1 Kva Digital Inverter Petrol Generator
Contents
1. 12001 15001 18001 DC PROTECTOR BU BU _ O OO DC winding BU BU gt 7 o l R R BL R R DC SOCKET 0 ae BL _ BL BL BL J o PI BL BU a BU cu AC SOCKET Stepping motor BL ol BL Y G Main BL BL R R Winding E BL Economic Sall r ale Invert cell amp rR switch a BL BL 0 p BL BL N BR GR PILOT BU i w BL e Y G Control O OVERLOAD winding W a BL W i BU JN Goo LOW OIL Oil sensor BL Engine switch a Ignition winding W e Spring winding BE BL BLACK BROW BU LUE R RED R aa Seen G GREE WHIT High y YELLOW 0 ORANGE Spark pressure plug Wrap 20001 25001 35001 BU m BU FUSE DC winding BU BU gt R E R BL R n R BL R R L ae BL BL BL BL a W o PI a BL BU BU Stepping motor BL T BL Y G Main BL BL R R ilk Winding E BL conomic Re fa el Invert cell mi R switch ae BL BL ol BL BL BR GR PILOT BU 0 OVERLOAD W 7 BL W om BU X P 4 LOW OIL Oil sensor BL Engine switch e Ignition winding y Spring winding BL BL SLAC BROWN Bl BLUE R RED R G GREEN WHITE T High Y2. a suitable earth spike CAUTION This is a 4 stroke engine Fill with petrol and oil mixture only Do not fill with diesel oil Q A s a D A N Allow motor to cool before opening the fuel cap The vapour is extremely flammable and may ignite on contact with hot surface or flames CAUTION Hot exhaust do not touch 9 SPECIFICATION mon oo O ow ee o Inverter Generator ren 100 230V 240V 100 120V 240V BIVA L5KVA 12 408 XY Air cooled 4 cycle OHC Gasoline Engine 21KW St Regular Automobile Gasoline a6 te 40m SAE 1000 D60 ites Recoil Starter ATRTC or CRSHSB NGK 492X 262X 406 e Specifications subject to change without prior notice ap N 8 O S F A LLI Z LLI O woe wea Power Factor DC Output 12V 8 3A XY152F3 XYI5EF3 XY157F E Air cooled 4 cycle OHC Gasoline Engine GENERATOR Bore Bore Stoke mmx mm mmx mm 524X 57 8 524X 57 8 57 4X 57 8 Displacement 124 6cc 124 6cc 149 5cc Max ooo o 3 5KW 5500rpm 3 5KW 5500rpm 4 0KW 5500rpm B Regular Automobile Gasoline Fuel tank Fueltank Capacity si 5 7 litres 4h30min 100 4h10min 100 shdmin 100 Rated Continuous Operation Load 5h50min Load 5h30min Load 4h10min 50 Load 50 Load 50 Load Sarg Sysem System Recoil Starter CD A7RTC or CR5HSB NGK 565X 320X470 595x355x510 e Specifications subject to change without prior notice 9 WIRING DIAGRAM
3. or has been used for hire purposes Transit damage is excluded from this guarantee for such damage the transport company is responsible Claims made under this guarantee must be made in the first instance directly to the retailer within the guarantee period Only under exceptional circumstances should the product be returned to the manufacturer In this case it shall be the consumer s responsibility to return the product at their cost ensuring that the product is adequately packed to prevent transit damage and must be accompanied with a brief description of the fault and a copy of the receipt or other proof of purchase The manufacturer shall not be liable for any special exemplary direct indirect incidental or consequential loss or damage under this guarantee This guarantee is in addition to and does not affect any rights which the consumer may have by virtue of the Sale of Goods Act 1973 as amended 1975 and 1999 INTRODUCTION Thankyou for purchasing this product which has passed through our extensive quality assurance process Every care has been taken to ensure that it reaches you in perfect condition However in the unlikely event that you should experience a problem or if we can offer any assistance or advice please do not hesitate to contact our customer care department For details of your nearest customer care department please refer to the telephone numbers at the back of this manual Safety First Before attempting to operate th
4. safe operation Tampering with the engine speed adjustment could result in overheating of attachments and could cause a fire Never attempt to speed up the engine to obtain more performance Both the output voltage and frequency will be thrown out of standard by this practice endangering attachments and the user Store the generator in a well ventilated area with the fuel tank empty Fuel Filling instructions Warning Select bare ground for fuelling and move at least 10 feet 3m from fuelling spot before starting the engine After refuelling properly tighten fuel cap wipe off any spilled fuel and check for leakage Warning If fuel gets spilled on clothes especially trousers it is very important to change clothes immediately Do not rely on evaporation Flammable quantities of fuel may remain on clothes after a spill for longer than expected SAFETY INFORMATION Warning Vibrations can cause an improperly tightened fuel cap to loosen or come off and spill quantities of fuel In order to reduce the risk of fuel spillage and fire tighten fuel filler cap by hand as securely as possible Before use always make sure that the fuel cap has been properly tightened Check for fuel leakage while refuelling and during operation If a fuel leak is suspected do not start or run the engine until leak is fixed and spilled fuel has been wiped away Warning The ignition system of your unit produces an electromagnetic field
