in the Technical RFx Response gt User gt Technical Bid only The TECHNO COMMERCIAL UNPRICED shall contain all techno commercial details except the prices Please note that no price details should be uploaded in Technical RFx Response 3 2 The BID must contain the price schedule and the bidder s commercial terms and conditions 3 3 screen shot in this regard is given below Offer not complying with above submission procedure will be rejected as per Bid Rejection Criteria Display RFx Response Edit Print Preview Technical RFx Response Cosel Withdrgy RFx Response Number 60006452 RFx Number TEST2 Status bmitte RFx Owner WIPRO TEST1 Total Value 0 00 INR RFx Response V Go to this Tab Technical RFx Response for Uploading Techno commercial Unpriced Bid Event
114. lar screen Flame retardant PVC 2 03 mm Black DELTON CABLES FINOLEX SECTION D14 PROCESS MONITORING SYSTEM SH 2 OF 2 Note Tentative cable requirement for estimation only Bidder is requested to visit site for exact estimation before submitting the bid A tentative cable schedule is attached for reference only SL SUPPLIED LENGTH CABLE BY LOCATION IN MTRS 1 24 core SUPPLIER Control room to JB1 for Manifold 100 2 24 core SUPPLIER Control room to 782 for Manifold 100 3 24 core SUPPLIER Control room to JB3 for Indirect Heaters 100 4 Oh anes SUPPLIER ME room to JB4 for Emulsion Treater 200 5 oue SUPPLIER room to JB5 for Emulsion Treater 200 Control room to JB6 in Process area for SUPPLIER Group Units and Test Units 125 Control room to JB7 in Process area for 4 2205 SUPPLIER Group Units and Test Units 125 8 24 core SUPPLIER Control room to JB8 in Process area for 100 Stabilizer Units 9 24 core SUPPLIER Control room to JB9 in Process area 125 Metering area 10 24 core SUPPLIER Control room to JB10 in Process area 125 7 Metering area m Control room to JB11 in Process area Dis SUPPLIER Control room to JB11 in Process area 125 MM Metering area SUPPLIER Control room to JB12 in Process area 125 Metering area 13 24 SUPPLIER Control room to JB1
115. ly be modified through Engineer s station System shall have Historic storage facility of all plant parameters for a period of 30 days The system shall have facility to take backup of the Historical data Main memory shall be of non volatile type protected against loss or corruption in case of power failure BIDDER shall state in his proposal the size of memory both used and installed BIDDER shall be responsible for providing the main memory of adequate size including 3090 spare capacity Main memory shall be provided by fixed head disk CD s may be used only to load and to extract programs or data Main memory storage devices shall be protected against damage or corruption resulting from loss of power Each kind of transferred data shall be checked e g Parity or CRC checks The keyboards shall be of the dedicated design with function keys to suit the system and shall be of proven quality Keyboard operation must be conceived in such a manner that the selection of the different displays and SECTION C PROCESS MONITORING SYSTEM SH 6 OF 38 access to the process variables shall be possible from a dedicated functional keyboard very quickly with only a few keystrokes The control functions shall be possible to be implemented by the use of simple user friendly application language Control functions shall be programmable from ladder or interlocking diagrams or similar For the generation of new proc
116. m Meters 3 INCH FLANGE INT LEVEL OF LT 1406 10 0 3 ANSI 150 CLASS EMULSION TREATER V 121 3 INCH FLANGE INT LEVEL OF LT 1409 10 0 3 ANSI 150 CLASS EMULSION TREATER V 121 3 INCH FLANGE INT LEVEL OF LT 1407 10 0 3 ANSI 150 CLASS EMULSION TREATER V 122 3 INCH FLANGE INT LEVEL OF LT 1410 10 0 3 ANSI 150 CLASS EMULSION TREATER V 122 SECTION D10 PROCESS MONITORING SYSTEM SH10F3 SPECIFICATION FOR LEVEL TRANSMITTER Type Guided Wave RADAR Level Transmitter Application Level measurement of Crude oil in Pressurized vessel which also contains Natural Gas Signal output 4 20 ma with HART communication Electrical class suitable to operate in Zonel Zone2 Gas group IIA amp IIB Division 1 Division 2 Gas group Class I Group C amp D environment Power supply 24 V DC Design Intrinsically Enclosure NEMA amp IP 65 Accessories 1 Transmitter to be supplied with counter flanges and required nuts and bolts 1 Flame proof Cable glands required Conduit Cable threads 1 inch NPT Lightning protection to be provided Operating Temperature 0 to 50 C Humidity 100 RH Material of Construction Process connection Probe 316L SST NOTE The fluid occasionally overflows and comes in to contact with the sensor So the sensor to be suitable to withstand contamination with process fluid NOTE The sensor shall be mounted in a external cage if there is
