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Installation and User`s Guide Electronic Chlorine Generator

1. Connecting IntelliChlor to a SunTouch System on page 31 IntelliChlor Power Center a cover removed Screw terminal Conduit knockout Screw terminal pin outs IntelliChlor Electronic Chlorine Generator Installation and User s Guide 29 Wiring AC Power from IntelliChlor SCG and IntelliFlo pump to IntelliTouch EasyTouch and SunTouch Automation Control System IntelliChlor SCG AC Wiring Instructions When using the IntelliChlor salt chlorine generator and an IntelliFlo pump or 2 speed pump with a Pentair Water Pool and Spa IntelliTouch EasyTouch or SunTouch automation control system the IntelliChlor AC power center wires must be connected to the PUMP SIDE OF THE MAIN FILTER PUMP RELAY located in the load power center see page 31 for diagram This ensures that the IntelliChlor cell produces chlorine only when the main filter pump is on This method does not require a ground fault circuit interrupter GFCI to protect the circuit Note For non automation systems using a time clock see page 35 for wiring information A WARNING Switch OFF main system power to the Load Center before making any connections To connect AC power to the IntelliChlor Power Center 1 Unlatch the load center power center enclosure door spring latche s and open the door 2 EasyTouch IntelliTouch Loosen the two 2 retaining screws from the control panel a
2. IECG is off and not producing chlorine It may be in an off period of the sanitizing cycle and will return on shortly This light will also be blank if the water temperature is below 52 F 3 F 11 C 1 67 C This cold water cutoff mode extends the blade life Flow This light indicates the status of water flowing through the IECG Pentair Water Pool and Spa Salt Level FLASHING high salt Good Green good sat IDEAL SALT 3400 ppm FLASHING add salt tow eo ust em off Status Pwr GN are good O Cell FLASHING nepect col ACID CLEAN EVERY 3 MONTHS GREEN good flow Flow D no tow System off Sanitizer Output pou TY 60 80 100 t Boost A On Off Press both buttons simultaneously for 24 hour 100 output www intellichlor net 1 US LISTED SWIMMING POOL oC NSF 30ZR SPA CHLORINATOR e Red Insufficient water flow through the IECG no chlorine is being produced e Green Sufficient water flow to produce chlorine IntelliChlor Electronic Chlorine Generator Installation and User s Guide Operator Control Panel continued Sanitizer Output LED Indicators The five 5 LED indicators display as a bar graph to show in 20 increments the percentage of time the chlorine is produced per hour of pump run time In BOOST mode these LEDs blink from left to right Note If no LEDs are lit the output is set to 0 and the IntelliChlor Electronic Chlorine Generator is n
3. green minimum Cell has calcium build up and requires Refer to Maintenance Procedure for acid cleaning wash cleaning See User Maintenance on page 9 Check water chemistry and balance Remove metals from water using chemical NOTE metal content should be 0 ppm solution LIFE light is flashing Cell life has achieved 8 000 hours life is Prolong cell life by keeping salt at GREEN green limited level and minimize BOOST modes Flow light is red Pump fails to provide sufficient water flow Check for correct operation of the pump i e loss of pump prime or clogged strainer baskets Closed valves Check and correct all valve alignments Dirty filter Follow filter cleaning procedures Obstruction in the Chlorinator cell Remove cell for inspection Follow cleaning procedures See Electrolytic Cell Cleaning on page 10 IntelliChlor unit does Fuse in Power Center is open Replace AC fuse located at bottom of Power not have green power Center light No AC power to Power Center Verify time clock is providing 110 VAC or 220 VAC to Power Center when active Transformer leads not wired correctly in Power Verify transformer leads wired to AC source by Center referring to wiring diagram decal on inside of Power Center cover IntelliChlor Electronic Chlorine Generator Installation and User s Guide 35 System Specifications 110 VAC and 230 VAC Wiring Circuit Protection Two pole 20 AMP device at the electrical pan
4. 1 kg 1 3 kg 1 5 kg 1 7 kg 1 9 kg 2 kg 2 2 kg 2 4 kg 2 6 kg 2 8 kg 60 pom 1 25 lbs 1 50 lbs 1 75 lbs 2 00 lbs 2 25 lbs 2 50 lbs 2 75 lbs 3 00 Ibs 3 25 Ibs 3 50 Ibs 3 75 Ibs PP 0 5 kg 0 7 kg 0 8 kg 1 kg 1 kg 1 1 kg 1 2 kg 1 4 kg 1 5 kg 1 6 kg 1 7 kg 70 ppm 0 40 Ibs 0 50 lbs 0 60 lbs 0 66 lbs 0 75 lbs 0 80 lbs 0 90 lbs 1 00 Ibs 1 10 lbs 1 20 Ibs 1 25 lbs Pp 0 2 kg 0 2 kg 0 3 kg 0 3 kg 0 3 kg 0 4 kg 0 4 kg 0 4 kg 0 5 kg 0 5 kg 0 6 kg 75 ppm 0 0 bs 0 0 lbs 0 0lbs 0 0lbs 0 0lbs 0 0lbs 0 0 lbs 0 0 lbs 0 0 bs 0 kg Okg 0kg kg kg Okg 0 kg 0 kg 0 kg NOTE The cyanuric acid reading should be maintained at 50 80 ppm IntelliChlor Electronic Chlorine Generator Installation and User s Guide 15 Pool Water Preparation Determining Pool Size Gallons of Water in Your Pool e Rectangular Pools Length x width x average depth x 7 5 e Circular Pools Diameter x diameter x average depth x 5 9 e Oval Pools Length x width x average depth x 6 7 e Sloping Sides Multiply total gallons by 0 85 gallon capacity Determining Pool Size liters of water in your pool e Rectangular Pools Length x width meters x average depth x 1000 e Circular Pools Diameter x diameter x average depth x 785 e Oval Pools Length x width meters x average depth x 893 e Sloping Sides Multiply total liters by 0
5. 85 liter capacity A CAUTION Never use dry acid sodium bisulfate to adjust pH in arid geographic areas with excessive evaporation and minimal dilution of pool water with fresh water A buildup of byproducts can damage the IECG IntelliChlor Electronic Chlorine Generator Installation and User s Guide 16 Blank Page IntelliChlor Electronic Chlorine Generator Installation and User s Guide 17 Section 3 Operating IntelliChlor This section describes the start up procedure and operating instructions for IntelliChlor Electronic Chlorine Generator IECG Before starting up and operating the IECG the pool in which the IECG will be used must have been completed and filled with water for at least one 1 month for plaster pools and the pool water salt level must be stable and being maintained at 3 000 to 3 500 ppm Initial Start up Period For the first thirty 30 days of cell operation the self cleaning cycle is factory set to two 2 hours After thirty 30 days has elapsed the IECG will automatically set itself to four 4 hour self cleaning cycle This feature will clean the IECG blades more often during the initial installation then go to a more standard self cleaning cycle for longer blade life Operation Use of an external Pool Pump Timer is not required The ICEG is designed to supply a sufficient amount of chlorine to sanitize pool water on a daily basis If the pool pump is continuously running
6. Chlorine Generator Installation and User s Guide 30 Connecting IntelliChlor to an SunTouch System To connect the four wire cable from the IntelliChlor Power Center see page 28 to the motherboard located in the SunTouch Power Center A WARNING Switch OFF main system power to the SunTouch Power Center before making any connections To access the SunTouch Power Center electronics compartment 1 2 Unlatch the front door of the SunTouch Power Center and open the door Loosen the retaining screw on front panel Open the hinged front panel to access the electronics compartment Route the four conductor cable up through the Power Center grommet opening located on the left side and up through the low voltage raceway to the motherboard Strip back the cable conductors in Insert the wires into the screw terminals provided in the kit Secure the wires with the screws Make sure to match the color coding of the wires Red 15 Yellow DT Green DT and GND Black Insert the connector on the COM PORT J11 screw terminal on the motherboard When the connection is completed close the control panel and secure it with the retaining screw Close the front door Fasten the spring latch javac l2avac IntelliChlor Electronic Chlorine Generator Installation and User s Guide 31 Wiring AC Power from I
7. Lower down the control panel on its hinges to access the motherboard located behind the control panel b Route the four conductor cable up through the low voltage raceway in the load center to the motherboard SunTouch Route the four conductor cable up through the lower grommet opening up to the main filter pump relay 3 Strip back the cable conductors in Insert the wires into the connector screw terminals provided in the kit Secure the wires with the screws Make sure to match the color coding of the wires Red 15 Yellow DT Green DT and GND Black 4 Insert the connector screw terminal onto the COM Port pins on the circuit board EasyTouch J20 IntelliTouch J7 8 SunTouch J11 7 When the connection is completed EasyTouch IntelliTouch Close the control panel and secure it with the two 2 retaining screws SunTouch Close the front control panel and secure with the retaining screw 8 Close the load center front door Fasten the spring latche s ee are i7 AND I9 ONLY COM PORTS USE EITHER OR BOTH SOLAR WATER AIR leeeese Personality board INDOOR CONTROL AND OR Indoor Control Panel SA YEL2 he gt GRN OL DATA RF TRANSCEIVER Connector J7 or J8 IntelliChlor O 6 10 O Rep JOP AND OR IntelliFlo QO S VOC is4 SPA SIDE REM RF Transceiver iS4 SPA SIDE REMOTE EasyTouch Circuit Board IntelliTouch Personality Circuit Board IntelliChlor Electronic
8. and the IECG is operated 24 hours a day at 100 more chlorine would be generated than would be needed by most pools 2 4 ppm per APSP recommendations The IECG has its own internal timer which cycles the electrolytic cell on and off depending on what percent the Sanitizer Output is set For instance at 100 the cell works all the time while the pool pump is running When set at 80 the cell is allowed to rest 20 of the time while the pool pump is running prolonging cell life In order to fine tune IECG to your pool size just increase or decrease the Sanitizer Output from 20 to 100 of the time For more information see More and Less Output Buttons on page 8 A CAUTION The IECG is designed only to produce chlorine The IECG does not monitor or control chlorine levels in the pool or spa water It is the pool owner s responsibility for monitoring and maintaining free chlorine levels at 2 0 to 4 0 parts per million ppm according to APSP recommendations It is the pool owner s responsibility to check the free chlorine level while the pool pump is running on a regular basis and adjust the Sanitizer Output on the IECG accordingly A CAUTION Before attempting to operate IntelliChlor refer to General Recommendations and General Cautions on page 19 and Pool Water Preparation on page 15 Also do not adjust Sanitizer Output above 20 until it is certain that salt has been dissolved in pool Operating without salt
9. at 70 F 21 C e Note Operate unit with minimum flow of 25 gpm For high flow applications use a bypass loop see page 4 for best flow sensing e Note Provide at least 12 18 of straight pipe in front of the cell inlet IntelliChlor Electronic Chlorine Generator Installation and User s Guide 26 IntelliChlor Dummy Cell After new pool construction has been completed in order to prevent debris from entering the IntelliChlor Electronic Chlorine Generator it is recommended that the IntelliChlor Electronic Chlorine Generator dummy cell P N 520588 be installed before installing the IntelliChlor Electronic Chlorine Generator After the pool system has flushed the debris from the pipes remove the dummy cell and install the IntelliChlor Electronic Chlorine Generator Selecting Model Size IntelliChlor Model IC20 Chlorine Production The equivalent of 0 70 pounds 317 gm of pure chlorine per 24 hour period of pool pool pump run time Residential Pools One unit per 20 000 gallons 75 000 liters IntelliChlor Model IC40 Chlorine Production The equivalent of 1 40 pounds 635 gm of pure chlorine per 24 hour period of pool pump run time Residential Pools One unit per 40 000 gallons 150 000 liters IntelliChlor Model IC60 Chlorine Production The equivalent of 2 Ibs 907 184 gm of pure chlorine per 24 hour period of pool pump run time Residential Pools One unit per 60 000 gallons 227 12