5. to the correct speed to power the connected load O O N gt _ gt Be 2 O D Q 09 In the Off position the system does not operate Charging Time Hr The economy system also helps in fuel economy and reduced noise levels when under no load Battery Capacity conditions 20Hr 20Hr When a load is connected to the generator the 20Hr generator speed will automatically adjust in order to supply enough power Appliances with large start up power demands may not allow the engine to reach normal operating speed when they are connected to the generator Turn the economy switch to the Off position and connect the appliance to the generator If the engine still will not reach normal operating speed check that the appliance does not exceed the rated load capacity of the generator Stopping The Generator Engine Before stopping the engine make sure that all the electrical loads are disconnected from the generator AC outlet socket Turn the generator Economy Control Switch Fig 12 On Off switch to the Off position Fig 13 On Recommended to minimize fuel consumption and further reduce noise levels when no load is applied to the generator Close the fuel filler cap vent Fig 14 Off The smart throttle system does not operate Engine speed varies with the load OPERATING INSTRUCTIONS ae tes ma If the Red overload indicator light illuminates stop the generator and investigate the cause Bef
6. working conditions the Green output indicator light will be illuminated If the generator is overloaded or if there is a Bezi malfunction or a short circuit in a connected ON PUSH OFF appliance the Green output indicator will LE k ERS extinguish and the Red overload indicator light o illuminates and the power to the connected i y ie appliance will be disconnected OPERATING INSTRUCTIONS Spark Plug Maintenance To ensure proper engine operation the spark plug must be properly gapped and free of deposits Remove the spark plug maintenance cover Fig 17 Pull the HT lead off the spark plug Fig 18 and clean any dirt from around the spark plug base Using the wrench supplied remove the spark plug Fig 19 Visually inspect the spark plug Discard it if the insulator is cracked or chipped Please use a spark plug gauge to check the spark plug gap it should be 0 6 0 7mm 0 024 0 028inch Check that the spark plug sealing washer is in good condition and thread the spark plug in by hand to prevent cross threading After the spark plug is seated tighten with a spark plug wrench to compress the washer If installing a new spark plug tighten 1 2 turn after the spark plug seats to compress the washer If reinstalling a used spark plug tighten 1 8 1 4 turn after the spark plug seats to compress the washer Reinstall the spark plug cap on the spark plug securely Reinstall the spark plug maint
7. EC DECLARATION OF CONFORMITY The Manufacturer of the product covered is IAJ Winch Solutions Ltd T A Warrior Generators WARRIOR Unit 27 Salisbury Road Haydock Industrial Estate GENERATORS o WAI1 2XG United Kingdom f The manufacturer hereby declares that the machine as detailed in this declaration fulfils all the rel evant provisions of the Machinery Directive and other appropriate directives as detailed below The manufacture further declares that the machine as detailed in this declaration where applicable fulfils the relevant provisions of the essential health and safety requirements The Directives covered by this Declaration are as detailed below 2006 42 EC The Machinery Directive 2006 95 EC Low Voltage Equipment Directive 2004 108 EC Electromagnetic Compatibility Directive 93 68 EC The CE Marking Directive 2002 96 EC as amended by 2003 108 ECThe Waste Electrical and Electronic Equipment WEEE Directive 2002 88 EC The Emission of Gaseous and Particulate Pollutants from Internal Combustion Engines to be Installed in Non Road Mobile Machinery Directive 2000 14 EC Annex VI and the Directive 2005 88 EC The Noise Emissions in the Environment by Equipment for use Outdoors Regulations 2001 SI 2001 1701 as amended And is in conformity with the applicable requirements of the following documents EN 12601 EN 55012 EN 61000 6 1 EN ISO 3744 Product Details Description Inver
8. Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock Personal Safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Avoid accidental starting Ensure the switch is in the off position before plugging in Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury SAFETY INFORMATION e Do not overreach Keep proper footing and balance at all times This enables better cont
9. YELLOW ORANGE Spark pressure 5 PURPI VELLOW GREEN plug Wrap URPL YELL EEN
10. accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp 5 cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions and in the manner intended for the particular type of power tool taking into account the working conditions and the work to be performed Use of the power tool for operations different from intended could result in a hazardous situation Service Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained COMPONENTS Component List 1 Engine ON OFF switch 2 Economy control switch 3 Fuel ON OFF tap 4 Air filter and oil filler maintenance cover 5 Choke lever 6 AC socket 7 Ground earth terminal 8 Recoil starter 9 DC socket 10 DC circuit breaker Technical specification AC output 230V 50Hz Rated power 1 2kKVA Peak power 1 5kKVA Rated current 5 22A Phase Single Power factor coso 1 Displacement 172CC DC output 12V 4 0A Engine 2 8 HP 4 stroke No load speed low 3800min 11 Pilot light Output 12 Overload indicator light 13 Low Oil warning light 14 Fuel filler cap 15 Fuel tank vent tap 16 Spark plug maintenance cover 17 Exhaust 18 DC charging leads 19 Screwdrive
11. arth stake are not supplied with the unit Earth spike and cable can be purchased at your local camping supplies or alternatively an earth spike can be made and it is suggested you get advice from a registered electrical trades person To make a spike use a copper tube or copper rod 12mm diameter a minimum length of 200mm and with an M6 machine screw one end The cable used should be a maximum length of 1 metre and a minimum of 1 0mm to carry a 10amp load The cable should be attached to the generator at the earth point Fig 1 and to the spike between a flat washer and the copper with a lock washer under the head of the M6 Machine screw in a similar fashion to the earth point screw on the generator When placing the spike into the ground the generator must not be running and it is suggested that the spike is pushed into the ground by at least 100mm so that it is firm and a litre of water poured around it to ensure good earth continuity Checking The Oil Warning The generator is supplied without oil and must be filled before first use failure to do so will invalidate your guarantee Loosen the cover screw and remove the maintenance cover Fig 2 Remove the oil filler cap and wipe the dipstick clean Fig 3 Max oil level OPERATING INSTRUCTIONS Check the oil level by inserting the dipstick into the filler neck without screwing it in If the level is low fill to the top of the oil filler neck with the recom
12. emperature is high set the choke to the Run position Disconnect the leads from the battery Hold down the generator firmly with one hand Loosen the vents on the battery With the other hand grip the recoil starter cord handle and pull slowly until resistance is felt indicating that the recoil starter is engaged Using a hydrometer measure the specific gravity of the battery fluid and calculate the charging time in accordance with the table shown Fig 10 Make sure the battery fluid level is correct When resistance is felt pull the cord sharply Continue this procedure until the engine starts Fig 9 Attach the 12v charging leads to the battery Caution Do not allow the starter grip to snap observing Correct polarity Ped lt Positive back black Negative Plug the 12v charger lead into the socket on the When the engine has been successfully started i generator Fig 11 and is running smoothly return the choke to the RUN position The specific gravity for the fully charged battery shall be within 1 26 to 1 28 It is advisable to check the specific gravity every hour OPERATING INSTRUCTIONS Fig 10 Aim for specific gravity and charging time 3 ECON ENG SW With the switch in the On position the engine speed is controlled automatically The engine speed is lowered when the load on the generator is reduced turned off or disconnected When loads are turned on or re connected the engine returns