117. m connected TT1801 BACK BOOSTER SUCTION FROM GU WTU II LT1802 LPFLARE 1802 LCV1801 LCV1802 Page 121 of 123 VLPMSI no only level instrument to be connected FT1803 LPMS FROM STABILIZER STABILIZER PCV1803 FLARE CRUDE OIL STORAGE TANK LCV2501 15 o SERVO SCRUBBER Only level instrument to be connected pu FT1901 TT1901 SERVO SUPPLY PT1901 1902 FUEL FOR IHs GAS FUEL FOR GEN HP GAS FUEL FOR CODP PCV1901B SERVO LCV1901 SCRUBBER Page 122 of 123 o CRUDE OIL DESPATCH PUMPS N NOS NEW PT2105 PT2104 PS2104 HI HI HI PIN TO CENTRAL TANK FARM CRUDE OIL DESPATCH PUMP MP 105 o TEST TANK 1 NO pu HI HI HI lt 172301 T 103 Page 123 of 123 ANNEXURE II C TOILET CRUDE ANALYSIS ROOM AT A HEIGHT OF 1800 mm 2300 mm L X 800 mm H CLERKS amp SUPERVISORS ROOM CONTROL ROOM 5400 W X 4500 L CABLE TRENCH 450 W X 450 D With slot for cover CABLE TRENCH 300 W X 450 D With slot for cover INSTALLATION MANAGERS OFFICE 1 STARDOM SYSTEM CABINET 2 A D MARSHALLING CABINET 3 ENGINEERING STATION 4 COLOUR INKJET PRINTER 5 OPERATOR STATION 6 DOT MATRIX PRINTER FRONT VERANDAH ANNEXURE II D SYSTEM CONFIGURATION Ethernet Switch 100 x
118. m six months from the date of dispatch of the respective item If any item is dispatched with DGMS field trail permission copy then only 5090 payment with respect to value of that item will be released on delivery of that item and the remaining iI A B amount will be paid only after providing the valid DGMS approval against that particular item b Balance 30 of the equipment cost along with the commissioning charges shall be paid after successful commissioning of the entire equipment Notes 9999 i Materials where DGMS approval is required payment to the extent of 50 of the material cost will be released on proof of dispatch alongwith the proof of submission of DGMS Field Trial if valid DGMS approval is not submitted along with bid or during Inspection for dispatch clearance ii Balance 50 of material value along with the installation and commissioning charges if any to be released only after successful commissioning and after obtaining DGMS Certificate of the equipment A system will be considered as successfully commissioned only after obtaining valid DGMS approval for all the constituent equipment instruments of the system BID EVALUATION CRITERIA The bids conforming to the technical specifications terms and conditions stipulated in the tender and considered to be responsive after subjecting to the Bid Rejection Criteria as well as verification of original of any or all documents documentary evi
119. mail fax b Contactor s Engineer will report within 48 hours of above intimation C Contactor s Engineer will have to attend the problem and rectify the software hardware problem at the earliest d Report will be submitted by Contactor s Engineer within 48 hours of completion of visit 4 EXCLUSIONS 1 Failure of any hardware which is used in the DCS system hardware will not be covered in this AMC scope 2 Support for any bought out hardware items of Third Party Vendors 3 Support for non Licenses proprietary Software will not covered in this AMC scope 4 Version Upgrade amp patches uploading of controllers Machines and system software will not be covered in this AMC scope 5 Any goods like Barriers Relays Terminals and interconnection Wires etc which are used in the system but are not basic part of DCS hardware will not be covered in this AMC scope 6 Spares for the system under AMC are excluded However a list of critical spares mutually agreed by M S OIL and the contractor shall be finalized after each preventive maintenance visit SECTION C PROCESS MONITORING SYSTEM SH 17 OF 38 17 0 SYSTEM CONFIGURATION PRINT PRINT OPERATOR ENGINE STATION ER REMOTE STATION AT DULIAJAN LAN VSAT ERP communications LCD 5linch GATE PANEL
120. nnected to the present control system are to be seamlessly integrated with the new control system and have to execute the AGA 3 flow calculations SECTION C PROCESS MONITORING SYSTEM SH 5 OF 38 3 1 9 OPERATION STATIONS ENGINEER AND OPERATOR amp REMOTE OS Operation stations with TFT and functional Keyboards shall be provided for man machine interface in the control room It shall be possible to display mechanical flow diagrams group displays alarm lists with dynamically updated process parameters on the screen Each station shall consist of the following peripherals e 21 inch high resolution color TFT monitor e 1 no black amp white laser jet printer For OPERATOR STATION only e 1 Colour laser jet Printer For ENGINEER STATION only e P IV better 1GHz or better CPU with 512 KB cache 2 GB RAM or better 160 GB IDE HDD 1024X768 pixel 65K colour resolution supported VGA 52X or above CD ROM shall be provided e 32 bit ethernet card better 2 Serial ports 2 Parallel ports amp 4 USB port Through this operating console it shall be possible to control the various valves monitor the status of the entire plant through graphic displays alarms trends printed reports logs etc In addition it shall also be possible to view all loop variables configure control system create graphic display format tune controllers and change set points System configuration can on
