INSTRUCTION AND MAINTENANCE MANUAL
Contents
1. INSTRUCTION AND MAINTENANCE MANUAL Home max technology Gettu HEATING SOLUTIONS ELMEC GROUP S R L Loc Ca d Oro 36020 Asigliano Veneto VI ITALY Tel 39 0444 772023 Fax 39 0444 773129 Mail info b max com Web www b max com INDEX I GENERAL WARNINGS 4 I INTRODUCTION 4 2 GENERAL AND SAFETY WARNINGS 4 3 PRODUCT DESCRIPTION 6 4 PACKAGING CONTENTS 8 2 TECHNICAL FEATURES 9 2 1 BURNER TECHNICAL SPECIFICATIONS 9 2 2 BURNER OVERALL DIMENSIONS 10 2 3 HATCH OPENING DIMENSIONS 10 2 4 PELLET LOADING AUGER OVERALL DIMENSIONS E 2 5 PELLET TANK OVERALL DIMENSIONS 3 TRANSPORTATION 12 4 ASSEMBLY AND CONNECTION 12 4 1 INSTALLATION OF THE BURNER ON THE BOILER 2 5 START UP 13 5 1 BEFORE STARTING UP THE BURNER 13 5 2 FIRST START UP 14 5 3 SWITCHING 14 5 4 LATER IGNITIONS 14 6 FUNCTIONING OF THE DEVICE AND USER GUIDE 15 6 1 OPERATOR USER I5 6 2 RESIDUAL RISKS l6 6 3 SAFETY DEVICES INSTALLED l6 6 4 CONTROL PANEL AND DESCRIPTION OF KEYS l6 7 FAULTS CAUSES SOLUTIONS 18 8 ELECTRICAL CONNECTIONS 19 8 1 ELECTRICAL CONNECTION 9 8 2 WIRING DIAGRAM 20 9 MAINTENANCE 21 9 1 GENERAL MAINTE2. BY THE CLIENT PART TO BE FILLED IN BY THE CUSTOMER SERVICE CENTRE CLIENT DATA DATE OF FIRST IGNITION Surname DATE OF DELIVER I 4 Name Street Nr Postal Code Town Stamp and signature of the Installation Service Manager B MAX 001 approvato il 01 03 2011 GROUP Srl Loc C d Oro 36020 Asigliano Veneto VI ITALY t iia 12 DECLARATION OF CONFORMITY ELMEC GROUP Srl ax Assemblaggi industriali lavorazione lamiere 5 techn logy Localit 36020 Asigliano Veneto VI ELMEC Tel 0444 772023 Fax 0444 773129 Iscr Reg Imprese VI Cod Fiscale P IVA 03725780245 www elmec online net email info elmec ontine net www b max e mail into pb max DECLARATION OF CONFORMITY ELMEC GROUP Sri declares that the projects and construction of pellet burners codes 25 EBB0034 50 EBBO100 200 power 25kW 34 50kW 100kW 200kW and 300kW are in compliance with the following norms e Machinery Directive 2006 42 CE Low Voltage Directive 2006 95 2005 65 CE Which technical documents are stored in our office Asigliano Veneto 15 10 2012 Elmec Group Srl 14 TA Fed rico Marcante ELMEC GROUP S R L Loc Ca d Oro 36020 Asigliano Veneto VI ITALY Tel 39 0444 772023 Fax 39 0444 773129 Mail info b max com Web www b max com 2 jo D te
3. Motor 2 External thermostat I ON On A CONS e PC connection serial port Water temperature Photoresistor Pellet loading switch Potentiometer for water temperature programming Air correction potentiometer ED ala sR wl NO 9 MAINTENANCE Check periodically that those parts of the burner that tend to get dirty due to bad quality pellets or due to the incorrect setting of the burner are clean The burner requires periodic maintenance we recommend a weekly cleaning of the combustion grate by the user Furthermore request authorized personnel to perform ANNUALY maintenance operations OR BENDS OF THE FLEXIBLE TUBE CONNECTING THE AUGER AND THE BURNER THUS ENSURING THE FLOW OF PELLETS IN ADDITION AT BOTH ENDS OF THE FLEXIBLE TUBE FASTEN THE TUBE CLAMPS PROVIDED WITH THE BURNER THE PELLET TANK SHOULD BE PLACED IN SUCH A WAY AS TO AVOID ANY AND 9 GENERAL MAINTENANCE ANY INTERVENTION ON THE ELECTRICAL PARTS INSIDE THE BURNER AND THE AUGER SHOULD BE DONE BY QUALIFIED AND AUTHORIZED PERSONNEL AUTHORIZED PERSONNEL THE MAINTENANCE OPERATIONS SHOULD BE PERFORMED BY QUALIFIED AND SAFETY PROCEDURE FOR THE APPLIANCE Check that the device has been switched off using the shutdown procedure 2 Set on Off potentiometer no l see fig and cut the power
4. To reset an alarm it is necessary to wait until the burner has shut down and then the potentiometer must be positioned in the OFF position If the alarm phase is resolved the led will become green again AIR CORRECTION The secondary potentiometer for air correction no 3 see fig manages the operational speed of the fume extractor by turning it to the left it will diminish the air flow while turning it to the right will increase the air flow 7 FAULTS CAUSES SOLUTIONS The burner is equipped with a self diagnosis system which in case of a fault to the burner displays the following messages on the display In the following