13. enance cover Warning Spark plug must be assembled firmly or it will become hot and may damage generator A loose spark plug can overheat and damage the engine Engine Oil Replacement Remove the side maintenance cover Fig 20 Note Drain the used oil while the engine is warm Warm oil drains quickly and completely Place a suitable container under the engine to catch the used oil Remove the dipstick and pour out the old oil into the container Fig 21 OPERATING INSTRUCTIONS Air Filter A dirty air cleaner will restrict air flow to the carburettor To prevent carburettor malfunction service the air cleaner regularly Warning Using gasoline or flammable solvent to clean the air filter can cause a fire or explosion Use only soapy water or a non flammable solvent Having first removed the side maintenance cover Fig 23 release the securing clips on the air cleaner housing Fig 24 With the engine in a horizontal position fill to the top of the oil filler neck with the recommended oil Replace the dipstick then reinstall the maintenance cover and tighten the cover screw securely Note Improper disposal of engine oil can be harmful to the environment If you change oil please dispose of it properly Put it in a sealed container and take it to a recycling centre Do not discard it in household waste dump it on the ground or pour it down a drain Fuel Tank Filter Fig 22 After every 100 hours of run
14. g Check fan damage system Starting Check recoil starter system operation Decarbon More frequently isation if necessary Fittings Check all fittings and fixtures Fastenings and tighten if required The figures quoted are emission levels and are not necessarily safe working levels Whilst there is a correlation between the emission and exposure levels this cannot be used reliably to determine whether or not the actual level of exposure of the workroom the other sources of noise etc i e the number of machines and the adjacent processes and the length of time for which an operator is exposed to the noise Also the permissible exposure level can vary from country This information however will enable the user of the machine to make a better evaluation of the hazard and risk The supplier recommends the use of ear protection at all time ENVIRONMENTAL PROTECTION Information for private householders for the environmentally responsible disposal of Waste Electrical and Electronic Equipment WEEE This symbol on products and or accompanying documents indicates that used and end of life electrical and electronic equipment should not be disposed of in household waste For the proper disposal treatment recovery and recycling please take these products to designated collection points where they will be accepted on a free of charge basis Alternatively in some countries you may be able to return your products to your retailer up
15. is product the following basic safety precautions should always be taken to reduce the risk of fire electric shock and personal injury It is important to read the instruction manual to understand the application limitations and potential hazards associated with this product HELPLINE amp SPARE PARTS In the unlikely event of a defect occurring please contact our Helpline Office hours Monday Friday 8 30am 5 30pm Telephone 01942 528271 SAFETY INFORMATION Specific Safety Instructions Electrical generator must always be grounded connected to earth Petrol or diesel powered generators must never be used in an unventilated closed spaces The exhaust fumes are highly dangerous and can cause Carbon Monoxide Poisoning which will Cause drowsiness and death The generator must be mounted on a firm level surface The electrical output load must not exceed the maximum load stated on the rating plate Exceeding the rated load will damage the unit or shorten its life and will invalidate the guarantee The engine must not be run at speeds that exceed the maximum stated on the rating plate Operating an engine at excessive speeds increases the hazard of personal injury Do not tamper with components which may increase or decrease the governed speed Mains extension leads mains supply leads and all electrical equipment must be in good working condition Never operate electrical equipment with damaged or defec
16. is to be stored for more than one month the following storage procedure should be carried out Drain all the fuel from the fuel tank and the carburettor ensure that all the fuel has been removed Remove the spark plug and pour approximately one tablespoon full of clean engine oil into the spark plug hole With the ignition turned OFF gently pull on the recoil starter cord several times Re fit the spark plug and continue to pull the recoil starter cord until TROUBLESHOOTING CONDITION PROBABLE CAUSE No oil Low oil level Loose spark plug Loose cylinder head bolt Damaged gasket FUEL SYSTEM PROBLEMS Insufficient pulling speed for starting rope Foreign matter in No fuel supplied fuel tank to combustion chamber Clogged fuel line No fuel in tank Fuel tap not open CORRECTIVE ACTION Fill sump with correct oil Tighten plug Tighten bolt Replace gasket Pull rope sharply Clean tank Clean fuel line with dealers advice Supply fuel Open tap ELECTRIC SYSTEM PROBLEMS Spark plug dirty ___ Remove carbon or with carbon or dry spark plug Poor wet with fuel spark Engine won t start Damaged spark Replace spark plug Combustion plug chamber supplied compression TP Consult dealer with fuel Improper adjustment of carburetor Low engine output Sufficient Faulty magneto Engine runs erratically Insufficient Pull rope sharply pulling speed for starting rope W
