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GE 10 LSX

1. TD 29 LIFT ONLY THE MACHINE DO NOT LIFT THE MACHINE AND TRAILER DANGER LIFTING EYE IS NOT DESIGNED TO SUPPORT ADDED WEIGHT OF ROAD TOW TRAILER ACO 30 03 00 M4GB D CTL400 M ASSEMBLY 6 2 REV 0 06 00 ATTENTION The CTL accessory cannot be removed from the machine and used separately actioned manually or following vehicles for the transport of loads or anyway for used different from the machine movements TRAILERS The machines provided for assembling the CTL accessory slow towing trolley can be towed up to a maximum speed of 40 Kms hour on asphalted surfaces Towing on public roads or turnpikes of any type IS EXCLUDED because not in possesion of the requirements by national and foreign traffic norms Nota Lift the machine and assemble the parts as shown in the drawing For assembling the generating set on the trolley CTL400 please keep to following instructions 1 Liftthe generating set by means of suitable hook 2 Slightly fix the jaw 3 of the parking foot to the bar with the M10x20 screws the M10 nuts and the wa shers so as to let the foot sprag go through 3 Split unscrewing them the two parts of the foot 45 41 to be able later to assemble them on the jaw 4 Introduce into the jaw 3 the upper part 4S of the foot and screw again the lower part 41
2. N B The remote control TCM 35 can be used only with machines equipped with control and protection device 6 U7 For use of TCM 35 see page 21 start and stop of this manual TELECOMANDO REMOTE CONTROL 06 02 03 M38 GB CD PROTECTIONS FRONT PANEL 4 digits DISPLAY UP DOWN Button Ideograms Green LED engine on Button Button F1 AUTO AUTO Yellow Button Led ENTER Button Key Button OFF ON START The use of these buttons is reserved only to the manufacturer of the generating set 1 0 INTRODUCTION The EP6 features Engine and Generating Set control and monitoring The EP6 provides visual indication by means of LEDs solid state lamps and a Display see section 10 0 It features OFF MAN and AUTO operating modes The display gives Messages for alarms and Measurement indications EP6 has programmable parameters Please con tact the producer of the generating set to receive instructions related to programming 2 0 OPERATING MODE selection The EP6 features AUTO section 2 1 MANUAL section 2 2 and OFF section 2 3 operating modes When the power supply is switched on the EP6 behaves as follow A if the KEY SWITCH is in the OFF position the EP6 enters the OFF operating mode ifthe KEY SWITCH is in the ON position the EP6 enters the AUTO operating mode That is if the EP6 was in AUTO prior to the supply removal If not the
3. nect the grounding connection Any interruption of the grounding connection can create an electric shock hazard Before making external connec tions always ground the PANEL first by connect ing the control panel to ground 9 0 Automatic periodic TEST The EP6 does not use a clock to count the pro grammed days P 26 setting section 6 0 The maximum error and drift of the counter is 0 5 The user may experiment with shifting the periodic tests To avoid error accumulation and in case your unit is programmed to allow Automatic Periodic Test we recommend the following procedures disconnect the power supply of the EP6 consult your genset supplier wait for the desired start time external clock ref erence apply the power supply to the EP6 consult your genset supplier select the AUTO operating mode 39 12 4 REV 1 03 11 EP6 ENGINE PROTECTION The EP6 will start the engine after the programmed number of days and the engine will run for the pro grammed time To determine how the Automatic Periodic Test is programmed enter the Reading Mode section 6 0 parameter P 26 and P 27 IMPORTANT NOTES If the supply battery voltage is removed the EP6 loses the counts and timings If the sup ply restores the EP6 starts to count the according to the programmed parameters P 26 and P 27 It is important to synchronize the power on sequence with the desired Automatic Period
4. 35 930350000 8 0 06 06 Cod Descr Descr Pos e romas comPLETO compete tems 16 06 03 KD
5. gt gt Before each work session check the operation of the differential protection device by pressing the test key The electricity generating group must be in operation and the lever on the differential switch must be in the ON position THERMIC PROTECTION Generally present to protect against overloads on an individual power socket c a When the nominal operating current has been exceeded the protection device intervenes by cutting off power to the socket The intervention of the protection device against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention In case of an intervention check that the current absorbed by the load does not exceed the protection s nominal operating current Allow the protection to cool off for a few minutes before resetting by pressing the central pole OFF Do not keep the central pole on the thermic protection forcefully pressed to prevent its intervention M 37 2 REV 1 09 05 USAGE WITH EAS AUTOMATIC START UP PANEL The electricity generating group in combination with the EAS automatic start up panel forms a unit for distributing electrical energy within a few seconds of a power failure from the commercial electrical power line Below is some general operating information refer to the automatic panels specific manual for details on installation command control and signalling oper
6. N and frequency meter E2 indicate nominal values in addition check on the voltmeter change over switch H2 where it is assembled that the three line voltages 12 06 03 M37GB_ D Using the generator The frequency and therefore the number of motor revolutions is maintained constant by the motor s speed regulation system Generally this regulator is of a mechanical type and presents a droop from no load to nominal load which is less than 5 static or droop while under static conditions precision is maintained within 1 Therefore for generators at 50Hz the no load frequency can be 52 52 5 Hz while for generators at 60Hz the no load frequency can be 62 5 63Hz In some motors or for special requirements the speed regulator is electronic in these cases precision under static operating conditions attains 0 25 and the frequency is maintained constant in operation from no load to load isochronal operation POWER FACTOR COS The power factor is a value which depends on the load s electrical specifications it indicates the ratio between the Active Power kW and Apparent Power kVA The apparent power is the total power necessary for the load achieved from the sum of the active power supplied by the motor after the alternator has transformed the mechanical power into electrical power and the Reactive Power kVAR supplied by the alternator The nominal value for the power factor is cos 0 8 for
7. Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety protections It is a must to use protection means suitable for the different welding works e with only safety material It is prohibited to use water to quench fires on the electric machines ch with inserted voltage It is prohibited to make interventions before having disinserted the voltage No smoking It is prohibited to smoke while filling the tank with fuel No welding It is forbidden to weld in rooms containing explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific use It is advisable to use tools adapted to the various maintenance works Use only with safety protections specifically suitable P Itis advisable to use protections suitable for the different welding works Use only with safety protections ws Itis advisable to use protections suitable for the different daily checking works Use only with safety protections it is advisable to use all protections while A shifting the machine Use only with safety protections It is advisable to use protections suitable for the different daily checking works and or of maintenance 26 11 99 M2 1GB AB M INSTALLATION AND ADVICE BEFORE USE 2 5 0 06 00 A The installation and the general advice concerning the
8. lt lt lt lt 16 777 Ab e EE NS gt a Ak SK N AE A NES IT A D 712 e AAAC A ANA NZ aw x cds MLL 17 qm VO BN a X uy m f Pa Crass 00 lt lt CD Tavola ricambi CD Ersatzteile Tabla de recambios CF Table pi ces de rechange D Spare parts table Pos Cod 1 M207602070 2 M107302220 3 M309502077 4 M342202026 5 M305719875 6 M308102023 7 M308101262 8 M207402050 9 M102041420 10 M105611270 773749150 12 M6087700 13 1229830 14 215108200 15 M105112270 16 340100501 17 102302280 18 250208281 19 250201072 20 105112020 21 307012037 Pos Cod 1 M207602070 2 M107302220 3 M309502077 4 M342202026 5 M305719875 6 M308102023 7 M308101262 8 M207402050 9 M102041420 10 M105611270 11 773749150 12 6087700 13 1229830 14 215108200 15 M105112270 16 M340100501 17 102302280 18 M250208281 19 250201072 20 105112020 DI M307012037 Descr TUBO DI SCARICO FASCETTA TUBO FLESSIBILE FINITO TAPPO SERBATOIO GALLEGGIANTE GUARNIZIONE TAPPO SCARICO SERBATOIO SILENZIATORE TRAVERSA TIRANTE PER BATTERIA BATTERIA FASCETTA TUBO FLESSIBILE MT 1 PARATIA ASPIRAZIONE MOTORE GUARNIZIONE L MT 1 BASAMENTO COMPLETO RICAMBI GUARNIZIONE L MT 1 R
9. motors Water radiator or oil clogged where it is as sembled Water circulating pump defective Only for water cooled motors Injectors defective Injection pump requires calibration Alarm malfunction Unblock Lacking or insufficient preheating phase for sparkplugs Malfunction in circuit repair Replace Recharge or replace Check the battery charge circuit on motor and automatic panel Tighten and clean Replace if corroded Repair or replace Refill tank un aerate the circuit Ask for intervention of Service Department Clean or replace Take the air out filling the filter with gasoil Replace Check and repair Clean or replace Ask for intervention of Service Department Eliminate excess oil Ask for intervention of Service Department Clean or replace Check the load connected and diminish Ask for intervention of Service Department Eliminate excess oil Insert load only with motor sufficiently hot Ask for intervention of Service Department Clean or replace Check the feed circuit clean and refill once again Ask for intervention of Service Department Reset level Check for leaks Replace filter Ask for intervention of Service Department Check the sensor and electrical circuit Check the load connected and diminish Check the cooling vent and relative transmis sion belts Restore level Check for leaks or breakage in the entire cooling circuit pipes couplings etc Clean co
