20 Gallon Portable Foaming Unit User Manual
Contents
1. Compressed Air Pressure Requirements Air regulator R25 factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 10 CFM 141 64 to 283 30 I min Chemical requirements follow all instructions from chemical manufacturer Air Operated Double Diaphragm Pump Models Offered P56 Polypropylene body with Santoprene diaphragm P56V Polypropylene body with Viton diaphragm P56K Polypropylene body with Kalrez diaphragm Acceptable Products Alkaline cleaners Caustic cleaners Sanitizers and Acids D Limonene may only be used with Kalrez pump Chlorine may only be used with Viton or Kalrez pump DO NOT USE All hydrocarbons Page 2 of 6 User Manual 20 Gallon Portable Air Operated Foaming Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions 1 Follow all instructions from chemical manufacturer Fill the tank with water and the advised percentage of chemical concentrate 2 With ball valve HV60 in the closed position plug an air line into the air fitting AP25 3 Slowly open the ball valve HV60 completely 4 Adjust the needle valve NV14Y to desired wetness or dryness of foam following the steps below a Close needle valve completely in clockwise direction b Open needle valve in counter clockwise direction 3 complete turns c Continue to open valve in turn increments allowing 30 seconds between adjustments until proper consistency of foam is a2. 20 Gallon Portable Air Operated Foaming Unit USER MANUAL USP20087 Santoprene pump seals USP20088 Kalrez pump seals USP20089 Viton pump seals we BEST SANITIZERS ING beste ant e Stsanitizers com 888 225 3267 m BEST SANITIZERS INC User Manual 20 Gallon Portable Air Operated Foaming Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT A WARNING O OG o a Read this manual completely and understand the equipment before operating or servicing it Always wear protective clothing gloves and eyewear while operating or servicing unit Avoid contact of cleaning agent with skin and eyes If contact occurs see SDS sheet for further first aid measures Follow safety instructions of chemical manufacturer SDS Never point the discharge wand at anyone Incoming air pressure cannot exceed 100 psi 7 bar After each use relieve all remaining pressure in the system by unplugging the air line from the unit and opening the discharge ball valve to prevent accidental discharge After relieving the pressure from the unit store the unit with the ball valve in the closed position Be sure to flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Do not exceed a fluid temperature of 100 F 37 C Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If neede
3. 2 5 inch X 1 inch 2 FWP12 7 8 ID X 1 5 OD X 0 05 THK SSFW HOLE RIGA C 816 1 2in SS WASHER SSST SCREEN DISC 687 DIA 10 X 10 MESH 020 DIA 300 H14B H 1 4 INCH BLUE HOSE GOODYEAR HORIZON Available SERIES 5 5 per ft SST12HB38 STAINLESS TEE COMBO 1 2in FPT X 3 8 in BARB WITH H34B H 3 4 INCH BLUE GOODYEAR HORIZON HOSE Available EE per ft ST80200 VEEJET NOZZLE BRASS 80200 H38B H 3 8 INCH BLUE GOODYEAR HORIZON HOSE Available STR38 IL IN LINE STRAINER 3 8 BARB 20 MESH 304 STAINLESS per ft EDPM GSKT HBBF1438 BRASS 1 4in FPT X 3 8in HOSE BARB TANK 20N 20 GALLON NATURAL ROTOMOLDED TANK HBSS1234 STAINLESS HOSE BARB 1 2 X 3 4 TW916 1 2 INT TOOTH L W 410SS HBSS1438 STAINLESS HOSE BARB 1 4 MPT X 3 8 BARB NONMARKING WHEEL FOR PORTABLE UNITS HBSSEL1438 STAINLESS HOSE BARB ELBOW 1 4 INCH NPT X 3 8 S S 304 SPRAY WAND 3 8in MPT X 7in LONG THREAD HOSE BARB ON ONE END Best Sanitizers Inc 888 225 3267 www bestsanitizers com Page 6 of 6 U Ln Dn JI N Un nn LIT 20GALPORTFOAMER UM 1015 000
