ZS-CRT (CompoNet) Sensor Communications Unit User`s Manual
Contents
1. e Command Format Destination node address 10xx hex 0050 hex fixed 00A1 hex 0000 hex fixed Service code Class ID Instance ID fixed 2 bytes 2 bytes 2 bytes 2 bytes SUOIJEDIUNWLUOD JeNOdwWOD e e Response Format Normal Response Number of bytes Source node Service code received address 0004 MA 00DO hex fixed 2 bytes 2 bytes 2 bytes Error Response Number of bytes Source node i E received Address Service code rror code 2 bytes 2 bytes 2 bytes 2 bytes 3 20 3 6 Explicit Message Communications 3 6 6 GET MEASUREMENT VALUES 3 6 6 GET MEASUREMENT VALUES Reads the current measurement values Applicable Sensors No protocol command ZS ZG MEASURE ZFV C DATAGET e Command Format Destination node address 10xx hex 0051 hex fixed 00A1 hex 0000 hex fixed Task num Service code Class ID Instance ID Data fixed ber 2 bytes 2 bytes 2 bytes 2 bytes 1 byte SUOI EDIUNWLUOD JeNOdwWOD jo e Task number Task number for which to read the measurement value When the task number is set to 0 measurement values will be read for all tasks This is applicable only for ZG series Sensor Controllers e Response Format The response format depends on the type of Sensor being used E ZS or ZFV C Normal Response Number of Source node bytes received address Service code Data 000Chex 00D1 hex fixed 2 bytes 2 bytes 2 bytes 8 byt2. e Setting and reading Sen sor parameters e Sending measurement triggers and reading meas urement values e Setting and reading Sen sor parameters e Sending measurement triggers and reading meas urement values Power supply Supplied from the CompoNet communications connector Sensor Controller connection channel Can be connected only to channel 0 e ZS LDC Ver 2 300 or higher e ZS MDC Ver 2 200 or higher e ZS HLDC Ver 1 030 or higher Compatible Sensor Controllers e ZG WDC Ver 1 100 or higher e ZFV CA Ver 1 300 or higher Power supply voltage 14 to 26 4 VDC Current consumption 200 mA max Ambient operating temperature 0 to 50 C Ambient operating humidity 25 to 85 Ambient storage temperature 15 to 60 C with no icing or condensation Size mm 30 x 58 2 x 98 mm W x H x D Weight 130 g 2 1 2 Dimensions 89 j NS indicator USB indicator 72 5 ob iF 61 75 Function setting switch we 36 4 A it 4 S MS indicator 29 4 i ae Two M 224 lode address setting switch x1 CET USB cable Mounting holes del ME N TI aa CompoNet communications connector 98 Node address setting switch x10 ke 30 33 26 Round 3 8 dia vinyl insulated cab tyre cable 10 65 36 1 a SEE Standard length 750 mm y i i Length with 2 ferrite c
3. 9 1 01 BdIA9q JeNOdwWOoy Appendix 2 Appendix 1 CompoNet Device Profile Appendix 1 2 Object Implementation Appendix 1 2 Object Implementation Identity Object 0x01 Object Attribute Not supported Class Service Not supported Object Instance 1 Attribute GET SET Serial number Ves No Service Get_Attibute_Singl Message Router Object 0x02 Addition of vendor specifics Attribute Not supported Service Not supported Attribute Not supported Service Not supported None Appendix 3 Appendix 9 1J014 SIASY JeNOdwWOoy Appendix 9 1 01 BdIA9q JeNOdwWOoy Appendix 1 CompoNet Device Profile Assembly Object 0x04 Object Attribute Not supported Class Not supported Section Data Maximum number of instances Type Static vO Attribute GET SET ES Number of Members in List 0302 MemberUist o o pws pata es es Input Byte Data SS A SS A A ata 0x90 144 Instance IN data Status 0x98 147 IN data Output ma 2e oa ECT A ES Sar A A BIO a O at OUT data OxA0 160 a XX OUT data Appendix 4 Appendix 1 CompoNet Device Profile Connection Object 0x05 Object Class Appendix Section Data Maximum number of instances Instance type POLL We T Production trigger Transport type Transport class GET SET Value Yes No Yes No 00H 9 1J014 SAS JeNOdwoy CompoNet Link Obj
4. bytes received address Service code 00D7 hex fixed Data 2 bytes 2 byte 2 bytes Variable length Data Size Flow data Flow data eee 2 bytes 8 bytes 8 bytes For information on the flow data refer to the ZS series Sensor Controller User s Manual Cat No Z250 Error Response Number of bytes So urce node Service code received address 2 bytes To retrieve flow data it is necessary to first set the logging conditions in the Sensor Communications Unit The logging conditions are set by using the CompoNet Support Software 2 bytes 2 bytes Error code 2 bytes 3 31 SUOI EDIUNWLUOD JeNOdwWOD jo SUOI EDIUNWLWOD JeNOdwWOoD e 3 6 3 6 13 GET FLOW DATA Explicit Message Communications E Setting Logging Conditions Parameter Group lan parameters X Parameter Name Value a 0011 0012 0013 0014 Help Monitor 0007 TASK3 Do not monitor 0008 TASK4 Monitor 0009 Logging interval 10 0010 Logging buffer size 20 Log1 Log 2 Log 3 Log 4 TASK2 Lal Default Setup The logging conditions are set in the above dialog box This is the same dialog box as the one used to select the data and tasks to be monitored Setting Description Monitor mode e Constant monitoring with I O monitor Select when not using data logging e Data logging without I O monitor Select when using data logging Logg
5. mechanical electronic photocopying recording or otherwise without the prior written permission of OM RON No patent liability is assumed with respect to the use of the information contained herein Moreover because OMRON is con stantly striving to improve its high quality products the information contained in this manual is subject to change without no tice Every precaution has been taken in the preparation of this manual Nevertheless OMRON assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained in this publication vi Read and Understand this Manual Please read and understand this manual before using the product Please consult your OMRON repre sentative if you have any questions or comments Warranty and Limitations of Liability WARRANTY OMRON s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year or other period if specified from date of sale by OMRON OMRON MAKES NO WARRANTY OR REPRESENTATION EXPRESS OR IMPLIED REGARDING NON INFRINGEMENT MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS ANY BUYER OR USER ACKNOWLEDGES THAT THE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR IN TENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED LIMITATIONS OF LIABILITY OMRO
6. 6 9 SAVE SETTINGS Saves all bank data to flash memory in the Sensor Controller Applicable Sensors No protocol command ZS ZG ZFV C DATASAVE e Command Format Destination node address 10xx hex 0054 hex fixed 00A1 hex 0000 hex fixed fixed Service code Class ID Instance ID 2 bytes 2 bytes 2 bytes 2 bytes SUOIJEDIUNWLUOD JeNOdwWOD e e Response Format Normal Response Number of bytes Source node z Service code received address 0004 A 00D4 hex fixed 2 bytes 2 bytes 2 bytes Error Response Number of bytes Source node i E received address Service code rror code 2 bytes 2 bytes 2 bytes 2 bytes 3 26 3 6 Explicit Message Communications 3 6 10 SWITCH BANK 3 6 10 SWITCH BANK Switches the current bank Applicable Sensors No protocol command ZS ZG ZFV C BANKSET e Command Format Destination node address 10xx hex 0055 hex fixed 00A1 hex 0000 hex fixed fixed Service code Class ID Instance ID Data 2 bytes 2 bytes 2 bytes 2 bytes 1 byte SUOI EDIUNWLUOD JeNOdwWOD jo Note When using a ZS series Sensor Controller set the bank number to the value obtained by subtracting 1 from the bank number e Response Format Normal Response Number of bytes Source node Service code received address 0004 ESTA 00D5 hex fixed 2 bytes 2 bytes 2 bytes Error Response Number of bytes Source node i E received address Service code rror code 2