10. then tighten the screws 4V of the jaw to the towbar and block momentaneously with the lever 4L the whole foot 5 Assembleon the machine the towbar 5 complete of foot with the M10x20 screws nuts and washers see fig page M6 2 6 Assemble the axle 7 to the base of the machine see fig page M6 2 with the M 10x20 screws and relative washers two per part so that their supports coincide 8 Insert the wheel 9 on the axle then screw the self blocking nuts 8 9 Pump the tyre 9 bringing the pressure to four atms 10 Lowerthe machine to the ground and place the par king foot definitively regulating at the best height ATTENTION Do not substitute the original tires with other types ABVOSA 10 06 00 M6GB D Set up for operation Engine diesel BATTERY WITHOUT MAINTENANCE Connect the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY 54 LUBRICANT RECOMMENDED OIL MOSA recommends selecting AGIP engine oil Refer to the label on the motor for the recommended products Please refer to the motor operating manual for the recommended viscosity REFUELLING AND CONTR
11. EP6 enters the MANUAL operating mode 2 1 AUTO operating mode To enter the AUTO operating mode use the follow ing instructions A Turn ON the key switch the Display and LEDs illuminate for 1 second B Wait for the end of the LAMP test then push the AUTO pushbutton after the UUUU Pre glow or Sta Start prompt has been displayed Af ter this the yellow Led AUTO will illuminate If the REMOTE START input is not operative the LED will flash If operative the LED illuminates continuously and a start cycle will take place NOTE the EP6 shuts down the display during the crank M 39 12 REV 1 03 11 EP6 ENGINE PROTECTION C In order to cancel the AUTO operating mode push the AUTO pushbutton the yellow Led will turn OFF or turn the KEY SWITCH to OFF Once in AUTO the EP6 waits for a REMOTE START activation see section 7 0 In case of an Automatic Periodic Test A P T the display will show the message tESt 2 2 MANUAL operating mode To start the engine follow the instructions A Turn ON the KEY SWITCH the EP6 illuminates the LEDs and Display B Ifthe display shows the message uuuu the 6 is counting the PRE GLOW time wait until the message disappears C After the display shows the flashing message StA NOTE turn the Key to START position momentary position with spring loaded return until the engine starts The message in dicates a MANUAL start D To stop t
12. N3 Relay R6 filter 230V 1phase socket O3 Resistor S6 Wire feeder supply switch 110V 1 phase socket P3 Sparkler reactor T6 Wire feeder socket Socket warning light Q3 Output power unit U6 05 chopper PCB Hour counter R3 Electric siren V6 Power chopper supply PCB Voltmeter S3 EPA engine protection Z6 Switch and leds Welding arc regulator T3 control PCB 6 Hall sensor 230V 3 phase socket U3 electronic regulator X6 Water heather indicator Welding control PCB V3 PTOHI control PCB Y6 charge indicator Welding current ammeter Z3 20 l min push button A7 Transfer pump selector AUT 0 MAN Welding current regulator W3 PTOHI 30 l min push button B7 Fueltransfer pump Current transformer X3 PTOHI reset push button C7 GECO generating set test Welding voltage voltmeter PTOHI 20 l min indicator D7 Flooting with level switches Welding sockets A4 PTOHI 30 l min indicator Voltmeter regulator Shunt B4 PTOHI reset indicator F7 WELD AUX switch D C inductor C4 PTOHI 20 l min solenoid valve G7 3 phase Welding diode bridge 04 PTOHI 30 min solenoid valve H7 Switch disconnector Arc striking resistor E4 Hydraulic oil pressure switch 17 Solenoid stop timer Arc striking circuit FA Hycraulic oil level gauge L7 VODIA connector 110V D C 48V D C diode bridge G4 Pre
13. USE NOT INCLUDED IN THE ONE INDICATED relieves the manufacturer from the risks which could happen or anyway from that which was agreed when selling the machine The manufacturer excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working itis advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any motive parts of the machine faste nings holes electric or mechanical devices others if not duly authorized in writing the responsibility coming from any potential intervention will fall on the executioner as in fact he becomes maker of the machine r gt Notice this manual does not engage the manufacturer who keeps the faculty apart the essential characte ristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately 10 10 02 M 1 1 GB NEUTRO D M CE MARK 14 5 03 11 Any of our product is labelled with marking attesting its conformity to appliable directives also the fulfillment of safety requirements of the product itself the list of these directive
14. c the engine starts if the contact opens Under Speed setting 1200 Inh or 100 4000 r p m The Inh code disables the Under Speed shut down Over Speed setting 1700 100 4000 rpm or Inh The EP6 provides one second bypass delay The Inh code 24000 r p m disables the Over Speed shut down Number of Teeth of the Flywheel Inh Inh or 1 500 teeth The Inh code disables the reading of the Speed section 3 0 the Over Under opeed alarms and the Crank termination see P 24 Crank OFF Inh Crank Termination setting 100 800 rpm If the speed rises above the setting the EP6 terminates the crank cycle One sec onddelay avoids false termination The code Inh inhibits the crank termination Low Oil Pressure Alarm By Pass 6 Range 0 99 secs By Pass Delay to ignore the Oil Pressure input 3 during the engine starting cycle This input requires normally closed contact Automatic Periodic Test Cycle inh Range inh 1 99 days This is the interval time between the automatic periodic tests of the engine The code inh disables the Automatic Periodic Test see section 19 0 Automatic Engine Test Duration 10 Range 1 99 minutes This is the duration of the automatic engine test Generator warm up timing 20 Range inh 1 59 secs or 1 15 mins inh No warm up Active only when P17 inh and the ALARM output is used to drive the contactor Generator cooling timing 30 Range inh 1 59
15. different values comprised between 0 8 and 1 it is important during usage not to exceed the declared active power KW so as to not overload the electricity generating group motor the apparent power will diminish proportionally to the increase of cos For cos values of less than 0 8 the alternator must be downgraded since at equal apparent power the alternator should supply a greater reactive power For reduction coefficients contact the Technical Service Department START UP OF ASYNCHRONOUS MOTORS The start up of asynchronous motors from an electricity generating group can prove critical because of high start up currents the asynchronous motor requires start up up to 8 times the nominal current In The start up current must not exceed the alternator s admissible overload current for brief periods generally in the order of 250 300 for 10 15 seconds To avoid a group oversize we recommend following these precautionary measures inthe case of a start up of several motors subdivide the motors into groups and set up their start up at intervals of 30 60 seconds when the operating machine coupled to the motor allows it see to a start up with reduced voltage star point triangle start up or with autotransformer or use a soft start system In all cases when the user circuit requires the start up of an asynchronous motor it is necessary to check that there are no utilities inserted into the installation w
16. electric values hour meter etc MACHINE WITH EMERGENCY BUTTON Pressing the button the engine will stop im mediately in any working condition Turn clockwise to reset the button A 1 Jo H y RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently in any case please stick to the rules given in the engine use manual For safety reason the key must be kept by qualified personel 02 02 06 M21 EP6 GB D CONTROLS LEGENDE Hydraulic oil level light Welding socket Welding socket Earth terminal A C socket Accelerator lever Feed pump 48V D C socket Engine air filter Oil level dipstick Engine oil reservoir cap Hydraulic oil reservoir cap Water filling cap Fuel prefilter Fuel tank cap Muffler Stop control Engine protection cover Engine cooling alternator fan belt Oil drain tap Hydraulic oil drain tap Water drain tap Exhaust tap for tank fuel Button Start button Booster socket 12V Booster socket 24V Battery charge fuse Space for remote control Remote control Space for E A S Space for PAC Fuel pump Electric start socket Reset button PTO HI Quick coupling m PTO HI Quick coupling f PTO HI Hydraulic oil filter Battery charger thermal switch Engine thermal switch Aux current thermal switch Supply thermal switch wire feed
17. engine PCB Oil level transmitter 25 Water temperature indicator A9 Low water level sender Engine stop push button T C 1 W5 Battery voltmeter B9 Interface card Engine start push buttonT C 1 X5 Contactor polarity change C9 Limit switch 24V c a socket Y5 Commutator switch series parallel D9 Starter timing card Thermal magnetic circuit breaker A6 Commutator switch E9 Luquid pouring level float S C R protection unit Key switch on off F9 Under voltage coil Remote control socket C6 QEA control unit G9 Low water level warning light Remote control plug D6 Connector H9 Chopper driver PCB Insulation moitoring Ep Frequency rpm regulator I9 E A S connector F6 selector L9 E A S G6 Device starting motor Booster socket H6 Fuelelectro pump 12V Open circuit voltage switch 6 StartLocal Remote selector 26 07 04 M60GB CD Stromlaufplan CD Schema elettrico GE 10 LSX ere O 5 o Y 5 k O o 5 E CD Electric diagram REV 0 10 10 4 JeuDiseq QUIYORIN 01 9J0ljeubesId Bed 1910061 Z SZ9G16 gt 3oefoJd oyebold 9uolZeuluousd Bed eq TINA MOOD OLOYE OL OL ZI O
18. entered the lungs as in case of spontaneous vomit take the subject to the lungs hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone the person involved FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to cause severe wounds or death follow the first aid as described by the ruling norms or local ones EXTINCTION MEANS Appropriated Carbonate anhydride or carbon dioxyde powder foam nebulized water Not to be used Avoid the use of water jets Other indications Cover eventual shedding not on fire with foam or sand use water jets to cool off the surfaces close to the fire Particular protection Wear an autorespiratory mask when heavy smoke 5 present Useful warnings Avoid by appropriate means to have oil sprays over metallic hot surfaces or over electric contacts switches plugs etc In case of oil sprinkling from pressure circuits keep in mind that the inflamability point is very low CAUTION DANGEROUS J Y THE MACHINE MUST NOT BE USED IN AREAS WITH EX PLOSIVE ATMOSPHERE 10 06 00 M2 51 D M INSTALLATION AND ADVICE 2 6 REV 1 06 07 INSTALLATION AND ADVICE BEFORE USE Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to cause a dangerous increase of the temperature GASOLINE ENGINES Use
