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User Manual – Preliminary Edition
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1. See 4 7 1 See 4 7 2 See 4 7 3 See 4 7 4 See 4 7 5 4 7 1 Data Logger Switch On Off Starting the logger function OF Setting Symbol Description Status Function OFF Data Logger function is turned off OPE tumedat OFF ON Data Logger function is turned on Note If this function is active the USB device mustn t be removed otherwise data may be lost Like with Windows safe removal of USB devices Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller EL User Manual DGC5 Page 21 4 7 2 Current values MPE Setting F Symbol Description Status Function OFF Current values of all registered SP are not recorded OFF Current valus OF ON Current values of all registered SP are recorded Release of the current value recording of all active sensor points on the USB device in a CSV file The file name is generated by the system and can t therefore be determined manually The name of the file is structured as follows CVMMTT csv with MM standing for the current month and TT standing for the current day Every day a new file with the current date is created This makes sure that the files won t be
2. aw 4 aw amp a amp 4 ay 4 4 wy Polygard is a registered trademark of MSR Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com vow UMEL CONTROLS A Wilson Mohr Company GADGC05_V2_E 0412 Specification subject to change without notice Printed in USA 140327 PolyGard Digital Gas Controller INTEC User Manual DGC5 Page 25 CONTROLS A Wilson Mohr Company aw aw D D o e See 4 8 14 See 4 8 15 _ See 4 8 15 See 4 8 15 See 4 8 15 See 4 8 15 See 4 8 16 See 4 8 16 Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller NEL User Manual DGC5 Page 26 CONTROLS A Wilson Mohr Company 4 8 1 Service Mode For calibration and service work the alarms are not transmitted to the alarm relays when the service mode is active ON The service mode ON is reset automatically after 60 minutes or manually in the menu Service Mode If the calibration is executed with the service tool DGCO5 STL or with the DGC EasyConf Software the alarm su
3. In the gas measuring technique most of the gases are monitored for their increasing concentration For example oxygen however is monitored for its falling concentration In this menu there is the definition how many of the 5 alarm thresholds monitor a falling concentration 4 6 4 Measuring Range Definition The measuring range can be adjusted to the working range of the connected gas transmitter within 10 to 10000 4 6 5 SP Signal Definition Gas transmitter using electro chemical or catalytic beat gas sensors normally produce a linear signal proportional to the gas concentration Semiconductor gas sensors produce a non linear exponential signal due to the measuring function This signal leads again to a non linear 4 to 20 mA signal of the gas transmitter The Gas Controller GC 05 is prepared for both types of gas transmitters The classification of signals is defined in this menu Symbol Description uae Function SP01 1 Sensor Point Selection SP No bus or analog transmitter Linear Transmitter with linear output signal Linear SP Signal linear Non linear Transmitter with non linear output signal semiconductor 4 6 6 Threshold Hysteresis For each sensor point five alarm thresholds are available for free definition If the gas concentration is higher than the set alarm threshold the associated alarm is activated If the gas concentration falls below the alarm threshold inclusive hysteresis the alarm is ag
4. Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller NEL User Manual DGC5 Page 13 CONTROLS A Wilson Mohr Company 4 5 3 Latching Mode Definition of the latching function The combination of the latching function and the automatic reset of the horn function cancels the effect of each other and therefore should be avoided Symbol Description Setting Status Function R01 Relay No Selection Relay No Latching No No Latching mode not active Mode Yes Latching mode active Acknowledging a latching relay in the menu Status Relay is only possible if the gas concentration is again lower than the alarm threshold including hysteresis In this case the status latching occurs in the display The respective switch off delay is without effect when the latching mode is active Example Alarm relay R2 with latching mode On Alarm 2 ee Gas concentration higher lower than threshold Display in the Menu R2 R2 R2 R2 R2 R2 Status Relay off On On On Latching Off On Relay 2 off Reset in the Menu Oh Status Relay l ll l or Digital Input off 4 5 4 Horn Function The horn function is only activated if at least one of the two parameters time or digital input is set This finction has priority to the latching mode function The alarm relay is defined by the following parameters as horn relay with the following possibilities to reset e By press
5. activates alarm relay R 04 A5 00 00 Alarm 5 doesn t activate any alarm relay 4 6 11 SP Signal Assigned to Analog Output The sensor point signal can be assigned to one of the max twelve analog outputs The signal defined in the control mode current or average value is transmitted Analog output see also 4 8 15 er Default Symbol Description Status Function SP01 Sensor Point Selection SP No bus or analog transmitter 0 SP Signal not assigned to any analog output 0 A 0 1 SP Signal assigned to analog output 1 X SP Signal assigned to analog output X Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller INEC User Manual DGC5 Page 20 CONTROLS A Wilson Mohr Company 4 7 Menu Data Logger This function is available from software version 9 02 But only if the GC 05 controller is equipped with a mini USB interface incl USB special cable at the bottom side of the module This option can t be retrofit Connect an USB device at the USB cable to use the data logger function This USB device may be for example an USB stick In this menu the parameters for the long term recording of the USB device are set Main menu
6. change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller INEC User Manual DGC5 Page 08 CONTROLS A Wilson Mohr Company 4 1 Fault Management The integrated fault management records the first 20 faults with date and time stamps in the menu System Errors Additionally a record of the faults occurs in the Error memory which can only be read and cancelled by the service technician An actual fault activates the fault indication relay which is defined in the system parameter Fault relay after an internal fault delay time of 2 minutes The yellow LED Fault starts to flash and the fault is displayed in plain text with date and time in the starting menu In case of the fault of a connected transmitter the alarms defined in the menu SP Parameter are activated in addition 4 1 1 Acknowledge a Fault Attention Acknowledging of a fault is only possible after having removed the cause In order to recognize situations where errors and faults occur sporadically and temporarily their error states even after return to normal operations are displayed until they are manually acknowledged Select menu System Errors e Example Communication error SP01 1 Acknowledge the fault message Fault message acknowledged Fault acknowledged Cause not eliminated Reset not possible 4 1 2 Error Memory The men