4. 4 Clean any particles from the mixing mesh and the screen 5 Replace the mixing mesh and then the screen into the back of the tee and screw the stainless adaptor back into the tee It is recommended to use a pipe thread sealant when reinstalling the stainless adaptor back into the tee fitting SST12HB38 If the mixing mesh has a lot of foreign particles in it make sure the strainer STR38 IL is still in place Check for plugged strainer STR38 IL Replace strainer if necessary Strainer must be used Page 3 of 6 User Manual 20 Gallon Portable Air Operated Foaming Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER SSWA38 HA30 TANK ASSEMBLY ITEM NUMBER TANK 20N A DFP7 sec bss COT FT FWAXIS DP A PVCV34FM HOSE AND WAND ASSEMBLY FAN TIP FOAM WAND ASSEMBLY ZERO TIP FOAM WAND ASSEMBLY ITEM NUMBER SSWA38 HV60 HHSB1238 W387 30 ft 9 m HOSE ASSEMBLY ITEM NUMBER H34 30 i E ae A re Taa Fa Ge we Wi d N di e N L A HEH S Owi IN Available per Fel i i ing e EE ER Ah T See Ten J ie HBSS SSC ITEM NUMBER PWA34 ST KH T H e _ HBSS1234 ua Pw10 ST80200 ANTI KINK SPRING ASSEMBLY ITEM NUMBER AKSS34 Best Sanitizers Inc 888 225 3267 www bestsanitizers com Page 4 of 6 User Manual 20 Gallon Portable Air Operated Foaming Unit English READ ALL INSTRUCTIONS BEF
5. 56 P56K P56V without cycling the pump needs to be replaced e Iffoam solution backs up into air regulator bowl ABR25 the check valve CV38 needs to be replaced Best Sanitizers Inc 888 225 3267 www bestsanitizers com If foam comes out wet no matter where the needle valve NV14Y is positioned the check valve CV38 may need to be replaced Check for proper air pressure on air gauge AG100 Air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 10 CFM 141 64 to 283 30 I min If the unit foams at a reduced pressure e Check the air compressor supplying the unit If the pressure is less than 40 psi turn the foam unit off until the compressor can catch up e If the air supply is 50 psi 4 14 bar or above check the AG100 which should read near 50 psi 4 14 bar If the AG100 is more or less than 50 psi 4 14 bar adjust the pressure by turning the knob on the top of the air regulator R25 e If both of the above are okay the stainless steel mixing mesh SS MESH could be plugged Remove and clean it by following the instructions below 1 Be sure the foam unit is not plugged into an air supply and be sure to relieve all stored pressure in the unit by having the ball valve HV60 in the open position 2 Remove the stainless adaptor SSA12 from the tee fitting SST12HB38 3 Remove the screen and the mixing mesh from inside the tee fitting SST12HB38
6. ORE OPERATING EQUIPMENT PLATE ASSEMBLY ITEM NUMBER Santoprene pump PA PF ITEM NUMBER Kalrez pump PA PFK ITEM NUMBER Viton pump PA PFV Plate Inside View P56 P56K or P56V P56 BRKT SCREW BPS 58SO P56 BRKT HBSSEL1438 7 NV14Y l R25 NM 1 BPS 58SO AG100 N l Ga a Lt STR38 IL HBSSEL1438 HBSSEL1814 HBSS1438 SSC38 SST12HB38 HHPB3414 SSC38 EC14 2 SSC38 CV38 HBSSEL1438 PVCV34FM Plate Back View OPTIONAL COMPONENTS NV14Y SSA14 WATER SEPARATOR 30 ft 9 m AIR HOSE ASSEMBLY AP25 ITEM NUMBER WS 20CFM ITEM NUMBER AH30 FWP12 FACIA HESS1428 HBSS1234 i fr mc per it SS HBBF1438 APIS Best Sanitizers Inc 888 225 3267 www bestsanitizers com Page 5 of 6 User Manual 20 Gallon Portable Air Operated Foaming Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT TEM NUMBER _ DESCRIPTION BARB AG100 1 5in DRY MODEL 20 DUAL SCALE GAUGE HHPB3414 HEX HEAD POLY REDUCER BUSHING 3 4 X 1 4 AKSS34 SS ANTI KINK SPRING FOR 3 4 INCH HOSE WITH PIN HHSB1238 HEX HEAD S S REDUCER BUSHING 1 2in X 3 8 AKSS34 P SS ANTI KINK SPRING FOR 3 4 INCH HOSE HV60 1 2in STAINLESS BALL VALVE w WELDED NUT AKSS HPC ANTI KINK STAINLESS STEEL HITCH PIN CLIP NV14Y FLOW CONTROL VALVE INCLUDES BLACK KNOB AP25 PLUG 1 4 NPTM AIR FITTING BRASS NV14Y HNDL KNOB FOR 2839 1 4 NEEDLE VALVE ORANGE VIBRASEAL PATCH DFP7 7 INCH HINGED CA
