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PIT5000 Pipeline Integrity Tester USER`S MANUAL

1. Exit Cal Does not save any new calibration data and returns the user to the Measure Mode Restart Cal Takes the user back to the Recalibration set up screen to begin a new recalibration procedure C 13 User s Manual Dwg No 9R147 IR Save Cal Gives the user a second opportunity to accept the recalibration data The user can verify sensor module or mA V calibration status by pressing the Sensr soft key from the Measure Mode display The calibration data will show the sensor ID information and the most recent calibration date Other Recalibration Keys and Functions Adj Used at the start of the recalibration cycle this option allows the user to redefine the recalibration target points For example if the first calibration point is a value other than zero press Adj and enter the desired target pressure using the Numeric Grid and soft keys Press Select to go to the next digit Once you are satisfied with the new target pressure press Done The MFT will prompt the user to save this value Pressing Yes will change the calibration pressure value for that point Begin recalibration with the new point designated on the Apply line Perform this adjustment on any calibration point you wish to customize Abort Pressing the Abort key will immediately cancel all calibration value changes made to that point retain the previous calibration and return to the Measure Mode Next Takes the user to the next calibration point Back In this mode B
2. files to our customers for their internal use Our customers do not need to be LabVIEW license holders in order to use the executable and associated files Under no circumstances may a Meriam Process Technologies customer resell or otherwise re distribute a Meriam developed LabVIEW executable program PIT5000 software is designed to be easy to understand and use The file tab structure allows the user to click on the tab of interest for instant pull up and use The Strip Chart tab is shown below for reference Notice the tab options along the top of the display Some major tabs have a set of sub tabs associated Use the PC s integrated mouse pad to move the mouse to a desired tab and left click to select Setup Strip Chart Data Details Stroke Count Test Limits ESE PTest CNN Pst d eoa Trab Cag Pr i nia Te a Begin Test 15 34 TST LEH IH 15 14 LH TAT 15 34 151a Tt 15 34 15234 xi TaN TST TEP T EEE gt IIT Ja TAI TETAS z ie Autoscale Graph On NE CNN 5 03 05 11 End Test A Data Panel is shown at the right hand side of all tabs after Setup information is entered and the Start Program button is selected Critical hydro test data is displayed here Visual alarms are also displayed in this area Alarm conditions limits exceeded are indicated by a red flashing background for the corresponding viewing window Start Program Begin Test and or End Test
3. meter to calibrate Units Allows the user to choose the engineering units to calibrate in Meriam recommends the calibration be performed in the default units of the subject sensor For example an xDN0200 sensor with a range of 0 200 of water referenced to 20 Celsius should be calibrated using a deadweight tester with the same units and temperature reference Other engineering units or reference temperatures may be used but great care in units and temperature reference conversion must be used to achieve accurate calibration results Points This option allows the user to select the number of calibration points desired from pressure modules The example above would use 3 calibration points 096 50 and 100 of the full range of the sensor The user may select 3 5 or 9 point calibrations if desired for pressure modules See Appendix topics TIOO110 RIO4000 and VMAOO055 for more details on using Real feature to field recalibration these modules Start Begins the recalibration process Restore Defaults Restores factory calibration coefficients for use Recalibration Set Up Menu Select the parameters desired and the sensor module to be calibrated using the options provided Press the Up or Down soft keys to scroll to the desired parameter Press the Select soft key to choose that parameter A sub menu opens showing the options for the selected parameter Use the Up or Down soft keys to scroll to the desired option Use the Save soft key to c
4. Manual Dwg No 9R147 IR RETURNING THE MFT FOR REPAIR In the event that a MFT requires service and must be returned to the factory for repair please contact your local Meriam Representative see list and contact information at www meriam com or the factory direct at the numbers listed below DO NOT send any unit in for repair without first contacting Meriam for a Return Material Authorization RMA number If this number has not been obtained and clearly marked on the package being shipped back the unit will be returned at the shipper s expense This number will be provided by the Meriam Repair Department when you call fax or e mail your information An RMA number must accompany all incoming packages to insure proper tracking processing and repair work To assist us with processing your repair request please have the Model amp Serial Number of the unit available when you call This information is located on the MFT label and on all sensor module labels This information can also be obtained directly from the MFT display by pressing the Sensr soft key while in Measure Mode See the Measure Mode section in this manual for more details Meriam Process Technologies 10920 Madison Avenue Cleveland OH 44102 TELEPHONE 216 281 1100 E mail meriam meriam com Web Site WWW meriam com User s Manual Dwg No 9R147 IR PRODUCT SPECIFICATIONS MFT 4000 for use in PIT 5000 Pipeline Integrity Tester BASE UNIT 9 Lx 4 7 W x 3 2 D ABS plastic
5. PIT5000 is shipped with certificates of traceability to NIST for the temperature and pressure measurement devices Measurements are made by the MFT 4000 modules 1 one pressure module GGI3300 or DGI1500 as ordered 2 one RIO4000 module for ambient temperature and 3 one RIO4000 module for pipe temperature All measurement devices including the MFT base unit are serialized Serial number s n verification is possible by three 3 methods 8 1 From PIT5000 Software The software polls the MFT 4000 measurement device and retrieves the serial numbers of the MFT base unit and all measurement modules These s n s are not stored in the PIT5000 software or PC memory the s n s populate on the PC display from fresh send and receive commands each time the Get Cal Data button is selected from the PC Setup tab and each time the Details tab is selected 8 1 1 During Setup 8 1 1 1 Turn PIT5000 master power switch to ON position 1 2 Turn PC and MFT power to ON and allow to boot up 3 Click on the Setup tab and the PC Setup sub tab 8 1 8 1 8 1 1 4 Click on the Get Cal Data button and view s n s d 8 1 2 During Test Program after Start Program button is selected 8 1 2 1 Click on the Details tab and view s n s 8 2 From MFT 4000 Display The MFT 4000 measurement device can be used to retrieve the s n s of the MFT base unit 19 User s Manual Dwg No 9R147 IR and all installed modules Pressure and temperature module s n s are n
6. Please note that 1 all calibrations are executed in C units and 2 adjustment made to calibration points within a multipoint calibration procedure are temporarily saved point by point but not permanently saved until the entire procedure is completed To erase Rcal data simple select the Restore Defaults option from the Rcal Feature Main Setup Menu shown above Selecting the Module Probe option with an RTD connected will cause the following display to appear on the MFT Field Recal Cal Point 0 Applied 20 00 C S1 19 54 C Error 0 46 C Adj Abort Next Back Probe Only Recalibration Screen The Module Probe recalibration screen shown above provides the following information Cal Point target calibration temperature expressed in percent of the specified range The default Calibration Range is 20 C to 80 C see the following section Other Recalibration Keys and Functions information on changing the range or any point within the range Applied the target recalibration temperature calculated by the MFT based on the number of calibration points selected in the Rcal set up menu for the default or specified range 1 S2 S3 this line shows measured temperature in the sensor bay location of the RIO4000 module The temperature applied by the user standard is displayed in C Error the algebraic difference between the applied temperature and the temperature measured by the matched set RIO4000 module an
7. Table Ambient temperature limits 10 C to 50 C Accuracy statements are for ambient temperatures of 18 C to 28 C Apply the Temperature Coefficient for ambient temperatures below 18 C and above 28 C uem ng Temp WS ed 385 200to0 E 03 400to 800 3 5 0 to 630 0 4 0 to 630 0 5 400to9 2 06 A Pr200 385 392 0t0400 06 J 40010630 08 Pt 500 385 392 Pt 500 397 Pt 1000 385 Pri 375 en Ou 10 ANA Q0to0 2 0to20 2 CuX0 4274 W0to0 1 n er L 019280 fF Ni120 672 80to260 02 Temperature Coefficient 0 02 C C N C 26 User s Manual Dwg No 9R147 IR
8. and Fan CON ONS aaa 15 22 Autoscale Graph On OM a 16 7 2 3 Locking Pressure Y axis Scale Specific Values 16 J MIB T 16 A DEAS oiia 17 Kos OKSE COUNTE ae ea E AE AAE AE E EE O 17 07 AANI INOUE Sl pla 18 7 7 Viewing Setup Information During a Test Program 18 9 senal Number Ve ricallOD serian 19 9 Hardware Preparations at Test Site occoocccoccconcocnconconnccncononnncancncnnnnnons 20 10 Software Preparations at Test Site ooccoocccccconconiconconnonncanincnonncncnononono 21 11 Saving Test Data to File Viewing Report File 23 12 ION MO AO e tt 23 Melo 21 61 ei RR T TOL TET 23 14 Trouble Shooting the PIT5000 ccoocccoccccnoccncccncnccconoconocononanoncnnononanonanenono 25 Appendix A Battery Replacement Instructions sseusesee A 1 PAOD CGI aia ia B 1 Appendix C MFT 4000 User s Manual ocoocccccccccocccoccocnccncoccocnconconncnnconononnons C 1 User s Manual Dwg No 9R147 IR 1 Certification Safety Warnings 4 DANGER Fire Explosion Hazard This instrument is not intrinsically safe DO NOT use or service in areas that may contain flammable gas or vapors combustible dusts or ignitable fibers where an unintended spark can cause a fire explosion Do not connect directly to AC power Use only with battery power DC powe
9. at the Current Settings screen shown at right To m Lockout Disable activate the lockout features previously selected on the Lockout Details View Details screen move the cursor to the Lockout option line and press the Chng soft key If there is an active Lockout code then the display will prompt the user to enter the code Use the Inc Dec Next and Store soft keys to enter and store a 3 digit code If no Lockout code is active then using the Chng soft key to change the status to Enable will cause the unit to request a 3 digit lockout code of the user s choosing Once the code is stored and power is cycled all Lockout Details selected are locked out from use Master Lockout Enable Disable Lockout Details Screen Up Down Chng Back Unlocking the MFT To perform any changes to the MFT s settings when lockout is engaged the user will be prompted to input the lockout code prior to allowing any changes Use the Increment Decrement and Next Soft Keys to input a lockout code value When you are satisfied with the lockout code value press Store to unlock the MFT Changing the Lockout Code To change the lockout code disable the Master Lockout option on the Current Settings screen You will be prompted for the old code before any change is made Press the Chng soft key until Enable is displayed again and then press the Chng one more time The unit will prompt for entry of a new 3 digit code Press otore soft key and cycle powe
10. enojo AAA US Oc e tu E sas MM DC am Can Ca eue Puscena o eu P ERU os iata C 7 E E E T PR C 7 o mE C 7 BE A A A E EAER A A AAN C 7 UNS ONY CAS UG tina aiii C 7 E A tuse iocos ec fout oduc M Lc ILL Reto Mace Loss t ces cM dane Geadeetiadcneate C 8 MES EOCKOUT ac eed oeconomiae A cesa aoa aE C 8 UNOC TG ME E acia leia line C 8 Changing tie LOCKOUL COGO dade ac bes tora cies C 8 CIOCK WMV ara cae saecie secaa ts inspec barca ask ae UIS a pea A DM MEE ee et C 8 RUSE O I cass C 9 O I NL I C 9 CSF CC aul NM acs ews nisu MI d up d i cus C 9 Sensor Installation Removal easi esee ut chase cia C 9 Change Units Removing amp Restoring Sensors on DisSplay occooccccocnccccnccncnnnoncnncnnoncnonanocnncnnos C 10 Sensor Module Engineering Units ccooccccoccoconncconccocnnononccnnnononnnnannnnnnnnnnnnnnnnonannonannnnnnnonaninaness C 10 Installation amp Removal of Batteries o cococccconccccnccocnoconnocanononcnnnnoconnonannonannonannnnnnnnannnnannnnans C 10 Over pressurization Pressure MOdUules ccccsscccescccseeeceeecceeeceuceceuceceeecseeseueessueesaueesseeeseeeseas C 10 Media compatibility Pressure Modules eese enne C 10 miseijecleae r mte T DT C 11 IVA Tans MIES ecd cus A oec usted or tudo stile Dua e Eae a Mal C 11 voltage tansqu ce Sia E TT C 11 Fea RECAM IN m mE C 12 DB C ONMECHON PO iaa
11. in OFF position ON position and retry Refer to Appendix B Power Inverter nave blo Instructions and replace 40 amp PC and MFT 4000 will not automotive fuse power up Volt meter on control panel reads gt 10 5V Connect charger turn system Charge Internal Power Inverter fuse may switch to ON position and recharge system battery Cycle Power switch to reset power inverter circuitry wait 1 minute in Off position before powering back ON Internal Power Inverter locked up Check connections of RTD cable at control panel and at the RTD Confirm MFT 4000 display is reading temperature for each channel One or both temperature channels fail to plot RTDs not properly connected Check Communication Port setting Possible USB communication port under Setup PC Setup tab Click drop issue down box and Refresh Try other MFT 4000 measurements P Comm Port addresses Tamb amp Tpipe are not being plotted on Strip Chart in Possible lock up of MFT output Cycle PIT5000 power Cycle MFT PIT5000 software channel 4000 power to reset output channel Possible malfunction of Serial to Replace Serial to USB converter USB converter Check connection of counter cable at control panel and at user supplied dry contacts at pressure pump Confirm counter cable is delivering 5VDC to dry contacts Stroke counter not updating in Counter signal not being received by PIT5000 software system s digital I O device 25 User s Manual Dwg No
