ERAD User Manual - Global Mining Products
Contents
1. nnns eles WAS lll EEO 6 4 2 Uninstalling E RADCal 6 5 Calibration Software 6 6 CaO TSS eiae vid br n rtr DERIT EG IDEE CANNOT OTO Ad ODE siepe rb RE RI RE Ex rure RD DO EY ORBIS 7 1 Data Retrieval dnx oe rie io ORCI e d cC a cra E RED a Rc Appendix A Sample Calibration Certificate 19 Appendix B Option 1 20 Appendix C Option 2 21 Appendix C Option 23 Appendix D Contact 24 NOT OPERATE THE TOOL BEFORE READING THIS USER MANUAL IF BREAKDOWN MALFUNCTION OR DAMAGE OCCURS DO NOT ATTEMPT TO REPAIR CONTACT NEW WORLD TECHNOLOGIES INC OR YOUR LOCAL DISTRIBUTOR IMMEDIATELY IMPORTANT WHEN USING A POWER PLUG ADAPTER MAKE SURE THE EARTH GROUND PIN IS PRESENT AND CONNECTED IN THE ADAPTER NEW WORLD TECHNOLOGIES INC DOES NOT RECOMMEND REAPLCING THE SUPPLIED POWER CORD IN THE EVENT THE POWER CORD IS REPLACED MAKE SURE THE NEW POWER CORD HAS AN EARTH GROUND PIN 1 Introduction RA2. RAD is connected to Figure 1A Once detected the COMM PORT SETUP will display your computers connection to the E RAD Figure 1B COMN PORT SETUP COMM PORT SETUP Comm amp ERAD 9600baud Node2 xl Searching for Erad Please Wait 3 EXIT SEARCH AGAIN EXIT OK Figure 1A Figure 1B 1 Once the Data Retrieval main screen appears fill out your desired information into the screen Operator ID Job Number Job Location Completion Date Completion Time 2 Click Connect to E RAD on the interface and the RED Disconnected will turn GREEN and display Connected 3 Click on Download Data Operator ID Jab Murrber Job Location Completion Date Completion Time Download Date Download Time Comm Settings Comm Seral Mint 2 Baud Rate 600 2 Connect to Erad 3 Download Data 4 Clear Data 5 Disconnect 671872007 11 22 52 Figure 10 4 The Data Retrieval Software will automatically open an excel spreadsheet and download all of the stored data This will take approx 30 seconds ERAD System ERAD OPTION Operator D NEW WORLD Technologies Job Number 1 800 983 0044 Job Location www radtorque com Completion Date Completion Time Download Date 6 19 2007 Download Time 12 31 36 PM Bolt Number Preload Torque Final SetAngle Final Angle 2 400 403 Zero Angle 1348 Figure 11 5 Save this file under any file n
3. SX pur 4 TECHNOLOGIES mance ER 2000 WV adtor Cue corr 1 BOOD EBZ3 000 14 Quality Service Value i F 3 j P 7 nd ou Spa ti ti T p CA F TABLE OF CONTENTS WMP CH CENT 2 5 3 System Component CNN COR TONLE O 3 2 Held TOOI III e eme eme ene ehh har ha hans 3 3 POWER and Control Cables ns eric cee FERA Ex ap URE 3 4 Serial COMMUNICATION Cabl e ERRARE AC c c P E m 3 6 Calibration Certificat sri cea kx UD By OPEM IN 1 SE E SG Tas GCaD aton Procedu G eee es 6 1 Calibration BEOUIDISLIE s dnt bind EE WAR uw E Ma xci on ERE PEE E c etr rac 0 2 Gallbratiobi a FO 0 3 Calibration ma or dw ean are 6 4 Calibration
4. retrieval system does not record FAILED torque cycles and will only record cycles that PASS Below is a detailed outline on how to install and operate your data retrieval program Minimum Requirements PADIS Personal Computer with CD ROM and a serial port or USB port Windows NT Windows 2000 Windows XP or newer E RAD Calibration software already installed on the same PC Microsoft Excel installed on the same PC The software does not require installation but the following setup must be performed 1 2 Insert E RAD Calibration Software CD to the CD ROM drive Select my computer and double click open on the CD ROM drive Select E RAD Data V2 003 Setup folder and then double click the Setup file From here the setup will guide you through installing the software onto your computer After the setup is complete unless otherwise specified the Data Retrieval Software will be installed in My Computer Program Files E RAD Data From here copy the short cut of the E RAD Data Logger and paste this onto your desktop for easy accessibility 7 1 Data Retrieval Operation 1 Before opening the E RAD Data Retrieval Software connect your E RAD Control Box to your computer using the Serial Communication Cable and Key Span USB to Serial Adapter if necessary Turn the E RAD ON 2 Open the Data Retrieval program 3 Once open the below screen will automatically detect which port and baud rate your E
