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Installation Guide

1. POWER RS4B5 R di de 23 24 Masterpact 200000 20000000g 1 Ifthe current circulating in the shield is higher than 100 mA the shield has to be grounded at only 1 end Otherwise it has to be grounded at both ends Configuring the BCM with a Masterpact and Micrologic A E H and P The Modbus address and communication parameters are defined using the keypad on the Micrologic P or H trip unit Step Action Micrologic P or H Press 8 to access the configuration menu 2 Select Configure com then Parameter com to display the Modbus Com screen 3 Press the keys to select the address setting then press the key to confirm 4 Press the Bn keys to define the address then press the key to confirm 5 Go back to step 3 to set the Baud rate then the parity 92 DOCA0035EN 01 03 2014 Chapter 9 Wiring Acquisition Modules Safety Instruction DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION FLASH Apply appropriate personal protective equipment PPE and follow safe electrical work practices See NFPA 70E in the USA or applicable local standards e Turn off all power supplying this device before working on it Always use properly rated voltage sensing device to confirm that all power is off Do not exceed th
2. 200 Functionality Overview 16 Architecture Interfaces Characteristics and Limits 18 DOCA0035EN 01 03 2014 15 Description Com X 200 Functionality Overview Data Acquisition System The data acquisition system DAS based on a Com X 200 allows acquisition of WAGES Water Air Gas Electric Steam data at customer site and send them to a hosted platform such as Schneider Electric StruxureWare Energy Operation The Com X 200 can collect Consumption data from meters with pulse signal output directly connected to the Com X 200 digital inputs via SIM10M Modbus serial line connection modules or Smartlink Modbus serial line e Status of contactors impulse relays or TOU Time Of Use contacts of a main electrical meter Data from devices connected to Modbus RS 485 network of the Com X 200 e Data from devices connected to Modbus RS 485 network of the EGX100 or EGX300 for large buildings e Data from devices connected to Ethernet TCP IP Environmental data temperature humidity and so on from sensors directly connected to the Com X 200 analog inputs via SIM10M modules Logging and Sending Data The Com X 200 can log data at intervals from 1 to 60 minutes This data can be sent to Schneider Electric StruxureWare Energy Operation through e Ethernet network e Wi Fi e GPRS for isolated sites or sites where the IT administrator does not allow access to the network infrastructure 16 DOCA
3. 115 APPeEndlices RT n Dna Raf 117 Troubleshooting List for Com X 200 117 DOCA0035EN 01 03 2014 Safety Information Important Information NOTICE PLEASE NOTE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury N This is the safety alert symbol It is used to alert you to potential personal injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury NOTICE NOTICE is used to address practices not related to physical injury Electrical equipment shou
4. DOCA0035EN 01 Schneider Electric Industries SAS 35 rue Joseph Monier CS30323 F 92506 Rueil Malmaison Cedex www schneider electric com As standards specifications and designs change from time to time please ask for confirmation of the information given in this publication 03 2014
5. Wiring Diagram Zelio converter connection to SIM10M OUT 0 10V Analog maaa 4 20 mA IN RMCL55BD Power supply 24V DC 110 DOCA0035EN 01 03 2014 Converters Temperature Pt100 to 0 10 V Zelio Converter RMPT13BD Wiring Diagram Electrical connection to the Com X 200 LR1 LR2 lt 200 mQ LR1 LR2 LR3 LR1 LR2 lt 2009 LR1 LR2 lt 2000 LR1 1 s A 2wires connection type B wires connection type C 4 wires connection type Grounding shield 1 if the current circulating in the shield is higher than 100 mA the shield has to be grounded at only 1 end Otherwise il has to be grounded at both ends Electrical connection to SIM10M OUT Analog 0 10V i STA input 0 19 30 V DC 1 RMPT13BD 1 Use one output only DOCA0035EN 01 03 2014 111 Converters Temperature Pt100 to 0 10 V Converter 88 950 1 Wiring Diagram Electrical connection to the Com X 200 Crouzet Converter Electrical connection to SIM10M Analog input 0 Crouzet Converter lane eoo OOO 12 3 V Out V 4 5 6 OO ODO 24V DC PT100 112 DOCA0035EN 01 03 2014 Converters STAHL Interface for Gas Meter 9001 01
6. Press OK 9 Enter Baud rate 10 Press OK 11 Enter parity 12 Press OK 13 Press t until you are asked to save your changes 14 Press YES to save your changes 15 Repeat steps 5 to 14 to configure other potential Modbus ports DOCA0035EN 01 03 2014 81 Monitoring Devices and Electrical Equipment PM1200 Overview The PM1200 power meter is easy to use cost effective and offers the basic measurement capabilities required to monitor an electrical installation For more information on instructions or functions of PM1200 refer to PowerLogic System Catalog PM1200 Wiring Diagram to Com X 200 DO D1 1 Bl DAAA Chr ill Do or TT 7 7 CON n E 7 14 10 N Cl EA 0b00q00000000q 1 If the current circulating in the shield is higher than 100 mA the shield has to be grounded at only 1 end Otherwise it has to be grounded at both ends PM1200 Communication Setup Step Action From RMS menu press the up arrow button the display indicates CLR Press the up arrow button the display indicates SET Press the right arrow button the display indicates VIEW Press the down arrow button the display indicates EDIT CODE Press the right arrow button for 2 seconds the display blinks indicating CODE 2000 A wl To enter the pass code 1000 default setti
7. X 200 Value Line terminator Line terminator at both ends of the bus R or RC A 120 Qresistor 5 at both ends of the bus Common polarity The common polarity is connected to the protective ground in at least 1 point on the bus Same as standard value 30 DOCA0035EN 01 03 2014 Wiring of the Modbus Communication Network Modbus Communication Port Wiring Terminal Characteristics General The main physical characteristics of a Modbus port are Physical interface Multipoint 2 wire RS 485 electrical networking Connector Terminal block and RJ45 Polarization Integrated Physical Interface and Connectors Refer to the Com X 200 physical description for connectors layout see page 50 RJ45 Connector Pinout The Com X 200 is connected to the Modbus network with a shielded RJ45 connector in compliance with the following wiring Front view The RJ45 wiring layout is Pin no Signal Description Not connected _ Not connected Di Transceiver terminal 1 Transceiver terminal 0 Not connected Not connected OVL Signal and power supply common Open Style Connector Connect the Com X 200 to the Modbus network with an open style connector in compliance with the following plug in terminals and pin assignments Plug in terminals IAAL ov DO
8. trunk cable and an integrated 0 3 m 1 ft cable with 1 RJ45 male connector for tap off Box with 2 RJ45 female connector for VW3 A8 306 TF10 trunk cable and an integrated 1 m 3 2 ft cable with 1 RJ45 male connector for tap off Line terminator for RJ45 connector R 120Q VW3 A8 306 R Line terminator for open style connector 1200 VW3 8 306 DR List of Modbus Cables Designation Length Reference Number Shielded cable for Modbus bus with 2 RJ45 0 3 m 1 ft VW3 8 306 connectors 1m 3 2 ft VW3 8 306 R10 3m 9 8 ft VW3 A8 306 R30 Shielded cable for Modbus bus with 1 RJ45 3 m 9 8 ft VW3 A8 306 D30 connectors and 1 stripped end Shielded cable for Modbus bus with 2 stripped 100 m 320 ft TSX CSA 100 ends 200 m 640 ft TSX CSA 200 500 m 1 600 ft TSX CSA 500 Belden cable or equivalent 305 m 1 000 ft 3107A 305 m 1 000 ft 7201A 305 m 1 000 ft 9842 34 DOCA0035EN 01 03 2014 Chapter 4 Wiring of the Ethernet Communication Network Overview This section describes how to connect a Com X 200 to an Ethernet network using an RJ45 connector It presents 2 possible connection modes What Is in This Chapter This chapter contains the following topics Topic Page Ethernet Network Characteristics 36 Ethernet Network Port Wiring Terminal Characteristics 37 Wiring the Ethernet Network 38 DOCAO035EN 01
9. 200 Q 104 DOCA0035EN 01 03 2014 Analog Sensors 2 Sensor 0 10 V and 4 20 mA CWE CO2 Sensor 0 10 V and 4 20 mA Wiring Diagram The wiring diagram is the same for both 0 10 V and 4 20 mA You have to set the configuration switch of the sensor in the appropriate position to select the 0 10 V or 4 20 mA functioning mode CO2 sensor wiring diagram to Com X 200 CWE CO2 CO2 sensor 0 10 V or 4 20 mA switch position DOCA0035EN 01 03 2014 105 Analog Sensors SHO100 and SHR100 Humidity Sensor 0 10 V and 4 20 mA SHO100 Humidity Sensor 0 10 V and 4 20 mA Wiring Diagram SHO100 humidity sensor wiring diagram to Com X 200 in 0 10 V configuration SHO100 0 10 V SHO100 4 20 mA functioning mode SHR100 Humidity Sensor 0 10 V and 4 20 mA Without External Power Supply Wiring Diagram You have to set the configuration switch of the sensor in the appropriate position to select the 0 10 V or SHR100 humidity sensor wiring diagram to the Com X 200 in 0 10 V configuration S OSO G Loop Y GO 106 DOCA0035EN 01 03 2014 Analog Sensors SHR100 humidity sensor wiring diagram to the Com X 200 in 4 20 mA configuration 24 23 22 21 N I 0 10V zero point 4
10. CM4000 e Power Factor Controllers e Varlogic NRC12 e Circuit breakers e Compact NSX 100 630 A with Micrologic A and E e Masterpact NT and NW with Micrologic H and P e Acquisition modules e Acti 9 Smartlink e SIM10M e Gateways e PM8ECC e PowerLogic EGX100 Ethernet Gateway e PowerLogic EGX300 Ethernet Gateway DOCAO035EN 01 03 2014 61 Supported Devices Overview Supported Wirings for Connection to the Com X 200 You can connect the electrical pulse meters to the Com X 200 through 3 ways Directly to the Com X 200 Through SIM10M acquisition module e Through Acti 9 Smartlink acquisition module The direct connection to the Com X 200 and the connection through SIM10M acquisition modules are documented in the following pages For connection of the electrical pulse meters through the Acti 9 Smartlink refer to the Acti 9 Communication System User Manual Electrical Modbus meters circuit breakers acquisition modules and gateways are connected directly to the Com X 200 62 DOCA0035EN 01 03 2014 Chapter 8 Wiring Monitoring Devices and Electrical Equipment Safety Instructions DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION FLASH Apply appropriate personal protective equipment PPE and follow safe electrical work practices See NFPA 70E in the USA or applicable local standards e Turn off all power supplying this device before working on it Always use pro
11. Monitoring Devices and Electrical Equipment ION6200 ION7300 ION7330 ION7350 Overview The ION6200 is a power monitoring unit complete with four quadrant power demand energy power factor and frequency measurements The ION7300 series meters are intelligent metering and control devices suited to a wide range of applications The meters can be used as stand alone devices but their extensive capabilities are fully realized when used as part of an enterprise energy management EEM system For more information on instructions or functions of ION6200 refer to PowerLogic ION6200 Power and Energy Meter Installation amp Operation Guide For more information on instructions or functions of ION7300 series refer to PowerLogic ION7300 series User Guide ION6200 Wiring Diagram to Com X 200 EA 1 1 Ifthe current circulating in the shield is higher than 100 mA the shield has to be grounded at only 1 end Otherwise it has to be grounded at both ends Using the ION6200 Meter With the meter front panel you can view parameter values configure parameters perform demand resets perform LED checks and view meter information Each of these functions can be accomplished by pressing the Up Down and Enter buttons on the front panel These button actions achieve different results according to the meter mode Display mode default view parameter
