HELLO - Scale Tec
Contents
1. eme 39 Get your Calibration Number sees 39 Enter New Calibration Number cc ecccceeceeceeeeeaeeeeeaeeeeenees 40 Change Setup and Calibration Numbers ceccceeeccceeeeeeen eens 40 INS TALE APIO Nic naa Ads 41 dgfertorz Corgi feo gii nre eee ere cT ae 41 Cable COM SCT OI cairo ail gah Mae ana ee Ae ne 42 Indicator Connection Diagram i 42 Bottom Panel Cable Connections 42 Connect Load Cells To JB oc 43 k d Cel Direction acilia 43 OP TIO INA EQUIPMENT acli 44 Cab Control WViIneleSs Lilia iaia 44 Rotation Counter Sensor rita 44 Transmite RecSIVOFs deii leali 45 Remote INGICALO rc 45 TROUBLESHOOTING racistas 46 LEGALSFOR TRADE CERTIFICATION costosa 48 Legal for Trade Features i 48 Sealed to Prevent Unauthorized Modifications 49 All rights reserved Reproduction of any part of this manual in any form whatsoever without Digi Star s express written permission is forbidden The contents of this manual are subject to change without notice All efforts have been made to assure the accuracy of the contents of this manual However should any errors be detected Digi Star would greatly appreciate being informed of them The above notwithstanding Digi Star can assume no responsibility for errors in this manual or their consequence O Copyright 2008 Digi Star Fort Atkinson U S A EZ42. DigESur is SS DO EZ 4600 Auto Ingredient Manual Pen Advance Ingredients automatically advance Pens manually advance i n ETO LOAD O DELIVER EZ 4600 D3843 US REV B 1 Enter 401 and press 7 2 Press again to change between WEIGHT and PERCENT 4 Enter Pre Alarm value Press QD 1 Enter 461 and press D 2 Press ED choose on off 3 Press QD EZ4600 User s Manual 21 DigiStark_____ ommonly Used Direct Access Numbers D A N _ Auto Advance Allows hands free operation of programmed recipes When auto advance feature activated indicator automatically advances to next ingredient once tolerance and delay time requirements met Tolerance Sets Auto Advance to trigger prior to reaching preset weight by weight or ia 3 i x 1 Enter 442 and press E Digi Star OOO 2 Press ha to choose tolerance method DBRUSDI os S 3 Press to save E TO LORD O DELIVER 4 To change percentage press until desired value is shown To change weight enter value 5 Press to save NOTE OFF setting always advances after preset amount reached EZ 4600 Example Preset 1000 Ibs If tolerance is set to 5 Auto Advance will activate at 950 lbs or 95 of preset weight Pen Tolerance Available in List Mode Only 1 Enter 462 and press D DigkSr E 4121 Sala DO Press again to choose weight or percent 2 Press o screen will display PENTOL 3 Enter weight or percen
3. cata eeeseesseeeeeeeeseeeeas 18 AT can a GV E asi 18 no A D UE 19 DNS Ul A UI LTEM 19 Add a Pen io Per uva iii cdi 20 COMMONLY USED DIRECT ACCESS NUMBERS D A N 21 O EK 21 Auto Ingredient Manual Pen Advance 21 ACAIN CS Ria TT 22 nn TRIN MUT TT MITT 22 Pentole T o EE O M 22 BE AT il gl RR ROT TE T m mM 23 Scale ID or Truck ID cece eccc ce ecee ae eeeeaeeeeeeeeeeeeeeeeaeeeeeaeeeennes 23 Radio NUMDET cerraran locali E os 24 D3843 US REV B EZ4600 User s Manual Digi Star Table of Contents RESIZE O 1 Miss enano o ee al es 24 Guar eEN Tm 25 Change babele oa 25 MANUAL PROGRAMMING OF RECIPES ll 26 Switch to Manual Programming 26 Change EN MenO ssim att Unetetd tdt d amt tan etu ute 26 Ingredient IR GAIN QING strict 21 Print Ingredient Names i 21 FILS BIN OW RECIO issue aaa 28 OIE RECIDe A O R 29 Erase a ROCIDO escindida Ie EADEM UE 31 Review a Recipe iii 31 Printing Single Recipe i 32 Printing All Recipes ii 32 RUNNING A RECIPE cit asolo nerina 33 Using Amount Per Animal sss 33 OTHER FUNCTIONS pics etia tutesed vun dsar etd a 35 me p 35 Using Dimmer Option ii 35 MENUS AND CALIBRATION sss 36 RE CALIBRATING YOUR SCALE
4. Digi Star y EZ4600 Operators Manual Y fi em Digi Star y Digi Star Ft Atkinson Wisconsin USA Digi Star KE vrope Panningen The Netherlands www digi star com D3843 US REV B December 12 2012 Digi Star EZA600 User s Manual D3843 US REV B Digi Star x Table of Contents TABLE OF CONTENTS TECHNICAL SPECIFICATIONS 1 SAFETY DURING USE oasis 2 inis mS 2 Charging Battery and Welding ees 2 FEED MANAGEMENT SOFTWARE He ee 3 INDICATOR OVERVIEW ettet eee Lia 4 OPERATION tinet eto e D ELCHE 6 PUTACOMANGICALOF go 6 Zero Balance INdICAlo sise 6 Tare and NeLGross lori diabetes 7 PUNGE sicario 8 DATA TRANSFER sida te eddie 9 USB DiveMode sata dde 9 RE Datalik Modesti 9 Indicator Data Formes etica ni 10 LOADING AND FEEDING COMPLETE LOADS MODE 10 JP e i 10 Resize Recipe WAI 11 LOAGMo Recipeica lla ai 12 Wiallercieliqe O c r 13 RECIPE AND PEN EIST MODE 5t iii 14 stating a RE uil alal 14 RESIZE RECIPE WN ea 14 koadig RECE lele 15 a TO 15 ADVANCED COMMANDS sisi ci 16 Unloagd Partial CNS sec iii tac n 16 Go Back to Skipped Ingredient 16 Change Feeding Number i 17 Use Arrow Keys Recipe or Pens List 17 Clear Indicator Memo Vivian rc 17 Re Use Recipe Pen Data