7. 8 3 5 Remote I O Communications 3 5 1 Allocating I O Data in the Master Unit 3 5 Remote l O Communications 3 5 1 Allocating I O Data in the Master Unit When using a ZS series or ZG series Sensor Controller the Sensor Communications Unit can monitor Sensor judgments and measurement values by using CompoNet re mote I O communications When using a ZFV C series Sensor Controller only the USB communications status can be monitored by using remote I O communications Words in the Input Area in the CompoNet Master are allocated to the monitor data sent from the Sensor Communications Unit The following three types of monitor data can be selected with the Sensor Communica tions Unit settings The data and tasks to be monitored are selected from the Com poNet Support Software SUOIJEDIUNWLUOD JeNOdwWOoD je eee ed Allocated words Communications data Judgments Input Area e Status 2 words e USB communications status between Sensor Communica tions Unit and Smart Sensor e Monitoring status for each task monitored or not monitored Judgments e Judgments for tasks 1 to 4 HIGH PASS LOW or ERROR Measurement Input Area O Status values 2 words Number of e USB communications status between Sensor Communica monitored tasks x 2 tions Unit and Smart Sensor e Monitoring status for each task e Decimal point format and number of decimal places for measurement values O Measurement Values for Tasks 1 to 4 e Two word
8. O Communications 3 5 1 Allocating I O Data in the Master Unit O Status e USB Communications Status Turns ON when communications with the Sensor Controller have been established and correct I O data is sent e USB Communications Error Turns ON when communications with the Sensor Controller are not normal e Judgment Status Turns ON when the judgment for either of tasks 1 to 4 is being monitored e Measurement Value Status Turns ON when the measurement value for either of tasks 1 to 4 is being monitored e Task 1 to 4 Status Turns ON when monitoring the measurement value or the judgment of the correspond ing task SUOI EDIUNWLUOD JeNOdwWOD jo e Decimal Format Measurement value decimal format 1 Fixed decimal point 0 Floating decimal point e Number of Decimal Places The number of decimal digits 1 to 5 when using the fixed decimal point format Bit 9 is the rightmost digit and bit 11 is the leftmost digit For example if there are 3 decimal digits bit 9 and bit 10 will be set to 1 and bit 11 will be set to 0 e Judgments The judgment for each task The bit corresponding to each task is turned ON or OFF according to its judgment O Measurement Values The measurement value for each task The tasks for which measurement values are to be monitored are set from the Com poNet Support Software To monitor the measurement values of only specified tasks the measurement values of only the specified task are returned
9. Task 4 e Monitor Select to monitor the corresponding task e Do not monitor Select to not monitor the corresponding task The items in bold font are the default settings After setting the items to be monitored download the necessary parameters to the Sensor Communications Unit 3 15 SUO eoIUnuuIo JeNOdwWOD e 3 6 Explicit Message Communications 3 6 1 Basic Format of Explicit Messages 3 6 Explicit Message Communications Explicit messages can be sent from the Master to the Sensor Communications Unit to read or write any parameters The Sensor Communications Unit processes the com mand sent from the Master and then return a response 3 6 1 Basic Format of Explicit Messages The basic format of commands and responses is shown below e Command Format Destination Service Class Instance Data node address code ID ID Destination Node Address The node address of the Unit that is sending the explicit message command is specified as a 2 byte hexadecimal number Note When using an OMRON CompoNet Masier Unit the leftmost byte of the desti nation node address of the Sensor Communications Unit is 10 hex For example when sending to node address 02 the destination node address is 1002 hex Service Code Class ID Instance ID Data These parameters are used to specify the command object to process and proc essing content Note The number of bytes designated for the class ID inst
10. Than the Above Contents Task selected with CompoNet Software Accumulation Task 1 Multitask Mode Turned ON Contents Task selected with CompoNet Software Task 1 result Task 1 Task 2 result Task 2 Task 3 result Task 3 Task 4 result Task 4 e ZS MDC A maximum of 4 items can be logged Contents Task selected with CompoNet Software Accumulated data 1 Task 1 Accumulated data 2 Task 2 Accumulated data 3 Task 3 Accumulated data 4 Task 4 After setting the items to be monitored download the parameters to the ZS CRT Explicit Message Communications 3 6 13 GET FLOW DATA 3 33 SUO eoIUnuuIo JeNOdwWOD e SUO eoIUnuuIo JeNOdwWOD e 3 6 3 34 Explicit Message Communications 3 6 14 List of Error Codes m Remote I O Communications Data during Data Logging The only data sent as remote l O communications data during data logging is the status data Word m Status Bit Description Bit Description 00 USB communications status 08 Reserved 01 USB communications error 09 Reserved 02 Reserved 10 Reserved 03 Reserved 11 Reserved 04 Reserved 12 Data logging running 05 Reserved 13 Overflow 06 Reserved 14 Reserved 07 Reserved 15 Reserved O Status 3 6 14 USB Communications Status Turns ON when communications with the Sensor Controller has been established USB Communications Error Turns ON if
11. a communications error occurs after communications with the Sensor Con troller has been established Data Logging Running Turns ON when data is being logged ON Data logging in progress OFF Data logging stopped Overflow Turns ON when an overflow occurs when collecting the flow data If an overflow occurs adjust send the GET FLOW DATA command more frequently from the PLC or increase the logging interval List of Error Codes Response Error name Cause code 08FF Service not The service code is incorrect supported 14FF Invalid The specified attribute value is not supported attribute The data written was outside valid range value 16FF Object does The specified instance ID is not supported not exist 15FF Too much The data is larger than the specified size data 13FF Not enough The data is smaller than the specified size data OCFF Object state The specified command cannot be executed due to an internal error conflict Or an error response from the Sensor Controller or a timeout oc curred 20FF Invalid The specified operation command data is not supported parameter Appendix Appendix 1 CompoNet Device Profile Appendix 1 1 Device Profile Appendix 1 CompoNet Device Profile Appendix 1 1 Device Profile Appendix Content Setting Vendor ID OMRON Corporation 47 Device type Generic Device 00H Product code 207 Product name ZS CRT Revision 1 01
12. bytes 2 bytes 2 bytes 2 bytes 3 27 3 6 Explicit Message Communications 3 6 11 GET BANK NUMBER 3 6 11 GET BANK NUMBER Reads the current bank number Applicable Sensors No protocol command ZS ZG ZFV C BANKGET e Command Format Destination node address 10xx hex 0056 hex fixed 00A1 hex 0000 hex fixed fixed Service code Class ID Instance ID 2 bytes 2 bytes 2 bytes 2 bytes SUOIJEDIUNWLUOD JeNOdwWOD e e Response Format Normal Response Number of bytes Source node Service code Data received address 00D6 hex fixed Bank number 2 bytes 2 bytes 2 bytes 1 byte Note When using a ZS series Sensor Controller the bank number that is read is one less than the actual bank number Error Response Number of bytes Source node Service code Error code received address 2 bytes 2 bytes 2 bytes 2 bytes 3 28 3 6 Explicit Message Communications 3 6 12 GET PROFILE 3 6 12 GET PROFILE Reads the profile Applicable Sensors No protocol command ZG PROFILE e Command Format Destination node address 10xx hex 0058 hex 00A1 hex fixed 0000 hex fixed Service code Class ID Instance ID Data SUOI EDIUNWILUOD JeNOdwWOD jo fixed 2 bytes 2 bytes 2 bytes 2 bytes 4 bytes Data Size Starting position 2 bytes 2 bytes e Profile size Size to be read 4 to 492 set in multiples of 4 e Starting position First address to be re