12. Press the Down button to configure the Baud rate Enter the Baud rate and confirm with the Return button DO NI oc wl N Press the Down button to configure the parity Enter the parity and confirm with the Return button 10 Press the Down button to configure the stop bit 11 Enter the stop bit and confirm with the Return button 12 Press the Prog button for at least 3 sec to exit the programming mode PM710 PM750 and PM800 Series Wiring Diagram to Com X 200 1 If the current circulating in the shield is higher than 100 mA the shield has to be grounded at only 1 end Otherwise it has to be grounded at both ends 80 DOCA0035EN 01 03 2014 Monitoring Devices and Electrical Equipment PM710 and PM750 Communication Setup Step Action From Home menu press SETUP Enter pass code 0000 Press gt until COM is visible Enter address Press OK Enter Baud rate Press OK Enter parity Press OK 2 Press OK to return to the SETUP mode PM800 Communication Setup Step Action From Home menu press gt until you see MAINT and press Setup Enter pass code 0000 Press gt until COMMS is visible Press COMM1 Select the protocol Press OK Enter address no Ww hme gt
13. and other devices that communicate using Modbus The EGX100 EGX300 can be used to connect Modbus devices when you are too far from the Com X 200 master Modbus port This can be the case for large buildings or several buildings connected by the same IP network or ADSL connection For power connections and more technical details on EGX100 refer to PowerLogic Ethernet Gateway EGX100 User Guide e EGX300 refer to PowerLogic Ethernet Gateway EGX300 User Guide EGX100 EGX300 Wiring Diagram to Com X 200 LE EGX100 EGX300 0000 Th Coo LC O 5 XX RX RX TX TX 1 If the current circulating in the shield is higher than 100 mA the shield has to be grounded at only 1 end Otherwise it has to be grounded at both ends EGX100 Communication Setup The EGX is delivered with 8 pre installed web pages used for EGX setup and configuration Ethernet amp TCP IP Serial Port Device List User Accounts Web Page Access Modbus TCP IP Filtering SNMP Parameters e System Access Point This procedure describes the different steps for setting up the EGX100 Ethernet port and declaring the Modbus devices connected below the EGX100 98 DOCA0035EN 01 03 2014 Gateways Before proceeding please note e Modbus product addr
14. 01 RS485 Pin assignments Signal Description OV Signal and power supply common L Modbus shield pin D0 Transceiver terminal 0 D1 Transceiver terminal 1 DOCA0035EN 01 03 2014 31 Wiring of the Modbus Communication Network Wiring the Modbus Network Overview It is recommended to connect a Com X 200 to a Modbus network on the RS 485 bus with the female shielded RJ45 connector This section describes 2 typical cases of connection of the Com X 200 to the bus e With an open style connector e With an RJ45 connector Modbus Wiring Rules Apply all general wiring rules see page 24 NOTICE COMMUNICATION MALFUNCTION Place a line terminator at each end of the bus to avoid malfunctions on the communication bus Respect all the wiring and grounding rules in order to avoid communication malfunctions due to EMC disturbance Failure to follow these instructions can result in equipment damage NOTE A line terminator is integrated in the Com X 200 and can be activated through the web interface if the Com X 200 is located at 1 end of the Modbus line For more information refer to the Electrical Installation Guide available in English only chapter ElectroMagnetic Compatibility EMC Open Style Connector Wiring Rules in DO A Rx A Tx 01 B Rx NOTE Add heat shrink sleeve at the end of the stripped cable shield to re
15. 01 03 2014 Com X 200 Installation Access to the Login Page Access to the Com X 200 Web Application Under Windows 7 Vista Operating Systems To access the user interface of the Com X 200 follow this procedure Step Action 1 Disconnect your local computer from any network Connect an Ethernet cable between your local computer and the Ethernet port 2 of the Com X 200 On your local computer open Windows Explorer and click Network NOTE The Com X 200 appears in the list of devices refer to troubleshooting if the Com X 200 does not appear Double click the Com X 200 the login page automatically opens in your default web browser Type the user login factory setting admin and the password factory setting admin NOTE The login and password are case sensitive Click OK Access to the Com X 200 Web Application Under Windows XP Operating System To access the user interface of the Com X 200 follow this procedure Step Action Disconnect your local computer from any network Connect an Ethernet cable between your local computer and the Ethernet port 2 of the Com X 200 Open your web browser In the address field type 10 25 1 1 and press the Enter key oa o0o N Type the user login factory setting admin and the password factory setting admin NOTE The login and password are case sensitive Click OK The
16. 03 2014 Acquisition Modules SIM10M Overview Smart Interface Module SIM are IEDs Intelligent Electronic Devices used in energy efficiency applications that provide local physical interfaces with building WAGES Water Air Gas Electricity Steam meters sensors and actuators They communicate through wired or wireless networks with remote monitoring and control systems For more information or instructions on SIM10M refer to Smart Interface Modules Installation Guide SIM10M Wiring Diagram to Com X 200 Electrical connection to the Com X 200 SIM10M leocoooooo EA 1 Ifthe current circulating in the shield is higher than 100 mA the shield has to be grounded at only 1 end Otherwise it has to be grounded at both ends SIM10M Communication Setup The SIM10M is configured by web server configuration tool Once the SIM10M has been connected to the acquisition devices the SIM10M node has to be configured Baud rate parity and address parameters are configured using the SIM range configuration tool Pulse weight unit index value and analog input scaling are managed through the Com X 200 configuration screens Step Action 1 Download the S M range configuration tool on a local PC 2 Launch the configuration software 3 Configure the SIM10M parameters Baud rate Parity Address The other parameters keep their de
17. 252 057 141 Overview The wiring of the interface for gas meter requires specific wiring instructions depending on the hazardous areas standard you wish to follow Refer to the ATEX NFPA 70 Article 504 or ANSI ISA 12 01 01 standards for more information about hazardous areas requirements Wiring Diagram Wiring example for the ATEX standard in a hydrocarbon gas environment methane butane propane Hazardous area zone 1 Hazardous area zone 2 D Gas meter Hazardous area 113 DOCAO035EN 01 03 2014 Converters 114 DOCA0035EN 01 03 2014 Appendices DOCAO035EN 01 03 2014 115 116 DOCA0035EN 01 03 2014 Appendix A Appendices Troubleshooting List for Com X 200 Troubleshooting Troubleshooting table If Then The Com X 200 does not appear Check that there is no router between the Com X 200 and the computer in the list of devices of the explorer The login page does not correctly Check that your browser has a version level equal to or higher than the following open in the Internet browser versions Internet Explorer 8 e Mozilla Firefox 15 Chrome 24 In Internet Explorer open the Compatibility view settings window in the Tools menu and check that the Display internal sites in compatibility view checkbox is unchecked DOCA0035EN 01 03 2014 117
18. 89 Power Factor 90 Varlogic NRC12 Controller 90 Circuit Breakers 0 ee re 91 NSX Micrologic and Masterpact 0 00 cette eee 91 Wiring Acquisition Modules 93 Acti 9 SmartlinK 2 een ee 94 SIMIOM ROREM ee Seay eyes Rd ee ee 95 Wiring Gateways 97 EGX1007 wees 25 25 cee eels nee Oe bee i 98 i eR greg E E FS oe ee EA FER ed Ree eee Oe 101 Wiring Analog 103 Pt100 Pt1000 nee Ma ege bes ed Gn ne pu ea ee 104 CWE CO2 Sensor 0 10 V and 4 20 105 SHO100 and SHR100 Humidity Sensor 0 10 V and 4 20 mA 106 STD300 and STO300 4 20 mA Temperature Sensors 108 Wiring Converters 109 4 20 mA to 0 10 V Zelio Converter RMCL55BD 110 Temperature Pt100 to 0 10 V Zelio Converter 1 111 Temperature Pt100 to 0 10 V Converter 88 950 1 112 STAHL Interface for Gas Meter 9001 01 252 057 141 113 REA EEE BRL
19. Class 2 Make sure the DIN rail is electrically connected to earth ground to maintain shielding continuity and prevent EMC disturbances Earth ground connection is typically terminated using a green yellow cable Keep the green yellow cable as short as possible Removing the Com X 200 From a DIN Rail Using a screwdriver pull down the retaining clamp located on the bottom of the Com X 200 NOTE Before re installing the Com X 200 on the DIN rail push up the retaining clamp 54 DOCA0035EN 01 03 2014 Com X 200 Installation Com X 200 Wiring Power Supplies You can provide a backup power supply for the Com X 200 by connecting a UPS to the 24 Vdc input If power is interrupted on the 100 277 Vac input the Com X 200 power supply will automatically switch to the 24 Vdc input The order of priority for power supply is 1 100 277 Vac 2 24 Vdc 3 PoE 100 277 Va mm Power over Ethernet PoE PoE Ethernet 1 Digital Inputs Digital inputs powered by the Com X 200 DIGITAL INPUTS 12V ov 2 4 15 Digital inputs externally powered DIGITAL INPUTS 12V ov 1 2 4 6 10 30 Vc 1 DOCA0035EN 01 03 2014 55 Com X 200 Installation Analog inputs powered by the Com X 200 ANALOG INPUTS AI1 OV 24V Al2 OV 24V OUT OV 24V Analog inputs externally powered ANALOG INPUTS Al1 OV 24V Al2 OV 24V OUT OV 56 DOCA0035EN
20. Digital analog entries labeling 52 DOCA0035EN 01 03 2014 Com X 200 Installation Com X 200 Installation in Enclosure Installation Recommendations Install the Com X 200 in the lower third of the enclosure to achieve optimal ambient temperature for the device NOTE When the enclosure is laying on the floor it is recommended to keep a distance of 1 m between the floor and the antenna in order to ensure the correct functioning of the GPRS modem Com X 200 Mounting in Enclosure The operating temperature around the Com X 200 must not exceed 60 140 F 25 60 C 13 140 F NOTE Do not mount the Com X 200 vertically Equipment Separation Install devices in an enclosure with respect to required spacing for each device Devices that cause electrical disturbance should not be placed near devices that are sensitive to electrical disturbance DOCAO035EN 01 03 2014 53 Com X 200 Installation Mounting on a DIN Rail Introduction This section describes mounting and removing of the Com X 200 on a DIN rail Installing the Com X 200 on a DIN Rail Step Action 1 Secure the DIN rail to a panel according to the DIN rail installation instructions 2 Place the top groove of the Com X 200 on the DIN rail and press the unit against the DIN rail until you hear the retaining clamp click into place Din Rail Shielding in Enclosure
21. The wiring diagram for connecting the Com X 200 to an Ethernet network in the switch connection mode via the RJ45 connector is as follows Web SERRE Com X 200 IP 10 168 25 7 IP 10 168 25 8 NOTE The IP addresses are provided as example These values depend on your network configuration 38 DOCA0035EN 01 03 2014 Wiring of the Ethernet Communication Network Connection of the Com X 200 in the Upstream Downstream Mode The wiring diagram for connecting the Com X 200 to an Ethernet network in the upstream downstream connection mode with the RJ45 connectors is as follows Web EIE EL E E EL ELE DHCP Client PC IP 10 25 1 65 IP 10 168 25 7 IP 10 25 1 1 Com X 200 NOTE The IP addresses provided as example These values depend on your network configuration IP 10 25 1 2 IP 10 25 1 3 IP 10 25 1 4 DOCA0035EN 01 03 2014 39 Wiring of the Ethernet Communication Network 40 DOCA0035EN 01 03 2014 Part Ill Wireless Network DOCAO035EN 01 03 2014 41 Wireless Network 42 DOCA0035EN 01 03 2014 Chapter 5 Wireless Network Wireless Networking Recommendations Wireless Networking Recommendations To ensure good operation of the GPRS modem you have to conform to the following recommendations The Com X 200 shall be installed preferably at a height of 1 meter from the floor Use the following GPRS modem and Wi Fi
