VersaMax CPU Modules CPU001-DH, 002-BE, GFK
Contents
1. Added new serial I O baud rates Hardware only upgrade to enhance manufacturability Support for configurable memory EZ Program Store Device High density Analog I O modules and RTS delay functionality for RTU and Serial I O communications Support for CPU002 and expansion I O CPU001 CD CPU002 AA CPU001 BD New Release 1 50 firmware loaded onto CPU001 BC hardware Support for expansion I O CPU001 CC Hardware only upgrade to support future functionality No customer user impact for changes made from BC version Added support for ALG240 331 620 and 630 intelligent analog modules CPU001 BC CPU001 BB 1 10 Added function blocks to scale input data Added Drum Sequencer function block CPU001 BA 1 00 Updated hardware to support Intelligent I O modules CPUO001 AA 1 00 Initial Product Release This release replaces firmware version 2 2 and 2 30 The following CPUs can be upgraded to the new firmware version CPU001 versions CC CD CE DE DF CPU002 all versions The following CPUs cannot be upgraded To use the new features of this release new CPU hardware must be purchased CPU001 versions AA AB BA BB BC BD If you need to determine the current firmware version of a CPU see the steps below With CIMPLICITY Machine Edition Logic Developer go online to the CPU then select Target gt Online Commands gt Show Status The Device Inform2. Connector and Cable Specifications for Port 1 Vendor Part numbers below are provided for reference only Any part that meets the same specification can be used Computer cable overall braid over foil shield 5 conductor t 30 Volt 80 C 176 F 24 AWG tinned copper 7x32 stranding 9 Pin Male Vendor Plug Pin Connector ITT Cannon DEASPK87FO 030 2487 017 le 205204 1 66506 9 Solder ITT Cannon ZDE9P AMP 747904 2 Connector Kit ITT Cannon DE121073 54 9 pin size backshell kit Shell Metal Plated Plastic Plastic with Nickel over Copper t Cable Grounding Clamp included 40 cable exit design to maintain low profile installation Plus ITT Cannon 250 8501 010 Extended Jackscrew Threaded with 4 40 for secure attachment to port t Order Qty 2 for each cable shell ordered t Critical Information any other part selected should meet or exceed this criteria i Use of this kit maintains the 70mm installed depth GFK 1536M Pin Assignments for Port 2 SHLD p Cable Shield Drain wire connection 2 3 4 3 4 m 1VDC to power external level converters 100mA max E e o renee s EA T E tewes rt a ee ra eros I E 9 R Resistor 120 ohm for RDA io oo SHLD Cable wire LA 1100 Continuous shielding cable shield connection Connector and Cable Specifications for Port 2 Vendor Part numbers below are provided for reference only Any part that meets the same specification can be used
3. Low Capacitance Computer cable overall braid over foil shield 5 Twisted pairs t Shield Drain Wire t 30 Volt 80 C 176 F 24 AWG tinned copper 7x32 stranding Velocity of Propagation 78 Nominal Impedance 100Q t 15 Pin Male Type Vendor Plug Pin Connector Crimp ITT Cannon DAA15PK87F0 030 2487 017 AMP 205206 1 66506 9 Solder ITT Cannon ZDA15P AMP 747908 2 Connector Kit ITT Cannon DA121073 50 15 pin size backshell kit Shell Metal Plated Plastic Plastic with Nickel over Copper t Cable Grounding Clamp included 40 cable exit design to maintain low profile installation Plus ITT Cannon 250 8501 009 Extended Jackscrew Threaded with metric M3x0 5 for secure attachment t Order Qty 2 for each cable shell ordered t Critical Information any other part selected should meet or exceed this criteria Use of this kit maintains the 70mm installed depth Cable Lengths Maximum cable lengths the total number of feet from the CPU to the last device attached to the cable are Port 1 RS 232 15 meters 50 ft Port 2 RS 485 1200 meters 4000 ft Serial Port Baud Rates Port 1 Port 2 RTU protocol 1200 2400 4800 9600 19 2K 38 4 K 57 6 K 1200 2400 4800 9600 19 2K 38 4 K 57 6 K Serial I O protocol 1200 2400 4800 9600 19 2K 38 4K 57 6K 1200 2400 4800 9600 19 2K 38 4K 57 6K SNP protocol 4800 9600 19 2K 38 4K 4800 96
4. 00 19 2K 38 4K Only available on one port at a time