7. without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller User Manual DGC5 4 Menu Overview w INTEL CONTROLS A Wilson Mohr Company The Gas Controller DGC5 is operated via a simple and logical menu structure which is easy to learn The operating menu contains the following levels e Starting menu with date and time if no SP is registered otherwise scrolling display of the gas concentrations of all registered transmitters in 5 second intervals e Main menu e Submenu 1 and 2 Starting menu Main menu J min mn ww Polygard is a registered trademark of MSR Sub menu Reading and reset of errors See Section 4 1 Display of the status of actual alarms See Section 4 2 Display of the relay status Manual operation of the relays Reset function of the relays See Section 4 3 Display of the sensor values See Section 4 4 Reading and change of the relay parameters See Section 4 5 Reading and change of sensor point parameters Activate or Deactivate SP Assignment of the alarms to the alarm relay See Section 4 6 Reading and change of the data logger parameters See Section 4 8 available from version 9 02 Reading and change of the system parameters See Section 4 7 GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to
8. 02 SP02 CO 20 09_50_02 SP 03 CO 20 The first column gives the time the second the SP address and the third the gas type In the fourth column there is the measured value having caused the triggering of the alarm The measured value is stored in dependence of the definition in the SP parameter menu as current or average value In case of average value overlay it is the current value that is stored The fifth column gives the threshold of the first alarm in the sixth the assigned alarm relay In this way you can track which relay switches at what threshold The next column is for the second alarm threshold with the associated alarm relays and so on up to the fifth alarm threshold If no relay is assigned to an alarm the corresponding column remains empty At every change of an alarm always all active alarms of the SP are written The reset of an alarm is documented by an empty column This shows how long the alarm has been active Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller VEL User Manual DGC5 Page 23 4 7 5 Error Status TOR Setting F Symbol Description Statius Function OFF Faults a
9. 28 28 29 29 30 31 31 31 31 GADGCO05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller TEL User Manual DGC5 Page 04 CONTROLS A Wilson Mohr Company Digital Gas Controller System DGC5 1 Application Intended for Use The PolyGard DGC5 Gas Controller is used for monitoring and warning of toxic and combustible gases and vapors in the ambient air The DGC5 Gas Controller fullfils the requirements according to VDI 2053 January 04 ONORM and NVN 2443 for the stationary monitoring of carbon monoxide CO nitrogen dioxide NO2 and combustible gases in underground garages tunnels go cart race courses etc The DGC5 Gas Controller also fulfils the requirements according to EN 378 VBG 20 and the guidelines Safety requirements for ammonia refrigeration systems The Gas Controller can be used as well for monitoring lot of other gases The intended sites are all areas being directly connected to the public low voltage supply e g residential commercial and industrial ranges as well as small enterprises according to EN55 02 The Gas Controller may only be used in ambient conditions as specified in the Technical Data The PolyGard Gas Controller DGC5 must not be used in potentially explosive atm
10. 78 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller NEL User Manual DGC5 Page 22 CONTROLS A Wilson Mohr Company 4 7 3 CV Log Rate Setting of the time interval in which the current values of all registered SP are stored in seconds Symbol Description Setting Function tatus 10s Time in 10s Time interval between two entries in the CSV file seconds 10 9999 sec are possible approx every 2 7 h 4 7 4 Alarm Status Symbol Description Setting Function em a 8580280 5 a vahv gt sv gt O4sy eH OFF Alarms aren t stored OFF Alarm status OFF ON Alarms are stored Release of the alarm recording for all active sensor points on the USB device into a separate CSV file for alarms and faults The name of the file structured as follows AEMMTT csv with MM standing for the current month and TT standing for the current day Every day a new file with the current date is created This makes sure that the files won t be too big to be still edited by established PC programs Internal structure of the file The headlines are not written in the file Time SP Gas CV AV A1 A1R A2 A2R A3 A3R A4 A4R A5 A5R 09_49 47 SP02 CO 84 40 RO1 80 RO2 09_49 47 SP03 CO 194 40 RO1 80 RO2 100 RO3 120 RO4 09_50_
11. Define threshold 1 See 4 6 6 Define threshold 2 See 4 6 6 Define threshold 3 See 4 6 6 Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller User Manual DGC5 Define threshold 4 See 4 6 6 Define threshold 5 See 4 6 6 Hysteresis See 4 6 6 Set delay time for alarm ON See 4 6 7 Set delay time for alarm OFF See 4 6 7 Define control mode See 4 6 8 Assign SP fault to alarm See 4 6 9 Assign alarm to alarm relay See 4 6 10 Assign SP signal to analog output See 4 6 11 wy wy wy wy wy wy ww noes INTEL CONTROLS A Wilson Mohr Company 4 6 1 Activate Deactivate SP PESE Setting Symbol Description Status Function SP01 1 Sensor point Selection SP No bus or analog transmitter not active Sensor point activated at the controller Active SP Status E i active not active Sensor point not activated at the controller 4 6 2 Lock or Unlock SP This functionality is available from version 9 02 If a transmitter is damaged or completely destroyed the consequence is that the ventilation works continuously This functionality can be used until the transmitter is repaired or rep