5. torque settings 1 per switch position These settings are usually the most common settings used and allow a fast switch between torque settings instead of dialing up down the torque each time a different torque is required This option includes a lockout key switch which enables disables torque changes via the keypad and switch position programming Programming a switch position l Place the switch knob to the position to be programmed 2 Turn the key to the right in this position key removal in not allowed 3 Press increase or decrease to reach the torque setting required 4 if more position are required to be programmed turn the switch know to the next position and repeat step 3 5 After the last position programming turn the key left and remove the key 6 Positions are now programmed and ready to use Note When the key is removed the keypad is disabled pressing on any of the buttons will have no effect Appendix C Option 2 Operation Standard Features All E RAD torque angle pre sets will come pre set to zero from the manufacturer and are to be adjusted to the desired settings by the user This is outlined below If the angle is set to zero than no angle movement will take place If the torque is set to zero no initial torque will take place and the tool will only perform the programmed angle movement only The tool will walk up and seat the reaction arm and then complete the angle movement If both the to
6. 232 This cable is required for calibration and data retrieval 3 5 Software CD E RAD software CD contains 2 custom made windows based programs for the E RAD system E RAD Calibration software enables Lab Field calibration of the hand held tool E RAD Data Retrieval Software enables the retrieval of up to 750 successful torque operations 3 6 Calibration Certificate Each unit is calibrated with compliance to ISO 10012 using equipment that is calibrated according to known industry accepted standards traceable via NIST standards See appendix A for a Calibration Certificate Sample 4 System Set up A CAUTION Before plugging in main power cord or Hand Held Tool cables make sure the main power switch is in the OFF position Failure to comply may result in equipment failure or equipment damage A CAUTION Do not force the connectors onto the Controller Failure to comply may result in damage to the connectors A CAUTION Never lift the tool by the cables Do not pull excessively on the cables or drag the Controller by pulling on the cables Failure to comply may result in damage to equipment A CAUTION Before powering up the unit perform the following steps 1 Align control cable notch to the notch in the controller Push the connector in forward and turn clock wise at least turn until the plug locks into the connector on the case 2 Align power cable notch to the notch in the controller Push the connecto
7. AcmualbH Torque s j S Actual Lb Ft Connect Rew 2 007 7726 11 93 Figure 8 Main Calibration Screen 5 Once connected the connect button will turn orange and read disconnect Figure 9 6 Click the dark green Enter Calibrate Mode button and the calibration values will appear under the intervals and the Enter Calibration Mode button will turn dark orange 7 To begin calibration click the percentage intervals in a sequential order according to the motor power percentage desired The buttons background will change from blue to purple and this will indicate which value you are running a Frad Calibration Version Mew Erad Help Calibration Version e PEIN LES Gif 1 1 GearBox CalTrans Date 7 26 2007 Technician Chris Serial User Date 7726 2007 Company New World Software 003 Set Current Unknown Rev 2 001 F725 11 3 Figure 9 Start Calibration Screen 8 Select 7 motor load to limit motor power output to 7 9 Make sure direction switch on the tool is in Forward position REVERSE does not appear on the controller display VERIFY THIS Depress the trigger on the tool Do not let the trigger go until the tool stops automatically and displays the green passed light 10 If the tool is stopped and the green Pass light on
8. D E SERIES are the world s most advanced electronic pistol grip torque wrenches They are designed to provide a high degree of accuracy and repeatability using our patented legendary gear box design and the precision of an electronic motor Capable of data collection angle measurement accuracy of 3 and torque values up to 4000 ft lbs RAD E SERIES offer an affordable solution for electronic bolting needs v Push button select torque Fast and convenient error free digital single increments torque settings Lightweight and Ergonomic pistol grip design Advanced low profile handle to reduce operator fatigue and increase productivity v Extremely low noise level only 75db World s quietest extreme torque gun ideal for sensitive environments and standards v LED Green Pass or Red Fail indicator lights Unmistakable visual signal indicates status of torque procedure for maximum accuracy and speed 2 Specifications Torque Ranges Units Supported Power Source Stated Accuracy Cables Length Controller 150 700 Ib ft 300 1200 lb ft 400 2000 Ib ft 500 3000 Ib ft 800 4000 Ib ft Or Or 200 950 400 1600 Nm 550 2700 Nm 675 4050 Nm 1000 5400 Nm Custom torque ranges are available up upon request Lb Ft Nm Kg F 4 4 gt 115V 10A or 220V 5A gt 3 15 ft 4 5m Standard 20 ft 6m 25 ft 7 6m Weather proof pelican or upright steel case Fig
