USER MANUAL - Innovative Cleaning Equipment
Contents
1. After Use Instructions We recommend flushing and depressurizing the unit after each use 1 2 Place the chemical suction line into a container of water With the unit running open the discharge valve PSG12 and allow the unit to be flushed with fresh water for approximately 2 4 minutes or until all chemical has been discharged from the system Shut off the air supply to the unit by closing the air inlet valve BVB14 Open the discharge valve PSG12 to relieve any pressure remaining in the unit Close the discharge valve PSG12 after all pressure has been relieved from the unit Store the unit with the discharge valve PSG12 in the closed position Maintenance Instructions To keep the unit operating properly periodically perform the following maintenance procedures Note Before performing any maintenance ensure that the unit has been disconnected from the air supply and depressurized according to the After Use Instructions above Inspect the pump P56 P56K P56V for wear and leaks Inspect all hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured Replace the filter AFR25 located within the air regulator R25 as needed Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 Check the chemical suction line and strainer for debris and clean as needed Drain your air compressor tank on a regular basis to help2. BARBS P56V 5700 PUMP WITH VITON SEALS INCLUDES HOSE BARBS 20756103B Polypro G57 Air Port x HB Straight w Viton o ring HB14P 1 4in BRASS HB AIR FITTING G57 P56 HB5638 HOSE BARB FOR P56 PUMP HB5638K HOSE BARB FOR P56K PUMP HB5638V HOSE BARB FOR P56V PUMP P56 BRKT PUMP BRACKET STAINLESS STEEL P56 BRKT SCREW HI LO SCREW FOR RETAINING P56 BRKT PB16138 PIN STAINLESS STEEL HINGE PIN FOR CONTROL BOX PB16138 1 8 x 4 3 4 x 1 2inches PBFT PP MOUNTING FEET FOR POLYBOX PB16138 POLYPROPYLENE PL16138 CONTROL BOX LID POLYPROPYLENE 16x13x8 HINGED LOCKABLE LID PSG12 1 2 IN POLY SPRAY GUN WITH O RING AND GRAY HANDLE amp 316SS PSGORV PSG12 O RING PW124 120 1 2in BLACK POLY PRO X 4in SCH 120 1 2in MPTOE amp 1 4in FPTOE R25 AIR REGULATOR 1 4fpt TWO PORT 1 8fpt TWO PORT INCLUDES FILTER AND BOWL AFR25 AIR FILTER for R25 ABR25 METAL AIR BOWL for R25 R25DT CLEAR TUBING FOR R25 DRAIN Available per ft S1034FHL 10 X 3 4 PHIL FLAT HI LO THRD SCREW 18 8 SHW3 3in LONG COATED WEIGHT SN1414 STAINLESS 1 4MPT X 1 4MPT NIPPLE SSA14 SS304 MALE FEMALE ADAPTOR 1 4 NPT X 1 4 NPT SSC38 WORM GEAR CLAMP S S 25 63 SSHH F S S LASER CUT HOSE HANGER FLAT STOCK ST2520 VEEJET NOZZLE STAINLESS STEEL 2520 STR14 40 MESH SUCTION LINE STRAINER 1 4 MNPT WMS14 14 X 11 4 HEX W H SMS SLOTT S S WMS14A 5 16 X 1 1 2 STRAIGHT PLASTIC ANCHOR WS 20CFM TSUNAMI WATER SEPARATOR AIR DRYER 20 CFM Model No SP WALL SP WALLK SP
3. Do not exceed a fluid temperature of 100 F 37 C Always flush unit when changing chemical products as described in the After Use Instructions Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install an air dryer before unit Do not use an air lubricator before the unit Never use unit with hydrocarbons or flammable products PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations TA Fa Always remember to recycle Y Specifications and parts are subject to change without notice Model No SP WALL SP WALLK SP WALLV SP WALL AP Page 2 of 8 05012014 User Manual Pre Mix Wall Mounted Spray Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT OPTIONS Pump Seal Material Santoprene standard SP WALL Viton V Kalrez K Add bold option codes to item number as shown For standard options no option code is needed Examples e SP WALL standard unit with Santoprene pump seals e SP WALLV unit with Viton pump seals REQUIREMENTS Compressed air requirements Liquid temperature range 40 80 psi 3 5 bar with 2 cfm 28 3 l min 40 100 F 4 4 37 C Chemical compatibility Chemical products used with this equipment must be formulated for this t