5. CPU Modules CPU001 and CPU002 December 2002 Features n Non volatile flash memory for program storage Programming in Ladder Diagram and Instruction List Battery backup for program data and time of day clock Super capacitor provides power to memory for 1 hour Over 1 hour backup battery protects memory contents up to 6 months Backup battery has shelf life of 5 years when not in use Run Stop switch Floating point real data functions Embedded RS 232 and RS 485 communications Supports EZ Program Store device IC200ACC003 70mm height when mounted on DIN rail with power supply Specifications Global Discrete Bits Configurable Memory i Program Registers I O i Analog Words CPU001 34K bytes maximum CPU002 42K bytes maximum Boolean execution speed 1 8ms K typical Battery Backed Real time Yes Clock Realtime clock accuracy for timers or timer contacts Time of day clock accuracy 66 1280 points typi 100ppm 0 01 or 9sec day 23ppm 0023 or 2sec day 30C 100 ppm 0 01 or 9sec day full temperature range GFK 1536M Product Revision History Rev FW version CPU001 DH 2 31 CPU002 BE CPU001 DG 2 30 CPU002 BD CPU001 DF 2 20 CPU002 BC CPU001 DE 2 10 CPU002 BB CPU001 CE 2 10 CPU002 AB Description Features Support for Modbus RTU Master Added support for Modbus RTU Master
6. ation Software Revision shows the current firmware revision level With a VersaPro or Control programmer attach the CPU Under the PLC menu VersaPro or the Comm menu Control select the Memory tab on the Status Information dialog A firmware upgrade is optional Upgrading is recommended for applications requiring the new Modbus RTU Master feature An upgrade can be ordered from the factory For CPU001 44A747796 G07 For CPU002 44A751403 G04 or downloaded from the technical support area at GEFanuc com The firmware resides in FLASH memory and is upgraded by serial download from an IBM compatible personal computer via CPU port 1 Port 2 cannot be used for a firmware upgrade CPU Modules CPU001 and CPU002 December 2002 New for this Release This release adds Modbus RTU Master to the serial protocols supported on serial ports 1 and 2 At the present time none of the GE Fanuc programming products supports hardware configurations specifying Modbus RTU Master See the document GFK 2220 Modbus RTU Master Communications which is available at www GEFanuc com http www gefanuc com support plc m versamax htm for information on using Modbus RTU Master communications This document is a supplement to GFK 0582 the Serial Communications User s Manual Product Information CPU001 DH CPU002 BE Version 2 34 Compatibility CIMPLICITY Machine Edition Logic Developer for configuring version 2 11 or later or using new VersaP
7. d on the same section of 35mm x 7 5mm DIN rail 1mm thick Steel DIN rail is recommended The DIN rail must be electrically grounded to provide EMC protection The rail must have a conductive unpainted corrosion resistant finish DIN rails compliant with DIN EN50022 are preferred For vibration resistance the DIN rail should be installed on a panel using screws spaced approximately 15 24cm 6 inches apart Rated thermal specifications for the CPU module are based ona clearance of 2 above and below the equipment and 1 to the left of the CPU module 1 Allow sufficient finger clearance for opening CPU door 2 Allow adequate clearance for serial port and Ethernet cables 3 Allow adequate space for power wiring The CPU with power supply attached fits into a 70mm deep enclosure Installing the CPU on the DIN Rail The CPU snaps easily onto the DIN rail No tools are required for mounting or grounding to the DIN rail Before joining module carriers to the CPU remove the connector cover on the right hand side of the CPU Do not discard this cover you will need to install it on the last carrier to protect the connector pins from contamination and damage during use Panel Mounting If excessive vibration is a factor the CPU should also be screwed down to the mounting panel Note 1 Tolerances are 0 13mm 0 005in non cumulative Note 2 1 1 1 4Nm 10 12 in Ibs of torque should be applied to M3 5 6 32 steel screw