table are indicated the most common faults with their possible solutions FAULT CAUSE SOLUTION FAILED START UP Pellet tank empty Fill the tank Auger cable disconnected Restore the connection or find the interrupted interruption Ignition resistance faulty Substitute the resistance call a qualified technician Combustion grate clogged Remove grate and clean it Internal power supply of the auger Check that the auger which clogged clogged combustion chamber is not for some reason clogged BLACK OUT ALARM Power failure Restore power lf after having restored the power the alarm continues call a qualified technician WATER SENSOR FAULTY ALARM Sensor badly connected Check connection Sensor faulty Change the sensor FUEL EMPTY ALARM P
5. auger or any other part of the appliance as an earthing system for electric devices The power cord of the appliance and the electrical framework burner generator of heat supply grid interface connectors must not be replaced by the user in case of damage to the cable or to a connector contact only qualified and trained personnel e When the appliance is not used for a certain period of time the electrical supply needs to be disconnected from all the components of the appliance that use electricity the pellet container needs to be emptied 1 3 PRODUCT DESCRIPTION The machine is a device consisting of the following parts A burner equipped with an igniter a fan and photoresistant system A fuel supply system consisting of an auger and a flexible tube for loading the pellets into the burner A fuel storage container The operation run by a microprocessor programmer consists of the following phases Cleaning phase of the heat generator combustion chamber achieved by the star ting of the fan in conjunction with the mechanical cleaning system 2 Loading phase of a preset quantity of pellets achieved by the star ting of the auger electric motor 3 Start up phase the igniter starts up the combustion 4 Production phase during which the burner is fueled with preset quantities of fuel according to the combustion power during this phase the combustion chamber is maintained under negative pressure vacuum the igni
6. boiler hot water heater situated in rooms which are poorly ventilated unprotected from the weather or very humid the vent openings of the boiler room must be sized so as to ensure complete combustion The installation of the appliance must be performed by qualified personnel which is authorized in accordance with the current laws and regulations an incorrect installation can cause damage to people animals or material assets in respect of which the manufacturer of the product cannot be held responsible Connect the device to an effective earthing system done in accordance with the current safety laws in case of doubt of the effectiveness of the earthing system request a careful check of the electrical system by qualified and certified staff the manufacturer cannot be held responsible for any damage caused by the failure to earth the appliance Have qualified personnel check that the electrical system is suitable for the maximum power of the appliance indicated both in this manual and on the plate It is prohibited to use adapters multiple sockets and or extensions for the general supply of electricity to the appliance A double pole differential switch is required for the connection to the electricity grid as prescribed by the current safety regulations Do not touch the appliance with wet hands and or bare feet The use of the appliance by young children or inexperienced people is prohibited Do not use the container the