22. USB stick references which have been selected to run efficiently with the Com X 200 e EBXA GPRS or EBXA GPRS SIM for the GPRS modem e EBXA USB WIFI for the Wi Fi USB stick NOTE The good operation of GPRS and Wi Fi is not guaranteed with other GPRS modem or Wi Fi USB stick DOCA0035EN 01 03 2014 43 Wireless Network 44 DOCA0035EN 01 03 2014 Part IV Com X 200 Installation DOCAO035EN 01 03 2014 45 Com X 200 Installation 46 DOCA0035EN 01 03 2014 Chapter 6 Com X 200 Installation Safety Instructions DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION FLASH Apply appropriate personal protective equipment PPE and follow safe electrical work practices See NFPA 70E in the USA or applicable local standards e Turn off all power supplying this device before working on it Always use properly rated voltage sensing device to confirm that all power is off Do not exceed the device s ratings for maximum limits Failure to follow these instructions will result in death or serious injury To verify device ratings compliance to maximum limits see the technical data see page 48 What Is in This Chapter This chapter contains the following topics Topic Page Technical Data 48 Com X 200 Physical Description 50 200 Installation in Enclosure 53 Mounting on a DIN Rail 54 Com X 200 Wiring 55 Access to
23. higher than 100 mA the shield has to be grounded at only 1 end Otherwise it has to be grounded at both ends PM9C Communication Setup Step Action 1 Press simultaneously the and the amp button to enter the settings menu Enter pass code 0010 Press the OK button several times to go to ADDR menu Set the Modbus address parameters and press Go to BAUD menu to set the Modbus Baud rate parameters and press OK Go to PAR menu to set the Modbus parity parameters and press OK 78 DOCA0035EN 01 03 2014 Monitoring Devices and Electrical Equipment PM210 PM500 PM710 PM750 PM800 Series Overview The PM210 PM500 PM710 PM750 and PM800 series meters offer all measurement capabilities required to monitor an electrical installation associated to remote transfer of metering values by RS 485 Modbus communication network 2 wire connection For more information on instructions or functions of e PM210 refer to PowerLogic Power Meter 210 Reference Manual PM500 refer to Power Meter PM500 Installation and User Manual PM710 refer to PM710 Reference Manual PM750 refer to PM750 Installation Guide PM800 refer to PowerLogic PM800 Series Quick Reference Guide PM210 Wiring Diagram to Com X 200 PM210 SD DI D D 1 Ifthe current circulating in the shield is higher than 100 mA the
24. measurements Reset mode reset demand measurements Configuration Select Edit modes configure a parameter Information mode verify that the LED front panel display operates and view meter information for example meter options firmware version 76 DOCA0035EN 01 03 2014 Monitoring Devices and Electrical Equipment Execute the following steps to access the configuration screen and configure the communications parameters Step Action 1 Press simultaneously the Up and Down buttons for 2 seconds to enter the Configuration Select mode and release the Up and Down buttons Press the Up or Down buttons until you reach the Protocol parameter in the communication section Press the Enter button to enter the configuration edit mode Press the Up or Down buttons to configure the Protocol parameter Press the Enter button to save the parameter value Repeat steps 2 to 5 to configure Baud Rate and Unit ID Refer to PowerLogic ION6200 Power and Energy Meter Installation amp Operation Guide for power meter use ION7300 ION7330 ION7350 Wiring Diagram to Com X 200 ION7300 DIGITAL INPUTS SH SH EA Bo22022020d 4 Ifthe current circulating in the shield is higher than 100 mA the shield has to be grounded at only 1 end Otherwise it has to be grounded a
25. of operation protection is outside the scope of the Function Block Library System User Guide or other implementation referenced in this documentation START UP AND TEST Before using electrical control and automation equipment for regular operation after installation the system should be given a start up test by qualified personnel to verify correct operation of the equipment It is important that arrangements for such a check be made and that enough time is allowed to perform complete and satisfactory testing A CAUTION EQUIPMENT OPERATION HAZARD e Verify that all installation and set up procedures have been completed e Before operational tests are performed remove all blocks or other temporary holding means used for shipment from all component devices e Remove tools meters and debris from equipment Failure to follow these instructions can result in injury or equipment damage Follow all start up tests recommended in the equipment documentation Store all equipment documentation for future references 6 DOCA0035EN 01 03 2014 Software testing must be done in both simulated and real environments Verify that the completed system is free from all short circuits and grounds that are not installed according to local regulations according to the National Electrical Code in the U S A for instance If high potential voltage testing is necessary follow recommendations in equipment documentation to prevent ac
26. shield has to be grounded at only 1 end Otherwise it has to be grounded at both ends PM210 Communication Setup Step Action From Home menu press gt until you see DIAGN and press Setup Enter pass code 0000 Press COM to have access to the Baud rate address and parity setup Enter address Press OK Enter Baud rate Press OK Enter parity Press OK NI aloa k Press the Return button several times to exit configuration mode and display measurement values DOCA0035EN 01 03 2014 79 Monitoring Devices and Electrical Equipment PM500 Wiring Diagram to Com X 200 The graphic shows how to connect the PM500 Modbus option to Com X 200 Di EZ 20000 1 Ifthe current circulating in the shield is higher than 100 mA the shield has to be grounded at only 1 end Otherwise it has to be grounded at both ends If the PM500 device is located at 1 termination of the Modbus line flip switches 1 and 2 must be set on the ON position PM500 Communication Setup Step Action Press the Prog button for at least 3 sec to enter the programming mode Enter code 100 Press the Return button to confirm the code Press the Down button until you reach the COM screen Enter the address and confirm with the Return button
27. shield is higher than 100 mA the shield has to be grounded at only 1 end Otherwise it has to be grounded at both ends PM5350 Communication Setup Step Action 1 Scroll to Maint in the menu list 2 Press Maint 3 Press Setup and enter your setup password NOTE The default password is 0000 4 Press Comm to enter the communications setup screen 5 Press the down arrow to select Protocol then press Edit 6 Press or to scroll through the protocol options 7 Press OK to set the protocol 8 Press the down arrow to select Address then press Edit 9 Enter address 10 Press OK to set the address 11 Press the down arrow to select Baud Rate then press Edit 12 Press or to scroll through the Baud rate options 13 Press OK to set the Baud rate 14 Press the down arrow to select Parity then press Edit 15 Press or to scroll through the parity options 16 Press OK to set the parity DOCA0035EN 01 03 2014 85 Monitoring Devices and Electrical Equipment Section 8 3 Electrical Ethernet Meters What Is in This Section This section contains the following topics Topic Page PM5320 PM5340 PM5341 87 PM5560 PM5561 PM5563 88 86 DOCA0035EN 01 03 2014 Monitoring Devices and Electrical Equipment 5320 PM5340 PM5341 Overview The PowerLogic PM5320 the PM5340 and the PM5341 Ethernet power meters provide a si
28. solution Input type supported Pulse counter DOCAO035EN 01 03 2014 19 Description 20 DOCA0035EN 01 03 2014 Part Il Wiring Rules and Recommendations What Is in This Part This part contains the following chapters Chapter Chapter Name Page 2 Wiring Rules 23 3 Wiring of the Modbus Communication Network 27 4 Wiring of the Ethernet Communication Network 35 DOCAO035EN 01 03 2014 21 Wiring Rules and Recommendations 22 DOCA0035EN 01 03 2014 Chapter 2 Wiring Rules Safety Instructions A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e Apply appropriate personal protective equipment PPE and follow safe electrical work practices See NFPA 70E in the USA or applicable local standards e Turn off all power supplying this device before working on it e Always use a properly rated voltage sensing device to confirm that all power is off e Do not exceed the device s ratings for maximum limits Failure to follow these instructions will result in death or serious injury What Is in This Chapter This chapter contains the following topics Topic Page Wiring Overview 24 24 Vdc Power Supply Category 25 DOCA0035EN 01 03 2014 23 Wiring Rules Wiring Overview Wiring Rules NOTICE COMMUNICATION MALFUNCTION Respect all the wiring and grounding rules to avoid communi
29. the Login Page DI DOCA0035EN 01 03 2014 47 Com X 200 Installation Technical Data Communication Inputs Characteristics Values 2 Base 10 100 Ethernet RJ45 ports DPWS Eth1 PoE class 3 802 3af DHCP client ready Eth2 DHCP client or server Protocols IPv4 IPv6 HTTP HTTPS Modbus TCP IP 1 Modbus RS485 serial port RJ45 and removable screw terminal connector OV Screen DO D1 Both connectors are plugged into the same Modbus RS485 serial port 32 devices maximum Characteristics Values 6 digital inputs Pulse counting minimum pulse width 20 ms Conforming to IEC 62053 31 or Status inputs Internal power supply for 12 Vdc 60 mA inputs External power supply for 10 30 2 analog inputs 0 10 Vdc 4 20 mA accuracy 0 5 Pt100 Pt1000 2 wire accuracy 1 Power supply available for analog sensors 24 Vdc 50 mA for each input Electrical Characteristics USB 2 0 Host Ports Expansion Bus Characteristics Values Power supply 100 230 Vac 15 OVCIII Fuse protection type T 0 63AE 250V F1 24 10 Fuse protection type 3 15AL 250V F1500 Power consumption 100 230 Vac 24 Vdc 26 W maximum PoE 15 W maximum Characteristics Values 1 USB port on front face Maximum current 500 mA 2 USB ports behind the USB1 port Maximum curren
30. 00 Instruction Sheet 253537642 German Dutch Portuguese Russian Chinese Com X 200 User Guide DOCA0036 Chinese English French German Italian Portuguese Spanish DigitAN EM6400 Series User Manual DigitAN EM6400 Series_UserManual English EBXA GPRS Instruction Sheet 253537613 English French Italian Spanish German Dutch Portuguese Russian Chinese EBXA GPRS SIM Instruction Sheet 253537621 English French Italian Spanish German Dutch Portuguese Russian Chinese EBXA USB WI FI Instruction Sheet 253537634 English French Italian Spanish German Dutch Portuguese Russian Chinese Electrical Installation Guide Wiki version www electrical installation org EM3500 Series DIN Rail Meter Technical Data Sheet PLSED310037EN English DOCAO035EN 01 03 2014 Title of Documentation Reference Number EM3502 EM3550 Compact Power and Energy Meter Installation Guide ZL0092 0A English 4 Instruction Sheet AAV74173 Chinese English French Italian Portuguese Spanish How to Assemble an Electrical Switchboard Technical Guide DESWO43EN iEM2000T Instruction Sheet S1A89364 Chinese English French Italian Portuguese Spanish iEM2010 Instruction Sheet S1B45381 Chinese English French Italian Portuguese Spanish iEM3110 Instruction Sheet S1B46581 Chinese English French Italian Portuguese Spanish IEM3150 iEM3155 Instruction Sheet S1B46583 Chinese En