19. in open space air swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES t Use in open space air swept or vent exhaust gases far from the work area t Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose MOVES OF THE MACHINE t At any move check that the engine is off that there are no connections with cables which impede the moves PLACE OF THE MACHINE N ATTENTION For a safer use from the operator DO NOT fit the machine in locations with high risk AS gt of flood POSITION 4 Please do not use the machine weather Place the machine on a level surface at a distance of at sti 49 conditions which are beyond IP protection least 1 5 m from buildings or other plants shown both in the data plate and on page named technical data in this same manual Maximum leaning of the machine in case of dislevel O 17 09 07 25020 1 V 651 1456 678 941 21 REV 1 09 12 17 09 07 25020 UNPACKING 3 REV 1 02 04 t Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s pack aging and conforms to local rules and regulations When receiving the goods make sure that the product has not suffered damage during the transport that t
20. responsible for the observance of the norms concerning the environment conditions with regard to the elimination of the machine being cust off and of all its components In case the machine should be cust off without any previous disassembly it is however compulsory to remove tank fuel engine lubricating oil cooling liquid from the engine battery NOTE BCS is involved with custing off the machine only for the second hand ones when not reparable This of course after authorization M 46 REV 0 06 07 In case of necessity for first aid and fire prevention see page M2 5 N IMPORTANT In the cust off operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place 9 O1 04 06 07 M45GB lt lt lt bd lt C Z T O TITI O U gt ELECTRICAL SYSTEM LEGENDE 60 REV 9 06 11 Alternator F3 5 push button L6 Choke button Wire connection unit G3 Ignition coil M6 Switch CC CV Capacitor Spark plug N6 Connector wire feeder 3 Range switch 420V 110V 3 phase transformer Welding PCB transformer L3 Oil shut down button P6 Switch IDLE RUN Fuse Battery charge diode Q6 2 analogic instrument 400V 3 phase socket
21. secs or 1 15 mins inh No cooling Active only when P28 inh and the ALARM output is used to drive the GEN SET contactor N poles of the alternator Range inh 2 2 pole alternator 4 4 pole alternator Engine shut down delay for low fuel 5 Range inh provides only optical acoustical warning 1 99 min 12 10 05 M39GB CD PROTECTIONS 7 0 REMOTE START The EP6 features REMOTE START only in AUTO operating mode To operate the REMOTE START follow the instruc tions A Turn the KEY SWITCH to the ON position the Display and LEDs illuminate for 1 sec B Wait until the end of the LEDs test C Push the AUTO pushbutton as soon as possible otherwise after 20 seconds the EP6 enters the STARTING FAILURE the AUTO yellow LED will illuminate as described in the section 4 REMOTE START SWITCH If the REMOTE START input is activated the AUTO yellow LED illuminates continuously and the display will indicate the count down of the internal start delay timer The engine will start after the pro grammed start delay time If the REMOTE START is deactivated the EP6 drives the stop delay time The display will indicate the count down and the AUTO yellow LED will flash The engine will stop after the programmed stop delay time 8 0 SAFETY High voltage is present inside the EP6 To avoid electric shock hazard operating personnel must not remove the protective cover Do not discon
22. suitable plugs and cables in prime condition Before starting up the group make certain no dangerous situations exist on the installation to be powered Check that the thermal magnetic switch Z2 is in the OFF position input lever in downward position M 37 REV 3 11 11 are the same gt gt In the absence of a load the values for voltage and frequency can be greater than their nominal values See sections on VOLTAGE and FREQUENCY OPERATING CONDITIONS POWER The electrical power expressed in kVA on an electricity generating group is the available output power to the reference environmental conditions and nominal values for voltage frequency power factors cos ol There are various types of power PRIME POWER PRP STAND BY POWER established by ISO 8528 1 and 3046 1 Norms and their definitions are listed in the manual s TECHNICAL SPECIFICATIONS page gt gt During the use of the electricity generating group NE VER EXCEED the power indications paying careful at tention when several loads are powered simultaneously VOLTAGE GENERATORS WITH COMPOUND SETTING THREEPHASE GENERATORS WITH CONDENSER SETTING SINGLEPHASE In these types of generators the no load voltage is generally greater than 3 5 with respect to its nominal value f e for nominal voltage threephase 400Vac or singlephase 230Vac the no load voltage can be comprised between 410 420V threephase and 235 245V singlephase The precisio
23. this manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual is for qualified personnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of the product In case the machine and or the set should be yielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession M 1 1 REV 0 10 02 INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where it is prescribed by law Our products have been designed for the use of gene ration for welding electric and hydraulic system ANY OTHER DIFFERENT
24. written permission by MOSA division of B C S S p A To this aim is reminded the protection of the author s right and the rights connected to the creation and design for communication as provided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illegal 10 10 02 M1 01 GB INFORMATION Dear Customer We wish to thank you for having bought a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To this purpose we advise you for all control and over haul operations to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention t In case you do not profit on these Services and some arts are replaced please ask and be sure that are used exclusively original parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established t The use of non original spare parts will cancel immediately any guarantee and Technical Service obligation NOTES ABOUT THE MANUAL Before actioning the machine please read
25. 340109003 GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG MOSA 12 10 10 34010M00 preparato da UPT approvato da DITE D M DESCRIPTION OF THE MACHINE GE 10 LSX 0 REV 1 10 12 The generating set is a unit which transforms the mechanical energy generated by endothermic engine into electric energy through an alternator The gen set is composed of a base structured to contain the fuel tank a engine alternator assembly fixed by means of elastic supports a canopy hinged to the base in a way to grant quick access to the engine chamber to the air filter and to the battery The gen set is made complete by a protected frontal panel where sockets protections and reading in struments are inserted ENGINE jd iv ALTERNATOR deg e Da SS 410 VIBRATION DAMPER FRONT PANEL CANOPY 12 10 10 34010 GB D Quality system LA Net THE INTERNATIONAL CERTIFICATION NETWORK CERTIFICATE CISQ ICIM hereby certify that the organization BCS S p A Head Office and Operative Unit Viale Mazzini 161 1 20081 Abbiategrasso MI Operative Units Via Valbrina 17 19 1 42045 Luzzara RE Viale Europa 59 1 20090 Cusago MI for the following field of activities Design production and servicing of tractors agricultural and green maintenance machines engine driven welders and generating sets has implemented and maintains a Quality Management System which fulfills the requir
26. 43337306 25 107509045 26 M1291190 27 250208217 28 M306479199 Descr Note COPERCHIO PROTEZIONE 1 D Vedi Cod 219937105 INTERRUTTORE MAGNETOTERMICO PIASTRINA GUIDA PER MORSETTIERA COLONNETTA COMMUTATORE UNITA CONTR MOTORE EP6 DISGIUNTORE TERMICO 30A 250V PROTEZIONE TERMICA 5A COMMUTATORE CAPPUCCIO CUSTODIA PER PRESA EAS FRUTTO PRESA CONNETTORE COPERCHIO PER PRESA EAS COPERCH CHIUS FORO SCALDIGLIA PANNELLO FRONTALE GRUPPO CAVI MOTORE FRONTALE PULSANTE STOP D EMERGENZA PRESA SCHUKO 16A 230V 2P T PRESA 220V 16A PRESA CEE 16 400V 3P N T CONTATTO TRASFORMATORE PORTAFUSIBILE FUSIBILE PARATIA SUP ALTERNATORE RELE AVV ELETTRICO Descr Note COVER PROTECTION See part no 219937105 MAGNETOTHERMIC INTERRUPTOR SMALL PLATE TERMINAL GUIDE CONNECTING CYLINDER COMMUTATOR ENGINE CONTROL UNIT EP6 CIRCUIT BREAKER 30A 250V THERMOPROTECTION COMMUTATOR CAP BOX EAS SOCKET SOCKET EAS BLIND PLATE EAS SOCKET COVER FRONT PANEL STARTING KEY CABLING EMERGENCY PUSH BUTTON STOP SOCKET SCHUKO 16A 230V 2P T EEC SOCKET 16A 220V 2P T EEC SOCKET 16A 400V 3P N T CONTACT N C TRANSFORMER 60 5A HOLDER FUSE FUSE ALTERNATOR TOP BULKHEAD RELAY ELECTRIC START HK 16 1 REV 0 10 10 12 10 10 34010 1 17 REV 0 10 10 GE 10 LSX CE Tabla de recambios CD Ersatzteile CF Table pi ces de rechange GD CD Tavola ricambi Spare parts table OLOPE 0 0 2 15 qm
27. AND SYMBOLS EV When ordering specify the engine type and the auxiliary voltage ER Engine with recoil starter only ES Engine with electric starter only VE E A S version only QM When ordering specify the length in meters VS Special version only SR By request only 14 12 986Q16M31 22 03 00 R1GB OLOPE 0 0 2 0 10 10 gt lt o 1 Lu N A H je qe D 9 TAN ag Wi AS e p e e 9 A S UNA a SS2 gt 3 lt A lt e 44 S NAS 1 SR AS E KIC SC N A ee EI SA www Y LAVATA D Y 2 Tabla de recambios CD Ersatzteile O c lt YN D 25 S t o gt O 2 E 0 CD Tavola ricambi Ersatzteile HK GB Spare parts table CED Tabla de recambios GE 10 LSX 15 1 CF Table pi ces de rechange QD REV 0 10 10 Pos Cod Descr Note 1 M340103100 ALTERNATORE SINCRONO TRIFASE 2 M215102200 MOTORE LOMBARDINI 9LD625 2 620764 SAE 4 7 1 2 3 M102043880 GUARNIZIONE 4 M207402225 VITE 5 M207602215 PROLUNGA SCARICO OLIO 6 M207402224 STAFFA 7 M217609118 SQUADRETTA 8 M317609058 TIRANTE COMANDO ELETTROMAGNETE 9 M274009055 SOLENOIDE Pos Cod Descr Note 1 M340103100 ALTERNATOR 2 M215102200 LOMBARDINI ENGINE 3 M102043880 G