13. switches Sensor Controller USB Cable The meanings of the indicators are as given in the following table Indi Name Color Status Status definition Meaning cator MS Module Green Lit Normal status Unit operating normally status Lit Fatal error Unit hardware error Red Watchdog timer has timed out Flash Non fatal error Setting error ing Not lit Power turned OFF Power turned OFF NS Network Lit Online and participating Communications are operating status normally and node is participating in the network Green Flash Online but not participating Communications operating nor ing mally and preparations to partici pate in the network are in pro gress Lit Fatal communications error Duplication address setting error Red Flash Non fatal communications Communications timeout ing error Not lit Power turned OFF Initializing Power turned OFF or initializing USB USB a USB communications operating com Lit sensor communicationsin normally and I O communications progress i munica Green in progress tions ae USB communications operating Flash Sensor communications in status ig progress normally and message communi cations are being executed Lit Sensor communications EEPROM checksum error or USB Red error communications error See note Flash Sensor communications USB communications error see ing error Sensor not connected not
14. All parameters X 3 oO Parameter Name o F001 Sensor model Not Connected S 0002 Monitor mode Constant monitoring with I O monitor 3 0003 Decimal format floating point 3 0004 Monitor Task Measurement value judgment S 0005 TASKI Do not monitor o 0006 TASK2 Do not monitor v 0007 TASK3 Do not monitor o 0008 TASK4 Do not monitor TA 0009 Logging interval 10 Help The model of connected 2 Default Not Connected Sensor 0 3 0 1 1 1 0 0 0 0 0 0 sl EA A A e Default Setup Cancel In the CompoNet Support Software select the Sensor Communications Unit icon to display the setup dialog box shown above The data and tasks to be monitored are set in this dialog box Setting Description Sensor model The model of the connected Sensor will be displayed This item cannot be selected only for the monitor Monitor mode e Constant monitoring with I O monitor Select when not using data logging e Data logging without I O monitor Select when using data logging with the Sensor Communications Unit When data logging is selected I O monitoring will not be performed Decimal format e Floating decimal point Only for the ZG Select to display floating decimal point e Fixed decimal point Select to display a fixed decimal point Monitored data e Measurement values Select to monitor the measurement value e Judgment Select to monitor the judgment e Measurement judgment Select to monitor the measurement value and judgment Task 1 to
15. N SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LI ABILITY In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted INNO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED STORED INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION ABUSE MISUSE OR INAPPROPRIATE MODIFICATION OR REPAIR vii Application Considerations SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards codes or regulations that apply to the combination of products in the customer s application or use of the products At the customer s request OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product machine system or other application or use The following are some examples of applications for which particular attention must be given This is not intended to be an exhaustive list of all possible uses of the products nor is it int
16. NS 0 A en Se ost 2 2 Boe e o A o e cs a ainbeu gene ae Aunts nae 2 3 2 2 1 Mounting to DIN Track oooonoccccnnnnnncicnnnnccccnonocnncnanonnnnnnnonnnnn nano ANE AA EEE 2 3 2 2 2 Ferrite Core Accessories occconnccinnnccnoccccnocnnncncnannc crec anna 2 3 2 2 3 Connecting to the Sensor Controller ooonnonnnnnninnicicnccnnnncnnnccnccrcnnrrnnn arc nnnccnn 2 4 Section 3 CompoNet COMMUNICA IONS ccccccnnnnnncccnonocanonononnnanannnannnnnnnnnnnnnnnnnas 3 1 3 1 CompoNet Communications Overview ooooccconoconnnccccnnccncnonnncnonancnnnnnncnnnnnnnnnno 3 2 Bel A O VW A titan 3 2 3 1 2 Example of Using Explicit Message Communications ooooocinnnnnniccnnnncnnnccnnancccnnnos 3 4 3 2 NOME CAU Sete yep ea a 3 5 3 2 1 Nomenclature and fUNCHONS conmncnnncnnnnncnnnnccnoncn nac nnnrcccn rra cnc 3 5 3 3 CompoNet VU MUNG Lat 3 7 3 4 Operating Procedure sen iia 3 8 3 4 1 Sensor Communications Unit Operating Procedure oocconcccinnccnoncccconcnnonanananoccnnnos 3 8 3 5 Remote I O Communications ooccconcccnnnnccnnnnccnnoncnnnnnneconannccnnncnnnrnne renace 3 9 3 5 1 Allocating I O Data in the Master ocnnncnnccicnnicnnncnnnccnncconacanacnnr canon nr nar rro rare 3 9 3 5 2 Remote I O Communications Using a ZFV C series Controller 3 14 XV Appendix xvi 3 5 3 Setting Monitor Data with the CompoNet Support Software ooicccincicinnnnninncccccncs 3 15 Explicit Message Communicati0NS oocoonncccnoncccconcccnnoncnnnancncnnnnnnonnnnann
17. Ps e Command Format for SAVE SETTING DATA The following explicit message is sent Destination node Service code Class ID Instance Attribute ID Data address ID 1000 hex 0054 hex 00A1 hex 0000 hex 151100 E ti re Sends 10 byt f xecution 152412 ends ytes O condition A20200 command data from D01000 to destination node with node address CMND D01000 E Communications Online or 05 and stores 10 bytes of Port Enabled Message f response data in D02000 Flag communications onwards at the local node possible D00000 Control data S D01000 2 Command code D01001 1 Slave node address 00 D01002 O Service code 0052 hex D01003 i 1_ Class ID 00A1 hex D01004 Instance ID 0000 hex unit number D D02000 First response word C D00000 0 _ Number of command data bytes 10 D00001 Number of response data bytes 10 Destination network address 0 Destination Sensor Communications Unit node address 00 hex Destination unit address 20 hex Response Required Communications port No 0 Number of retries 0 hex Response monitoring time 30 s D00002 o D00003 Doo004 lo 0 0 0 Do0005 0 F 3 2 Nomenclature 3 2 Nomenclature 3 2 1 Nomenclature and functions 3 2 1 Nomenclature and functions Indicators CompoNet communications connector E LED Indicators DIP switch Node address setting
18. USB Communications Status Turns ON when communications with the Sensor Controller have been established and correct I O data is sent e USB Communications Error Turns ON when communications with the Sensor Controller are not normal e Judgment Status OFF e Measurement Value Status Turns ON when the measurement value for either of tasks 1 to 4 is being monitored e Task 1 to 4 Status Turns ON when monitoring the measurement value of the corresponding task e Decimal Format Indicates the measurement value decimal format 1 Fixed decimal point 0 Floating decimal point 3 11 SUOI EDIUNWLWOD JeNOdwWOoD jo SUO eoIUnuuIo JeNOdwWOD e 3 5 Remote I O Communications 3 5 1 Allocating I O Data in the Master Unit e Number of Decimal Places The number of decimal digits 1 to 5 when using the fixed decimal point format Bit 9 is the rightmost digit and bit 11 is the leftmost digit For example if there are 3 decimal digits bit 9 and bit 10 will be set to 1 and bit 11 will be set to 0 e Measurement Values The measurement value for each task The tasks for which measurement values are to be monitored are set from the Com poNet Support Software To monitor the measurement values of only specified tasks the measurement values of only the specified task are returned starting from the begin ning words Example Monitoring Only Task 2 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 m 2 Task 2 me