5. Press to erase the current 30 EZ4600 User s Manual D3843 US REV B Digi Star x Manual Programming of Recipes Erase a Recipe OQO OORO 1 Press and hold Q9 unti i ocr STR nee aid and displays number AEB 2 Repeatedly press until S desired recipe number displayed 3 Press and hold message PRESS ZERO TO ERASE RECIPE OR NET GRUSS TU EXIT scrolls 4 Press erases recipe 5 Press exits EZ 4600 Review a Recipe 1 Repeatedly press until recipe shown 2 Press gt displays each feedline weight or and total for recipe 3 Press exits D3843 US REV B EZ4600 User s Manual 31 Digi Star Manual Programming of Recipes Printing Single Recipe NOTE Optional serial port must be Digi Star DEDO installed for printing 1 Press displays first recipe Repeatedly press displays other recipes 5 aA ZI X 530 KC 2 Press prints recipe EZ 4600 3 Press Printing All Recipes Digi Star T A OI 312 9 1 Press displays first recipe var 2 Press prints recipe 3 Press again prints all recipes in memory 32 EZA600 User s Manual D3843 US REV B Digi Star K Running a Recipe RUNNING A RECIPE Using Amount Per Animal 1 Repeatedly press until recipe displayed 2 Press to accept recipe 3 Indicator displays LUAGING RECIPE 4 Indicator displays NES ZE followed by PEN 5 Indicator displays flashing number Change number to amount of animals to feed NOTE
6. 4 Pen and weight displayed begin unloading to pen 5 a Manual Advance Weight reached press to accept Press again to start next pen or 5 b Auto Advance When preset weight reached indicator advances to next pen 6 When unloading is complete press to start next recipe EZA600 User s Manual 15 Digi Star Advanced Commands ADVANCED COMMANDS Unload Partial Pens 1 Press Y to advance to next pen without finishing current pen NOTE If pen tolerance is set and feeding stopped before preset weight reached alarm sounds indicator EZ 4600 displays PEN UNDERFED PRESS PRINT TO REMOVE PEN FRI Sol LIST PRESS UN TG KEEP PEN see page 22 for Pen Tolerance set up Go Back to Skipped Ingredient 1 Press N or NZ to move back 2 Press NOTE Ingredient weight changed more than 4 display counts cannot restart that ingredient EZ 4600 Example If minimum display change is 10 Ibs kgs more than 40 Ibs kgs cannot restart that ingredient 16 EZ4600 User s Manual D3843 US REV B Digi Star x Change Feeding Number Use Arrow Keys Recipe or Pens List monon rn rn A_N sso ANG ELUA ING LORNS ING SHPEL A Sot EZ 4600 pi DIGI STAR FEED DELIVERY SYSTEM EZ 4600 D3843 US REV B Advanced Commands 1 Press D 2 Enter user number 3 Press i 4 Enter feeding number 1 9 5 Press 3 1 Press qo to move list three lines at a time 1
7. If using percent load change number to weight amount for pen 6 Press 7 After resizing all pens indicator displays ingredient to load and how much to load As ingredient loaded indicator counts down to zero 8 Press to advance to next ingredient See page 21 for auto advance 32 EZ4600 User s Manual D3716 US REV D Digi Star D3716 US REV D Running a Recipe 9 After last ingredient loaded indicator displays START DELIVERIES 10 Indicator displays pen to unload and how much to unload As pen is unloaded indicator counts down to zero 11 Press to advance to next pen 12 After last pen unloaded indicator displays RECIPE LOMPLETE TOTAL EZ4600 User s Manual 33 Digi Star x OTHER FUNCTIONS Hold Hold mode prevents displayed weight from up while E FEED i CTR OO 2n 0 REL FILA 206406 BHO USE ADVANCE EZ 4600 Using Dimmer Option DigESur Bess EZ 4600 D3843 US REV B Other Functions 1 Press qD 2 Press returns indicator to normal If weight added in hold mode press to cancel hold NOTE This feature is disabled on all legal for trade systems 1 Repeatedly press until UIMFER is displayed 2 Press Ce dims backlight EZ4600 User s Manual 35 Digi Star Menus and Calibration MENUS AND CALIBRATION Enter D A N and press to display setting name Press again to change option value Press O to save setting SETTING DAN OPTIONS disp
8. Specification e Internally mounted 2 4 GHz radios e Upto 1000 foot range e 24 channels e 120r24 volt DC system Rotation Counter Sensor cm Use with EZ3600 or EZ4600 ano indicators equipped with rotation MEN counter port Sensor allows operator to program indicator to count auger or PTO rotations for accurate mix 125 INCH 3mm MAXIMUM GAP APPROX SENSOR 44 EZ4600 User s Manual D3843 US REV B Digi Star x Optional Equipment Transmitter Receiver TU Transmitter shown with factory installed receiver in indicator Use to O zero indicator from remote location Operating range about 90 feet Remote Indicators RD440 small remote display with 1 high numbers RD2400V backlit remote display with 1 7 high numbers RD4000 LED remote display with 4 high numbers D3843 US REV B EZ4600 User s Manual 45 Digi Star TROUBLESHOOTING FLOW CHART Does the indicator come on If your display is unstable or flashes RANGE disconnect the j box cord from Indicator Is display still unstable YES Is the reading on the Indicator stable Put your weight on each load cell Does the indicator respond to your weight Check all J Box and Load Cell cables for cuts or pinched flat spots Your Indicator is probably defective Try another Indicator to verify Note Be aware of electrical interference that might affect Indicator such as mobile phones CB YES Are the readin