9. ame and in your desired location in your computer and your bolting specs are now recorded and accessible in your system 6 After the download is complete return to the Data Retrieval Software Figure 10 and click on Clear Data 7 Your E RAD has now transferred all data to your personal computer and the memory is clear and ready for another sequence of bolting application Appendix Sample of Calibration Certificate New World Technologies Inc 30580 Progressive Way E RAD 2000 Abbotsford British Columbia 2 622 Tel 604 852 0405 Certificate Fax 604 852 0269 Issue 1 Certificate Of Calibration Model E RAD 2000 Customer Serial Number Capacity 2000 Temp 72 deg Voltage 115VAC Humidity 52 3 of Digital Setting Procedure NWTOOO7 Calibration Date 4 Apr 07 Units FT LB Calibration Due Date 4 Apr 08 Calibration Technician Chris denBraber Torque Calibration Chart Torque Vs Dial Setting eee pee i u INL s ADDUNT Dial Setting Test Equipment Torque Transducer Model Number ITF 5000 Torque Transducer Serial Number 2858 1 Calibration Due Date 8 Jul 07 Capacity 5000 Units ft Ibs Stated Accuracy 5 of Full Scale Calibration Stanadard Number MI 09 04 8041 Appendix B Option 1 Operation Selector switch provides the ability to program up to 8
10. ight ratios of any controlled bolting system Push button select torque Fast and convenient error free digital single increment torque settings Digital torque console display Maximum accuracy by seeing the set torque value and the actual delivered torque value Lightweight and Ergonomic pistol grip design Advanced low profile handle to reduce operator fatigue and increase productivity Extremely low noise level only 75db World s quietest extreme torque gun ideal for sensitive environments and standards LED Green Pass or Red Fail indicator lights Unmistakable visual signal indicates status of torque procedure for maximum accuracy and speed Quick adjust torque settings Fast and accurate dial a torque for maximum versatility and efficiency Soft start vary speed trigger Allows operator to safely and quickly set reaction arm before full torque is applied Equal power in forward and reverse Convenience and cost effective use of same tool for break away and final torque Imagine the freedom no air lines no power cords The lightweight design of the B SERIES makes them ideal for any application especially where compressed air and electricity are not readily available Advanced gearbox design PATENTED planetary gear reduction drive system delivering one of the highest power to weight ratios of any controlled bolting system PATENTED planetary gear reduction Delivers one of the highest power to weight ratios of any pneumatic control
11. igure 1 2 8 Standard Features All E RAD torque angle pre sets will come pre set to zero from the manufacturer and are to be adjusted to the desired settings by the user This is outlined below Positions 1 through 8 will have the option of torque and angle If the angle is set to zero than no angle movement will take place If the torque is set to zero no initial torque will take place and the tool will only perform the programmed angle movement only The tool will walk up and seat the reaction arm and then complete the angle movement If both the torque and angle are set to zero the tool will not operate This can be used as a safety lock out setting on the selector switch Figure 1 1 User Interface 1 This indicates the initial torque value that the E RAD will achieve before initializing into the angle movement 2 This will indicate the actual torque applied by the E RAD in your initial torque cycle Figure Figure 3 This will indicate which unit of measurement your E RAD is operating in This system can operate in ft lbs Nm or 4 This arrow will indicate which value or setting you would like to adjust In Figure 1 1 this arrow is positioned to the right of the FP ft lbs which means that by pressing the increase decrease buttons you will be able to scroll through the different measurements To change the position of the arrow which will allow you to adjust either the initial torque unit of mea
