GW200A 2009 manual - Par
Contents
1. THES AT HATA e E ann HM THE CSEH POSTHA LS improper use 3000 RPM MAXIMUM Read and understand operators manual before using P3 Kan fn RUN mU Une vU Ty pur Phone 800 291 5487 for replacement manual ul Bivar Lake indiana www Dm kan com DECAL CAUTION PINCH POINT fos 7 mem o poon fees DECAL CAUTION MANUAL REPLACEMENT DECAL PAR KAN 6 1 4 X 4 1 2 23 Grain Weigh 200A Electrical Schematic Ka Ej ened _ a Boy d 00 Hlack PUD 104009 A Ajddns Jaa Bl POM excu Jupe papnbupp dH sl aH aunpap H uM 1941045 24 Grain Weigh 200A Electrical Schematic E es Won de ele DISMIO IBN OSI A N JON 05 SJOS en on 199 Aeldsiq nem OD exec uedo OL HOD 86 S OL lued 25 Grain Weigh 200A Electrical Schematic Er AA 514944 21412414 ana 2 SIHBT 1 eee d 9 A Han 9 o Fi ala h 6 d 9 YO TIGA y ONIH VIX ALIHA JLIHA 10114 3019 f e SH d S Ge i H LIAM Ars 1 TI UAH uk YEAH OL 331 32. connect the coupler and or safety chains Overloading trailer towing vehicle or safety devices Towing with excessive speeds Damaged or improperly maintained towing equipment Items to consider before towing the Grain Weigh 200A Cart You should check the payload rating on your towing vehicle s and equipment to ensure they can meet the re quirements of pulling our trailer Regular inspections should be made to safeguard against failure due to damaged towing and safety equipment Some of these items include safety chains hydraulic brake system and turn signals taillights If one or more of the links or fittings on the safety chain 1s stretched broken or deformed it should be replaced Always replace entire chain assembly Safety chains shall be connected to the towing vehicle and trailer so that the slack for each length of chain 15 ap proximately the same when the vehicles are aligned on a common front to rear centerline There shall be no more slack than necessary to permit proper turning of the vehicles The safety chains shall be crossed under the trailer tongue and connected to the hitch assembly or to other towing vehicle members Note Crossing the chains under the tongue typically reduces the probability of stressing or breaking the chains when turning Figure 3 Standard Ball Coupler 2 5 16 3l Grain Weigh 200A Shurco Roll Tarp Replacement Parts GRAI
3. 12 Decrease engine rpm to idle throttle 13 Turn off auger and close unloading door 14 Move auger to down or storage position for transporting 15 Await next load to receive weigh and transfer 16 Bulk seed handling Run Briggs and Stratton engine at 1 800 rpm with door half open and keep seed tube full of grain for minimal seed damage 17 Always clean out bin and auger after using treated seed Grain Weigh 200A Maintenance amp Storage Daily Check List Check engine oil level do not overfill Fill gas tank for daily operation Check for oil leaks Check hydraulic oil level SAE 10W30 do not overfill Fill 8096 full 9 5 gallons Total Capacity 12 gallons Inspect for loose bolts Inspect and check that lights are working properly Inspect safety chains for deformed or damaged components Grease top auger bearing Tire pressure should be 80 psi cold Check and inspect for loose wheel lug nuts seasonal Check List Inspect and pack wheel bearings Clean battery terminals Grease top auger hinge plate pin every 50 hours of operation Check Weigh Tronix for proper operation See Weigh Tronix manual Service Briggs amp Stratton engine See Briggs amp Stratton manual Empty gas tank for seasonal storage Change hydraulic filter after first 50 hrs Thereafter every 300 hrs of operation Maintenance meter flashes every 25 hours Consult Briggs amp Stratton Manual for service s
