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PJC321_322 Manual v1_0_6 LR

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1. O O O O O OO O CN N yun ejdsiq 19 PJC321 322 version 1 0 6 2014 Worldwide sales and service 6 WWWw side oower com C moro SLEIPNER MOTOR AS P O Box 519 N 1612 Fredrikstad Norway Tel 47 69 30 00 60 Fax 47 69 30 00 70 www side power com sidepower sleipner no
2. r MW a v Display Settings Night Mode Back light 50 Contrast 35 Display Settings Night Mode Back light 50 Contrast 35 W Display Settings 1n Day Mode Back light 100 96 Contrast 35 W Automatic OFF Time Timer for Autc OFF Disabled Tank Setup s Bow Direction Stern Direction Pump Control Cooling Pump Cooling Signal Output Cooling Power Save Tank Monitor E A Tank Setup Bow Direction Stern Direction Pump Control Cooling Pump Cooling Signal Output Cooling Power Save Tank Monitor E A Serial 000026 Serial 000026 Mormal Mormal Always ON Always Running Inverted ON ON w Normal Normal Always ON Always Running Inverted ON ON w v 7 Menu system PANEL 1 2 Pump Control PTO Mounted Pump Values Power Save default Always ON When Pump Control is set to Power Save the system will auto matically control load sharing between two PTO pumps by deacti vating the secondPTO pump when not needed two PTO pumps control valves required to reduce heat generation in the system and save fuel energy When any thruster is running both PTO pumps will be active to ensure good performance When an SPS stabilizer system is active one PTO pump will be deactivated to save power If stabilizers are active and the system pressure drops below 80bar the system will activate the second PTO pump fo
3. 336 EEC of 23 May 1989 amended by 92 31 EEC and 93 68 EEC 2 PJC321 322 version 1 0 6 2014 Product features For proportional thruster control with the S Link controlled Hydraulic Thrusters Back lit LCD display with instant feedback System status Amount of thrust amp direction of thrust Oil temperature amp pressure e Interactive multi language menus e CAN Bus communication with thrusters and accessories e Plug amp play cables waterproof and compact connectors e Diagnostics via panel Connector for external buzzer loud audible alarms e Choose between PJC322 PJC321 L PJC322 L PJC321 MCL2 PJC322 MCL2 DO NOT connect any other control equipment to the S link controlled products except Side Povver original S link products or via a Side Povver supplied interface product made for interfacing vvith other controls Any attempt to directly control or at all connect into the S link control system vvithout the designated and approved interface vvill render all vvarranties and responsibilities for the complete line of Side Povver products connected void and null If you are interfacing by agreement with Sleipner and through a designated and approved interface you are still required to also install an original Side Power control panel to enable efficient troubleshooting if necessary DISPLAY IN NORMAL USE 1 hydraulic tank 2 hydraulic tanks Oil Temperature Oil Temperature Oil Temperature
4. Port Tank Starboard Tank rust power an direction Buttons Indications on screen left to right ON OFF DAYTIME NIGHT Backlight mode EMERGENCY STOP SETTINGS MENU PJC321 322 version 1 0 6 2014 3 Technical specifications 40 C to 70 C 40 F to 158 F 40 C to 85 C 40 F to 176 F IP Rating IP67 above panel EMC tested Acc to EN 13309 ISO 14982 ISO 13766 4 PJC321 322 version 1 0 6 2014 Display Warnings amp Alarms FILTER MONITORING WARNINGS IF SENSORS ARE INSTALLED PRESSURE FILTER Pressure filter symbol upper right will blink when filter change is due In addition red LEDs on both sides of the panel will blink and PANEL the external buzzer is activated RETURN FILTER Return filter symbol lower right will blink when the filter needs to be replaced In addition red LEDs on both sides of the panel will blink and the external buzzer is activated The external buzzer can be muted by pressing the button under the loudspeaker symbol Warnings will be reset when the filter are replaced The thrusters can be run while the warnings is displayed Filter warnings will not be shown on systems with two oil tanks ALARMS Systems with one oil tank OIL LEVEL Oil level symbol upper left will blink when oil level is low In addi tion red LEDs on both sides of the panel will blink and the external buzzer is activated The alarm will be reset automatically when the oil leve