4. This unit is available with several different configuration options Use the following chart and example item numbers to identify specific configurations and item numbers All AlkPoly Fittings Fittings Pump Seal Material Santoprene Viton Kalrez ITEM Fr mn m EEE NESE EXAMPLES PLES 5P WAUL a a AE SN USER MANUAL MODEL NUMBER SP WALL SP WALLK SP WALLV SP WALL AP AND RELATED UNITS Pre Mix Wall Mounted Spray Unit English Original Instructions User Manual Pre Mix Wall Mounted Spray Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT N WARNING 080 Read this manual completely and understand the machine before operating or servicing it Read all instructions before installing or operating unit Always wear appropriate personal protective equipment PPE when operating or servicing unit Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Material Safety Data Sheet MSDS If this unit is modified or serviced with parts not listed in this manual the unit may not operate correctly Never point the discharge wand at yourself another person or any object you do not want covered in chemical Always depressurize unit after use as described in the After Use Instructions Always store unit depressurized with the discharge ball valve in the closed position Do not exceed an incoming air pressure of 100 psi 7 bar
5. W3 HBSS1238 FV2 Model No SP WALL SP WALLK SP WALLV SP WALL AP Page 7of 8 05012014 User Manual Pre Mix Wall Mounted Spray Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PB16138 POLYPROPYLENE CONTROL BOX WORKING DIMS 16x13x8 PUMP MOUNT PB16138 GSKT NEOPRENE GASKET 0 220 INCH ROUND CORD STOCK 61 125 INCHES PB16138 LATCH LATCH FOR PB16138 ITEM NUMBER DESCRIPTION AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE BVB14 AIR INLET VALVE VA BRS 025 4F4F BT NICKEL EC14 2 OETIKER CLAMP 13 8 F38SS STAINLESS 3 8 INCH FERRULE FV2 FOOT VALVE VITON BLUE FWLG14 569 ID X 1 28 OD X 08 THICK FLAT WASHER SS 18 8 FWP12 7 8 ID X 1 5 OD X 0 05 THK SSFW FWP78 7 8in BY 137 BY 1 1 4in FLATWASHER 18 8 PLN H14B H 1 4 INCH BLUE HOSE GOODYEAR HORIZON Available per ft H38B H 3 8 INCH BLUE GOODYEAR HORIZON HOSE Available per ft HB1438 1 4in MPT X 3 8in HOSE BARB PLASTIC HBFSS1238 HOSE BARB 3 8 X FEMALE PIPE THREAD 1 2 IN STAINLESS STEEL HBSS1238 STAINLESS HOSE BARB 1 2mpt X 3 8 barb HBSS1438 STAINLESS HOSE BARB 1 4 MPT X 3 8 BARB HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH HOSE BARB P14 COUNTERSUNK PLUG HEXAGON 1 4 P56 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS AIR FITTING AND EXHAUST BARB P56K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE
6. WALLV SP WALL AP Page 8of8 05012014
7. debris or damage Clean or replace as needed To prevent damage to the unit the strainer STR14 FV2 must always be used Model No SP WALL SP WALLK SP WALLV SP WALL AP Page 5 of 8 05012014 User Manual Pre Mix Wall Mounted Spray Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PARTS DIAGRAMS UNITS WITH STANDARD FITTINGS CONTROL BOX ASSEMBLY PS6 BRKT SCREW _ P56 BRKT P56 P56K or PSEV iivailabie per mg GE BB H Taa HBRF5512382 HB551238 J r SN1414 fy BVB14 Available per fii PB 16138 LATCH ITEM NUMBER SGA14 HA50 HOSE AND ZERO TIP FOAM WAND ASSEMBLY SPRAY GUN ASSEMBLY ITEM NUMBER SGA14 HBSS1238 812520 pwi24 120 50 ft 15 m HOSE ASSEMBLY ITEM NUMBER H38 50 H38B H Available per ft SSC38 OPTIONAL COMPONENTS WATER SEPARATOR ITEM NUMBER WS 20CFM Model No SP WALL SP WALLK SP WALLV SP WALL AP Page 60f8 05012014 User Manual Pre Mix Wall Mounted Spray Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT PARTS DIAGRAMS UNITS WITH ALL POLY FITTINGS CONTROL BOX ASSEMBLY P56 BRKT SCREW P56 BRKT R25 SN1414 BVB14 P56 P56K or P56V H14B H Available per ft SSA14 AG100 R25DT Available per ft PB16138 LATCH H38B H i Available per ft J Na BFSS1238 SH