31. 0035EN 01 03 2014 Description Com X 200 Connections The graphic summarizes the connections presented above Energy Operation Ethemet TCP IP Modbus SL DOCA0035EN 01 03 2014 Description Architecture Interfaces Characteristics and Limits Characteristics and Limits Device Interface Characteristic Limit Values Description Com X 200 Modbus port Max number of Modbus 20 including energy meters SIM10M Acti 9 master slaves Smartlink Modbus gateways M Bus TIC Max bus length 1200 m in daisy chain Transmission speed 1200 supported bits sec 4800 9600 19200 factory setting 38400 57600 115200 Parity e Even factory setting Odd e None Stop bits e 1 factory setting 2 if non parity Auto discovering address 1 255 1 10 by default range Ethernet ports Max number of devices 20 Ethernet devices attached maximum including attached Ethernet gateways Transmission speed 10 100 Mbits s Ethernet ports configurations 2 separate ports 1 IP address each supported 2 switched ports 1 IP address for both 2 separate ports 1 IP address Upstream network DHCP client each e Static IPV4 address e Downstream network DHCP server with fixed IPV4 address 10 25 1 1 or static IPV4 address DHCP client 2 switched ports 11P address DHCP client for both e Static IPV4 address Modbus TCP auto Automatic discove
32. 03 2014 35 Wiring of the Ethernet Communication Network Ethernet Network Characteristics Overview The Com X 200 complies with the Ethernet standard specification Characteristics for Connection to the Ethernet Network Characteristics Standard Value Com X 200 Value Type of cable Depends on the transmission rate Straight or crossed category 5 shielded twisted pair Maximum cable length 100 m 328 ft Same as standard value Transmission speed 10 MB 100 MB Same as standard value 36 DOCA0035EN 01 03 2014 Wiring of the Ethernet Communication Network Ethernet Network Port Wiring Terminal Characteristics General The main physical characteristics of an Ethernet port are Physical interface Ethernet 10 100BASE T Connector RJ45 Physical Interface and Connectors Refer to the Com X 200 physical description for connectors layout see page 50 DOCAO035EN 01 03 2014 37 Wiring of the Ethernet Communication Network Wiring the Ethernet Network Overview This section describes 2 typical cases for connecting Com X 200 with the RJ45 connectors e connection in the switch mode e connection in the upstream downstream mode The Com X 200 uses Ethernet as defined by the IEEE 802 3 standard NOTE You cannot set up a loop configuration because the Com X 200 does not support STP RSTP protocol Connection of the Com X 200 in the Switch Mode
33. 20mA DOCAO035EN 01 03 2014 107 Analog Sensors STD300 and STO300 4 20 mA Temperature Sensors STD300 and STO300 Temperature Sensors 4 20 mA Wiring Diagram STD300 and STO300 temperature sensor wiring diagram to the Com X 200 STD300 STO300 DOO22229 108 DOCA0035EN 01 03 2014 Chapter 12 Wiring Converters Safety Instruction DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION FLASH Apply appropriate personal protective equipment PPE and follow safe electrical work practices See NFPA 70E in the USA or applicable local standards e Turn off all power supplying this device before working on it Always use properly rated voltage sensing device to confirm that all power is off Do not exceed the device s ratings for maximum limits Failure to follow these instructions will result in death or serious injury NOTE Refer to the manufacturer s documentation for each device for complete installation instructions What Is in This Chapter This chapter contains the following topics Topic Page 4 20 mA to 0 10 V Zelio Converter RMCL55BD 110 Temperature Pt100 to 0 10 V Zelio Converter RMPT13BD 111 Temperature Pt100 to 0 10 V Converter 88 950 1 112 STAHL Interface for Gas Meter 9001 01 252 057 141 113 DOCA0035EN 01 03 2014 109 Converters 4 20 mA to 0 10 V Zelio Converter RMCL55BD
34. 29 aw 1 77 3 35 4 17 Description The Com X 200 provides the following connections capabilities Communication e 1 Modbus communication port 2 Ethernet ports Ethernet port 1 with PoE Power over Ethernet 3 USB ports 6 digital inputs and 2 analog inputs Power supply e 100 230 Vac 24 Vdc e PoE 50 DOCA0035EN 01 03 2014 Com X 200 Installation Connectors indicators and buttons layout jectric ANALOG INPUTS DIGITAL INPUTS 12v ov Alt OV 24V AI2 OV 24V Mi a Power supply 100 230 Vac Power supply 24 Vdc RS 485 Modbus communication port Ethernet communication port 1 PoE Ethernet communication port 2 USB port Backup Wi Fi Button Backup indicator Button Wi Fi indicator Digital inputs Analog inputs Digital inputs indicator Power supply indicator State Power LED Radio modem communication indicator modem LED RS 485 communication indicator LED RS 485 Ethernet Communication indicators Ethernet 1 LED Ethernet 2 LED DOCAO035EN 01 03 2014 51 Com X 200 Installation N MPM20 1 Pees 12 PM3210 2 ai 1 iEM2000 1 Notes iEM2000 2 5 an External temp Gas meter az 16 GPRS modem connector 17 USB port 18
35. 3AE_EN 51112563AE_FR 51112563AE_ES PowerLogic PM800 Series Quick Reference Guide English 3000DB0808 PowerLogic Power Meter 200 and 200P Installation Guide English French Spanish 63230 510 209 EN 63230 510 210 FR 63230 510 211 ES PowerLogic Power Meter 210 Reference Manual English 63230 510 205 PowerLogic Power Meter PM5350 User Guide English 63230 401 203 PowerLogic Series 800 Power Meter Ethernet Communications Card User Guide English French Spanish 63230 506 204 PowerLogic Series 3000 Circuit Monitor Reference Manual Chinese English French Spanish 63230 400 207A1 EN PowerLogic Series 4000 Circuit Monitor Reference Manual Chinese English French Spanish 63230 300 212B1 EN English PowerLogic System Catalog PLSED309005EN English Smart Interface Module Installation Guide DOCA0025EN Varlogic NRC12 Power factor controller User manual English 3653493EN_01 indd You can download these technical publications and other technical information from our website at www schneider electric com DOCAO035EN 01 03 2014 11 12 DOCA0035EN 01 03 2014 Part Data Acquisition System Presentation DOCAO035EN 01 03 2014 Data Acquisition System Presentation 14 DOCA0035EN 01 03 2014 Chapter 1 Description What Is in This Chapter This chapter contains the following topics Topic Page
36. 5331 Communication Setup Step Action 1 Scroll to Maint in the menu list 2 Press Maint 3 Press Setup 4 Press Comm to enter the communications setup screen 5 Press the down arrow to select Protocol then press Edit 6 Press or to scroll through the protocol options 7 Press OK to set the protocol 8 Press the down arrow to select Address then press Edit 9 Enter address 10 Press OK to set the address 11 Press the down arrow to select Baud Rate then press Edit 12 Press or to scroll through the Baud rate options 13 Press OK to set the Baud rate 14 Press the down arrow to select Parity then press Edit 15 Press or to scroll through the parity options 16 Press OK to set the parity 84 DOCA0035EN 01 03 2014 Monitoring Devices and Electrical Equipment PM5350 Overview The PowerLogic PM5350 power meter offers all measurement capabilities required to monitor an electrical installation in a single 96 x 96 mm unit extending only 44 mm behind the mounting surface For more information on instructions or functions of PM5350 refer to PowerLogic Power Meter PM5350 User Guide PM5350 Wiring Diagram to Com X 200 PM5350 001 HDO2h 0 DO DI C DI1 DI2 DI3 DIA 13 14 15 16 18 19 20 21 22 23 24 25 26 bosco pga ssesss 200009 200000000g 4 Ifthe current circulating in the
37. 61 refer to PM5561 Instruction Sheet e PM5563 refer to PowerLogic PM5563 Instruction Sheet PM5560 PM5561 PM5563 Wiring Diagram To Com X 200 To wire the Ethernet meter connect any Ethernet port on the power meter to an Ethernet switch on the same network as the Com X 200 If you wish to create an Ethernet communication bus connect the left Ethernet port on the power meter to an Ethernet switch on the same network as the Com X 200 and use the right Ethernet port to continue the communication bus PM5560 PM5561 PM5563 Ethernet Communication Setup Step Action 1 Navigate to Maint Setup 2 Enter the setup password default is 0 then press OK 3 Press Comm Enet 4 Move the cursor to point to the parameter you want to modify then press Edit 5 Modify the parameter as required then press OK 6 Move the cursor to point to the next parameter you want to modify press Edit make your changes then press OK 88 DOCA0035EN 01 03 2014 Monitoring Devices and Electrical Equipment Section 8 4 Circuit Monitors CM3000 CM4000 Overview The Power Logic CM3000 and CM4000 circuit are high performance circuit monitoring meters for mains or critical loads on both high voltage and low voltage networks Both circuit monitors provide the following functionality Metering Remote display On board logging Waveform capture Disturbance monitoring standard on the CM4000
38. DOCA0035EN 01 Com X 200 Metering and Data Acquisition System Installation Guide 03 2014 5485 10 IWER R ARC FLASH e working on this equipmen retraction will result in death DANGER HAZARD OF ELECTRIC SHOCK i DET EXP on Schneider www schneider electric com t ric The information provided in this documentation contains general descriptions and or technical character istics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability ofthese products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons o
39. ECC Wiring Diagram to Com X 200 SG RX RX TX TX 10 100BaseTX 1 Ifthe current circulating in the shield is higher than 100 mA the shield has to be grounded at only 1 end Otherwise it has to be grounded at both ends PM8ECC Ethernet Configuration Before configuring the PM8ECC obtain a unique static IP address subnet mask and default gateway address from your network administrator Use a web browser or the power meter display to configure the PM8ECC with the information obtained from your network administrator Refer to PowerLogic Series 800 Power Meter Ethernet Communications Card User Guide for more details PM8ECC Communication Setup After you set up the PM8ECC Ethernet parameters you can access the PM8ECC over an Ethernet LAN using Internet Explorer 6 0 or higher The PM8ECC user interface for communication setup consists of multiple web pages To access the Setup web page links click Setup on the PM8ECC menu bar Refer to PowerLogic Series 800 Power Meter Ethernet Communications Card User Guide for more details on each web page First connection to PM8ECC Step Action 1 Connect your laptop to your PM8ECC by an RJ45 LAN cable 2 Change the IP of your laptop to be on the same sub network as the PM8ECC For example Laptop address 169 254 0 9 su
40. EM3210 PM3210 are 3 phase neutral kilowatt hour meters with partial metering reset and remote transfer of metered pulses For more information on instructions or functions of the iEM3110 iEM3210 PM3210 refer to corresponding Instruction Sheet iEM3110 iEM3210 PM3210 Wiring Diagram to Com X 200 and SIM10M Electrical wiring to the Com X 200 50 ooooooooo iEM3110 iEM3210 PM3210 Pulse Output Setup Step Action Press simultaneously OK and ESC buttons to enter the Setup menu Enter password 0010 Scroll to the Pulse menu and press OK Select the Pulse Freq Constant menu and select the pulse weight in kWh Validate the Save change proposal by pressing the OK button Select the Pulse width menu select the pulse duration in ms and press OK Validate the Save change proposal by pressing the OK button co AJ OINI Press 2 times on ESC button to exit the setup menu DOCA0035EN 01 03 2014 67 Monitoring Devices and Electrical Equipment ME1Zr ME3Zr ME4Zr Overview Wiring Diagram ME1Zr is a 63 A single phase kilowatt hour meter with partial meter ME3Zr is a 63 A three phase kilowatt hour meter without neutral and with partial metering ME4Zr is a 63 A three phase neutral kilowatt hour meter with partial metering For more information on instructions or function