19. ZS CRT CompoNet Sensor Communications Unit for Smart Sensors USER S MANUAL Introduction The ZS CRT CompoNet Sensor Communications Unit was developed based on OMRON s advanced control technologies and rich experiences The ZS CRT is designed to be used with ZS series ZG series and ZFV C series Smart Sensors Intended Audience This manual is intended for the following personnel who must also have knowledge of electrical systems an electrical engineer or the equivalent and computers Personnel in charge of introducing FA systems into production facilities Personnel in charge of designing FA systems Personnel in charge of installing and connecting FA systems Personnel in charge of managing FA systems and facilities Notice This manual provides information on using a ZS CRT Sensor Communications Unit Be sure to read this manual before attempting to install or use the ZS CRT and keep the manual close at hand for reference during operation Trademarks and Copyrights CompoNet is a registered trademark of the Open DeviceNet Vendors Association Other product names and company names in this manual are trademarks or registered trademarks of their respective companies The copyrights for the ZS CRT Sensor Communications Unit belong to OMRON Corporation OMRON 2007 All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means
20. ad 0 to 630 Note 1 Each profile data item is 4 bytes unit nm A total of 631 items can be read from the Sensor Controller making a total of 2 524 bytes Due to the size a single explicit mes sage cannot read all of this data To read all of the data the data must be split Specify the starting position data position and size in multiples of 4 bytes for splitting the data as shown in the following figure Note 2 The maximum profile data size that can be read using a single explicit message is 492 bytes 4 byte binary data Starting position _____ gt 4 bytes x Size i 631 items 2 524 bytes Note 3 The Sensor Communications Unit reads profile data from the Sensor Controller in the following instances 1 When 0 is specified as the starting position 2 When an explicit message is received immediately prior for the Sensor Controller re lating to information other than the profile profile data will be read from the Sensor Controller even though 0 is not specified as the starting position When reading profile data obtain the profile that has a O starting position first then change the starting position and continuously obtain profiles until they have all been read If an explicit message is sent to the Sensor Controller before all of the profile data has been obtained new profile data will be read from the Sensor Controller To prevent this do not send explicit messages to
21. ance ID and attribute ID depend on the Master Unit When sent from an OMRON CompoNet Master Unit the class ID and instance ID are 2 bytes 4 digits e Response Format Normal Response Number of Source node bytes received address Service code Data Error Response Number of bytes received Source node 0004 hex address fixed Service code Error code Number of Bytes Received The number of bytes received from the source node address is returned in hexa decimal When an error response is returned for an explicit message the number of bytes is always 0004 hex Source Node Address The node address of the node from which the command was sent is returned in hexadecimal Note When using an OMRON CompoNet Master Unit the leftmost byte of the destination node address returned by the Sensor Communications Unit is 10 hex 3 6 Explicit Message Communications 3 6 2 Explicit Messages and No Protocol Commands Service Codes For normal completion the leftmost bit of the service code specified in the com mand is turned ON and the result is stored in the response as shown in the follow ing table Command service code Response service code 004C hex 00CC hex 004D hex 00CD hex 0050 hex 00DO hex 0051 hex 00D1 hex 0052 hex 00D2 hex 0053 hex 00D3 hex 0054 hex 00D4 hex 0055 hex 00D5 hex 0056 hex 00D6 hex 0057 hex 00D7 hex 0058 hex 00D8 hex When an er
22. asurement value rightmost bytes m 3 Task 2 measurement value leftmost bytes E Monitored Data Judgments Measurement Values Four to ten words are allocated The number of allocated words depends on the number of tasks for which the meas urement value is being monitored Word m Status Bit Description Bit Description 00 USB communications status 08 Decimal format 01 USB communications error 02 Judgment status 09 to 11 Number of decimal places 03 Measurement value status 04 Task 1 status 12 Reserved 05 Task 2 status 13 Reserved 06 Task 3 status 14 Reserved 07 Task 4 status 15 Reserved Word m 1 Judgment Bit Description Bit Description 00 Task 1 low 08 Task 3 low 01 Task 1 pass 09 Task 3 pass 02 Task 1 high 10 Task 3 high 03 Task 1 error 11 Task 3 error 04 Task 2 low 12 Task 4 low 05 Task 2 pass 13 Task 4 pass 06 Task 2 high 14 Task 4 high 07 Task 2 error 15 Task 4 error Word m 2to m 9 max Measurement Values 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 m 2 Task 1 measurement value rightmost bytes m 3 Task 1 measurement value leftmost bytes m 8 Task 4 measurement value rightmost bytes m 9 Task 4 measurement value leftmost bytes 3 12 3 5 Remote I
23. cted Sensor Controller ZS CRT Sensor Communications Unit EN CPU Unit Ladder program E g CMND S Heien CompoNet e Explicit message communications i Pe ii Controller CI ca PLC Command Description nd Sensors GET PARAMETER Reads the set value of Sensor Controller parameters ZS ZG ZFV C SET PARAMETER Changes the set value of Sensor Controller parameters ZS ZG ZFV C EXECUTE MEASUREMENT Sends measurement triggers ZG ZFV C GET MEASUREMENT VALUES Reads current measurement values ZS ZG ZFV C GET VERSION Reads the Sensor Controller version ZS ZG ZFV C INITIALIZE SETTINGS Returns all Sensor Controller data to the default settings ZG ZFV C SAVE SETTINGS Saves all bank data to flash memory in the Sensor Controller ZS ZG ZFV C SWITCH BANK Switches the current bank ZS ZG ZFV C GET BANK NUMBER Reads the current bank number ZS ZG ZFV C GET PROFILE Reads the profile ZG GET FLOW DATA Reads flow data ZS 3 3 SUOI EDIUNWLWOD JeNOdwWOoD jo SUO eoIUnuuIo JeNOdwWOD e 3 1 CompoNet Communications Overview 3 1 2 Example of Using Explicit Message Communications 3 4 3 1 2 Example of Using Explicit Message Communications Example Saving Setting Data from the Sensor Controller CPU Unit Ladder program i E g CMND instruction PLC CompoNet e Explicit message communications ZS CRT Sensor Communications Unit
24. defined by the CompoNet specifications 3 Others Do not disassemble repair or modify the product When performing the following operations confirm that there is no influence on the facilities Changing PLC operation modes Forced setting resetting of relay contacts Changing set values on the user program current values or PLC operation modes Dispose of this product as industrial waste Do not pressurize this product when disposing of it Xi Precautions for Correct Use Please observe the following precautions to prevent failure to operate malfunctions or undesirable effects on product performance 1 Instruction site Do not install the products in locations subject to the following conditions Direct sunlight or near to heaters appliance Ambient temperature outside the rating Significant temperature change with condensation Relative humidity outside the rating Presence of corrosive or flammable gasses Presence of dust or iron particles Direct vibrations or shock to the body Direct splay of organic solvent water or oil etc Strong magnetic or electric field 2 Maintenance and Inspection Never use paint thinner benzine acetone or kerosene to clean the product Wipe out small dirt or dust carefully using a soft cloth containing a small quantity of alcohol xii Revision History A manual revision code appears as a suffix to the catalo
