User Manual - Joyfay.com
Contents
1. Feature 1 Automatic counting function effective sealing quantity control 2 Reasonable structure sign simple touch screen operation 3 Automatic overheating overvoltage over current protection function 4 Super wised voltage range 5 Stable performance and long service life 6 Automatic power off function the machine will shut down automatically for no operation within 15min Precaution 1 1 Safety Warning It may cause severe personal injury and property loss in case of non compliance of safety warning and precaution operator with qualified certificate must be familiar with all the safety warnings and precautions in this manual Correct transportation fixing and careful test run are key to guarantee safe operation and prevent fault Following warnings have made special tips for relevant operation process Relevant sign is indicated by each warning 1 2 Use Condition The maximum ambient temperature shall not exceed 45 SC nd relevant humidity shall not exceed 80 the machine shall be used in ventilated place induction power supply bottom and heat dissipation hole at the side and sensor head shall be clean and not blocked Over temperature or humidity have great influence over service life of electronic component which may A even directly cause the machine to damage 1 3 Maintenance Nonprofessional is not allowed to dismount the machine as there s high current inside the maintenance shall be carried out b2. During sealing work the object for sealing shall be aligned to the center of sensor head so as to ensure seating quality 4 6 Sealing Material Polymer on sealing film shall be adhered to the object for sealing tightly and firmly 4 7 Ventilation inlet ej The machine shall be used in ventilated place without block at air 4 8 4 9 Foreign Substance No foreign substance is allowed to fall in the machine otherwise it may cause fault Abnormity If there s abnormity such as the coil is burnt abnormally happening during operation process just ON OFF button to stop the work otherwise it may easily cause personal injury 4 10 Unpacking After unpacking check whether the case is obviously collision Check whether the attached accessory is well equipped according to packing list please contact local agency within 7 days for any problem 5 Container Material The material of packaging container may be PE PP PET PS ABS and plastic container with plastic screw cap is easiest for sealing It may be complex for other situations The induction sealing can also be used for glass container which shall be processed at first for easier sealing FAQ There s one bottle unsealed among ten or twenty bottles What s the matter with sealing machine High quality sealing effect is determined by consistency of the technological process Indirect function may have influence on sealing effect In order to get proper seal
3. 3 5 Fault Code E2 Overvoltage E1 Under Voltage 4 Precaution 4 1 Operating Power Supply The machine owns automatic protection when the input voltage is too high 140V it s unavailable for sealing work and it displays fault B code E2 The machine owns automatic protection when the mi input voltage is too low 70V it s unavailable for sealing work and it displays fault code El 4 2 System Temperature MO The overheat protection will start automatically to stop the induction output when the system temperature is too high and the sealing work can continue until the temperature drops don t switch off the power supply 4 3 Over Current Protection When it displays over current fault code it means that the output current exceeds the maximum allowable value the over current protection will start and present sealing is ineffective The interval distance between sensor head and object for sealing shall be increased properly to drop operating current the overscurrent protection may not work normally for bottle of big caliber non metallic insulation plate shall be adh red to the sensor head to resolve the problem and the insulation plate shall be provided by user 4 4 Standby Switch The standby switch is equivalent to handle switch of sensor head before using standby switch please check the sensor head position and don t put die sensor head on metal part to push standby switch 45 Alignment
4. firmly The machine has no The button switch is Replace the switch 4 damaged response when pushing The sensor head is handle button Replace the sensor head damaged Heating time is not Prolong the heating time enough and increase sealing power It s unavailable for sealing when the work signal is normal The induction film is not matched with container s material Select matched induction film The induction coil is damaged Replace the induction coil The induction film crumples up and the bottle top is melted after sealing The heating time is too long Shorten the heating time and decrease the sealing power The gasket is not folly separated with film The heating time is wrong Adjust relevant heating time 8 Packing List 1 GLF 500F sealing machine 1 set 2 Test bottle 2 pcs 3 User Manual 1 copy gick
5. User Manual Handheld Electromagnetic Induction Sealing GLF 500F Please use the machine according to this manual Content 1 General ii Se anne dl Scope of Application e sece ctis adi ada 1 2 Technical Parameter o sis rastas eee ES POGUE id RE RA hl AA e SR Dis Precaution arne ceased aaaea ean ea ER 2 A O Aah A ar he ne gr 2 27 USSCONOIION a ASES 2 3 Maintenance o es ahs Ah ee e ed as 288 fre 3 Operation Guide aiii is 3 1 Starting UP 2 0808 ae e e eee n Ue 3 2 Adjustment is a a Mote eee ohare ees 3 2 1 Power Adjustment aiii ee 3 2 2 Time Adjustment asia di ER 3 3 TrialSealing 4b f B BAe 3 3 1 QualifiedSeal 4 A SNE EAN 3 3 2 Insufficient Pressure E MA ia a 333 Ina uajeimi MI e a ra NS 3 3 4 Tao LEA SOI ING ose Soe ee Se eS A el ee Sees 3 3 5 SI UtO WOTK o aeia ld A es E RR 3 4 Operation Panel Schematic Diagram ooooooooooo ooo 3 05 Fault Code saia sue Sisters a NAS sa Mo Preca tion osi doccosn sucess Goseecacenasuncactevesscseaneesasutoncetsuaseen etauescoatedeusedes 4 1 Operating Power Supply s i rss ociosa 4 2 System Temperature o o oooooooooooonooonrrororo oo 4 3 Over CurrentProtecti0N oooooo oocoooooooooo ooo AA Standby SwWitthiic 3 6526 ae AA aa he 45 Alignments 2 A AR A tee a ae 4 6 Sealing Materldl seosisizeas scateias raid ara rr ses A o AAA A Sd eae de eh eg ees ah eds Es taint eng Jed 4 85 Fo
