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REFURBISMENT MANUAL FoR MANUAL
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1. REFURBISMENT MANYAL MA GAL MD f 4 tas ALU REHAB Thinking ahead moving forward JUIWIUOLAUd JY JO UL Bure Jnoge SI 4NINJ L The future is about taking care of the environment Alu Rehab are working to reduce pollution throughout the process of production from the raw material through development to manufacture waste management to refurbishment The Netti 11 Comfort is the first Wheelchair to have been passed through EPD Environ mental Product Declaration reducing effect on environment and energy consumption from manufacture to freight Thank you for choosing a product from ALU_RE H AB Thinking ahead moving forward All Netti Wheelchairs are tested at TUV Product Service GmbH in Germany following the European Standard EN 12183 1999 Netti wheelchairs are tested and approved to crash test ISO FDIS 7176 19 ALU REHAB AS Bedriftsveien 23_NO 4353 Klepp stasjon Norway Tel 47 51 78 62 20 Fax 47 51 78 62 21_www alurehab com Index This Manual is divided into a three step procedure detailing servicing and refurbishment of the Wheelchair Cleaning procedure Wheelchair Seating system Preparation of Netti Wheelchair for refurbishment Frame Wheel Arm Rest Back Rest unit Push Handles Push Bow Head Support Seating Unit Back and Tilt mechanism Foot Support Brakes Anti Tip Tubes General Information Function Control Receipt Form p
2. remove cushions head support foot supports main wheels front castors arm supports and any other accessories and tilt the wheelchair rearwards on to the anti tip tubes Frame Check the frame for deformations breakages damage abrasions and missing screws bolts and nuts wom parts must be replaced and oiled if necessary Main Wheel Main wheels and push rims can be cleaned with soapy HE AA VL water or methylated spirit Clean the rims and check METERNE ji Pushing tyres for damage and cracks replace if necessary Oil if FV aes H H AE the quick release main wheel axle check that the quick Wl aa release locks the main wheel when mounted on the VAN ET Wheelchair To check that the main wheel is properly attached to the wheel hub release finger pressure from the end button and pull the main wheel Front Castors and Front Forks Clean the front forks with methylated spirit oil the n Bearing house quick release axle and check for play If there is play in p the quick release axle remove clean with methylated spirit and apply Thread Lock glue to secure the front fork within the bearing house For correct manoeuver i i ing check that the bearing house is mounted vertical h _ Frontcestors in relation to the ground see User Manual for further AS Hi realex i Spee it Ae p i Ball race 4 Eccentric bolt Quick release Front fork details nm oS l Hi f wri Bearing A wef house Dismantle th
3. quick release lock Check both front castors are mounted in the same hole position on the front forks Check that the main wheels lock securely and that the quick release operates freely on and off Check there is minimum free play in the quick release lock Check both main wheels are mounted in the same hole position in the wheelframe bracket There should be no free play in the push rims Function control O1JUOD UOLOUNA Extension piece foot support Foot support angle adjustable Foot support universal Anti tip tubes Cross bar folding Directional stability All wheelchair models Netti I comfort Netti Ill comfort Netti 4U comfort CED All models except Netti I comfort Netti Ill comfort Netti 4U comfort CED All wheelchair models Netti Svipp Netti Svipp comfort All wheelchair models The extension piece should be securely fastened and adjusted equally both sides Check lock into desired angle and easy placement on and off There should be no free play in the locking bracket Check easy movement of length adjustment The calf supports should be equal on both sides The knee uphol stery should be clean Check easy placement on and off There should be no free play in the locking bracket Check easy movement of length adjustment tubes are correctly labeled Check that the cross bar will adjust for easy push ing and check position lock Check there is no obstruction
4. OTECTION Not standard Not standard 5 COVER F Wash Machine wash 95 C Machine wash 95 C Machine wash Wipe with soap Wipe with soap 95 C O Wipe with soap A Drying Spin dry Air dry Spin dry Air dry Spin dry Air dry Ta Do Not Tumble Do Not Tumble Do Not Tumble Dry Dry Dry omon O f p ooo Wash Machine wash Machine wash Machine wash Machine wash Machine wash 60 C 60 C 60 C 60 C 60 C Drying Tumble Dry max Tumble Dry max Drying tumbler Spin dry Air dry Spin dry Air dry 85 C 85 C max 85 C Do not tumble dry Do not tumble dry A CORE All Alu Rehab Back Rest Cushions are processed in the same way I A Autoklave 105 C Virkon S Q im Shake clench Air Dry vertical Lu or OUTER COVER Back Cushions are delivered with Clima Therm or Mars cover and are processed in the same way xX co Clima Therm Spin dry Air Dry do not tumble dry Mars Spin dry Air Dry Tumble Dry max 85 C ALU REHAB AS Bedriftsveien 23_NO 4353 Klepp stasjon Norway Tel 47 51 78 62 20 Fax 47 51 78 62 21_www alurehab com Preparation procedure Before working on the wheelchair it is advisable to place the wheelchair on a raised table or bench giving a comfortable and correct position and avoiding any unnecessary lift Use recomended tools and refer to the User Manual Clean the Wheelchair see Cleaning Procedure Page 4 difficult stains remaining after the cleaning process can be removed with methylated spirit For Oiling or Greasing