28. ASE REFER TO THE SPECIFIC MANUALS PROVIDED Every engine and alternator manufacturer has 000099 A A e Do not modify the components if not authorized HOT surface can hurt you maintenance intervals and specific checks for each model it is necessary to consult the specific engine or alternator USER AND MAINTENANCE manual VENTILATION Make certain there are no obstructions rags leaves or other in the air inlet and outlet openings on the machine alternator and motor ELECTRICAL PANELS Check condition of cables and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts dusty environment cold weather extended periods of no load operation fuel with over 0 596 sulphur content do maintenance more frequently BATTERY WITHOUT MAINTENANCE DO NOT OPEN THE BATTERY The battery is charged automatically from the battery charger circuit suppplied with the engine Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced THE ENGINE PROTECTION NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHARGED REGULARLY AT INTERVALS AS PRESCR
29. ASKET 4 M207402225 SCREW 5 M207602215 EXTENSION OIL DRAIN 6 M207402224 BRACKET FOR ENGINE SUPPORT 7 M217609118 SQUARE 8 M317609058 TIE ROD 9 M274009055 SOLENOID 12 10 10 34010 1 OLOPE 0 0 2 16 REV 0 10 10 GE 10 LSX 26 25 24 1 Ea 2 21 20 19 18 17 16 15 I x 27 H o p 28 o e D D c Ki o D Ersatzteile CD Tavola ricambi Spare parts table CD Tavola ricambi CD Ersatzteile Tabla de recambios GE 10 LSX CF Table pi ces de rechange D Spare parts table Pos Cod 1 M317807130 2 M105111540 3 M215109705 4 M1241010 5 M1243020 6 M201308039 7 M305717315 8 MJK0029770 9 M873407107 10 352007109 11 M102013290 12 M102042740 13 M105191550 14 105191560 15 M105191570 16 359257032 17 340107020 18 M34010C021 19 744507219 20 259107241 21 307017240 22 305907270 23 M744507237 24 343337306 25 M107509045 26 M1291190 27 250208217 28 306479199 Pos Cod 1 M317807130 2 M105111540 3 M215109705 4 M1241010 5 M1243020 6 M201308039 7 M305717315 8 MJK0029770 9 M873407107 10 352007109 11 M102013290 12 M102042740 13 M105191550 14 M105191560 15 M105191570 16 M359257032 17 340107020 18 M34010C021 19 744507219 20 259107241 21 M307017240 22 305907270 23 M744507237 24 3
30. ECAUTIONS SYMBOLS STOP Read absolutely and be duly attentive Read and pay due attention GENERAL ADVICE lf the advice is not respected damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or fire If the advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage to things can be caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damage to persons can be caused SMOKING The cigarette can cause fire or explosion If the advice is not respected fires or explosions can be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure P b P P P P P J A ACCES FORBIDDEN to non authorizad peaple M 2 1 REV 2 06 10 PROHIBITIONS harm for persons Use only with safety clothing ng It is compulsory to use the personal Man protection means given in equip ment
31. IBED IN THE OWNER S ENGINE MANUAL 05 09 05 MA3GB CD M MAINTENANCE 43 1 REV 0 09 05 N ATTENTION e Maintenance operations on the electricity generating group prearranged for automatic operation must be carried out with the panel in RESET mode e Maintenance operations on the installation s electrical panels must be carried out in complete safety by cutting off all external power sources ELECTRICAL POWER GROUP and BATTERY For the electricity generating groups prearranged for automatic operation in addition to carrying out all periodic maintenance operations foreseen for normal usage various operations must be carried out that are necessary in relation to the specific type of use The electricity generating group in fact must be continuously prepared for operation even after prolonged periods of inactivity MAINTENANCE GENERATING SET WITH AUTOMATIC BOARD EVERY EVERY MONTH AND OR AFTER EVERY YEAR WEEK INTERVENTION ON LOAD TEST orAUTOMATIC TEST cycle to NO LOAD WITH LOAD keep the generating set constantly operative 2 Checkalllevels engine oil fuel level battery electrolyte if necessary top A A it Up 3 Control of electrical connections and cleaning of control panel X X Carry out motor oil change at least once a year even if the requested number of hours has not been attained 05 09 05 MA3GB In case the machine should not be used for more than 30 days make sure that the room in which it i
32. IDUTTORE PARATIA INF ALTERN TRAVERSA SUPP ALTERNATORE ANTIVIBRANTE PROTEZIONE ANTIVIBRANTE Descr EXHAUST PIPE CLAMP FLEXIBLE PIPE CAP FUEL TANK FLOAT GASKET FUEL TANK CAP MUFFLER EXHAUST BRACKET TIE ROD BATTERY BATTERY CLAMP FLEXIBLE TUBE MT 1 AIR INTAKE COVER STRIP SEALING L MT 1 COMPLETE BASE SPARE PARTS GASKET L MT 1 UNDER COVER REDUCTION ALTERNATOR SUPPORT VIBRATION DAMPER PROTECTION VIBRATION DAMPER Note Note GE 10 LSX HK 17 1 REV 0 10 10 12 10 10 34010 1 18 0 10 10 OLOPE 0 0 2 GE 10 LSX CE Tabla de recambios Ersatzteile CF Table pi ces de rechange D CD Tavola ricambi Spare parts table A gt c x E Zu M CD Tavola ricambi Spare parts table D Ersatzteile HK Tabla de recambios GE 10 LSX 18 1 CF Table pi ces de rechange D Pos Y o AJ O A ON O ON OS Cod M308102207 M107301890 M307418200 M307410515 M107300180 M207608230 M207401100 M207408121 M256602228 Cod M308102207 M107301890 M307418200 M307410515 M107300180 207608230 207401100 207408121 256602228 Descr TUBO GOMMA L MT 1 TUBO SFIATO L MT 1 CASSONETTO ASPIRAZ CASSONETTO SILENZIATORE SXC CHIUSURA COMPL A LEVA GRIGLIA ROLL BAR COPERTURA FILTRO GASOLIO Descr PIPE PIPE B
33. If the voltage of the Charger Alternator rises above the set ting the Starter Motor is disconnected Rest Timing 3 Range 3 20 secs Time interval between starting attempts Starting Attempts 3 Range 1 10 This parameter sets the number of attempts in the automatic start cycle Generator UnderVoltage short circuit inh Range 80 400V If the voltage drops under the setting for at least 6 secs or under setting 20 for 1 sec the Under Voltage protection Lo U will shut down the engine Generator Over Voltage 500V Range 110 550V or inh If the Generator voltage rises above the setting for at least 2 seconds the EP6 will energize the over voltage protection Hi U see section 4 0 to stop the engine The inh code inhibits the over voltage Generator Under Frequency Inh inh 1 to 99Hz inh disables the under frequency This protection is delayed by about 6 seconds The EP6 shuts down the engine and the display will show the Lo H message Generator Over Frequency 55 45 Hz to inh inh disables the over frequency This protection is delayed by about 2 seconds The EP6 shuts down the engine and displays Hi H Current Transformer Size The range is 10 5 up to 1000 5 Generator Overload Setting inh Range inh to 1000 AThe EP6 shuts down the engine after a delay of 6 secs and shows the message 205 Generator Failure Alarm OFF selection on or OFF The code on enables the Ge
34. LOPE 0 0 2 e 4 loonpleg euiuoe o T 210149511 SUUEOEN Bed ely ING zxIN0 z L001 xn gt gt Ujo u abed abeg _____ A U U U U ueq euorzeuiuloue Bed eg 1890 920 Uogeoyipoyy sig ejeq eoilipoJN B 2 10304 940304 DI GE 10 LSX Q0 9 V9L AO C V9L AO C V9L A00V punoduioo 101215 9101215 III EE S RE O D o Y O i o CD CD Stromlaufplan CD Schema elettrico Electric diagram R SPARE PARTS LIST 1 0 03 00 The manufacturer guarantees that any request for spare parts will be satisfied To keep the machine in full working order when replacement spare parts is required always ask for genuine parts only gt The requested data are to be found on the data plate located on the machine structure quite visible and easy to consult When ordering the spare parts it is recom mended to indicate 1 serial number 2 model of welder and or generating set 4 n position im 3 n table quantity 5 TAVOLA RICAMBI SPARE PARTS PIECES DE RECHANGE ERSATZTEILE mol 13 18 17 16 20 21 22 2 21 22 23 ABBREVIATIONS
35. MBOLS AND SAFETY PRECAUTIONS 2 5 INSTALLATION AND ADVICE BEFORE USE M 2 6 INSTALLATION AND ADVICE M 27 INSTALLATION AND DIMENSIONS M3 UNPACKING M 4 TRANSPORT OF GENSETS W CANOPY M 6 2 ASSEMBLY CTL 400 M 20 SET UP FOR OPERATION Diesel Air M 21 STARTING AND STOPPING EP6 M 31 COMMANDS M 32 COMPONENTS OF FRONTAL PANEL M 37 USE AS A GENERATOR M 38 6 REMOTE CONTROL 35 39 12 ENGINE PROTECTION EP6 M 40 2 TROUBLE SHOOTING Diesel engine 43 MAINTENANCE M 45 STORAGE M 46 CUST OFF M 60 ELECTRICAL SYSTEM LEGEND 61 ELECTRICAL SYSTEM R1 SPARE PARTS TABLES SPARE PARTS ACCESSORIES 12 10 10 34010 GB CD M Copyright 1 01 REV 0 10 02 N ATTENTION This use and maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine and alternator if the machine is synchronous and all other documentation about the machine We advise you to pay attention to the pages concerning the security see page 1 1 All rights are reserved to said Company Itis a property logo of MOSA division of B C S S p A All other possible logos contained in the documen tation are registered by the respective owners E gt gt The reproduction and total or partial use in any form and or with any means of the documen tation is allowed to nobody without a
36. OL Carry out refuelling and controls with motor at level position 1 Remove the oil fill tap 24 2 Pour oil and replace the tap 3 Check the oil level using the dipstick 23 the oil level must be comprised between the minimum and maximum indicators ATTENTION It is dangerous to fill the motor with too much oil as its combustion can provoke a sudden increase in rotation speed Y Check that the dry air filter is correctly installed that there are no leaks around the filter which could lead to infiltrations of non filtered air to the inside of the motor DRY AIR FILTER M Air cooled systems 20 REV 1 09 05 2 OIL BATH AIR FILTER Fill the air filter using the same engine oil up to the level indicated on the filter i FUEL Do not smoke or use open flames during refuelling operations in order to avoid explosions or fire hazards Fuel fumes are highly toxic carry out operations outdoors only or in a well ventilated environment Avoid accidentally spilling fuel Clean any eventual leaks before starting up motor Refill the tank with good quality diesel fuel such as automobile type diesel fuel for example For further details on the type of diesel fuel to use see the motor operating manual supplied Do not fill the tank completely leave a space of approx 10 mm between the fuel level and the wall of the tank to allow for expansion In rigid environmental temperature conditio