12. MsR INTEL ectronlc CONTROLS PolyGard DGC5 Digital Gas Controller DGC5 System User Manual Preliminary Edition June 2012 March 27 2014 Revision Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller NEL User Manual DGC5 Page 02 CONTROLS A Wilson Mohr Company 1 Application Intended for Use 4 2 Description 4 2 1 Normal Mode 4 2 2 Alarm Mode 4 2 3 Fault Mode 4 3 Operating Instruction 5 3 1 Description Keypad User Interface 5 3 2 Setting Change Parameters or Set points 5 3 3 Code Levels 6 4 Menu Overview 7 4 1 Fault Management 8 4 1 1 Acknowledge a Fault 8 4 1 2 Error Memory 8 4 1 3 System Errors 9 4 2 Status Alarm 10 4 3 Status Relay 10 4 3 1 Manual Operation of the Relays 10 4 4 Menu Sensor Values 11 4 5 Menu Relay Parameter 12 4 5 1 Relay Mode 12 4 5 2 Relay Function Static Flash 12 4 5 3 Latching Mode 13 4 5 4 Horn Function 13 4 5 5 External Operation of Alarm Relay 14 4 5 6 Delay Mode of Alarm Relay 14 4 6 Menu SP Parameter 15 4 6 1 Activate Deactivate SP 16 46 2 Lock or Unlock SP 16 4 6 3 Selection Gas Type 17 4 6 4 Measuring Range Definition 18 4 6 5 SP Signal Definition 18 4 6 6 Threshold Hystere
13. O a v e m 3 1 Description Keypad User Interface Exits programming returns to the previous menu level E Enters sub menus and saves parameter settings a v Scrolls down amp up within a menu changes a value Q gt Moves the cursor position LED orange Flashes when alarm one or more alarms are active Permanently on when at least one relay is manually operated LED red Flashes when alarm two or more alarms are active Permanently on when at least one relay is manually operated LED yellow Flashes at system or sensor failure or when maintenance needed LED green Power LED 3 2 Setting Change Parameters or Set points Open desired menu window m Code input field opens automatically if no code is approved After input of valid code the cursor jumps onto the first position segment to be changed gt Push the cursor onto the position segment which has to be changed a v Set the desired parameter set point Save the changed value Finished Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller TEL User Manual DGC5 Page 06 CONTROLS A Wilson Mohr Company 3 3 Code Levels According to the regulatio
14. P 05 modules a module address is assigned to each module by the address selector See table EP Module 0 This is the in output board in the GC 05 Controller Module The module is always active but the function Only alarm relay or alarm relay analog inputs can be selected Active analog inputs at an EP module occupy the four SP addresses therefore they aren t available any longer for the bus transmitters The table shows the assignment of the relay numbers and of the analog in outputs to the EP module addresses Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller User Manual DGC5 vows INTEL CONTROLS A Wilson Mohr Company Module Analog Relay Analog Symbol Description Default Function Address Input No Output Module Relay active Only alarm relay active EP Mod 0 Relay Relay SP active 01 04 01 05 01 02 GC 05 Alarm relay analog inputs active EP Mod 1 Inactive Inactive Module not active 1 05 08 06 10 03 04 EP 05 EP Mod 2 Inactive Aiud oe s l 2 09 12 11 15 05 06 EP 05 nly alarm relay active EP Mod 3 Ina
15. TC Ethylene oxides ppm 0 20 CO Gas type CO VOC Air quality 0 100 R4XX Refrigerant gas ppm 0 300 2000 R5XX Refrigerant gas ppm 0 300 R11 Refrigerant gas ppm 0 300 R123 Refrigerant gas ppm 0 300 R134 Refrigerant gas ppm 0 300 2000 R22 Refrigerant gas ppm 0 300 TEM Temperature F XXXX RH Humidity RH 0 100 CO Carbon dioxide ppk 0 50 TOX Toxic gas ppm 0 XXX TEM Temperature C 0 100 are Setting Symbol Description Status Function ppm LEL Vol F ppm Unit ppm RH ppk C 0 Alarm release at increasing concentration Direction of the 1 Alarm 1 at falling Alarm 2 5 at increasing conc AF alarm release 0 2 Alarm 1 2 at falling Alarm 3 5 at increasing c 5 Alarm 1 5 at falling concentration 1 Recommendation without obligation a Oxygen measurements Alarm at falling concentration 3 Carbon dioxide measurements with unit ppk 1 vol 10 ppk Carbon dioxide measurements with unit ppm 1 vol 10 000 ppm Polygard is a registered trademark of MSR Customer Services 858 578 7887 amp 888 GO INTEC INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 Fax 858 578 4633 amp 888 FX INTEC www inteccontrols com GADGC05_V2_E 0412 Specification subject to change without notice Printed in USA 140327 PolyGard Digital Gas Controller NEL User Manual DGC5 Page 18 CONTROLS A Wilson Mohr Company Direction of the alarm release
16. X INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller VEL User Manual DGC5 Page 19 CONTROLS A Wilson Mohr Company 4 6 8 Control Mode Current or Average Value Definition of the alarm evaluation by current value CV or average value AV i Default Symbol Description Status Function SP01 1 Sensor Point Selection SP No bus or analog transmitter CV Control by the current gas value ON Evaluation ON AV Control by the average gas value Current average value function see also 4 8 6 4 6 9 SP Fault Assigned to Alarm In this menu you can define which alarms are activated by a fault at the sensor point re Default Symbol Description Status Function SP01 1 Sensor Point Selection SP No bus or analog transmitter Alarm 12345 0 Alarm not ON at SP failure Fault 11000 Fallure Sp 1100014 alarm ON at SP failure 4 6 10 Alarm Assigned to Alarm Relay Each of the 5 alarms can be assigned to any alarm relay Unused alarms are not assigned to any alarm relay er Default Symbol Description Status Function SP01 1 Sensor Point Selection SP No bus or analog transmitter A1 01 01 Alarm 1 activates alarm relay R 01 A2 02 02 Alarm 2 activates alarm relay R 02 1 A3 03 03 Alarm 3 activates alarm relay R 03 A4 04 04 Alarm 4
17. _V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327
18. addressing mode see 4 8 3 In the version without analog transmitters at the 4 to 20 mA input of the bus transmitter the addresses SP 01 to SP 98 are listed In the version with analog transmitters at the bus transmitter the addresses SP01 to SP48 are listed with the index XX 1 for the measured value of the bus transmitter and with XX 2 for the measured value of the analog transmitter SP addressing mode 98 bus transmitters SP addressing mode 48 bus transmitters and 48 analog transmitters ww Symbol Description bib Function SPXX 1 Measured value Measured value Bus transmitter with SP address XX SPXX 2 Measured value Measured value analog transmitter at bus transmitter with SP address XX CO Gas type See 4 6 2 ppm Gas unit See 4 6 2 CV Current value Current value of gas concentration AV Average value Average value 10 measured values within the time unit j Control mode Display of selected control mode CV or AV evaluation Not active Status SP SP not active Error Malfunction SP Communication error or signal out of the measuring range Locked SP locked SP was temporarily locked by the operator Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols c