4. 4999 JLH 26 Grain Weigh 200A Electrical Schematic leer Or gt Plua on head box Remote 0 i Black GREEN WHITE u u Looking at the Looking at the qui wp back of the plug nn 27 BY PAR KAN 200A Hydraulic Grain Weigh 200A Hydraulic System Display 29 Grain Weigh 200A Hydraulic Parts Listing Hydraulic Adapter 6FORB x 14 NPT LI EN eo um Hydraulic Adapter 120 x 12JICM_ Adapter 12ORB x 12JICM 1430063 x 14 90 Ports Hydraulic Cylinder 2 x 14 90 Ports Hydraulic Cylinder or Reducer Bushing 3 8 x 12 Black Pipe Hose Manifold to Gate Cylinder 14 x 60 Hose Manifold to Auger Cylinder Top x 103 Hose Manifold to Auger Cylinder Bottom 14 x 85 Hose Tank to Pump 1 x 24 Hose Hydraulic Pump to Manifold 34 x 34 Hose Filter to Manifold 34 x 32 Hose Manifold to Gate Cylinder 4 x 60 Hydraulic Adapter Elbow 34 NPT Street Hydraulic Adapter 1 5 16 JIC X 1 1 16 ORB 30 Grain Weigh 200A Towing Safety Appendix Towing the Grain Weigh Cart is designed to be safe 1f some basic precautions are taken It is your re sponsibility to make sure these procedures are followed for the safety of yourself and others on the road In addi tion due to the variety of laws you should check local and or state requirements Some common reasons for towing accidents include the following Failure to properly
5. Bottom Auger ASSy 21 Grain Weigh 200A Seed Tubes 4 A 5 2 SEED TUBE TELESCOPING 5 D 3 SEC POP RIVET 3 16 X 626 X 750 AL ST 220366 HOSE CLAMP 6 S S 362027 SEED TUBE ADAPTER GW150 GW200A 6 GW200A 9A042 Complete Seed Tube Assy 362027 SEED TUBE ADAPTER GW150 GW200A 10 210075 POP RIVET 3 16 X 626 X 750 AL ST 362093 SEED TUBE FLEX HOSE GW200A 9A043 Complete Seed Tube Assy 22 Grain Weigh 200A Decals HI 4 THOROUGHLY CLEAN QUT UNIT USE 2 5 16 BALL WITH SAME OR GREATER CAPACITY AFTER HANDLING TREATED SEED TO THAN TRAILER GVW 14 000 LBS Pinch points TO PREVENT SERIOUS INJURY GR DEATH FADH PREVENT CONTAMINATWN CHF MOVING PARTS KEEP HAMDA FEET ANO CLOTHMO AWAY FROM MOVING P CLOBE ALL oral t SHIELD OPERATING MACHINERY watch your hands 5 UTILICE 2 5 16 LA BOLA CON la CAPACIDAD MISMA MAS GRANDE QUE REMOLQUE GVW 14 000 LBS u BE CAREFUL 11 BE CAREFUL OVERHEAD Read users manual prior to operation towing or servicing AUGER DISPLAY pm 0 PLACE ONLY THE LOWER PORTION DE THES DECAL A LOCATION VESIBLE TO THE OF ALL WARRANTIES ARE VEIDNI ATTE NTION d Al AUGER THE TLRF BRUST 45 85 LER GF TISCH OA PACES ie rire ra m STORAGE NOT WALK STAND COH THE DHO CAPS RE
6. GW200A USER S MANUAL Important Read User s Manual Completely Prior to Operating Towing or Servicing Wagon 4 7 E Y Phone 1 800 291 5487 2915 West 900 South Phone 260 352 2141 Silver Lake IN 46982 Fax 260 352 0701 Contact Sales Department E mail GWSales par kan com Website www par kan com 1 qu Par Kan C OM P AN Y GW200A CUSTOMER SERIAL _ VIN WEIGH TRONIX SERIAL Grain Weigh 200A Manual Table of Contents mor Pr Product Information Page Kon ee Table of Contents 4 Warranty Page Basar nee Approximate Cart Dimensions Page ee E General Specifications amp Features Page NM Safety Precautions PAGS On Operation Precautions Page NEE Maintenance amp Storage Page ae Operation of Maintenance Meter Trouble Shooting TA E Weigh Bar Replacement Page 19 Diner Replacement Parts Listing Riet EE Electrical Schematic Page 28 30 Hydraulic System Appendices Towing Safety Page 32 39 Shurco Replacement Parts Page EE Weigh Tronix M Calibration Procedure PAGS 39 38 Weigh Tronix Adding LED Light Procedure ee Contact Infomation User Manual s Briggs amp Stratton Operator Owner Manual Weigh Tronix M Model 640 User s Man