5. Thrusters can be operated while this display is shown Oil Pressure Starboard 109 bar Oil Temp Starboard 23 C Exit Service Menu by pressing p 75 7 Uu Panel mounting TECHNICAL SPECIFICATIONS LCD Mounting Installation Suggested malnting procedure 10105916 DISPLAY Panel Gasket racket i 10105917 IP 67 2 Panel Bracket Low temp functionality 40 ff Mounting bracket j Alarm output max load 200mA Input voltage 9 31V EN d Max current consumption 110mA B J 10105915 M3x10 Sera xd Fastening Installation Mound screw placement d R z gi Am a 9 141 E w Caution m I Excessive screwy pore lorca may cause damage to housing Mounting and fattening Installation d Caution Wath sed Fasrening hole depth 11 mm May be threaded M3 and used with standard sirit Maximum torque 0 9 Nm Excessive torque force may cause damage to housing Use of non recommended screws may cause damage to housing tapping terevvi mam damage existing threads in heugng 10 PJC321 322 version 1 0 6 2014 Panel Dimensions lA Caution Oversized panel cutouts may jeopardize product IP rating 100 5 mn e 0 7 3 955 in 7 O02 105 5 mem te 0 7 4 15 in Ce 00822 41 5 mm 1 63 in USES TL 60 1 mm 2 32 in 111 4 mm 4 38 im Ee USB cover 25 mm 0 98 in 115 9 mm 4 56 in 34 m
6. PJ6321 22 P16321 L PJ0322 1 PIC321 MCL2 PJC322 MCL2 SIDE POVVER S link Control Panel Thruster Systems a Oo O Installation and users manual Y v1 0 6 O Y S limk PE SLEIPNER MOTOR AS P O Box 519 SN N 1612 Fredrikstad Norway ES Tel 47 69 30 00 60 www side power com Noro Fax 47 69 30 00 70 sidepower sleipner no s Made in Norway Sleipner Motor AS 20 CO Declaration oO MIN asar mE 2 PIO QUE tia 3 Bie TN OIA m 3 Jechimcalspecii caion umn T 4 0500000 cuu u m b Sua QS au a a nn 5 6 Menu SUSTO nd acabo 6 9 A m S m 7 S Dis OVA Se 110 SA a aasma 7 2710000 EN at t 06 3 O 7 7 9 ST VI GS menu cae n 10 Fe AU TUT a a d 10 F cr ci s m b 11 b m m 12 511 prep dd m b 13 Rane dimensions P Je b aba 14 Faneldimensions ptt L 0 MEL A i a d sd 15 7171000 x bc 16 nal b alae sera Oxo 4 FIG 17 Internal wine diagramm r JG021 pO Z2 lonas 18 Internal wing diagram c CE PICS ML uu aa aaa b b 19 DECLARATION OF CONFORMITY We Sleipner Motor AS C P O Box 519 N 1612 Fredrikstad Norvvay declare that this product vvith accompany ng standard remote control systems complies with the essential health and safety requirements according to the Directive 89
7. alve is normally open to protect the thruster during deceleration and will close while thruster is running By selecting W Bypass Valve you activate this signal and addition change ramp parameters to match this setup All other thrusters must be set to WO Bypass Valve 1 8 Thruster Stern only available for PHCO24 with FW V1 105 or higher Values WO Bypass Valve default W Bypass Valve All 513mm 20inch tunnel and 610mm 24 inch tunnel thrusters are supplied with hydraulic bypass crossover valve and must be set to W Bypass Valve This bypass valve is normally open to protect the thruster during deceleration and will close while thruster is running By selecting W Bypass Valve you activate this signal and addition change ramp parameters to match this setup All other thrusters must be set to WO Bypass Valve 1 9 Instance Values default Port Starboard Setting the PHCO24 tank controller instance For a mono hull boat the instance should be If you have a catamaran with two 24 controllers then the one in the port hull should be set as Port and the one in the starboard hull as Starboard This way the two controllers are shown in the panel display as two different oil tanks to monitor 1 10 Thruster Valves only apply for PHCO24 with FW V1 105 or higher Values Bow Stern default Bow Bow Stern Stern Thruster Valves is how the two thruster valves are set to work Bow Stern One thru
8. e panel Symbols on left side indicates port tank symbols on right indicates starboard tank The external buzzer can be muted by pressing the button under the loudspeaker symbol 5 PJC321 322 version 1 0 6 2014 Display Warnings amp Alarms AC MOTOR ALARMS PANEL The overtemp symbol will show in the upper right corner of the dis play when the AC motor temperature is above 120 C and automati cally reset when temperature goes below 110 C HYDRAULIC AC MOTOR POWER PACK OVERTEMP HYDRAULIC AC MOTOR POWER PACK TEMP SENSOR The AC motor temp sensor fail symbol will show in the upper right corner if the system is set up with an hydraulic AC motor power pack and the sensor has an open circuit EMERGENCY STOP When the STOP button is pressed the hydraulic dump valve will activate and the thrusters will stop On systems with two oil tanks dump valves on both tanks will activate and all thrusters will stop The EMERGENCY STOP ACTIVATED symbol will be shown on the display In addition red LEDs on both sides of the panel will blink and the external buzzer is activated NB FOR EMERGENCY STOP ONLY Press STOP again to reactivate the hydraulic system 14 The external buzzer be muted by pressing the button under the loudspeaker symbol Menu System Access menu system by pressing menu button and hold it for 3 seconds SETTINGS The menu system contains of 5 settings 1 Language 2 Di