7. P ASSEMBLY INCLUDES BLACK CAP HB5638K GE HB5638V HOSE BARB FOR P56V PUMP ce EE P56 BRKT PUMP BRACKET STAINLESS STEEL DEPL TINCA TANE LIG FLANGE FONPRO P56 BRKT SCREW HI LO SCREW FOR RETAINING P56 BRKT GR ANE PLPF PORTABLE FOAMER BACK PLATE W HINGE AND DFP7 C BL 7 INCH FILL CAP POLYPRO BLUE PANTONE HOLES DFP7 C GN 7 INCH FILL CAP POLYPRO GREEN PANTONE PLPF PIN 302 STAINLESS PORTABLE PLATE HINGE PIN DFP7 C RD 7 INCH FILL CAP POLYPRO RED PANTONE PVCV34FM PVC VALVE 3 4in FPT X 3 4in MPT DFP7 C YL 7 INCH FILL CAP POLYPRO YELLOW PANTONE PW10 3 4in BLACK POLY PRO X 10in FPTBE SCH 80 DP A DRAIN PLUG ASSEMBLY FOR TANK 10N TANK 20N AIR REGULATOR SILVER COLOR 1 4fpt TWO PORT 1 8fpt TWO PORT INCLUDES FILTER AND BOWL FRONT DRAIN PLUG FOR PORTABLE UNIT POLYPRO ABR25 METAL AIR BOWL for R25 DP G FKM SQUARE CUT DRAIN PLUG GASKET AFR25 AIR FILTER for R25 DP INSERT 304 STAINLESS DRAIN PLUG INSERT S142058 VS 1 4 20 X 5 8 PHIL TRUSS MACHINE SCREW 18 8 EC14 2 OETIKER CLAMP 13 8 W 516 VIBRASEAL ORANGE PATCH EC75 OETIKER CLAMP 12 04 07 SSA14 SS304 MALE FEMALE ADAPTER 1 4 NPT X 1 4 NPT F34SS L SS CRIPM FERRULE 1 90 inches X 1 5 inches LONG SSAXLE15 STAINLESS STEEL AXLE 15 625 INCHES LONG BY 5 8 INCH IN DIAMETER DRILLED AND BEVELED F38SS STAINLESS 3 8 INCH FERRULE SSC38 WORM GEAR CLAMP S S 25 63 FACI14 FEMALE COUPLER 1 4in NPTF SS MESH STAINLESS STEEL MESH WITH SSST FOR REPLACEMENT FWAX15 FLAT AXLE WASHER SSP12 STAINLESS STEEL AXLE PLATE
8. chieved After Use Instructions 1 Flush the unit with fresh water for 5 minutes 2 Disconnect the air line from the air fitting AP25 and relieve any remaining pressure in the system by opening the discharge ball valve HV60 3 Close the ball valve HV60 after all pressure has been relieved from the system Maintenance Instructions To keep your portable tank foamer operating properly periodically perform the following maintenance procedures e Check the air pump P56 P56K P56V for wear and leaks e Inspect hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured e Replace filter AFR25 in regulator R25 as needed e Check the suction tube and screen for debris and clean as needed e Drain compressor tank on a regular basis to ensure proper operation of pump Troubleshooting Instructions e Check to ensure the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow e Check air regulator bowl ABR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl from the air regulator R25 e f needle valve NV14Y valve is open too far the pump P56 P56K P56V will cycle improperly due to lack of air pressure If this occurs reset needle valve as described in Operation Instruction 4 e Make sure proper foaming chemical and concentration is being used e If air passes through the pump P
9. d install an air dryer before unit Do not use air lubricator before the unit PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations SY L iler remember to recycle Specifications and parts are subject to change without notice WARRANTY One year warranty on all parts and components Warranty void if unit is misused modified or serviced by anyone other than an authorized technician AV e BEST SANITIZERS INC 888 225 3267 888 225 3267 PO Box 1360 Penn Valley CA 95946 Best Sanitizers Inc www bestsanitizers com Specifications Hose 30 feet reinforced hose 3 4 inch inside diameter 9 meters reinforced hose 19 mm inside diameter Foam OUT OUT vecsesicanesanentnesesnearesnendeoisarstes 20 to 45 gallons minute 75 to 170 liters minute Foam Distances 25 to 30 feet 7 to 9 meters Liquid Temperature sse eee 40 F to 100 F 4 4 C to 37 C Vlait E Average 79 dB A Discharge Wand Vibration Level Maximum 2 5 m s Dimensions Leng coccctceccunsiasacieoonaceseestmentocater 22 in 559 mm approximately NA an EE 19 in 483 mm approximately leet 47 in 1194 mm approxmately Weight including discharge hose and wand CE TWIG EE 50 Ibs 23 kg approximately Olic 223 Ibs 101 kg approximately Requirements
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