12. in the PIT5000 Use only sealed type batteries similar to that supplied by the factory to prevent leakage of electrolyte during transportation Replace system battery with one of like voltage and milli amp hour rating Be sure that no external power is applied prior to replacing or maintaining the system battery Be sure the master ON OFF and Charge switches are in the OFF position Release the four 4 latches and open the case lid Lean the lid against a vertical surface to provide additional support for the battery replacement Use a screw driver to remove the screws from the control panel perimeter Carefully raise the control panel and rotate it upward from the front Rest the control panel against the lid to allow access to the lower case interior Take care to position the control panel so that it will not slip Carefully secure the control panel to the lid with clamps if necessary Refer to the photo at right Remove the battery terminal covers Loosen and remove the battery terminal cable fasteners Remove all cables from battery terminals Refer to the drawing and table below Detach the Velcro retaining strap 4 Loosen the Hex nut 10 on each carriage bolt 3 and slip the Retaining plate 5 and Battery brackets 8 away from the battery Remove the old battery and install a replacement 12VDC SEALED battery 2 Slip the Battery brackets and Retaining plate against the new battery and tighten the Hex nuts Replace and tighte
13. technicians Disconnect all cables to the battery and terminals before touching or servicing any power system components a WARNING Be sure that no external power is applied prior to removing the control panel for access to the power system Be sure the master ON OFF and Charge switches are in the OFF position Trouble Shooting the Power Inverter Alarm sounds Low battery voltage Connect charger turn system Charge switch to ON lt 10 5VDC input position and recharge system battery Inverter does supply Automatic inverter shutdown Connect charger turn system Charge switch to ON power to MFT or system due to low battery voltage position and recharge system battery Cycle Power PC when master shutdown at 10 0VDC input switch to reset power inverter circuitry wait 1 ON OFF switch is in the minute in Off position before powering back ON ON position Blown fuse Replace fuse with standard automotive fuse of identical amperage 40 amp external Power Inverter Specifications PV375 Input Voltage DC 12VDC nominal 10 5 15V Output Voltage AC 120VAC 60 Hz nominal Low Battery Voltage Alarm 10 5VDC Low Voltage Battery Shutdown 10 0VDC Circuit Protection DC overload 40 amp fuse external Specification are subject to change without notice B 1 User s Manual Dwg No 9R147 IR File No MFT4000 440 6 PITAppendix C March 2011 Appendix C MFT 4000 User s Manual as Used in PIT5000 Pipeline Inte
14. to shut off after time periods from 1 to 30 minutes The Off Timer can be used to conserve battery life by setting the timer to shut off after a period of keypad inactivity To change the Off Timer on the unit select the Off Timer option and press Chng until the desired time period is displayed The Off Timer can be disabled or set to shut off after time periods from 1 minute up to 2 hours NOTE The Off Timer is disabled when the AC Adapter P N 9B000007 is powering the MFT This is the normal use case for PIT 5000 applications NOTE Date amp time information is continuously powered by an internal 10 year life back up battery This battery is not serviceable by the user Configuration Other Current Settings E This menu option provides access to Model Information Battery type setup A id n kali and PC Comm Mode setup Battery menu and PC Comm Mode menus are i not used in PIT 5000 applications Model Info menu option gives all the information about the model It shows the model name serial number firmware version and date of last firmware update It also displays information about number of DOFs installed number of configuration stored and percentage of free memor l foreach J p 3 y Current Settings Other Menu Up Down Chng_ Back Battery menu option not used in PIT 5000 applications GENERAL OPERATION Sensor Installation Removal To install a new sensor module into a sensor bay make sure the s
15. weighing over 50 lbs These include all models with base number of PIT5000 12 and PIT5000 28 Unpack the PIT5000 carton s taking care not to lose any of the components Most components are relatively large however a small 316SS adaptor fitting is supplied when a pressure hose option is ordered Assembly PIT5000 Models All models come fully assembled except for the attachment of cables and hose to the control panel fittings PIT5000 00 models do not have a system battery these models rely on an external power supply PIT5000 12 and PIT5000 28 models ship with a sealed battery installed See the instructions in Appendix A for battery replacement instructions PC The system PC is shipped installed on the control panel using industrial Velcro The PC power cord and two USB cables will be visible If the cords are not connected find the labeled power cord and connect it to the PC s power jack see typical drawing at right Connect the USB Counter and Measure cables to any available USB port An SD memory card is shipped installed in the PC s SD drive Gear Bag A nylon gear bag is supplied for toting pressure hose RTD cables counter cable RTDs AC charger DC extension cord and pressure fitting Cables Accessory cables and pressure hose are supplied when ordered Consult the table above for a list of order options Locate the two 2 RTD cables identified by M12 connectors at both ends Trial fit the RTD cables to the c
16. 0 ft pressure hose 5000 PSI rated 150 ft RTD cables 150 ft counter cable 1 4 NPT F pressure connection NO PRESSURE HOSE 150 ft RTD cables 150 ft counter cable 150 ft pressure hose 5000 PSI rated User s Manual Dwg No 9R147 IR RTD Temperature Devices Two RTDs are supplied one for ambient temperature and the other for pipe temperature The RTDs are Pt100 types with alpha coefficient of 0 0385 per IEC60751 They are 4 wire RTDs with Class A accuracy and an M12 style male electrical connector to mate with the supplied cabling If replacement is necessary replace only with Pt100 4 wire Class A accuracy RTDs If pipe temperature is not desired the operator can de select this measurement NOTICE from the Setup Test Info tab The ambient temperature RTD should be connected to the PIT5000 during all tests 4 Charging the Battery Plug the supplied AC charger into a standard 115V AC 50 60 Hz wall outlet US type plug Insert the charger s automotive output plug into the mating receptacle on the PIT5000 control panel Move the 12 Volt Charge switch to the ON position The PIT5000 ON OFF switch should be in the OFF position for over night charging The charger monitors battery voltage and automatically changes to maintenance mode once the battery is fully charged Typical charge time is eight 8 hours Use the 12 Volts Power indicator located on at the bottom of the control panel to monitor battery condition A fully charg
17. 47 IR class A 0 to 400 C 32 F to 752 F Ambient temperature limit is 10 to 50 C 14 to 122 F Accuracy statements are for ambient temperatures of 18 C lt T lt 28 C 64 4 F lt T lt 82 4 F Apply the Temperature Coefficient for ambient temperature outside this ambient range Temperature Coefficient 0 02 C per C 0 04 F per F 13 6 Stroke Counter USB Digital I O device 5V output counter function Connection to system PC via supplied cable with no 8 spade lugs Maximum count rate 300 strokes per minute 13 7 PIT5000 Connections Pressure Ys NPT F or quick test fitting and hose per order option Temperature M12 female one for ambient and one for pipe temperature Counter M12 female Battery charge 12VDC automotive style receptacle 13 8 System PC typical Operating System Windows 7 Starter screen 10 1 Widescreen TFT 1024 x 600 Interface Keyboard and mouse pad with right and left click buttons RAM 1GB Hard drive 160GB USB ports 2 minimum Memory card slot for SD SDHC MMC cards AC power adapter See separate PC manual for other details 13 9 Operating Temperature Range PC working temperature 41 to 95 F 5 to 35 C Battery working temperature 41 to 95 F 5 to 35 C Storage temperature 4 to 140 F 20 to 60 C 13 10 Software Update Rates Strip Chart update 1 every 2 seconds Data Log 1 data set per minute from Start Program to Begin Test Data Save Int
18. 9R147 IR Stroke count cable is not delivering 5VDC to user supplied dry contacts at pump PIT5000 s digital I O device output Check wiring to digital I O device or failure replace device if necessary Uninstall PIT5000 program from PIT5000 software will not boot system PC and re install from the back Possible software loading problem l up on system PC up CD supplied requires compatible external USB x CD drive not supplied Power source not connected Connect supplied charger or DC PC and MFT 4000 will not extension cord to charge socket power up on_PIT5000 00 Charge switch is in OFF position Charge switch to ON position Use the PC s clock setup to correct the PC clock needs to be reset time PIT5000 software uses the PC clock for all time displays Time on Strip Chart s x axis is incorrect 26 User s Manual Dwg No 9R147 IR Appendix A Battery Replacement Instructions WARNING Do not remove control panel while external power is applied Always remove external power and confirm the master ON OFF and Charge switches are in the OFF position prior to servicing WARNING Shock potential is present once the control panel is removed The control panel should only be removed by qualified electrical technicians Disconnect all cables to the battery and terminals cables before touching or servicing any power system components located below the control panel NOTICE DO NOT USE an unsealed battery type
19. C 14 MFT 4000 Series Model Specific Features ooccoocccoocnccocnoconccnonconnnonnnnonannonannonnncnnnnnnannnnannnnanenos C 14 Returning the MET Tor Repairs ua a To Medeae veu ieee atid aed ol GU Eva Unas C 15 F FOOUGCT S DECHICALIONS sisrecci teres A ae es C 16 Models Options Ordering Information adan ai C 17 Sensor MOUSSE aaa C 17 Mig ACCESSOMES US PT C 17 RIO4000 RTD Measurement Module Instruction User s Manual Dwg No 9R147 IR MFT 4000 Measurement Device as Used in Meriam s PIT 5000 Pipeline Integrity Tester In its PIT 5000 role the MFT 4000 serves as the NIST traceable measurement device for hydrostatic test pressure ambient temperature and pipeline temperature and passes The MFT s three 3 measurement module bays make it ideal for this The measurement information is passed through the MFT s RS 232 port to the PIT 5000 software for graphing and logging This appendix to the PIT 5000 User s Manual covers the necessary MFT 4000 instructions MFT 4000 SERIES OVERVIEW Module Bays 3 Soft Keys Single Function Keys Dual Function Keys AC Adaptor Jack gt oltage mA Jacks DB 9 RS232 Connection The MFT 4000 Multi Function Tester MFT is a modular calibrator with three sensor bays accommodating up to three independent pressure temperature or special function modules The base MFT incorporates a voltage and current meter several keys for user interface and will displ
20. E A meriam User s Manual 9R147 IR process technologies August 2011 a Scott Fetzer company PIT5000 Pipeline Integrity Tester USER S MANUAL The PIT5000 from Meriam Process Technologies is a modern portable tool for conducting pipeline hydrostatic tests Pressure ambient temperature and pipeline temperature are measured by the system s NIST traceable instrumentation and plotted versus time on one graph The PC s real time plot features self adjusting x and y axes color coded plot lines and zoom in out controls The PIT5000 provides site and test information entry data logging pump stroke counter upper and lower limits with associated visual alarms and much more PIT5000 software streamlines the hydro test operator s workload The software menu tab structure allows fast selection of any needed display Each tab provides test information plots or editable fields along with digital displays of important test measurements Data sets are saved in one minute intervals to the PC s hard drive A protected spreadsheet report file secures all data The report file is automatically saved and can be printed out for hard copy record purposes User s Manual Dwg No 9R147 IR Safety Information Failure to follow all instructions could result in injury Read understand and follow all safety uw warnings and instructions provided with this product Also meet or exceed your employer s safety practices In no event shall Meriam be li
21. Pt 1000 391 1000 Q Cal Res 100 Q Cal Res Pt 25 5 392 Pt 200 385 10 Q Cal Res Pt 470 392 Pt 500 392 Pt 500 391 Pt 500 385 Up Down Select Back Down Select Back Up Down Select Back RIO User Select screen 1 RIO User Select screen 2 RIO User Select screen 3 2 2 6 Push the Up and Down soft keys to move the cursor to the desired RTD alpha coefficient combination Press the Select soft key to accept the selection and continue Helpful Hint To move page by page press the Function key to change the soft key row to Up Down PgUp PgDn Subsequent press of the Up or Down key will return the Select and Back soft key options to the display C 20 User s Manual Dwg No 9R147 IR 2 2 After selecting the RTD Type the RIO Setup screen will appear as shown below Use the Up and Down soft keys to move the cursor to the desired setting or function and press Select RIO Setup Settings amp Functions Choose New Probe Display Degrees or Q Suimulate Mode Measure Mode Selected Probe M gt Pt 100 385 Up Down Select Back Choose New Probe returns to RIO User Select screen Display set display for Degrees or Q 1 Line Degrees and Q 2 Lines Measure Mode Returns to Measure Mode Selected Probe shows current RTD Type selection 2 2 8 To display a temperature reading the user can also press the Back soft key or press Measure Mode key 2 0 Rcal Field Recalibration The RIO4000 module can be recali
22. a vertical surface to provide additional support 8 3 2 Disconnect any external power cord from PIT5000 s charge receptacle 8 3 3 Confirm master ON OFF and Charge switches are in OFF position 0 3 4 Use a screwdriver to remove the screws from control panel perimeter Carefully raise the control panel and rotate it upward from the front Rest the control panel against the lid to allow access to the lower case interior Take care to position the control panel so that it will not slip Secure the control panel to the lid with clamps if necessary 8 3 5 Taking care not to damage electrical or pressure connections to the MFT 4000 or its modules remove the pressure and two RIO4000 modules from the MFT bays see MFT manual in Appendix C of this manual for more details Examine the s n labels on the ends of each module 8 3 6 Replace modules 8 3 7 Read the MFT 4000 base unit s n from the label located on the side of the MFT case 8 3 8 Carefully replace control panel taking care not to pinch any cables or pressure hose 8 3 9 Replace the control panel mounting screws 9 Hardware Preparations at Test Site 9 1 PIT5000 should be positioned on a flat surface with adequate protection from precipitation excessive heat and excessive cold Locate the PIT sufficiently distant for the pipe section under test to meet your company s safety guidelines 9 2 Open the case lid 9 3 Turn the PIT5000 s master power switch to the ON position For PIT5000 00 m