25. e address Data 000A hex fixed IN 00CC hex fixed C400 Data 2 bytes Error Response Number of bytes Source node received 2 bytes 2 bytes Service code address 6 bytes Error code 2 bytes 2 bytes 2 bytes 2 bytes 3 6 Explicit Message Communications 3 6 4 SET PARAMETER 3 6 4 SET PARAMETER The Set Parameter command changes the set values of Sensor Controller parameters Applicable Sensors No protocol command ZS ZG ZFV C DATASET e Command Format Destination O O 3 8 i ID Inst ID Dat iadletaadkass Service code Class nstance ata ra 10xx hex 004D hex 00A1 hex 0000 hex fixed O fixed fixed S 3 2 bytes 2 bytes 2 bytes 2 bytes 8 bytes S AT 8 Data Q n Unit number Parameter C400 hex Set value number fixed 1 byte 1 byte 2 bytes 4 bytes Note When using a ZS series Sensor Controller the data number will be set instead of the parameter number e Response Format Normal Response Number of bytes Source node Service code received address 0004 aaa 00CD hex fixed 2 bytes 2 bytes 2 bytes Error Response Number of bytes Source node i E received address Service code rror code 2 bytes 2 bytes 2 bytes 2 bytes 3 19 3 6 Explicit Message Communications 3 6 5 EXECUTE MEASUREMENT 3 6 5 EXECUTE MEASUREMENT Sends a measurement trigger Applicable Sensors No protocol command ZG TRIG ZFV C MEASURE
26. e or USB cable not connected Not lit Power turned OFF Connect a Sensor Controller that A non supported Sensor is not supported Controller is connected Note The indicator stays lit or flashes from the time that the power is turned ON until initializing the Sensor Controller has been completed and communications are possible 3 5 SUO eoIUnuuIo JeNOdwWOoD e 3 2 Nomenclature 3 2 1 Nomenclature and functions e Indicator Status during Normal Operation MS Normal when lit green NS Normal online with communications established when lit green USB Normal when lit green indicating I O communications are in progress or flashing green indicating message communications are in progress E Switches e Node address setting Switches x10 xi The rotary switches are used to set the CompoNet node address The left rotary switch sets the ten s digit and the right rotary switch sets the one s digit Set the Unit s Com poNet node address to between 00 and 63 The switch settings are read when the power is turned ON SUOIJEDIUNWLUOD JeNOdwWOD e e DIP Switch for Setting Functions Turn OFF all pins CompoNet Communications Connector The CompoNet communications cable is connected Either a Flat Connector Plug or Open Type Connector DCN4 TB4 can be connected to the CompoNet communica tions connector E Sensor Controller Cable The Sensor Controller cable is used for communications with the Senso
27. e safety of operations and maintenance Do not install the product outdoor 2 Power Supply and Wiring Do not apply voltage exceeding rated voltage or do not use AC power supply If using dedicated flat cables of each CompoNet system 5 mm or more away from each other without bundling them to avoid operational unstability due to interfer ence When performing operations described below turn OFF the power supplies to the PLC s main unit and slaves communication devices and sensors Assembling the device Setting up a DIP switch or rotary switch Connecting cables or wiring Do not connect any network other than CompoNet Do not connect any model other than allowed Be sure to use the communication cables and connectors specified for CompoNet Be sure to confirm locking of devices with the locking mechanism such as a com munication cable When performing wiring or construction be careful to avoid metallic particles from entering into the unit When wiring a communication cable observe the following Keep the communication cable away from power lines and or high voltage lines Do not bend or fold the communication cable Do not pull the communication cable excessively Do not put anything on the communication cables Be sure to keep the communication cables in ducts Check the wiring and switch settings carefully before energizing Keep communication distances and the number of connected devices within the range
28. eatures and System Configuration Overview 1 1 1 2 1 1 1 Features and System Configuration Overview The Communications Unit is connected between a Smart Sensor and a PLC or other controller using CompoNet communications lt enables monitoring Sensor measurement values and judgment results as well as reading and setting parameters from the controller The following Sensor Controllers are compatible ZS LDC ZS MDC ZS HLDC ZFV CA and ZG WDC The Communications Unit and Sensor Controller are connected with USB CompoNet s remote I O communications can be used to monitor measurement values and judgments without any programming Explicit message communications can be used to read and set Sensor parameters and to execute measurements 1 1 Features and System Configuration 1 1 2 Features 1 1 2 Features M IM AO E Communications Interface That Connects Smart Sensors with a Host Including OMRON PLCs such as the CS Series CJ Series and C200HX HG HE As Well As CompoNet compatible Computers or PLCs from Other Companies O Remote I O Communications Slaves ZS Series or ZG Series Remote I O communications can be used to send Smart Sensors judgments and measurement values maximum of 4 tasks can be transmitted to the host PLC master without programming O Message Communications Commands from the PLC can be used to send measurement triggers and set parameters such as those for measurement modes and
29. ect OxF7 Object Class Attribute GET SET Value 0x01 IMAC ID Yes No Appendix 5 OMRON Corporation Industrial Automation Company Sensing Devices Division H Q Application Sensors Division Shiokoji Horikawa Shimogyo ku Kyoto 600 8530 Japan Tel 81 75 344 7068 Fax 81 75 344 7107 Regional Headquarters OMRON EUROPE B V Sensor Business Unit Carl Benz Str 4 D 71154 Nufringen Germany Tel 49 7032 811 0 Fax 49 7032 811 199 OMRON ELECTRONICS LLC One Commerce Drive Schaumburg IL 60173 5302 U S A Tel 1 847 843 7900 Fax 1 847 843 7787 OMRON ASIA PACIFIC PTE LTD No 438A Alexandra Road 05 05 08 Lobby 2 Alexandra Technopark Singapore 119967 Tel 65 6835 301 1 Fax 65 6835 2711 OMRON CHINA CO LTD Room 2211 Bank of China Tower 200 Yin Cheng Zhong Road Pu Dong New Area Shanghai 200120 China Tel 86 21 5037 2222 Fax 86 21 5037 2200 Authorized Distributor Cat No Z277 E1 01 OMRON Corporation 2008 All Rights Reserved Note Specifications subject to change without notice 0108
30. ended to imply that the uses listed may be suitable for the products e Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this manual e Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate in dustry or government regulations e Systems machines and equipment that could present a risk to life or property Please know and observe all prohibitions of use applicable to the products NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND IN STALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user s programming of a programmable product or any conse quence thereof viii Disclaimers CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons It is our practice to change model numbers when published ratings or features are changed or when sig nificant construction changes are made However some specifications of the products may be changed without any notice When in d
31. es Data C400 hex 0400 hex Measurement fixed fixed value 2 bytes 2 bytes 4 bytes Error Response Number of Source node bytes Service code Error code address received 0094 hex fixed 2 bytes 2 bytes 2 bytes 2 bytes 3 21 3 6 Explicit Message Communications 3 6 6 GET MEASUREMENT VALUES E ZG Normal Response for a Fixed Decimal Point Task Number Not 0 Number of Source node bytes Service code Data address received Q 000Chex 00D1 hex O f 3 fixed O O a 2 bytes 2 bytes 2 bytes 8 bytes O 3 Data S C4 hex Number of Data length Measurement value Q fixed integral digits o 1 byte 1 byte 2 bytes 4 bytes n Task Number Is 0 Number of Source node bytes Service code Data address received 0018 hex 00D1 hex fixed 20 bytes Data C4 hex Number of Data length Measurement value x 4 fixed integral dig its 1 byte 1 byte 2 bytes 16 bytes Normal Response for a Floating Decimal Point Task Number Not 0 Number of Source node A bytes Service code Data a address received 000Chex 00D1 hex fixed 2 bytes 2 bytes 2 bytes 8 bytes Data CBOO hex Data length Measurement value fixed 2 bytes 2 bytes 4 bytes 3 6 Explicit Message Communications 3 6 6 GET MEASUREMENT VALUES Task Number Is 0 Number of Source node bytes Service code Data address received 0018hex 00D1 h