121. nt detail to enable the Oil personnel to maintain dismantle reassemble and calibrate the equipments 133 SOFTWARE The SUPPLIER shall provide 2 TWO copies SOFTWARE BACKUP each for Operator station and Engineer station after completion of the User software development and commissioning of the plant It shall include the Operating system backup also 13 4 The SUPPLIER shall provide all the PASSWORDS after commissioning of the system to OIL 135 DGMS Certification The SUPPLIER has to obtain the necessary DGMS Director General of Mines Safety Dhanbad certification for the entire field Instruments to be used in the Oil Collecting station and to be submitted to OIL before commissioning of the system Electrical electronic equipment shall be CIMFR OR equivalent certified and DGMS approved The CIMFR certificate No and DGMS approval No shall be affixed or embossed on each piece of equipment In case DGMS approved electrical electronics equipment is not available the same shall be supplied with DGMS field trial permission certification Details of obtaining DGMS field trial permission are available at the web site of DGMS The field trial may be carried in any E amp P Company operating in India or during the commissioning of the project for it is procured SECTION PROCESS MONITORING SYSTEM SH 16 OF 38 14 INSPECTION 14 1 the equipments shall be inspected at SUPPLIER works by OIL Engineers to prove specifica
122. oop through On screen Display OSD IR remote control PIP source max 110 MHz 85V 264V AC 50Hz 60Hz 5 to 40 C Preferred Vendors BARCO SAMSUNG LG SECTION D18 PROCESS MONITORING SYSTEM SH 1 OF 1 MULTIWAY JUNCTION BOXES Type Protection IP 65 External size in mm approximate 356 X 356 X 1 No of Terminals 4 Terminal size Connector type Gasket Cable entry sizes Incoming Outgoing No of entries Thread type Paint shades Operating area classification Certification Earthing Accessories per junction box Cable glands Flame proof Brass Ni plated double compression type with lock nut e Plugs Stoppers Brass Ni plated Quantity 20 Nos approx cable schedule Note 2 25 4 mm 10 X Tentative JB requirement for estimation only Flameproof as per IS 2148 81 50 36 2 5 mm Clip on type Endless Neopren 1 inch 12 7 mm 1 2 inch Nil 2 25 4 mm 5 12 7 mm De 2c 41 27 3mm NPT Light Grey Epoxy shade 631 of 15 5 Zone I DGMS 1 No inside 2 Nos outside Group IIA IIB 1 inch NPT 2 Nos inch NPT 10 Nos 1 inch NPT 1 No 1 inch NPT 5 Nos As per bidder s system design and Bidder is requested to visit site for exact estimation before submitting the bid only A tentative JB schedule is attached for reference PREFERRED VENDORS BALIGA FCG POWER INDUSTRIE
123. orks packing supply transportation from place of manufacture to site complete erection and site testing after erection startup commissioning and performance testing of the Instrumentation control amp Data acquisition system The above Instrumentation Control amp Data Acquisition system package is required for Makum OCS to meet the additional requirement of process instruments against capacity augmentation of the OCS and also to up grade replace the existing control system with a new one The term up grade stands for upgrading the existing control system supplied by M s Yogakawa Model Stardom with a suitable latest and higher version of process controller from M s Yogakawa s current product line which is proven and established across the oil amp gas sector operations worldwide The term replacement stands for replacing the 0 3 0 4 0 5 0 6 0 7 0 8 existing control system supplied by M s Yogakawa Model Stardom with a suitable latest control system configuration of any make where the presently connected I O s in the existing system will be seamlessly hooked up with the new system in addition to the new I O s that will be supplied as a part of this project Bidder will also have to carry out the software configuration of existing open and closed process control loops that are in operation with the present control system The scope will also include reconfiguration and redesign cum loop tuning of the