7. N WEIGH EY 4 Sk FR t SHUR LOK CU APPENDIX B 01 01 01 32 GRAIN WEIGH BY PAR KAN Grain Weigh 200A Shurco Roll Tarp Replacement Parts lees 33 Model 640 Weigh Tronix Calibration Procedure Ten MODEL 640 Weigh Tronr T Model 640 10 11 Press the On Off button and the greeting Hello should arrear on the screen and then the scale will return to zero Make sure the scale is empty and hooked up to the towing vehicle From the G N mode press and hold the HOLD MENU key for three beeps 3 sec then release SET PAS is displayed Press the RM button until the number 6 is displayed then press the HOLD MENU button to move the cursor one position Press the RM button until the number 4 is displayed then press the HOLD MENU button to move the cursor one position Press the RM button until the number 0 is displayed then press the PRINT SELECT button once CONFIG should be displayed Press the HOLD MENU button until SPAN is displayed Press the PRINT SELECT button and now the current weight should be displayed With either a calibrator or some known weight put an appropriate weight onto the scale and the current weight is displayed Press the RM key to increase the weight or the key to decrease the weight accordingly Once the appropriate weight value is shown press the PRINT SELECT button SPAN should be dis
8. Tide Cale Dass not inetud reticle 07 tems not shown if full assembled state 17 Grain Weigh 200A Frame amp Bod Rear View Tail light assembly kit Includes taillight grommet and pigtail plug Reflector 3 round red 6 0050 DT SEKR amer Black Poly Fender Tandem Axle 18 GRAIN WEIGH BY PAR KAN Grain Weigh 200A Frame amp Body Front View pun aire lt 16 Lr ona TE TE TAA FUE aie D Bio Tam TIAE zx er rU CLOSE ALEM IGP A ALLE BI A PV 19 Grain Weigh 200A Frame amp Body Front View Continued 1 280057 Ball Coupler 2 5 16 72 Switch Toggle sp st On Off a 00000000 1 2 3 4 5 7 10 11 12 3 20 Grain Weigh 200A Auger Components Top Auger 1 2079 Top Auger Top Auger Spring Bolts 18x74 Bolts 3 8 x 6 2 210000 RollPin 4 x 1 3 4 76 jowmewas rop merte women spem Bottom Auger u GW150 5 SW 005 Bottom Auger Carrier Bearing Bottom Auger Screw Drive Collar Weldment Drive Collar Weldment Weldment Lu 13 20104 Spring Pin 1 4 x 1 3 4 12 14 20000 Roll Pin 4 x 1 3 4 Roll Pin 1 3 4 V4 x 1 3 4 GWO220 A 005 Complete
9. chedule Wash and wax to maintain powder coat finish Check all fasteners for tightness Grain Weigh 200A Operation of Maintenance Meter Multi Function Maintenance Meter Hour Meter Tachometer and Service Alarm Hour Meter Tachometer These functions are fully automatic Upon engine start the meter will show rpm s At engine shutdown the meter displays the total accumulated running time which cannot be reset Service Alarms This function is also fully automatic It has a dual flash alert which displays CHG OIL amp LUBE at 25 operation hour intervals It begins flashing at 1 hour before the 25 hour increment and finishes flashing at 1 hour after Note Consult the Briggs amp Stratton Engine Manual for the engine s proper maintenance schedule Also consult this manual for the proper GW200 cart system maintenance schedule 10 Grain Wei h 200A Trouble Shootin Engine will not start Selective hydraulic components not working Auger Screw Unloading Door or Auger Tube Display Weigh Tronix will not power up Incorrect weights Auger speed slow Hydraulic oil overheating All Hydraulics will not operate Test Visual Meter Meter Meter No fuel Bad connections Dead Battery Starter Hydraulic Oil Visual Check the meter con nection or switch that is not working correctly Solenoid or Elec trical Connec tions Hydraulic Com ponents Blown fuse Bad connections Dead Batter