8. erts to SNP slave when the CPU is in Stop mode Either port can be software configured to set up communications between the CPU and various serial devices An external device can obtain power from Port 2 if it requires 100mA or less at 5VDC Pores Port 1 is an RS 232 port with a 9 pin female D sub connector It O is used as the boot loader port for upgrading the CPU firmware J The pinout of port 1 allows a simple straight through cable to connect with a standard AT style RS 232 port Cable shielding attaches to the shell Port 1 screw locks are threaded 4 40 Port 2 is an RS 485 port with a 15 pin female D sub connector This can be attached directly to an RS 485 to RS 232 adapter IC690ACC901 Port 2 can be use for program configuration and table updates with the EZ Program Store module Port 2 screw locks are threaded metric M3x0 5 CPU Modules CPU001 and CPU002 December 2002 Pin Assignments for Port 1 UMEDE K a a o o ee E S Po m reee E ep e ee eo s m mee e m e oO m es m oos a ee o Reneses E a a Shell SHLD Cable Shield wire connection 100 Continuous shielding cable shield connection Cable Diagram for Attachment to a PC PC 9 Pin CPU Serial Port Port 1 9 pin female 9 pin male 2 RXD 2 TXD 3 TXD 3 RXD 5 GND 5 GND 7 RTS 7 CTS 8 CTS 8 RTS The shield must attach to shell of connectors on both ends of the cable
9. he Integral term is 0 000 the CV drops to 0 At this point there is no Integral contribution If the receiver in a local single rack is powered off while the CPU is powered on erroneous Addition of rack faults may be logged by the CPU It is recommended that both the CPU and the receiver be powered by a single source Occasionally a Backplane Communication Fault may be logged on an intelligent I O module after power cycling the main or expansion rack This is a diagnostic fault that can be GFK 1536M 5 In very rare instances when field power is lost on one module non intelligent modules in the same rack may also report faults In very rare instances the CPU may not add a module being hot inserted It will not generate an Addition of Module fault and will not be scanned The situation can be corrected by extracting and re inserting the module In very rare instances a module being hot inserted may cause analog modules in the same rack to set outputs to zero In addition Loss of Module System Configuration Mismatch or field faults may be generated on other modules in the same rack If the modules do not return to correct behavior momentarily power cycling will restore full operation Module Installation This equipment may be mounted on a horizontal or vertical DIN rail If mounted on a vertical DIN rail the CPU module must be located at the bottom The CPU and connecting carriers must be installe
10. nd the RUNON r module door This switch can gt be used to place the CPU in Stop or Run mode By default Run Stop mode operation is enabled The same switch can also be configured to prevent writing to program or configuration memory and forcing or overriding discrete data It defaults to disabled memory protection STOP OFF If Run Stop mode switch operation is enabled the switch can be used to place the CPU in Run mode If the CPU has non fatal faults and is not in Stop Fault mode placing the switch in Run position causes the CPU to go to Run mode Faults are NOT cleared If the CPU has fatal faults and is in Stop Fault mode placing the switch in Run position causes the Run LED to blink for 5 seconds While the Run LED is blinking the CPU switch can be used to clear the fault table and put the CPU in Run mode After the switch has been in Run position for at least second move it to Stop position for at least 2 second Then move it back to Run position The faults are cleared and the CPU goes to Run mode The LED stops blinking and stays on This can be repeated if necessary If the switch is not toggled after 5 seconds the Run LED goes off and the CPU remains in Stop Fault mode Faults stay in the fault table GFK 1536M Observing the Module LEDs PWR The LEDs indicate the presence of power and show the operating mode and status of the CPU ON when the CPU is receiving 5V power from the power s