19. ain reset In the mode Alarm at falling the corresponding alarm is set in case of falling below the set alarm threshold Unused alarm thresholds have to be defined at measuring range end point in order to avoid false alarms sp Default Symbol Description Status Function SP01 1 Sensor Point Selection SP No Bus or analog transmitter 80 Threshold 1 Gas concentration gt Threshold 1 Alarm 1 100 Threshold 2 Gas concentration gt Threshold 2 Alarm 2 120 Threshold 3 Gas concentration gt Threshold 3 Alarm 3 80 ppm Threshold 120 Threshold 4 Gas concentration gt Threshold 4 Alarm 4 300 Threshold 5 Gas concentration gt Threshold 5 Alarm 5 15 Hysteresis Gas concentration lt Threshold X Hysteresis Alarm X OFF 4 6 7 Delay for Alarm ON and or OFF Definition of delay time for alarm ON and or alarm OFF The function applies to all alarms of an SP ae Default 7 Symbol Description Status Function SP01 1 Sensor Point Selection SP No bus or analog transmitter Gas concentration gt Threshold Alarm is only activated at the end Os Delay Time ON of the fixed time sec 0 sec No Delay f Gas concentration lt Threshold Alarm is only deactivated at the os Delay Time OFF 0 end of the fixed time sec 0 sec No Delay Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 F
20. ammed alarm threshold the alarm is started the assigned alarm relay activated and the alarm LED orange for alarm1 red for alarm 2 n starts to flash The set alarm can be read from the menu Alarm Status When the gas concentration falls below the alarm threshold and hysteresis the alarm is automatically reset In latching mode the alarm has to be reset manually in the menu Relay Status or via a digital input 2 3 Fault Mode If the controller detects an incorrect communication at an active transmitter or module or if a signal is outside the admissible range lt 3 mA gt 22 mA the assigned fault relay will be set and the error LED will start to flash The error is displayed in the menu Error Status in clear text After removal of the cause the error message has to be acknowledged manually in the menu Error Status Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller INEC User Manual DGC5 Page 05 A Wilson Mohr Company 3 Operating Instruction The complete configuration parameterization and service is made via keypad user interface in combination with the display screen Security is provided via four password levels Power Fault
21. ard Digital Gas Controller NEL User Manual DGC5 Page 31 CONTROLS A Wilson Mohr Company 5 Notes and General Information It is important to read this user manual carefully in order to understand the information and instructions The PolyGard DGC5 gas monitoring control and alarm system may only be used for applications in accordance to the intended use The appropriate operating and maintenance instructions and recommendations must be followed Due to permanent product developments MSR Electronic GmbH and INTEC Controls reserves the right to change specifications without notice The information contained herein is based on data considered to be accurate However no guarantee or warranty is expressed or implied concerning the accuracy of these data 5 1 Intended product application The PolyGard DGC5 is designed and manufactured for controlling for saving energy and keeping OSHA air quality in commercial buildings and manufacturing plants 5 2 Installer s responsibilities It is the installer s responsibility to ensure that all PolyGard DGC5 are installed in compliance with all national and local regulations and OSHA requirements All installation shall be executed only by technicians familiar with proper installation techniques and with codes standards and proper safety procedures for control installations and the latest edition of the National Electrical Code ANSI NFPA70 It is also essential to follow strictly all instructi
22. ate the cause of a possible fault and then unlock the SP GADGCO05_V2_E 0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller INEC User Manual DGC5 Page 10 CONTROLS A Wilson Mohr Company 4 2 Status Alarm Display of the actual alarms in plain text in the order of their arrival Only those sensor points are displayed where at least one alarm is active Changes are not possible in this menu Symbol Description Function SP02 1 Sensor SP Point No A1 Alarm 1 ON A2 Alarm 2 ON Status alarm A3 Alarm 3 ON A4 Alarm 4 ON A5 Alarm 5 ON x 4 3 Status Relay Reading of the actual status of alarm relays manual operation of the alarm relays Symbol Description itty Function R01 Relay No 01 OFF Relay OFF no gas alarm ON Relay ON gas alarm OFF Status Relay OFF Manual OFF Relay manual OFF Manual ON Relay manual ON Latching mode Relay in latching mode 4 3 1 Manual Operation of the Relays The manual operation of the alarm relays is managed in the menu Status Relay or externally via an assigned digital input In the manual ON or OFF status the alarm LEDs at the Gas Controller are lit continuously The external operation of the ala
23. ch off delay is without effect ae Setting Symbol Description Status Function R01 Relay No Selection relay Switch ON Relay is only activated at the end of the defined time sec 0 sec Os 0 2 Delay Time No delay Switch OFF Relay is only deactivated at the end of the defined time sec 0 Os 0 a Delay Time sec No delay Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller INEC User Manual DGC5 Page 15 CONTROLS A Wilson Mohr Company 4 6 Menu SP Parameter For reading and changing sensor point parameters for each bus and analog transmitter including registration of SP and assignment of the alarm relays The presentation of the SP parameters depends on the system parameter settings for the GC mode see 4 7 3 ea men Selection SP No SP01 1 Parameter bus transmitter SP01 2 Parameter analog transmitter Activate or deactivate SP See 4 6 1 o Lock or unlock SP See 4 6 2 Definition of gas type unit and number of alarms at falling concentrations AF See 4 6 3 Definition measuring range See 4 6 4 Adjust signal form of the transmitter See 4 6 5 ww
24. ctive Relay SP active 3 13 16 16 20 07 08 EP 05 EP Mod 4 Inactive Alarm relay analog 4 17 20 21 25 09 10 EP 05 EP Mod 5 Inactive inputs active 5 21 24 26 30 11 12 EP 05 EP Mod 6 Inactive 6 25 28 EP 05 l EP Mod 7 7 29 32 EP 05 Inactive EP Mod 8 8 33 36 EP 05 EP Mod 9 Inactive Module not active 1 37 40 EP 05A SP active EP Mod 16 Analog inputs active 8 65 68 EP 05A EP Mod 17 1 69 72 EP 05B EP Mod 23 7 93 96 EP 5B 4 8 14 Error Indicator System Bus All data packets received by the GC 05 are checked for completeness and compatibility Faulty data packets are recorded by the error counter Max 1 2 faulty data packets are admissible a day A higher error rate mostly comes from incorrect laying of the field bus line 4 8 15 Analog Output The Gas Controller Module as well as the EP 05 Modules 1 to 5 have two analog outputs AO with 4 to 20 mA signal each The signal of one or more sensor points can be assigned to each of the analog outputs The assignment is effected in the menu SP Parameter for each SP The sensor point sends the signal which is defined in the menu C A Mode Out of the signals of all assigned sensor points the Gas Controller determines the minimum the maximum or the average value and displays it at the analog output The definition which value is transmitted is effected in t