10. chlorine levels to zero Your local pool professional can test for nitrates and phosphates While a 0 ppm level of nitrates is the ideal the pool owner should make sure that nitrates DO NOT exceed 10 ppm Phosphates should not exceed 125 parts per billion ppb Optimum Pool Water Chemistry Conditions for Salt Water Pools using the IntelliChlor Electronic Chlorine Generator In accordance with the Association of Pool and Spa Professionals APSP standards it is recommended that the following pool water chemistry conditions be maintained on an on going basis to help protect pool users pool related equipment and surfaces in and around the pool These values are important to maintaining the pool equipment in proper operating condition and preventing corrosion liming or other problems The IntelliChlor Electronic Chlorine Generator is warranted to operate properly only if these conditions are met For more information refer to your local agency having jurisdiction NSPI National Spa and Pool Institute the CDC Centers for Disease Control or the WHO World Health Organization Free Chlorine 2 0 4 0 ppm Above 4 0 ppm may cause corrosion of metal components Combined Chlorine Chloramines None super chlorinate to remove all chloramines pH 7 2 7 8 USE MURIATIC ACID to lower pH and Soda Ash to raise pH Cyanuric Acid 50 80 ppm Total Alkalinity 80 120 ppm Calcium Hardness 200 400 ppm TDS includes salt 3000 minium
11. has been completed before installing the IntelliChlor Electronic Chlorine Generator install the IntelliChlor dummy cell P N 520588 to remove debris from the pipes for thirty 30 days and to allow sufficient time for the pool plaster or other similar material to properly cure and seal Read and keep this Installation and User s Guide in a safe place Increase Sanitizer Output level as necessary after heavy rain outdoor pools and return to normal afterwards Increase Sanitizer Output level when air and water temperature rise Increase Sanitizer Output level when number of pool users increase Use Cyanuric Acid ONLY as necessary to stabilize chlorine in the pool water in outdoor pools NOTE DO NOT USE CYANURIC ACID IN INDOOR POOLS Once a month take a pool water sample to a pool professional for a complete analysis General Cautions Do not get fertilizer in your pool Fertilizers contain nitrates which cause a high chlorine demand Never use dry acid to adjust pH in arid geographic areas with excessive evaporation and minimal dilution of pool water with fresh water A buildup of byproducts can damage the IECG Do not add any pool water balancing chemicals including salt unless the IECG is switched off Do not let the Cyanuric Acid level drop below 50 ppm in outdoor pools NOTE DO NOT USE CYANURIC ACID IN INDOOR POOLS IntelliChlor Electronic Chlorine Generator Installation and User s Guide 20 Blank Page IntelliChl
12. hours 80 LED on e 10 000 hours 100 LED on Cleaning the IECG Cell Blades Note Before acid washing remove the calcium buildup in cell Use a garden hose on the jet setting and spray directly into both ends of the cell Most of this calcium buildup has a slushy consistency and will be blown out of the cell Once the majority of the calcium has been removed continue with acid washing which will now be more effective since most of the calcium has been removed 1 Automatic Cleaning The IECG has an automatic cell blade cleaning feature cell reversing helps removes scale deposits from the IECG blades Note Automatic cleaning does not interrupt chlorine production Scale is a white crusty deposit that forms in excessively hard water or from pool water that is out of balance and in a scaling condition If the IECG blades show excessive scaling you need to perform an acid wash cleaning Proceed to Acid Wash Cleaning Step 2 2 Acid Wash Cleaning If the IECG blades show a tendency to scale it is recommended that every two 2 months the IECG be removed and inspected for scale formation and or debris on the IECG blades Some filters allow debris to pass through to the IECG possibly lodging between the blades in the IECG A small amount of scale formation is normal If by looking through the IECG it is observed that there is excessive scale formation between the blades or debris is present the IECG must be cleaned as follows a
13. initial start up of the pool and as needed to maintain proper levels of free chlorine 4 Cyanuric acid is needed in outdoor pools to help to stabilize and maintain proper levels of chlorine 90 of unstabilized chlorine is destroyed by the UV radiation from the sun within two hours Cyanuric acid stabilizes chlorine in water from UV degradation When using the IECG the cyanuric acid level should be maintained between 50 80 ppm See Table 3 on page 14 NOTE DO NOT USE CYANURIC ACID IN INDOOR POOLS 5 Total Dissolved Solids TDS Adding salt to pool water will raise the TDS level While this does not adversely affect the pool water chemistry or clarity the pool water professional testing for TDS must be made aware salt has been added to the IntelliChlor system The individual performing the TDS test see page 22 may then subtract the salinity level to arrive at a TDS level that would be compatible to a TDS reading for a non salt water pool IntelliChlor Electronic Chlorine Generator Installation and User s Guide 10 6 Metals Some metals i e copper and iron can cause loss of chlorine Also metals can stain your pool Metals can also damage the IntelliChlor Electronic Chlorine Generator Have your local pool professional check for metals and recommend methods of removal 7 Nitrates and Phosphates can cause extremely high chlorine demands and will deplete chlorine from your swimming pool In some cases nitrates may even lower your
14. is above 4500 ppm Chlorine is being produced but the salt level is too high which increases the risk of corrosion and deterioration of pool equipment and surfaces in and around the pool Pool water needs to be drained and refilled one 1 foot ata time until the salt level is below 4500 ppm Red LED Low salt The water salt level is below 2800 ppm The IECG will be producing chlorine at reduced efficiency It is highly recommended to add salt See Note below Red LED Very low salt The water salt level has fallen below 2600 ppm The IECG will not produce chlorine until salt is added The IECG is OFF See Note below NOTE Salinity readings will be accurate after the first power up of the IECG following a 24 hour period After every salt addition proper dilution and salinity readings should be done after the pump has been running for at least 24 hours DO NOT take salinity readings when the LOW SALT Red LED is flashing or during the 24 hrs dilution period Otherwise readings WILL NOT be accurate Status LEDs Pwr Shows the IntelliChlor Electronic Chlorine Generator power status e Red An error is occurring in the IECG Service is needed e Green The IECG is operational and ready Cell Shows the status of the IECG e Green flashing The IECG needs to be inspected The blades may have calcium buildup The IECG is not producing chlorine e Green IECG is good and producing chlorine No Light
15. of pool equipment and any surfaces used in and around your pool Consult your experienced pool professional who should be able to advise you on the proper material selection installation techniques for those materials and the proper use care and maintenance of those materials for your specific pool type and location in order to minimize the corrosion and deterioration that is inherent in and around salt water pools AI gt Pentair Water Pool and Spa P N 520589 Rev J
16. of soda Filling agents can cause some discoloration of fittings and surface finishes in pool e Water conditioning salt pellets are compressed forms of evaporated salt and may be used but will take longer to dissolve Such pellets could damage pool plaster and other surfaces in and around the pool e Do not use calcium chloride or potassium chloride as a source of salt Use sodium chloride only e Do not use Rock salt insoluble impurities mixed with the rock salt can shorten the life of the IECG How Much Salt to Use A CAUTION FOR ALL NEWLY CONSTRUCTED OR RESURFACED PLASTER POOLS Do not operate the IECG with newly poured or resurfaced pool plaster Salt is a corrosive element and severe salt damage can occur to your pool Wait at least ONE 1 MONTH after construction to allow plaster to cure before adding salt and operating IECG Follow the pool surface manufacturer s guidelines for your specific pool FOR NEW VINYL LINER POOLS contact the manufacturer for recommended guidelines before adding salt and operating the IECG Use the Table 1 chart page 13 to determine how much salt will be needed Most pools contain some salt depending on the water source and chemicals used for sanitizing Therefore the pool owner must always test salt levels before adding salt A hand held meter calibrated for NaCl salt can be used to determine the salt levels of the pool water After the IntelliChlor Electronic Chlorine Generator is pow
17. result in severe injury death or property damage Call 800 831 7133 for additional free copies of these instructions or obtain a copy of these instructions at http www pentairpool com misc owners_manuals sanitizers IntelliChlor_Owners pdf A WARNING To reduce the risk of injury do not permit children to use this product WARNING CHLORINE GAS BUILDUP CAN OCCUR WITH IMPROPER WIRING To reduce the risk of personal injury the IntelliChlor Electronic Chlorine Generator IECG Power Center must be installed on and wirded to the load side of the time clock electronically controlled switch or relay load side so that it will receive power only when the pool pump is on Otherwise dangerous chlorine gas buildup can occur The IECG should never be energized when the pool pump is OFF and water is not flowing through the unit A WARNING To reduce the risk of injury service should only be personnel by a qualified pool service professional A WARNING Never operate the IntelliChlor Electronic Chlorine Generator IECG without proper flow or water circulation A build up of flammable gases will result in hazardous conditions A CAUTION IntelliChlor Electronic Chlorine Generator IECG is for use with permanently installed pools and may also be used with hot tubs and spas if so marked Do not use with storable or steel pools A permanently installed pool is constructed in or on the ground or in a building such that it ca
18. to 5700 to 6000 maximum ppm Salt 3000 4500 ppm ideal 3400 ppm Metals Copper Iron Manganese None Nitrates None Phosphates Less than 125 ppb Covered Pools and Vinyl Liner Pool and Lowering Chlorine Output Levels When using the IntelliChlor Electronic Chlorine Generator with covered pools and or viny liner pools less chlorine is needed It is recommend to lower the chlorine output level while the pool is covered For more information about chlorine output levels see More or Less Output Buttons page 8 IntelliChlor Electronic Chlorine Generator Installation and User s Guide 11 Chlorine Testing It is recommended that chlorine test samples be taken from two 2 locations in the pool Compare the samples A higher level should be found at the pool return line The higher level at the pool return line indicates the IECG is producing chlorine Take chlorine samples for testing at e The pool return line e 18 inches 457 mm below the surface and well away from the pool return line What Type of Salt to Use The purer the salt the better the life and performance of the IntelliChlor Electronic Chlorine Generator Use salt that is at least 99 8 pure NaCl sodium chloride The preferred and recommended salt is an evaporated granulated food quality non iodized salt with no additives Consult your salt supplier e Avoid using salt with anti caking agents sodium ferrocyanide also known as YPS or yellow prussiate
19. to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur ina particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures e Reorient or relocate the receiving antenna e Increase the separation between the equipment and receiver e e Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help Note Modifications not expressly approved by the party responsible for FCC compliance could void the user s authority to operate the device A CAUTION The IC15 Power Supply must be interconnected with pool pump motor power source This ensures the IECG and pool pump will switch on and off together When the IC15 IECG is installed in Europe IC15 IECG power supply fuses should ONLY be obtained from the manufacturer A W