9. electric motors etc 3 Connect one Load Cell back into one of the terminals in the J Box The reading you get for each Load Cell is dependent on the size and type the Load Cell connected of each Load Cell and how much weight is over each Load Cell In general the number should be positive and stable 5 Stand or hang your weight over the connected Load Cell Record how much the weight increased with your weight over the Load Cell A scale with only one Load Cell will weigh heavy Note If the scale responded to your weight that s verification on the J Box is OK If the scale did not respond either that Load Cell is bad or the J Box is bad Try the other Load Cells If the Indicator still shows no response the J Box is bad Replace J Box 6 Disconnect the first Load Cell and reconnect 7 Repeat step 6 for the remaining Load Cells i Om iS Remember to record your readings y 3 Load Cell Record how much the weight increased Do not expect the Load Cells to give the same 8 Bad Load Cells will have a reading that is reading It is common for Load Cells to have either unstable makes the indicator flash RANGE or is more than three times greater or less than the average of the others Also the readings of your weight over each Load Cell should be similar Probably 4 times your actual weight Any differences could be an indication of a bad Load Cell or a structural problem readings that vary b
10. BATCHING amp ROTATION COUNTER FEATURES Select weight or percentage method then PRE ALARM 401 WEIGHT enter a value to activate P ATHO B P RLM PERCNT an early warning that indicator is reaching the preset ad 1 4 ON OFF ALARM BUZZER allows BUZZER user to turn off alarm horn Select time or mixer 421 a revolutions to decrement TARCTR mix timer counter Enter the number of input whole OO 0001 00 pulses that equal 1 mixer ORATIO revolution PC Requires a USB Drive with programming MANUAL CMS 439 PC SCALE Scale Allows user to manually program indicator Select batch 1 amount animal ENTRY METHOD 441 12 3 E MTADI 2 percent load 3 amount load TOLERANCE OFF 5 1 5 7 10 Select tolerance weight D3843 US REV B EZ4600 User s Manual 37 SETTING display TOLER INGR ADVANCE DELAY DELA AY FORGE USER ID USERID RESIZE RECIPE FDZ UNEJ RECIPES UNDN j AUTO START MANUAL PEN ADVANCE MANPEN PEN TOL CT TAGE B PENTOLI PEN WEIGHT PEN UT DOUBLE KEY PRESS PREV UBAESJ RECIPE REMAIN ACTIVE IRE USE 38 Menus and Calibration D A N NO OPTIONS displayed BOLD DEFAULT ON percentage to accept Select seconds to delay MANUAL 1 3 5 7 ii 10 20 30 60 before advancing to nex ingredient ON OFF If ON operator must enter user ID to use indicator na If ON operator can change recipe size If ON prevents auto 453 ON OFF advancing if preset exce
11. Press O 2 Press and hold Gian 3 Press J while holding indicator reads Release cung 4 Press to erase feeding memory EZA600 User s Manual 17 Digi Star Re Use Recipe Pen Data e G2 O O ont IE ad O OD LL LC NMA DIGI STAR FEED DELIVERY SYSTEM 4 E v EZ 4600 DIO DOS e NOTE When re using data stored in indicator it takes recipe and pen information and removes completed weights loaded or unloaded and marks them undone It will not accumulate data day to day Download data to USB Drive before re using recipe and pen data stored NOTE For continuous re use set D A N 466 to on See page 39 Mix Timer The mix timer allows the operator to set a timer to alert the operator when the mixing is completed This can be manually entered or entered as part of the recipe using the TMR TRACKER or other software package DigESur SS O 18 EZ4600 User s Manual Advanced Commands 1 Indicator 2 Press and hold cung 3 Press J while holding indicator scrolls Release CLEAR l 4 Press Gea again to re use recipe and pen data 1 Press 93 2 Use the numeric keypad to enter the amount of time 3 Press 63 4 The Mix Timer will begin to count down When it reaches zero the alarm light and buzzer will turn on 5 Press to enter the weighing mode 6 Press the or key to re enter the batching mode D3843 US REV B Digi Star
12. to resize pen load weight 1 Enter new weight or keep original weight 2 Press EZ4600 User s Manual 11 Digi Star Loading and Feeding Complete Loads Mode Loading Recipe 1 First ingredient weight flashes in upper display Load ingredient 2 Bigi Stark 0O 0O 2 Weight approaches zero alarm will ING ALFA E flash and sound o 2760 D LOG 3 a Manual Advance Weight reached press CA to accept E Press again to start next EZ 4600 ingredient or 3 b Auto Advance When preset weight reached indicator advances to next ingredient Displayed when in load or unload mode Line 1 feeding number FLi 2 number of rotations during pen delivery LTR LLL RC option only pen name PPEN Line 2 zone number Z name of recipe REL PREFRE call weight of pen PRE 2 OG Line 3 gross weight 5 0000 Instruction data USE AGUNCE TO LUG 12 EZ4600 User s Manual D3843 US REV B Digi Star x Loads Mode Unloading to Pens 0 EZ 4600 NOTE Do not press NOTE If different pen needed press AN or NZ to find desired pen Press for pen delivery D3843 US REV B Loading and Feeding Complete Ingredients loaded indicator displays first pen to unload Manually Advance press to go to pen When weight reached press to accept Press again to start next pen or b Auto Advance When preset weight reached indicator advances to next pen Last