7. 4 IS PLACED BETWEEN FLANGE AND THE DOOR 4 INSERT AND SCREW UP THE MIO SCREWS 5 WASHERS 6 NUTS 7 5 START UP 5 BEFORE STARTING UP THE BURNER Check that the burner is fixed correctly onto the boiler according to the factory configured calibrations Check that the boiler and the system are filled with water or diathermic oil that the valves of the hydraulic system are open and that the smoke exhaust duct is free and properly sized Check that the boiler door is closed so that the flame is only generated inside the combustion chamber Check the correct positioning of the auger and of the flexible tube connecting it to the burner Fill the pellet container Check the correct positioning and connection of the temperature sensor 5 2 FIRST START UP This operation has to be carried out by qualified and authorized personnel Procedure l 2 Fill the fuel container with pellets done by the user Power by switching on the On Off main power button no see fig 12 and check that the display is turned on Press button no 4 see fig 12 to start up the fuel supplying auger and keep it pressed down until the auger itself is full to check that the auger is full it is sufficient to verify that the pellets have begun to flow from the discharge connection of the auger through the flexible pellet feeding tube to the burner when the auger is full release button no 4 Start up th
8. 99 Fig 9 Tank dimensions 3 TRANSPORTATION Device Mode of packing Mode of lifting Remarks BURNER CORRUGATED MECHANICAL MEANS FRAGILE DO NOT TURN OVER CARDBOARD BOX ORAT LEAST 2 PEOPLE ANDLE WITH CARE COCHLE CORRUGATED MECHANICAL MEANS ANDLE WITH CARE CARDBOARD BOX ORAT LEAST PERSON PELLET TANKS CORRUGATED MECHANICAL MEANS ANDLE WITH CARE CARDBOARD BOX ORAT LEAST 3 PEOPLE DURINGTHE INITIAL STAGE OF LIFTING CHECK THAT THE MACHINERY IS INTHE CORRECT POSITION SO AS TO KEEP IT INA BALANCED POSITION 4 ASSEMBLY AND CONNECTION 4 1 INSTALLATION OF THE BURNER ON THE BOILER Checks must be carried out at the first start up and after any maintenance operation which has needed the disconnection of the appliance an intervention on the safety system or on parts of the burner WARNINGS THE BURNER YOU ARE ABOUT TO USEWAS DESIGNED TO FUNCTION ESCLUSIVELY WITH HEAT GENERATORS THAT HAVE A NEGATIVE PRESSURE COMBUSTION CHAMBER HENCE A DIFFERENT USE MAY CAUSE FIRE HAZARD Fig Installation BORETHE LODGING HOLE AS IN FIGURE 10 2 INSERT THE BURNER 1 SO AS TO REST IT ON THE FLANGE 2 ON THE DOOR 3 3 MAKE SURE THAT THE SEAL INCLUDED
9. AL NOTES SIGNS RISK Burner Thermal The surfaces of the burner near the flame heat both during the pre Do not touch risk start phase and during the functioning they remain hot even after the surface the burner has been switched off Therefore there is a risk that a of the burner maintenance operator while removing the burner from the heat while it is still generator may come into contact with the heated surfaces This risk hot is managed as residual risk and an appropriate warning is placed on the device 6 3 SAFETY DEVICES INSTALLED The safety devices installed are A fixed setting thermostat 60 C is installed on the fuel supply tube when the temperature of the tube exceeds the fixed temperature which derives from a return of heat the thermostat stops the burner photoresistance supplied with the burner which stops the burner if the flame is absent 6 4 CONTROL PANEL AND DESCRIPTION OF KEYS d Fig Control Panel LEGEND Potentiometer for regulation of burner power OFF turned off 2 Burner function led 3 Potentiometer for regulation of the fan Increases or Reduces the flow of air to the combustion chamber DESCRIPTION OF POTENTIOMETER START UP AND SHUT DOWN To ignite the burner it is sufficient to turn the potentiomenter outside the first band off no see figure l and the card will start up t
10. NANCE 21 9 2 MAINTENANCE OPERATIONS TABLE 22 9 3 SPECIAL MAINTENANCE 23 10 SPARE PARTS 23 I 1 DISPOSAL 23 I2 WARRANTY CERTIFICATE 24 13 DECLARATION OF CONFORMITY 26 All rights concerning this technical sheet are reserved No part of it can be reproduced mentioned in archival systems or transmitted in any form or by any means be it electronic mechanical photocopying recording or otherwise without the prior written consent of the company Elmec Group S rl If the inaccuracies contained in the manual are due to press transcription mistakes Elmec Group S rl disclaims any liability for them The company reserves the right to introduce those changes to its products that it deems necessary and useful without impairing their essential characteristics SYMBOLS AND TERMINOLOGY USED IN THE MANUAL SYMBOL MEANING THIS SYMBOL PROVIDES USEFUL INFORMATION FOR THE SAFE USE OF THE APPLIANCE THIS SYMBOL INDICATES THE SAFETY MEASURES AND WARNINGS FOR THE USER AND OR THE EXPOSED PEOPLE GENERAL WARNINGS 1 1 INTRODUCTION The following manual is property of Elmec Group S rl the contents of this document may not be reproduced or disclosed to third parties All rights are reserved The machinery is not intended to be used in environments with a potentially explosive atmosphere This manual is an integral part of the product the owner must ensure that it is always supplied with the machinery even in the case of sale tra