20. 1 Troubleshooting Continued Possible Cause Corrective Action Red LOW mineral LED Pool water needs mineral No chlorine is being Add mineral as described on pages 13 14 is on produced and 15 Yellow CHECK Mineral level in pool water is low and may need Check mineral level add if necessary to MINERAL light flashing inspecting GOOD level Allow 24 hours for mineral to mix and CELL LED flashing in water If CELL light is still flashing after 24 hours remove and inspect cell and clean if necessary Yellow CHECK MINERAL light is on Yellow CHECK Not enough mineral in pool Add mineral to pool to achieve 3200 pm to MINERAL light is on Heavy Rainfall 4200 ppm See page 13 14 and 15 Leak in pool Green GOOD mineral Too much mineral in pool May cause damage Dilute pool water by draining some water then light is flashing to pool releated equipment and surrounding filling with fresh water surfaces Cell light is red Water is below 52 F The water temperature must be above 52 F to produce chlorine CELL light does not Chlorine Production set to 00 Adjust CHLORINE PRODUCTION to desired come on percentage Insufficient water flow Cell is plugged with Remove obstruction and or clean cell See debris pump has lost prime page 10 Prime pump if necessary Mineral level below 2500 ppm Add mineral as described on pages 13 14 and 15 CELL light is flashing Check mineral level Addmineral if necessary to maintain 3400 ppm
21. 4 liters Installing the IntelliChlor Cell Assembly Install the IntelliChlor cell assembly no closer than three 3 feet away from the heater outlet if used For more information see plumbing diagrams on page 4 and 5 Note For best flow sensing provide at least 12 18 of straight pipe in front of the cell inlet Note After new pool construction has been completed in order to prevent debris from entering the IntelliChlor cell assembly it is recommended that the IntelliChlor pass through cell P N 520588 be installed before installing the IntelliChlor cell After the pool system has flushed the debris from the pipes remove the pass through cell and install the IntelliChlor cell Note Pipe couplings Schedule SO maximum pressure 75 psi at 70 F 21 C Coupling Coupling IntelliChlor Electronic Chlorine Generator Installation and User s Guide 27 To install the IntelliChlor cell 1 Using PVC glue mount the PVC couplings to the plumbing pipe Allow the glue to dry 2 Mount the cell to allow access to the control panel Install the cell onto the couplings Ensure the O rings are seated properly 3 Switch on the pump and visually inspect for leaks around the couplings Connecting the IC20 IC40 IC60 Cell Power Cable to the Power Center After the cell installation is completed connect the power cable to the Power Center AA WARNING Switch OFF main system power to the Power Center before making any conne
22. 55 P N 520555 IntelliChlor IC60 Included in kit P N 521105 P N 521105 P N 521105 EasyTouch Salt Systems P N 520592 520593 520704 520705 520542 520543 520544 520545 EasyTouch Non Salt Systems P N 520591 520703 520538 520540 Note IntelliTouch Personality Kits P N 520505 520510 Technical Support Sanford North Carolina 8 A M to 5 P M Eastern Time Moorpark California 8 A M to 5 PM Pacific Time Phone 800 831 7133 Fax 800 284 4151 Download the IntelliChlor User s Guide PDF http www pentairpool com pdfs IntelliChlorOM paf http www pentairpool com pdfs IntelliChlorlC 151G pdf IntelliChlor Electronic Chlorine Generator Installation and User s Guide IMPORTANT WARNINGS AND SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS N Important Notice Attention Installer This manual contains important information about the installation operation and safe use of this product This information should be given to the owner and or operator of this equipment When installing and using this electrical equipment basic safety precautions should always be followed including the following A WARNING IMPORTANT SAFETY INSTRUCTIONS PERTAINING TO A RISK OF FIRE ELECTRIC SHOCK OR INJURYTO PERSONS READ AND FOLLOW ALL INSTRUCTIONS bo m Before installing this product read and follow all warning notices and instructions which are K included Failure to follow safety warnings and instructions can
23. ARNING The IC15 Power Supply is only intended for use with the IC15 cell DO NOT PLUG ANY OTHER INTELLICHLOR CELL INTO THIS POWER SUPPLY SEVERE DAMAGE WILL RESULT IntelliChlor Electronic Chlorine Generator Installation and User s Guide IntelliChlor Electronic Chlorine Generator Overview The IntelliChlor Electronic Chlorine Generator IECG salt chlorinator uses a process known as electrolysis to produce chlorine gas which immediately dissolves into a solution to create Hypochlorite a pool and spa water sanitizer from a low concentration of salt added to the pool water Hypochlorite kills bacteria oxidizes organic material and kills algae then reverts back to salt The IECG then reuses the salt and the process starts over again The IntelliChlor system is comprised of the IECG and Power Center caution The IntelliChlor Electronic Chlorine Generator IECG is designed only to produce chlorine The IECG does not monitor or control chlorine levels in the pool or spa water It is the pool owner s responsibility for monitoring and maintaining free chlorine levels at the APSP recommended range of 2 0 to 4 0 parts per million ppm It is the pool owner s responsibility to check on a regular basis the free chlorine level while the pool pump is running and adjust the IntelliChlor Electronic Chlorine Generator accordingly A WARNING Salt is an inherently corrosive material While the levels of salt required for
24. C outlet The Power Supply can be mounted vertically on the wall up to fifteen 15 feet away from the IECG The Power Supply contains the transformer fuse 1 AMP 250 V 3 AG connector to the cell and the AC electrical cord with plug There are no other controls or lights on the Power Supply The Power Supply must be connected to a GFCI protected outlet A CAUTION The A CAUTION First IntelliChlor Power Supply switch OFF AC power to does NOT control the pump the Power Supply before The IntelliChlor Electronic plugging or unplugging Chlorine Generator model the IntelliChlor 1C15 IC 15 only produces chlorine when the pool pump is on IntelliChlor IC15 External Power Supply IntelliChlor Electronic Chlorine Generator Installation and User s Guide System Schematic Diagram The following schematic diagram shows a typical IntelliChlor system installation Note This schematic diagram is not drawn to scale Refer to the relevant portions of this Installation and User s Guide for information regarding proper placement and spacing of all equipment depicted in this diagram Install Chlorine Bromine Feeders after the IntelliChlor Cell A CAUTION To avoid permanent damage to the IntelliChlor cell automatic in line chlorine bromine feeders such as Pentair Water Pool and Spa Rainbow models MUST be installed AFTER the IntelliChlor cell as shown below When using the IntelliChlor with an in floor cleane
25. CG covering the blades Try not to spill the acid on the outside of the IECG If acid does spill on the outside of the IECG wash it off with water A foaming action will begin which is caused by scale calcium carbonate being dissolved from the blades If rigorous foaming action does not begin the blades do not need to be cleaned STOP THE CLEANING PROCESS go on to step e Otherwise allow the blades to remain immersed in the solution until the foaming has stopped However do not leave acid in the IECG for more than thirty 30 minutes Excessive acid washing will damage the blades e Remove the IECG from the bucket and place in an empty five 5 gallon bucket Rinse the inside and outside of the IECG thoroughly with clean tap water and inspect If deposits are still visible repeat the acid cleaning process f Rinse the IECG again with clean tap water and inspect Once clean replace the IECG and resume normal operation g Ifthe acid wash procedure is necessary it is recommended that a sample of pool water be analyzed by a pool professional for excessive calcium hardness i e ideal range is 200 to 400 ppm and or improper water balance h Inspect the inside of the IECG every two 2 months If no scale or debris deposits are observed inside the IECG after four 4 months it is not necessary to continue inspections every two 2 months However due to possible changes in pool water chemistry and filtering effectiveness it is recom
26. D Pentair Water Pool and Spa IntelliChlor Electronic Chlorine Generator Model IC60 IC40 IC20 and IC15 CE Installation and User s Guide c s SWIMMING POOL AND SPA CHLORINATOR LISTED 30ZR Patents pending NSF Certified to NSF ANSI 50 IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS Awarnine Salt is an inherently corrosive material While the levels of salt required for proper operation of the IntelliChlor Electronic Chlorine Generator are relatively low when compared to sea water and other salt solutions placing any amount of salt in your pool increases the likelihood of corrosion or other deterioration of pool equipment and any surfaces used in and around your pool Metal parts including metal pools and certain natural and man made surfaces are particularly susceptible to corrosion and deterioration when used in and around salt water pools Pentair Water Pool and Spa Pentair does not represent or otherwise guarantee that the proper use of the IntelliChlor Electronic Chlorine Generator will prevent corrosion or other deterioration of pool equipment and any surfaces used in and around your pool Consult your experienced pool professional who should be able to advise you on the proper material selection installation techniques for those materials and the proper use care and maintenance of those materials for your specific pool type and location in order to minimize th
27. DDITION OF SALT TO 3400 PPM 750 ppm 1000 ppm 1250 ppm 1500 ppm 1750 ppm 221 Ib 191 Ib 168lb 145 b 122 Ib 500 ppm 244 Ib 111 kg 292 Ib 133 kg 341 Ib 155 kg 300 b aT 487 Ib 221 kg 536 Ib 243 kg 585 Ib 265 kg 634 Ib 287 kg 682 lb g 339kg 310kg 280kg 243kg 214 kg 184 kg 55 kg 435 Ib 366 Ib 731 Ib 662 Ib 574 Ib 505 Ib 2000 ppm 2500 ppm 46 Ib 256 Ib 181 Ib 296 Ib 209 Ib 139 Ib 70 Ib 45 kg 32 kg 118 Ib 84 Ib 54 kg 38 kg 138 Ib 97 Ib 63 kg 44 kg 158 Ib 111 Ib 72 kg 51 kg 178 Ib 125 Ib 81 kg 57 kg 197 Ib 139 Ib 89 kg 63 kg 217 Ib 153 Ib 98 kg 69 kg 237 Ib 167 Ib 107 kg 76 kg 70 395kg 363kg 332kg 300kg 261kg 229 kg 197 kg 166 kg 134 kg 95 kg 63 kg IntelliChlor Electronic Chlorine Generator Installation and User s Guide 14 Table 2 Approximate Pounds Kg of salt needed to maintain 3 000 ppm in pool Salt concentration Salt addition required Salt concentration Salt addition required before addition per 1000 gallon 3 800 liters before addition per 1000 gallon 3 800 liters pool capacity pool capacity 0 ppm 29 Ibs 13 kg 1500 ppm 15 Ibs 15 kg 250 ppm 27 Ibs 12 kg 1750 ppm 12 Ibs 5 kg 500 ppm 24 Ibs 11 kg 2000 ppm 10 Ibs 5 kg 750 ppm 22 Ibs 10 kg 2250 ppm 7 Ibs 3 kg 1000 ppm 19 Ibs 9 kg 2500 ppm 5 Ibs 2 kg 1250 ppm 17 Ibs 8 kg 2800 ppm 3 Ibs 1 4 kg Table 3 Approximate amount of cyanuric acid to obtain 75 ppm in pool Pool Size in gallo
28. Section 2 Pool Water Chemistry Conditions and Precautions This section describes the start up procedure and operating instructions for IntelliChlor Electronic Chlorine Generator Pool Water Chemistry Conditions and Precautions 1 New Pool Water A recently filled or newly refinished pool may contain undesirable matter This undesirable matter could interfere with IntelliChlor s ability to chlorinate properly Make sure the water is tested by a pool professional and properly balanced before switching on the IntelliChlor Electronic Chlorine Generator A WARNING Salt is an inherently corrosive material While the levels of salt required for proper operation of the IntelliChlor Electronic Chlorine Generator are relatively low when compared to sea water and other salt solutions placing any amount of salt in your pool increases the likelihood of corrosion or other deterioration of pool equipment and any surfaces used in and around your pool Metal parts including steel pools and certain natural and man made surfaces are particularly susceptible to corrosion and deterioration when used in and around salt water pools Pentair Water Pool and Spa Pentair does not represent or otherwise guarantee that the proper use of the IntelliChlor Electronic Chlorine Generator will prevent corrosion or other deterioration of pool equipment and any surfaces used in and around your pool Consult your experienced pool professional who should be ab