17. mended oil Use high detergent premium quality 4 stroke engine oil SAE 10W 30 Warning Non detergent and 2 stroke engine oils will damage the engine and are not recommended Low Oil Alert System The low oil alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase Before the oil level in the crankcase can fall below a safe limit the low oil alert indicator light turns on and the low oil alert system will automatically shut down the engine Note The engine switch will remain in the On position If the engine stops or the oil alert indicator light turns on when you pull the starter grip check the engine oil level Oil must be added to the engine before it will re start Fueling Danger STOP engine before adding fuel This engine is certified to operate on unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life Warning Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank Replace and secure the fuel cap after adding fuel Fig 4 Petrol is extremely flammable and explosive under certain conditions Do not smoke or allow flames or sparks where the generator is refuelled or where Petrol is stored Refuel in a well ventilated area Do not let fuel spill over the generator casing If there is some fuel spillage be sure that it has evaporated befo
18. ning or every 6 months the fuel tank filter should be removed and cleaned Remove the fuel tank filler cap and the filter clean the filter thoroughly using an environmentally friendly water based degreasing agent and re fit Pull away the bottom of the housing Fig 25 The filter matrix can now be removed Wash the air filter in a solution of household detergent and warm water then rinse it thoroughly or wash it in a non flammable or high flash point solvent Allow the air filter to dry thoroughly Reinstall the air filter and cleaner cover then reinstall the maintenance cover OPERATING INSTRUCTIONS the piston is on the compression stroke when resistance is felt then stop pulling Store the generator in a dry well ventilated place under a cover to prevent any dust or debris from accumulating on the generator PLEASE NOTE If using for a caravan motor home or boat etc refer to the manufacturers manual regarding Oil Filter connection of a generator The oil filter should be cleaned every 6 months or 100 hours or use The oil filter can be found Do NOT connect Into a house on the base of the generator Ensure the ring main circuit generator has been drained of oil remove the cap Fig 26 to gain access to the filter assembly General Inspection And Storage Regularly check that all the fixing screws are tight They may vibrate loose over time Storage If the generator is not to be used or
19. of a very low intensity This field may interfere with some pacemakers To reduce the risk of serious or fatal injury people with a pacemaker fitted should consult their physician and the pacemaker manufacturer before operating this tool General Safety Rules Warning Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your mains operated corded power tool or battery operated cordless power tool Save These Instructions 1 Work Area a Keep work area clean and well lit Cluttered and dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 Electrical Safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded Do not expose power tools to rain or wet conditions
20. on the purchase of an equivalent new product Disposing of this product correctly will help to save valuable lt resources and prevent any potential adverse effects on human health and the environment which could otherwise arise from inappropriate waste disposal and handling Please contact your local authority for further details of your nearest designated collection point Penalties may be applicable for incorrect disposal of this waste in accordance with national legislation FOR BUSINESS USERS IN THE EUROPEAN UNION If you wish to discard electrical and electronic equipment please contact your dealer or supplier for further information Information on Disposal in other Countries outside the European Union This Symbol is only valid in the European Union If you wish to dispose of this product please contact your local authorities or dealer and ask for the correct method of disposal SYMBOLS The rating plate on this product may show symbols These represent important information about the product or instructions on its use Wear hearing protection Wear eye protection Wear respiratory protection 3 Conforms to relevant safety standards oN N Read the instruction manual General warning Waste electrical products should not be disposed of with household waste Please recycle where facilities exist Check with your Local Authority or retailer for recycling advice Connect the generator to earth using