11. NG POWER CABLE WATER SENSOR CABLE FLEXIBLE TUBE PELLET LOADING AUGER USER MANUAL Un t9 N Fig 4 Packaging contents 2 TECHNICAL FEATURES 2 1 TECHNICAL SPECIFICATIONS OF THE BURNER Model B Home Power of the burner KW 12 25 Average energy consumption W 60 Supply voltage V 230 V 50 HZ Combustion Height Height mm 2106 100 Width mm 100 Length mm 270 310 Start up W 350 Flame height mm 100 Sound level dB 30 Burner weight Kg 13 Wood pellets mm 6 Din Plus Minimum recommended Height mm 300 size of boiler combustion Width mm 300 Length mm 300 Pellet supplying auger mm 1700 Chimney flue draught Pa 20 Performance 26 More than 91 when integrated with a boiler efficiency minimum 8076 2 2 BURNER OVERALL DIMENSIONS Fig 5 Burner dimensions Fig 6 Opening dimensions 2 4 PELLET LOADING AUGER OVERALL DIMENSIONS Fig Pellet loading auger dimensions Modello A B C D E F G mm mm mm mm mm mm mm 1690 140 1147 403 60 215 66 2 5 PELLET TANK OVERALL DIMENSIONS MODELLO CAPACIT H L W KG mm mm mm 300 1252 1750 650 Fig 8 Tank dimensions Model Storage H L W Capacity KG mm mm mm 2 300 1230 799 7
12. chnology
13. e burner by pressing the On Off no button for 4 seconds see fig 1 It should start up after 4 5 minutes After start up the LED no 2 see fig will flash 5 times CALIBRATION OF THE FLOW OF FUEL FOR THE POWER REQUIRED BY THE HEAT GENERATOR CALIBRATION OF THE COMBUSTION AIR AND FUEL RATIO IN ORDER TO ALLOW A CORRECT COMBUSTION AND TO REACH A PERFORMANCE AT LEAST EQUAL TO THE MINIMUM PRESCRIBED BY CURRENT REGULATIONS CHECK OF THE PROPER FUNCTIONING OF THE CONTROL AND SAFETY DEVICES CHECK OFTHE PROPER FUNCTIONING OFTHE COMBUSTION PRODUCT EXHAUST DUCT AT THE END OF THE CALIBRATION OPERATIONS CHECK THAT ALL THE MECHANICAL CONTROL SYSTEMS ARE LOCKED AND SECURED 5 3 SWITCHING OFF Turn the regulation potentiometer anti clockwise no see figure 11 and the burner will immediately start the shut down phase interrupting the pellet feeling 5 4 FURTHER IGNITIONS Turn the regulation potentiometer clockwise no see figure 11 to start up the ignition phase which will take place after 4 5 minutes 6 FUNCTIONING OF THE DEVICE AND USER GUIDE 6 OPERATOR USER The device functions fully autonomously without the need of the constant intervention of an operator The user acts as the operator of the device He carries out the first start up After having started up the device he should perform all the checks monitor its proper functioning and if necessary proceed to switch it
14. e for the installation of devices which do not comply with current laws nor for its use without the necessary permits he burner is packaged in a standard cardboard box therefore during transportation it must be handled according to the guidelines on the packaging he device during transportation must be protected against adverse weather conditions impacts and damages Any improper loading unloading or handling of the product might damage it Perform a functional testing of the device in case of any damage to the packaging In case of faulty operation noisy operations friction or any other defect contact your nearest authorized dealerto perform the necessary repairs and maintenance In case of courier service inspect the packages at the reception for any damage Immediately report to the supplier or courier charged with the delivery of the product any faults discovered and problems Consult the local safety regulations in force for heating devices and maintain a 0 8m minimum distance around the boiler Ensure the necessary space for maintenance and operation of the burner is provided The boiler installation must be kept clean dry and well ventilated The air supply in the boiler installation must be at least equal to the exhaust fumes To minimize the risk of fire do not store flammable materials near the burner Do not leave the appliance exposed to weathering Do not install the appliance on heat generating devices