13. trail in the normal weighing mode press and hold the ON key This will display the current parameter and calibration event count values Pressing any key will return the indicator to the weighing mode The audit trail system is always active and cannot be altered Audit trails are stored in flash memory and do not require batteries to maintain the audit trail values Changing any of the following parameters will change the Calibration event count value or parameter audit event count value This will void your Legal for Trade certification unless performed by properly trained personnel e Setup e Calibration e Capacity e Display Count e Display Units e Weigh Method e Motion e WMA1 1 through WMA2 3 e LFT Option Setting On Legal For Trade Units Only Perform the following procedure on an empty and clean machine before the unit is to be site certified e Install the LFT indicator on the machine and connect all load cells e Zero balance the scale with no load on the machine e Enter 871 and press Press Co accept D3843 US REV B EZ4600 User s Manual 49
14. x Advanced Commands Rotation Counter The rotational counter is used much like the timer It allows the indicator to count the number of revolutions of a mixer shaft and notifies the operator when a set count is 1 Press 165 reached 2 Use the numeric keypad to enter the number of rotations 3 Press 02 4 The Rotation Counter will begin to count down when the counter has reached zero the alarm light and buzzer will turn on ES NA n 5 Press to turn off the alarm and enter the weighing mode 6 Press the or E key to re enter the batching mode Drive Ratio Drive ratio is number of turns seen by sensor divided by number of mixing rotations MIE 1 Enter 422 and press to enter drive ratio value 2 Press O EZ 4600 D3843 US REV B EZ4600 User s Manual 19 Digi Star Advanced Commands Add a Pen to Pen List Qu 1 Enter pen name or number 2 Press DBBUBDT 3 Press D 1 Press AN or NZ to find desired recipe 2 Press i 1 Enter amount to unload to pen 2 Press C 1 Enter number of animals pen 2 Press a 1 If zones are active display reads ENTER ZUNE 0 9 2 Press e EZ 4600 20 EZ4600 User s Manual D3843 US REV B Digi Star Numbers D A Commonly Used Direct Access COMMONLY USED DIRECT ACCESS NUMBERS D A N Pre Alarm Select weight or percentage method enter value to activate early warning indicator reaching preset
15. 600 User s Manual D3843 US REV B Digi Star x Technical Specifications TECHNICAL SPECIFICATIONS SIZE 10 25 long x 8 0 high x 4 wide 260mm x 200mm x 100mm WEIGHT 4 0 lbs 1 8 Kg HELP MESSAGES Context sensitive help messages in 10 languages Long messages are scrolled TRANSDUCER EXCITATION 8 volts D C Nominal Capable of driving ten 350 Ohms transducers Short circuit proof ATC Auto Temperature Compensation of the internal circuitry for high accuracy weighing measurements TRANSDUCER SIGNAL Compatible with transducers having full scale indicator output of 0 25 mv v to 3 0 mv v AUTO RANGE Selectable To increase display counts at weight values of 300 and 600 display counts CONNECTOR AMP plastic weather resistant circular connector Gold contacts POWER REQUIREMENTS 10 5 to 16 0 V D C 160 mA nominal with four 3500 L C SET UP AND CALIBRATION Via front panel GROSS RANGE 999 999 max display LOW BATTERY WARNING Enabled at 10 5V nominal POUND KILOGRAM Selectable DISPLAY STDEZ 6 Digit LCD 1 2 high EZ VIEW 6 Digit LCD 1 7 high D3843 US REV B DISPLAY RESOLUTION 01 02 05 1 2 5 1 2 5 10 20 50 100 DISPLAY UPDATE RATE Selectable 1 2 3 4 times sec MAX DISPLAY RESOLUTION Adjustable to 40 000 counts max ZERO TRACKING Selectable On Off SPAN ACCURACY 1 005 F or 1 0 009 C full scale 1 output count MOTI
16. ON DETECTION Selectable On Off ZERO ACCURACY 005 F or 0 009 C full scale 1 output count for 0 5 mv v transducer ENVIRONMENTAL ENCLOSURE IP65 IEC 529 WEIGH ALGORITHM Front panel selectable digital filters to optimize performance General Slow Fast and Lock on HOLD MODE Used in mobile applications to stabilize displayed weight while moving the scale NON VOLATILE MEMORY EEPROM for balance OPERATING TEMP 29 C to 60 C 20 F to 140 F REMOTE INPUTS Tare Advance Recipe Re enter Preset EZ4600 User s Manual 1 Digi Star Safety During Use SAFETY DURING USE A Caution Cleaning Do not use running water high pressure cleaners hoses to clean the indicator Charging Battery and Welding Disconnect all cables from the weighing indicator before charging the battery or welding on the machine If cables are left connected the weighing indicator and connected load cells could be damaged Scale Indicator Remote Indicator Optional ey A 2 EZ4600 User s Manual D3843 US REV B Digi Star x Feed Management Software FEED MANAGEMENT SOFTWARE TMR Tracker is a full featured Windows based feed management system TMR tracker also offers operators additional management tools including Operator control pen review online feed data exchange with nutritionists ingredient tracking and numerous reports TMR Tracker is an indispensable m