23. able for any indirect special incidental consequential or punitive damages or for any lost profits arising out of or relating to any services provided by Meriam or its affiliates It is not possible for Meriam to identify all foreseeable uses misuses therefore all persons involved in commissioning using or maintaining this product must satisfy themselves that each intended application is acceptable Safety Warnings The table below defines the safety symbols signal words and corresponding safety messages used in the manual to identify potential hazards and are intended to warn persons about hazards that could result in personal injury or equipment damage This is the Read Instruction Manual symbol This symbol indicates that you must read the instruction manual This is the Safety Alert symbol This symbol indicates a WARNING Warnings alert you to actions that can cause personal injury or pose a physical threat Please read these carefully This is the Safety Glasses symbol This symbol indicates that you must wear approved safety glasses during the task 7 This is the Safety Gloves symbol This symbol indicates that you must o wear approved safety gloves during the task bo 4 A DANGER Indicates a potentially hazardous situation which if not avoided will result in death or serious injury Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Indicates a potentially ha
24. ack aborts the calibration procedure and returns the user to the recalibration set up screen The previous calibration data is retained It does not return the user to the previous screen in the calibration procedure DB 9 CONNECTION PORT All MFT models are equipped with a standard DB 9 connection for RS 232C communications The DB 9 provides the hardware interface to facilitate download upload operations from a host PC This connection port facilitates download of MFT firmware improvements and documenting operations All MFT upgrades are available via the Meriam Download Site accessible from www meriam com The MFT does not need to be returned to Meriam for firmware updates or for additional of DOF loading In use with PIT 5000 this DB 9 connection transmits measurement data to the system PC for use in graphing and logging operations Note When using PC without serial ports use an appropriate USB to Serial adapter such as the Keyspan p n USA 19HS supplied with PIT 5000 testers MFT 4000 SERIES MODEL SPECIFIC FEATURES MFT 4000 Previous sections of this manual have covered specifications and instructions that are common to all models of the MFT The following sections address model specific instructions ELECTRICAL CONNECTIONS by MFT Model MFT 4000 MFT 4000 Calibrator not used in PIT 5000 testers Electrical connections are shrouded standard banana jacks 3 4 center for 50 C O mA volts measurements V Com mA User s
25. al Cable Paper User s Manual Model Base Unit Model Note VMADOS5 Module is required for 24 VDC Loop Power on allmodels Code A faways Os 71 Standard Documenting OOOO Certification Options 00 cEMak SO 0 RearHand Strap o1 english OOOO m 2 O m 2 Note Only MFT4000 11 1 01 portion of the model number will be tracked by Meriam Products Calibrator Meriam English Firmware Standard Document Certifications English Manual Not Applicable Sensor Modules List Sensor Modules for PIT5000 s MFT 4000 Measurement Device NIST Traceability Certificate standard PRESSURE SENSOR MODULE Order Options D Series Accuracy is IDGI1500 0 1500 PSIG 0 02596 FS from 23 F to 122 F GGI3000 0 3300 PSIG 0 05 FS from 23 F to 122 F RTD Measure Module Model Number RIOA4000 Module Instructions C 17 User s Manual Dwg No 9R147 IR For RTD Resistance Temperature Detector Measurement used with the MFT 4000 RTD Types Supported for Measure Note For use in PIT 5000 Pipeline Integrity Tester the RIO4000 modules located in MFT 4000 bays S2 and S3 use Pt 100 RTD devices and 4 wire mode The RIO4000 Module can measure temperature for any of twenty two 22 different RTD types and will accommodate 2 3 and 4 wire configurations To enter any of the modes of operation for the RIO module select the More soft key then select the Sensr soft key and the following screen will appear S
26. and feet Test Info Pump Info Site Info Test Limits PC Setup Manual 21 User s Manual Dwg No 9R147 IR 10 3 2 Pump Info enter pump model and serial number and indicate if Stroke Count is required For Stroke Count enter pump stroke volume Stroke Start Pressure pressure value at which straight line stroke test should start and the Target Stroke Rate value Use the pump contact dummy light provided to check for proper continuity of the contact circuit 10 3 3 Site Info enter high point pressure and site elevation information for the pipe section under test Enter the PIT5000 Elevation value with respect to the Pressure Line marked on the outside of the PIT5000 case 7 1 o L i I i i ri J eee A i Ti FA E II m E PRIL zm l 1 1 Jari I m LI y Lat Cs AAA NI 10 3 4 Test Limits enter test duration PLeak pressure upper and lower PTest limits etc 10 3 5 PC Setup click on the Get Cal Data button to verify PC communication to MFT and to retrieve measurement device serial numbers The PIT5000 is shipped with certificates of traceability to NIST for all measurement devices If clicking on the Get Cal Data button does not return serial numbers then select the Communication Port drop down menu click on Refresh select another comm number from the list and retry Consult the User s Manual for alternate methods of serial number verification 10 4 Start Program but
27. and in saved Data sets 9 8 For stroke counter use install the counter cable to the control panel connection labeled Stroke Counter and hand tighten the silver locking nut to secure Connect the opposite end 8 spade lugs to a set of dry contacts activated by the pressure pump s stroke counter contacts by user normally open or normally closed will work 9 9 Verify the MFT display shows one pressure and two temperatures units of measure do not matter at this time they will be set by the PIT5000 software on Start Program is selected S1 pressure in PSIG Kg cm or Bar S2 ambient temperature in degrees F or C S3 pipe temperature in degrees F or C 10 Software Preparations at Test Site 10 1 Open the PC display and move the master ON OFF switch to the ON position 10 2 The PIT5000 software will open once the PC has booted up If the software does not start automatically simply double click on the PIT5000 icon on the PC desk top to launch the program The main tab structure will be visible along the top of display Setup Strip Chart Data Details Stroke Count PI500 10 3 Click on the Setup tab to reveal several sub tabs to be completed prior to testing Setup Strip Chart Data Details Stroke Count PH 00 wenns 10 3 1 Test Info enter test information for test documentation Select the desired pressure and temperature units for the test default units are PSI degrees F
28. ature 2 2 2 Ifan RTD type is connected depending on the Rs value the MFT displays the measured temperature Units can be changed by pressing the MFT Function key and letting go and then the appropriate Units Sensor X key The various temperature units will display after each button push Press the Function C 19 User s Manual Dwg No 9R147 IR key again to return the MFT to standard Measure Mode 2 2 3 When the MFT is in Measure Mode and the User Measure Cable is connected to the RIO4000 Rs 0 the MFT will default to the last user setting for RTD Type and display the measured temperature and or Ohm reading Note The last user setting for RTD Type is briefly displayed at the bottom of the LCD 2 2 4 To Select a New RTD Type Select the More soft key then the Sensr soft key and choose the correct Sensor X location that corresponds with the module bay that the RIO module and select the Setup soft 9D CU key The following will be displayed Settings amp Functions Select New RTD Type Display Degrees or Q Measure Mode Simulate Mode Selected RTD Type M gt Pt 100 385 Up Down Select Back 2 2 5 Move the right arrow to the Select New RTD Type option and press the Select soft key The following will be displayed RIO User Select RIO User Select RIO User Select Select New RTD Type Select New RTD Type Select New RTD Type Pt 100 385 m Fe 1000 527 Pt 1000 385 Fe 2000 527 Pt 100 392 User Select
29. ay up to four measurements simultaneously KEYPAD OVERVIEW The MFT keypad has three basic key types single function keys dual function keys and soft keys Single function keys control a dedicated MFT function Dual function keys through the use of the Function key are used to control two separate functions Soft key functions change depending on the operating mode Their definitions are displayed at the bottom of the LCD just above each white soft key Single Function Keys On Off Pressing the On Off key powers up the MFT As the unit powers up it performs an internal diagnostic check of its systems Any abnormalities are posted on the display The unit will briefly display the MFT model number and the installed sensor module ranges and bay locations S1 S2 or S3 before the unit enters the Measure Mode Back Light The MFT has a back light feature with two light intensities Toggle this key from Off to Low intensity back light to high intensity to Off again A back light off timer is available under the Settings key to help conserve battery life Measure Mode Measure Pressing the Measure Mode button will instantly return the unit to Measure Mode from any other mode menu Mode or sub menu Measure will appear on the upper left of the display C 3 User s Manual Dwg No 9R147 IR Display Contrast Function _ Units Settings E e 189 Units Quick Yes ymA V gt Units Calibrate Dis
30. brated re certified using appropriate local standards and the MFT s Rcal feature Two recalibration methods are available See the FIELD RECALIBRATION Section of this MFT Operator Instruction Manual for general information on the Rcal feature and initial setup Once pertinent parameters and options have been entered move cursor arrow to the Start option on the main Rcal menu and press the Select soft key This initiates the recalibration type selection display shown below Field Recal Field Recal Field Recal Setup Enter Type of Cal Start Module Only Module Bay 1 B Module Probe Units C Points 3 Restore Defaults Up Down Select Back Up Down Start Back Real Feature Main Setup Menu Calibration Type Selection Menu 3 1 Module Only method makes use of external precision resistors to calibrate the module s resistance measurement The module is set up to allow calibration using precision 10 Q 100 Q or 1000 O resistors rated for a total tolerance of 10 PPM The user selects the best resistor value for the types of RTDs the RIO4000 will be used to calibrate One connector P N A900442 00026 is needed for each precision resistor used A10 Q 100 Q or 1000 Q precision resistor is connected to pins 3 amp 4 and 5 amp 6 as though a 4 wire RTD were being connected many precision resistor are available in a 4 wire configuration In addition an Rs resistor C 21 User s Manual Dwg No 9R147 IR corresponding to 10 100 or 1000 sh
31. buttons are located in the lower right corner of the display The buttons shown vary with test progress Click on the Start Program button to start a live plot on the Strip Chart tab and begin logging data to the hard drive Once the Start Program button is selected a Begin Test button replaces it The Begin Test button is selected after the test pressure is reached the test pipe is shut in and the operator is ready to begin the test period The End Test button will end a test at any time NOTICE The End Test button ends the current test after a user confirmation step and completes the data log for the session To continue documenting a test after End Test is selected and confirmed the user will need to start a new program and use a different file name to document any remaining testing User s Manual Dwg No 9R147 IR 6 Entering Program Data Most Setup sub tabs prompt for alpha or numeric data entry to document site information design parameters test limits or notes to be integrated in a data log set Information is added or edited by clicking on the desired window and typing as needed Standard text Test Name Ei editing features are supported Enter numeric information into an editable window by clicking on the desired window and typing as needed Or click on the up or down arrow keys to increment or decrement the displayed value Test M ed ia ces are used for some data entry needs In these cases click on the down arrow
32. case with shock absorbing boot 28 ozs Three bays for measurement modules S1 pressure S2 RTD temperature and S3 RTD temperature DISPLAY 128 x 128 pixel graphic display 2 6 x 2 6 viewable area 5 digit resolution POWER 100 240 Vac power adapter P N 9B000007 TEMPERATURE SPECIFICATIONS Storage 40 F to 140 F 40 C to 60 C Operating 23 F to122 F 5 Cto 50 C HUMIDITY SPECIFICATIONS 10 90 RH 50 C CONNECTIONS Pressure 1 8 FNPT 316ss Electrical Standard banana jacks 4 center Data transfer DB 9 MODULES one pressure module and two RTD measurement modules Modules should not be removed or installed while the base unit is On AVAILABLE UNITS Pressure PSI inches H20 and cm H5O inches H20 with 4 C 20 C and 60 F ref temp kg cm kPa mBars Bars mm Hg inches Hg inches Hg with O C ref temp oz in Temperature F C R K CONFIGURABLE DISPLAY three measurements for use in PIT 5000 AUTO SHUT OFF occurs after user selected period of keypad inactivity or can be disabled MFT 4000 time out function is disabled in PIT 5000 use case DAMPING user selected options include Smart Damping default exponential damping user selectable time constant from 0 5 to 30 seconds to damp pulsation and stabilize the display and no damping DIAGNOSTICS MFT 4000 self tests upon power up and upon installation of sensor modules Advisories are posted on the disp
33. connection T ambient M12 socket female 4 wire RTD connection T pipe M12 socket female 4 wire Ys NPT female or quick test fitting as Pressure connection ordered EE Measurement USB cable Press and temp measurement input User s Manual Dwg No 9R147 IR MFT 4000 Measuring Device See Appendix C MFT User s Manual Mounting screws MFT 4000 4 required 10 32 x 3 8 round head Name Plate Mfgr model no s n power required Digital DC Volts battery indicator LCD Handle 3 places Lifting carrying handles Control Panel Inside top panel of PIT5000 System PC with PIT5000 software See PC manual separate Control Panel mounting screws 22 required 10 32 x 3 8 round head 18 Counter USB cable Stroke counter input PC power cord Power input to PC System PC and Software The system PC was selected for low power consumption small size electronic media capabilities and high display resolution The PC hosts the PIT5000 software collects measurement data from the MFT 4000 and saves test data to its internal hard drive The PC is powered by the system battery or the 12VDC socket and the internal power inverter NOTICE The PIT5000 s PC is selected to meet the product specifications and published operating times The supplied PC is intended to support only the factory supplied software Use for any other purpose may impair operation performance or both and voids the warranty PIT5000 software i