5. adjustment screws are damaged or missing Tighten loose screws nuts and oil all moveable parts Do not oil the adjustment bar in the mechanical lock Check the mechanical lock on the angle adjustable foot sup ports and if necessary replace the lock cone Remove and check fit of the foot supports to the frame If necessary replace the foot support brackets Brakes xa Z a shoe N Check that all screws are in place and tight T Brake shoe Replace brake parts where necessary Had Anti Tip Tubes Check the engagement and disengagement of the anti tip tubes in the up and down posi tions Adjust the anti tip tubes in relation to the main wheels see User Manual for correct adjustment Lock pin T General information G ta ve Lock washer Use Alu Rehab AS original parts only TA ee Use light bicycle oil on moveable parts and i bearings Paste plug Anti tip with pedal Use HHS Lube Wurth on Gas Springs Anti tip Netti 4U comfort CED Netti 4U comfort CED Do not oil the adjustment bar in the mechani cal lock Recommended glue Lock lite 2701 Thread Lock full lock Lock tita 243 Thread Lock part lock Silver colour code RAL 9007 Graphite grey colour code RAL 7024 Black code colour RAL 9005 Lock washer N Ensure that you always have the User Manual J available Anti tip other wheelchairs Plastic wheel op 5 O 0 O O O D oe U A Function c
6. aper page 4 page 4 page 5 page 5 page 6 page 6 page 6 page 6 page 7 page 7 page 7 page page 7 page 7 page 8 page 11 xX U Cleaning procedure for Wheelchair 1 Remove back cushion seat cushion high adjustable push handles and arm support before washing 2 Clean back and seat cushion according to instruction see table below Use machine cleaning or jet water washing to clean the wheelchair If jet water washing avoid pointing directly at bearings quick release gas springs and labels Use soft soap and degreasing agent where necessary Rinse wash using clean water to remove soap and degreasant Dry the wheelchair prior to greasing and preparation Use methylated spirit to remove any excess dirt or grease Uo anpoud Buruea p r Se Cleaning procedure for Seating system Read cleaning instruction label on cushions and covers for parts not in this table UNO Seat Vital Base Sit Vital Base Venti Vital Base Vital Base Active Royal CORE eo a E pusgetke s l k dd Wash Hand wash 40 C Hand wash 40 C Hand wash 40 C Hand wash 40 C Hand wash 40 C Disinfection Virkon S Virkon S Virkon S Virkon S Virkon S Autoclave 105 C Autoclave 105 C Autoclave 105 C Autoclave 105 C Autoclave 105 C Drying Shake clench Shake clench Shake clench Shake clench Shake clench Air dry standing Air dry standing Air dry standing Air dry standing Air dry standing AN PR
7. crew Netti Svipp and in the center on top of the Netti I head support adapter is tight ened and that the plate spring is correctly mounted Check the head support is clean and intact and that adjustment handles function correctly Head support Netti Svipp comfort Check that the head support adapter fits correctly on and off ALU REHAB AS Bedriftsveien 23_NO 4353 Klepp stasjon Norway Tel 47 51 78 62 20 Fax 47 51 78 62 21_www alurehab com Arm support All wheelchair models Netti I Netti I comfort Netti 11 and Netti 111 comfort Netti 4U comfort CED Netti Svipp and Netti Svipp comfort Bearing housing All models except Netti 4U comfort CED All wheelchair models All wheelchair models Check that the arm support pads match and are adjusted similarly Check that the upper adjustment locks correctly Adjust the plastic screws in the arm support bracket and tighten the lock nut the arm support should slide easily within the arm support The stop screw should be adjusted to the same height on both sides The slide mechanism should operate easily Check that the arm support locks when swung forward Check that the cloth protector locates within the lock track when swung forward Ensure the bearing housing is adjusted in position vertical to the horizontal ground The front castors should lock in the secure position the quick release should operate freely on and off Check there is minimum free play in the