12. ith each tool 6 1 Calibration Equipment Basic requirements e Personal Computer with CD ROM and a serial port or USB port e Windows NT Windows 2000 Windows XP or newer e Torque measuring equipment display transducer ETC 6 2 Calibration Period New World Technologies Inc recommends that the system be calibrated once a year according to the date specified on the Calibration Certificate The calibration period complies with industry standards for precision measuring devices Customers may wish to perform calibration in their facility at different intervals within the period listed above for various reasons e Tool was exposed to extreme temperatures e Rough handling or significant shock to the system e Tool seems to be exceeding the accepted torque error or tolerance margin 6 3 Calibration overview To perform an E RAD calibration the controller must be connected to a PC with the serial communication cable and may require the Key Span USB to Serial Port Adapter which is supplied by New World Technologies with every E SERIES tool The PC must have the E RAD Cal calibration software installed prior to calibration which is also provided by New World Technologies See 6 4 1 The hand held tool must be coupled to a suitable test fixture fitted with a torque sensor transducer The E RAD Cal software allows us to calibrate 11 different calibration points on the systems which range from 7 of the guns output amps up to 100 of
13. led bolting system Smooth continuous flow of controlled torque Eliminates destructive hammering Lightweight ergonomic pistol grip design Reduces operator strain and injury resulting in increased productivity Unmatched reliability and quality Delivered by one of the most advanced engineered gear boxes on the market www globalminingproducts com
14. ly and make Sure that the Pass light illuminates without the fail light Record the value displayed on the transducer s display 4 Set the tool in REVERSE and depress the trigger for a few seconds and loosen the joint simulator Repeat step 3 After the second reading record the average value of the 2 readings observed on the transducer s display 5 Verify the actual torque that is read out by the transducer against what the E RAD is set to achieve 6 To adjust the actual torque achieved to match the set value on the E RAD follow the below instructions IMPORTANT NOTE If calibration values are increased actual torque applied decreases If calibration values are decreased actual torque applied increases al Erad Calibration Version Mew Erad Help Calibration Version o E Voltagelinvac GearBox CalTrans Date 7 26 2007 Technician Chris G Serial CalSerial User Date 7726 2007 Company New World Software 003 Set Current Unknown Torque 5 cei bate Select controller torque Torque 1075 3326 EF wen ce Gg eae cet Disconnect XA Rev 2 001 F725 11 3 Figure 10 Adjust Values 6 7 Calibration Adjustment Example 1 Example E RAD set to 1800 ftlbs Transducer reads out 1750 ftlbs All though this value is within 3 we can narrow this difference 3 By followi
15. m is set up as follows e Connect the Serial Cable between the computer and the controller Use the supplied Key Span USB to Serial Port adapter provided with the tool if you are using a computer that has only USB ports and no Serial port e Turn the Controller on with the hand held gun and communication cable connected On the Computer l In your Start Menu click on the New World tab to open up the calibration software 2 The software will automatically search for the Mint Drive If the system does not automatically find a Mint Drive click search on the screen in figure 7 and the program will detect the Mint Drive on the E RAD 3 Once there is a controller listed under List of E RAD s found on this computer click OK tem BE Communications Setup Looking for cam ports Now 255 Figure 7 Communication Port Set up 4 Once the software has opened Figure 8 click the connect button on the lower task bar of the screen E ce Mew Erad Help Calibration Versione rs precii Ru ML n T s em _ EURO ra ee h E b um SA qe xem THE RS TRY ST ee PET Model Erad Voltage 1 10 ac ox Cal Trans Date 7 26 2007 Technician Chris G Serial CalSerial User Date 7726 2007 Company New World G Ratio Software 003 Set Current Unknown ae 2025 40 Torque NotConeced 1
16. ng press on the INCREASE arrow If maximum value of torque setting is reached the displayed value does not change If the buttons are pressed briefly the torque changes by a single increment If the buttons are held down for 3 seconds the torque will start to change in increments of 10 counts and finally in increments of 100 e To decrease torque setting press on the DECREASE arrow If minimum value of torque setting is reached the displayed value does not change If the buttons are pressed briefly the torque changes by a single increment If the buttons are held down for 3 seconds the torque will start to change in increments of 10 counts and finally in increments of 100 To change units of measurements press on UNITS The units will cycle between Ft Lb Nm and Kg F Set the torque to the setting required for your application To perform a torque operation O O Make sure the torque setting is correct Couple the hand held tool with socket onto the bolt Make sure the direction switch is set to forward verify display if in question as this will show REVERSE ACTUAL TORQUE forward on the bottom row Make sure reaction arm has a proper and safe point of reaction Figure 6 Press the trigger and hold it down until the hand held tool stops rotating and the Pass light illuminates The hand held tool operates until the actual torque reaches the preset value Pass indicator Illuminated and then stops automatically If the T