17. age right column press ee to perform transfer The indicator marks uncompleted data as completed and sends feeding data to DataLink NOTE After sending uncompleted data is erased NOTE Indicator may also be manually programmed see page 26 for instructions D3843 US REV B EZ4600 User s Manual 9 DUESGON _Noastlns and Feeding Complete Loads Mode_ Indicator Data Formats Data sent to indicator in two formats Complete Loads Mode Each load built by PC software It assigns pens to a recipe and builds exact load for pens Recipe and Pen List Mode PC software sends recipe data and pen data in two different fields Operator selects recipe to build and pen deliveries LOADING AND FEEDING COMPLETE LOADS MODE Starting a Recipe eum j S 1 Press E E TO LORD 1 Indicator scrolls feeding number iar O DA DO 9 first recipe and pen number EE 1 B Recipes listed below E 2 Press AN and N to find desired recipe 3 Desired recipe in upper display line press e 10 EZA600 User s Manual D3843 US REV B Digi Star x Loads Mode Resize Recipe Weight Digi StarX QO 223006 ENTER NUMBER OF ANIMALS TO FEED ANIMAL 230 Pi EZ 4600 NOTE Press to resize by number of head in pen NOTE Press Elio accept pen values without resizing NOTE If indicator warns resized amount is over capacity press to override D3843 US REV B Loading and Feeding Complete Indicator gives option
18. anagement tool for forward thinking operations For additional information go to www tmrtracker com D3843 US REV B EZ4600 User s Manual 3 Digi Star Indicator Overview INDICATOR OVERVIEW 9 ED Digi Star y INE gt E DOGS V O Note See page 41 43 for installation instructions 03 press and hold for 3 seconds to zero balance indicator D 2 Pre Alarm Light Flashes and alarm sounds when weight is within preset limit See page 21 holds displayed weight when moving machine 4 C selects timer or rotation counter feature 5 turns indicator on 6 turns indicator off 4 EZ4600 User s Manual D3843 US REV B Digi Star x e6S66080 0000 SY C 9 YODO amp G S Gm a D3843 US REV B Indicator Overview Upper Display Window Displays current actions Lower Display Window Lists 3 lines i e ingredients recipes pens temporary zero Net Mode records to memory or prints displayed weight toggles between Net and Gross weights selects recipes in memory enter user number and feeding number Any number can be used or user until number assigned by feed management software h Clear backspace press in List Mode to begin pen unloading See page 15 60 accepts change or proceeds to next item Directional Arrows moves through list of informat
19. eds tolerance 454 ALL 1 9 Select feed zone for recipe deliveries If ON displays all incomplete recipes or enable if indicator is stationary mixer batch when using DataLink If ON starts pens list after recipe is loaded in list mode format If ON overrides automatic advance for pens Select weight or percentage method then enter pen tolerance Select method for displaying pen Weight net load or gross Select method ignores double pressing of keys when advancing ingr While loading mixer Select ON to reuse recipes EZ4600 User s Manual D3843 US REV B Digi Star x Re Calibrating Your Scale SETTING DAN OPTIONS displayed RR NO BOLD DEFAULT arm NO BOLD DEFAULT DESCRIPTION CALIBRATION Quick entry method selects weigh method 1 SETUP NUMBER Albs 5 8 kg gain 1 9 SETUP display counts 1 9 and capacity 1000 CALIBRATION Pt displayed at NUMBER 0 4mV V for these load CALI RA RE CALIBRATING YOUR SCALE To re calibrate your scale and make it even more accurate document at least 3 to 6 loads of varying sizes and measure the actual weight of all loads on a certified scale Reading Too High If the Indicator is reading higher than the certified scale then the calibration number is high and should be decreased proportionally Reading Too Low If the Indicator is reading lower than the certified scale then the calibration number is low and should be increased proportionally Get y
20. gs all positive If not Load Cell is upside down radios radio towers electrical motors etc Make sure Load Cell cables are not attached to hydraulic lines or reservoir Does the scale weigh you approx the same over all Load Cells Weight will not be accurate YES Remove the cover from your J Box Troubleshooting Poor Connection Take them apart and clean connections Rust or paint should be wire brushed Then reconnect and tighten securely Bad Battery Replace battery weak battery may test good if tested with no load on battery Bad Power Cord Make sure red wire is connected to positive side and black wire is connected to negative side When using a multimeter to check for voltage measure between pin 1 pos and pin 2 neg Meter should read between 10 5 and 14 5 volts DC if using a tractor power cord black wire is positive and white wire is negative Bad Indicator Try another Indicator Even a different model or set up should come on YES Is there moisture inside the box Dry out your J Box use a hairdryer Check cable strain reliefs for tightness Cables have drip loops Is lid gasket damaged Your Indicator is probably not set up and calibrated correctly Check the decal on the bottom of Indicator It shows what type of Load Cells the Indicator was calibrated to By pressing the on key while the Look for loose connections Watch your Indicator disp