29. Use a high pressure jet of water from a garden hose If the blades cannot be reasonably cleaned in this manner acid cleaning is necessary IntelliChlor Electronic Chlorine Generator Installation and User s Guide 23 Cleaning the IECG Blades Continued b To acid clean the IECG blades Disconnect the AC power from the Power Center Disconnect the IntelliChlor Electronic Chlorine Generator cell communication cable from the Power Center c Mix one 1 quart of muriatic acid with one 1 gallon of tap water in a plastic bucket A WARNING 2 ar Note The IntelliChlor acid cleaning kit Working with muriatic acid can be dangerous When cleaning the IECG always wear rubber P N 520670 provides a cap for the IECG to gloves and eye protection Always add acid to allow diluted acid solution to be poured into water do not add water to acid Always work in a the IECG to immerse the blades for cleaning well ventilated area Splashing or spilling acid can cause severe personal injury and or property damage d Screw the cap with washer and o ring onto the threaded end of the IntelliChlor cell the cap o ring and washer are provided with the cleaning kit Place the ICEG vertically in a five 5 gallon bucket Pour the acid solution as described in step c into the IECG until the cell blades are just covered Allow the acid solution to bubble and to clean the blades Note The acid should only be contained inside the IE
30. age Hours Meter s 20i2csteiieid aint aaa eee is lie ee edd 22 Cleaning the IECG Cell Blades 00 cccccccceeeitee eect eee e nee teeter etnies etnies ii nieda a iniia anise rans ania iia 22 WIIRTQNIZING E E E cavergdane bens 23 IntelliChlor Electronic Chlorine Generator Installation and User s Guide Section 5 Instalati M wscvcisccscsccsss csctvcsaevesecesacesinsnncedsacenesecaneaccuslarsuececsteusentiadedewresodeeusaacetercenececs 25 Kit Contents ascii tance are ih a N acids federal E Ga a ot det 25 FRE CUS NTa s A E E A T A A E E N E E E E N 25 IntelliChlor Dummy Cellie aaa aa A et ees 26 Selecting Model Size IntelliChlor Model IC20 1040 IC60 ssssnssssnssssserrnnsnerttnnrserrttrtrsrtrtrnnnnerrrnnnnee ennn 26 Installing the IntelliChlor Cell ASSembly cccccceeeeeeeeeeeneeeeecaeeeeeaeeeeeaaeeeeeaeeeetaaaeeseeaeeeeseaaeeessneeeesenaeeeeeaas 26 Connecting the Cell Power Cable to the Power Center cccccceeeeeeeeeeeeeeeeeeeeeeeseaeeeteeeeeseneeeeeeneeeeseaes 27 Connecting the Power Supply Cable to the IC15 Cell ccccccecseeeeeeeeeeeeeeeeeeneeeeeceeeeseneeessenaeeeseneeeeseaees 27 Connecting IC20 IC40 IC60 Power Center to IntelliTouch EasyTouch or SunTouch System 28 Wiring AC Power from IntelliChlor and IntelliFlo pump to IntelliTouch EasyTouch and SunTouch Automation Control System 0 cccceceeeeeeeeeeeeeeeeeeeeeeeeneeeeeeaes 29 Connecting IntelliChlor to an SUNTOUCH System cce
31. ater Pool and Spa Pentair does not represent or otherwise guarantee that the proper use of the IntelliChlor Electronic Chlorine Generator will prevent corrosion or other deterioration of pool equipment and any surfaces used in and around your pool Consult your experienced pool professional who should be able to advise you on the proper material selection installation techniques for those materials and the proper use care and maintenance of those materials for your specific pool type and location in order to minimize the corrosion and deterioration that is inherent in and around salt water pools IntelliChlor Electronic Chlorine Generator Installation and User s Guide A WARNING Salt is an inherently corrosive material While the levels of salt required for proper operation of the IntelliChlor Electronic Chlorine Generator are relatively low when compared to sea water and other salt solutions placing any amount of salt in your pool increases the likelihood of corrosion or other deterioration of pool equipment and any surfaces used in and around your pool Metal parts including stell pools and certain natural and man made surfaces are particularly susceptible to corrosion and deterioration when used in and around salt water pools Pentair Water Pool and Spa Pentair does not represent or otherwise guarantee that the proper use of the IntelliChlor Electronic Chlorine Generator will prevent corrosion or other deterioration
32. cceceeeeeeeeeeeeeeeeeeeeeeecaeeeeeeaeeeseeaeeesecaeeeeeeaeeeteeaeeeees 30 Wiring AC Power from IntelliChlor and IntelliFlo to Automation Control System IntelliTouch EasyTouch and SunTouch Automation Control System cceceeceeeeeeeteeeeeeteeeeseneeereeeeeee 30 SECTION 6 Troubleshooting wseisscicesisisecccncesiasaccecncctecrestcnsexecnscerevaancczesacuncimaxecocsiensctacsandetestenmnevers 33 Table 1S TrouDleSMOOUUMG ersin heck oi ned ee ce ata de eet eee es eee 33 System Specifications 110 VAC and 220 VAC Wiring ccccececeeeeeeneeeeeeeeeeeeeaeeetesaeeeeeeaeeeseneeesenaeeeenaes 35 220 VAG Basic System WINING scnueccveesssecadcansececanceesucecetaqesceeeassece EEA aaraa EDTA ER aia 35 T10 VAC Basic System WINN O eresse inspan aaee ee A a ER aae aaa aea 36 IC15 System Specifications and WINING esseisti e aa a ei e 37 Warranty HT ORION ak detec cit sted nd sateacine ecb aac s e e a E EE ERT EERS TERTE 38 IntelliChlor 1C20 IC40 IC60 and Controller System Part Numbers Refer to the following part numbers when configuring the IntelliChlor Electronic Chlorine Generator and the IntelliChlor Power Center with an IntelliTouch EasyTouch or SunTouch system IntelliTouch EasyTouch EasyTouch P N 520505 520510 Salt P N s Non Salt P N s Power Center N A P N 520556 P N 520556 P N 520556 IntelliChlor IC20 Included in kit P N 520554 P N 520554 P N 520554 IntelliChlor 1C40 Included in kit P N 520555 P N 5205
33. ction to the Power Center e Flow Sensor A flow sensor assures that there will always be adequate water flow through the IECG If the IECG is not properly plumbed and or does not receive adequate water flow no chlorine will be produced e Temperature Sensor To protect the IECG from operation and potential damage when the temperature of the pool water falls below 52 F 3 F 11 C 1 67 C the temperature sensor switches the IECG off and no chlorine will be produced e Salt Sensor Two 2 salt sensor probes in the IECG are activated each time the IECG is switched on and again during every 12 hours of continuous running At each of those times the salt level LED indicator lights flash in a scrolling sequence for two 2 minutes to indicate that the IECG is in analysis mode After two 2 minutes the LED indicators lights will signal one 1 of four 4 salinity ranges For more information see Salt Level Status LEDs on page 7 Note The salt sensor reading is within 500 ppm accuracy IntelliChlor Electronic Chlorine Generator Installation and User s Guide Control Panel status LEDs Clear sliding cover MORE and LESS output buttons IntelliChlor Electronic Chlorine Generator IntelliChlor Power Center IC20 IC40 IC60 The IntelliChlor Power Center converts AC electrical current to a low voltage DC electrical current which is required to produce chlorine The power supply is connected with the pool circula
34. ctions 1 Be sure that AC power is switched OFF before connecting the power cord to the Power Center 2 Align the four 4 pins of the cell power cord connector with the socket on the bottom of the Power Center and insert the connector Turn the round socket nut until it locks the connector in place Connector socket nut To cell assembly Connecting the Power Supply Cable to the IC15 Cell AA WARNING Switch OFF main system power to the Power Center before making any connections After the IC15 cell installation is completed connect the cell power cable to the Power Supply e Align the four 4 pins of the cell power cord connector with the socket on the side of the Power Supply and insert the connector Turn the round socket nut until it locks the connector in place Power Supply connector IC15 Power Supply IntelliChlor Electronic Chlorine Generator Installation and User s Guide 28 Connecting the IC20 IC40 or IC60 Power Center to an IntelliTouch EasyTouch or SunTouch System To operate IntelliChlor with the IntelliTouch EasyTouch or SunTouch system connect a four wire cable from the IntelliChlor Power Center to the IntelliTouch EasyTouch or SunTouch load center An alternate connection can be made by splicing anywhere along the four wire connection that connects the IntelliTouch or EasyTouch indoor control panel to the load center Note See the following manuals for IntelliChlor operat
35. delines for your specific pool FOR NEW VINYL LINER POOLS contact the manufacturer for recommended guidelines before adding salt and operating the IECG Features e Superior design combines cell and control panel as one assembly e Cell blades are made from a titanium metal base and coated with precious metal Ruthenium oxide e Cell blades are capable of producing chlorine for at least 10 000 hours when the IECG is used properly e The IECG can be installed horizontally or vertically e Separate Power Center mounts to wall at equipment pad for easy AC wiring e Electronics run cool for long reliable life e Cell hour meter reports current usage to determine how many hours remain in the life of the unit e IC60 model produces up to 2 Ibs of chlorine per day IC40 model produces up to 1 40 Ibs per day the IC20 model produces up to 0 70 Ibs per day and the IC15 produces up to 0 60 Ibs of chlorine per day e Salt level LED indicators show four ranges for the amount of salt in pool e Red and green LED indicators show system status for power water flow and cell status e MORE and LESS output buttons control how much chlorine is produced e BOOST cycle sets the unit to maximum chlorine output for 24 hours of pump run time e UL listed to UL1081 standards for swimming pool chlorinators e Approved NSF regulatory standards and CE certified IntelliChlor Electronic Chlorine Generator Installation and User s Guide IntelliC
36. e Generator IECG includes a control panel with buttons and LED indicators to control the IECG and produce chlorine The IECG measures the water temperature and salt level to produce chlorine at the defined output If the salt level in the pool water is too low red on salt display the cell is turned off until salt is added to the pool The controller has a self cleaning cycle which reverses the cell polarity reducing calcium buildup This feature turns the cell on and off at regular intervals to minimize calcium and scale buildup and further maximizes cell life The IECG contains the control electronics and bipolar electrodes that electrically produces chlorine when energized with DC current Chlorine is generated as pool water containing salt passes through the cell The chlorine production can be varied by either adjusting the sanitizer output level on the control panel and or by varying the number of hours the IECG is on each day The IECG automatically reverses the cell electrode blades every few hours to help clean the cell This process does not interrupt the production of Chlorine The IECG also contains a mechanical flow sensor to ensure the proper amount of water is passing through the cell to allow chlorination to occur The IECG automatically measures the water salinity and temperature and displays four 4 salinity ranges on the control panel using LED indicators The IECG includes a 15 ft UL approved four conductor 16 gauge cable for conne