37. R COMBLE 14 340108005 CARENATURA COMPL COVER COMPL 15 M250200511 GR CARENATURA COMPL RICAMBI COVER UNIT 16 841658361 17 1018130 18 841659358 19 102042870 ANELLO OR OR RING ANELLO DOPPIO DOUBLE RING MOLLA FERMO COPERCHIO SPRING GE 20000 LS GS GE 10 LSX Note Fino Up to a REV 1 06 08 Del 66 12 25 06 12 Da From REV 2 09 12 Del 66 12 25 06 12 Fino Up to a REV 1 06 08 Del 66 12 25 06 12 x ricambi qm qm Fino Up to a REV 1 06 08 Del 66 12 25 06 12 Fino Up to a REV 1 06 08 Del 66 12 25 06 12 Da From REV 2 09 12 Del 66 12 25 06 12 Fino Up to a REV 1 06 08 Del 66 12 25 06 12 Da From REV 2 09 12 Del 66 12 25 06 12 Fino Up to a REV 1 06 08 Del 66 12 25 06 12 Da From REV 2 09 12 Del 66 12 25 06 12 Fino Up to a REV 1 06 08 Del 66 12 25 06 12 Da From REV 2 09 12 Del 66 12 25 06 12 x ricambi GHIERA x COPER ERMETICO FLANGE FOR AIR TIGHT SEALED COVER Da From REV 2 09 12 Del 66 12 25 06 12 Da From REV 2 09 12 Del 66 12 25 06 12 Da From REV 2 09 12 Del 66 12 25 06 12 Da From REV 2 09 12 Del 66 12 25 06 12 HK 14 1 REV 2 09 12 17 09 07 25020 1 CTL 400 M217600140 7 REV 0 02 97 Fe c Tese Wooozrreoori GRTMONE PIEDEXTRANOLENTO KITSTETOW gt 2 wiozssrrso PIEDE DISTAZIONAMENTO PARKNGSTAND 3 Weorsotiso ve a 00217600142 GR ASSALE RUOTETRANOlENTO KITSTETOW k s woran ce a 11 12 97
38. REATHER L MT 1 BOX AIR INLET EXHAUST BOX SXC LATCH GRATING ROLL BAR COVER FUEL PRE FILTER REV 0 10 10 Note Note 12 10 10 34010 1 I 0c0Sc 70 60 21 REV 2 09 12 1 13 CD 92 l e e e e N GE 10 LSX 18 12 pres Kier 11 w gt Q m D lt t i o o NO 2 EK _ 9 E 9 5 9 amp Na CD Ricambi Ersatzteile GB Spare parts CE Tabla de recambios CE Pi ces de rechange Pos Cod Descr 1 M343339601 MANIGLIA KNOB 2 107300180 CHIUSURA COMPL A LEVA LATCH 3 M207408100 COPERCHIO FRONTA E FRONT COVER 3 M317608100 COPERCHIO FRONTALE FRONT COVER 4 207408024 TIRANTE TIE ROD 5 M207608270 PERNO PER CERNIERACHHINGE PIN 6 207600501 BASAMENTO COMPLETO BASE COMPLETE 7 102302280 GUARNIZIONE L MT 1 GASKET L MT 1 8 M105112270 GUARNIZIONE L MT 1 STRIP SEALING L MT 1 9 M4102042870 MOLEEAC SPRING 16 M207408065 GRIGHAC GRATEAATIR OUTEET 10 317608065 GRIGLIA GRATE AIR OUTLET 14 M209718070 COPERCHIETTO COVER 11 M841658360 COPERCHIO ERMETICO ERMETIC COVER 12 M2097180723 HRANTE HHE ROD 12 841659357 TIRANTE IN GOMMA TIE ROD 13 209508115 PISTONE SOSTEGNO SUPPORT AIR INLET WALL 14 M215108005 CARENATURA COMPE COVE
39. The concrete risk due to the machine depends on the conditions in which it is used Therefore it is up to the end user and under his direct responsibility to make a correct evaluation of the same risk and to adopt specific precautions for instance adopting a I P D Individual Protection Device Acoustic Noise Level Lwa Measure Unit dB A it stands for acoustic noise released in a certain delay of time This is not submitted to the distance of measurement Acoustic Pressure Lp Measure Unit dB A it measures the pressure originated by sound waves emission Its value changes in proportion to the distance of measurement The here below table shows examples of acoustic pressure Lp at different distances from a machine with Acoustic Noise Level Lwa of 95 dB A Lp a 1 meter 95 dB A 8 dB A 87 dB A Lp a 7 meters 95 dB A 25 dB A 70 dB A Lp a 4 meters 95 dB A 20 dB A 75 dB A Lp a 10 meters 95 dB A 28 dB A 67 dB A PLEASE NOTE the symbol when with acoustic noise values indicates that the device respects noise emission limits according to 2000 14 CE directive 12 10 10 34010 GB D SYMBOLS AND SAFETY PRECAUTIONS SYMBOLS IN THIS MANUAL The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety i N B T
40. UX sockets for load connection Engine control unit EP6 Engine control unit Genset stop start Handling of generator alarms display of alarms Voltage Hz hour counter Amps battery vol tage operation messages Start Local Remote selector Selection of engine control in use Local start control on board EP6 operated Remote start external control EAS operated Voltage commutator Voltage commutator Selection of visualized line voltage Engine thermal switch Protection against over currents and short circuits in the engine electrical system Emergency button To be pushed in case of danger Immediate stop of the gen set Remote control socket Connection for TCM35 remote control or for a NO clean contact both operating only if EP6 is set to AUTO E A S connector Connection for automatic intervention unit AMF ATS 16 pin connector 57 SR Plug 230V singlephase External supply for engine heater mains Supply thermal switch oil water heather Protection against over current amp short circuit of the engine he ater E7 SR Voltage regulator potentiometer Regulation of output voltage 12 10 10 34010 GB CD Using the generator It is absolutely forbidden to connect the unit to the public mains and or another electrical power source US Access forbidden to area adjacent to electricity generating group for all non authorized personnel For the canopy gen
41. ations Perform connections on the installation in safety conditions Position the automatic panel in RESET or LOCKED mode Carry out the first start up in MANUAL mode Check that the generator s LOCAL START REMOTE START switch 16 is in the REMOTE position Check that the generator switches are enabled input lever in upward position Position the EAS panel in manual mode by pressing MAN key and only after having checked that there are no dangerous situations press the START key to start the electricity generating group During the operation of the generator all controls and signals from both the automatic panel and group are enabled it is therefore possible to control its operation from both positions In case of an alarm with a shutdown of the motor low pressure high temperature etc the automatic panel will indicate the malfunction that has caused the stoppage while the generator s front panel will be disabled and will no longer supply any information 12 06 03 M37GB 1500G GE 35 REMOTE CONTROL 38 6 REV 0 03 06 The selector LOCAL START REMOTE START 16 of the generating set must be switched on LOCAL START gt Put the selector switch board N7 on ON The coupling of the TCM 35 with the generating set ready for remot starting permits to work far from the set itself The remote control is connected to the front plate X1 and or rear plate with a multiple connector
42. cates STOP wait until it disappears B Push the pushbutton F1 the display will show the first programmable parameter P 0 C Push the pushbutton F1 the display will indi cate the value of the parameter 1 D Push the pushbutton UP DOWN to select a parameter Push F1 to display the setting E The display returns to menu mode if you have not used the pushbuttons for 2 minutes The list of the parameters follows means minutes and means seconds Some param eters may differ according to the programming done by the genset manufacturer 12 10 05 M39GB CD PROTECTIONS Display P 0 P 1 P 2 P 3 P 4 P 5 P 6 P 7 P 8 P 9 P 10 P 11 P 12 P 13 P 14 P 15 P 16 M EP6 ENGINE PROTECTION 39 12 2 REV 0 10 05 Parameter Default Remote Start Delay Timing Input 7 1 Range 1 59 secs or 1 15 mins Seconds or minutes of continuous REMOTE START command to initiate the auto matic engine start see section 7 0 and P20 in this section Remote Stop Delay Timing Input 7 1 Range 1 59 secs or 1 15 mins Seconds or minutes of continuous absence of the REMOTE START command to initiate the stop cycle see section 7 0 and P 20 in this section Crank Timing Output 10 5 Range 1 20 seconds Maximum insertion time of the Starter Motor Engine Running Trigger Input 1 8 0 Range 3V 24V inh
43. ding to ISO 8528 1 ALTERNATOR Self excited self regulated brushless Type Three phase synchronous Insulation class H ENGINE Make Model LOMBARDINI 9LD 625 2 Type Cooling system Diesel 4 Stroke air Cylinder Displacement 211248 cm Stand by net power 10 7 kW 14 5 HP PRP net power 9 7 kW 13 1 HP Speed 1500 rpm Fuel consumption 75 of PRP 2 l h Engine oil capacity 2 81 Starter Electric Output powers according to ISO 3046 1 GENERAL SPECIFICATIONS Tank capacity 26 Running time 75 of PRP 13h Protection IP 23 Dimensions max on base Lxwxh 1455x870x880 Weight on base 440 Kg Garanteed acoustic power Lwa pression LpA 95 dB A 70 dB A 0 7 m Dimensions and weight are inclusive of all parts Measured acoustic power Lwa pression LpA 94 dB A 69 dB A 7 m OUTPUT Declared power according to ISO 8528 1 temperature 25 C 30 relative humidity altitude 100 m above sea level Stand by maximum available power for use at variable loads for a yearly number of hours limited at 500 h No overload is admitted Prime power PRP maximum available power for use at variable loads for a yearly illimited number of hours The average power to be taken during a period of 24 h must not be over 80 of the PRP Its admitted overload of 10 each hour every 12 h In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C ACOUSTIC POWER LEVEL ATTENTION
44. ee pag M1 1 NOTE By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts electrical parts and of the fluids subject to use or consumption during the normal operation of the machine For what concerns the fluids we must consider as main tenance even the periodical change and or the refills eventually necessary Maintenance operations also include machine cleaning operations when carried out on a periodic basis outside of the normal work cycle The repairs cannot be considered among the mainte nance activities i e the replacement of parts subject to occasional damages and the replacement of electric and mechanic components consumed in normal use by the Assistance Authorized Center as well as by manufacturer The replacement of tires for machines equipped with trolleys must be considered as repair since it is not de livered as standard equipment any lifting system The periodic maintenance should be performed accor ding to the schedule shown in the engine manual An optional hour counter M is available to simplify the determination of the working hours IMPORTANT In the maintenance operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place ENGINE and ALTERNATOR PLE
45. ements of the following standard ISO 9001 2008 Issued on 2012 03 06 Validity date 2015 03 05 Registration Number T 3722 KNet 2 lt lt TO Michael Drechsel President of IONET President of CISO IQNet Partners AENOR Spain AFNOR Certification France AIB Vingotte International Belgium ANCE Mexico APCER Portugal CCC Cyprus CISQ Italy China China CQS Czech Republic Cro Cert Croatia 008 Holding GmbH Germany DS Denmark ELOT Greece FCAV Brazil FONDONORMA Venezuela ICONTEC Colombia IMNC Mexico INNORPI Tunisia Inspecta Certification Finland IRAM Argentina JQA Japan KFQ Korea MSZT Hungary Nemko AS Norway NSAI Ireland PCBC Poland Quality Austria Austria RR Russia SII Israel SIQ Slovenia SIRIM QAS International Malaysia SOS Switzerland SRAC Romania TEST St Petersburg Russia TSE Turkey YUQS Serbia IQNet is represented in the USA by AFNOR Certification CISQ DQS Holding GmbH and NSAI Inc The list of IQNet partners is valid at the time of issue of this certificate Updated information is available under www iqnet certification com Gianrenzo Prati 1 ISO 9001 2008 Cert 0192 UNI EN ISO 9001 2008 MOSA has certified its quality system according to UNI EN ISO 9001 2008 to ensure a constant highquality of its products This certification covers thedesign production and servicing of engine dri venwelders and generating sets The certifying institute ICIM which is a member ofthe International Certificat