25. d the service phone no can only be reset after having accomplished the maintenance by entering the next maintenance date The service phone no can be entered individually in the next menu igs Default mbol Description Function Sy p Status TT MM JJ Maintenance date TT MM JJ Input of the date for next maintenance 0853 Phone No Input of the individual service phone no Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller NEL User Manual DGC5 Page 27 CONTROLS A Wilson Mohr Company 4 8 6 Average Function The each active sensor point the Gas Controller calculates the arithmetic average value out of 10 measurements got within the time unit defined in the menu AV time Depending on the definition of the operating mode the alarm is evaluated with the current or the average value In the average mode the average value is indicated in the menu Sensor Values next to the current value The control mode current or average value for the evaluation of the alarm is defined for each sensor point The alarm evaluation of the control mode Average Value is overlaid by the current value when the current value exceeds the a
26. he menu Analog Output X The analog output can be calibrated at 4 and at 20 mA Therefore an ampere meter measuring range 25 mA can be attached to the AO and the respective factor has to be changed until the analog output corresponds to 4 and or 20 mA During calibration evaluation of the sensor point signals is not possible This calibration is effected by the factory The factors should not be changed Par Default F Symbol Description Status Function Select Min Displays the minimum value of all assigned SP Max Output mode Max Max Displays the maximum value of all assigned SP p Average Displays the average value of all assigned SP 4 0 Calibration 4 0 4 0 Calibration factor at 4 mA 20 0 20 0 20 0 Calibration factor at 20 mA Polygard is a registered trademark of MSR Customer Services 858 578 7887 amp 888 GO INTEC INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 Fax 858 578 4633 amp 888 FX INTEC www inteccontrols com GADGC05_V2_E_0412 Specification subject to change without notice Printed in USA 140327 PolyGard Digital Gas Controller NEL User Manual DGC5 Page 30 CONTROLS A Wilson Mohr Company 4 8 16 Relay Multiplication This function is available from version 9 02 With the relay multiplication table it is possible in the DGC5 system to assign an alarm to multiple relays There is a maximum of 20 entries for In relays and Out relays So it is possible
27. heck line to transmitter check transmitter address replace transmitter Sensor signal at transmitter out of the measuring range Transmitter not calibrated defective Calibrate transmitter replace transmitter Current signal at analog input SPXX 2 gt 22 mA Short circuit at analog input analog transmitter not calibrated or defective Check cable to analog transmitter make calibration replace the analog transmitter Current signal to analog input SPXX 2 lt 3 mA Wire breaking at analog input analog transmitter not calibrated or defective Check cable to analog transmitter make calibration replace the analog transmitter Internal communication error I O Board to LCD Board Internal error RS 485 field bus at X10 pin 11 12 not correct Check RS 485 field bus at X10 pin 11 and 12 Disconnect RS 485 bus at X10 pin 11 and 12 check function again Replace the Gas Controller Communication error to extension module EP OX Only active if EP OX is registered EP module address not correct See Commissioning Bus line to EP OX module interrupted No power supply at the EP 0X module EP module defective Check and correct the EP module address Check the bus cable and the power supply Replace the EP 0X module System maintenance is necessary Maintenance date exceeded Perform the maintenance This SP input is locked SP is physically present but cancelled by the operator Operator intervention Elimin
28. ing any of the 6 pushbuttons Only possible in the starting menu e Automatic reset at the end of the fixed time active if value gt 0 e By an external pushbutton Assignment of the appropriate digital input DI 1 4 After acknowledge the horn remains reset until all assigned alarms for this relay function have become inactive After that it can be triggered anew Special function Recurrence After acknowledging the relay by pushbutton or externally time starts When this time has run out and the alarm is still acting the relay is set again Setting Status R 04 Relay No Selection relay Symbol Description Function 0 Reset of the relay after time having run out via DI external or by pushbuttons 1 After reset of the relay time starts At the end of the set time the relay is activated again recurrence function Recurrence Reset Mode 0 Enter time for function automatic reset or recurrence function in sec Time 12 A 0 0 no reset function DI 0 Assignment which digital input resets the relay Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller VEL User Manual DGC5 Page 14 S
29. l parameters start stop delay and minimum on off time bump testing If the system incorporates variable speed fans the technician must be able to verify setup parameters in the variable speed drive as well as the Digital Gas Controller The re calibration interval for a gas transmitter is highly dependent on the amount of the target gas that the transmitter is exposed to over time Refer to the transmitter manufacturer s technical documentation for recommendations 5 4 Limited Warranty MSR Electronic GmbH and INTEC Controls warrants the PolyGard DGC5 for a period of two years from the date of shipment against defects in material or workmanship Should any evidence of defects in material or workmanship occur during the warranty period INTEC Controls will repair or replace the product at their own discretion without charge This warranty does not apply to units that have been altered had attempted repair or been subject to abuse accidental or otherwise The above warranty is in lieu of all other express warranties obligations or liabilities This warranty applies only to the PolyGard DGC5 MSR Electronic GmbH and or INTEC Controls shall not be liable for any incidental or consequential damages arising out of or related to the use of the PolyGard DGC5 If the PolyGard DGC5 needs to be returned to INTEC Controls for service an RMA number must be obtained prior to sending Polygard is a registered trademark of MSR GADGC05