15. ellet tank empty Fill the tank Auger cable disconnected or Restore the connection or find the interrupted restore the interruption connection or find the interruption N B SE IL PROBLEMA PERSISTE PER LE ANOMALIE DESCRITTE NON CERCARE NUOVE SOLUZIONI OLTREAI RIMEDI ELENCATI PER NON PROVOCARE DANNI IRREPARABILI AL BRUCIATORE NON COPERTI DA GARANZIA MA RIVOLGERSI AD UN TECNICO SPECIALIZZATO 8 ELECTRICAL CONNECTIONS Fig 12 Electrical connections Legend USB port to connect to the parameter setting display 2 24 volt power outlet for loading coclea fan 3 Main ON OFF power switch 4 Fuse 5 220 volt power connection 6 Manual pellet loading switch 7 Motor power external loading coclea 8 Water probe connection 9 Environment Thermostat connection Earthing connection 8 1 ELECTRICAL CONNECTION THE ELECTRICAL CONNECTION OPERATIONS SHOULD BE DONE BY A TRAINED ELECTRICIAL APPROVED BY THE MANUFACTURER DO NOT EXPOSE THE OUTER CASING OF THE ELECTRICAL PANEL TO DRIPS AND JETS OF WATER AND OR DUST 8 2 WIRING DIAGRAM Iran ew isk tx z 091 3 155 35430 nee 5 uL 2H po llu 11 12 13 14 15 16 Fig 1 3 Wiring diagram DESCRIPTION Phase Neutral Resistance Burner fan Motor fan 24V Motor
16. gainst the present warranty 3 1 In the event of a fault the client can contact the installer and ask him to intervene 3 2 Any faults and or malfunctions must obligatorily be communicated within 8 days of their discovery 3 3 The costs of the work are to be sustained by the manufacturer apart from the exclusions foreseen and described in the present Declaration 3 4 Unless a different agreement has been reached the Goods under warranty will be repaired and or substituted for free it should be understood that all the costs for travel transfer transport possible disassembly and reassembly of the Goods and the costs of inspection both in Italy and abroad will be charged to the Buyer in line with current prices at the moment of execution 3 5 The Warranty will not be valid however if the Buyer does not respect the terms of payment of the Goods supplied by the Company or of any accessory services supplied by the latter 3 6 If the operational conditions of the warranty come into force this does not give the Buyer the right to claim any compensation and or indemnity for direct or indirect damage of any kind deriving from the lost use of the Goods 3 7 The choice of the type of action to take if the Warranty comes into force is at the discretion of the Company whether the Goods are repaired substituted or there is reimbursement of money which could be paid in one single payment or by installments 3 8 All the costs of the actio
17. he ignition cycle To turn off the burner it is sufficient to turn the potentiometer inside the first band off the burner will carry out the shut down procedure The start up and shut down phase is indicated by the led which will be green and flashing very fast 5 flashes per second 2 vedi fig TEMPERATURE REGULATION Thanks to the potentiometer it is possible to programme the temperature of the water It is sufficient to turn the potentiometer to the position required The water temperature can be regulated from a temperature of 25 up to a maximum of 90 According to the temperature programmed the card adjusts the power level in line with the current water temperature from power level 5 to power level when the actual water temperature reaches the temperature programmed Difference Between Temperature Set Actual Card Power Level LED Signal Temperature on 5 Green 5 flashes 4 4 Green 4 flashes 3 3 Green 3 flashes 2 2 Green 2 flashes Green flash 0 modulation Green steady no flashing When the water temperature is inferior to the temperature programmed the led will be green and will flash according to the power calculated see table above Once the temperature programmed is reached the led will be green and the light will be steady with no flashing LED DESCRIPTION Thanks the LEDs which use the new multi colour technology it is possible