46. emp switch Remote control switch B5 Auxillary push button ON OFF F8 START STOP switch Remote control and or wire feeder socket C5 Accelerator electronic control G8 Polarity inverter two way switch Remote control plug D5 Actuator H8 Engine protection EP7 Remote control welding regulator 5 18 AUTOIDLE switch 2 engine protection F5 Warning light high temperature L8 AUTOIDLE PCB Fuel level gauge G5 Commutator auxiliary power A4E2 ECM engine PCB Ammeter H5 24 diode bridge N8 Remote emergency stop connector Frequency meter 5 YLA commutator O8 V A digital instruments and led VRD PCB Battery charge trasformer L5 Emergency stop button P8 Waterin fuel Battery charge PCB M5 Engine protection EP5 Q8 Battery disconnect switch Voltage selector switch N5 Pre heat push button R8 Inverter 48V a c socket O5 Accelerator solenoid PCB S8 Overload led Thermal relay P5 Oil pressure switch T8 Main IT TN selector Contactor Q5 Water temperature switch U8 NATO socket 12V G F I and circuit breaker R5 Water heater V8 Diesel pressure switch 42V EEC socket S5 Engine connector 24 poles Z8 Remote control PCB G F I resistor T5 GFI relais 8 Pressure turbo protection T E P engine protection U5 Release coil circuit breaker X8 Water in fuel sender Solenoid control PCBT V5 Oil pressure indicator Y8 EDC7 UC31
47. er 42V Pre heater spark plug thermal switch Supply thermal switch oil water heather Electropump thermal switch No load voltage control Choke control Auxiliary welding current control Cellulosic electrodes control Voltmeter relay Warning lights Selecting knob Load commut push button Starting push button Operating mode selector Power on warning light Display Wire connection unit Selector Setting confirmation Fuel valve Oil syringe Insulation monitoring Button indicating light 30 PTO HI Engine control unit EP2 E A S connector Exclusion indicating light PTO HI Auxiliary current push button Fuel level light E A S PCB Control unit for generating sets QEA Ground fault interrupter 30 mA Engine control unit and economiser EP1 Ammeter Frequency meter Frequency rpm regulator Voltmeter regulator Fuse Stop switch Warning light high temperature Arc Force selector Fuel level transmitter Voltage commutator Fuel electro pump Engine control unit 48V A C socket Welding scale switch Preheating indicator YIA switch Start Local Remote selector AUTOIDLE switch A C output indicator Emergency button Choke button Hour counter Warning level light Contactor Engine control unit 5 CC CV switch Voltmeter Battery charge warning light Thermal magnetic circuit breaker Ground fault interrupter Pre heat push button Connector wire feader Oil pressure warning light Oil aler
48. erator sets provided with doors the following instruction shall be observed During the normal operation the doors of the engine compartment and or the electrical box shall be kept closed locked up if possible as they must be considered in all respects as protection barriers The access to the internal parts shall occur for maintenance purposes only by qualified personnel and in any case when the engine is stopped The electricity generating groups are to be considered electrical energy producing stations The dangers of electrical energy must be considered together with those related to the presence of chemical substances fuels oils etc rotating parts and waste products fumes discharge gases heat etc GENERATION IN AC ALTERNATING CURRENT Before each work session check the efficiency of the ground connection for the electricity generating group if the distribution system adopted requires it such as for example the TT and TN systems Check that the electrical specifications for the units to be powered voltage power frequency are compatible with those of the generator Values that are too high or too low for voltage and frequency can damage electrical equipment irreparably In some cases for the powering of three phase loads it is necessary to ensure that the cyclic direction of the phases corresponds to the installation s requirements Connect the electric devices to be powered to the AC sockets using
49. for intervention of Service Department Regulate speed to its nominal no load value Adjust regulator device as indicated in alternator manual or replace For generators with double voltage control AVR and COMPOUND act on the excitation circuit as shown in the alternator manual Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department Check the load connected and diminish Reduce or rephase load Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department Check electrical connections and tighten Ask for intervention of Service Department Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask for intervention of Service Department 12 06 03 406 15006 GE CD MAINTENANCE M 43 0 06 10 e Have qualified personnel do maintenance and troubleshooting work e Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay at tention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine is open e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete e Use suitable tools and clothes MOVING PARTS can injure S
50. hat polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place G ss 04 06 07 M45GB CD CUST OFF CED Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at utilizer s care at the end of the use of the machine This comprises the dismantling of the machine the subdivision of the several components for a further reutilization or for getting rid of them the eventual packing and transportation of the eliminated parts up to their delivery to the store or to the bureau encharged to the cust off or to the storage office etc The several operations concerning the cust off invol ve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and infla mable liquids such as fuel cooling liquid The machine user is
51. he engine turn the KEY SWITCH to OFF NOTE EP6 shows the blinking StA message for 20 seconds After this time if the engine does not start the EP6 displays the message FAIL Fail to start see section 4 07 To clear the alarm turn the KEY SWITCH to OFF 2 3 OFF operating mode This function is obtained by turning the KEY SWITCH to OFF The OFF operating mode clears the fault alarms and shuts down the Display after 5 seconds A blinking dot indicates the presence of the power supply Press one of the pushbuttons to energize the display In OFF operating mode the EP6 allows reading of the parameters see section 6 0 3 0 DISPLAY features The EP6 features a 4 Digit Display section10 0 to show measurements settings and error messages The UP DOWN pushbutton selects one of the fol lowing menus 7 Generator Current measurement UXXX The Voltage of the Generating Set rPM XXXX Speed of the engine HXX X Frequency of the Generator bXX X Battery Voltage cXX X Charger Alternator Voltage h XXXX HOUR METER the message h ap pears for a moment and then the counter will be displayed continuously 9 the symbol X means a numerical field 12 10 05 M39GB CD PROTECTIONS 4 0 ALARM messages The alarms are displayed by means of messages In case of alarm consult your Generating Set manu facturer To remove the message turn OFF the KEY SWITCH The EP6 may show one of the foll
52. he information contained in the manual can changed without notice Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things It is understood that local dispositions and or laws must be respected WARNING Situations of danger no harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine M 2 REV 0 11 99 SAFETY PRECAUTIONS N DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death This heading warns of situations which could result in injury for persons or damage to things N CAUTION To this advice can appear a danger for persons as well as for things for which can appear situations bringing material damage to things N IMPORTANT ATTENTION These headings refer to information which will assis you in the correct use of the machine and or accessories 26 11 99 M2GB D SYMBOLS AND SAFETY PR
53. heating glow plugs M7 F EDCA connector E P 1 engine protection H4 Preheating gearbox N7 OFF ON DIAGN selector Engine stop solenoid l4 Preheating indicator O7 DIAGNOSTIC push button Acceleration solenoid 4 filter P7 DIAGNOSTIC indicator Fuel level transmitter Heater with thermostat Q7 Welding selector mode Oil or water thermostat NA Choke solenoid R7 VRD load 48V D C socket 04 Steprelay S7 230V 1 phase plug Oil pressure switch P4 Circuit breaker T7 VlHz analogic instrument Fuel warning light Q4 Battery charge sockets U7 Engine protection EP6 Battery charge warning light R4 Sensor cooling liquid temperature V7 GEI relay supply switch Oil pressure warning light 54 Sensor air filter clogging 27 Radio remote control receiver Fuse T4 Warning light air filter clogging W7 Radio remote control trasnsmitter Starter key U4 Polarity inverter remote control someter test push button Starter motor V4 Polarity inverter switch VI Remote start socket Battery Z4 Transformer 230 48V A8 Transfer fuel pump control Battery charge alternator W4 Diode bridge polarity change B8 Ammeter selector switch Battery charge voltage regulator X4 Base current diode bridge C8 400V 230V 115V commutator Solenoid valve control PCBT YA PCB control unit polarity inverter 08 50 60 Hz switch Solenoid valve 5 Base current switch E8 Cold start advance with t
54. here has not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or absence of parts envelopes manuals etc we advise you to inform immediately our Technical Service i iE THE For eliminating the packing materials the User must keep to the norms in force in his country 1 Take the machine C out of the shipment packing Take out of the envelope A the user s manual B 2 Read the user s manual B the plates fixed on the machine the data plate 000 30 03 00 M3GB QD M TRANSPORT AND DISPLACEMENTS COVERED UNITS 4 REV 1 06 10 AN NOTE Transportation must always take place with the engine off electrical cables and starting battery disconnected and fuel tank empty Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION IT IS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTL accessory If you did not keep to the instructions you could damage the structure of the machine
