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1. 023 394 from 7 pole socket to 13 pole DIN plug 023 984 13pin 12N 12S adapter 022 504 mini adapter from 13 pole socket DIN to 7 pole plug 023 654 quick adapter from 7 pole socket to 13 pole DIN plug 13 pole plug sockets conforming to DIN sd 023 604 13 pole high socket with rear fog lamp switch off protection seal bolts and nuts included 023 964 13 pole low socket with rear fog lamp switch off 023 64 13 pole DIN with micro switch 022 454 13 pole plug DIN2. General information Contents Information Bosal bicycle racks Universal Cross Bars Product information Bosal ORIS wy Towbars Balls amp Accessories Accessories g Wiring kits Test equipment Plugs and sockets Our catalogue is developed with maximum care to live up to the expectations of our customers However no liability is accepted for possible mistakes or changes in the course of the year Bosal Emission Control Systems N V 2012 European Approval Directives towbar R55 s Bosal and Oris towbars are tested and An approved according to the European legislation regarding towbars R55 This approval assures optimal safety dura bility and quality of our towbars at all times Quality The quality management system of all Bosal manufacturing plants world wide is ISO TS 16949 certified with the ultimate goal to achieve zero de fects and to deliver customer needs Contents Towbars Wiring kits Alfa FS ONC O sare oe pesncesetiasnnta cesnivtidintapspbnnlta an i 1 SPI E E cetera lacie pecs EA AE E E EE 1 4 BINN saesetde dciosecrindsaatinacadeeemeasetidiaceeadisites aoteadedeanead dnnd endeasouud 4 7 TIS ONS T srren T 8 9 CV O a E EEN 8 9 Eige e p E E E E E E E 9 12 DAEWOO ahaa inca states EE A E eae 12 13 DANAS U eea E esasndesesmensecders tena vedenene 13 Fe we pga eintenns coeecemeaed aes enneeetenonneanmeeponie 13 16 FO re tee tek esa rie aoe eee eee 16 21 FONG NO E A
3. trailers Not only does this compact device meet the most stringent test ing requirements it is also very simple to use In combination with a special power adapter battery or seperate battery pack the Lightmate tester can be used to check the lighting on trail ers or caravans Y VOSA mandatory requirement for class Ill IV V and VII Y VOSA approved Y 2 year warranty The Bosal Lightmate is built into a sturdy case for solid protection and easy travelling Each check is fully illustrated with a step by step process in a comprehensive user manual making it quick Can Bus finder and simple to carry out your check Y Solid plastic case for maximum protection Y Robust switches for use in any environment V 7 amp 3 pin plug socket connection 029 194 Voltage drop to simulate trailer caravan Can Bus tester Y Automatic fuse Y Tested according to ISO 1724 and DIN 11446 bosal Plugs and sockets Plugs and sockets 023 384 7 pole plastic socket splash water proof 022 434 7 pole plastic socket with rear fog lamp switch off splash water proof 023 744 7 pole ISO with micro switch 026 314 7 pole metal socket 022 634 protection seal 023 594 protection seal 028 844 socket cover 022 584 7 pole plastic plug 022 594 7 pole metal plug Adapter cables 035 624 13pin 12N 12S adapter 035 724 12N 12S 13pin adapter bosal Adapter sockets ai ry F
4. A E EE E 21 22 DA e E E E ETE A seas 23 24 PZ E E AA AA E E vite nines tude S AE T 24 NOCO ee E E 25 CHUAN sce a aise E E E A E E 25 U E 0 ee ee ee ee TE ne NAE TAT S EY 25 26 E EEEE EA A A 26 27 Land OW SMe ece a a 28 HS E E A E E O 28 PAZ ia E A 29 30 WIGICSO CS sriicauedinescomieisietcsunaannind wniwdanad asaesamuneonevanatens 31 34 MItSUDISHi ce eps agate eee desea a 35 36 INES Ss op rica E E E E A E 36 39 PS CO aran E EE 39 43 FS SU AUN i EE E AE AATE E ET 44 48 ROO eee e E A 48 e e S EE PA EEEE EE E E 49 SE e EP E AA EE EE T E 49 51 KOGT e E A 51 52 SE ALO E EEE E EE E E 53 UDO PEE TEA PE E E ET 53 54 SUZUK cesses esses REE E EEE aE 54 56 TOYO re E E oradeteneanueunss 56 59 Yauxhall essin e a E aA E ae 59 63 Volkswagen ssssiiisiuininisnisrnnnssnnsinii rnia nn anan 64 70 VOINO rosos aes anienensctanannenaeeeneuceecuenndae aunenanaescdannaecbeeeamonee 10 72 BUY Cis GUIO argens ea oE 13 76 bosal Information Marketing Services Website On www Bosal com you can find our advanced corpo rate website The website provides detailed informa tion about the Bosal Group and the extensive product portfolio Bosal web catalogues The Bosal towbar catalogue and the Bosal exhaust catalogue are now accessible via the internet These web catalogues are continuously updated and give all the latest product information Bosal products can be searched for by car type or Bosal reference number mounting instructions and EC a