9. etup Serial 000026 Bow Direction Normal Stern Direction Normal Pump Control Always ON Cooling Pump Always Running Cooling Signal Output Inverted Cooling Power Save ON Tank Monitor ON E A w v Tank Setup Serial no 000026 Bow Direction Normal Stern Direction Normal Pump Control Always ON Cooling Pump Always Running Cooling Signal Output Inverted Cooling Power Save ON Tank Monitor ON E A w v Tank Setup Serial 000026 Bow Direction Normal Stern Direction Normal Pump Control Always ON Cooling Pump Always Running Cooling Signal Output Inverted Cooling Power Save ON Tank Monitor ON E A w Bow Direction Stern Direction Pump Control Cooling Pump Cooling Signal Output Cooling Power Save Tank Monitor E d Tank Setup Bow Direction Stern Direction Pump Control Cooling Pump Tank Setup Serial no 000026 Normal Normal Always ON Always Running Inverted ON ON w Serial 000026 Normal Normal Always ON Always Running Cooling Signal Output Inverted Cooling Power Save OWN Tank Monitor E A ON w Menu System PANEL 1 7 Thruster Bow only available for PHCO24 FW with V1 105 or higher Values WO Bypass Valve default W Bypass Valve All 513mm 20inch tunnel and 610mm 24inch tunnel thrusters are supplied with hydraulic bypass crossover valve and must be set to VV Bypass Valve This bypass v
10. l is OK OIL TEMPERATURE Oil temperature symbol lower left will blink when temperature is above 75 C In addition red LEDs on both sides of the panel will blink and the external buzzer is activated The alarm will be reset automatically when temperature goes below 65 C The thrusters can be run when the oil alarms are active COMMUNICATION ERROR 4 If there is a communication error between the panel and the system control unit located on the oil tank the comm error symbol will be shown on the lower left side of the panel The external buzzer can be muted by pressing the button under the loudspeaker symbol ALARMS Systems with two oil tanks OIL LEVEL Oil level symbol upper left right will blink when oil level is low In addition red LEDs on both sides of the panel will blink and the external buzzer is activated The alarm will be reset automatically when the oil level is OK OIL TEMPERATURE Oil temperature symbol lower left right will blink when tempera ture is above 75 C In addition red LEDs on both sides of the panel will blink and the external buzzer is activated The alarm will be reset automatically when temperature goes below 65 C The thrusters can be run when the oil alarms are active COMMUNICATION ERROR EP Hl If there is a communication error between the panel and the system control unit located on the oil tank the communication error sym bol will be shown on the lower left right side of th
11. m 1 33 in Gasket seal area crosshatched Panel thickness 2 5 mm PJC321 322 version 1 0 6 2014 11 Panel Dimensions PJC322 This wizard is for measurements use only Use external wizard when mounting PJC321 322 version 1 0 6 2014 12 Panel Dimensions PJC32 This wizard is for measurements use only Use external wizard when mounting 22 8 3 0 PJC321 322 version 1 0 6 2014 13 Panel Dimensions PJC321 L PJC322 L This wizard is for measurements use only Use external wizard when mounting 81 0 18 Ay 5 5 e 14 PJC321 322 version 1 0 6 2014 Panel Dimensions PJC321 MCL2 PJC322 MCL2 This wizard is for measurements use only Use external wizard when mounting PJC321 322 version 1 0 6 2014 15 S Link overview 1 ul9 s s OMUO9 Xul S Joj8euiuJ9 pu eoepo ul U91AS yul S EBH ul U9 IMS 1 ula s moq jeuondo jeuondo louu 1pue ajowaJ pue 1 11 wu ooz xew S 0628 g 0 28 ArZ p uondo Jezzng uue v ug xew lqe 1145 yul S UJ9 S MOq yons or ejBuis 10 eng Lce ece 408 0 2 Avz lddns Jamog S A EBA YIM yug 10 OllnE pAH UJ9 S MOq yons or a Buls 10 enq A ddns xui S AtZ ZL 5 id 5115 UoyMs 2 Ho uo xull S lqeo auogy
12. oeg yull S E O LJ L 1 yu 00 xew m7 MC uodo m a l TIT yun Ke dsiq uondo z uoneis Lc cc 0 OHd pu U yun Kejdsiq uonels PJC321 322 version 1 0 6 2014 16 Diagram PJC321 322 Internal Wirin UJ9 S yons or wes HIC 1 E MES yons or FL el we ox yw 002 xew pi leuondo nd no J3ZznNq Wey JOON Wi B Mn V 9 yons ol ou seu L z ord Bum 222 fd roro CN CN cO 00 yun ejdsig 17 PJC321 322 version 1 0 6 2014 Jere foe T OO Za Internal Wirin Jojoeuuoo NYO yoe q vL Ld dl L E Doct IE ap ote E plis UMOJG m 8 ss er a yoe q yons 4or c MO l NUAA yoelq Yulc p 9 21 10 0641 see r yonsAor ADAM 4 0X9 2 pol D yw 00Z xew euondo nd no Jazznq uue v 1 222214 2 A3W 421 10 00631 1 IZED d 1 10 S0631 INN N Nao yun ejdsiq PJC321 322 version 1 0 6 2014 18 Internal Wiring Diagram PJC321 MCL2 PJC322 MCL2 Jojoeuuoo NYD SUM NYSLS yons4or eueog d yonsAor OB Ag H mo Jeudie S 2 1 9 10 21 O ADAM S2 0X9 ENS Sis Vul 002 xew euondo indino Jazznq wey COLL Y