32. ex fixed 2 bytes 2 bytes 2 bytes 20 bytes Data CBO0 hex fixed Data length Measurement value x 4 2 bytes 2 bytes 16 bytes Error Response SUOI EDIUNWLWOD JeNOdwWOD je Number of Source node bytes Service code Error code address received 0094 hex fixed 2 bytes 2 bytes 2 bytes 2 bytes Measurement values are read from the Sensor Controller as ASCII data The Sensor Communications Unit converts the ASCII data to floating point or fixed decimal data Examples Fixed Decimal Point Conditions Number of integral digits 3 Size 16 If the value returned from the Sensor Controller is 999 999 the measurement value in the response will be OXFFFOBDC1 999999 Floating Decimal Point The floating decimal point will be converted according to the IEEE754 standard Condition Size 32 If the value returned from the Sensor Controller is 999 999 the measurement value in the response will be OxcO8F3FFDF3B645A2 3 23 3 6 Explicit Message Communications 3 6 7 GET VERSION 3 6 7 GET VERSION Reads the Sensor Controller version Applicable Sensors No protocol command ZS ZG ZFV C VERGET e Command Format Destination node address 10xx hex 0052 hex fixed 00A1 hex 0000 hex fixed fixed Service code Class ID Instance ID 2 bytes 2 bytes 2 bytes 2 bytes SUOIJEDIUNWLUOD JeNOdwWOD e e Response Format Normal Response Number of bytes Source node rece
33. g number on the front cover of the manual 2277 E1 01 Revision Code Revisioncode Date Revisiomcontent January 2008 Original production xiii Section 1 Overview A Section 2 Installation and Connections ER Section 3 CompoNet Communications Settings MEA xiv Table of Contents NT OORIGTIOM ERE EE E itd oa lean ec Eile E ae is Tet v Intended AUNIBNCe err v NOUUGE sacuiiencte A a eed a A A edhe Eai aad aces addaa v Trademarks and Copyrights 0ooooocccnnccconoccconocacancccnonnnonn cnn no cnn cn ran nnnnn rn cnnncs v Safety Pre IIA Sri as x Safety related Indications and Their Meanings ococonnocinncnnoncccnncccnnacnanannnancc cnn rcnann cnn xX Precautions for Safe Use dd ae xi Precautions for Correct Usas xii Revision ASTON are ies esl a ta rai xiii Table of Contes iS XV Section Ti OverViEW dee a a EEE at nad EE AEE RER 1 1 1 1 Features and System ConfiguratiON ooocconnnccccnnnncoocccnnnnnonnnncnnnnncnnnnnnnnncnnnnanoss 1 2 FETE OVNI WA E T 1 2 oE A FOTOS E E E A A A A E E T 1 3 1 1 3 System Configuration ooooonnicinccnnnnnnnncnonnccnnncnnn nn cnnne cnn rca anna cnn rra 1 4 Section 2 Specifications and Installation oooonnnnnididicccccnnnnnncnnncncnanccccnnnnnnncnonnns 2 1 2 1 Specifications and Dimensions coooocccccinnncccncnnonancnononannncncnnnnnnnnnnnnnnnncnrnannnnno 2 2 2 121 Specifications eonia eisai te aa aa aaien ani ENAA aa N aTi ane 2 2 2 1 2 gt DIMENSIO
34. ing interval Set the logging interval Set the logging interval to between 1 to 100 Logging is performed at the following interval Measurement mode time set in the ZS series Sensor Controller x Logging interval Logging buffer size Set the buffer size for storing temporary logging data Log 1 to Log 4 Register up to 4 tasks for logging e Do not log Select when not logging e Task 1 to Task 4 Select when logging the corresponding task The relationship between the task to be logged and the Sensor Controller settings are shown in the following tables e ZS LCD A maximum of 3 items can be logged Glass Thickness Gap Filmed Other Move Contents Task selected with CompoNet Support Software Region 1 result Task 1 Region 2 result Task 2 Thickness gap value Task 3 Gl ass Thickness Gap Not Shown Above Contents Task selected with CompoNet Support Software Thickness gap value Task 1 All Other Cases Contents Task selected with CompoNet Support Software Distance Task 1 measurement value 3 32 3 6 e ZS HLCD A maximum of 4 items can be logged Multitask Mode Turned OFF Measurements for Glass Mode 2 or Glass Thickness Mode 2 Contents Task selected with CompoNet Support Software Region 1 result Task 1 Region 2 result Task 2 Glass surface or thick Task 3 ness result Measurements Other
35. ived address Variable length 00D2 hex Service code Data fixed Variable length Size Model Version information 1 byte Variable length Error Response Number of bytes Source node Service code Error code received address 2 bytes 2 bytes 2 bytes 2 bytes 3 24 3 6 Explicit Message Communications 3 6 8 INITIALIZE SETTINGS 3 6 8 INITIALIZE SETTINGS Returns all Sensor Controller data to the default settings Applicable Sensors No protocol command ZG ZFV C DATAINIT e Command Format Destination node address 10xx hex 0053 hex fixed 00A1 hex 0000 hex fixed fixed Service code Class ID Instance ID 2 bytes 2 bytes 2 bytes 2 bytes SUOI EDIUNWLUOD JeNOdwWOD jo e Response Format Normal Response Number of bytes Source node a Service code received address 0004 00D3 hex fixed 2 bytes 2 bytes 2 bytes Error Response Number of bytes Source node Service code Error code received address 2 bytes 2 bytes 2 bytes 2 bytes Note When initializing the settings data with a ZS series Sensor Controller the com munications settings for the Sensor Controller will return to CompoWay F set tings and USB communications with the Sensor Communications Unit will result in an error Reset the communications settings for the Sensor Controller to no protocol communications 3 25 3 6 Explicit Message Communications 3 6 9 SAVE SETTINGS 3
36. ld result in death or serious injury Additionally there may be severe property damage A Cauti Indicates a potentially hazardous situation which if not avoided auton may result in minor or moderate injury or property damage Precautions for Safe Use Indicates actions that should be done or avoided for the safe use of this product Precautions for Correct Use Indicates actions that should be done or avoided to prevent operating failure or malfunction of this product or to prevent adverse effects on the performance or functions of this product Notes within the text of this manual indicate safety related points and information that are equivalent in importance to those included in the Precautions for Safe Use sections N WARNING Be sure to configure the circuits for safety protection such as emergency stop circuits interlock circuits and or limit circuits to the external control circuits so that the whole system operates on the safe side even if an abnormality occurs due to product failure or by external factors Not doing so will lead to a serious accident due to abnormal operation Precautions for Safe Use Please observe the following precautions for safe use of the product 1 Installation Environment Do not use the product in environments where it can be exposed to flammable or explosive gas Do not install the product close to high voltage devices and or power devices in order to secure th
37. mmunications Unit ial iad Sensor Controller Monitored data Judgments Input Area O Status 2 words e USB communications status between Sensor Communications Unit and Smart Sensor e Monitoring status for each task monitored or not monitored e Judgments e Judgments for tasks 1 to 4 HIGH PASS LOW or ERROR Measurement Input Area O Status values 2 words Number of e USB communications status between Sensor monitored tasks x 2 Communications Unit and Smart Sensor e Monitoring status for each task e Decimal point format and number of decimal places for measurement values O Measurement Values for Tasks 1 to 4 e Two words are used for the measurement value for one task Allocated words Communications data 3 1 CompoNet Communications Overview 3 1 1 Overview Judgments Input Area O Status 2 words Number of e USB communications status between Sensor Measurement monitored tasks x 2 Communications Unit and Smart Sensor values e Monitoring status for each task monitored or not monitored e Decimal point format and number of decimal places for measurement values Judgments e Judgments for tasks 1 to 4 one task HIGH PASS LOW or ERROR O MOeasurement Values for Tasks 1 to 4 e Two words are used for the measurement value for e Explicit Message Communications The Sensor Communications Unit sends explicit message commands to read and write parameters in the conne