37. e corrosion and deterioration that is inherent in and around salt water pools 2010 Pentair Water Pool and Spa Inc All rights reserved This document is subject to change without notice 1620 Hawkins Ave Sanford NC 27330 e 919 566 8000 10951 West Los Angeles Ave Moorpark CA 93021 805 553 5000 800 831 7133 IntelliChlor IntelliTouch EasyTouch SunTouch and Pentair Water Pool and Spa are trademarks and or registered trademarks of Pentair Water Pool and Spa Inc and or its affiliated companies in the United States and or other countries Unless noted names and brands of others that may be used in this document are not used to indicate an affiliation or endorsement between the proprietors of these names and brands and Pentair Water Pool and Spa Inc Those names and brands may be the trademarks or registered trademarks of those parties or others P N 520589 Rev J 06 11 10 Contents Important Warnings and Safety Instructions ccceesceeseneeeeenteeeeeeneeeeseeeeessnaeeseeeeeeseseeeeesssneeeneeees iii iv IntelliChlor and Controller System Part Numbers ccccceceeeeeeeeeeeeeeeeecaeeeeeeeeeeeeaeeseeaeeeeeaeeeseceeeesenaeeeseaees ii Technical SUP PONE isecih kaa a aE e e e aaa E E E S A EERE ii IntelliChlor Electronic Chlorine Generator Overview cccccceeeeeeeeeeeeeeeeeeeeeeaeeceaeeeeaeeeeaeeseaeeseaeeseaeeseneeseatees 1 PSALMS seat E E cas cec A T T E E E E E A cance 1 IntelliCh
38. e salt level LEDs will be displayed If the salinity is below 2600 ppm the salt display will light the red LOW SALT indicator and the CELL light will go blank indicating there is not enough salt in the pool for chlorine to be produced e Set the Sanitizer Output to 60 by pressing the MORE or LESS button see page 8 e After 24 hours use a reliable test method to test the pool water for free available chlorine The ideal range to maintain is 2 0 4 0 ppm If the free chlorine level of the pool water is too low increase chlorine production by pressing the MORE button If the free chlorine level of the pool water is too high decrease chlorine production by pressing the LESS button e Due to a varying free chlorine demand of pool water it may take a few days to determine the number of daily pool operating hours and Sanitizer Output percentage setting see page 8 for your pool Continue adjusting as necessary allowing 24 hours between adjustments until the free chlorine level of the pool water is stabilized at 2 0 4 0 ppm per APSP recommendations Operating in Winter The IntelliChlor Electronic Chlorine Generator switches off and will not produce chlorine in water temperatures of 52 F 3 F 11 C 1 67 C and below This feature extends the life of the IECG See Winterizing on page 23 IntelliChlor Electronic Chlorine Generator Installation and User s Guide 19 General Recommendations After new pool construction
39. e the life of the IECG therefore it should be used only to the extent necessary to minimize the scale buildup on the blades The self cleaning cycle can be adjusted to run every 2 3 4 or 5 hours whichever is the optimal for your particular pool conditions in order to minimize scale buildup but maximize the life of the IECG It is factory set to two 2 hours for the first 30 days of operation then automatically switches to three 3 hours To change the self cleaning cycle press and hold the LESS button for three 3 seconds The sanitizer output display will show the number of hours in a bar graph style The number of output LEDs lit is the number of reverse hours Pressing More or Less button will change this setting Example The self clean cycle is set to run for four 4 hours and the pool owner chooses to change it to three 3 hours to optimize the blade cleaner cycle for your particular pool conditions Press and hold the LESS button for three 3 seconds The sanitizer output display will blank then light up the 20 40 60 and 80 lights four 4 total This is a four 4 hours reverse setting Pressing the LESS button once within ten 10 seconds will switch off the 80 light leaving only three 3 lights on now at a three 3 hours reverse setting Wait ten 10 seconds and this mode will end automatically returning to the original sanitizer output display IntelliChlor Electronic Chlorine Generator Installation and User s Guide
40. el IntelliChlor Model IC20 IC40 and IC60 Input 95 130 VAC 50 60 Hz 220 Watts 2 AMP or 220 240 VAC 50 60 Hz 220 Watts 1 AMP Output 22 39 VDC 7 5 AMPS maximum from the Power Center Water flow 25 gallons per minute minimum 105 gallons per minute maximum Maximum pressure 75 psi IntelliChlor SCG AC Wiring Instructions When using the IntelliChlor salt chlorine generator and an IntelliFlo pump or 2 speed pump with a Pentair Water Pool and Spa InielliTouch EasyTouch or SunTouch automation conirol system the IntelliChlor AC power center wires must be connected to the PUMP SIDE OF THE MAIN FILTER PUMP RELAY located in the load power center see page 31 for diagram This ensures that the IntelliChlor cell produces chlorine only when the main filter pump is on This method does not require a ground fault circuit interrupter GFCI to protect the circuit Note For non automation systems using a time clock see disgram below IMPORTANT When using IntelliChlor with an IntelliTouch system it is recommended to wire the Power Center to the pump side of the relay located in the IntelliTouch Load Center This method does not require a ground fault circuit interrupter GFCI to protect the circuit POOL PUMP TIMER 110V WIRING Circuit Breaker Panel POWER CENTER 110 VAC 50 60 Hz YELLOW 20 Amp 2Pole FCI BLACK BLUE or VIOLET WHITE 115 VAC Basic System Wiring with Pool P
41. er flow rates Bypass loop woLwuawaD TEL PMOI INOWLITTI YONWNTISUNI FLOW IN VALVE FLOW OUT NOT TO SCALE gt gt Flow control valve IntelliChlor Plumbing Diagram Plumbing the IntelliChlor Electronic Chlorine Generator IECG e Always install the IntelliChlor Electronic Chlorine Generator AFTER the filter and heater see System Diagram on page 4 The ICEG should be no closer than three 3 feet away from the heater outlet e Ifthe IECG is installed on a pool spa combination system install see diagram below the IECG BEFORE the pool spa return valve to allow proper chlorination of both the pool and spa and also to avoid creating gas traps in the pipes IntelliChlor Electronic Chlorine 7 L Gererator LL Note For best flow WATER FLOW sensing provide at least 12 18 of straight pipe in front of the cell inlet NOT TO SCALE IntelliChlor Electronic Chlorine Generator Installation and User s Guide Blank Page IntelliChlor Electronic Chlorine Generator Installation and User s Guide Section 1 IntelliChlor Control Panel Salt Level Status LEDs The IECG salt level checks the pool water daily and displays the levels as follows Green LED Good salt The pool water salt level is between 2800 ppm and 4500 and the IECG is producing chlorine IECG salt LED should always be showing GREEN level for better results Green LED Flashing Salt level
42. er use of the recommended chemicals can be hazardous Follow the Chemical Manufacturer s Instructions A CAUTION To reduce the risk of electric shock install IntelliChlor Electronic Chlorine Generator IECG a minimum of five 5 feet away from the inside wall of the pool A CAUTION Install the IECG a minimum of three 3 feet away from the heater outlet A CAUTION A solid copper bonding conductor not smaller than No 8 AWG 8 4 mm should be connected from the accessible wire connector on the unit to all metal parts of the swimming pool spa or hot tub structure and to all electrical equipment metal conduit and metal piping within five 5 feet 1 5 m of the inside walls of a swimming pool spa or hot tub when the unit is installed within five 5 feet of the inside walls of the swimming pool spa or hot tub Canada Industry Canada IC This device complies with RSS210 of Industry Canada 1999 FCC Standard 47 CFR Part 15 Subpart C Section 15 247 This version is limited to chapter 1 to chapter 11 by specified firmware controlled in the U S A Federal Communications Commission FCC This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including interference that may cause undesired operation of the device Interference Statement This equipment has been tested and found
43. ered on the LED salt level lights will blink from bottom to top for two 2 minutes while it analyzes the pool water then the LED indicators will show one 1 of four 4 salt level ranges This solid light indicates the salt status of the pool e 3000 to 3500 ppm of salt is recommended for optimum water conditions e Low salt concentration below 2600 ppm will cause the unit to turn off e High salt concentration above 4500 ppm may cause excessive corrosion or deterioration to pool equipment and surrounding surfaces in and around the pool Note Salt measurements will vary between measuring devices salt test strips electronic testers and titration The salt sensor reading is within 500 ppm accuracy For more troubleshooting information about high salt levels see Troubleshooting on page 33 IntelliChlor Electronic Chlorine Generator Installation and User s Guide 12 Calculating the Saturation Index The saturation index is a formula that relates pH calcium and alkalinity in the pool water A well balanced pool water will have a formula result range between 0 3 and 0 3 Outside this range the pool water is out of balance potentially damaging pool equipment or scaling the IECG The equation to calculate Si is Sl pH CHF AF TF TDSF Saturation pH as Calcium Alkalinity Tempera TDS Index tested Hardness Factor ture Factor Factor Factor Cyanuric acid in the form of cyanurate ions contribute to alkalinity Thus a c
44. esdseetans 15 Determining Pool Size Gallons of Water in Your Pool cccceeeeseeeeeseeeeeeeeneeeeeeneeeeseeeeeseaeeeseneeeeseaees 15 Determining Pool Size liters of water in your pool 0 eeeeeceeeeceneeeeeeneeeeeeeeeeceaeeeeenaeeeseaeeesseaeeenenaeeeenaes 15 Section 3 Operating IntelliChlor ascetics cs cdees tense tetieedins tteswestinsscesciocennactinsed sedadccestancacee lt aioeetace 17 initial Start p Penod aminte E eaves haat veces a E aE a EE RAGNE aE 17 Operation soseen r a a a E T R EE eaea 17 Use of an external Pool Pump Timer is not required ssssessssssssesssrnrrsssirrnnenrenrnnaestnnnnnnnntnnnnnanntnnannnnnnnna 17 If YouUSe a POOL PUMP TIMET cxcacccenstcetadsceeestunssaacedenreneateveytanensae deewesbeusnecedeevancacesddvasaneanceesehwaneadeeeeennends 17 Startup Procedure Super Chlorination ccceceeeceeeeeeeeceeeeeeneeeeceeeeeeeeeeeecaeeeeeeeeeeseneeeseeeeeeseeeesseneeete 18 Sanitizer Output Settings and ACGjUStMENTS sristi enia a a aa a aa E 18 Op rating in WIMer a i koren a ees ved afd gdh e Se nace a a eed decades E a EEE 18 General RECOMMENCATIONS sissisodan e aaa Eaa aa SAO a 19 General CAUTIONS sssaaa E Ra AE EE E EEEE 19 Section 4 User Maintenanee si isasacccccascccescnuctsccscnccenecccucneccancctecnensceveccsuccecnne decuccarsusesecuecccuneaxsuecse 21 Daily SENI a s te eesete A E E E E 21 Weokly SOVICE cnccisnnsrsninsiri iana SANE AAEN SNEEN EENKANT 21 Monthly S rviCe P E E T A E A E E 21 IECG Us
45. g to your pool professional s recommendations APSP s recommended ideal range for calcium is 200 to 400 ppm for pools 5 Metals Test It is recommended that the pool water be sampled and tested periodically for the presence of metals such as copper iron and manganese These metals can damage the IntelliChlor Electronic Chlorine Generator and other related pool equipment and should not be present in the pool water If those metals are present contact your pool professional 6 TDS Total Dissolved Solids Test pool water for TDS level using test kit or by having a water sample tested by a pool professional If necessary adjust according to your pool professional s recommendations APSP standard of 3000 minimum to 5700 6000 maximum ppm which includes the salt is recommended for salt pools IECG Usage Hours Meter The IECG provides a built in cell usage hours meter that reports how many hours IntelliChlor has been operating The IECG is designed to operate for approximately 10 000 hours before replacement is needed or roughly five 5 years of average use To access the system status mode 1 Press and hold the MORE button for three 3 seconds until the lights scroll across the unit 2 One 1 of the five 5 Sanitizer Output LED indicators 20 40 60 80 and 100 will be lit indicating the hours of usage The Output LEDs are as follows e 2000 hours 20 LED on e 4000 hours 40 LED on e 6000 hours 60 LED on e 8000