13. r 15 minutes to increase the flow capacity and maintain required pressure After 15 minutes the second pump will be deactivated unless the pressure is still below 80 bar Pump Control settings has no effect when Thruster Stern is set to VV Bypass Valve NOTE Pump Control Auto must only be used on PHC 024 with firmware V 1 008 or higher 1 3 Cooling Pump Values Temp Controlled default Always Running When the option Temp Controlled is selected the cooling pump will start when oil temperature exceeds 50 C 122 F and stop when the oil temperature goes below 40 C 104 F On systems with two oil tanks this setting will apply to both tanks 1 4 Cooling Signal Output Values Normal default Inverted Set to Normal when using a hydraulic cooling pump Should be set to Inverted when using an electrical cooling pump with a 10 2380A 12 24V relay box 1 5 Cooling Power Save Values ON default OFF ON sets the Cooling Pump into power save mode which means the Cooling Pump output is dropping to 0 volt when the oil pressure is below 10 bar for more than 10 seconds Cooling Pump is turned OFF 1 6 Tank Monitor Values ON default OFF ON is when you have a tank monitor oil level and Oil temp sensor OFF is when you do not have a tank monitor and the display will show 0 C and no alarm for high temperature or low level will not be transmitted on the S link PJC321 322 version 1 0 6 2014 Tank S
14. splay Settings Lanquage 3 Automatic OFF time 4 Control Setup 5 Panel Postition Choose Language English Saved A w Select settings a A w w r Exit settings s Choose function 6 PJC321 322 version 1 0 6 2014 Menu System PANEL 1 5 Language Choose between English or Norwegian The setting will not affect other panels in the system 2 5 Display settings Set contrast and backlight level for Daytime Night modes Settings will not affect other panels in the system Press Y to start adjustment Press or to adjust contrast or backlight Use s to switch between daytime or night settings Exit setting by pressing s Adiustments vvill automatically end after 3 seconds of inactivity 3 5 Automatic OFF time Set time from last activity to Panel automatically turns off The time can be set at 5 minutes interval ranging from 5 to 60 minutes or be disabled When Disabled is selected the panel will never be turned off automatically Settings will not affect other panels in the system Press a to adjust time in 5 minutes intervals Exit setting by pressing Store settings by pressing wv 4 5 Control Setup 1 1 Bow Stern Direction Values Normal default Inverted Switches between Normal and Inverted running direction for the thruster Direction need to be inverted if incorrect prop rotation PJC321 322 version 1 0 6 2014 Language Choose Language English Saved
15. ster valve output runs on bow signal from con trol device and the other thruster valve output runs on stern signal from control device Bow Bow Both thruster valve outputs runs on bow signal from control device Stern Stern Both thruster valve outputs runs on stern signal from control device PJC321 322 version 1 0 6 2014 Tank Setup Serial no 000026 ww Thruster Bow WO Bypass Valve Thruster Stern W Bypass Valve Instance Thruster Valves Bow Stern Tank Setup Serial 000026 WO Bypass Valve Thruster Stern W Bypass Valve Instance Thruster Valves Bow Stern Thruster Bow Tank Setup Serial no 000026 Thruster Bow VVO Eypass Valve Thruster Stern W Bypass Valve W Instance Thruster Valves Bow Stern Tank Setup Serial no 000026 WO Bypass Valve VV Eypass Valve Thruster Bow Thruster Stern Instance Th ruster Valves Bow Stern Menu system SERVICE MENU Systems with one oil tank Service Menu Access SERVICE MENU by pressing MENU button Oil Pressure 115 bar Shows oil pressure and temperature in the hydraulic tank as dd ub PANEL vvell as the serial number of the panel Thrusters can be operated while this display is shown gie Exit Service Menu by pressing O SERVICE MENU Systems with two oil tanks Service Menu Shows oil pressure and temperature in both hydraulic tanks as Oil Pressure Port 115 bar well as the serial number of the panel l Oil Temp Port 24 C

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