18. ns taken by the Buyer on his own initiative without the explicit written agreement of the company will be sustained by the Buyer 3 9 The Warranty refers to the Goods Responsibility for the successful use of the Goods and their integration into the plants is entirely that of the Buyer 3 10 Any actions carried out under the Warranty do not modify the starting date or the duration of the Warranty 3 11 B max Technology reserves the right to decide if the Warranty is applicable to the defective merchandise 3 12 It is understood that the version in Italian of the present document will be considered decisive 4 Exclusions Any damage caused by the following factors is to be excluded from the present Warranty 4 Transport 4 2 Non observance of the instructions and the warnings issued by the manufacturer and stated in the User s Manual supplied with the product 4 3 Incorrect installation or non observance of the installation instructions provided by the manufacturer and stated in the installation manuals supplied with the product 4 4 Non observance of the norms and or regulations stipulated by the current laws and or regulations in particular the absence or insufficient periodical maintenance 4 5 Abnormalities or anomalies of any kind in the feeding of the hydraulic and electrical plants in the supply of the fuel in the chimneys and or the smoke outlets 4 6 Incorrect treatment of the ducts 4 7 Corrosion ca
19. nsfer to another owner so that it may be studied by the user or by the authorized personnel for maintenance and repairs Read the instruction manual carefully before using the burner The installation of the burner must comply with the instructions in this instruction manual Follow the guidelines and instructions in this instruction manual to ensure safe operation of the device and of the system In case of doubts concerning the conditions and or working of the burner and of the associated equipment please contact your local distributor for more assistance The system of the burner must be installed by authorized technical personnel trained by the manufacturer importer The improper installation of the system can invalidate the warranty 1 2 GENERAL AND SAFETY WARNINGS The installation of the burner must comply with the instructions in this manual Follow the guidelines and instructions in this manual to ensure safe operation of the device and of the system In case of doubt concerning the conditions and or working of the burner and of the associated equipment please contact your local distributor for more assistance The system of the burner must be installed by authorized technical personnel trained by the manufacturer importer The improper installation of the system can invalidate the warranty Before starting up the system the user must consult and follow local laws and regulations regarding construction The seller is not responsibl
20. off INTENDED USE THE DEVICE IS DESIGNED AND BUILT OPERATE ONLY AFTER BEING CORRECTLY INSTALLED ON A HEAT GENERATOR BOILER HOT WATER HEATER ANY OTHER USE IS BE CONSIDERED IMPROPER THE DEVICE IS DESIGNED AND BUILT TO BURN WOOD PELLETSWHICH DO NOT CONTAIN SAWDUST AND HAVE THE FOLLOWING FEATURES Lower calorific value 5 kWh kg Density 650 kg m Moisture percentage 876 of the weight max Ash percentage 1 of the weight max Diameter 6 mm Length 25 mm max THE USER MUST GARANTEE THE PROPER ASSEMBLY OF THE DEVICE ENSTRUSTING THE INSTALLATION TO QUALIFIED AND CERTIFIED PERSONNEL AND HAVING THE FIRST START UP DONE BY AN SERVICE CENTER AUTHORIZED BY THE MANUFACTURER DO NOT EVER OPEN OR REMOVE ANY COMPONENT OD THE DEVICE THE DEVICE IS DESIGNED AND BUILT TO FUNCTION ESCLUSIVELY WITH HEAT GENERATORS THAT HAVEA NEGATIVE PRESSURE COMBUSTION CHAMBER DIFFERENT USES MAY CAUSE FIRE HAZARD IMPORTANT WE RECOMEND THE USER TO USE GOOD QUALITY PELLETS BECAUSE LOW QUALITY PELLETS DETERMINE LOWER HEAT OUTPUTS A HIGHER ASH CONTENT CREATING THE NEED FOR MORE FREQUENT CLEANINGS A CHANCE OF EARLY WEAR OF COMPONENTS OF BURNER EXPOSED FLAME OBSTRUCTIONS OF THE COCHLEA AND OF THE BURNER DUE TO THE EXCESS OF DISSOLVED SAWDUST SHUT DOWNS DUE TO THE SEDIMENTATION OF NON COMBUSTIBLE MATERIALS INSIDE THE BURNER 6 2 RESIDUAL RISKS DEVICE RESIDU