5. Consequently the user has to install a security cable or chain between the trailer and the towing hook of the towing vehicle Authorised towing weight Your towbar has been designed to tow the maximum au thorised towing weight to cover all the model platform variants The maximum towing weight of a vehicle is specified in the manufacturer s vehicle manual Take into account that hybrid or environmental friendly vehicles of ten are prohibited to tow or have a strongly limited towing weight The manual supplied with the vehicle indicates the TRW Total Rolling Weight and the TLW Total Load ed Weight and calculate the difference TRW TLW weight of the loaded trailer Tightening of the bolts Check that all bolts are tight after towing for 1 000 km Mounting and demounting of a standard bolt on Bosal towbar is not allowed unless applying new fixation bolts and nuts tightened according the specified torque Parking sensors Bosal strongly recommends the fitting of a detachable towbar when the car is equipped with parking sensors Accidents Whenever a towbar is damaged as a result of an accident it must not be repaired but replaced Stabilizers We do not accept liability in cases where additional equipment such as stabilizers and or load distributors are fitted between the towing and towed vehicle bosal Bosal bicycle racks Bosal Bike Carrier Compact Foldable bike carrier for two bicycles Our bicycle carri
6. ers offer your vehicle an economical solution for carrying up to 2 bicycles Each carrier is desgned to be installed directly onto your towbar ff Easy installation fixation of bikes Easy to tilt Easy to store foldable 50x70x22cm Storage bag included Anti theft security Mounting by a quick connector 7 13 pole connector Maximum load 60 kg N NN NN NONON SN Suitable for electrical bicycles 070 236 Bosal Bike Carrier Compact foldable bike carrier _ for two bicycles ile 3 Pack the bike carrier in its storage bag included 4 Store the bike carrier dimensions 50x70x22 cm bosal IV Universal Cross Bars In less than no time at all your vehicle can be ready for departure Bosal s universal cross bars offer all estates and MPV s an economical solution for carrying transport accessories such as roof boxes ski cariers or bicycle carriers Bosal cross bars have a smart design and are ex tremely easy to mount The anti theft lock ensures a steady and safe fixture With a maximum load weight of 100kg they meet the most stringent requirements Bosal is an important supplier of cross bars to the au tomotive industry Thanks to our many years experi ence this product line has been developed to deliver optimum quality durabiilty and safety 055 707 716mm 970mm 055 907 926mm 1180mm Easy to mount Aerodynamic Design Anti theft locking system Maximu
7. iven by the EU member country type number reference acknowledged for approval reference commercial reference of the towbar serie production week of the towbar D value TLW x MTW TLW MTW x 9 81 in N TLW Total loaded weight vehicle TRW Total rolling weight vehicle trailer MTW Maximum towing weight MTW TRW TLW 8 maximum vertical load S maximum static weight on NO oO fF W the towball authorised by the car manufacturer Towball height The towball height needs to be between 35 and 42 cm when the car is charged to the maximum load To determine the height of the towball when designing a towbar car manufacturer fixation points will be used as a reference Information Trailer weights All trailer weights mentioned in this catalogue apply to the towbar itself and are in general equal to the maxi mum trailer weights specified by the car manufaturer Instructions for use According to the R55 approval the towbar is not allowed to cover the licence plate when not in use Rough terrain When towing a trailer through rough terrain the loading weight of the trailer has to be reduced by 50 and we advise that an appropriate speed for the road conditions not exceeding 16 km hour is used Safety hooks In terms of the Road Code decree of 14 11 72 and the Official Journal EEC n L202 45 the trailer has to be secured automatically in case of detachment of the tow bar when driving
8. m Loading Weight 100kg Product information VERTICAL W DETACHABLE Perfect design for the highest demands Latest trends In these times of increasing indi vidualisation detachable towbars are the trend After detaching the towball the system is depending on the type completely or almost completely invisible The handling is comfortable and easy and the aesthetic design of the vehicle re mains intact AK41 The ultimate system for the demanding motorist Y OE competence for the AfterMarket Y Vertical system completely invisible when detached Y High D values for towing of heavy loads Y Fully automatic locking mechanism Y User friendly aris Oris vertically detachable AK41 e Three ball locking mechanism AK6 The standard in proven Bosal quality Y TOP quality Y Vertical system completely invisible when detached Y Fully automatic locking mechanism Y User friendly Vertically detachable AK6 bosal VI lt HORIZONTAL DETACHABLE Quick and practical AK10 Y Practical and modern design Y Semi automatic locking mechanism Y Angeled position for less visibility y _ Horizontally 3 Y detachable AK10 The AK10 is a detachable towbar specially designed for small and economy cars without compromising the performance of the product All AK10 systems are equipped with the OE based detachable system ECOFIT The detachable system for everybod