17. ng steps 1 through 7 in section 6 5 re connect to the E RAD calibration software 4 Once connected in the percentage intervals find the value that is closest to the torque value that you are trying to adjust 5 For our example of 1800 ftlos 70 in figure 9 is the value that we are going to adjust 6 To bring the actual torque up from 1750 to 1800 ftlbs we are going to change the 7096 value from 1790 down to 1760 NJ Remember the general rule that to bring a torque value up we must lower the calibration value and to lower a torque value we must raise the calibration value 7 Save Settings 8 Turn your E RAD off unplug the communication cable and re start your E RAD 9 With the torque value on the controller set to 1800 ftlbs complete a torque cycle on the calibration stand and verify the actual torque read by the transducer to the torque value set on the controller 10 1f you are still not satisfied you may repeat these steps Notes l Generally for every 1 calibration value you change the actual output torque will be adjusted by 2 For Example 2 If the value you are trying to change is right in between to percentage intervals 20 3096 make adjustments to both percentage values NOTE By adjusting both of these values this may effect the accuracy of other torque settings on your E RAD 7 Data Retrieval E RAD torque systems store the records of up to 350 successful torque cycles The data
18. power is turned on UNITS T 4 ACTUAL www radtorque com TORQUE SETTING Figure 4 User Interface 3 2 Hand Held Tool The E SERIES pistol grip torque gun is trigger activated with a bi directional forward reverse switch On the back of the gun housing is a 3 LED light display which notifies when the gun is ready for use the torque cycle has passed or if the torque cycle has failed Details are shown below in Figure 5 1 2 gt On Off Trigger switch hand tool activation Forward Reverse switch controls direction of rotation This will also be stated on the control box display if in question of direction System Ready light Green light will illuminate when the tool is ready for use Fail light Red light will illuminate when the tool fails to complete the torque cycle Pass light Green light will illuminate when the tool completes torque operation 3 Ss 5 VL T Figure 5 Hand Held Tool 3 3 Power and Control Cables Both power and control cables are hard wired from the factory to the hand tool Each cable is secured with a spring strain relief to provide durability and flexibility Cables are connected to the control box with turn lock military style metal connectors and provide secure and solid connection to the Controller 3 4 Serial Communication Cable This cable enables serial communication interface between your computer and the Controller via standard RS
19. r in forward and turn clock wise at least turn until the plug locks into the connector on the Case 3 Connect main AC power plug to an appropriate AC power source 115V AC or 220V AC according to the model 4 Make sure serial communication cable is disconnected CAUTION Make sure that all connectors are secured prior to turning the power switch ON Failure to comply may result in equipment failure and or equipment damage 5 Operation Instructions This section details the operation of the E RAD system When the tool is in operation the Reaction Arm rotates in the opposite direction to the Output Square Drive and must be allowed to rest securely against the adjacent bolt or a nearby solid object that is on the same plane as the bolt that you are working on Figure 6 WARNING ALWAYS KEEP HANDS CLEAR OF THE REACTION ARM WHEN THE TOOL IS IN USE OR SERIOUS INJURY WILL RESULT Reaction Point FIG Clockwise Operation Clockwise Operation C Figure 6 Reaction Arm e Turn main power switch to ON position When the Green ON light on the control box Assembly is illuminated the unit is powered e Once internal self test is completed and passed the System Ready light on the hand held tool is illuminated The display will flash model and firmware version for 2 seconds then displays on the top row last used torque setting and on the bottom row and the actual torque reading e To increase torque setti