34. d connected RTD or RTD simulator expressed in C Adjust the temperature source until the temperature applied matches the Applied value displayed If the matched set is accurate the Error value will be very close to zero If the Error value indicated exceeds your requirements press the Adj soft key and enter the actual applied temperature value as indicated by your standard Press the Done soft key and then select Yes to save the new data point This process adjusts that particular point on the calibration curve Confirm the Error value is now within specification see below Field Recal Cal Point 0 Applied 20 00 C Sl 20 01 C Error 0 01 C Adj Abort Next Back When the Error value is within acceptable limits press the Next soft key This moves the calibration procedure to the next calibration point Repeat the procedure outlined above until all points are complete when the final recalibration point is acceptable press Next to store the data After completion of the calibration process for 1 3 5 or 9 points the MFT will inquire if the cal data should be saved Select Yes to accept the recalibration data or No for other options C 23 User s Manual Dwg No 9R147 IR If Yes was selected the screen will verify the new calibration by displaying the date and module position number Press the OK soft key The MFT then returns to the Measure Mode The active calibration is indicated to the right of the measured temperatur
35. definitions in this mode are directed toward measurement and information functions Header line Symbol Key see location at right Q heart symbol indicates active HART communication t up arrow indicates FUNCTION key is activated D D indicates Damp exponential function is activated indicates all damping is off H H indicates Hold display freeze function is activated HEN battery symbol indicates MFT under battery power filled portion indicates remaining battery life gt electrical plug symbol indicates the AC adapter P N 9B000007 is connected and powering the MFT BUSY text box replaces either power symbol when the microprocessor is busy executing requested tasks DISPLAY SCREEN The display screen displays measurements from the modules installed in sensor bays S1 S2 and S3 plus the voltage or current measured by the MFT base unit Measurements are identified on the display by lines with S1 S2 and S3 designators for sensor module bay locations and by V I for voltage or current measurements The measured values are shown with the corresponding unit of measure Measure sa 1575 0 es EG 21 8 deg C iG 23 5 deg C 0 000 m Zero Mn Mx Damp More Measure sa 1575 0 rs Eo 21 8 deg C a 23 5 deg C A Q 000 ma Zero Mn Mx Damp More Measure Mode Main Screen Measured values displayed here are subject to the MFT s Smart Damp system unless otherwise changed using t
36. e number of calibration points set in the recalibration set up menu Make sure your pressure source and calibration standard are properly connected to the sensor module under test Connections must be leak free The first recalibration target pressure is normally zero so the first point should have all zeros As shown in example above See section Adj for other options Adjust the pressure source until the pressure you are applying matches the Apply pressure amp the Error percentage goes to Zero If the error percentage is not zero attempt to adjust the applied pressure until the unit reads zero If zero error can t be achieved a small error percentage within the accuracy of the unit under test or error within company accuracy guidelines may be acceptable When the error is within acceptable limits press the Next soft key This moves the unit to the next calibration point Repeat the procedure outlined above When the final recalibration point is set press Next to store the data After completion of the calibration process for 3 5 or 9 points the MFT will inquire if the cal data should be saved Select Yes to accept the recalibration data or No for other options If Yes was selected the screen will verify the new calibration by displaying the date and module position number Press the OK soft key The MFT then returns to the Measure Mode Choosing No opens the Cal Not Saved screen with options Exit Cal Restart Cal Save Cal
37. e value Choosing No opens the Cal Not Saved screen Three options are available Field Recal Cal Not Saved Exit Cal Restart Cal Save Cal Data Up Down Select Back Exit Cal Does not save any calibration data reverts to the previous calibration in memory and returns the user to the Measure Mode Restart Cal Takes the user back to the Rcal set up screen to begin a new recalibration procedure Save Cal Gives the user a second opportunity to accept the recalibration data The user can verify sensor module calibration status by pressing the Sensr soft key from the Measure Mode display The calibration data will show the sensor ID information and the most recent calibration date 3 3 Other Recalibration Keys and Functions used on the Module Probe recalibration type Adj allows the user to redefine the recalibration target points For example if the first desired calibration point is a value other than 20 C apply the desired first temperature with temperature bath dry block or RTD simulator and let it stabilize Press Adj and enter the actually applied temperature value using the Inc and Dec soft keys press Next to go to the next digit and press the Done soft key The MFT will prompt the user to save this value Save the value by selecting Yes and then confirm the Applied line value matches the S1 value Error line is close to zero When satisfied with the indicated Error press the Next soft key This will change the calib
38. ed and xAl Absolute Isolated Modules are capable of withstanding up to 2x the sensor range without sustaining damage x is a place holder for the sensor module accuracy designator See information in the Appendix for additional sensor module information Note Subjecting pressure sensor modules to pressure limits beyond those listed above may damage the sensors and void the warranty Media Compatibility Pressure Sensors Gauge xGI pressure sensor modules are compatible with fluid and gas media compatible with 316 stainless steel ELECTRICAL CONNECTIONS not used in PIT 5000 operations Milliamp Transmitter The diagram below depicts the proper connection for measuring the current output from a transmitter The MFT is connected in series with the loop using standard banana jacks Important Use the transmitter s working terminals to measure mA not the TEST terminals found on some transmitters Do not use digital communication terminals found on smart transmitters These terminals will give incorrect current reading Milliamp Transmitter Loop Power Supply Voltage Transducer The following diagram depicts the correct set up for transducer calibrations Voltage Transducer Voltage Transducer User s Manual Dwg No 9R147 IR FIELD RECALIBRATION All pressure modules and the integral
39. ed battery will read approximately 13 3V DC Alternatively use an automobile and the supplied DC to DC extension cord to charge the PIT s battery or to provide auxiliary power to the PIT during the test Each end of the extension has an automotive style electrical plug NOTICE During use the internal power inverter provides an audible alarm when battery voltage gets down to 10 5V If this happens during a field test pull an automobile up to within 30 feet of the PIT5000 and connect the DC to DC extension cord and move the Charge switch to the ON position This will allow the test can continue without interruption During use if the battery voltage gets down to 10 0V power to the PC and MFT NOTICE e j 4000 measurement device will be removed In this event the MFT will immediately shut down but the PC s internal battery will continue to power the PC If this happens end the test using the provided software control Data collected to this point will be saved to the PC s hard drive Recharge the battery using the DC to DC extension cord or charger and recharge the battery to at least 10V Keep the charger plugged in and turn the MFT 4000 back ON Restart the program and continue the test User s Manual Dwg No 9R147 IR 5 Software Program Overview PIT5000 software is a LabVIEW executable program As a licensed LabVIEW user and the developer of the program Meriam Process Technologies is permitted to distribute executable LabVIEW
40. ensor 1 Model RIO 4000 Serial 343345543 Revision 01 02 01 Cal Date 2004 06 17 Probe S gt PT 100 Probe Cal 2004 04 14 Information for the module in the 1 bay location will appear as in this example where the RIO module is installed in Bay 1 Otherwise select Next soft key to select the correct bay location From this window select the Setup soft key to start the user interface for measure mode Rcal Mode 1 0 Measure Mode 1 1 Connectors and Wiring Configurations The module has a 6 pin male connector that plugs into a 6 pin female connector of the Measure cable by manufacturer Pt 100 RTDs are supplied with PIT 5000 testers complete with plug connector Rs resistor and coiled cable per ordered length RIO4000 Plug Connector 95851 O 397 The connector is wired to RTDs for measurement applications using a dedicated RTD probe P N A900442 00026 as shown above is the connector only and can be used to create a customized RTD connection to the RIO4000 module Pins 1 and 2 of the 6 pin connector are utilized for identification of RTD Types A resistor value Rs has been assigned to each of the twenty two 22 RTD Types supported see Table 1 below for Rs values The connector pin outs are as follows User s Manual Dwg No 9R147 IR Pins 3 and 6 must be connected See RTD wiring configuration options later in this document for more detail Table 1 S
41. erval setting governs after Begin Test user selectable 13 11 Certifications NIST traceable certificates for Pressure and Temperature modules CE mark for MFT 4000 measurement device CE mark for system PC 24 User s Manual Dwg No 9R147 IR 14 Trouble Shooting the PIT5000 Trouble shooting guide below applies to all PIT5000 12 and PIT5000 28 models Battery related trouble shooting items do not apply to PIT5000 00 models Alarm sounds inside of Low battery voltage lt 10 5V has Connect charger move system PIT5000 case occurred and internal power Charge switch to On position and inverter s audible alarm sounds recharge system battery Connect charger move system MFT 4000 and possibly PC will Low battery voltage lt 10 0V has Charge switch to On position and not power up Volt meter on resulted in shut down of internal recharge system battery Cycle Power control panel reads power inverter No power going to switch to reset internal power inverter approximately 10 0V or less MFT or PC power cord circuitry wait 1 minute in Off position before powering back ON Charge switch in OFF position Move Charge switch to ON position Check for proper charger operation l Replace charger if needed PIT5000 battery will not charge Output should be 12VDC Refer to Appendix A Battery Battery needs to be replaced Replacement Instructions and replace with sealed battery PIT5000 Master power switch may Turn PIT5000 Master power switch to be
42. es The supplied PC is intended solely for the support of factory supplied PIT5000 software Use for any other purpose voids the warranty and may impair operation or performance Do not replace the factory supplied sealed system battery with an unsealed battery type The sealed battery protects against electrolyte leakage during transportation User s Manual Dwg No 9R147 IR 2 Receiving Unpacking and Assembly Receiving The PIT5000 and its options may be shipped in multiple cartons Compare the packing list to the PIT5000 model configurator chart below to confirm receipt of all components Model Pipeline Integrity Tester Battery MET No internal battery Run from supplied 115V AC charger or 12V DC extension 12 hour supply for PIT5000 devices rechargeable from 115V AC or 12V DC 28 hour supply for PIT5000 devices rechargeable from 115V AC or 12V DC A Lengths INE pressure connection 5 O ft RTD cables 150 ft counter cable 1 4 NPT F pressure connection NO PRESSURE HOSE 50 ft RTD cables 150 ft counter cable 50 ft pressure hose 5000 PSI rated 150 ft RTD cables 150 ft counter cable 1 4 NPT F pressure connection NO PRESSURE HOSE 150 ft RTD cables 150 ft counter cable 150 ft pressure hose 5000 PSI rated Pressure Range 1500 PSIG 0 025 FS 3300 3300 PSIG 0 05 FS Unpacking A CAUTION Two man lift is recommended for PIT5000 models
43. essure and Temperature Pressure Ambient Temperature and Pipe Temperature measurements are made by the Meriam MFT 4000 mounted beneath the PIT5000 control panel The installed pressure module is 1500 PSIG or 3300 PSIG full scale depending on the option ordered Two 2 RIO4000 temperature modules are installed for measuring temperature from the supplied RTDs All measurements made by the MFT 4000 are passed to the system PC via a serial to USB converter The MFT 4000 is powered by the PIT5000 power source The following PIT5000 measurements are displayed on the MFT S1 top line Pressure white on PIT plot S2 middle line Tambient red on PIT plot S3 bottom line T pipe green on PIT plot The MFT 4000 is shipped installed and ready to use in the PIT5000 The MFT 4000 User s Manual is found in Appendix C of this manual but most users will not need to make changes to the MFT default settings Stroke Count Function The PIT5000 is equipped to count the strokes made by high pressure plunger pumps during pressurization of the pipe section under test and subsequent pressure test The PIT5000 s digital counter supplies 5VDC to the stroke counter cable The user must provide a dry contact set from the pump s counter to utilize this feature Total strokes are counted throughout the test program Additionally after the Stroke Start Pressure is achieved the pump strokes required to generate each 10 PSI pressure increment are coun