21. ion Keypad Ses performs the task displayed by select f displays additional tasks GR press for additional information inputs numbers or letters as required GOW USB Drive Used for data transfer between computer and indicator f n M f LI Vi IN REMOTE J903 _ SERIAL LOAD CELL J902 eG 0 PRINTER J904 fn J a ES XLS A i l Serial Printer Port optional to communicate with computer and other digital input output devices Remote Port optional for remote display Load Cell Port for J Box cord Power Port for power cord Serial Number Plate Serial Number of indicator USB Drive Port for USB Drive insertion Insert USB Drive to upload download data EZ4600 User s Manual 5 Digi Star OPERATION Turn on Indicator 2 00 pe ID MIF eJLul PRESS RELIPE TO LORD EZ 4600 Operation 1 Press QD 1 Enter ID Number if required 2 Press f 1 Enter Feeding Number only required 1 time in loads mode 2 Press D 1 Press and hold 03 tor 3 seconds to zero balance indicator 2 Flashing arrow points to gross next to the display window indicator ready to weigh 6 EZ4600 User s Manual D3843 US REV B Digi Star x Operation Tare and Net Gross Tare is a temporary zero Net Weight to display total weight Gross Weight Press 1 Weigh
22. lay while moving the wires and pressing on the circuit board inside the J Box You will see if there is a loose connection or bad solder joint Indicator is already on you will get the Indicator s Set up and Cal numbers See if they compare to the set up and calibration numbers on the indicator Contact Dealer for further information Did the J Box have a bad connection or loose wire Fix or replace the J Box See next page 46 EZ4600 User s Manual D3843 US REV B Digi Star x Troubleshooting FLOW CHART 1 Disconnect all the Load Cell wires from the terminal blocks inside the J Box leave the 2 Zero balance the Indicator Press NET GROSS then Indicator on while connecting YES ZEROY Indicator should display and disconnecting the wires it 0 will not damage Load Cells or Indicator if wires are shorted during this step Is reading on Indicator stable Note Hook up the Load Cells to the J Box one at a time only one Load Cell connected at a time This will get a reading for each Load Cell While performing this test watch for any other symptoms such as erratic unstable display Indicator flashing RANGE negative reading etc If the Indicator reading should ever appear abnormal with any Load Cell connected then it is probably bad Replace J Box be aware of electrical interference that might affect your scale such as mobile phones CB radios radio towers
23. layed display NO BOLD DEFAULT RNE MENU 1 BASIC FEATURES IN MOST INDICATORS ENBLSH NEDERLI French FRANCS German DEUTSH Italian ITAL Select language to be Portuguese PORT displayed opanish ESPANI Danish DANSK Hungarian Spanish Display gross weight if TR ONORE key is held for 3 seconds Identity of scale location eee truck id or Mixer number RINTER COMMUNICATIONS amp ESTIMATED WEIGHT FEATURES TIME FORMAT 24 HR Ru elect ume formal TIME FJ AMIPM AM PM or 24 hour LANGUAGE LANGAG TR HOLD UTR ALDI i ID SETUP SEAL MEN 2 CLO Select key changes time XX XX XX function key chooses hh mm ss 1 mm dd 2 mm dd yy 3 mm dd yyyy 4 dd mm 5 dd mm yy 6 dd mm yyyy 7 ddmoyy 8 ddmoyyyy DATE FORMAT DATE Fi Select date format Select key changes date function key chooses Enter XXXXXX mm dd yy 36 TTT EZ4600 Users Manual D3843 USREVB EZ4600 User s Manual D3843 US REV B Menus and Calibration SETTING DAN OPTIONS displayed PTION display NO BOLD DEFAULT DESCRIPTIO MEDIA Select media type for data MEDIAJ storage Select scale number for cab control communication Select type of remote RADISP display MENU 3 SCALE CALIBRATION SETTINGS DISPLAY UNIT LB KG Display pounds Ib or LB AG kilograms kg If ON records preset weights like a TYREL SLA DUREE 321 OFF ON TCX 1300 indicator Indicator Tracks gross weight while batching MENU 4 PRESET
24. ngredient 6 Press 1 key once enters 1 twice enters A three times for B other numbers on keypad work same 7 Pause for one second after entering a number or letter and they shift to left so a new letter or number can be added 8 Press E 9 Press GES to exit Print Ingredient Names 1 Press displays first ingredient 2 Press prints total accumulations for this ingredient 3 Press again prints VANI DX 2 accumulations for all ingredients 5 LR currently used in all recipes 7 DIED OLA 4 Press again prints names for all ingredients Ingredients not used by recipe show unused D3843 US REV B EZ4600 User s Manual 27 on Digi Star Manual Programming of Recipes Enter New Recipe 1 Press and hold unti indicator beeps and displays PROGRIT then displays either first recipe programmed or RE This indicates recipe number can be entered 2 Press end 3 Enter recipe number N S DI 4 Press enters number 5 Press scrolls available ingredients EZ 4600 6 Press to select ingredient DI on screen 7 Enter amount of ingredient required see note 8 Press to store amount Repeat steps 5 8 for each ingredient required lt a ou CY 8 NOTE In percent load entry mode a 75 ingredient for example should be entered as 75 00 on display 5 75 ingredient entered as 5 75 28 EZ4600 User s Manual D3843 US REV B Digi Star x Manual Programming of Recipe