21. ore connecting an appliance to the generator check that it is in good order and that its electrical rating does not exceed that of the generator Then connect the power cord of the appliance and start the engine When an electric motor is started both the Red overload indicator and the Green output indicator will illuminate simultaneously This is normal the Red over load indicator extinguishes after about four 4 seconds If the Red overload indicator remains illuminated consult your generator dealer Caution Substantial overloading that continuously illuminates the Red overload indicator may damage the generator If the Red overload indicator light and the Green output indicator illuminate at the same time when engine starts and the Red overload indicator remains illuminated after the Green output indicator extinguishes please contact your supplier Note For equipment with an inductive load more power will be required at initial start Under these conditions it is normal for both the Red overload indicator and the Green output indicator will illuminate simultaneously for a short period about four 4 seconds After the appliance starts the Red over load indicator ati i extinguishes and the Green output indicator OUTPUT A i will remain illuminated TF The circuit breaker for the 12V DC charging OVERLOAD ue function is positioned next to the 12V socket Fig 16 DIL ALERT Under normal
22. r 20 Spark plug spanner No load speed high 4200min Continuous operating time 4hrs 100 load Fuel tank capacity 3 5L Fuel type Unleaded petrol Oil type SAE 10W 30 Oil capacity 0 6L Ignition system T C Starting system Recoil starter Spark plug type A7RTC Sound power level 93dB A UNPACKING AND OPERATING INSTRUCTIONS Unpacking Caution This packaging contains sharp objects Take care when unpacking Remove the machine together with the accessories supplied from the packaging Check carefully to ensure that the machine is in good condition and account for all the accessories listed in this manual Also make sure that all the accessories are complete If any parts are found to be missing the machine and its accessories should be returned together in their original packaging to the retailer Do not throw the packaging away keep it safe throughout the guarantee period then recycle if possible otherwise dispose of it by the proper means Do not let children play with empty plastic bags due to the risk of suffocation Operating Instructions Location and Grounding Before using this generator it must be prepared correctly before use Locate the generator on firm level ground away from buildings or other structures ensuring that the exhaust is not obstructed Warning It is advisable to properly earth ground your generator before starting using a wire and a small earth stake Note The wire and e
23. re starting the engine Avoid touching gasoline or breathing in gasoline fumes Starting the generator AC Power Applications Before using this generator it must be prepared correctly before use Locate the generator on firm level ground away from buildings or other structures ensuring that the exhaust is not obstructed Before starting the engine make sure that all the electrical loads are disconnected from the generator AC outlet socket Open the fuel filler cap vent Fig 5 and the fuel cock Fig 6 OPERATING INSTRUCTIONS Turn the engine switch to the On position and the economy switch to the Off position Fig 7 Warning Before connecting any electrical load to the generator ensure that the load does not exceed the maximum load as stated on the To start a cold engine set the choke to the CHOKE position Fig 8 rating plate Ensure that the appliance being connected is in good working order and that the mains supply lead is long enough to reach the generator without any strain When the generator engine has been successfully started and is running smoothly connect the electrical load into the generator AC output socket Warning DC power and AC power can be used at the same time but DO NOT exceed the maximum power output as shown on the rating plate DC Battery Charging Function This function is applicable to 12V battery charging only Caution When engine is hot or environment t