124. r maintaining the Data Acquisition and control system with necessary terms and conditions Charges for AMC will not be considered for evaluation AMC will be continued separately after expiary of the warrenty period SIGNATURE D COMPANY COMPANY SEAL DATE ESIGNATION Page 114 of 123 ANNEXURE II B New MANIFOLD m 1 HP Manifold header 4 nos M 101A 10 wells 101B 4 wells 101C 10 wells 101D 10 wells 2 LP Manifolds header 3 nos M 102A 3 wells M 102B 3 wells M 102C 13 wells HP MANIFOLD M 101A HP MANIFOLD M 101B on tn nt o en en C oc o m E E E E E E amp E a Ay Ay Q OX E IH TU IH HP E IH HP IH TU 1 New MANIFOLD pug m 1 HP Manifold header 4 nos M 101A 10 wells 101B 4 wells 101C 10 wells 101D 10 wells 2 LP Manifolds header 3 nos M 102A 3 wells M 102B 3 wells M 102C 13 wells HP MANIFOLD 101C HP MANIFOLD M 101D N a vua N t f v l a uv uv uv uv uv e e c S e e e e amp
125. rameters to Outstations defined in system with fast update of related information on MMI DCS PLC engineering tools DCS PLC device management tools and support tools e ERP SAP based compatible 94 2 APPLICATION SOFTWARE Gas flow calculation software as per American Gas association Reports AGA3 and AGA 8 shall be implemented in the system The latest versions of the AGA3 AGAS8 shall be implemented 5 3 SOFTWARE LICENCE Licensed software shall provided as per the system requirement One additional set of licensed software consisting of Operating system Control system software and application software shall be provided to OIL The Bidder has to consider the additional license while quoting 6 OPERATOR ENGINEER station DISPLAYS amp DAS FUNCTIONS 6 1 Functional equivalent of an Annunciation 6 2 Over view functional equivalent of a complement of selector switches digitized status indication shall also be included SECTION C PROCESS MONITORING SYSTEM SH 10 OF 38 6 3 Loops Functional equivalent of a set of stand alone PID loop controller faceplates indicating current value of Process variable set point etc Note The above displays are indicative VENDOR can also include displays which he feels necessary for the operation of the system 6 4 The following Logs Reports and Mimics shall be provided 6 4 1 SIGNAL LOG System shall record correct timely
126. s of cable is required between TWO equipments devices supplied under this contract the SUPPLIER shall supply interconnection schedule 7 9 Static and dynamic testing of the Control system in shop shall be done in the presence of OIL S representatives SUPPLIER shall submit the test procedures SECTION C PROCESS MONITORING SYSTEM SH 13 OF 38 7 10 In the Control room all cables shall be laid under the floor Proper shielding shall be provided to protect the cable against rodent biting and ingress of water Suitable covers shall be provided on the cable tray 7 1 In the field area all cables shall be laid in underground cable trenches except for hard standing process area where the cables shall be laid through cable trays 7 12 CABLE LAYING IN THE TRENCH The size of the cable trench shall be 45cm wide and 75cm 90cm deep 75mm thick sand bed shall be provided at the bottom After laying the cable another 75mm thick sand bed shall be provided on the top Bricks shall be provided over the top sand bed and trench shall be filled back with earth Cable markers shall be provided at suitable distances 7 13 LAYING OF CABLE TRAYS Cable trays the Hard standing process area shall be fixed over angle posts grouted uniformly over the ground Cable trays shall be laid in vertical position so that rainwater does not accumulate in the tray The size of the G I angle post shall be 38mm X 38mm X 1067mm approximat
127. tachment a browser window will open select the file from the PC and click on Sign to sign the Sign On Signing a new file with extension SSIG will be created Close that window Next click on Add Atachment a browser window will open select the SSIG signed file from the PC and name the file under Description Assigned to General Data and clock on OK to save the File 4 0 Please note that all tender forms and supporting documents are to be submitted through OIL s e Procurement site only except following documents which are to be submitted manually in sealed envelope super scribed with Tender no and Due date to Head Calcutta Branch Oil India Limited 4 India Exchange Place Kolkata 700 001 only on or before the Bid Closing Date and Time mentioned in the Tender Original Bid Security b Detailed Catalogue if any c Any other document required to be submitted in original as per tender requirement documents submitted in physical form should be signed on all pages by the authorised signatory of the bidder and to be submitted in triplicate 5 0 Bidders are requested to examine all instructions forms terms and specifications in the bid Failure to furnish all information required as per the NIT or submission of offers not substantially responsive to the bid in every respect will be at the bidders risk and may result in rejection of its offer without seeking any clarifications 6 0 the Bids must be Digitally Signed using