25. nter date in format ddmmyy Tarugo AR 3 Press to save EZ 4600 D3843 US REV B EZ4600 User s Manual 25 Digi Star Manual Programming of Recipes MANUAL PROGRAMMING OF RECIPES Three different entry methods for entering ingredients Amount Per Animal this is the default setting Allows entry of ingredient amounts required for feeding one animal Indicator calculates preset amounts required for each ingredient Percent Per Load Enter ingredient amounts in Indicator calculates amounts for each ingredient Total of all ingredients must equal 100 in this mode Amount Per Load Allows entry of ingredient amounts required per load Switch to Manual Programming 1 Enter 439 and press eS 2 Press again to switch from PC to Scale 3 Press qQ EZ 4600 1 Enter 441 press C 2 Repeatedly press scrolls following entry methods 1 Amount per Animal 2 Percent per Load 3 Amount per Load 3 Press sets entry method EZ 4600 26 EZ4600 User s Manual D3843 US REV B Digi Star x Manual Programming of Recipes Ingredient Re Name AA Ingredient names are listed in a Digi Stak Q OOE DO standard table and can be changed using the following 9 steps 1 Repeatedly press Le until INORNI displays D 2 Press 3 Press shows ingredient EZ 4600 4 Press again to edit name Display briefly shows EU and flashing cursor displayed 5 Repeatedly press erases i
26. our Calibration Number Digi Star OG 1 Enter 872 and press D The calibration CAL number will display Example CAL 24280 EZ 4600 TOTAL CERTIFIED WEIGHT TOTAL INDICATOR WEIGHT X CURRENT CAL NUMBER NEW CAL NUMBER D3843 US REV B EZ4600 User s Manual 39 Digi Star Re Calibrating Your Scale Using the previous example your results would be 205030 203400 X 24280 24475 Enter New Calibration Number 1 Enter 872 and press D Digi Stark OG Existing calibration number will display 2 Use number pad to type new OG number and press 5 EN qe For best results unload on level aoe ground Make sure no grain is lost in trucking the grain to a certified scale Change Setup and Calibration Numbers 1 Enter 871 and press Es 2 Indicator shows SETUP briefly then show a 6 digit number Enter new number 3 Press di Follow same procedure changes calibration number except use 872 EZ 4600 40 EZ4600 User s Manual D3843 US REV B Digi Star x Installation INSTALLATION Indicator Mounting WING MOUNT WEDGE MOUNT 403780 SCR 10X 5 8 FHSTS BLACK ZP 840459 SUPPORT HAT BRACKET 403770 BRACKET WING MOUNT 405124 PACK WEDGE MOUNT BRACKET WITH U BOLTS amp FLANGE NUTS 405244 EZ3 WEDGE MOUNT RAM MOUNT KEY PART NUMBER DESCRIPTION si 404799 RAM MOUNT FOR EZ III INDICATOR WITH HARDWARE 404230 RAM SUCTION CUP W TWIST LOCK D3843 US REV B EZA600 Use
27. pen complete indicator displays RECIPE LUPIPLETE EZA600 User s Manual 13 Digi Star Recipe and Pen List Mode RECIPE AND PEN LIST MODE Starting a Recipe DEF RI 25000 TOT 5000 Re 20000 TOUT 16000 RI COUR TOT 10000 2965 EZ 4600 VE 25000 TOT 58000 EZ 4600 14 EZ4600 User s Manual 1 Press E 2 Display reads Example Line 1 RECIPE R Line 2 RI 25000 TOT 50000 Line 3 Re Q0U000 TUT BOGUG Line 4 RI 20008 TOT 10000 3 Press AN and N to select recipe to start Indicator will display RESIZE then the resize weight 4 Display reads up LI Do n Line 2 ENTER AMOUNT T LOADED Line 3 No Data Line 4 Ri 25000 TOT 50000 5 Enter the amount to build in this load 6 Press a D3843 US REV B Digi Star x Loading Recipe So TION EZ 4600 Unloading Pens DigESur QD ON E2M600 D3843 US REV B Recipe and Pen List Mode 1 First ingredient and weight flash in upper display Begin loading ingredient 2 Weight reached alarm will flash and sound 3 a Manual Advance Weight reached press Press to start next ingredient or 3 b Auto Advance When preset weight reached indicator advances to next ingredient 1 When ingredient loading complete display reads RECIPE COMPLETE Press Indicator displays unloading pens 2 Press AN Or W to select desired pen 3 Press
28. r s Manual 41 Digi Star K Installation Cable Connection Scale Power Cord Remote Indicator ae Optional nb To 12VDC Power Supply f Red Terminal i ess Black m Orange Alarm Out Out Blue Remote Input Input See J Box Connections Indicator Connection Diagram J Box USB Insertion Connection m SERIAL nu PRINTER REMOTE LOAD CELL POWER J904 J903 J902 i J901 i SS Digital Input Remote Indicator Power Cord Output Connection Connection Connection Bottom Panel Cable Connections 42 EZ4600 User s Manual D3843 US REV B Digi Star Installation Connect Load Cells To J Box Connect load cell wires to terminal blocks Wire Color Key olo White Green ack Shield Shield Tighten nuts Load cell cable J J Box Connections J Box Cable Connect to Indicator bottom panel Load Cell Direction BENDING DIRECTION DIRECTION DE FLEXION BIEGERICHTUNG 141815 y Observe direction of arrow on load cell when installing load cell D3843 US REV B EZ4600 User s Manual 43 Digi Star Optional Equipment OPTIONAL EQUIPMENT Cab Control Wireless paat r s e Wireless remote with full key control of indicator on mixer e Mount remote in easy view of loading e Improves loading accuracy Functions e Communicates with multiple mixers e Easily call up recipes without leaving loader