44. extension 12 Closing the Program Close a PIT5000 session from any tab display by clicking on the End Test button at the bottom of the Data Panel A confirmation question will need to be answered before the program will end YES closes the program NO will revert back to normal test mode 13 Specifications 13 1 Case Description durable case hinged lid latches weather resistant when closed Dimensions 25 L x 20 W x 12 D outside Weight 44 lbs externally powered 73 lbs 12 hours model or 93 Ibs 28 hour model plus weight of hose cables RTDs charger and gear bag typically 22 to 28 lbs Mobility 2 wheels telescoping handle 3 handles around perimeter 13 2 Power System 12VDC sealed battery with internal power inverter Master power switch with circuit breaker 13 3 Charge System Charge switch with circuit breaker Charger with 115VAC input U S wall plug and 12VDC output automotive style plug 12VDC extension cord 30 ft automotive style plugs on both ends 13 4 Pressure Measurement 0 1500 PSIG Option 0 025 FS with no temperature affect over operating T range Safe Working Pressure 3000 PSIG limited by pressure module 0 3300 PSIG Option 0 05 FS with no temperature affect over operating T range Safe Working Pressure 5000 PSIG limited by internal pressure hose 13 5 Temperature Measurement RIO4000 module with Pt100 RTD 4 wire Class A alpha 0 0385 per IEC60751 23 User s Manual Dwg No 9R1
45. g the Data Save Interval setting on the Setup Test Info tab prior to starting a test program Time Pressure Tambient pipe Stroke Count and Notes make up a data set The Data tab example below occurs after the Being Test button is selected Notice that PTest Upper and Lower Limit values are displayed during the pressure test period Pressure Rate information is displayed here during system pressurization after Start Program is selected and before Begin Test and and during system depressurization after the test time has expired and until End Test 16 User s Manual Dwg No 9R147 IR Setup Strip Chart Data Details Stroke 1 ms SEET X Pere Tr eri ihj Count Test Limits REG Pest Sajona Cunt Mabou IT les 9 05 34 AM P1779 59 6 TIT PTest High Limit ELT UM Lec Eu PTest Low Limit Ambient Temp Deg F Pipeline Temp mii ine Temp Stoke Count n PEE Sue AESLEME LE 5 End Test 7 4 Details Click on this tab to view time details maintained by the program Time Test Start Time Test Estimated Finish and Test Elapsed Time Serial numbers and other information for the measurement devices in use are also displayed Notice the file path location where the test result file is saved Setup Strip Chart Data Details Stroke Count Test Limits PTest Calibration Data L PSI PTest High Limit r a i ulaclur LI a i i 7 5 Stroke Count C
46. grity Tester MFT 4000 Measurement Device IMPORTANT NOTICE Important information on the product is contained in this manual Read this manual carefully and completely before operating the product For the safety of the operator and the system a thorough understanding of this manual is necessary before commissioning using or maintaining the product ASSISTANCE For customer assistance please contact Meriam directly either by phone at 216 281 1100 or by e mail at meriam meriam com Meriam Process Technologies 10920 Madison Avenue Cleveland OH 44102 TELEPHONE 216 281 1100 E mail meriam meriam com Web Site www meriam com C 1 User s Manual Dwg No 9R147 IR TABLE OF CONTENTS Subject Page MFT 4000 Measurement Device as Used in Meriam s PIT 5000 Pipeline Integrity Tester C 3 IVAW 2 OOOO MEW C 3 RCV DC OVEFVIOW ia p mto C 3 SINGE UM CUO MING VS taco C 3 Bir FUNCIOM KEYS EU LTEM ia C 4 l9 cic cM d MENTO RM HTML MOM cp Rm ed Teo C 4 Measure MOUE ices seb hectic ides mA e IM NI MALIN M SIC A bu UL e Ll reU C 5 ac Ine 1711070 etr C 5 IJISBIQV SrO 9 Rca eu nn M LIE A A C 5 SO KOV NS ul LE a ACIEM M C DR Me LI e C 6 A dS PE ne T P C 6 ORTHO C 6 E C 6 a ere ere C 6 nn ee ee en E C 6 A ROM RR O VE E A ee ee ee ee ee ee ere C 6 sic E C 7 Mame
47. he Damp Soft Key see details in the section below Smart Damp eliminates electronic circuit noise but does not slow the display of changes in measured signal The result is a very stable but responsive digital display of measured values C 5 User s Manual Dwg No 9R147 IR SOFT KEY MENU OPTIONS On the bottom of the main menu screen in Measure Mode the following definitions are displayed just above the white soft keys These definitions indicate the function of each soft key Zero Mn Max Damp More Zero Zeros the installed sensor modules pressure module only in PIT 5000 operation and integral mA Volts meter The LCD will display Zero in Progress as this function is carried out Sensors should be zeroed prior to making measurements to provide an accurate zero reference Make sure that no pressure is applied to the MFT when performing this function To prevent unintentional zero offset a Zero command will be aborted if more than 5 of full scale signal is being measured by any MFT sensor module Absolute pressure modules cannot be zeroed until the applied pressure is less than 5 of full scale This prevents the accidental corruption of the absolute zero reference essential to absolute pressure module performance Mn Max The Mn Max key allows the user to display the minimum and maximum measured value each sensor has measured since this function was activated The min max values are displayed below the normal pressure or V mA reading To
48. hoose that option The display will then return to the main recalibration set up menu If you choose not to make any changes to a selected parameter the Back soft key returns the display to the main recalibration set up menu without making any changes Repeat this procedure for each parameter that needs to be changed C 12 User s Manual Dwg No 9R147 IR Procedure Field Recalibration Once all of the desired parameters and options have been set scroll Down to Start on the main recalibration menu and press the Select soft key This takes you into the recalibration display Field Recal Cal Point 0 Apply 0 00 S1 0 00 inW20C Error 0 000 Adj Abort Next Back Sample Field Recalibration Screen xDN Pressure Module The recalibration screen shown above provides the following information Cal Point This is the target calibration point expressed as a percentage of the sensor module full scale pressure The next line shows the sensor bay location or analog sensor being calibrated S1 S2 S3 V or mA The pressure applied by the user is also shown in the engineering units previously selected Error Is the percentage error between the applied calibration pressure and the recalibration target pressure for the recalibration point Apply value and indicates whether the error is above or below the recalibration target pressure Apply value Apply This is the recalibration target pressure the MFT assigns based on th
49. l More Hold Pressing the Hold button freezes the measurements on the display to allow convenient reading or transcription of data An H symbol appears on the top of the LCD display when this feature is active Pressing Hold again returns the MFT to normal Measure Mode Sensr Pressing the Sensr key provides detailed information about the installed modules The first screen provides information pertaining to the sensor in module bay 1 including the sensor model serial number and the date the unit was last calibrated Pressing Next consecutively scrolls through the remaining installed sensors then the electrical inputs and finally the MFT itself C 6 User s Manual Dwg No 9R147 IR The MFT information provides the model number of the unit the serial number firmware revision and the date the firmware was installed Pressing Next after scrolling through all available information returns the user to the Measure Mode screen Real Pressing the Rcal key enters the MFT into the Field Recalibration mode This allows the units sensors and modules to be recalibrated in the field to maintain optimal accuracy See section on Field Recalibration for details MFT CONFIGURATION SETTINGS Press the Settings key to review the preferences on the MFT for Users Measurements Applications Lockouts Clock Timers and Other options This will display the Settings menu The Settings menu shows the current settings for the MFT and allows the user to
50. lay NIST TRACEABLE ACCURACY Pressure 0 025 to 0 05 of F S including all effects of linearity repeatability and hysteresis and temperature over the range 23 F to 122 F Current Voltage 0 025 of F S 0 001 of F S per F reference temperature is 70 F APPROVALS CE Mark PRESSURE MODULE LIMITS COMPATIBLE MEDIAS DGI1500 pressure module 3000 PSI Medias compatible with 316L ss GGI3300 pressure module 6000 PSI Medias compatible with 316L ss ELECTRICAL MEASUREMENTS Current 50 00 mA 0 025 FS 0 001 of F S per F ref temp is 70 F Voltage 50 VDC 0 025 FS 0 001 of F S per F ref temp is 70 F MODULES 2 3L x 1 3 W x 2 6 D 8 3 ozs Positive lock with spring loaded sensor lock Depress lock to release MIN MAX minimum and maximum measured values are captured Capture speed equal to current damping rate setting HOLD toggle function freezes display C 16 User s Manual Dwg No 9R147 IR ZERO simultaneous re zeroing of all installed modules CONTRAST direct adjustment of display contrast FIELD RECERTIFICATION sensor modules and integral mA Volts can be recalibrated for zero span and linearity through the base unit using appropriate standards at 1 3 5 or 9 points SECURITY LOCKOUT MFT 4000 Settings can be locked out entirely or by specific feature MFT 4000 Model Numbers MFT BASE UNIT MODEL NUMBERS Includes CE Mark Batteries Universal Power Adapter RS 232 Seri
51. lick on this tab to view the pressure pump s stroke count details This feature requires the user to provide a set of dry electrical contacts from the positive displacement pump s stroke counter Connect the factory supplied stroke count cable to the pump s dry contact set The PIT5000 supplies 5VDC output to the dry contact set and counts pump strokes based on contact closures I7 User s Manual Dwg No 9R147 IR Beginning at the Stroke Start Pressure entered on the Setup Pump Info tab the Stroke Count tab displays stroke count data sets in tabular format and a live plot of pressure vs pump strokes In addition to the live plot and data sets three digital displays are provided 1 Total Count of pump strokes over the entire pressurization period 2 sub total of stroke counts recorded for previous 10 PSI increment Counts A below and 3 running sub total of stroke counts for the current 10 PSI increment period Counts B below The virtual toggle switch automatically points to the active Counts window The other Counts window retains the stroke count for the previous 10 PSI increment An entry field for Double Stroke value is provided Users can determine their desired stroke rate from the tabular digital or plotted stoke count data and then enter the Double Stroke value to activate colored alarm functions Half way between normal stroke and double stroke the stroke light changes from green to yellow At double stroke the light change
52. line S2 Tpipe line is green corresponds to MFT 4000 display line S3 Time the x axis is based on the 24 hour clock 7 2 1 Z00m and Pan Controls Md gw UE These controls are located in the lower left corner of the Strip Chart Note that Rotate cross hair icon is not applicable Zoom and Pan can only be used after the Autoscale Graph On Off button is in the Off position To use the Zoom feature first click the Autoscale Graph button to Off position then click on the magnifying glass icon and select the zoom option desired see below Move the cursor to the plot and left click and drag to define the section of interest To use the Pan feature first click the Autoscale Graph button to Off position and then move the cursor onto the plot Left click hold and drag the plot as desired Expand plot section horizontally Zoom in on a sub Expand plot section of the plot bom o section vertically HE zw Ace A ILL pa d i Zoom OUT Reposition T on entire plot plot on display Zoom IN on 15 entire plot User s Manual Dwg No 9R147 IR 7 2 2 Autoscale Graph On Off Mosis mnn m eX onw esp esr ger din gp ey An Ges UE Gem ggal Autoscale Graph On el Autoscale Graph Off Autoscale Graph On Off controls are located just to the right of the Zoom and Pan controls To use the Zoom or Pan controls click on the Autoscale Graph On button to turn it to the Off po
53. mA V meter can be recalibrated in the field for zero span and linearity The proper primary standards must be available prior to calibrating the MFT or modules These standards should meet the accuracy requirements for your company or industry Meriam follows the guidelines established by ANSI NCSL Z540 1 1994 which requires that the primary standard be 4 times more accurate than the unit under test For pressure sensor modules up to 200 PSI Meriam recommends a 0 0015 of reading deadweight tester for optimal accuracy For sensors 200 PSI and above a 0 0030 of reading deadweight tester is recommended If calibrating using inches of water units be sure to match the reference temperature of water in both devices The RIO4000 RTD module field recalibration supports Module Only recalibration using precision resistors and Module Probe recalibration using a temperature bath or a dry block temperature tester See the RIO4000 Measure amp Simulation section in the Appendix of this manual for more details For PIT 5000 use Meriam recommends the Module Probe option To enter Field Recalibration mode from the Measure Mode display press the More soft key then press the Rcal soft key This will access the Field Recal Setup screen Field Recal Setup Start Module 1 Units inW20C Points 3 Restore Defaults Up Down Select Back Field Recalibration Setup Screen Module Select to choose which sensor module S1 S2 S3 or mA V I or V
54. make adjustments through the use of the soft keys Configuration Current Settings Users Measurements Lockouts Clock Timers Other Up Down Chng Back Settings Main Menu Screen Users Not applicable to MFT 4000 in PIT 5000 use Measurements Allows user to select the default Damp mode and to select display units for Sensor Bays 1 2 and 3 plus the integral volts current display Damping Allows user to select between no Damping Smart Damp or exponential Damp Smart Damp is the factory default mode and provides the most stable yet responsive display of measured values This can be changed to exponential Damp to provide the user with control of the averaging time constant or damping can be completely removed Move the cursor to the Damping menu line of the Measurements Menu Screen and press the Chng Soft key to scroll through the available options and select the desired damping Damping method selected here becomes the normal damping mode Units The Units menu line of the Measurements Menu Screen allows the user to scroll through and select the available units of any of the three Sx sensor module bays and the integral MFT volts current meter Move the cursor to the desired line and press the Chng Soft key to scroll through the available options Applications Not applicable to MFT 4000 in PIT 5000 use C 7 User s Manual Dwg No 9R147 IR Configuration Current Settings 9 Damping S1 Uni