55. hich in the case of a voltage droop can cause more or less serious disservices opening of contact points temporary lack of power to control and command systems etc M 37 1 REV 1 09 05 SINGLE PHASE LOADS Power to monophase utilities by means of three phase generators requires some operating limitations In single phase operation the declared voltage tolerance can no longer be maintained by the regulator compound or electronic regulator since the system becomes highly unbalanced The voltage variation on the phases not affected by the power can prove dangerous we recommend sectioning the other loads eventually connected The maximum power which can be drawn between Neutral and Phase start connection is generally 1 3 of the nominal three phase power some types of alternators even allow for 40 Between two Phases triangle connection the maximum power cannot exceed 2 3 of the declared three phase power In electricity generating groups equipped with monophase sockets use these sockets for connecting the loads In other cases always use the R phase and Neutral ELECTRIC PROTECTIONS THERMAL MAGNETIC SWITCH The electricity generating group is protected against short circuits and against overloads by a thermal magnetic switch Z2 situated upstream from the installation Operating currents both thermic and magnetic can be fixed or adjustable in relation to the switch model gt In models with adjustable
56. ic Test 12 10 05 M39GB Diesel engine 40 2 REV 3 07 06 Start up switch 16 where it is assembled 1 Check position D Troubleshooting The motor does not start up The motor does not accelerate Inconstant speed Too little power provided by High temperature incorrect position Emergency button L5 pressed Preheating where it is assembled Engine control unit or starting key faulty Battery low Battery cable terminals loose or corroded Start up motor defective No fuel or air in feed circuit Malfunction on feed circuit defective pump injector blocked etc Air filter or fuel filter clogged Air in the gasoil filter Motor stopping device defective Malfunction on electrical power circuit on ge nerator control panel Air filter or fuel filter clogged Malfunction on feed circuit defective pump injector blocked etc Oil level too high Motor speed regulator defective Air filter clogged Overload Injectors defective Injection pump requires calibration Oil level too high Motor cold or in prolonged operation with little or no load Segments and or cylinders worn out Air filter clogged Insufficient fuel distribution impurities or water in feed circuit Injectors dirty or defective Oil level insufficient Air filter clogged Oil pump defective Alarm malfunction Overload Insufficient ventilation Insufficient coolant liquid Only for water cooled
57. ion Network IQNet awarded the official approval to MOSA after an examination of its operations at the head office andplant in Cusago MI Italy This certification is not a point of arrival but a pledgeon the part of the entire company to maintain a levelof quality of both its products and services whichwill continue to satisfy the needs of its clients aswell as to improve the transparency and thecom munications regarding all company s activesin accordance with the official procedures and inhar mony with the MOSA Manual of Quality M 01 REV 4 03 12 www icim it CERTIFICATO n 0192 6 CERTIFICATE No SI CERTIFICA CHE IL SISTEMA DI GESTIONE PER LA QUALITA DI WE HEREBY CERTIFY THAT THE QUALITY MANAGEMENT SYSTEM OPERATED BY BCS S p A UNITA OPERATIVE OPERATIVE UNITS Sede e Unit Operativa Viale Mazzini 161 20081 Abbiategrasso MI Unit Operative Via Valbrina 17 19 42045 Luzzara RE Viale Europa 59 20090 Cusago MI Italia E CONFORME ALLA NORMA 1 IN COMPLIANCE WITH THE STANDARD UNI EN ISO 9001 2008 PER LE SEGUENTI ATTIVITA FOR THE FOLLOWING ACTIVITIES EA 18 Progettazione produzione ed assistenza di trattori macchine per agricoltura e manutenzione del verde motosaldatrici e gruppi elettrogeni Design production and servicing of tractors agricultural and green maintenance machines engine driven welders and generating sets Riferirsi al Manu Portes preset applicabili
58. isappears the engine must be started within 20 secs otherwise the 6 blocks the starting and on the display the word fail appears Turning the key on OFF the EP6 is reset and a new starting cycle can be fixed Stop itis COMPULSORY to disconnect the load first then to stop the engine turn the key on OFF 2 Remote starting with TCM35 Put the Local Remote selector on Local Con nect TCM35 to the plug on the front panel and put the switch on 0 Turn the key on ON in the EP6 wait for the various signals to go out then press the button AUTO in the EP6 until the led AUTO flashes Shift the switch on I in the TCM35 and automati cally the starting cycle will start On the machines with mounted glow plugs appears in the display EP6 for about 5 secs the symbol UUUU the starting cycle includes 3 starting trials When the engine starts the led AUTO remains lit continuously and simultaneously the red warning light will light in the TCM35 Stop itis COMPULSORY to disconnect the load first then shift the switch of the TCM35 on 0 the engine will stop immediately 3 Start with Automatic start unit EAS Put the Local Remote selector on Remote Connect the EAS to unit M 21 REV 0 02 06 The EAS controls the starting as well as the stop of the engine Follow attentively the instructions reported in the EAS manual In these conditions the EP6 has the only function to measure the
59. n of the load voltage is maintained within 5 with balanced loads and with a rotation speed variation of 496 Particularly with resistive loads cos 1 a voltage over elevation occurs which with the machine cold and at full load can even attain 10 9o a value which any case is halved after the first 10 15 minutes of operation The insertion and release of the full load under constant rotation speed provokes a transitory voltage variation that is less than 1096 the voltage returns to its nominal value within 0 1 seconds GENERATORS WITH ELECTRONIC SETTING A V R In these types of generators the voltage precision is maintained within 1 5 with speed variations comprised from 10 to 30 and with balanced loads The voltage is the same both with no load and with load the insertion and release of the full load provokes a transitory voltage variation that is less than 1596 the voltage returns to its nominal value within 0 2 0 3 seconds FREQUENCY The frequency is a parameter that is directly dependento on the motor s rotation speed Depending on the type ofS alternator 2 or 4 pole we will have a frequency of 50 602 Hz with a rotation speed of 3000 3600 or 1500 1800 revolutions per minute Start up the electricity generating group positioning the thermal magnetic switch Z2 and differential switch D to ON input lever in upward position Before powering on the utilities check that the voltmeter
60. nerator failure alarm The EP6 shows the E04 message and the engine will shut down Glow Plugs Choke Control Output 11 5 Range 1 to 99 secs The EP6 energizes the output 11 for the programmed time Output Control 0 The following options are available 0 None 1 Choke Control 2 Glow Plugs Control 3 Choke Control Belt Break Control ON Selection on or OFF The Belt Break alarm is indicated by means of the message DEL t Stop Solenoid Timing 2 Range 2 99 secs Duration of the Stop cycle 12 10 05 M39GB CD PROTECTIONS P 17 P 18 P 19 P 20 P 21 P 22 P 23 P 24 P 25 P 26 P 27 P 28 P 29 P 30 P 31 M EP6 ENGINE PROTECTION 39 12 3 REV 1 03 11 Alarm Output Timing 17 inh 1 59 secs 1 15 mins and cont Time out of the alarm output The code cont disables the time out and the alarm remains energized until the OFF operating mode is selected The inh mode enables the use of the external contactor Temperature Switch n o Selection n o or n c n o the engine shuts down if the contact closes n c the engine shuts down if the contact opens ALARM Control n c Selection n o or n c n o the engine shuts down if the contact closes n c the engine shuts down if the contact opens Remote Start n o Selection n o or n c n o the engine starts if the contact closes n
61. ns use special winterized diesel fuels or specific additives in order to avoid the formation of paraffin e GROUNDING CONNECTION The grounding connection to an earthed installation is obligatory for all models equipped with a diffe rential switch circuit breaker In these groups the generator star point is generally connected to the machine 5 earthing by employing the TN or TT di stribution system the differential switch guarantees protection against indirect contacts In the case of powering complex installations re quiring or employing additional electrical protection devices the coordination between the protection devices must be verified For the grounding connection use the terminal 12 comply to local and or current regulations in force for electrical installations and safety 90 30 16 07 03 M20 R A GB CD START AND STOP EP6 Check daily Aa N NOTE Do not alter the primary conditions of regulation and do not touch the sealed parts The starting of the unit can be effected in 3 different modes 1 Start with EP6 key Engine Control Put the Local Remote selector on Local Turn the key on ON the EP6 display shows only on the machines with mounted glow plugs for 5 secs the symbol then the message Sta appears the engine can be started for then turn the key on start and start the engine On the display the word Sta remains for about 20 sec then automatically d
62. nsabilidad que la m quina GRUPPO ELETTROGENO DI SALDATURA WELDING GENERATOR GRUPPO ELETTROGENO POWER GENERATOR Marchio Brand Modello Model Matricola Serial number conforme con qua est en conformit a conforms with the C mit den Vorschriften di lt in overeenkomst is m t de nhoud gemeenschapsrichtliinemen gerelateerde modificaties comple con los requisitos de la Directiva Comunitaria y sus anexos 2006 42 CE 2006 95 CE 2004 108 CE Nome e indirizzo della persona autorizzata a costituire il fascicolo tecnico Nom et adresse de la personne autoris e composer le Dossier Technique Person authorized to compile the technical file and address Name und Adresse der zur Ausf llung der technischen Akten ermachtigten Person Persoon bevoegd om het technische document en bedrijf gegevens in te vullen Nombre y direcci n de la persona autorizada a componer el expediente t cnico ing Benso Marelli Amministratore Delegato CEO V le Europa 59 20090 Cusago MI Italy Cusago II g Benso Marelli Amministratore Delegato CEO MM 083 0 04 06 10 M1 4 1 CD M Technical Data GE 10 LSX 1 5 REV 1 10 12 Technical data GE 10 LSX GENERATOR Stand by three phase power 11 KVA 8 8kW 400 V 15 9 A PRP three phase power 10 kVA 8 kW 400 V 14 4 A PRP single phase power 4 5 kVA 9 kW 230 V 119 5 Frequecy 50 Hz Cos o 0 8 Output powers accor