38. nnnnnnnos 3 16 3 6 1 Basic Format of Explicit Messages ooooconncconinicnncconocccnnonnnonancccnrnn narran 3 16 3 6 2 Explicit Messages and No Protocol COMMANAS cccconococcncococcconononcnonononcncnnnnnnnnnos 3 17 3 6 3 GET PARAMETER Gs iistenc tier ated asset eerie ae Ho A ate 3 18 3 6 4 SET PARAMETER cccesccescecseecececeseseseeaeeeseeeaneeneeeneeeaaesaaeeeaeesaeecaaesnaeeeaeeeaeeas 3 19 3 6 5 EXECUTE MEASUREMENT 0 ccecccecceeeeeeeseeeeeeeeeeeeeecaeecaaecaaeseaaeseaeenaeseaeeeeees 3 20 3 6 6 GET MEASUREMENT VALUES 0 cccccecccecceeeeeeeeeceecaeecaeecaaecaeeeaeeeeeeaeeeteees 3 21 3 6 7 GET VERSION raa iaaa aana aa a e A aa Aaa P aa aE a aa 3 24 3 6 8 INITIALIZE SETTINGS arieni nran er a a ra aa a liai 3 25 3 6 9 SAVE NN 3 26 3 6 10 SWITCH BANK crain anaia a aa a e ai a edea aaa a Ti eTa ETa 3 27 3 6 11 GET BANK NUMBER c oocococccocccoccconcconcnoncnoncnnnnconnnnnn cc nn cnn 3 28 36 12 GETPRROPILES cool titanate tee Ds Ira eth aoe 3 29 3 60 13 GET FELOWIDATA eit deed AE Ei 3 31 3 6 14 List of Error Codes aet e a then tin cos 3 34 A EE E E ala Appendix 1 Appendix 1 CompoNet Device Profile ooooooconnncccnnncccnoncccnnnnnnnos Appendix 2 Appendix 1 1 Device Profile oonoocnniicnnnnid nvinnnnnnnnncconnronncccnnnrrcrncrnnnrcnnnncnnnns Appendix 2 Appendix 1 2 Object ImplementatiON oooooccnnnnnnnnnnnncconnnnnnnacananccnnnrca narran Appendix 3 Section 1 Overview maIneno a 1 1 1 1 1 F
39. ores attached 450 mm pes TR A reference dimension a wo J Z Cia LES wm O 14 1 i O 35 2 98 2 2 2 2 Installation 2 2 1 Mounting to DIN Track 2 2 Installation 2 2 1 Mounting to DIN Track 1 Insert the hook on the opposite side of the CompoNet connector onto the DIN Track 2 Press the hook on the CompoNet connector side into the DIN Track Do not mount by reversing the order of steps 1 and 2 Doing so could damage the mounting points Press into the DIN Track Bundeuuo0y pue Burjunoyy S DIN Track 2 2 2 Ferrite Core Accessories Install the enclosed ferrite cores as shown in the following figure Wrap the cable once around each ferrite core 2 3 Installation 2 2 Connecting to the Sensor Controller 2 2 3 2 2 3 Connecting to the Sensor Controller Connect the Unit to the USB connector on the Sensor Controller e Mounting and Connecting 2 4 Section 3 CompoNet Communications SUO eoIUnuuIo JeNOdwWOD e 3 1 CompoNet Communications Overview 3 1 1 Overview 3 1 CompoNet Communications Overview 3 1 1 Overview e Remote I O Communications ZS Series and ZG Series The ZS CRT Communications Unit reads judgments and measurement values from the Smart Sensor and stores them in the Master Input Area CPU Unit Remote I O communications input area PLC FI Y USB Communications Task 1 low Task 4 low Task 4 error CompoNet Remote l O ZS CRT Sensor Co
40. oubt special model numbers may be assigned to fix or establish key specifi cations for your application on your request Please consult with your OMRON representative at any time to confirm actual specifications of purchased products DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tol erances are shown PERFORMANCE DATA Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty It may represent the result of OMRON s test conditions and the users must cor relate it to actual application requirements Actual performance is subject to the OMRON Warranty and Limitations of Liability ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions Safety Precautions Safety related Indications and Their Meanings The following precautionary indications and symbols are used in this manual to aid in the safe usage of the ZS CRT Sensor Communications These precautions contain important safety information Be sure to observe them carefully The indications and symbols used herein and their meanings are as listed below Indicates a potentially hazardous situation which if not avoided WAVES cou
41. r Controller Connect the Sensor Controller using the USB port on the Sensor Controller 3 6 3 3 CompoNet Wiring 3 2 1 Nomenclature and functions 3 3 CompoNet Wiring Attach the connector to the CompoNet communications cable and then connect the connector to the CompoNet connector on the Sensor Communications Unit CompoNet communications connector mt Espa Refer to the following manuals for information on CompoNet communications cables connector models and installation methods SUOI EDIUNWLUOD JeNOdwWoD je e CRT1 CompoNet Slave Units and Repeater Unit OPERATION MANUAL Cat No W457 e CS1W CRM21 CJ1W CRM21 CompoNet Master Units OPERATION MANUAL Cat No W456 3 7 SUO eoIUnuuIo JeNOdwWOD e 3 4 Operating Procedure 3 4 1 Sensor Communications Unit Operating Procedure 3 4 Operating Procedure 3 4 1 Sensor Communications Unit Operating Procedure Step Item Description 1 Mount Sensor Mount the Sensor Communications Unit to the DIN Track Connect the Communications Unit Sensor Controller after mounting the Unit to the DIN Track to DIN Track 2 install the ferrite Install the ferrite cores on the Sensor Controller cable cores on the Sensor Controller cable 3 Connect the Sensor Connect the USB connector on the Sensor Controller cable to the USB Controller to the port on the Sensor Con
42. r of Decimal Places The number of decimal digits 1 to 5 when using the fixed decimal point format Bit 9 is the rightmost digit and bit 11 is the leftmost digit For example if there are 3 decimal digits bit 9 and bit 10 will be set to 1 and bit 11 will be set to 0 e Judgments Judgment for each task The bit corresponding to each task is turned ON or OFF ac cording to its judgment m 2 m 3 m 8 m 9 3 5 Remote I O Communications 3 5 1 Allocating I O Data in the Master Unit E Monitored Data Measurement Values Four to ten words are allocated The number of allocated words depends on the number of tasks for which the meas urement value is being monitored Word m Status Bit Description Bit Description 00 USB communications status 08 Decimal format 01 USB communications error 02 Judgment status 09 to 11 Number of decimal places 03 Measurement value status 04 Task 1 status 12 Reserved 05 Task 2 status 13 Reserved 06 Task 3 status 14 Reserved 07 Task 4 status 15 Reserved Word m 1 Not used Words m 2 to m 9 max Measurement Values 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 Task 1 measurement value rightmost bytes Task 1 measurement value leftmost bytes Task 4 measurement value rightmost bytes Task 4 measurement value leftmost bytes O Status e
43. ror response is returned for an explicit message the service code is always 0094 hex Data Read data is included only when a read command is executed Error Code The explicit message error code For details refer to the 3 6 14 List of Error Codes on page 3 34 3 6 2 Explicit Messages and No Protocol Commands The Sensor Communications Unit converts received explicit messages into no protocol commands and sends them to the Sensor Controller Sensor Controller Explicit message Sensor Communciations No protocol command For details regarding no protocol commands refer to the no protocol communications command reference or user s manual 3 17 SUOI EDIUNWLUOD JeNOdwWOD jo SUO eoIUnuuIo JeNOdwWOD e 3 6 3 18 Explicit Message Communications 3 6 3 GET PARAMETER 3 6 3 GET PARAMETER The Get Parameter command reads Sensor Controller parameters Applicable Sensors No protocol command ZS ZG ZFV C DATAGET e Command Format Destination Service code Class ID Instance ID Data node address 10xx hex 004C hex 00A1 hex fixed 0000 hex fixed fixed 2 bytes 2 bytes 2 bytes 2 bytes 2 bytes Data Unit number Parameter number Note When using a ZS series Sensor Controller the data number will be set instead of 2 bytes 2 bytes the parameter number e Response Format Normal Response Number of bytes Source node received Service cod