8. e front castors from the front forks for cleaning with methylated spirit and check for play in the bearing Replace the front castors if worn Check that the quick release locks the front castor when mounted on the wheelchair see User Manual for futher details VU es D U OY O ok p qe eal qe Q U ed al d4npd gt ord uoneredduq Arm Supports Check that the lock track is cleaned and oiled with silicon spray En supper IT sure that the position screw is mounted and in the correct position Le EP Check that the arm support pads are mounted with two screws on i j Hie Bracket S each side check the screws are tight Place the arm support in the Position i screw cleaned arm support bracket move the arm support pads forwards and rearwards slowly while screwing the lock screw inwards When ee e ustable play in the arm supports has been removed tighten the nut drawback Arm Support Netti 4U CED Ensure that the lock and release mechanism works Check depth length displacement of the arm support pads tighten the screw in the arm support pads Back Rest unit Check velcro back for damage in sewing and lock If necessary clean the velcro Tighten the straps Clean the cushions in accordance with label instructions Push Handles Check the push handles for wear and damage replace the hand ouch bow aie grips if necessary Ensure tha
9. heck before delivery to user customer Check that the wheelchair is adjusted in order T N O 5 m gr x Visual check All pins plugs and screws are correctly fitted Check the sewing in the velcro back Check that the seating plate is in good condition and correctly adjusted for seat depth Check that the seat cloth is intact for Netti Svipp and Netti Svipp comfort Tilt Netti 111 comfort Move the tilt functions in both Netti 11 outer positions and check there Netti Mini is free movement Check that Netti 4U comfort CED cables run free of obstructions Check that the tilt function is marked with correct labels Back regulation Netti Il comfort Move the back regulation Netti I comfort in both outer positions and Netti 4U comfort CED check there is free movement Netti Mini Netti Svipp comfort Check that cables run free of obstructions Check that the tilt fuction is marked with cor rect labels Stiffening stay Netti Svipp Check that the stiffening stay Netti Svipp comfort can be opened and locked with the cylinder bush Push handles All wheelchairs except Check hand grips are free from Netti 4U comfort CED abrasion and damage Check driving handles adjust freely and lock in position Check the stop screw and plate spring are correctly fitted Push bow Netti 4U comfort CED Check push bow is secure and locks in position Head support All wheelchairs except Check that the small set s
10. preventing folding of the wheelchair Push the wheelchair with equal power on both sides of the push bar allow the wheelchair to roll forward freely The wheelchair should roll forwards in a straight line if not adjust the front castors and main wheels see User Manual Check that the adjustment is equal on both sides and that the position is correct relative to the main wheels Check en gagement and disengagement of the anti tip tubes up and down Check that the anti tip Ensure that you always have the User Manual available ALU REHAB AS Bedriftsveien 23 NO 4353 Klepp stasjon Norway Tel 47 51 78 62 20 Fax 47 51 78 62 21 www alurehab com Receipt form for executed refurbishment procedure Procedure executed OK e Cleaning procedure e Preparation procedure e Function control JUR All the points above have been executed and the wheelchair made ready for delivery Datum Signature O Qi a En uU Q uU D j ANUFACTURER x pA ALU REHAB AS Bedriftsveien 23 NO 4353 Klepp stasjon Norway Tel 47 51 78 62 20 Fax 47 51 78 62 21 post alurehab com www alurehab com Layout Grafica Hundsnes
11. t ee Piel e the security screw is fitted E E be Check that the shelter studding Security screw Velco back 3 in the plastic bracket is not de formed p Push bow Push Bow Position lock Head support bracket Check all screws and fastening points Remove loose screws gt GE Mr es clean with methylated spirit and re fit using Thread Lock glue full locking Check that the tilt and back release handles are marked with correct symbols Replace adjusting handles and wheels if necessary If the cleaning routine has not been followed and driv ing handles hand grips have been incorrectly cleaned replace with new Head support Check the head support is clean and that there are no abrasions or tears Replace the head support if the wheelchair is for a new user Qil screws and wheels Check and replace handles and wheels if necessary ALU REHAB AS Bedriftsveien 23 NO 4353 Klepp stasjon Norway Tel 47 51 78 62 20 Fax 47 51 78 62 21 www alurehab com Seating unit Check the seating plate for breakage or similar and missing screws Clean the seat cushion in accordance with cleaning instructions on the cushion label or replace See cleaning procedure for seating system Page 4 Back and Tilt mechanism Check the gas springs for damage Adjust and oil cables and cable Me transfers Clean and oil the piston rod on the gas spring EEE t Foot Support Check and adjust wheel handles check that no
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