46. ge fire acts of God or other circumstances outside the control of Pentair e This warranty extends to the original retail owner Customer only beginning on the date of installation and is not enforceable by any other party Proof of purchase and or date of installation will be required for all warranty claims Customer agrees to pay all shipping charges to Pentair e Warranties by others Some products incorporate components manufactured by other manufacturers Some of these provide warranties in addition to the warranty provided herein In all such cases a copy of that warranty will be provided with the product To the extent protection provided under any such third party warranty exceeds the Limited Warranty provided herein the Customer must look only to that other manufacturer for the additional warranty protection Warranty Obligations of Pentair Water Should a defect in workmanship and or material in any item covered by this warranty become evident during the term of the warranty then upon the Customer following the procedures set forth below Pentair will at its option repair or replace such item or part at its own cost and expense Pentair s maximum obligation under this warranty is limited to the repair and replacement of the IECG Pentair disclaims all other expressed or implied warranty obligations Pentair is not however responsible under this warranty for any cost of shipping or transportation of the equipment or parts thereof
47. hlor System Components An IntelliChlor Electronic Chlorine Generator IntelliChlor system consists of one or more of the following e 1015 Cell P N 520888 Designed for pools up to 15 000 U S gallons 56 000 cubic meters The cell will produce the equivalent of 0 60 pounds of pure chlorine per 24 hours of continuous pool pump run time e 1C20 Cell P N 520554 Designed for pools up to 20 000 U S gallons 75 000 liters The cell will produce the equivalent of 0 70 Ibs of pure chlorine per 24 hours of continuous pool pump run time e 1040 Cell P N 520555 Designed for pools up to 40 000 U S gallons 150 000 liters The cell will produce the equivalent of 1 40 Ibs of pure chlorine per 24 hours of continuous pool pump run time e 1C60 Cell P N 521105 Designed for pools up to 60 000 U S gallons 227 124 liters The cell will produce the equivalent of 2 lbs of pure chlorine per 24 hours of continuous pool pump run time e PC100 P N 520556 Power Center Kit Provides power and control communication to and from the IntelliChlor cell Used for IC20 IC40 and IC60 IntelliChlor cell e IntelliChlor dummy bypass cell P N 520588 For new pool start up Note For IntelliChlor and IntelliTouch EasyTouch and SunTouch controller parts numbers refer to IntelliChlor and Controller System Part Numbers on page v IntelliChlor Electronic Chlorine Generator Control Panel and Cell Description The IntelliChlor Electronic Chlorin
48. ide 38 LIMITED WARRANTY Pentair Water Pool and Spa Inc Pentair warrants the IntelliChlor Electronic Chlorine Generator IECG as follows IECG Cell Limited Warranty Pentair warrants the IECG to be free from defects in material and or workmanship for a period of one 1 year from the original date of installation IECG Power Center Power Supply Limited Warranty Pentair warrants the IECG Power Center to be free from defects in material and or workmanship for a period of one 1 year parts only from the original date of installation Exceptions that shall result in Pentair s denial of a warranty claim 1 Damage caused by careless handling improper repackaging or shipping 2 Damage due to misapplication misuse abuse or failure to operate equipment as specified in the IECG Installation and User s Guide 3 Damage caused by failure to install products as specified in the IECG Installation and User s Guide 4 Damage due to unauthorized product modifications or alterations or failure to use Pentair original replacement parts 5 Damage caused by negligence or failure to properly maintain products as specified in the IECG Installation and User s Guide 6 Damage caused by failure to maintain water chemistry in conformity with the standards set forth in the IECG Installation and User s Guide 7 Damage caused by water scaling freezing or any conditions causing inadequate water circulation 8 Accidental dama
49. ing instructions IntelliTouch User s Guide P N 520102 EasyTouch User s Guide P N 520584 SunTouch User s Guide P N 520785 A CAUTION Wire the Power Center AC to the filter pump relay on the LOAD SIDE for maximum safety To connect IntelliChlor Power Center four wire cable to the IntelliTouch EasyTouch or SunTouch load center AX WARNING Switch OFF main system power to the Load Center before making any connections Doa Nn Ww oO Remove the cover screw securing the Power Center cover Remove the cover Run a UL approved four conductor cable 22 AWG from the IntelliChlor Power Center to the Load Center The preferred wire color scheme is red yellow green and black Remove the cover screw securing the Power Center cover Remove the cover Remove one 1 of the knockouts from the underside of the Power Center Route the four conductor cable up through the lower hole Strip back the cable conductors 1 4 in Insert the wires into the screw terminals provided in the kit Secure the wires with the screws Make sure to match the color coding of the wires Red 15 Yellow DT Green DT and GND Black Plug the screw terminal onto the four 4 pins located on the Power Center board Reinstall the cover and secure with the cover screw Proceed to Connecting IntelliChlor to an IntelliTouch System on page 29 Connecting IntelliChlor to an EasyTouch System on page 30 and
50. ional s recommendations e While pool pump timers can reduce energy consumption the pool pump must be running for the IntelliChlor Electronic Chlorine Generator to provide chlorine and must remain running long enough to maintain proper chlorine levels i e 2 0 4 0 ppm of free available chlorine Note Exception For Cold Weather Operation The unit turns off in water temperatures of 52 F 3 F 11 C 1 67 C and below and will not produce chlorine This feature extends the life of the cell Start up Procedure Super Chlorination Super Chlorination is recommended before pool start up Start out with clean properly chlorinated pool water from the beginning The IECG will build up a sufficient level of chlorine for sanitation in several hours However if the pool water has a high demand from the start up the IECG will not be able to produce enough chlorine to reach break point chlorination So it is best to super chlorinate using an outside source at the time of pool start up Then wait until the chlorine level has returned to 2 0 to 4 0 ppm before switching on the IECG Sanitizer Output Settings and Adjustments e Switch on the pool pump switch or pool pump timer The IntelliChlor control panel green PWR power LED light should be on The salt display will blink both LEDs bottom to top for two 2 minutes indicating that it has not checked the salt level yet After two 2 minutes the salt will be checked and one 1 of th
51. le to advise you on the proper material selection installation techniques for those materials and the proper use care and maintenance of those materials for your specific pool type and location in order to minimize the corrosion and deterioration that is inherent in and around salt water pools 2 Super Chlorination burns out the swimmer waste that has combined with chlorine This frees the chlorine for sanitizing This is accomplished by raising the chlorine level quickly and dramatically When the chlorine level is raised to ten 10 times the amount of combined chlorine usually 5 to 10 ppm the pool water is said to have been super chlorinated As pool water is continuously passed through the IECG while the unit is powered on all pool water inside the IECG is being super chlorinated When the IntelliChlor Electronic Chlorine Generator is used on pools the pool water sparkles and does not burn the eyes because of the absence of chloramines Note On initial start up of a pool it is best to super chlorinate using an outside source i e use a Shock treatment available at your local pool supplier 3 Chloramines should not be present in pool water Chloramines are formed when ammonia which is found in urine and sweat combine with free chlorine This ties up the free chlorine in your pool and does not allow the chlorine in your pool to disinfect Chloramines also burn the eyes and are foul smelling Super Chlorinate to remove chloramines at the
52. lor System Component seriei nA S a EE EREE EEEE EEEa 2 IntelliChlor Electronic Chlorine Generator Control Panel and Cell Description cccceceeeeeeeeteeeetteeeteeeees 2 IntelliChlor IC20 1C40 IC60 Power Center and IC15 Power Supply cccceeseeeeeeeeeeeeeeeeeeeeeneeeeseneeeeseneees 3 System Schematic Diagram ssessseeseseesreesrsrererrstrnrettrssrrsnertnnteernnsetrnetsnertentettnnaetrnetnnerranteennnsotrnertnnsrte 4 Install Chlorine Bromine Feeders after the Intellichlor cell asssesnseseseesesrneesenesrsnrsernrssrrnnerrnnerennsrennnssennne 4 Loop Plumbing DiaQraim icsscccccececeserssccqesneselessecenaueecesnecetaweccessevessnuccensnecdsacecuezaceersuectnsseeesdectuesseeenansccesabers 5 IntelliChlor Plumbing Diagram issiran eid dig eed ee sd dead atc es 5 Section 1 IntelliChlor Control Panel scssscicccccescccesvecsscucexasceecescestrsesccaceesasacctavesnsseresatcecereescesecnee 7 Salt Level Status LEDS 5 is xsencssesneatysxscewshuceesugestv nied ces E EA N E aE a vaseieer pistendeeanteevieee 7 Stats LIDS radne ee ea re pee aban as bch reel AOE ett aye a Saa at en eae ieee as ey 7 Sanitizer Output LED Ndi Cator simson iinan a a aeaa ida sais tha satees a ERa 8 M re and Less Outpt BUTONS srosstosieineegainon enei EEA araa tenses hepa ees 8 Self CANIN sea cet cach vecesed cana tceeutehecnensees deascceesyseceasach xausa nants fewecessnchxbececdsyauatecey Ear E aa 8 Section 2 Pool Water and Chemistry Conditions a
53. mended that the cell be removed for inspection at least twice a year i Reconnect the IECG communication cable plug in the Power Center then reconnect AC power to the IntelliChlor Power Center Winterizing Very little chlorine production is needed in cold water so long as free chlorine levels are maintained at 2 0 4 0 ppm The IntelliChlor Electronic Chlorine Generator will not produce chlorine below 52 F 3 F 11 C 1 67 C This low temperature cutoff extends the life of the cell If preventative measures are not taken freezing water may cause severe damage to the cell Prevent freeze damage to the cell by running the pool pump continuously or winterize the pool by draining water from pump filter and all intake and return lines Remove the cell clean and store it IntelliChlor Electronic Chlorine Generator Installation and User s Guide 24 Blank Page IntelliChlor Electronic Chlorine Generator Installation and User s Guide 25 Section 5 Installation This section describes how to install the IntelliChlor Electronic Chlorine Generator into the pool plumbing system Also included are connection instructions for IntelliTouch EasyTouch and SunTouch systems Before installing review the IntelliChlor kit contents and required tools Note For Power Center installation instructions see the IntelliChlor Power Center Installation Guide P N 520590 Note Salt is not provided For details about the type of sal
54. nd Precautions ssssecccssseeteseeeeees 9 Pool Water Chemistry Conditions and Precautions ccceccccceseeceeeeeeeesessneeeeeesecsneeeeeeeseeteeeeeeesessieeeeeeeeess 9 Optimum Pool Water Conditions for Salt Water Pools using the IntelliChlor Electronic Chlorine Generator 10 Covered Pools and Vinyl Liner Pool and Lowering Chlorine Output Levels ccceceeeeeeeeeeeneeetesneeeteees 10 Chlorine TEStinG e scccisvits n aa arara a a E a eee Bald AL ees 11 What Type of Salt to USC sirricsirissinsiarisnnninnosaidiaenis eta aaeee ease eee aeeeecaaees sages eeaaaeesgaaeesegcaeeeeteaeeeseaeeeegaas 11 How Much Salto Use 2 220fas sie i nna ania rent baci tine nen cei eid ced 11 Calculating the Saturation IndeX cece ect ee eee eee eene teeters eect ee eeeneeeeecaeeeecaeeeeeeaeeeeeceeseecaeeeeseneeeeneeeeee 12 Saturation Index Factors nimai eee okies Med Gd ed Ge es 12 How to Add Salt to the POON is is dria iain aeaa aa ae nainii 13 Table 1 Approximate Pounds Kg of salt needed to obtain 3 400 ppm in pool ssssssssssessrrnssersrrnneseeeee 13 Table 2 Approximate Pounds Kg of salt needed to maintain 3 000 ppm in pool cceeeeeeeseeeteeees 14 Table 3 Approximate amount of cyanuric acid to obtain 75 ppm iN pool ce eeeeeeeeeeeeeetneeeeeeeeeenees 14 Pool Water Preparatlon ies eccsvgsecs ccccetuuaen see ceseuaseceene caving ed etneveuugestts ce cewesdeteped ogee diaviescaenevdsnghsendextaaet sanden