21. pered with but simply removed from the device and sent to headquarters for the necessary verifications THE USE OF THE DEVICE UNDER BAD MAINTENANCE CONDITIONS CAN RESULT IN THE APPLIANCE OPERATING IN UNPREDICTABLE AND EXTREMELY DANGEROUS CONDITIONS I 1 DISPOSAL Most of the device is made of steel and commercial components in general which do not require special instructions for their disposal Careful attention should be paid to the disposal of oils and grease in general which must be disposed according to the current regulations for used oils The disposal of plastic parts should be managed similarly FOR THE DISPOSAL PLEASE CONSULT AUTHORIZED COMPANIES 3 WARRANTY CERTIFICATE Definitions I I The following definitions have been adopted in the present document B max Technology a division of Elmec Group will herewith be referred to as the Company the person or company to which the present document is addressed will herewith be referred to as the Buyer all the material goods or services the Buyer intends to purchase by signing the present contract will herewith be referred to as the Goods 2 Object of the warranty and duration 2 The manufacturing company hereby guarantees the machinery sold as regards all manufacturing and working defects for 12 twelve months from the delivery date which is documented by means of a regular document of purchase 3 Modalities for claiming a
22. stion process Fill the pellet tank x x x Cleaning of the chimney flue x This program is merely informational and if necessary the clearing activity should be constant The cleaning varies according to the situation because the choice of pellets the system and the burner setting have a major impact on the frequency of cleaning intervals 9 3 SPECIAL MAINTANANCE Special maintenance should be done at the end of the season and in any case once a year The maintenance operations to perform are the following Clean all the components of the burner grate and nozzle etc Clean and check that the flame check photoresistance is operating correctly Check the correct operation of the igniter Check the bearings and possible cleaning Oil of the auger bearings Clean the fan Empty and clear the pellet tank Check the condition of the flexible tube connecting the auger and the burner and if necessary replace it Check the condition of the electric power supply cables and electrical connectors and if necessary replace them such replacement should only be performed by qualified and authorized personnel for this type of operation 10 SPARE PARTS For each maintenance operation which involves the replacement of parts of the device please refer to the reference drawings WARNING The spare parts for which a claim is being made under the warranty agreement should not be tam
23. ter is switched off and the combustion is regulated by the fan which doses the quantity of combustive air in the burner 1 3 1 DESCRIPTION OF THE BURNER Extremely versatile capable of being employed for a wide range of uses from the installation on new generation boilers to the transformation of old boilers Advanced design and technology with high reliability and construction qualities able to self manage the entire heating system using an electronic card fully automatic reliable turning on and off due to a sensor and a photoresistance manufactured with cer tified high quality materials as the parts directly in contact with the heat are made of high temperature resistant steel electronic self regulation based on the fuel used Fig Burner 1 3 2 DESCRIPTION OF THE COCHLEA SUPPLYING THE PELLETS The pellets supplying device was designed using a cochlea system composed as follows High breakaway torque gearmotor Electrical connection cable complete with connector Guided rigid type spiral Varnished steel tube Flexible tube for the connection between the auger and the burner Independent fan Fig 2 Auger 1 3 3 PELLET TANK DESCRIPTION The supply tank is composed as follows Fully removable sides and bottom Conical bottom Hinged lid that can be opened Every part is made of varnished steel Fig 3 Tank 1 4 PACKAGING CONTENTS BURNER COMBUSTION GRATE O RI