63. oling fins on radiator Ask for intervention of Service Department Ask for intervention of Service Department Check the sensor and electrical circuit 28 01 03 401 1500G GE 40 2 1 REV 4 03 11 D Troubleshooting Diesel engine Absence of output voltage No load voltage too low or too high Corrected no load voltage too low with load Unstable tension Voltage switch in position 0 Voltage switch faulty Protection tripped due to overload Differential protection device tripped Differential switch differential relay Protection devices defective Alternator not sparked Alternator defective Incorrect motor running speed Voltage regulating device where it is assembled defective or requires calibration Alternator defective Incorrect motor running speed due to overload Load with cos less than 0 8 Alternator defective Contacts malfunctioning Irregular rotation of motor Alternator defective Check position Check connections and working of the switch repair or replace Check the load connected and diminish Check on the entire installation cables connections utilities connected have no defective sheathing which may cause incorrect currents to ground Replace Carry out external spark test as indicated in alternator manual Ask for intervention of Service Department Check winding diodes etc on alternator Refer to alternator manual Repair or replace Ask
64. ope rating current do not modify the settings since doing so can com promise the installation s protection or the electricity generating group s output characteristics For eventual variations contact our Technical Service Department The intervention of the protection feature against overloads is not instantaneous but follows a current overload time outline the greater the overload the less the intervention Furthermore keep in mind that the nominal operating current refers to an operating temperature of 30 C so that each variation of 10 C roughly corresponds to a variation of 5 on the value of nominal current In case of an intervention on the part of the thermal magnetic protection device check that the total absorption does not exceed the electricity generating group s nominal current 12 06 03 M37GB_1500G_G D Using the generator DIFFERENTIAL SWITCH The differential switch or differential relay guarantee protection against indirect contacts due to malfunction currents towards the ground When the device detects a malfunction current that is higher than the nominal current or the set current it intervenes r RESET Dr it by cutting off power to the circuit connected In the case of an intervention by the differential switch check that there are no sheathing defects in the installation connection cables sockets and plugs utilities connected
65. operations are finalized to the correct use of the ma chine in the place where it is used as generator group and or welder Stop engine when fueling Do not touch electric devices if you are barefoot or with wet Do not smoke avoid flames sparks or electric tools when fueling clothes Unscrew the cap slowly to let out the fuel vapours Always keep off leaning sur Slowly unscrew the cooling liquid tap if the liquid must be topped up faces during work operations BOARD The vapor and the heated cooling liquid under pressure can burn face eyes skin Static electricity can demage Do not fill tank completely the parts on the circuit Wipe up spilled fuel before starting engine EE 9 909 An electric shock kill CHECKIN Shut off fuel of tank when moving machine where it is assembled Avoid spilling fuel on hot engine Sparks may cause the explosion of battery vapours or whatever event which may cause serious injuries or death predispose the first aid in accordance a FIRST AID In case the operator shold be sprayed by accident from corrosive liquids hot toxic gas with the ruling labour accident standards or of local instructions Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Do not induce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liquids from If you suppose that vomit has
66. owing 1 FUEL This message indicates Low Fuel in the tank The engine stops if the contacts remain closed for 5 minutes continuously 2 To determine the value that caused the failure push the F1 pushbutton 4 1 OPERATING messages EP6 features messages to inform you about the following uuuu Glow plugs timing U Voltage out of range StA Start prompt Starting by key switch rESt Rest timing tESt Automatic Test CAL Calibration ProG Programming StOP Stopping cycle M 39 12 1 REV 1 03 11 EP6 ENGINE PROTECTION 5 0 LEDs for visual indication The EP6 features two LEDs see section 10 0 to indicate the following conditions ENGINE RUNNING this green led illuminates when the engine is running AUTO this yellow LED blinks to indicate a standby mode The EP6 monitors the REMOTE CONTROL and expects a command The LED illuminates con tinuously when the REMOTE START is activated 5 1 LEDs and Display Test A test of the LEDs and DISPLAY is obtained auto matically anytime the key switch is turned ON The LEDs and DISPLAY light up for about 1 second 6 0 Parameters and settings The unit is programmed by the supplier of the Gen erating Set Contact the Generator manufacturer in order to have the permission to program the mod ule It is possible to read the status of the internal programming at anytime Follow the instructions A Turn the Key in OFF if the display indi
67. s is part of the declaration of conformity included in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate uvv H 1 PF IL V v J SS ALTIT 1OO m TEMP 25 a Furthermore on each model it is shown the noise level value the symbol used is the following we MMAB The indication is shown in a clear readable and indeleble way on a sticker 10 10 02 M1 4 GB Dichiarazione conformit Konformitatserklarung M B Declaration of conformity Declaraci n de conformidad 1 4 1 CF Declaration de conformit ED Declara o de conformidade REV 0 06 10 BCS S p A Stabilimento di Cusago 20090 MI Italia V le Europa 59 Tel 39 02 903521 Via Marradi 1 20123 Milano Italia Fax 39 02 90390466 ISO 9001 2000 Cert 0192 Sede legale DICHIARAZIONE DI CONFORMITA D claration de Conformit Declaration of Conformity Konformitatserklarung Conformiteitsverklaring Declaraci n de Conformidad BCS S p A dichiara sotto la propria responsabilit che la macchina BCS S p A d clare sous sa propre responsabilit que la machine BCS S p A declares under its own responsibility that the machine BCS S p A erklart die Aggregate BCS S p A verklaard onder haar eigen verantwoordelijkheid dat de machine BCS S p A declara bajo su respo
68. s stored presents a suitable shelter from heat sources weather changes or anything which can cause rust corrosion or damages to the machine r gt Have qualified personnel prepare the machine for storage GASOLINE ENGINE Start the engine It will run until it stops due to the lack of fuel Drain the oil from the engine sump and fill it with new oil see page M25 Pour about 10 cc of oil into the spark plug hole and screw the spark plug after having rotated the crankshaft several times Rotate the crankshaft slowly until you feel a certain com pression then leave it In case the battery for the electric start is assembled disconnect it Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 days to make the machine work with load for 15 30 minutes for a correct distribution of the lubricant to re charge the battery and to prevent any possible bloking of the injection system For long periods of inactivity turn to the after soles service of the engine manufacturer Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in a dry place 45 0 06 07 In case of necessity for first aid of fire prevention see page M2 5 N IMPORTANT In the storage operations avoid t
69. t dei requisiti della norma di riferimento Refer to Quality Manual for of application to reference MARE Il presente certificato soggetto al rispetto EECH sistemi di gestione per la qualit delle aziende The use and the validity of this certificate shall sa pil e Data emissione Emissione corrente First issue Current issue 30 05 1994 06 03 2012 Data di scadenza Expiring date 05 03 2015 D S p A Piazza Don Enrico 75 20099 Sesto San Giov ACCREDIA The advantages for MOSA clients are Constant quality of products and services atthehigh level which the client expects Continuous efforts to improve the products andtheir performance at competitive conditions Competent support in the solution of problems Information and training in the correct applicatio nand use of the products to assure the security ofthe operator and protect the environment Regular inspections by ICIM to confirm that the requirements of the company s quality systemand ISO 9001 are being respected All these advantages are guaranteed by the CER TIFICATE OF QUALITY SYSTEM No 0192 issued by S p A Milano Italy www icim it 10 10 02 M01 GB D M INDEX GE 10 LSX 1 REV 0 10 10 0 DESCRIPTION OF THE MACHINE M 01 QUALITY SYSTEM M 1 01 COPYRIGHT M 1 1 NOTES 1 4 1 4 1 DECLARATION CONFORMITY M 1 5 TECHNICAL DATA M2 2 1 SY
70. t Welding arc regulator Water in fuel Starter key Derivation box Battery charge sockets Welding selector mode Siren Welding ammeter Battery Engine control unit EPA Wire feeder supply switch Plug 230V singlephase Welding current regulator Dirty air filter warning light indicator Earth leakage relay Analogic instrument V Hz Current trasformer R P M adjuster Polarity inverter remote control Relase coil Engine control unit EP6 Welding voltage voltmeter Polarity inverter control Oil pressure indicator Remote control switch Selection push button 30 11 PTO HI M 30 REV 2 07 08 Battery voltmeter Remote control socket Button indicating light 20 1 1 PTO HI Commutator switch serial parallel Thermal magnetic circuit breaker Selection push button 20 PTO HI Water temperature indicator 10 05 01 M30 GB CD Bedienelemente CD Comandi 31 REV 1 10 12 gt lt o We q LLI o c H o Oo 07 H2 Z2 15 5 Ai 57 22 5 OLOYE OL OL ZI GE 10 LSX 32 REV 0 10 10 General switch for the gen set It protects both gen set and related electrical circuit from over current short circuit Ground fault interrupter 30 MA Device for protection against not direct contacts for TN and TT systems neutral grounded to frame Earth terminal Ground connection point for gen set A C socket A

GE 10 LSX

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