29. s 9 Press to change to pens 10 Press to scroll available pens 11 Press to select pen on screen 12 Enter amount for pen 13 Press to store amount Repeat steps 10 13 for each pen required Li H L 14 Press to complete recipe 15 Indicator calculates and displays TOTAL amount of recipe EZ 4600 MOTION D ui 15 Repeat steps 1 15 until all recipes programmed 16 Press to exit O 1 Press and hold until E L a indicator beeps and displays PR DRH 2 Repeatedly press until GN p recipe number displayed 3x5 3 Press SS edits this recipe DO IS 4 First ingredient name displayed followed by AMOUNT 5 Enter new amount 6 stores and advances to next ingredient EZ 4600 D3843 US REV B EZ4600 User s Manual 29 Digi Star Manual Programming of Recipes Digi Star DA 7 Press A to return to previous ingredient Repeat steps 5 6 for each feedline change 8 Press and hold to insert a new ingredient This will insert just before the current ingredient on the screen 9 Press to switch between ingredients and pens 10 Press to scroll available ingredients or pens 11 Press to select ingredient Or pen 12 Enter amount required 13 Press to store amount ZERO 2 dE an ingredient Message ZERO TU ERASE scrolls BLUE QD Press and hold to erase ZERO ingredient or pen displayed on the screen EZ 4600 Press to exit
30. t displayed press sets zero weight 2 Display reads zero and flashing arrow on side of display points to NET EZ 4600 3 Add more weight display reads added weight value EZ 4600 D3843 US REV B EZ4600 User s Manual 7 Digi Star Operation 4 To show total of original weight of 4000 pounds plus added 300 pounds press T flashing arrow points GROSS EZ 4600 5 Press G 300 pounds is displayed and flashing arrow points NET EZ 4600 Print Key NOTE Optional serial port must be installed for printing Digi Star QD GG 1 Press E Indicator sends data m to printer or PC TO Date in ddmmyy Time e 10JA08 270 TP EZ 4600 4300 LB GR UNE Qui Gross GR or Net NET 8 EZ4600 User s Manual D3843 US REV B Digi Star x Data Transfer DATA TRANSFER USB Drive Mode To upload data 1 Insert USB Drive 2 Press D NOTE If indicator displays uncompleted data in memory press to overwrite uncompleted data Remove USB Drive when transfer complete To download data Insert USB Drive indicator automatically sends data to USB Drive Remove USB Drive RF DataLink Modes DataLink connects with indicator DataLink sends data to indicator I Indicator receives data RECIVEL PRE Data compete indicator sends data to DataLink Data sending To send data to PC if operator does not complete all feeding at end of feeding schedule Press until display shows mess
31. tage desired 4 Press 22 EZA600 User s Manual D3843 US REV B Digi Star x Commonly Used Direct Access Numb Delay Time Changes time indicator waits before automatically advancing to next feedline DigEsStard OO QS 1 Enter 443 and press gt Enter d ues delay time in seconds DBRUGDT 3 JE TO LORO 2 Press to save D DELIVER NOTE Set to LU prevents automatic advance EZ 4600 Scale ID or Truck ID Each indicator has scale ID Digi Star D Bot DO 1 Enter 108 and press C 2 Press to erase old ID enter the new ID 3 Press O J NOTE TRM Tracker or Diet avus Manager software ID must match D3843 US REV B EZ4600 User s Manual 23 DigiStark_____ ommonly Used Direct Access Numbers D A N _ Radio Number Used with cab control option Dig Star OO 1 Enter 231 and press 2 24l STE 2 Press to erase number OBRUBUT enter new number NOTE Do not use same number for two different indicators EZ 4600 Resize Option Make weight changes to pens unload weight or recipe load size 4 Enter 448 and press ES Press Aa ain change On Off yuo Te a 3 mS 5 Press QD EZ 4600 24 EZ4600 User s Manual D3843 US REV B Digi Star Commonly Used Direct Access Numbers D A N Change Time miut Q QG Tee c 3 1 Enter 202 and press wha LI DRUGS amp 2 Enter time E DELIVER 3 Press to save EZ 4600 1 Enter 204 and press E 2 E
32. y hundreds even thousands Especially when one is carrying more weight D3843 US REV B EZ4600 User s Manual 47 Digi Star Legal for Trade Certification LEGAL FOR TRADE CERTIFICATION United States In the US the Legal for Trade certification is regulated by the National Type Evaluation Program NTEP The NTEP certificate number is 08 40 Canada Measurement Canada is the Canadian agency that regulates Legal for Trade scales The approval number from Measurement Canada is AM 5678C Legal for Trade Features Digi Star Legal for Trade indicators are modified to comply with US and Canadian regulatory agencies Some of these modifications are Load Cell Disconnect Sensor Indicator displays RANGE or RANGE without flashing when load cells are disconnected Hold Function The Hold function has been disabled EZ3400 EZ3600 and EZ4600 Printing Printing weight values is not allowed while in motion during self calibration or if any error conditions such as RANGE GURCAP or OURFLY are active Lock On Weigh Method Lock on weigh method for animal weighing cannot be enabled Tare Cannot tare a negative weight Labeling The capacity and division information is shown on the front of the indicator 48 EZ4600 User s Manual D3843 US REV B Digi Star x Legal for Trade Certification Sealed to Prevent Unauthorized Modifications The scale indicator is sealed by a Category 1 Audit Trail To access the audit
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