9. p provals can easily be downloaded www catalogue bosal com Printed catalogue At the beginning of each year before the start of the new season Bosal publishes a new edition of the tow bar catalogue Here you will find not only a compre hensive AfterMarket program but also a lot of useful information about towbars and electrical wiring kits Product training Bosal provides full product training seminars to ensure you keep up to date with the latest product developments for towing and wiring kits Bosal helpline ULI a 6806 371475 cry yy Your contact for technical queries and catalogue information Monday Friday 8 30am 5 00pm The standards A towbar approved to R55 meets the following criteria 1 in line with fixation points of car manufacturer 2 in line with dimensions towball height distance towball bumper 3 dynamic test 2 million cycles 4 its approval number has to be engraved in the identifi cation plate Approved towbars RELIABILITY SAFETY LEGAL O SERIE 07 96 E 7 21 EN CLASS A 50 X APPROVAL NUMBER e TYPE NUMBER DUDA 125371 MAX VERT LOAD S kg o O Towbar identification plate specifications according to R55 directives 1 towbar type with towball diameter of 50 mm 2 approval number number given by the official ap proval authorities after dynamic test of 2 million cycles on test bench approval number g
10. to supply these technologi cal systems directly to the assembly line of the global automotive manufacturers The Bosal Oris high devel opment competence is also proven by the fact that the world s first detachable towball in 1985 also came from the Oris company Bosal Oris develops towbar systems in close coopera tion with the car manufacturers These towbar systems fulfill the most severe norms at the highest manufac turing level More than 150 patents demonstrate the strong culture of innovation For the AfterMarket a large and up to date range with a wide variety of towball systems is available In OE quality Vill Our Original Equipment customers for towbars are AUDI LANDROVER BMW MAZDA CITROEN MERCEDES BENZ DACIA MINI FORD OPEL GM PEUGEOT PORSCHE RENAULT TOYOTA VAUXHALL VW Balls amp Accessories Couplings Displays lt gt 900 214 A max 1500 kg AK6 B max 3500 kg 269 818 310x230x340 mm Balls with flange Ecofit 022 844 gt 3500 ke 269 808 Det AN 310x210x280 mm EC 3361 022 834 gt 3500 kg AK41 D value 31 kN 269 034 EC 1168 310x150x390 mm AK10 269 347 260x150x310 mm A B C D E 50 80 90 75 Safety cable 269 828 3 Tier Display Neck includes Flange Towball SS 022 724 Swan Neck A safety cable engages the a Ecofit Towball oh parking brake in case of 3 detachment of the caravan or
11. trailer 100cm Vertical load meter 269 153 Display bike carrier 026 434 measures the vertical weight of the trailer coupling bosal IX Accessories Universal footboard Cover plates 022 914 for type AK4 AK6 022 374 for towbar with 60 mm square section tube 240 x 420 mm 023 644 for type AK4 AK6 with screwed housing Socket plate 024 184 metal short 024 61 4 for type AK4 AK6 with screwed housing new design 024 194 metal long y oy ad a Cc 023 874 for type AK11 026 254 tert 026 274 right 023 884 026 244 for type AK40 rotating plate left and right 026 234 for type AK41 Ecofit Ball caps Spe 023 774 022 124 black plastic with Bosal logo qe 028 624 Test equipment Universal wiring kits Lightmate Wiring Kit Tester 030 008 Universal Electrical Towing Kit Single Socket 12N Standard 030 018 Universal Electrical Towing Kit Twin Socket 12N plus 12S Supplementary 13 pin euro trailer socket wiring tester 037 904 Optional 7 pin adaptor 023 654 required to 023 844 e EEPE EET Lightmate Tester for vehicles with 7 13 pole socket and trailers caravans with 7 13 pole socket From January 2012 Every MOT station is re quired to have a trailer socket wiring tester After connecting the towbar and the wiring kit a light light function check is essential The Bosal Lightmate checks the safety function of all modern vehicles and
12. y s purse Y Excellent price value ratio Y Easy mounting b we Kee Ecofit exer AK4 For the ambitious motorist Y Fully automatic locking mechanism Y User friendly Product information RIGID TOWBARS The Classics Standard bolt on Y Fixed towball that cannot be removed without tools Y Recommended for maximum towing weights oo Demountable Welded Designed for the highest fitability Y Towball is welded to the subframe Y Towball is not removable ene Flange ball Recommended for commercial use and off road vehicles Y Recommended for maximum towing weights Y ls compatible with two and four hole fixings height adjustable depending on the vehicle type Horizontally r OS detachable AK4 GSTS Flange ball height adjustable bosal VII oris Leading OE supplier in Europe Following a Joint Venture in 2006 Bosal Oris is today the largest manufacturer of towbars and worldwide the leading OE supplier for the German as well as the in ternational Automotive Industry The research and development centre of Bosal Oris in Markgroningen Germany The Bosal Oris Portfolio includes development manu facturing and sales of Towbars with rigid detachable and retractable tow balls Wind deflectors for cabrios Roofbars and roofracks Accessories for Off the Road vehicles Bosal Oris is the forerunner in retractable towbars and was the first manufacturer
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