55. nnot be readily disassembled for storage A storable pool is constructed so that it is capable of being readily disassembled for storage and reassembled to its original integrity A CAUTION When using the IntelliChlor Electronic Chlorine Generator IECG with an IntelliTouch EasyTouch or SunTouch system always wire the IECG Power Center to the pump side of the relay located in the IntelliTouch EasyTouch or SunTouch load center This wiring method does not require a ground fault circuit interrupter GFCI to protect the circuit A green colored terminal or a wire connector marked Q GR Ground or Grounding is provided within the terminal compartment in the Power Center transformer enclosure To reduce risk of electric shock connect this terminal or connector to the grounding terminal of your electric service or supply panel with a conductor equivalent in size to the circuit conductors supplying this equipment The power supply must be interconnected with pool pump motor power source This insures the IECG and pool pump will switch on and off together IntelliChlor Electronic Chlorine Generator Installation and User s Guide IMPORTANT WARNINGS AND SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS ___ WARNING When mixing acid with water ALWAYS ADD ACID TO WATER NEVER ADD A WATER TO ACID A CAUTION Use of chemicals other than those recommended may be hazardous Even prop
56. ns liters Stabilizer Level Before Addition sane 6 25 Ibs PP 2 8 kg 5 40 lbs 10 000 12 000 14 000 16 000 18 000 20 000 22 000 24 000 26 000 28 000 30 000 38 000 45 000 53 000 60 000 68 000 76 000 83 000 91 000 98 000 106 000 13 000 7 50 lbs 8 75lbs 10 0 lbs 11 25Ibs 12 5 lbs 13 75 lbs 15 0 Ibs 16 3 lbs 17 5 lbs 18 75 lbs 3 4 kg 4 kg 4 5 kg 5 kg 5 7 kg 6 2 kg 6 8 kg 7 4 kg 7 9 kg 8 5 kg 6 50 lbs 7 60lbs 860lbs 9 75 lbs 10 8lbs 11 90 lbs 12 9lbs 14 0 Ibs 15 2 lbs 16 25 lbs 2 9 kg 3 5kg 3 9 kg 4 4 kg 6 kg 5 4 kg 5 8 kg 6 3 kg 6 9 kg 7 4 kg 5 50 lbs 6 40 lbs 7 30 lbs 8 25 lbs 9 20 Ibs 10 0 lbs 10 9 Ibs 11 9 Ibs 12 8 lbs 13 75 lbs 2 5 kg 2 9kg 3 3 kg 3 7 kg 4 1 kg 4 5 kg 4 9 kg 5 4 kg 5 8 kg 6 2 kg 4 50 Ibs 5 25 lbs 6 00 lbs 6 75 lbs 7 50 lbs 8 25 lbs 9 00 Ibs 9 75 lbs 10 5 lbs 11 75 Ibs 2 kg 2 4 kg 2 7 kg 3 kg 3 4 kg 3 7 kg 4 kg 4 4 kg 4 8 kg 5 3 kg 1 AN x Q 2 4 60 Ibs 20 ppm 3 75 Ibs 30 ppm 1 7 kg 4 40 ppm 2 90 lbs 3 50 lbs 4 00 lbs 4 60 lbs 5 25 lbs 5 80 lbs 6 40 lbs 6 90 Ibs 7 58 Ibs 8 20 lbs 8 75 lbs Pp 1 3 kg 1 6 kg 1 8 kg 2 kg 2 4 kg 2 6 kg 2 9 kg 3 1 kg 3 4 kg 3 7 kg 4 kg 50 ppm 2 00 Ibs 2 50 lbs 2 90 lbs 3 30 lbs 3 75 lbs 4 10 lbs 4 60 lbs 4 90 Ibs 5 40 Ibs 5 80 Ibs 6 25 Ibs 1 kg 1
57. ntelliChlor and IntelliFlo to Automation Control System IntelliTouch EasyTouch and SunTouch Automation Control System SSS Ss SS SS SS SS SS SS eS SS SS SS r a i l EASYTOUCH INTELLITOUCH SUNTOUCH I l LOAD POWER CENTER l l CIRCUIT BOARD l l F I i A lt Oo TO AUX FILTER PUMP Or ZA SOCKET ON CIRCUIT l Be06 BOARD l TEE FILTER PUMP RELAY l gt rZ l 5 S S Slcom port oo I l 4321 l IntellilFlo J A ZT ZS T eae Communication Cable rs IntelliChlor Power Center wired for 120 or 240 VAC FILTER PUMP D RELAY IntellilFlo Pool Filter Pump P 120 VAC LINE VOLTAGE TO AUX SOCKET ON CIRCUIT BOARD HIGH LOW COM MOTOR TERMINALS IntellilChlior Communication Cable 2 SPD Pump wired for 120 or 240 VAC Wiring IntelliChlor AC Power to Automation System Filter Pump Relay IntelliChlor Electronic Chlorine Generator Installation and User s Guide 32 Blank Page IntelliChlor Electronic Chlorine Generator Installation and User s Guide 33 Section 6 Troubleshooting Use the following troubleshooting information to resolve possible problems with the IntelliChlor Electronic Chlorine Generator Note Switch power off to unit before to attempting service or repair Always remove AC power to Power Center when plugging or unplugging the IntelliChlor cell into the Power Center Table 1 Troubleshooting Problem Possible Cause Corrective Action Low or no chl
58. or Electronic Chlorine Generator Installation and User s Guide 21 Section 4 User Maintenance This section describes how to maintain the IntelliChlor Electronic Chlorine Generator Daily service None is needed Weekly service 1 pH Level Test Test the pH level of your pool water with a reliable test method If necessary adjust according to your pool professional s recommendations APSP s recommended ideal range for pH is 7 4 to 7 6 although 7 2 to 7 8 is an acceptable range under APSP s guidelines Note Never use dry acid sodium bisulfate to adjust pH in arid geographic areas with excessive evaporation and minimal dilution of pool water with fresh water A buildup of byproducts can damage the IECG Total Alkalinity Test Test the pool water for total alkalinity with a reliable test method Adjust according to your pool professional s recommendations APSP s recommended ideal range for total alkalinity is 80 to 120 ppm Chlorine Test Test the pool water the free chlorine level with a reliable test method Maintain ideal range by adjusting the IntelliChlor Electronic Chlorine Generator Sanitize Output settings See More and Less Output Buttons on page 8 e Defined Free Chlorine is 2 0 4 0 ppm per APSP recommendations Note Above 4 0 ppm of chlorine may cause excessive corrosion of metal components and possibly cause damage to associated pool equipment Note It is recommended that free chlorine
59. orine Low stabilizer cyanuric acid level in pool Add cyanuric acid in outdoor pools only to water outdoor pools only maintain 50 80 PPM per pool professional s recommendations See Stabilizer Chart Table 3 page 14 P Insufficient operating hours of the IECG Increase the IECG operating time per day See page 17 SANITIZER OUTPUT percentage set too low Increase SANITIZER OUTPUT by pressing the or off at 0 MORE button See page 8 Recent increases in weather temperature Increase SANITIZER OUTPUT by pressing the without increasing the IECG Sanitizer Output MORE button See page 8 Temporary loss of chlorine due to heavy Set Boost mode and allow to run for 24 organic load rain leaves fertilizer or heavy hours Recheck If still too low super bather load recent party or pets using pool chlorinate by using an outside source Take pool water sample to pool professional Low less than 2600 ppm salt level in pool Observe Salt Display lights See Salt Level water Status LEDs page 7 P High nitrate and phosphate level Contact Pool Professional Pe Metals present in pool water Contact Pool Professional New pool water or not shocked properly upon Super Chlorinate Pool startup See Start up Procedure Super Chlorination page 18 Clogged or dirty cell Remove cell for inspection Clean if necessary see page 22 IntelliChlor Electronic Chlorine Generator Installation and User s Guide 34 Table
60. orrection must be made to total alkalinity We subtract 1 3 of the cyanuric acid level from the reading obtained in the total alkalinity test Total Alkalinity 1 3 Cyanuric Acid Corrected Alkalinity This correction can be considerable in established pools with high cyanuric acid levels for example at 240 ppm cyanuric acid the correction amounts to 80 ppm 240 3 80 D4 02 01 000 Wil 2 H4 Balanced Water Saturation Index Factors Table 1 CHF and AF Table 2 TF Temperature Table 3 C Hardness and Alkalinity Factors TDS Factors Factors Caldum Temperature Hardness and Factor TDS ppm Alkalinity ppm Dere F y PP 32 0 0 500 42 A 1000 55 2 1500 67 3 2000 79 4 2500 91 5 3000 103 6 3500 115 7 4000 4500 12 52 5000 12 53 IntelliChlor Electronic Chlorine Generator Installation and User s Guide 13 How to Add Salt to the Pool A CAUTION FOR ALL NEWLY CONSTRUCTED OR RESURFACED PLASTER POOLS Do not operate the IECG with newly poured or resurfaced pool plaster Salt is a corrosive element and severe salt damage can occur to your pool Wait at least ONE 1 MONTH after construction to allow plaster to cure before adding salt and operating IECG Follow the pool surface manufacturer s guidelines for your specific pool FOR NEW VINYL LINER POOLS contact the manufacturer for recommended guidelines before adding salt and o
61. ot producing chlorine e0 NoLEDslit No chlorine produced IntelliChlor Electronic Chlorine Generator is off e 20 1 LED lit Produces chlorine 20 of each hour of pump run time 12 minutes on 48 minutes off e 40 2 LEDs lit Produces chlorine 40 of each hour of pump run time 24 minutes on 36 minutes off e 60 3 LEDs lit Produces chlorine 60 of each hour of pump run time 36 minutes on 24 minutes off e 80 4 LEDs lit Produces chlorine 80 of each hour of pump run time 48 minutes on 12 minutes off e 100 5 LEDs lit Produces chlorine almost 100 of each the hour of pump run time 59 minutes on 1 minute off Note If connected to an IntelliTouch EasyTouch or SunTouch system these lights may slowly flash when the output is set to a value not exactly 20 40 60 80 or 100 Example 21 output setting from the IntelliTouch EasyTouch or SunTouch will flash the 20 light More and Less Output Buttons The More and Less buttons control the percentage of time of each hour that the IntelliChlor Electronic Chlorine Generator is producing chlorine while the pump is on see Sanitizer Output LED indicators above The lights act as a bar graph the more lights that are on the more that chlorine is produced Slide the panel cover up to access the More Less and Boost On Off buttons To exit Boost mode press and hold both the More and Less buttons Note When a IC20 IC40 or IC60 is connected to an In
62. perating the IECG 1 Check salt level in pool water before adding any salt to pool 2 Determine the amount of salt from the following charts 3 Slowly pour in the salt around the outer perimeter of the pool for quick and even distribution To avoid clogging the filter or damaging pool related equipment and surrounding surfaces do not add salt through the skimmer or surge tank 4 Brush the pool bottom and allow water to circulate for 24 hours to dissolve salt completely 5 After 24 hours verify correct salt level reading by checking the LED indicators on the IntelliChlor Electronic Chlorine Generator and by a separate reliable test method 6 Power on the IntelliChlor Electronic Chlorine Generator and set the Sanitizer Output level to the proper setting to maintain the appropriate free chlorine levels in the pool water i e within the 2 0 4 0 ppm APSP recommended range Table 1 Approximate Pounds Kg of salt needed to obtain 3 400 ppm in pool Gallons a 28 000 290 Ib g 15 b 184 kg ki 6 k 4 Ib k g g g sewa awe iara pae 9 342 kg b 348 Ib 4 4 2 522 Ib 2 580 Ib 2 638 Ib 2 696 Ib 3 754 Ib k k k k k k 8 8 0 4 6 11 2 7 0 3 8 0 6 16 4 2 812 368 k 870 Ib 267 Ib 121 kg 320 Ib 145 kg 374 Ib 170 kg 427 Ib 194 kg 480 Ib 218 kg 534 Ib 242 kg 587 lb 266 kg 641 Ib 291 kg 694 Ib 315 kg 747 lb 801 Ib CHART FOR A
63. proper operation of the IntelliChlor Electronic Chlorine Generator are relatively low when compared to sea water and other salt solutions placing any amount of salt in your pool increases the likelihood of corrosion or other deterioration of pool equipment and any surfaces used in and around your pool Metal parts including steel pools and certain natural and man made surfaces are particularly susceptible to corrosion and deterioration when used in and around salt water pools Pentair Water Pool and Spa Pentair does not represent or otherwise guarantee that the proper use of the IntelliChlor Electronic Chlorine Generator will prevent corrosion or other deterioration of pool equipment and any surfaces used in and around your pool Consult your experienced pool professional who should be able to advise you on the proper material selection installation techniques for those materials and the proper use care and maintenance of those materials for your specific pool type and location in order to minimize the corrosion and deterioration that is inherent in and around salt water pools caution FOR ALL NEWLY CONSTRUCTED OR RESURFACED PLASTER POOLS Do not operate the IECG with newly poured or resurfaced pool plaster Salt is a corrosive element and severe salt damage can occur to your pool Wait at least ONE 1 MONTH after construction to allow plaster to cure before adding salt and operating IECG Follow the pool surface manufacturer s gui