55. n the Battery strap to finish securing the battery Re install the cables to the battery terminals taking care to observe proper polarity Tighten the cable fasteners Re install the battery terminal covers A User s Manual Dwg No 9R147 IR Item Qty Description Battery 0 00 Batter 6 1 Positive terminal cover red _ 8 2 Batterybracket__________ 9 4 Flatwasher A 2 User s Manual Dwg No 9R147 IR Appendix B Power Inverter Instructions The PIT5000 uses a power inverter to supply AC voltage to the system PC and the MFT measurement device The inverter is installed in the bottom of the lower case as shown in the photo below Note the AC adapters for the PC and the MFT 4000 plugged into the right end of the inverter When the system battery voltage falls below 10 5VDC the power inverter s audible alarm will sound See the trouble shooting guide below for more information The power inverter is protected from DC overload by an external 40 amp automotive fuse Notice the fuse installed into the left end of power inverter in the photo at left Periodic servicing of the fuse may be required see the trouble shooting guide below for more information Before attempting service read all safety instructions located throughout this manual WARNING Shock potential is present once the control panel is removed The control panel should only be removed by qualified electrical
56. ng a 1000 O precision resistor and a 10 O precision resistor to calibrate the full RIO4000 range If the Cal Res value does not need to be edited the user may move the cursor down to the Calibrate option on the Module Only Recalibration Screen and press Select The calibration is completed and the following display is shown as confirmation RTD Calibrate Calibration complete Date 2004 05 20 Remove Cal Resistor Module Only Calibration Confirmation screen Module Only cal can also be performed using a User Cable p n A900028 90500 and a precision resistor When the User Cable is connected to the RIO4000 the RIO User Select Screen is displayed The user can select the 10 O 100 O or 1000 O precision resistor options from the list and proceed as above 3 2 Module Probe method is an alternative for users who need a module and probe reference standard calibrated as a matched set that is using a specific RIO4000 module with a dedicated RTD probe and cable to achieve the best possible displayed accuracy This method allows adjustments to be C 22 User s Manual Dwg No 9R147 IR made to the Module Probe calibration by using an external temperature bath dry block Ice Point Calibration Reference Chamber or other temperature standard The user can select 1 3 5 or 9 point calibration options When calibrating using a temperature bath or dry block a DIN Class A RTD should be used for best possible matched set accuracy
57. nual Dwg No 9R147 IR Setup Strip Chart Data Details Stroke Count Testinfo Pump info SiteInfo Test Limits PC Setup Manual Test Completed By Test Name John Doe 011 Montfiel Line Name amp Num 48 16 008 J phi Work Order Numi d E m on b Cuy ERA Location Test Media Valve Section From Valve Section To Station Num From Start Program End Test T Pipe Required button Some users may have no need for pipe temperature to be displayed or recorded This button which is ON by program default green background can be turned off by clicking on the button prior to starting a test program With this button set to T Pipe Not Required red background only the ambient temperature channel will be displayed and recorded Data Save Interval in Minutes The factory default is for the PIT5000 software to log data sets to memory in one minute intervals To reduce the number of data sets provided in the final report set the Data Save Interval window to the desired value in minutes For example 1 one data set per minute 5 one data set per 5 minutes period Note that data is saved each minute from the time Start Program is selected until Begin Test is selected regardless of this setting The Data Save Interval only regulates the data saved after Begin Test is selected Changing Engineering Units Select the desired pressure temperature and leng
58. nute leak test here prior going to higher pressures PSI Rate Maximum enter desired maximum system pressurization rate in PSI minute This sets the upper alarm limit for the Pressure Rate window in the Data Panel PSI Rate Minimum enter desired minimum system pressurization rate in PSI minute This sets the lower alarm limit for the Pressure Rate window in the Data Panel 7 1 5 PC Setup with Get Cal Data Button Click on this sub tab to verify communication with the MFT 4000 measurement device and to verify serial numbers of the measurement devices in use Select the Get Cal Data button and the MFT Calibration Data windows should populate with data If they do not use the Communication Port drop down menu to Refresh and select another comm number The software automatically scans for the necessary USB comm ports and makes the appropriate setting Users will rarely need to use this drop down menu NOTICE Measurement device serial numbers are not stored in PC memory but are retrieved from the MFT 4000 each time the Get Cal Data button is selected 13 User s Manual Dwg No 9R147 IR Test Info Pump info Site Info Test Limits PC Setup Manual j MFT Calibration Data Start Programi start Program end test End Test 7 1 6 Manual Click on this tab to access the User s Manual for the PIT5000 Meriam
59. odels connect charger output or DC extension cord to the charge socket on the control panel and also turn the 12 Volt Charger switch to the ON position 20 User s Manual Dwg No 9R147 IR 9 4 Turn the MFT 4000 measurement device on by pressing the On Off button for 5 seconds If the MFT display backlight is desired press the backlight key 9 5 Once the MFT start up finishes and before any pressure connection is made to the PIT5000 press the ZERO soft key to zero the pressure module 9 6 Connect one end of the pressure hose to the control panel connection Connect the other end to the pipe section under test WARNING The PIT5000 has a Safe Working Pressure of 3000 PSI for the 1500 PSI pressure range and 5000 PSIG for the 3300 PSI pressure range Do not exceed the governing pressure limit 9 7 Install one RTD to the mating end of each RTD cable and hand tighten the silver locking nut to secure Install the opposite end to the control panel connection labeled Pipe Temperature or Ambient Temperature again hand tightening the silver locking nut to secure Take care to locate each RTD in the corresponding test site position for correct data collection NOTICE WM RTD must always be connected Users can turn off the Pipe Temperature channel on the Setup Test Info tab in the PIT5000 software NOTICE Do not run RTD cables by on or through AC lines Slight interference could appear on the Strip Chart plot
60. on and off individually if they are not required To turn off a specific sensor press the Function key and select the corresponding Units Sensor key for the sensor you wish to remove from the display Repeatedly pressing the Units Sensor key will cycle through the available engineering units Before the unit cycle repeats the sensor display will go blank The sensor is now off Press the Function key again to return to normal operation To reactivate a sensor that has been removed from the display press the Function key then press the corresponding Units Sensor key Continue to cycle through the engineering units by pressing the Units Sensor key until the desired unit appears on the display Press the Function key to accept the engineering unit and return to normal Measure Mode Sensor Module Engineering Units gt Prssue SS Temperature Inches of Mercury Referenced 0 C Millimeters of Mercury Referenced 0 C ozi o O Kilopascals oz in Installation amp Removal of Batteries batteries are not required for PIT 5000 use To install or remove the six 6 AA batteries turn the MFT face down and pull down on the loose end of the Velcro strap to separate it from the opposite side then pull the strap through the lower metal strap guide Use a flat head screw driver to loosen the captive battery door screw Be sure to follow the polarity diagram shown on the bottom of the battery holders when installing the batteries Make
61. ontrol panel s M12 connectors labeled T ambient and T pipe Locate the 2 User s Manual Dwg No 9R147 IR counter cable identified by an M12 connector at one end and spade lugs on the other Trial fit the counter cable to the control panel s M12 connector labeled Stroke Counter RTDs Locate the two 2 RTDs supplied and trial fit them to the opposite ends of the RTD cables The RTDs and cable have mating M12 connectors Pressure Hose An accessory pressure hose is supplied when ordered Consult the table above for a list of order options When no pressure hose is ordered the user will connect to the Y NPT F bulkhead fitting located on the PIT control panel Pressure hose supplied by the factory is rating for 5 000 PSI Locate the pressure hose and trial fit one end to the quick connection located on the control panel One 1 quick test by NPT M adapter fitting is supplied for connecting to the pipe section under test 2 UQU ID Qi 9 9 9 A AR i eut s NA QA Ly a y T 12 Volt Charger PIT5000 Stroke Ambient Pipe Pipe Charger ON OFF ON OFF Counter Temp Temp Pressure Control Panel Close Up User s Manual Dwg No 9R147 IR 3 Hardware Overview Case The PIT5000 s portable case provides mounting for all power system measurement data processing and control hardware The case is durable and water resistant with the lid closed and latched Provision for locking the PIT5000 lid is standard lock i
62. or can monitor battery condition using the 12 Volt Power indicator located on the PIT5000 control panel A fully charged battery will read approximately 13 3V A discharged battery will read approximately 10 5V An audible alarm will sound inside the PIT case when battery voltage gets below 10 5V The PIT5000 will shut down at 10 0V NOTICE The 12 Volt Charge switch on the control panel includes a circuit breaker to protect against accidental short circuits during charging operations This switch must be in the ON position during charging operations DC Power Charging System Each PIT5000 control panel is fitted with a 12VDC automotive style socket and comes with a 30 foot extension cord The extension has automotive style plugs on each end lt can be used to power PIT5000 00 models no internal battery and to re charge the battery in PIT5000 12 and 28 models anywhere an automobile with a compatible 12V electric socket is available This can be especially useful when hydro tests run longer than anticipated and the system battery level gets low An audible alarm will sound inside the PIT case when battery voltage gets below 10 5 VDC The PIT5000 will shut down at 10 0V Fergie 4 The 12 Volt Charge switch includes a circuit breaker to protect against accidental short circuits during charge operations This switch must be in the ON position during charging operations User s Manual Dwg No 9R147 IR MFT 4000 Measurement Device Pr
63. ot stored in the MFT memory the s n s populate on the MFT display from new send and receive commands to the modules each time they are requested from the MFT s user interface 8 2 1 Move PIT5000 master power switch to ON position 8 2 2 Press the MFT 4000 s ON key and allow display start up to finish 8 2 3 Press the MFT 4000 s More soft key 8 2 4 Press the Sensr soft key 8 2 5 Read the model number and serial number installed in sensor bay 1 8 2 6 Press the Next soft key 8 2 Read the model number and serial number installed in sensor bay 2 8 2 8 Press the Next soft key 8 2 9 Read the model number and serial number installed in sensor bay 3 8 2 10 Press the Next soft key 8 2 11 Read the volts current information and serial number not used by PIT5000 functions 8 2 12 Press the Next soft key 8 2 13 Read the MFT 4000 information and serial number 8 2 14 Press the Next soft key to return to Measure Mode 8 3 Physical Inspection of S N Labels This method requires disassembly of the PIT5000 and should only be attempted by qualified electrical technicians A WARNING Shock potential is present once the control panel is removed The control panel should only be removed by qualified electrical technicians Disconnect the battery and power inverter cables before touching or servicing any power system components located below the control panel 8 3 1 Release the four 4 latches and open the case lid Lean the lid against
64. ould be connected across pins 1 and 2 of the connector The Rs resistor allows the MFT to automatically determine which precision calibration resistor is connected For 10 O the Rs value is 14 7 Q for 100 O the Rs value is 26 1 Q and for 1000 the Rs value is 825 O Make sure the external precision resistor is securely engaged in the RIO4000 connector Wiring between the connector and the precision resistor should be of the same size and of the same length Field calibrations performed using the Module Only method should use precision resistors rated for 10 ppm total tolerance at most to replicate the original factory accuracy Selecting the Module Only option and connecting a 100 O precision resistor causes the following display to appear RTD Calibrate Standard 100 Q Cal R Edit Cal Res Value Calibrate Cal Res 100 000 Old Ref 100 165 New Ref 100 164 Up Down Select Back Module Only Recalibration Screen Cal Res is the actual value of the connected calibration resistor Edit this value by selecting Edit Cal Res Value menu option Old Ref is the resistance value from the RIO4000 module memory that was used in the previous calibration New Ref is the present resistance measured by the module with the precision resistor connected The MFT uses the ratio between New Ref and Cal Res to determine the new calibration coefficient Press the Save soft key to store the new calibration point Repeat the process by alternately connecti
65. play Contrast This key allows the user to adjust the contrast of the LCD display for ambient conditions or user preferences Pressing and holding this key will cycle through all available contrast settings If over adjusted simply release key for one second and re press to change direction of adjustment After adjusting Contrast wait at least five 5 seconds before turning unit off to insure storage of new contrast setting Function The Function key is pressed to access the secondary functions labeled in blue on the dual function keys Pressing the Function key will allow the user to access and or alter the corresponding properties Function remains on until it is depressed again When the Function key is active an up arrow Liwill appear at the top of the display to the left of the AC wall plug icon Dual Function Keys 1 Units The S1 Units key changes the engineering units for the module in sensor bay 1 The Function key must be active before the units can be changed When numeric entry is anticipated by the MFT this key can be used to toggle from 1 to 2 to 3 and back to 1 for entry purposes HART Not Active in MFT 4000 Units Sensor2 The S2 Units key changes the engineering units for the module in sensor bay 2 The Function key must be active before the units can be changed When numeric entry is anticipated by the MFT this key can be used to toggle from 4 to 5 to 6 and back to 4 for entry purposes Settings Pro