41. Er menu and select Wh to measure active energy Press OK to access to PULS UAL menu and select pulse weight in kWh Press OK to access to PULS dUr menu and select pulse duration in ms OJN Press OK several times to exit settings menu DOCA0035EN 01 03 2014 69 Monitoring Devices and Electrical Equipment PM200P Overview The PM200P is a 3 phase power meter with 2 integrated digital pulse outputs Output connected on pins 7 8 is dedicated to active energy measurement Output connected on pins 9 10 is dedicated to reactive energy measurement The Com X 200 digital inputs manages only pulses associated to active energy measurement For more information on instructions or functions of PM200P refer to PowerLogic Power Meter 200 and 200P Installation Guide PM200P Wiring Diagram to Com X 200 and SIM10M Electrical wiring to the Com X 200 PM200P Electrical wiring to SIM10M 000000000 SIM Ei 200 Pulse Output Setup Step Action Press gt to scroll to DIAGN menu Press DIAGN button Press SETUP button Press button and validate password 0000 by pressing OK Press gt to scroll to PULSE menu Press PULSE button Select MSEC menu to select pulse duration in ms and press OK Select KWH P menu to select pulse
42. bnet mask 255 255 255 0 The factory setting for the IP address of the PM8ECC is 169 254 0 10 User name Administrator Pass code Gateway 3 Open an Internet explorer window and type the default IP address of your PM8ECC to access the PM8ECC home page NOTE All PM8ECC have the same default login and password To avoid unexpected access to the gateway you have to change these parameters Go to Setup User accounts menu to change user name and password DOCA0035EN 01 03 2014 101 Gateways Configuration of IP network port Step Action 1 Select Setup menu on the top of your window From the Setup menu click Ethernet amp TCPIP Select your frame format and media type Contact your network administrator if you do not know the required configurations Enter your IP address subnet mask and default gateway address assigned to your PM8ECC by your network administrator Click Apply Click OK to validate the changes Click OK Configuration of Modbus serial port Step Action 1 From the Setup menu click Serial Port 2 Select your physical interface transmission mode Baud rate parity and response time out 3 Click Apply Modbus device declarations Step Action 1 From the Setup menu click Device list 2 Select the number of viewable devices 1 to 128 3 In the Local ID text box type the local ID address of
43. cation malfunctions due to EMC disturbance Failure to follow these instructions can result in equipment damage The following wiring rules must be respected in order to reduce disturbance due to EMC on the behavior of the Com X 200 Keep a distance as large as possible between the communication cable and the power or control cables minimum 30 cm or 11 8 in If it is not possible insulate communication cable with e metallic tubing e metallic trunking Cross over the Ethernet cable and the power cables at right angles if necessary Install the communication cables as close as possible to the grounded plate Do not bend or damage the cables The minimum bending radius is 10 times the cable diameter Avoid sharp angles of paths or passage of the cable Use the recommended cables only Use shielded cables only e The cable shield must be connected to a protective ground e The connection of the cable shield to the protective ground must be as short as possible e Connect together the shields if necessary e Perform the grounding of the shield with a collar Add filters on contactor coils for all contactors and relays Wire the bus between each connector directly without intermediate terminal blocks The common polarity 0 V must be connected directly to protective ground preferably at 1 point only for the entire bus In general this point is chosen either on the master device or on the polarization device For more
44. cidental equipment damage Before energizing equipment e Remove tools meters and debris from equipment Close the equipment enclosure door Remove all temporary grounds from incoming power lines Perform all start up tests recommended by the manufacturer OPERATION AND ADJUSTMENTS The following precautions are from the NEMA Standards Publication ICS 7 1 1995 English version prevails e Regardless of the care exercised in the design and manufacture of equipment or in the selection and ratings of components there are hazards that can be encountered if such equipment is improperly operated Itis sometimes possible to misadjust the equipment and thus produce unsatisfactory or unsafe operation Always use the manufacturer s instructions as a guide for functional adjustments Personnel who have access to these adjustments should be familiar with the equipment manufacturer s instructions and the machinery used with the electrical equipment e Only those operational adjustments actually required by the operator should be accessible to the operator Access to other controls should be restricted to prevent unauthorized changes in operating characteristics DOCAO035EN 01 03 2014 DOCA0035EN 01 03 2014 About the Book At a Glance Document Scope Validity Note This document provides instructions for installing and setting up the metering and data acquisition system using a Com X 200 as the main data aggregat
45. configuration of the Com X 200 Web Application is described in the Com X 200 User Guide DOCAO035EN 01 03 2014 57 Com X 200 Installation 58 DOCA0035EN 01 03 2014 Part V Devices Installation and Settings What Is in This Part This part contains the following chapters Chapter Chapter Name Page 7 Supported Devices Overview 61 8 Wiring Monitoring Devices and Electrical Equipment 63 9 Wiring Acquisition Modules 93 10 Wiring Gateways 97 11 Wiring Analog Sensors 103 12 Wiring Converters 109 DOCAO035EN 01 03 2014 59 Devices Installation and Settings 60 DOCA0035EN 01 03 2014 Chapter 7 Supported Devices Overview List of Supported Devices Supported Devices The Com X 200 supports the following devices in its library which are described in the next chapters e Electrical pulse meters e EM3502 e EN40P iEM2010 iEM2000T e iEM3110 iEM3210 ME1ZR ME3ZR ME4ZR e PM9P PM200P PM3210 PM5100 e Electrical Modbus meters EM6400 EM3550 EM3555 EM6400 EM6433 EM6434 EM6436 EM6438 iEM3150 iEM3155 iEM3250 IEM3255 ION6200 ION7300 ION7330 ION7350 PM9C PM210 PM500 PM710 PM750 PM800 series PM1200 PM3250 PM3255 PM5110 PM5111 PM5310 PM5330 PM5331 PM5350 e Ethernet meters e PM5320 PM5340 PM5341 single Ethernet port meters e PM5560 PM5561 PM5563 dual Ethernet port meters e Circuit monitors e CM3000
46. d in their respective manuals If overvoltage category IV or III is needed in the installation we recommend using Either power supplies limited to 1 A in the ULP Universal Logic Plug system with product references 54440 to 54445 See the User s Manual ULP Connection System product reference TRV99100 Or use the Phaseo power supply recommended above protecting it with an isolating transformer from the Phaseo Optimum ABL6TS range or the Universal ABT7PDU range NOTE Refer to the respective manuals for each of these power supplies DOCAO035EN 01 03 2014 25 Wiring Rules 26 DOCA0035EN 01 03 2014 Chapter 3 Wiring ofthe Modbus Communication Network Overview This section describes how to connect a Com X 200 on a RS 485 Modbus network with an RJ45 or an open style connector It presents 2 possible network topologies What Is in This Chapter This chapter contains the following topics Topic Page Modbus Network Characteristics 28 Modbus Communication Port Wiring Terminal Characteristics 31 Wiring the Modbus Network 32 DOCAO035EN 01 03 2014 27 Wiring ofthe Modbus Communication Network Modbus Network Characteristics Overview The Modbus over Serial Line Specification and Implementation Guide published on www modbus org defines the characteristics of the Modbus protocol over serial line The Com X 200 complies with this specification Modbus Netwo
47. e kVAR Apparent kVA Peak Power Demand Real kW e Reactive kVAR Apparent kVA Power Factor 3 phase average and per phase Current 3 phase average and per phase Voltage 3 phase average and per phase e Line Line e Line Neutral For more information on instructions or functions of the EM3502 refer to EM3502 EM3550 Compact Power and Energy Meter Installation Guide EM3502 Wiring Diagram To Com X 200 Electrical wiring to the Com X 200 DOCAO035EN 01 03 2014 65 Monitoring Devices and Electrical Equipment EN40P iEM2010 iEM2000T Overview EN40P iEM2010 and iEM2000T are 40 A single phase kilowatt hour meter The pulse weight of these meters cannot be changed and equals to 10 Wh For more information on instructions or functions of e EN4OP refer to EN40P Instruction Sheet iEM2010 refer to 2010 Instruction Sheet e iEM2000T refer to iEM2000T Instruction Sheet EN40P iEM2010 iEM2000T Wiring Diagram to Com X 200 and SIM10M Electrical wiring to the Com X 200 NOTE The ENAOP has polarized outputs Electrical wiring to SIM10M NN h D SIM 50 Imax 40A CI 1 Ei IS 66 DOCA0035EN 01 03 2014 Monitoring Devices and Electrical Equipment iEM3110 iEM3210 PM3210 Overview The iEM3110 i
48. e device s ratings for maximum limits Failure to follow these instructions will result in death or serious injury NOTE Refer to the manufacturer s documentation for each device for complete installation instructions What Is in This Chapter This chapter contains the following topics Topic Page Acti 9 Smartlink 94 SIM10M 95 DOCA0035EN 01 03 2014 93 Acquisition Modules Acti 9 Smartlink Overview The Acti 9 Smartlink communication system is used to monitor measure and control electrical distribution boards via a Modbus communication network Refer to the Acti 9 Communication System User Manual for more details on Acti 9 Smartlink and for connecting all the channels to the Acti 9 Smartlink Acti 9 Smartlink Wiring Diagram to Com X 200 Smartlink C com 1234 1234 Schneider L1 C status DIGITAL INPUTS 1 If the current circulating in the shield is higher than 100 mA the shield has to be grounded at only 1 end Otherwise it has to be grounded at both ends Setting the Modbus Address Parameters The Acti 9 Smartlink modbus addressing is performed using the 2 thumbwheels X10 and X1 located on the front side The left hand thumbwheel sets the tens e The right hand thumbwheel sets the units The Acti9 Smartlink module automatically detects the Baud rate and parity when it is connected to the Modbus network 94 DOCA0035EN 01
49. enu then select READ Communication is read only 5 Scroll to Address sub menu and select the appropriate address 6 Scroll to Bit s sub menu and select a communication baudrate NOTE The Parity bit is fixed and is always equal to Even 90 DOCA0035EN 01 03 2014 Monitoring Devices and Electrical Equipment Section 8 6 Circuit Breakers NSX Micrologic and Masterpact Overview Compact NSX is a 100 630 A circuit breaker range Masterpact is a 800 6 300 A circuit breaker range For power connections and more technical details on the Compact NSX and Masterpact refer to Modbus Communication for Circuit Breakers CompactNSX CompactNS and Masterpact NT NW Circuit Breakers document NSX Micrologic or Masterpact Wiring Diagram to Com X 200 Through the IFM Compact NSX Masterpact NT NW IFM EA 1200200 0220000000 1 Ifthe current circulating in the shield is higher than 100 mA the shield has to be grounded at only 1 end Otherwise it has to be grounded at both ends IFM Communication Setup Use the 2 coding wheels on IFM front panel to set the Modbus address The IFM module automatically detects the Baud rate and parity when it is connected to the Modbus network DOCA0035EN 01 03 2014 91 Monitoring Devices and Electrical Equipment Masterpact Wiring Diagram to Com X 200 Through the BCM