64. r pressure system it is recommended that a separate return line be used for the cleaner to reduce the increased water pressure stress on the IntelliChlor cell _ DC Electrical Supply See IntelliChlor Power IntelliChlor Center Installation Guide P N 520590 24 hour pool pump Power Center Pool pump and Power timer switch or a Center MUST be wired to controller al switch on and switch off together Automatic Chlorine j Bromine Feeder N s Rainbow 115 230 VAC AC Electrical Supply See IntelliChlor Power Center Installation Guide P N 520590 To Drain Backwash NOT TO SCALE Note For best flow sensing provide at least 12 18 of straight pipe in front of the cell inlet IntelliChlor Electronic Chlorine Generator Installation and User s Guide Loop Plumbing Diagram The IntelliChlor Electronic Chlorine Generator is designed to operate with water flow rates from 25 gallons per minute gpm up to 105 gpm Do not exceed 105 gpm or pipe manufacturers recommended flow rate whichever is less For flow rates over 80 gpm it is recommend that you use a bypass loop as shown below for best chlorine production Installations with flow rates over 80 gallons per minute are those that have in floor cleaning systems or booster pumps These systems MUST use a bypass loop with the IECG with a flow control valve that assures that the flow through the IECG is maintained within its designed operating wat
65. readings be taken from samples of pool water taken from two 2 places one at the pool return line the other well away from the pool return line Compare the test results A higher free chlorine level should be found at the pool return line The higher free chlorine level at the pool return line indicates IntelliChlor Electronic Chlorine Generator is producing chlorine Monthly Service To ensure that the correct chemical balance is maintained in your pool it is important to perform the following recommended salt and pool water tests every month using a reliable test method 1 Salt Level Test Check salt display lights on the unit and check that the green GOOD light is on and is not flashing e Ifthe red LOW LED salt light is on no chlorine is being produced Add salt to the pool water see charts beginning on page 13 e If salt level does not rise after 24 hours see Troubleshooting page 33 Pool Water Sample Take a sample of the pool water to your local pool store for testing IntelliChlor Electronic Chlorine Generator Installation and User s Guide 22 Monthly Service Continued 3 Cyanuric Acid Sample the pool water and test for cyanuric acid level using a reliable test method When using the IntelliChlor Electronic Chlorine Generator the recommended ideal cyanuric acid level is 50 80 ppm 4 Calcium Hardness Test pool water for calcium hardness level using a reliable test method If necessary adjust accordin
66. t to use see What Type of Salt to Use on page 11 Kit Contents One IntelliChlor Electronic Chlorine Generator Two 2 cell union with two 2 o rings User s Guide this manual Required Tools Tape measure Phillips and flathead screwdriver Pliers Hacksaw An NSF approved all purpose PVC CPVC ABS cleaner primer An NSF approved all purpose PVC CPVC ABS cement Awarnine When using electrical products basic precautions should always be followed including the following lt e DANGER RISK OF ELECTRIC SHOCK WHICH CAN RESULT IN SERIOUS INJURY OR DEATH Before attempting installation of service ensure that all power to the circuit supplying power to the system is disconnected turned off at the circuit breaker It is recommended but not mandatory that the IntelliChlor Power Center be connected to a circuit protected by a ground fault circuit interrupter GFCI e Grounding earth bonding is required The unit should be installed by a qualified service person and grounded e Install to allow access to cell buttons and power center e Read Safety Precautions and Important Instructions page ii and iii Before attempting any electrical wiring be sure to read and follow Safety Instructions Wiring should only be performed by a qualified professional e Install the IntelliChlor unit a minimum of three 3 feet away from the heater outlet e Pipe couplings Schedule 80 maximum pressure 150 psi
67. telliTouch EasyTouch or SunTouch system the Less and More buttons are disabled and IntelliChlor Sanitizer Output is controlled externally More Increases the time the cell produces chlorine in 20 increments Example The Sanitizer Output display is showing 20 Pressing the MORE button once will turn on the 40 light The unit will produce chlorine 40 of each hour the IECG is on Pressing MORE again will turn on the 60 light and so on until all five 5 lights are on Less Decreases the time the cell produces chlorine in 20 increments Example The Sanitizer Output display is showing 40 Pressing the LESS button once will turn off the 40 light leaving only the 20 light The unit will produce chlorine 20 of each hour the IECG is on Pressing LESS again will turn off the 20 light leaving no lights on no chlorine is produced Boost On Off Press and hold both the More and Less buttons together to activate Boost mode on or off Boost mode sets the sanitizer output to run 100 for the next 24 hours of pool pump run time If the time clock switches off the pump cycle then switches power back on the next day Boost mode will continue until 24 hours has elapsed since Boost mode was turned on or Boost mode is canceled by the user The Sanitizer Output display will show a pattern LED display to indicate Boost mode Self Cleaning The self cleaning feature reduces scale buildup on the blades of the IECG The self cleaning cycle tends to reduc
68. then ship the item freight prepaid to the address indicated together with a RETURN GOODS AUTHORIZATION form obtained from Pentair s Technical Service and a brief description of the problems encountered Unauthorized returns will not be accepted Freight must be prepaid by customer Warranties or Representations by Others No dealer or other third party entity has any authority to make any warranties or representations concerning Pentair or its products Accordingly Pentair is not responsible for any such warranties or representations Other Rights This warranty gives you specific legal rights and you may also have other rights which vary from state to state This warranty supersedes all previous publications PENTAIR WATER POOLAND SPA INC 1620 Hawkins Ave Sanford NC 27330 10951 W Los Angeles Ave Moorpark CA 93021 Phone 800 831 7133 Fax 800 284 4151 A WARNING Salt is an inherently corrosive material While the levels of salt required for proper operation of the IntelliChlor Electronic Chlorine Generator are relatively low when compared to sea water and other salt solutions placing any amount of salt in your pool increases the likelihood of corrosion or other deterioration of pool equipment and any surfaces used in and around your pool Metal parts including steel pools and certain natural and man made surfaces are particularly susceptible to corrosion and deterioration when used in and around salt water pools Pentair W
69. tion pump electrical source so that the IECG only operates when the pool pump is on The Power Center should be mounted vertically on the wall up to fifteen 15 feet away from the IECG The Power Center contains the transformer fuse connector to the cell and the AC electrical current wiring configuration with the DC electrical current output cable to the IECG A fuse holder is mounted on the bottom of the Power Center for additional protection There are no other controls or lights on the Power Center For information about installing and proper use of the Power Center see the IntelliChlor Power Center Installation Guide P N 520590 A CAUTION Before plugging or unplugging the IntelliChlor Electronic Chlorine Generator to the Power Center first switch off the AC power to the Power Center A CAUTION The IntelliChlor Power Center does NOT control the pump The IntelliChlor Electronic Chlorine Generator only produces chlorine when the pool pump is on IntelliChlor IC20 C40 IC60 Power Center Model PC 100 IntelliChlor Power Supply The IntelliChlor Power Supply converts AC electrical current to a low voltage AC electrical current which is required to produce chlorine The Power Supply is connected with the pool circulation pump electrical source so that the IECG only operates when the pool pump is on A 15 ft cord connected to the IC15 unit plugs into the Power Supply which plugs directly into a 110VA
70. to or from Pentair s Technical Service Department Also Pentair is not liable for any loss of time inconvenience incidental expenses such as telephone calls labor or material charges incurred in connection with the removal or replacement of the equipment or any other incidental or consequential damages including but not limited to damage to pool equipment or any surface in or around the pool in which the IECG is installed PLEASE NOTE Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you No Other Warranties TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW PENTAIR DISCLAIMS ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Continued on next page IntelliChlor Electronic Chlorine Generator Installation and User s Guide 39 LIMITED WARRANTY Continued Procedure for Obtaining Performance In order to obtain the benefits of this warranty the Customer who made the original retail purchase must contact the Pentair Technical Service Department upon discovery of the defect but in no event later than the expiration date of the warranty period provided in this warranty Upon receipt of this communication Pentair will promptly notify the Customer of the address to which the defective item may be shipped The Customer shall
71. ump Timer IntelliChlor Electronic Chlorine Generator Installation and User s Guide 36 POOL PUMP TIMER 220V WIRING Circuit Breaker Panel POWER CENTER 240 VAC 50 60 Hz LINE 1 20 Amp_ 2Pole LINE2 O LINE 2 GFEI LOAD 2 BLUE or VIOLET GROUND H BLACK LOAD 1 220V POOL PUMP 220 VAC Basic System Wiring with Pool Pump Timer 230VAC Line voltage Transformer HOT x Leads YELLOW K BLUE or VIOLET BLACK HOT 8 OO TE 1 15VAC Line voltage 15VAC Line Wansformer YELLOW i K NEUTRAL BLUE or VIOLET ME IntelliChlor Power Center 230 and 115 VAC Transformer Wiring IntelliChlor Electronic Chlorine Generator Installation and User s Guide 37 IC15 System Specifications and Wiring Circuit Protection Two pole 20 AMP device at the electrical panel IntelliChlor Model IC15 Input 85 130 VAC 50 60 Hz 65 watts Output 24 VAC 4 AMPS to internal blades of cell Chlorine 0 60 Ib 24 hours 272 gm 24 hours Water flow 20 gallons per minute minimum 105 gallons per minute maximum Maximum pressure 75 psi 110VAC POOL PUMP TIMER Cut plug end off of Intellichlor cable strip wires then connect Circuit Breaker Panel to time clock as shown 85 264 VAC 50 60 Hz gt TUL euichior C15 j Inte TTT f JILL J Le 110 VAC Basic System Wiring with Pool Pump Timer IntelliChlor Electronic Chlorine Generator Installation and User s Gu
72. will result in the unit turning off and lighting the ADD SALT light on the salt display No chlorine will be produced until salt is added to the pool If you use a Pool Pump Timer The Association of Pool and Spa Professionals APSP recommends that all water in a residential pool pass through the filtration system at least once every twelve 12 hours referred to as pool water turnover However many factors have an effect on actual pump and filter system run times Pool size source of water direct sun light indoor outdoor screened unscreened filtration system cold or hot weather swimmer load rain organic debris algae etc are all factors which contribute to either more or less pool pump and filter system run times Because of these differences it is extremely difficult to set a standard initial run time starting point for the pool pump and chlorinating system IntelliChlor Electronic Chlorine Generator Installation and User s Guide 18 Try initially setting the pool pump timer to twelve 12 hours It will take a few days to achieve the correct amount of pool pump operating time When IntelliChlor is wired with a pool pump timer results will vary greatly from one pool installation to the next so this should be discussed with your pool professional The key points are e Operate the pool pump at least the minimum time needed for good filtration and adequate chlorine production by the IECG according to your pool profess

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