66. pring loaded sensor lock is facing toward the rear of the MFT Depress the sensor lock until the base of the sensor module passes into the sensor bay Push module into bay until it locks into place Once installed the MFT will immediately read the data from the sensor and load it into the system The display will briefly show what sensor has been installed The engineering units that were previously assigned to that sensor module will automatically be displayed Sensor modules may be installed in any sensor bay To remove a sensor module from a sensor bay depress the spring loaded sensor lock corresponding to the module you wish to remove The sensor lock needs to be depressed so that it clears the MFT housing While pressing down on the sensor lock simultaneously pull upward on the module A pen or small screwdriver may be used to depress the sensor lock far enough to clear the housing Once a sensor module is removed from a bay the display will clear that sensor s information from the display screen C 9 User s Manual Dwg No 9R147 IR Note Modules should be removed or installed with the MFT base unit in the Off state MN Pressure Ports Low High Pe 14 PIT 5000 Sensor Locations S1 Pressure Left Leah S2 RIO4000 Center Elo S3 RIO4000 Right MN Ee il m Sensor Module 014 Lock Module interface Changing Units Removing 8 Restoring Sensors on Display Specific sensors can be turned
67. r from the factory supplied AC charger or with DC power from automotive source via the factory supplied DC extension cable Do not exceed the Pressure Limits listed in the Specifications section of this manual Failure to operate within the specified pressure limit could result in death or serious injury Do not attempt to connect auxiliary equipment to the PIT power source Do not remove control panel while external power is applied Always remove external power and confirm the master ON OFF and Charge switches are in the OFF position prior to servicing Shock potential is present once the control panel is removed The control panel should only be removed by qualified electrical technicians Disconnect all cables to the battery and terminals before touching or servicing any power system components located below the control panel Do not exceed the Maximum Input Voltage DC only listed under Power Requirements in the Specification section of this manual The PIT5000 is water resistant only when the case lid is closed and fully latched Protect from water or liquid spills and from weather when the case lid is open for inspection or use Substitution of components may impair operation and safety wo man lift is recommended for PIT5000 models weighing over 50 Ibs These include PIT5000 12 and PIT5000 28 NOTICE The PIT5000 system PC is selected to meet the product specifications and published operating tim
68. r to complete Important note After the lockout code is entered the user must cycle the power to activate the lockout mechanism BE SURE TO SAVE THIS CODE IN A SAFE PLACE IN THE EVENT YOU FORGET THE NUMBER ACCESS TO LOCKED OUT FEATURES WILL BE DENIED WITHOUT THE PROPER CODE Important note Check Lockout status after each MFT firmware update install session to ensure desired status has been maintained Configuration Clock Timers Current Settings Clock Edit option allows the user to correct the date and time of B Clock Edit the MFT s internal clock To select the Clock Edit feature select the Backlight 1 min Clock Edit option and press Chng Choose a clock or date option to Off Timer 1min adjust by selecting the desired menu line Press Chng to choose that option Enter the correct value using the numeric keypad and text edit key if needed When complete press Done You will be asked if you wish to save the new data Press Yes to accept the new value Pressing Up Down Chng Back No will take you back to the Clock Edit without making any changes C 8 Lockout Enable Disable User s Manual Dwg No 9R147 IR to the MFT clock The Backlight Timer can be used to conserve battery life by setting the time to shut off after a fixed time period To change the Backlight Timer on the unit select the Backlight option and press the Chng until the desired time period is displayed The Backlight Timer can be disabled or set
69. ration temperature value for the point of interest and calibrate the module at the point as well Perform this adjustment on any calibration point you wish to customize The customized procedure will be saved in module memory as directed by the user when the procedure is completed Abort Pressing the Abort key will immediately cancel all calibration value changes made to that point reinstate the previous calibration and return to the Measure Mode Next Takes the user to the next calibration point Back In the Real mode Back aborts the calibration procedure and returns the user to the Real set up screen The previous calibration data is retained It does not return the user to the previous screen in the calibration procedure C 24 User s Manual Dwg No 9R147 IR 4 0 Specifications Input impedance gt 10 megohm Warm up time lt 30 Seconds to full rated accuracy Ohm Measurement Accuracy Temperature Effect lt 0 001 ohm C RTD Measurement Accuracy See RIO Accuracies Table Resolution 0 1 or 1 for RTDs Resistance range 0 4000 ohms Temperature Storage 40 F to 140 F 40 C to 60 C Operating 14 F to 122 F 10 C to 50 C Connectors Measure temperature standard connector for reference RTD or Measure Cable for general purpose measurements on installed RTDs Power supplied from MFT Units F C R K ohms Weight 3 ozs C 25 User s Manual Dwg No 9R147 IR RIO4000 Accuracy
70. re as well as elevations for High Point Low Point Upstream Downstream and the PIT5000 The software uses this information to calculate pressures at each elevation as well as the Test Pressure at the PIT5000 Elevation Setup Strip Chart Data Details Stroke Count mow Test Info Pump Info Site Info Test Limits PC Setup Manual Start Program End Test 7 1 4 Test Limits Click on this sub tab to input Test Time PLeak pressure Pressure Rate Limits and PTest High and Low Limits PTest Instrument Pressure is forwarded from the Site Info tab PIT5000 Pressure on Site Info tab Stroke Start Pressure is forwarded from the Pump Info tab if Stroke Counter feature is on 12 User s Manual Dwg No 9R147 IR Setup Strip Chart Data Details Stroke Count Testinfo Pumpinfo Site Info Test Limits PC Setup Manual Start Program End Test Test Time select the desired pressure test time in hours and minutes The program uses this information for the elapsed timer on the Details tab PTest Instrument Pressure the target test pressure at the PIT5000 location The background of this display window in the Data Panel will flash red when the PTest Pressure goes above or below the PTest Limits PTest Upper Limit enter the upper limit for PTest Instrument Pressure PTest Lower Limit enter the lower limit for PT est Instrument Pressure PLeak Pressure enter desired preliminary leak test pressure some users perform a 15 mi
71. reset the Mn Max function toggle the Mn Max key once for off and again to restart Damp The MF Ts default damping mode is Smart Damping for the most stable yet responsive display of measured values The Damp soft key lets the user choose exponential or no damping for the duration of the On cycle To change the damping mode toggle the Damp soft key or see the Configuration Settings section of this manual Pressing the Damp soft key once from Measure Mode initiates an exponential averaging function over a user selectable time constant This function smoothes the peaks and valleys of pulsating measurements for a more stable display A D symbol appears in the top line of the LCD display when exponential Damping is activated To change the time setting for exponential Damping refer to the MFT Configuration Settings section of this manual Pressing the Damp soft key again will remove all damping This mode is indicated at the top of the LCD display by a symbol To select no damping toggle the Damp soft key or see the Configuration Settings section of this manual Pressing the Damp soft key again will return to Smart Damp indicated by a blank space in the display area reserved for Damp status Note for use in PIT5000 Meriam recommends Smart Damp mode More This option takes the user to more soft key menu options After pressing More from the menu options above the following soft key options are made available Hold Sensr Rea
72. s designed to streamline the hydro test operator s workload and provide a more convenient and useful format for test data A tab structure allows fast selection of several screen options Each tab provides test information plots or editable fields along with a digital display of important test parameters along the right hand side During the pressure test program measurements that exceed user entered limits are highlighted by a flashing red background Live data is plotted to the Strip Chart tab Data sets are logged on the Data tab and saved to the PC s hard drive Hose and Cables order options High pressure hose rated for 5000 PSI RTD cabling 4 wire and Stroke Counter cabling 2 wire are order options See the Specification column in the above table Key Control Panel Drawing for pressure and electrical connector details The following table details the available hose and cable order options Hose and cables ordered with the PIT5000 come complete with mating connectors for the control panel and measurement elements as required The pressure hose option includes one 1 quick test by Y NPT M adapter fitting 31655 for connection to the pipe section under test Hose Cable Lengths No cables or hoses Tester includes M12 RTD connections M12 counter connection 1 4 NPT F pressure connection 50 50 ft RTD cables 150 ft counter cable 1 4 NPT F pressure connection NO PRESSURE HOSE 50 ft RTD cables 150 ft counter cable 5
73. s not included Two wheels and a telescoping handle provide convenient mobility Three 3 handles around the case perimeter provide convenient lifting or hand carrying options System Power PIT5000 00 models are externally powered using the supplied charger or DC extension cord Plug the power source into the 12VDC automotive style socket located on the PIT5000 s control panel Move the PIT5000 master power switch AND the Charge switch to the ON position Both must be in the ON position to power the PIT5000 00 PIT5000 12 and PIT5000 28 models are powered by an internal sealed battery Protection against electrical short is provided by battery terminal protectors and a master power switch with circuit breaker These models may also be powered by the charger or DC extension cord when necessary Move the PIT5000 s master ON OFF switch to the ON position An internal power inverter converts DC voltage to AC voltage to power the system PC and the MFT 4000 measurement device AC Power Charging System A charger with 115V AC 50 60 Hz input cord US plug and 12VDC output cord with automotive style plug is provided with the PIT5000 The charger is used to provide power to PIT5000 00 models no internal battery and to charge the battery in PIT5000 12 and 28 models For battery powered models the charger monitors battery voltage during charging operations and automatically changes to maintenance mode when the battery is fully charged The operat
74. s to red sc ic el Beth pc Test Limits i Tes Add Mote Add Hote Begin Test Begin Test end Test End Test NOTICE Consult your company s stroke count instructions for proper interpretation of this data 7 6 Adding Notes Operator notes can be added to the data file any time after the Start Program button is selected 7 6 1 Locate and click on the Add Note text entry field see graphic at right in the lower portion of the Data Panel A Type in the desired note up to 45 characters in length Add Note 7 6 2 When the note is complete click the Add Note button The note will be merged into the data file along with its corresponding data set for permanent record 7 6 3 Notes can be reviewed on the Data tab at any time during the test 7 7 Viewing Setup Information During a Test Program Editable Setup information is locked out once the Start Program button is selected however oetup information remains available for review To view Setup information after a test 18 User s Manual Dwg No 9R147 IR program is started click on the Setup tab Then click on the drop down button located between the Stroke Count tab and the PIT5000 name block Select the desired Setup sub tab from the drop down box and view the grayed out data on the display The Site Info setup information is shown below 8 Serial Number Verification The
75. sition Then use the viewing controls To return to the live plot click on the Autoscale Graph Off button 7 2 3 Locking Pressure Y axis Scale to Specific Values Auto scaling of the Pressure Y axis is standard in the software to provide the best resolution at any given time The user may wish to lock the Pressure Y axis scale for consistent appearance of data over time To lock the Y axes scales 7 2 3 1 Move cursor over any Y axis scale number and Right Click 7 2 3 2 Left click on the Autoscale menu option to remove the check mark deactivating the Y axis Autoscale 7 2 3 3 Move cursor over one of the scale end point values left click and change the end point value to the desired value 7 2 3 4 Click anywhere on perimeter of display to finish 7 2 3 5 Change the other end point if desired NOTICE Turning the Autoscale Graph button to Off and then back to On again will turn the Y axis auto scale feature back on Repeat above steps to lock the scales once again NOTICE Do not lock the scale of the Time X axis Strip Chart will not plot over time if the Time X axis is taken out of Autoscale mode 7 3 Data Click on this tab to view the most recent data sets saved to memory or use the slider bar to review earlier data sets Data sets are saved from the moment Start Program is selected until End Test is selected and confirmed This data is saved to the PC hard drive in one 1 minute intervals unless adjusted usin