50. esses e Modbus product Baud rates e Modbus product parity e EGX100IP address e subnet mask where your EGX will be connected e router IP address ifthe EGX100 is not directly connected to the Com X 200 network Step Description Action 1 First connection to EGX100 Connect your laptop to the connector on the top face of the EGX by an RJ45 LAN crossover cable By default the IP address of the EGX100 is 169 254 0 10 User name Administrator Pass code Gateway Change the IP of your laptop to be on the same sub network as the EGX100 For example Laptop address 169 254 0 9 Subnet mask 255 255 255 0 Open an Internet Explorer window and type the default IP address of your EGX100 Configuration of IP Network port In the Setup menu on the top of the main window select Ethernet amp TCIP IP sub menu Keep the Ethernet default parameters unchanged Configure the IP Address the Subnet Mask and the Default Gateway parameters Ethernet default parameters Frame format Ethernet Il Media Type 10T 100Tx Auto Configuration of Modbus serial port In the Setup menu on the top of the main window select Serial Port sub menu Keep the Mode the Physical Interface the Transmission Mode and the Response Timeout default parameters unchanged Configure the Baud Rate and Parity parameters according to Modbus slaves Baud rate and parity possibilities Most common values are Baud rate 19200 and parity even Tra
51. et Chinese English French German Italian Portuguese Russian Spanish HRB32897 01 PM5310 PM5320 PM5330 PM5331 PM5340 PM5341 Instruction Sheet Chinese English French German Italian Portuguese Russian Spanish HRB69887 01 PM5560 Instruction Sheet Chinese English French German Italian Portuguese Russian Spanish HRB14027 01 PM5561 Instruction Sheet Chinese English French German Italian Portuguese Russian Spanish HRB14028 00 PM5563 Instruction Sheet Chinese English French German Italian Portuguese Russian Spanish HRB16844 01 10 DOCA0035EN 01 03 2014 Title of Documentation Reference Number PowerLogic Ethernet Gateway EGX100 Installation Guide Chinese English French Spanish 63230 319 239 ZH 63230 319 200 EN 63230 319 202 FR 63230 319 201 ES PowerLogic EGX100 User Guide English French Spanish 63230 319 204 PowerLogic Ethernet Gateway EGX300 Installation Guide Chinese English French Spanish 63230 319 233 ZH 63230 319 212 EN 63230 319 214 FR 63230 319 213 ES PowerLogic Ethernet Gateway EGX300 User Guide English French Italian Spanish 63230 319 216 PowerLogic ION6200 Power and Energy Meter Installation amp Operation Guide English French 70002 0196 10 PowerLogic ION7300 Series User Guide English 70002 0162 05 PowerLogic PM500 Series Quick Reference Guide English French Spanish 5111256
52. eutral kilowatt hour meter with partial metering and reset For more information on instructions or functions of e iEM3150 iEM3155 refer to iEM3150 iEM3155 Instruction Sheet e iEM3250 iEM3255 refer to jEM3250 iEM3255 Instruction Sheet iEM3x5x Wiring Diagram to Com X 200 1 Ifthe current circulating in the shield is higher than 100 mA the shield has to be grounded at only 1 end Otherwise it has to be grounded at both ends IEM3150 iEM3250 Communication Setup Step Action Press simultaneously the Esc and the OK buttons for 2 sec to enter in Setup mode Press Down arrow until you reach the Communication screen and press OK Enter the Address parameter and press OK Enter the Baud Rate parameter and press OK Enter the Parity parameter and press OK AJo N gt Press Down arrow to select Exit config item and press OK to confirm iEM3155 iEM3255 Communication Setup Step Action Press simultaneously the Esc and the OK buttons for 2 sec Enter pass code 0010 to enter the Setup menu Press the Down arrow until you reach the Comm screen and press OK Enter the Address parameter and press OK Enter the Baud Rate parameter and press OK Enter the Parity parameter and press OK o om BR wl gt Press Down button to select Exit config and press OK to confirm DOCA0035EN 01 03 2014 75
53. f safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the relevant instructions must be followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2014 Schneider Electric All rights reserved DOCA0035EN 01 03 2014 Table of Contents Safety Information 5 About the 9 Part Data Acquisition System Presentation 13 Chapter 1 Description eme iii 15 Com X 200 Functionality 16 Architecture Interfaces Characteristics and Limits 18 Part 1 Wiring Rules and Recommendations 21 Chapter 2 Wiring 23 Wiring OVERVIEW 2 222 488 kc en see ss 24 24 Vdc Power Supply 25 Chapter 3 Wiring of the Modbus Communication Network 27 Modbus Network 5 28 M
54. fault value Connect the SIM10M to the PC through a USB cable The SIM10M LED turns yellow Select the virtual COM port according to the USB port affectation and download configuration into the SIM10M Disconnect the USB cable The SIM10M turns green DOCAO035EN 01 03 2014 95 Acquisition Modules 96 DOCA0035EN 01 03 2014 Chapter 10 Wiring Gateways Safety Instruction DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION FLASH Apply appropriate personal protective equipment PPE and follow safe electrical work practices See NFPA 70E in the USA or applicable local standards e Turn off all power supplying this device before working on it Always use properly rated voltage sensing device to confirm that all power is off Do not exceed the device s ratings for maximum limits Failure to follow these instructions will result in death or serious injury NOTE Refer to the manufacturer s documentation of each device for complete installation instructions What Is in This Chapter This chapter contains the following topics Topic Page EGX100 EGX300 98 PM8ECC 101 DOCA0035EN 01 03 2014 97 Gateways EGX100 EGX300 Overview The EGX100 EGX300 are Ethernet based devices providing a transparent interface between Ethernet based networks and field devices Field devices include meters monitors protective relays
55. glish French Italian Portuguese Spanish iEM3210 Instruction Sheet S1B46598 Chinese English French Italian Portuguese Spanish iEM3250 iEM3255 Instruction Sheet S1B46602 Chinese English French Italian Portuguese Spanish ME1ZR Instruction Sheet OGHE40035A 03 1 Chinese Czech Danish Dutch English Finnish French German Hungarian Italian Norwegian Polish Portuguese Russian Spanish Swedish ME3ZR Instruction Sheet OGHE40036A 03 1 Chinese Czech Danish Dutch English Finnish French German Hungarian Italian Norwegian Polish Portuguese Russian Spanish Swedish MEAZR Instruction Sheet 0GHE40037A 03 1 Chinese Czech Danish Dutch English Finnish French German Hungarian Italian Norwegian Polish Portuguese Russian Spanish Swedish Modbus Communication for Circuit Breakers CompactNSX CompactNS and Masterpact NT NW Circuit Breakers English French COM LVP38EN COM LVP38FR PMSC Instruction Sheet GHE12248AC English French Italian Spanish PMOP Instruction Sheet GHE12246AC English French Italian Spanish PM710 Reference Manual English 63230 501 209 PM750 Installation Guide English French 63230 507 200A1 EN 63230 507 202A1 FR PM3210 Instruction Sheet S1B46605 Chinese English French Italian Portuguese Spanish PM3250 PM3255 Instruction Sheet S1B46607 Chinese English French Italian Portuguese Spanish PM5100 PM5110 PM5111 Instruction She
56. group metallic strands 32 DOCA0035EN 01 03 2014 Wiring of the Modbus Communication Network Connection of the Com X 200 via its RJ45 Connector The wiring diagram for connecting the Com X 200 installed in an enclosure to the RS 485 bus via the RJ45 connector is as follows a EG T cl fune If gt 2222 12 Ln Master PLC PC or communication module with line terminator Modbus shielded cable with 2 RJ45 connectors Grounding of the Modbus cable shield Modbus T junction boxes VW3 A8 306 TF with cable Grounding of the Modbus T junction boxes Line terminator for RJ45 plug VW3 8 306 120 9 DOCA0035EN 01 03 2014 33 Wiring ofthe Modbus Communication Network Connection of the Com X 200 via the Open Style Connector The wiring diagram for connecting the Com X 200 installed in an enclosure to the RS 485 bus via the open style connector is as follows EGX300 EGX100 FERK Com X 200 PM8xx ECC AIA al I a En la IFM Smartlink PM3xxx iEM3xxx Inverting pin A Tx Rx DO Non inverting pin Tx Rx D1 Reference pin SC G Shield sh shld List of Modbus Accessories Designation Description Reference Number T junction boxes Box with 2 RJ45 female connector for VW3 8 306 TF03
57. information refer to the Electrical Installation Guide available in English only chapter ElectroMagnetic Compatibility EMC and the How to Assemble an Electrical Switchboard Technical Guide 24 DOCA0035EN 01 03 2014 Wiring Rules 24 Vdc Power Supply Category Selection of a 24 Vdc Power Supply in the Data Acquisition System The 24 Vdc power supply must comply with the following criteria It must be located in the electrical cabinet It must be different from the Modbus network 24 Vdc power supply to maintain galvanic isolation between the Modbus network common to several electrical cabinets and the 24 Vdc I O It must be Safety Extra Low Voltage SELV type Galvanic isolation between the power supply input AC voltage and the power supply output DC voltage must be at least 4 kVAC at 50 Hz The rated AC voltage of the power supply input must be 240 Vac 15 20 This power supply can be used to supply other products inside the electrical cabinet provided that these products are double insulated or with reinforced insulation to preserve the power supply SELV quality Phaseo ABL8MEM240xx OVC II ABL7RM24025 OVC 1 modular power supplies and their accessories comply with the above recommendations These accessories provide the redundancy and backup power supply functions and can eliminate micro cuts on the line The upstream and downstream protection functions of the Phaseo power supply must be installed as indicate
58. ld be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation and has received safety training to recognize and avoid the hazards involved DOCAO035EN 01 03 2014 BEFORE YOU BEGIN Do not use this product on machinery lacking effective point of operation guarding Lack of effective point of operation guarding on a machine can result in serious injury to the operator of that machine A WARNING UNGUARDED MACHINERY CAN CAUSE SERIOUS INJURY e Do not use this software and related automation equipment on equipment which does not have point of operation protection Do not reach into machinery during operation Failure to follow these instructions can result in death serious injury or equipment damage This automation equipment and related software is used to control a variety of industrial processes The type or model of automation equipment suitable for each application will vary depending on factors such as the control function required degree of protection required production methods unusual conditions government regulations etc In some applications more than one processor may be required as when backup redundancy is needed Only the use
59. ng press the down arrow button the display indicates CODE 1000 with blinking 1 Press Return once and press the right arrow button 4 times to accept the new code value The display flashes PASS and then EDIT A PRI 100 0 indicating successful entry in edit mode Press the right arrow button several times until the display indicates EDIT BAUD Select the correct Baud rate and press Return to validate Select the correct parity the number of stop bit and press Return to validate 10 Select the correct Modbus address ID and press Return to validate 11 Press the left arrow button the display indicates SAVE YES with a blinking Y 12 Press the left arrow button to save the new values the display flashes PASS and then displays EDIT 13 Press the left arrow button to go back to SET and display the measurement values 82 DOCA0035EN 01 03 2014 Monitoring Devices and Electrical Equipment PM3250 PM3255 PM5110 PM5111 PM5310 PM5330 PM5331 Overview The PowerLogic PM3250 and PM3255Modbus power meters provide electrical parameters In U V PQS E Hz THD min max and time stamped alarms 5 time stamped alarms for PM3250 15 time stamped alarms for PM3255 LED communications indicator RS485 communications additional features of the e 2 digital inputs 2 digital outputs memory for load profile Both the PowerLogic PM5110 and the PM5111 Modb