30. laced In the Lock Mode the function of the existing transmitter is put out of service which means there is no alarm or fault message at this sensor point If at least one transmitter is blocked in its functionality the collective fault message is activated the yellow fault LED is flashing and there is a message in the menu System Errors Polygard is a registered trademark of MSR Customer Services 858 578 7887 amp 888 GO INTEC INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 Fax 858 578 4633 amp 888 FX INTEC GADGC05_V2_E_0412 Specification subject to change without notice www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller User Manual DGC5 voor UMEL CONTROLS A Wilson Mohr Company or Setting Symbol Description Status Function SP01 1 SP No Selection Lock Yes No No No No SP free normal operation Yes SP locked SSM collective error message active 4 6 3 Selection Gas Type Assign gas type of the attached gas transmitter ae Setting Gas 1 Measuring Symbol Description Status type Unit range SP 01 Sensor point CO Carbon monoxide ppm 0 300 Ex Combustible gases LEL 0 100 NO Nitrogen oxide ppm 0 50 NO Nitrogen dioxide ppm 0 25 NH3 Ammonia ppm 0 300 O Oxygen Vol 0 25 CO Carbon dioxide ppm 0 2000 SO Sulphur dioxide ppm 0 100 H2S Hydrogen sulphide ppm 0 200 cL Chlorine ppm 0 100 E
31. larm threshold defined in the menu AV Overlay The overlay is delayed by the time factor defined in this menu The average overlay function is only active for the gas type CO Sas Default Symbol Description Status Function 120s AV Overla 120 s sec Delay time of average value overlay 0 No overlay function 120 ppm Y J120 ppm ppm Threshold average overlay 1800 s AV Time 1800 s sec Time for calculating the average value 4 8 7 System Time System Date Input and correction of time and date Selection of time and date format wA Default Symbol Description Status Function EU Time format EU EU Display of time and date in EU format US Display of time and date in US format hh mm ss Input of the correct time EU format hh mm ss pm Input of the correct time US format TT MM JJ Input of the correct date EU format MM TT JJ Input of the correct date US format hh mm ss Time TT MM JJ Date 4 8 8 Service Password Maintenance Change of the system password for maintenance With this password you can set the maintenance date anew and acknowledge the fault message ar Default Symbol Description Status Function 1 Service 1 Define the individual password with 4 characters Password maintenance 4 8 9 GC Address This configurable functionality is available from version 9 02 The option of an additional serial interface allows data to be t
32. nd higher gas concentrations it is not allowed because the absence of gas has to be checked manually on site In such cases this input should only be able to be actuated by a key switch Symbol Description Default Status Function 0 DI 0 0 4 digital inputs 4 8 12 Power On Time Gas sensors need a running in period until the chemical process of the sensor reaches stable conditions During this running in period the current signal can lead to an unwanted releasing of a pseudo alarm Therefore the Power ON time is started at the Gas Controller after switching on of the power supply While this time is running out the Gas Controller does not activate alarms The power on status occurs on the first line of the starting menu Symbol Description Default Status Function 30s Power On Time 30s XX Define the power on time sec 4 8 13 Registration of Expansions modules The DGC5 system manages up to 23 expansion modules EP 05 with four analog inputs each The EP 05 modules with the addresses 1 to 5 dispose of 5 alarm relays and 2 analog outputs each Connected EP 05 modules are registered in this menu with the desired function only alarm relay or alarm relay analog input A module address is assigned to every EP 05 module via the address switch The controller checks the communication to the registered EP 05 modules and shows a fault signal in case of a communication error To recognize the position of the E
33. ns of all national and international standards for gas warning systems all inputs and changes are protected by a four digit numeric code password against unauthorised intervention All menu windows are visible without entering a code The release of a code level is cancelled if no button is pushed within 15 minutes The code levels are classified in order of priority Priority 1 has top priority Priority 1 fixed value not changeable Code level priority 1 is intended for the service technician of the installer to change parameters and set points All settings can be treated with this password Priority 2 fixed value not changeable With code level 2 it is possible to lock unlock transmitters temporarily This password is only given to the end user by the installer in problem situations Priority 3 settable It is only intended to update the maintenance date as well as to turn on and off the service mode Normally the code is only known by the service technician It can be changed individually via priority 1 Priority 4 password 1234 fixed value not changeable Code level priority 4 allows the operator to acknowledge faults to manually operate the alarm relays to set date and time to configure the data logger Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change
34. om Printed in USA 140327 PolyGard Digital Gas Controller INEC User Manual DGC5 Page 12 CONTROLS A Wilson Mohr Company 4 5 Menu Relay Parameter Reading and changes of the parameter for each single alarm relay Main menu Selection relay No only registered modules possible ww Relay mode See 4 5 1 Relay function See 4 5 2 Activation of latching mode See 4 5 3 Definition horn function See 4 5 4 Definition external operation See 4 5 5 Delay time for relay ON See 4 5 6 Delay time for relay OFF See 4 5 6 4 5 1 Relay Mode Definition of the relay mode in activation status it is only overridden by the flashing function Symbol Description Setting Status Function R01 Relay No Selection of relay De energized Alarm OFF Relay OFF De energized Relay Mode De energized Energized Alarm ON Relay OFF 4 5 2 Relay Function Static Flash Definition of the relay function acts directly on the relay output Symbol Description Setting Status Function R01 Relay No Selection of relay 0 Relay function static 0 Function 0 gt 0 Relay function flashing time interval in sec Impulse Break 1 1 Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr
35. ons as provided in the user manual 5 3 Maintenance All monitoring and control systems such as the PolyGard DGC5 should be periodically recommissioned Recommissioning includes verifying that all field devices such as gas transmitters and fan controls are preforming to their original specifications that the system s sequence of operation is fully functional and that minimum ventilation rates as required by local codes are being met Common problems identified during recommissioning include sensors that are out of calibration and fans that have been left in hand mode manually off or manually on either at the motor control panel or in the gas controller s configuration Recommissioning typically begins with verifying the measurement accuracy of a select number of gas transmitters by presenting them with calibration gas and viewing the transmitter s digital response If all of the tested transmitters are within their original specified accuracy it is generally accepted that the remainder of the transmitters are also in calibration If any of the tested transmitters are out of calibration those transmitters should be calibrated and the rest of the transmitters in the system should be tested and calibrated as required The system s sequence of operation is tested by presenting test gas to one or more transmitters in each fan control zone and verifying that the fan is activated and de activated according to the desired contro
36. oo _ a 0 S SSsO000 OOOO CONTROLS Acknowledge the horn relay On Alarm 4 S Gas concentration higher l lower than threshold Time On Relay 4 I Off Acknowledging On signal l Reset command by external push button or one of the operating keys Special function Recurrence of the horn relay On Alarm 4 a Gas concentration higher lower than threshold Time Time lt gt lt gt On Relay 4 Of Acknowledging On signal Of ll ll Reset command by external push button or one of the operating keys 4 5 5 External Operation of Alarm Relay Assignment of a digital input DI for external switching of the alarm relay ON and or OFF This function has priority to a gas alarm and or manual switching in the menu Status Relay and is subordinate to the switching of static flashing and energized de energized modes If external ON and OFF are parameterised on the same relay and the both are active at the same time then only the signal arrived first is performed in this situation Symbol Description ER Function R01 Relay No Selection relay DI ON External ON 0 As long as digital input closed relay switches to ON DI OFF ExternalOFF O As long as digital input closed relay switches to OFF 4 5 6 Delay Mode of Alarm Relay Definition of the switch on and switch off delay of the relays If the latching mode is set for this relay the respective swit
37. ospheres 2 Description The Gas Controller is a measuring and warning controller for the continuous monitoring of different toxic or combustible gases and vapors as well as freons The DGC6 is suitable for the connection of up to 98 digital transmitters DT5 Series via RS 485 communication In the 48 48 SP addressing mode you can connect 48 DT5 Series transmitters with 48 AT Series or other 4 20 mA analog transmitters The total number of connected transmitters however may not exceed A 98 digital or B 48 digital with 48 analog transmitters Up to five free programmable alarm thresholds are available for each transmitter For transmitting the alarms there are up to 30 relays with potential free change over contact Comfortable and easy operation of the Gas Controller is done via the logical menu structure A number of integrated parameters enables the realisation of various requirements in the gas measuring technique Configuration is menu driven via the keypad For fast and easy configuration you can use the configuration software DGC EasyConf Prior to commissioning please consider the guidelines for wiring and commissioning for hardware 2 1 Normal Mode In normal mode the gas concentrations of the active transmitters are continuously polled and displayed at the LCD display in a scrolling way The controller also monitors the communication to all active transmitters and modules 2 2 Alarm Mode If the gas concentration reaches the progr
38. ppression is automatically activated during calibration EE Default Symbol Description Status Function Off Service Mode OR Off Alarms activate the associated alarm relays On Alarms are not transmitted to the alarm relays 4 8 2 Software Version end Default Symbol Description Status Function GC05 Software XX Version XX Software Version 4 8 3 SP Address Mode Adaptation of the value and parameter display to the connected field bus transmitters This configurable functionality is available from version 9 02 Symbol Description Default Status Function 98 Addr SP Addr 98 Addr a 1 98 Adr a 1 SP only bus transmitters a1 SP Mode SP 48 Adr a 2 SP bus transmitters analog transmitters 4 8 4 Language This configurable functionality is available from version 9 02 Selection of the menu language Symbol Description Default Status Function German English Dutch USA English French Swedish German Language German 4 8 5 Maintenance Concept A control of the maintenance intervals required by law or by the customer is integrated in the DGC5 system At commissioning or after maintenance the date for next maintenance is entered When this date is reached the failure signal is activated the next morning at 9 o clock and the phone no of the service technician occurs in the display instead of the measured values The text message Maintenance an
39. ransmitted to the superior systems without feedback This option cannot be retrofitted The description of the interface can be read from a separate document In this menu the address of the gas controller can be set for this RS485 interface Symbol Description Default Status Function 1 GC Address 1 0 255 GC address Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller NEL User Manual DGC5 Page 28 CONTROLS A Wilson Mohr Company 4 8 10 Define the Failure Relay In this menu you can define one of the relays as fault indication relay See also fault management 4 1 Symbol Description Default Status Function 5 Fault Relay 5 0 30 Definition of the fault indication relay 4 8 11 Acknowledge a Relay in Latching Mode by a DI This configurable functionality is available from version 9 02 All relays in latching mode can be acknowledged via the set DI See also 4 5 3 latching function When operating the DI with these settings all non active error messages are deleted and moved to the service technicians menu Note This function is not suitable for all applications Especially in connection with pellistors a