24. rol of the power tool in unexpected situations f Dress properly Do not wear loose clothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards 4 Power Tool Use And Care a Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired c Disconnect the plug from the power source before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tools operation If damaged have the power tool repaired before use Many
25. rong grade _ Check grade of fuel of fuel used Overloading Check the working Overheating conditions TROUBLESHOOTING CONDITION Indicator light ON No AC output Indicator light OFF No AC output Output power too high or low PROBABLE CAUSE CORRECTIVE ACTION Tripped circuit breaker Reset Poor connection or faulty lead Check and repair Broken recepticle Faulty circuit breaker Check and repair Generator problem ee Engine RPM set too No oad speed set high or low to 3000rpm Loose component Locate and tighten Internal generator 9 Consult dealer problem MAINTENANCE CHART Pre operation Initial 1 month Every 3 month Every 6 month Every 12 month check daily or 20hours or 50 hours or 100 hours or 300 hours Spark plug Check condition Adjust gap and clean Replace if required Engine oil Check oil level Air filter Clean replace if required Fuel Filter Clean fuel cock filter Replace if required Valve Check and adjust when clearance engine is cold Fuel line Check fuel hose for cracks or damage Replace if required Exhaust Check for leakage Tighten or system replace gasket if required Check exhaust screen Clean and replace if required Check choke operation Coolin
26. ter Generator Model No DIG1500 Brand Name Warrior Generator Name and address of technical documentation holder The technical documentation required to demonstrate that the product meets the requirements of directive has been compiled and is available for insoection by the relevant enforcement authorities i hs P i Signed ge gt S Print Paul Bimson 4 Technical Manager Winch Solutions Ltd Unit 27 Salisbury Road Haydock Ind Est St Helens Merseyside WA11 9XG UK ms J Date 19 12 2014 www warriorgenerators co uk Tel 44 0 1942 528271 GENERATORS 900W Inverter Generator DIG1500 Always read the instruction manual Retain for future use CERTIFICATE OF GUARANTEE This product is guaranteed for a period of 1 Year with effect from the date of purchase and applies only to the original purchaser This guarantee only applies to defects arising from defective materials and or faulty workmanship that become evident during the guarantee period only and does not include consumable items The manufacturer will repair or replace the product at their discretion subject to the following That the product has been used in accordance with the guidelines as detailed in the product manual and that it has not been subjected to misuse abuse or used for a purpose for which it was not intended That it has not been taken apart or tampered with in any way whatsoever or has been serviced by unauthorised persons
27. tive mains supply leads Keep the area around the generator clear of obstructions at all times Never locate the generator against a building or near a canvas or plastic structure i e Tents etc Always use the correct fuel mix as stated in the user manual and on the rating plate To prevent fire always stop the engine when refueling and never over fill the fuel tank Always clean up spilt fuel immediately using sand Do not use the generator in or near an explosive atmosphere To prevent an electric shock never operate the machine in rain snow or touch with wet hands Check the fuel system periodically for leaks seals and hoses should be checked for signs of deterioration or chafing Check for loose or missing clamps damaged fuel tank or filler cap All defects should be corrected before further use Always allow the generator to reach full operating speed before connecting any electrical load Always disconnect the electrical load before switching the generator off To prevent surging that may possibly damage electrical equipment do not allow engine to run out of fuel while electrical loads are connected Before transporting the generator in a vehicle drain all fuel to prevent leakage To prevent an electric shock and fire never connect an electrical load with the electrical output switched on Do not connect the generator to any other electrical source The engine speed has been factory set to provide
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