60. ngle Ethernet Modbus TCP IP 10 100 port 256 K memory 2 digital inputs 2 digital outputs 35 alarms Power quality analysis up to the 31st harmonic For more information on instructions or functions of the PM5320 PM5340 and PM5341 refer to the PM5310 5320 PM5330 PM5331 PM5340 PM5341 Instruction Sheet PM5320 5340 PM5341 Wiring Diagram Com X 200 To wire the Ethernet meter connect the Ethernet port on the power meter to an Ethernet switch on the same network as the Com X 200 PM5320 PM5340 PM5341 Ethernet Communication Setup Step Action 1 Navigate to Maint Setup Enter the setup password default is 0000 then press OK Press Comm Move the cursor to point to the parameter you want to modify then press Edit Modify the parameter as required then press OK AJON Move the cursor to point to the next parameter you want to modify press Edit make your changes then press OK DOCAO035EN 01 03 2014 87 Monitoring Devices and Electrical Equipment 5560 PM5561 PM5563 Overview The PowerLogic PM5560 the PM5561 and the PM5563 Ethernet power meters provide Dual Ethernet Modbus TCP IP 10 100 ports 1 1 M memory 4 digital inputs 2 digital outputs 52 alarms Power quality analysis up to the 63rd harmonic For more information on instructions or functions of the 5560 refer to PM5560 Instruction Sheet PM55
61. nsmission Mode default parameters Mode Master Physical Interface RS 485 2 wire Transmission mode Automatic Response Timeout 3 5 Modbus device declarations Setup menu on the top of the main window select Device List sub menu Select the number of viewable devices 1 to 128 Configure the Local ID according to the slaves addresses and Protocol parameters for each viewable device Set Protocol Modbus for all the slaves DOCAO035EN 01 03 2014 99 Gateways EGX300 Communication Setup This procedure describes the different steps for setting up the EGX300 communication ports Before proceeding please note e the EGX300 IP address e the subnet mask where your EGX will be connected the router IP address if the EGX300 is not directly connected to the Com X 200 network the Modbus network characteristics Baud rate and parity Step Description Action 1 First connection to EGX300 Connect your laptop to the connector on the top face of the EGX by an RJ45 LAN crossover cable By default the IP address of the EGX300 is 169 254 0 10 User name Administrator Pass code Gateway e Change the IP of your laptop to be on the same sub network as the EGX300 For example Laptop address 169 254 0 9 Subnet mask 255 255 255 0 Open an Internet Explorer window and write the default IP address of your EGX300 2 Configuration of IP Network In the Se
62. odbus Communication Port Wiring Terminal Characteristics 31 Wiring the Modbus Network 32 Chapter 4 Wiring of the Ethernet Communication Network 35 Ethernet Network Characteristics 36 Ethernet Network Port Wiring Terminal Characteristics 37 Wiring the Ethernet Network 38 Part ll Wireless 41 Chapter 5 Wireless 43 Wireless Networking Recommendations 0 0 43 Part IV Com X 200 45 Chapter 6 Com X 200 1 5 47 Technical Datas ipa rie LIRE MESES P Eoi old dod Ene dub s 48 Com X 200 Physical Description 0 00600 se 50 Com X 200 Installation in Enclosure 53 Mounting on a DIN Rail 54 ComX 200 ssi pie ii Re BOs Ow Adee Re s 55 Access to the Login 57 Part V Devices Installation and Settings 59 Chapter 7 Supported Devices Overview 61 List of Suppor
63. optional on the CM3000 Revenue accuracy class 0 5 for the CM3000 class 0 2 for the CM4000 RS485 communication The CM400 additionally provides Programmable logic Field upgradable memory Optional transient capture RS232 communication For more information on the CM3000 refer to the PowerLogic Series 3000Circuit Monitor Reference Manual 4000 refer to the PowerLogic Series 4000Circuit Monitor Reference Manual CM3000 CM4000 Wiring Diagram to Com X 200 DOCAO035EN 01 03 2014 89 Monitoring Devices and Electrical Equipment Section 8 5 Power Factor Controllers Varlogic NRC12 Controller Overview The Varlogic NRC12 controller measures and records the reactive power of the installation and provides 12 step output contacts that control the connection and disconnection of capacitor steps in order to obtain the necessary power factor For more information on instructions or functions of the Varlogic NRC12 refer to Varlogic NRC 12 Power factor controller User manual Varlogic NRC12 Controller Wiring Diagram To Com X 200 Electrical wiring to the Com X 200 21 Varlogic NRC12 Modbus Communication Setup Step Action 1 Select PARAMETERS from the main menu of VARLOGIC HMI 2 Access to the parameters menu is locked To unlock press both arrow keys simultaneously for 2 seconds 3 Select MODBUS SETUP 4 Scroll to the Mode sub m
64. or of the system The instructions are presented in the order in which they are to be carried out They supplement the assembly or installation documents supplied with the equipment and the specific installation guides for each product The installation guide presents general wiring rules recommendations about wireless network installation recommendations of the Com X 200 and cabling schemes of devices connected to a Com X 200 monitoring devices and electrical equipment Modbus RS 485 Ethernet TCP IP communication gateway GPRS modem Wi Fi modem maintenance checklist troubleshooting and diagnostics This guide is intended for the electrical contractor or integrator in charge of installing and configuring the energy management solution This user manual applies to the energy server Com X 200 device The energy server Com X 200 is a compact plug and play data logger It collects and stores consumptions of WAGES water air gas electricity and steam and environmental parameters such as temperature humidity and CO levels in a building Data is securely transmitted as a report to StruxureWave Energy Operation or any other Internet database server Related Documents Title of Documentation Reference Number Acti 9 Communication System User Manual DOCA0004 English French Italian Portuguese Spanish Com X 200 Instruction Sheet 253534170 English French Italian Spanish Com X 2
65. perly rated voltage sensing device to confirm that all power is off Do not exceed the device s ratings for maximum limits Failure to follow these instructions will result in death or serious injury NOTE Refer to the manufacturer s documentation for each device for complete installation instructions What Is in This Chapter This chapter contains the following sections Section Topic Page 8 1 Wiring Diagrams for Electrical Pulse Meters 64 8 2 Electrical Modbus Meters 72 8 3 Electrical Ethernet Meters 86 8 4 Circuit Monitors 89 8 5 Power Factor Controllers 90 8 6 Circuit Breakers 91 DOCA0035EN 01 03 2014 63 Monitoring Devices and Electrical Equipment Section 8 1 Wiring Diagrams for Electrical Pulse Meters What Is in This Section This section contains the following topics Topic Page EM3502 65 EN40P iEM2010 iEM2000T 66 IEM3110 iEM3210 PM3210 67 ME1Zr ME3Zr ME4Zr 68 PM9P 69 PM200P 70 PM5100 71 64 DOCA0035EN 01 03 2014 Monitoring Devices and Electrical Equipment EM3502 Overview The EM3502 is a compact power meter that includes pulse outputs of real and reactive energy consumption plus a real time alarm output It provides standard measurements including Power 3 phase total and per phase Real kW Reactive kVAR Apparent kVA Present Power Demand Real kW e Reactiv
66. r can be aware of all the conditions and factors present during setup operation and maintenance of the machine therefore only the user can determine the automation equipment and the related safeties and interlocks which can be properly used When selecting automation and control equipment and related software for a particular application the user should refer to the applicable local and national standards and regulations The National Safety Council s Accident Prevention Manual nationally recognized in the United States of America also provides much useful information In some applications such as packaging machinery additional operator protection such as point of operation guarding must be provided This is necessary if the operator s hands and other parts of the body are free to enter the pinch points or other hazardous areas and serious injury can occur Software products alone cannot protect an operator from injury For this reason the software cannot be substituted for or take the place of point of operation protection Ensure that appropriate safeties and mechanical electrical interlocks related to point of operation protection have been installed and are operational before placing the equipment into service All interlocks and safeties related to point of operation protection must be coordinated with the related automation equipment and software programming NOTE Coordination of safeties and mechanical electrical interlocks for point
67. r surface mounted Pulse output and phase alarms provide additional versatility Modbus outputs offer added flexibility for system integration The data logging feature of the EM3555 helps protect data in the event of a power failure Modbus pulse output and phase alarms are provided to suit a wide variety of applications For more information on meter functionality refer to the EM3500 Series DIN Rail Meter Technical data sheet EM35500 EM3555 Wiring Diagram to Com X 200 a Li Du 202292 A eo DD Hor 13 OC lope 5 FUHREN KOKOK ue Pa 4444 WOOOOGOOOO DOCAO035EN 01 03 2014 73 Monitoring Devices and Electrical Equipment EM6400 6433 EM6434 EM6436 6438 Overview The EM6400 series of meters are digital power meters that offer comprehensive three phase electrical instrumentation and load managemert facilities in a compact and rugged package For more information on instructions or functions of EM6400 series refer to Dietitian EM6400 Series User Manual EM6400 Wiring Diagram to Com X 200 22222822224 u 11 52 ooooo L 1 Ifthe current circulating in the shield is higher than 100 mA the shield has to be grounded at only 1 end Otherwise it has to be grounded at both ends EM6400 Series Communication Setup Step Action From RMS menu pre
68. ring e Manual Modbus and Max number of devices 60 devices Ethernet attached through Modbus and Ethernet mixed Analog inputs Number of inputs 2 Input types supported 0 10 V 4 20 mA Pt100 and Pt1000 Equipment types supported T sensor Humidity sensor CO2 sensor Level and Generic Digital inputs Number of inputs 6 Input type supported Counter Square Status and Run hours Equipment types supported Generic main meter pulse meters KYZ meters contactor status impulse relay status 18 DOCA0035EN 01 03 2014 Description Device Interface Characteristic Limit Values Description Ethernet Modbus port Max number of Modbus 20 including energy meters SIM10M Acti 9 gateways master slaves Smartlink Modbus gateways M Bus TIC Transmission speed 2400 supported bits sec 4800 9600 e 19200 factory setting 38400 Parity e Even factory setting Odd e None Stop bits 1 factory setting 2 if non parity SIM10M Analog inputs Number of inputs 2 0 Input types supported 10 V externally powered Digital inputs Number of inputs 6 Input type supported Pulse acquisition and On Off detection by internal 3 6 Vdc power and pull up resistors Acti 9 Smartlink Digital inputs Number of inputs 22 2x11 Input type supported Pulse counter Status and Run hours TWIDO WAGES Digital inputs Number of inputs 12 44