20. re adjust these settings place the key back into the E RAD and give the key turn to the vertical position This will allow for the units selectors to be active again Appendix D Contact Information 4 ET a GLOBAL NG gt H y ab Service Centers Please contact us for the closest service center to you We can be reached via the following methods Global Mining Products 105 19289 Langley Bypass Surrey British Columbia Canada V3S 6K1 Tel 604 576 2855 Fax 604 576 2854 Toll Free 877 576 2855 Email sales globalminingproducts net Website www globalminingproducts net THE INDUSTRY STANDARD BELIEVE IT ELECTRIC SERIES V RAD Torque Range 100 2300 ft Ibs ELECTRIC SERIES E RAD Torque Range 200 3000 ft Ibs BATTERY SERIES Torque Range 100 1300 ft Ibs PNEUMATIC SERIES Torque Range 50 8500 ft Ibs v Quick adjust torque settings Fast and accurate dial a torque for maximum versatility and efficiency Soft start vary speed trigger Allows operator to safely and quickly set reaction arm before full torque is applied Equal power in forward and reverse Convenience and cost effective use of same tool for break away and final torque Advanced ultra durable electric motor design Extreme duty designed to reduce maintenance cost and increase reliability Advanced gearbox design PATENTED planetary gear reduction drive system delivering one of the highest power to we
21. rigger is released before the set torque is reached or the tool fails to reach the required torque the Fail indicator light is illuminated To clear an error or a failed indicator illumination set the direction switch to REVERSE bottom line of LCD displays REVERSE Any error or failed indicator illumination is cleared Pressing the Trigger causes the tool to operate in the reverse direction as long as the Trigger is pressed If the tool is unable to reach the correct torque switch the Direction switch to reverse back the bolt off and then repeat the torque operation IMPORTANT NOTE O If the tool is running for more than 20 seconds and the correct torque is not reached the tool stops and the Red Failed indicator illuminates on the handgrip Once the set torque is reached and the green Pass light is illuminated the tool reverses direction for a short pulse motion to release the reaction arm from the bolt Upon completion of the bolting job or at the end of the day power down the controller by turning the ON OFF switch to OFF It is not necessary to disconnect the cables from the controller Download the torque records to a Personal Computer windows based if desired recommended at the end of a job See section 8 6 Calibration Procedure All E RAD systems leaving New World Technologies Inc are calibrated in the Lab prior to shipping A Calibration Certificate see appendix A is issued for each tool and shipped w
22. rque and angle are set to zero the tool will not operate Figure 1 1 Figure 1 1 User Interface above This indicates the initial torque value that the E RAD will achieve before initializing into the angle movement 2 This will indicate the actual torque applied by the E RAD in your initial torque cycle 3 This will indicate which unit of measurement your E RAD is operating in This system can operate in ft lbs Nm 4 This arrow will indicate which value or setting you would like to adjust In Figure 1 1 this arrow is positioned to the right of the FP ft lbs which means that by pressing the increase decrease buttons you will be able to scroll through the different units of measurement To change the position of the arrow which will allow you to adjust either the initial torque units of measurement or angle movement press the Units button 7 to move this arrow to the right of your desired feature that you would like to adjust 5 This will indicate what angle movement the E RAD is programmed to perform after the initial torque cycle Once the cycle is complete the E RAD will display angle move done 6 This increase decrease button allows the user to increase torque angle or change the unit of measurement 7 The units button allows the user to scroll through which feature they would like to adjust This arrow is explained in 4 above Appendix D Option 3 Operation F
23. surement or angle movement press the units button 7 to move this arrow to the right of your desired feature that you would like to adjust 5 This will indicate what angle movement the E RAD is programmed to perform after the initial torque cycle Once the cycle is complete the E RAD will display angle move done 6 This increase decrease button allows the user to increase torque angle or change the unit of measurement 7 The units button allows the user to scroll through which feature they would like to adjust This arrow is explained in 4 above 1 2 Selector Switch Positions 1 through 8 can be programmed with your specific torque angle values that you input into the system To program these setting simply place the dial on the position of your choice program in the desired torque angle settings that are required and then repeat this for all of the settings between position 1 and 8 Once values are programmed into a setting they will be saved and stored until changed by the user The user can switch back to position 1 at any time and their pre set values that they programmed in will come up on the screen and the system is ready to go 1 3 Key Lock This feature allows the operator the ability to lock out the user interface buttons so that the pre set torque angle values cannot be adjusted by the operator eliminating the chance for error If the key is removed from the unit all unit selectors will be locked To