44. s are used for the measurement value for one task Judgments Input Area Oe Status 2 words Number of e USB communications status between Sensor Communica Measurement monitored tasks x 2 tions Unit and Smart Sensor values e Monitoring status for each task monitored or not monitored e Decimal point format and number of decimal places for measurement values Judgments e Judgments for tasks 1 to 4 HIGH PASS LOW or ERROR O Measurement Values for Tasks 1 to 4 e Two words are used for the measurement value for one task Note 1 When using measurement triggers with a ZG series Sensor Controller check the status of the GATE signal and refer to the measurement result after the measurement is trig gered An error value 999 999 will be returned during trigger measurement Note 2 When using measurement triggers with a ZG series Sensor Controller set the output response time to 30 s max If the output response time is longer than 30 s a communi cations error will be generated between the Sensor Communications Unit and the Sen sor Controller Output response time Measurement cycles x Average number of measurements Note 3 When switching banks on the Sensor Controller make sure that the switching operation is made through the Sensor Communications Unit If banks are switched by using a bank input line a communications error will be generated in the Sensor Communications Unit SUO eoIUnuuIo o JeNOdwWOD e 3 5 Remo
45. starting from the begin ning words Example Monitoring Only Tasks 2 and 4 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00 m 2 Task 2 measurement value rightmost bytes m 3 Task 2 measurement value leftmost bytes m 4 Task 4 measurement value rightmost bytes m 5 Task 4 measurement value leftmost bytes 3 13 SUO eoIUnuuIo JeNOdwWOD e 3 5 Remote I O Communications 3 5 2 Remote I O Communications Using a ZFV C series Controller 3 5 2 Remote I O Communications Using a ZFV C series Con troller When using a ZFV C series Controller only the USB communications status will be sent when using CompoNet remote I O communications Word m Status Bit Description Bit Description 00 USB communications status 08 01 USB communications error 09 02 10 z 03 11 04 E 12 05 S 13 06 14 07 15 3 14 3 5 Remote I O Communications 3 5 3 Setting Monitor Data with the CompoNet Support Software 3 5 3 Setting Monitor Data with the CompoNet Support Software e The data and tasks to be monitored are set from the CompoNet Support Soft ware Refer to the CRT1 series CompoNet Slave Units and Repeater Unit Op eration Manual Cat No W457 for information on general operating procedures for the CompoNet Support Software Edit Device Parameters ES O o 3 jo Parameter Group
46. te I O Communications 3 5 1 Allocating O Data in the Master Unit 3 10 E Monitored Data Judgments Two words are allocated Word m Status Bit Description Bit Description 00 USB communications status 08 Decimal format 01 USB communications error 02 Judgment status 09 to 11 Number of decimal places 03 Measurement value status 04 Task 1 status 12 Reserved 05 Task 2 status 13 Reserved 06 Task 3 status 14 Reserved 07 Task 4 status 15 Reserved Word m 1 Judgments Bit Description Bit Description 00 Task 1 low 08 Task 3 low 01 Task 1 pass 09 Task 3 pass 02 Task 1 high 10 Task 3 high 03 Task 1 error 11 Task 3 error 04 Task 2 low 12 Task 4 low 05 Task 2 pass 13 Task 4 pass 06 Task 2 high 14 Task 4 high 07 Task 2 error 15 Task 4 error O Status e USB Communications Status Turns ON when communications with the Sensor Controller have been established and correct I O data is sent e USB Communications Error Turns ON when communications with the Sensor Controller are not normal e Judgment Status Turns ON when the judgment for either of tasks 1 to 4 is being monitored e Measurement Value Status OFF e Task 1 to 4 Status Turns ON when monitoring the judgment of the corresponding tasks e Decimal Format Indicates the measurement value decimal format 1 Fixed decimal point 0 Floating decimal point e Numbe
47. the Sensor Controller while profile data is being ob tained 3 29 3 6 Explicit Message Communications 3 6 12 GET PROFILE e Response Format Normal Response a Fixed Decimal Point Normal Response a Floating Decimal Point Number of s d ource node bytes Address Service code Data received NE Variable 00D8 hex o length fixed 3 E 2 bytes 2 bytes 2 bytes Variable length Data O S C4hex Size Profile data 3 2 bytes 2 bytes Variable length gt O gt n Number of Source node bytes Service code Data address received 00D8 hex fixed 2 bytes 2 bytes 2 bytes Variable length Data CA00 hex Size Profile data fixed 2 bytes 2 bytes Variable length For information on the profile data refer to the ZG Series Smart Sensor 2D Profile Measuring Sensors User s Manual Cat No Z250 Error Response Number of bytes Source node Service code Error code received address 2 bytes 2 bytes 2 bytes 2 bytes 3 30 3 6 Explicit Message Communications 3 6 13 GET FLOW DATA 3 6 13 GET FLOW DATA Reads the flow data Applicable Sensors No protocol command ZS FLOWDATA e Command Format Destina tion node Service code Class ID Instance ID address 0057 hex fixed 00A1 hex fixed 0000 hex fixed 2 bytes 2 bytes 2 bytes 2 bytes e Response Format Normal Response F ixed Decimal Point Number of Source node
48. thresholds Data such as flow data threshold values and other parameters can be read 1 3 1 1 1 1 3 MONA E Features and System Configuration System Configuration 1 1 3 System Configuration CompoNet Support Software CS CJ series CompoNet Unit PLC Serial connection ZS CRT communications parameter setting CompoNet CompoNet Slave Sensor Controller ZS CRT Sensor Communications Unit USB Cable Sensor Communications Unit and Sensor Controller are connected with USB Note The Sensor Communications Unit can be connected only to the Sensor Controller for channel 0 The Sensor Communications Unit will not operate if it is connected to a Sensor Controller for any other channel Section 2 Specifications and Installation Bunoauuos pue BununolA s 2 1 2 1 1 2 1 Specifications and Dimensions Specifications Specifications and Dimensions 2 1 1 Specifications Item Specifications Connected Sensor ZS Series ZG Series ZFV C Series Communi Remote I O communi e USB communications e USB communications e USB communications cations cations status status status e Judgments e Judgments Measurement values e Measurement values Message communica tions e Setting monitoring and controlling Sensors from the Support software Setting and reading Sen sor parameters Reading flow data
49. troller Sensor Communica tions Unit 4 Connect a Com Connect a CompoNet communications cable to the CompoNet commu poNet communica nications connector tions cable to the CompoNet communications 5 Sattleetastary Set the CompoNet Node address to between 0 and 63 switches 6 Setthe DIP switch Confirm that all pins are set to OFF 7 Start the Sensor Turn ON the power to the Sensor Controller Controller 8 Set Sensor Control When connecting a ZS series Sensor Controller set the Controller ler USB communica communications setting to non procedural communications The Sensor tions Communications Unit and Sensor Controller cannot communicate unless non procedural communications is set 9 Turn ON the DC The Sensor Communications Unit is powered through the CompoNet power supply connector 8 Check the indicators MS Normal when lit green NS Normal online with communications established when lit green USB Sensor communications in progress when lit green 9 Start communica Remote l O commu Enable the scan list in the Master and set the tions nications PLC to RUN mode Explicit message Send explicit messages from the Master communications Note Use the connected Sensor Controller in RUN mode Communications are not possible in modes other than RUN mode Also do not use the controls on the Sensor Controller for operation when the Sensor Controller is connected to the Sensor Communications Unit 3
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