11. ro software version 1 0 or later for features configuration 1 5 or later to use new features Control software version 2 20 or later Expansion I O All types of I O and communications modules Compatibility can be used in expansion racks Some analog modules require specific module revisions in expansion racks as listed below Module Module Revision ALG320 B or later ALG321 B or later ALG322 B or later ALG430 C or later ALG431 C or later ALG432 B or later Resolved for this Release If a previous Run Mode Store has failed for a legitimate reason for example not enough memory the CPU s OK LED does not go off if a second Run Mode Store is attempted Operating Notes Restrictions 1 Using an older revision non intelligent analog module in an expansion rack causes a System Configuration Mismatch error to be logged The faulted module must be replaced with a newer revision before it will be scanned The allowed revisions are detailed under Compatibility in the Product Information section above If an Integral term is used in a IND or ISA PID loop PID integral values less than 0 002 should be avoided The following example characterizes the behavior when an Integral value less than 0 002 is used Assume that the SP 16000 PV 16000 and CV 16000 P 1 00 1 000 D 0 00 If you drop the Integral term to 0 002 the CV does not change If the Integral term is 0 001 the CV drops to half its original value 8000 If t
12. threaded into material containing internal threads and having a minimum thickness of 2 4mm 0 093in s 4 _ FLAT WASHER 4 3mm 0 170in 0 62in REF 5 1mm 0 200in X tappeD HOLE IN PANEL CPU Modules CPU001 and CPU002 December 2002 Removing the CPU from the DIN Rail Turn off power to the power supply If the CPU is attached to the panel with a screw remove the power supply module Remove the panel mount screw Slide the CPU away from the other modules until the connector on the right side disengages from the next carrier With a small flathead screwdriver pull the DIN rail latch outward while tilting the other end of the module down to disengage it from the DIN rail Activating or Replacing the Backup Battery The CPU is shipped with a battery already installed The battery holder is located in the top side of the CPU module Before the first use activate the battery by pulling and removing the insulator tab Ti TI oe To replace the battery use a small screwdriver to gently pry open the battery holder Replace battery only with ACC001 from your PLC supplier or with Panasonic battery BR2032 Use of another battery may present a risk of fire or explosion Caution Battery may explode if mistreated Do not recharge disassemble heat above 100 deg C 212 deg F or incinerate Switching the PLC Operating Mode i The CPU Run Stop mode switch is located behi
13. upply Does not indicate the status of the 3 3V power output ON indicates the CPU has passed its powerup diagnostics and is functioning properly OFF indicates a CPU problem Fast blinking indicates the CPU is running its powerup diagnostics Slow blinking indicates the CPU is configuring I O modules Simultaneous blinking of this LED and the green Run LED indicates the CPU is in boot mode and is waiting for a firmware download through port 1 Green when the CPU is in Run mode Amber indicates the CPU is in Stop IO Scan mode If this LED is OFF but OK is ON the CPU is in Stop No IO Scan mode If RUN is flashing green and the Fault LED is ON the Run Stop switch was moved to Run position while a fatal fault existed ON if the CPU is in Stop Faulted mode because a fatal fault has occurred To turn off the Fault LED clear both the I O Fault Table and the PLC Fault Table If this LED is blinking and the OK LED is OFF a fatal fault has occurred during self diagnostics Please contact PLC Product Support FORCE ON if an override is active on a bit reference PORT 1 amp 2 Blinking indicates activity on that port Using the CPU Serial Ports The CPU s two serial ports are software configurable for SNP slave RTU slave or Serial I O operation If a port is being used for RTU it automatically switches to SNP slave mode if necessary Both ports default configuration is SNP slave mode If configured for Serial I O a port automatically rev
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