24. the guns output amps in 10 intervals With this data comparing percentage of amperage vs actual torque the E RAD creates a linear graph internally which allows the tool to deliver accurate repeatable torque 6 4 Calibration Software Standard windows based calibration software is required for the calibration and is included with every tool 6 4 1 Installation To install E RAD Cal software e Place the E RAD Cal software CD in the CD Rom drive e f installation does not start automatically select my computer and double click open on the CD ROM D drive Select and double click the setup file picture of computer this will launch the installation program e Software is installed into the folder that is specified by the user and if no folder is specified this will be automatically saved to C Program Files New World ERadCal_ V2 e Once installation is completed in your start menu there will be shortcut New World This shortcut will open the E RAD calibration software 6 4 2 Uninstalling E RAD Cal program If for any reason the calibration software needs to be removed follow these steps e Click on Start Menu e Select Control Panel Select Add Remove Programs e Find and select E RAD Cal in the program list and click on the Remove Button to remove the software from your computer 6 5 Calibration Software Operation Before launching the calibration software make sure the calibration syste
25. the tool is not illuminated or the Fail red light is illuminated place the direction switch in REVERSE and depress the trigger for a couple of seconds Repeat step 9 11 Record the reading on the transducer s display take a couple more readings to make sure that the readings are in the same value range and take the average of the values 12 1 the Calibration Torque table place the cursor in the text box underneath the label value of 796 and type in the average torque value calculated in the previous step Press Enter Attention Enter must be pressed after every entry otherwise the value will not be recorded 13 Repeat steps 8 to 12 for the other settings of 1096 100 load 14 Click on Save Settings This means that the controller communicated the calibration values to the computer and the values are saved 15 To print out a copy of the calibration numbers for traceability click on the purple Print button 16 Turn ON OFF switch on the controller to OFF position 17 Disconnect Serial Cable from the controller 6 6 Calibration Testing If you choose to optimize your individual torque requirement on your E RAD perform the following procedures 1 Turn ON OFF switch on the controller to ON position 2 Set the display to which ever torque value s you wish to optimize 3 Set the tool in Forward direction and depress the trigger with the gun on the calibration stand Let the tool complete the cycle and stop automatical
26. ure 1 Figure 1 E RAD System Control Consoles You may order your E RAD Digital Torque in two different configurations 3 System Component Description E RAD System Figure 2 includes the following Controller weatherproof or steel case Hand Held Torque Gun Power and Control Cables attached to hand held tool Reaction Arm w snap ring Serial Communication Cable calibration data retrieval Calibration and Data Retrieval software CD e Calibration Certificate e User Manual Figure2 E RAD System Components 3 1 Controller Below in Figure 3 are all of the input output ports in the E SERIES 1 Main Input Power Connector 115V AC or 220V AC 2 Ethernet Communication Port Ethernet to Serial Port Cable Provided to connect your E RAD to a PC for calibration and data retrieval 3 Connectors for Pistol Grip Torque Gun Military style connector provide a protected interface between the Controller and the Hand Held Tool Figure 3 Controller Connections Below in Figure 4 the user interface is outlined 1 3 Button Touch Pad Overlay Provides the user the ability to increase decrease torque angle and change the units of measurement 2 LCD Display Visual feedback of the torque setting torque achieved preset angle and direction of rotation 3 Main Power Switch This switch will turn the E RAD on off 4 Green Power Light This light will illuminate when the
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