24. to diagnose the state of the burner and the alarms which are active in real time In the table below we describe the state of the LEDs and their relative meaning LED Colour Flashing Meaning Green Slow flashing Burner off no alarm Green Fast flashing Burner in start up or shut down phase Green flash Burner on regulated at power Green 2 flashes Burner on regulated at power 2 Green 3 flashes Burner on regulated at power 3 Green 4 flashes Burner on regulated at power 4 Green 5 flashes Burner on regulated at power 5 Green Steady no flashing Burner on set temperature reached Red flash Low fuel level alarm Red 3 flashes Water probe alarm Red 4 flashes Start up failure alarm Red 5 flashes Black out alarm Red flashes Water temperature high alarm 13520 ALARM MESSAGES The flashing ofthe led indicates the present alarm situation The action which the card initiates in accordance with the alarm input and the current phase of the burner is indicated below In the case of the low fuel level alarm the water probe alarm or the water temperature alarm the burner will shut down In the case of a black out the burner will try to reactivate itself on the basis of the data transmitted from the photo sensor resistance In the case of a failed start up the burner will try to re ignite up to the maximum number of attempts programmed by the installer
25. to the device selecting the bipolar button 3 Cutand isolate the fuel supply THE PROCEDURE OF SECURING THE DEVICE AND RESETTING NORMAL OPERATIONAL CONDITIONS SHOULD BE DONE ONLY BY THE MAINTENANCE OPERATOR 9 2 MAINTENANCE OPERATIONS TABLE During the first start up after an hour of operation the burner should be switched off and the grate should be checked for the presence of unburned materials in the case of unburned materials modify the setting of the air and fuel combustion parameters The data given in the following table is approximate and related to the use of certified pellets In case of use of non certified pellets not knowing the quality of the material and its composition it is not possible to determine the frequency of cleaning In the case of use of non certified pellets Elmec s rl disclaims all liability for any faults damage and possible environmental damage WARNING Please note that the incorrect cleaning also affects the wear and tear on the parts of the burner exposed to the fire If required 7 14 days 30 days 1 2 year Every year Cleaning of the combustion chamber in case of ash deposit 5 x Cleaning of the space under the grate from dust and ash Cleaning of the fan x x Cleaning of the burner and of the boiler x x x Cleaning of the chimney flue and of the rear of the boller Check to identify and replace worn parts x Adjust the combu
26. used by condensation or water damage 4 8 Ice stray currents and or lightning 4 9 Absence of lightning protection devices 4 10 Negligence incompetence interventions carried out by unauthorized personnel or incorrect technical interventions carried out on the product by any third party 4 11 Parts subject to normal wear and tear 4 12 Causes of force majeure which are independent of the will and the control of the manufacturer 5 Responsibilities 5 The personnel authorized by the manufacturer will carry out technical assistance for the Client the installer will nevertheless be solely responsible for the installation which must respect the legal and technical requirements stated in the installation manuals supplied with the product 5 2 No third party is authorized to modify the terms of the present Warranty nor to issue any reports or written documents 6 Legal rights 6 The present Warranty is in addition to and does not prejudice the rights of the Buyer stipulated in the Directive 99 44 CEE and the relative national implementation laws 6 2 For any controversy the Vicenza law courts will be competent 7 Instructions for compilation of the Warranty 7 Fill in Section A below with the relevant personal data 7 2 At the moment of the first ignition the installer must fill in Section B and place the sticker with the bar coding on the inside of the appliance PART BE FILLED IN
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