76. sure all batteries are firmly secured Replace the door tighten the captive battery door screw and reinsert the strap through the metal strap guide and re secure the Velcro Rear of the MFT shown Captive screw Battery door Note Replace all six 6 AA batteries at once with alkaline or NiMH cells Do not mix alkaline or NiMH batteries with each other or with other battery types Battery replacement is recommended when battery icon shows one segment however the MFT will function briefly after the battery icon shows empty Note When replacing the batteries the MFT s date and time will remain active Date amp time information is continuously powered by an internal 10 year life back up battery This battery is not serviceable by the user Over Pressurization Pressure Modules User s Manual Dwg No 9R147 IR If the MFT pressure sensor is over pressurized above its full scale pressure range an Over range warning appears on the LCD above the engineering units of the affected sensor If the applied pressure exceeds 20 of the sensor s full scale range the affected pressure measurement is replaced by an Over range warning If this occurs immediately release the pressure until the MFT displays a normal reading Pressures are displayed up to 10 over full scale range Consult the NIST traceable certificate of each pressure module to determine the specified accuracy and full scale range xGI Gauge Isolat
77. ted and logged until the test pressure PTest Instrument Pressure is achieved See the Stroke Count section of this manual for more details Engineering Unit Options The PIT5000 software allows the user to select desired units of measure from drop down menus provided on Setup Test Info tab The following units are available Pressure PSI Kg cm Bar Temperature deg F deg C Length feet meters Stroke Volume gallons liters NOTICE Setting the pressure and temperature units using the PIT5000 drop down menus will reset MFT measurement values once the Start Program button is selected User s Manual Dwg No 9R147 IR Control Panel The control panel provides the following 1 mounting surface for the MFT 4000 measurement device and PC 2 panel pass through for PC power and USB cables 3 switches and receptacle for power and charge system management 4 bulkhead connections for stroke counter temperatures and pressure and 4 digital battery voltage indicator See the drawing and table below for details on control panel layout ms SAB peque m a ale NO Key Control Panel Drawing Description Specification 12VDC charge receptacle Automotive type socket Charge Switch Two position switch with circuit breaker 3 Master Power Switch Two position switch with circuit breaker Panel pass through PC power amp USB cables 0 5 diameter 5 Stroke Counter connection M12 socket female 2 wire ES RTD
78. th units of measure from the drop down menus provided Changes made here ripple throughout the program and are used to automatically set up the MF T4000 measurement device once the Start Program button is selected Options include Pressure PSI Kg cm or Bar Temperature deg F or deg C Length feet or meters 7 1 2 Pump Info Click on this sub tab to input pressure pump information for model and serial number and to activate or de activate the Stroke Counter function If the Stoke Counter feature is required click the selection button to display YES enter the Stroke Test Target the pressure rate the operator sets the hydro pressure pump for during straight line test and enter the Stroke Start Pressure A counter indicator Pump Contact Switch Closed with green background is provided on this display for testing the stroke counter circuit prior to starting the program Stroke Counter users can also enter the pump s volume per stroke gallons US or Liters on this tab This enables the PIT5000 software to calculate and display the total volume added to the pipe section during the test program If no Stroke Count is desired Click the selection button to the NO position 11 User s Manual Dwg No 9R147 IR Setup Strip Chart Data Details Stroke Count mo Testinfo Pumpinfo Site info Test Limits PCSetup Manual Start Program End Test 7 1 3 Site Information Click on this sub tab to input High Point Pressu
79. to select EXE c y Water Liquid 7 Software Details The major tab structure is visible along the top of the PC display The tabs provide access to various program displays and user interfaces Some tabs such as the Setup tab have a sub tab structure to facilitate entry of test information site information PC Setup etc Setup Strip Chart Data Details Stroke Count PHS500 7 1 Setup Click on this tab to reveal its sub tab structure All Setup sub tabs must be completed prior to starting a test program Setup Strip Chart Data Details Stroke Count mmso Test Info Pump Info Site Info Test Limits PC Setup Manual emis NOTICE All edited information under the Setup tab will be locked out once the Start Program button is selected however the information will remain viewable See the section titled Viewing Setup Information During a Test Program later in this manual for more information 7 1 1 Test Info Click on this sub tab to input information such as test name operator name site location test media work order number etc This tab is also used to customize the test with different units of measure data save intervals and temperature channel use The Test Name entered is used as the file name for test data In the example below test data would be saved to C PIT5000 Data 2011 MontRelay 002 MMDDYY YY csv and C PIT5000 Data 2011 MontRelay 002 MMDDYYYY xls 10 User s Ma
80. ton click to activate the PIT5000 s real time plot and data logging features Use this mode to verify PIT5000 operation during site preparations and for pressurization up to PTest Instrument Pressure Once selected this button label changes to Begin Test 10 5 Click on the Strip Chart tab to view real time plot of Tambient Tpipe fo and Pressure versus time oe PSI 10 6 Click on the Data tab to view data sets being saved to memory ra Limit 10 7 Click on the Details tab to view various times tracked by the software haz s test start elapsed test estimated finish serial numbers of measurement devices and the file path for test results 10 8 Click on the Stroke Count tab to view the pump stroke total at any Li time Stroke data sets and stroke vs pressure plot are active when pressure goes above the Stroke Start Pressure 10 9 Begin Test button select this button once the pipe section under test Ambient Temp is pressurized to the PTest Instrument Pressure and is determined to be rm leak free 10 10 Alarm conditions are shown on the Data Panel based on values entered into the Test Limits tab An alarm condition limit exceeded is indicated by a red flashing background in the respective window 10 11 Any main tab can be opened during Test mode data will continue to be updated for all tabs and the Data Panel is shown at right of each tab 10 12 Perform the test and allow the PIT5000 to doc
81. ts S2 Units S3 Units IV Units Smart inW20C PSI deg F mA Up Down Chng Back Measurements Menu Screen Lockouts Configuration The MFT 4000 can be programmed to lock out all adjustable functions L ockout Details or only certain functions that a supervisor may wish to control These a Al Disabled are Enabled or Disabled individually on the Lockout Details screen Zei Disabled shown at right To access select the Lockouts option and finally the Recal A Disabled View Details option Disable on this screen means the particular menu Setting Disabled function will not be locked out and Enabled means the particular menu Units Disabled function will be locked out once the Master Lockout is Enabled Move Firmware X Disabled the cursor to the desired line and use the Chng soft key to change the status of each line All all MFT functions listed on Lockout Details screen Zero zeroing of installed sensor modules and integral volts current Up Down Chng Back see the Zero section of this manual for details Recal Rcal feature see the Rcal section of this manual for details Settings clock timers Units changing units of measure for sensor modules and integral volts current meter Firmware the ability to install new firmware Master Lockout Confiauration Once the Lockout Detail status Disable or Enabled is correct select the Current Settings Back soft key to arrive
82. ument all results Add any notes needed during the test period using the text field type note text here and click on the Add Note button to save 10 13 Stop button ends a test from any point in the test program after a confirmation question Test data is saved to the file path indicated on the Details tab PTest Low Limit E End Test A test may not be restarted once it is stopped that is there is no way to restart and append 22 User s Manual Dwg No 9R147 IR NOTICE new data to an earlier file If a test is ended prematurely restart the program and save the balance of the test under a different but similar file name 11 Saving Test Data to File Viewing Report File The PIT5000 software saves test data to a comma delimited file automatically The file name is the Test Name entered on the Test Info sub tab under the Setup main tab with MMDDYYYY_HHMM added to it The file path is shown on the Details tab during testing see example below and confirmed to the user in a pop up note after the End Test button is selected CSV Path L m a m us a a The PIT5000 software also automatically creates and saves a secure spreadsheet report All test and site information is provided along with data sets and plots for both the pressure program and stroke count data if applicable Find the spreadsheet report file in the same location and with the same file name but with xls
83. updates Manuals as needed For the most recent Manual version please check the Meriam web site www meriam com 7 2 Strip Chart Click on this major tab to access the live plot of pressure Tambient and T pipe versus 24 hour time The Temperature scale located on the left hand vertical axis is fixed at O to 150 deg F 20 to 70 deg C The Pressure scale located on the right hand vertical axis has auto scaling See the sub section below for instructions on turning the auto scaling feature and setting up a custom pressure scale The Strip Chart graphic below occurs immediately following selection of the Start Program button Notice that the Data Panel appears on the right hand side providing test measurement values limit alarm parameters and alarm notifications Also notice that the otart Program button is replaced by the Begin Test button Begin Test should be selected after the PTest pressure is reached and the shut in test period is ready to begin 14 User s Manual Dwg No 9R147 IR prrso00 PTest CN Pst Setup Strip Chart Data Details Stroke Count Test Limits Fre Ti d eoa Teo Cup aa Is I l i i i i i 1 i i I i i 152M DH REY EH Ge iH LIEH TEA DEE E E TECH MH EY ee OS Sme Autescale Graph On Ma EE 03 08 11 TE mm md Tal Md eee Pressure line is white corresponds to MFT 4000 display line S1 Tambient line is red corresponds to MFT 4000 display
84. upported RTD Materials Rs Sensor Resistor No Rs Temp Range Recommended Ro ALPHA Probe ID deg C Calib Resistor 0 00385 200 to 850 C 100 Q 1000 0 00385 1000 200 to 630 C 1000 Q 0 00392 200 to 630 C 100 Q 0 00391 200 to 630 C 100 Q Based on the Rs value connected between pins 1 and 2 the corresponding RTD Type look up table is utilized RTD wiring styles for User Wired RTD Type with Manufacturer s Plug 4 wire RTDs 4 wire RTDs have two wires terminals of one color and two of another color Connect pins 3 and 4 to each of two wires terminals of the same color Connect pins 5 and 6 to each of two wires terminals of the other color Notes on RTD wiring 1 For maximum accuracy use 4 wire configurations with DIN Class A RTDs 2 In 3 wire and 4 wire configurations the wire size and length should be identical for all leads 2 2 Measure Mode User Interface 2 2 1 Install the RIO4000 module in one of the MFT bays and turn on the MFT If no RTD is connected to the RIO module the corresponding Sx line on the display will indicate No Probe Be sure the RTD type is correct if incorrect go to the RTD Sensor Module Setup display to change the type Measure Measure S1 No probe Sl 72 8 deg F S2 0 000 inW20C S2 0 000 inW20C S3 0 00 PSIG S3 0 00 PSIG IV 0 000 mA IV 0 000 mA Zero Mn Mx Damp More Zero Mn Mx Damp More MFT Measure Mode Display showing open RTD MFT Measure Mode Display showing temper
85. vides access to the settings menu This menu shows the current unit settings and allows the user to customize MFT settings See Settings section for more details Units Sensor3 The S3 Units key changes the engineering units for the module in sensor bay 3 The Function key must be active before the units can be changed When numeric entry is anticipated by the MFT this key can be used to toggle from 7 to 8 to 9 and back to 7 for entry purposes Quick Menu Not Active in MFT 4000 Units mA V not used for normal PIT 5000 operations Toggles between voltage current mA and off display for the integral voltage and current meter This measurement is designated by V I on the display When numeric entry is anticipated by the MFT this key can be used to toggle from O to decimal point to negative sign and back to 0 for entry purposes Calibrate Not Used with MFT 4000 in PIT 5000 operation Soft Keys LL JL I Soft Keys unlabled The four white keys located below the display are the Soft Keys The specific functions of these keys change depending on the operating mode of the MFT Current defintions are displayed at the bottom of the LCD display C 4 User s Manual Dwg No 9R147 IR MEASURE MODE After the MFT performs its power up diagnostics and displays the model number and sensor data it defaults to the Measure Mode The word Measure appears on the upper left of the display confirming this mode is active The soft key
86. zardous situation which if not avoided could result in minor or moderate injury Indicates information essential for proper product NOTICE installation operation or maintenance Information in this document is subject to change without notice Check the Meriam web site www meriam com for the latest manual revision For customer assistance please call your local Meriam representative or Meriam directly Meriam Process Technologies Telephone 216 281 1100 10920 Madison Avenue Fax 216 281 0228 Cleveland Ohio 44102 E mail meriam meriam com Web www meriam com LabVIEW is a registered trade mark of National Instruments User s Manual Dwg No 9R147 IR Table of Contents T CEMMIGATION Safety Warnings serrana een josh de bet dl do ER e at 1 2 Receiving Unpacking and Assembly oococccocccccconcociccncocconocanonconcncnnonnnnanons 2 3e Hardware OVEIVI Wisconsin nana 4 4 GrarginGiine Dale io 8 5 Software Program Overview ocooccconcccncccnoocncococonoconocononanonnnonnnnanonanonanenanennns 9 O EMteHnd T rogram Dalai tna 10 Te SOM Wale Dellanos 10 MESI ARE 140 Thaler TESEO aaa a 10 Tele UMA DANII PPC IS EERIES EURO mU MEUM ER RAPIDE cara aasacesaniaacaee as 11 Telcos Ste MO Mal rara 12 a ee OSCENI E O o O CO E ERE ON 12 7 1 5 PC Setup with Get Cal Data Button ooccooccconconncooo 13 FAO Mandar 14 TZ SUID AAA A 14 fille ZOOM

PIT5000 Pipeline Integrity Tester USER`S MANUAL

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