6. ing the foil shall be fully touched with the container under action of torque The sealing material shall be matched with container material and shall be fully exposed in the magnetic field so that the foil can be sealed after heating up Error in any link may cause poor quality or infirm sealing The sensor head is easy to make mistake Infirm sealing is mainly caused by insufficient pressure so that he foil can t fully touch with bottle top or it s maybe caused by insufficient exposure to magnetic field Unmatched material problem also happens often it s probably caused by cap or container provided by different suppliers or different lots of product provided by the same supplier Why the bottle top sealed is loose The sealing gasket is composed of foil and polymer In order to fix the foil in the bottle cap wax is used as adhesive to fix it usually The foil heating up owns dual function The melted polymer enables the foil to adhere to the packaging container and the wax is melted to make the foil separated with card board The melted wax is absorbed by the cardboard and the foil is adhered to the bottle top Although the was is thin there s still space after it s melted and absorbed by cardboard which makes the bottle top loose 7 General Fault Phenomenon Reason Resolution The power supply indicating lamp is not on when switching on power supply The power plug is not plugged well Plug in the power plug
7. it displays the count again Qualified Seal Open the bottle cap and check the seal situation it means the seal is qualified if the seal is smooth and tight and the gasket is fully separated and the film is fully adhered to bottle Insufficient Pressure If the seal is adhered partially maybe the cap is not tight and the film is not fully pressed on the top of bottle place the film and try again Inadequate Time If the film is separated when it s pulled lightly by hand or the gasket is not separated with film even though it seems very firm maybe the sealing time is insufficient or the film is not matched with bottle s material just adjust the sealing time or change for induction film of different material 3 3 4 Too Long Sealing Time If the film crumples up and bottle is obviously melted it means the sealing time is too long and it shall be reduced properly 3 3 5 Start to Work Until it completely complies with requirement the sealing work can start Sealing time shall be readjusted when using bottles and films of different lots Push Show button to check time and the counter will return to zero when pushing Show button for 2s The machine will automatically shut down if it s idle including handle button for 15 minutes The data of current operation is default for next startup in case that the power plug is not pulled out including power sealing time counting 3 4 Operation Panel Schematic Diagram
8. r ign S bstance oe eS OG o Ae o e e OS ee 4 05 GAD A cares A 4 10 WA BACKING ace 5 Container Material aii ii 1 fa 1 2 1 3 General Pai idos 8 PACKING stud di 9 General Scope of Application GLF 500F microcomputer based electromagnetic induction sealing machine is used to seal the plastic glass or non metallic bottle and cup shaped container based on electromagnetic induction principle It shall not be used to seal metallic container This machine is widely used in medical industry chemical industry food beverage grease cosmetics and other industries and the induced heating seal is advantaged no matter for improving level of product preventing moisture absorption prolonging guarantee period and reinforcing anti fake performance or for improving sealing speed and quality Please contact the manufacturer for any other purpose and the manufacturer is not responsible for maintenance for the product damaged due to improper operation which shall be borne by user independently The machine shall be used strictly according to this manual Technical Parameter Power Supply 110 V Power 0 8kW 1 2kW adjustable Static current lt 0 1 A Maximum allowable supply current lt 6A Operating frequency 30 KHz 5 Sealing dia 020 0100 mm Maximum ambient temperature 45 o 113 Relative humidity RH lt 80 Standard GB 4706 11998 Carton size 490x320x135 mm Weight of whole unit 2 7kg
9. y qualified professional precautions for maintenance must be complied with strictly during maintenance or it won t ensure safe operation of machine 3 Operation Guide 3 1 Starting up Plug the power plug in push power button to start the machine the nixie tube will display default setting time which is 1 55 the LED is located in the middle and the default power is 1000W 3 2 Adjustment 3 2 1 3 2 2 3 3 3 3 1 3 3 2 3 3 3 Power Adjustment Push Reduce Power or Increase Power button to adjust the power and its 800W 900W 1000W 1100W 1200W from right to left LED arrangement If the sealing diameter is less than 30mm the power can be set at High to improve sealing speed while the sealing diameter is more than 60mm the power can be set as Low to get better sealing quality Time Adjustment Push the Seal Time at the left or right to respectively adjust the sealing time at unit s and ten s place the unit s place is adjusted circularly from O to 5 and the ten s place is adjusted circularly from 0 9 that means the time adjustment range is 0 1 5 9 s Trial Sealing Put the bottle with induction film the face with foil shall be aligned to bottle top under the center of sensor head push the button on top of sensor head the sealing time on panel counts down and send beep sound sending once respectively at beginning and end until to 0 and the sealing finishes when
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