40. re not stored OFF eae OFE ON Faults are stored Release of the fault recording for all active sensor points on the USB device in the common CSV file for alarms and faults Internal structure of the file The headlines are not written in the file Current time Source Error date time Error type 10_22_28 SP 79 03_30 10_20 SP79 error 13_48_28 SP79 03_30 13_46 SP 79 error The first column gives the current time the second one the error source The third column indicates the time and date when the error has occurred In the fourth column there is the type of error Error occurred Error acknowledged Every internal restart of the system system reset is also documented in the current day file Frequent reboots several times per day may point to a technical problem Please consult the installer as soon as possible Info Date Time DGCO5 Reset 30 03 12 13 38 19 Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller User Manual DGC5 4 8 Menu System Parameter Display and changes of the system parameter for the Gas Controller Main Menu
41. rm relay via an assigned digital input has priority to the manual operation in the menu Status Relay and to gas alarm Relays manually operated in the menu Status Relay are cancelled again by selection of the automatic function Acknowledging the relays in latching mode is also effected in this menu or by a digital input Select the relay Select the function manual operation Manual ON Relay ON Select the function Manual OFF Relay OFF Automatic Cancel manual operation Reset Reset of a latching mode Take over the function Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller INEC User Manual DGC5 Page 11 CONTROLS A Wilson Mohr Company 4 4 Menu Sensor Values In this menu the display shows the current value CV the gas type and the defined control mode CV or AV mode for each active sensor point In the control mode Average Value AV both values CV and AV are displayed SP01 1 Measuring value of the bus transmitter with SP address 01 SP01 2 Measuring value of the analog transmitter connected to the bus transmitter via SP address 01 The SP address and the display depend on the system parameter settings for the SP
42. sis 18 4 6 7 Delay for Alarm ON and or OFF 18 4 6 8 Control Mode 19 4 6 9 SP Fault Assigned to Alarm 19 4 6 10 Alarm Assigned to Alarm Relay 19 4 6 11 SP Signal Assigned to Analog Output 19 4 7 Menu Data Logger 20 4 7 1 Data Logger Switch On Off 20 4 7 2 Current Values 21 4 7 3 CV Log Rate 22 4 7 4 Alarm Status 22 4 7 5 Error Status 23 4 8 Menu System Parameter 24 4 8 1 Service Mode 26 4 8 2 Software Version 26 4 8 3 SP Address Mode 26 Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller User Manual DGC5 Page 03 4 8 4 Language 48 5 Maintenance Concept 4 8 6 Average Function 4 8 7 System Time System Date 4 8 8 Service Password Maintenance 4 8 9 GC Address 4 8 10 Define the Failure Relay 4 8 11 Acknowledge of a Relay in Latching Mode by a DI 4 8 12 Power On Time 4 8 13 Registration of Expansions modules 4 8 14 Error Indicator System Bus 4 8 15 Analog Output 4 8 16 Relay Multiplication 5 Notes and General Information 5 1 Intended product application 5 2 Installers responsibilities 5 3 Maintenance 5 4 Limited Warranty Polygard is a registered trademark of MSR IMEC CONTROLS A Wilson Mohr Company 26 26 27 27 27 27 28 28
43. to expand one relay to 20 others or to double max 15 relays In the column IN the relay assigned to an alarm in the menu SP Parameter is set In the column OUT the additionally required relay is entered A intervention on IN or Out relays in the menu Relay Status or via external DI will only affect the single relay Number Description Default Status Function ae In Relay 0 k Ree i be multiplied information source Ose QutRelay 0 a e ee switch together with In Relay Example 1 3 relay contacts are needed with the same effect of relay 3 see assignment of the relays in chapter SP Parameter Entry 1 IN 3 Out 7 Entry 2 IN 3 Out 8 If relay 3 is activated via an alarm relays 3 7 and 8 switch at the same time Example 2 2 relay contacts each are needed from 3 relays for ex 7 8 9 Entry 1 IN 7 Out 12 Relay 12 switches at the same time as relay 7 Entry 2 IN 8 Out 13 Relay 13 switches at the same time as relay 8 Entry 3 IN 9 Out 14 Relay 14 switches at the same time as relay 9 This means that relay 7 switches with 12 8 with 13 9 with 14 The two examples can be mixed up too Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyG
44. too big to be still edited by established PC programs Internal structure of the file The headlines and column numbers are only for easy explanation and aren t written in the file Column 1 2 3 4 5 6 7 8 9 10 etc Time SP1 SP2 SP3 SP4 SP5 SP6 SP7 SP8 SP9 SP10 Or time SP1 1 SP1 2 SP2 1 SP2 2 SP3 1 SP3 2 SP4 1 SP4 2SP5 1 SP5 2 09_50_02 0 20 20 28 0 0 0 0 09_50_03 0 20 20 28 0 25 29 0 09_50_04 0 20 20 28 0 25 29 0 09_50_05 0 20 20 28 0 25 29 0 09_50_06 0 20 20 28 0 25 29 0 09_50_07 0 20 20 28 0 25 29 0 09_50_08 0 20 20 28 0 25 29 0 09_50_09 0 20 20 28 0 25 29 0 09_50_10 0 20 20 28 0 25 29 0 09_50_11 0 20 20 28 0 25 29 0 09_50_12 0 20 20 28 0 0 29 0 The first column gives the time from the second column on the current values of all registered sensor points at this time are written Inactive sensor points within active sensor points are marked by a dash Values here less than 0 stand for an error status of the sensor point 50 Sensor point locked 40 Communication error at the sensor point 10 Analog sensor points with a measured value less than 3 mA In this way the file keeps a fixed structure and can be evaluated with Excel and graphed according to the chronological sequence Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 5
45. u Error Memory in the main menu System Error can only be opened via the code level priority 1 In the error memory the 20 first faults already acknowledged in the menu System Error are listed for the service technician The error memory is captive even in case of power failure This memory should always be emptied during maintenance The deletion of each individual message is effected in the same way as the reset of a fault Polygard is a registered trademark of MSR GADGC05_V2_E_0412 Customer Services 858 578 7887 amp 888 GO INTEC Fax 858 578 4633 amp 888 FX INTEC Specification subject to change without notice INTEC Controls 12700 Stowe Dr Suite 100 Poway CA 92064 www inteccontrols com Printed in USA 140327 PolyGard Digital Gas Controller User Manual DGC5 4 1 3 System Errors wo INTEL CONTROLS A Wilson Mohr Company The following system error messages are recorded SP XX 1 Error Cause Solution SPXX 1 gt 22 mA SPXX 1 lt 3 mA Cause Solution SPXX 2 gt 22 mA Cause Solution SPXX 2 lt 3 mA Cause Solution EPO0O0 Error Cause Solution EP 0X Error Cause Solution Maintenance Cause Solution SPXX locked Cause Solution Polygard is a registered trademark of MSR Communication error to SPXX 1 Bus line interrupted or short circuit SPXX 1 registered at the controller but not addressed Transmitter defective C
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