128. tions offered before dispatch The SUPPLIER shall offer all the equipment for inspection by OIL SUPPLIER shall dispatch the items only after receiving endorsement from OIL inspection team 14 2 The inspection by the OIL engineers and issue of inspection certificate thereon shall in no way limit the liabilities and responsibilities of the SUPPLIER in commissioning the system as per the specifications indicated in the contract 15 WARRANTY 15 1 The SUPPLIER warrants that the equipment are new and of high quality and that the goods will be free of defects in design materials or workmanship for a period of TWELVE 12 months from the date of successful commissioning initial operation 15 2 If within the expiry of the above stipulated guarantee period the subject equipment or any parts thereof are found defective because of design workmanship or materials the SUPPLIER at his own expense repair or replace the equipment to the satisfaction of OIL 15 3 The SUPPLIER shall obtain similar guarantees from each one of his sub contractors However the overall responsibility shall lie with the SUPPLIER 16 0 Annual maintenance contract The BIDDER shall provide AMC offer for maintaining the Data Acquisition and control system with necessary terms and conditions Charges for AMC will not be considered for evaluation AMC will be continued separately after expiary of the warrenty period Scope of work Type of AMC
129. torage and interprocess communication Industrial standard high performance graphic user interface and programming interface Networking software shall also be provided and each processing unit shall run it s own copy of operating system and shall be able to operate as connected node and stand alone node Anti virus vaccine Detection utility CONTROL SYSTEM SOFIWARE The Control system software which is field proven in control and data acquisition application using DCS compatible devices in oil amp gas processing systems shall be supplied with the processing units As a minimum requirement it shall have the following packages e System and database configuration Generation of current raw and processed data base e Generation of historical data for Trending and archival SECTION C PROCESS MONITORING SYSTEM SH 9 OF 38 Alarm handling including storage display and print out Generation storage presentation of mimic diagrams with dynamic information presented on TFTs Display management for Alarm Alerts Mimic diagrams Analog and Digital values Trend graphs Bar charts in semi graphic and high resolution colour graphic modes Free format report generation storage and print out Data logging periodic intervals on operator request and automatically on occurrence of an event Transmission of control commands and configuration pa
130. ure 40 0 Deg C For design of electronic Equipment Devices 1 10 Relative Humidity 90 a Maximum during 100 at 21 Deg C monsoon b Minimum 70 at 41 Deg C c Average 95 at 32 Deg 1 11 Rainfall a Maximum 480 mm in July b Minimum 27 mm in November It rains throughout the year 112 Wind Velocity a Basic Wind speed 20 Km hr b Prevailing wind From east Conditions direction 113 Environment Humid SECTION B2 PROCESS MONITORING SYSTEM SH 1 OF 8 1 0 PROJECT INFORMATION PROCESS DETAILS CRUDE OIL STORAGE 1 1 MAKUM 5 FLOW SCHEMATIC MANIFOLD TO FLARE TO LPB SUCTION amp FLARE TO DISTRIBUTION TO DISPOSAL WELL 22 JON T Er Or md 5 5 PEE 2 lt Sac SH 2 OF 8 FORMATION WATER SECTION B2 PROCESS MONITORING SYSTEM PROCESS OF OIL COLLECTING STATION 1 2 The process in an OIL COLLECTING STATION comprises of system for gathering produced fluid from a number of oil wells and separation of the Crude oil Natural Gas Water and other solid particles such as reservoir sands from the well fluid In order to achieve this the well fluid is passed through a network of heaters various pressure vessels separators and there by knocking out the undesired water and stripping the gas from the crude

OIL invites Bids for UP-GRADATION

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