69. rk Standard Diagram The standard diagram corresponds to the Modbus specification on the www modbus org site and in particular to the 2 wire multidrop serial bus diagram The simplified diagram is as follows Master 28 DOCA0035EN 01 03 2014 Wiring of the Modbus Communication Network Characteristics for Connection to the RS 485 Bus The RS 485 standard allows variants of some characteristics e polarization e line terminator e number of slaves e bus length Characteristics Standard Value Com X 200 Value Maximum number of slaves without repeater 32 slaves 20 slaves Type of trunk cable Single shielded twisted pair cable with 120 characteristic impedance and at least a third conductor Same as standard value Maximum bus length 1 300 m 4 300 ft at 19 200 Baud 1 000 m 3 300 ft at 115 kBaud Maximum length of tap offs Depends on the transmission rate 20m 66 ft for 1 tap off 40m 131 ft divided by the number of tap offs on the multiple junction box Bus polarization A 450 650 Q pull up resistor at the e 510 Q pull up resistor at the 5 V 5V 510 Q pull down resistor at the common 450 650 Q pull down resistor at the common NOTE These polarization resistors are integrated in the Com X 200 DOCAO035EN 01 03 2014 29 Wiring ofthe Modbus Communication Network Characteristics Standard Value Com
70. s of e MEIZR refer to METZR Instruction Sheet e ME3ZR refer to ME3ZR Instruction Sheet MEAZR refer to ME4ZR Instruction Sheet Electrical wiring to the Com X 200 ME1Zr ME3Zr ME4Zr Electrical wiring to the SIM10M Imax 63A 1 10 CL 1 230V S tOMr 23VA I 5685 O paang e e 1000 6 kWh 17067 68 DOCA0035EN 01 03 2014 Monitoring Devices and Electrical Equipment Overview The PM9P is an electrical measurement and metering unit for 1Ph N 3Ph and 3Ph N low voltage systems For more information on instructions or functions of the PM9P refer to PM9P Instruction Sheet PM9P Wiring Diagram to the Com X 200 and SIM10M Electrical wiring to the Com X 200 Electrical wiring to SIM10M 0000000020 1 S1 52 51 S2 51 S2 VI V2 V3 VN SIM n 2 13 Pawerlogic 88887 89887 PM9P 50 60Hz SVA CL1 El AUX 220 2400 OO p eoooooo Fa DIO PM9P Pulse Output Setup Step Action 1 Press simultaneously the and the button to enter the settings menu Enter pass code 0010 Press several times the OK button to scroll to PULS En
71. ss the up arrow button the display indicates CLR Press the up arrow button the display indicates SET Press the right arrow button the display indicates VIEW Press the down arrow button the display indicates EDIT CODE Press the right arrow button for 2 seconds the display blinks indicating CODE 2000 AJ OI N gt To enter pass code 1000 default setting press the down arrow button the display indicates CODE 1000 with blinking 1 Press Return once and press the right arrow button 4 times to accept the new code value The display flashes PASS and then EDIT A PRI 100 0 indicating successful entry in edit mode Press the right arrow button several times until the display indicates EDIT BAUD Select the correct Baud rate and press Return to validate Select the correct parity the number of stop bit and press Return to validate 10 Select the correct Modbus address ID and press Return to validate 11 Press the left arrow button the display indicates SAVE YES with a blinking Y 12 Press the left arrow button to save the new values the display flashes PASS and then displays EDIT 13 Press the left arrow button to go back to SET and display the measurement values 74 DOCA0035EN 01 03 2014 Monitoring Devices and Electrical Equipment iEM3150 iEM3155 iEM3250 iEM3255 Overview iEM3150 iEM3155 iEM3255 and iEM3250 are 3 phase n
72. t 500 mA Hover USB2 port Maximum current 100 mA Characteristics Values Consumption on 24 Vdc 160 mA maximum Consumption on 3 3 Vdc 110 mA maximum 48 DOCA0035EN 01 03 2014 Com X 200 Installation Memory Characteristics Values RAM 128 Mb Flash memory 256 Mb Mechanical Characteristics Characteristics Values Degree of protection Front face IP40 Connectors IP20 Weight 450 g 0 992 Ib Environmental Characteristics Characteristics Values Operating temperature 25 C to 60 C 13 F to 140 F Storage temperature 40 to 85 C 40 F to 185 F Humidity 5 to 95 relative humidity without condensation at 55 C 131 F Level of pollution Class 3 Altitude 2 000 m 6 561 ft maximum Standards Characteristics Values Safety United States UL 508 standards regulations Canada cUL Europe EN 60950 Marking Characteristics Values Marking CE UL C tick PC Specification for Configuration Characteristics Values Operating system Windows 7 recommended Vista XP Web browsers Latest version of Mozilla Firefox Chrome or IE DOCAO035EN 01 03 2014 49 Com X 200 Installation Com X 200 Physical Description Dimensions mm EBXA GPRS EBXA GPRS SIM J 5 106 4
73. t both ends Using the ION7300 Series Meter Serial communications are available on COM1 and COM2 To enable communications through the meter serial ports configure the applicable communications module The Protocol Tran delay Baud rate and unit ID setup registers must properly match your system and can be set through the meter front panel or ION software To access the communications module follow this procedure Step Action 1 Press the round button to access the front panel main setup menu The setup menu appears listing the meter front panel setup options 2 Select Quick Setup to access the communications module Enter the appropriate values for Protocol Baud Rate and Unit ID NOTE ION7330 is not consistant with the Com X 200 default settings Change the Com X 200 settings to a configuration without parity DOCA0035EN 01 03 2014 77 Monitoring Devices and Electrical Equipment 9 Overview The PM9C is an electrical measurement and metering unit for 1Ph N 3Ph and 3Ph N low voltage systems For more information on instructions or functions of PMSC refer to PM9C Instruction Sheet 9 Wiring Diagram to Com X 200 PM9C AUX 220 240 DI DI BIB AJA OV ov DIGITAL INPUTS ANALOG RE re ee TER 200009 200000000 g 1 If the current circulating in the shield is
74. ted Devices 61 Chapter 8 Wiring Monitoring Devices and Electrical Equipment 63 8 1 Wiring Diagrams for Electrical Pulse Meters 64 RIA prm 65 EN40P 1 2010 1 20007 66 iEM3110 iEM3210 210 67 ME1Zr 7 ME3Zt7 MEZZI nn en 68 PGP cosi art pria patna ii a Re yee a 69 la pir 70 IUE 71 8 2 Electrical Modbus Meters T2 EM3550 7 EM3555 ikllocd LicseYs amp eeXeseen1eugeg RE ker re 73 EM6400 EM6433 EM6434 6436 EM6438 74 iEM3150 iEM3155 3250 1 255 75 ION6200 ION7300 ION7330 1 7350 76 MIT 78 DOCA0035EN 01 03 2014 3 8 3 8 4 8 5 8 6 Chapter 9 Chapter 10 Chapter 11 Chapter 12 Appendices Appendix A PM210 PM500 PM710 PM750 PM800 79 PMI200 Rit ee i ii 82 PM3250 PM3255 PM5110 PM5111 PM5310 PM5330 5331 83 P5350 ee 85 Electrical Ethernet Meters 86 PM5320 PM5340 5341 87 PM5560 PM5561 PM5563 lille 88 Circuit eng DU 89 CM3000 CM4000 1 cece ee tect ms
75. the serial slave device 4 Select the protocol 5 Repeat steps 3 and 4 until all devices are entered 6 Click Apply 102 DOCA0035EN 01 03 2014 Chapter 11 Wiring Analog Sensors Safety Instruction DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION FLASH Apply appropriate personal protective equipment PPE and follow safe electrical work practices See NFPA 70E in the USA or applicable local standards e Turn off all power supplying this device before working on it Always use properly rated voltage sensing device to confirm that all power is off Do not exceed the device s ratings for maximum limits Failure to follow these instructions will result in death or serious injury NOTE Refer to the manufacturer s documentation for each device for complete installation instructions What Is in This Chapter This chapter contains the following topics Topic Page Pt100 Pt1000 104 CWE CO2 Sensor 0 10 V and 4 20 mA 105 SHO100 and SHR100 Humidity Sensor 0 10 V and 4 20 mA 106 STD300 and STO300 4 20 mA Temperature Sensors 108 DOCA0035EN 01 03 2014 103 Analog Sensors Pt100 Pt1000 Wiring Diagram 2 wires direct connection to the Com X 200 LR1 LR2 lt 200 mQ 3 wires direct connection to the Com X 200 Ec T LR1 LR2 LR1 LR2 lt
76. tup menu on the top of the main window select Ethernet amp port TCIP IP sub menu Keep the Ethernet default parameters unchanged e Configure the IP Address the Subnet Mask and the Default Gateway parameters Ethernet default parameters Frame format Ethernet Il Media Type 10T 100Tx Auto 3 Configuration of Modbus In the Setup menu on the top of the main window select Serial Port serial port sub menu Keep the Mode the Physical Interface the Transmission Mode and the Response Timeout default parameters unchanged e Configure the Baud Rate and Parity parameters according to Modbus slaves Baud rate and parity possibilities Most common values are Baud rate 19200 and parity even Transmission Mode default parameters Mode Master Physical Interface RS 485 2 wire Transmission mode Automatic Response Timeout 3 5 Refer to PowerLogic Ethernet Gateway EGX300 User Guide for more details on communication setup 100 DOCA0035EN 01 03 2014 Gateways PM3ECC Overview The is a communications add on module for the Series 800 Power Meter that provides connectivity between Ethernet Modbus TCP IP and serial line devices It allows Modbus TCP IP clients to access information from the host power meter and the serial slave devices For more information on instructions or functions of PM8Ecc refer to PowerLogic Series 800 Power Meter Ethernet Communications Card User Guide PM8
77. us power meters provide a single digital pulse output 33 alarms power quality analysis up to the 15th harmonic The PowerLogic PM5310 PM5330 and PM5331 Modbus power meters provide 2 digital inputs 2 digital outputs 256K memory 35 alarms power quality analysis up to the 31st harmonic For more information on instructions or functions of PM3250 PM3255 refer to PM3250 PM3255 Instruction Sheet PM5110 PM5111 refer to PM5110 PM5111 Instruction Sheet PM5310 refer to PM5310 Instruction Sheet PM5330 PM5331 refer to PM5330 PM5331 Instruction Sheet PM3250 PM3255 PM5110 PM5111 PM5310 PM5330 PM5331 Wiring Diagram to Com X 200 1 If the current circulating in the shield is higher than 100 mA the shield has to be grounded at only 1 end Otherwise it has to be grounded at both ends DOCAO035EN 01 03 2014 83 Monitoring Devices and Electrical Equipment PM3250 PM3255 Communication Setup Step Action Press simultaneously the Esc and the OK buttons for 2 sec Enter pass code 0010 to enter the Setup menu Press the Down arrow until you reach the Comm screen and press OK Enter the Address parameter and press OK Enter the Baud Rate parameter and press OK Enter the Parity parameter and press OK o AJ o N Press Down button to select Exit config and press OK to confirm 5110 PM5111 PM5310 PM5330 PM
78. weight in kWh and press OK OD AJ oN Press Return button several times to exit configuration mode and display measurements values 70 DOCA0035EN 01 03 2014 Monitoring Devices and Electrical Equipment PM5100 Overview The PowerLogic PM5100 power meter provides asingle digital pulse output 33 alarms e power quality analysis up to the 15th harmonic For more information on instructions or functions of PM5100 refer to PM5100 PM5110 PM5111 Information Sheet PM5100 Wiring Diagram To Com X 200 Electrical wiring to the Com X 200 DOCA0035EN 01 03 2014 71 Monitoring Devices and Electrical Equipment Section 8 2 Electrical Modbus Meters What Is in This Section This section contains the following topics Topic Page EM3550 EM3555 73 EM6400 EM6433 EM6434 EM6436 EM6438 74 iEM3150 iEM3155 iEM3250 iEM3255 75 ION6200 ION7300 ION7330 ION7350 76 PM9C 78 PM210 PM500 PM710 PM750 PM800 Series 79 PM1200 82 PM3250 PM3255 PM5110 PM5111 PM5310 PM5330 PM5331 83 PM5350 85 72 DOCA0035EN 01 03 2014 Monitoring Devices and Electrical Equipment EM3550 EM3555 Overview The EM3550 and EM3555 Modbus meters combine exceptional performance and easy installation to deliver a cost effective solution for power monitoring applications Each meter can be installed on standard DIN rail o

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