8. extend pump life An air source with a high moisture content will accelerate pump wear Note If your air source has a high moisture content you may wish to install a water separator WS 20CFM before the unit Page 40f8 05012014 User Manual Pre Mix Wall Mounted Spray Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Troubleshooting Instructions Check to ensure that the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow Check the air regulator bowl ABR25 and air filter AFR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced Check for proper air pressure on the air gauge AG100 The air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 2 cfm 28 3 l min If the unit operates at a reduced pressure o Check the air compressor supplying the unit If the pressure is less than 40 psi turn the unit off until the compressor can catch up o Ifthe air supply is 50 psi 3 4 bar or above check the air gauge AG100 which should read near 50 psi 3 4 bar If the air gauge reads more or less than 50 psi 3 4 bar adjust the pressure by turning the knob on the top of the air regulator R25 Check the chemical suction line and strainer for
9. should not be positioned higher than the bottom of the control box Attach the control box mounting feet to the back of the control box using the four screws provided in the parts package Mount the control box to the wall using four of the screws and plastic anchors provided in the parts package Note To drill holes for the plastic anchors use a 5 16 inch drill bit Mount the hose hanger SSHH F in a convenient location using the remaining two screws and anchors provided in the parts package Attach the discharge hose assembly H38 50 to the discharge hose barb HBSS1238 and secure it with the larger hose clamp provided in the parts package Connect the air inlet hose barb HBSS1438 provided in the parts package to the air inlet valve BVB14 located on the side of the control box Then attach a 3 8 inch I D air line from your air compressor to the air inlet hose barb and secure it with the smaller hose clamp provided in the parts package Operation Instructions 1 Follow all instructions from chemical manufacturer Place the chemical suction line into a container of pre mixed chemical solution With the discharge valve PSG12 in the closed position open the air inlet valve BVB14 Point the discharge wand PSG12 in a safe direction and open the discharge valve to begin spraying To stop spraying close the discharge valve PSG12 Model No SP WALL SP WALLK SP WALLV SP WALL AP
10. ype of application and compatible with unit materials and pump seals For more information on chemical compatibility consult the manufacturer or MSDS for your product or contact our customer service department SPECIFICATIONS Power type Compressed air Chemical pickup type Draws from pre mixed solution Number of products unit can draw from One product Suction line length diameter 8 ft 2 4 m hose with 3 8 in 9 5 mm inside diameter Discharge hose diameter length 50 ft 9 m hose with 3 8 in 9 5 mm inside diameter Discharge wand tip type Polypropylene trigger handle with 25 fan tip Output distance 10 12 ft 3 0 3 7 m Output volume Flow rate 2 gal min 7 6 l min 2 gal min 7 6 l min Pump seals Santoprene Viton or Kalrez Dilution rates and flow rates given are based on chemical with viscosity of water and factory air pressure settings Model No SP WALL SP WALLK SP WALLV SP WALL AP Page 3 of 8 05012014 User Manual Pre Mix Wall Mounted Spray Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Installation Instructions 2 Remove all components from packaging Select desired area to mount the control box Note We recommend mounting the control box at a height of 6 feet or less The chemical suction line must reach the bottom of the chemical container The bottom of the chemical container
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