10. eep pressing the up arrow key until 6 15 shown again C Once the 6 1s displayed press the Menu key to increment the cursor to the next number on the right D Press the up arrow key until a A 15 displayed E Press the MENU key to increment to the next digit right Press the UP ARROW key until a zero 15 displayed on the screen G Press the Print Select Key twice and this will place you in the Configuration Mode 36 Model 640 Weigh Tronix Adding LED Light Procedure The section that needs to be configuredfis labeled RS232 To get to that section of the setup fontinue pressing and releas ing the MENU button until 852327 is displayed on the screen The MENU button will need to be pressed and released eleven times B Press the Select key to enter the 5232 setup mode C Continue pressing the Menu key until the word LAYOUT ap pears on the screen D Press the Select Key while the word LAYOUT 16 shown on the screen E Press the MENU key until the word REMOTE appears on the screen F Press the Select key and the word LAYOUT will appear on the screen G Press the G N key several times normally 3 times until the display reads BUSY The indicator will now be in normal run mode and 15 ready to use The other parameters in the RS 232 section should be correct from the factory settings In the event the other settings have been changed use the setup procedu
11. ounterclockwise 2 full revolutions and tighten down with 5 64 Allen wrench 13 Grain Weigh 200A Weigh Bar Replacemen Remove old weigh bar First locate which weigh bar needs to be replaced Remove weigh bar wire from weigh head Place floor jack under inner frame and release pressure off weigh bar Remove the 3 8 bolts on outer frame Remove the 7 16 bolts on inner frame Remove inner collar from inner frame Push weigh bar toward center of cart Install new weigh bar Run wire through inner frame weigh bar hole Put weigh bar into frame Make sure marking on the top of weigh bar is on the top For Side Weigh Bars Make sure to install both weigh bar spacers prior to installing weigh bar Install small spacer first and then the larger spacer After weigh bar is installed the weigh system must be re calibrated 14 BEAM ASSEMBLY 7 POUND Axle Axis SUPWH6642100 CN Grain Weigh 200A Axle amp Hub Parts Listing 3 mm ewe 3 mw Cone Wheel Nut 12 Le Roll Lock Nut Zinc Beam Assembly Axle Beam Spindles Spring Pads Brake Flanges tems not shown in diagram 16 Grain Weigh 200A Power Plant uansuaro RE 9 battery cable Does not include throttle or choke cables GW150 7 SA 008 Gas tank with fitting and hose assembled 224011 Nylon Pipe to hose adapter 6 22039 Fuel hose 44 LD x 20 length ue
12. played on the screen Press the G N button until the indicator returns to the gross weighing mode Calibration of the scale is then complete 34 Model 640 Weigh Tronix Adding LED Light Procedure Setup Procedure for Weigh Tronix 640M an 640 Indicator when used with external remote display Press this button to exit setup routine Press this button to increment number Press this button to move through menu selections Press this button to de ncrement number Press this button to move cursor and select next menu item Buttons used to setup scale for remote display Agri Tronix Corporation 2001 North Morton Sirasi Franklin IN 46131 1 800 445 5058 35 Model 640 Weigh Tronix Adding LED Light Procedure 640 SETUP The 640 style indicators needs to have the parameters set correctly to operate a remote display The following pages will 1nstruct you step by step on how to accomplish this Place the scale in SETUP MODE so the parameters can be set A Press and hold the Hold Menu button for 3 seconds and then release after the 3rd beep from the internal horn SET PAS will be displayed SET Parameters Note If no button is pressed for 10 seconds the indicator will exit the setup mode B Press the up arrow key button 7 times or until the number 6 15 displayed in the first position on left If you increment past 6 you can k
13. rate Briggs amp Stratton Engine over 3 000 RPM Do not transport with auger in raised position Proper height to top of 2 5 16 ball hitch on towing vehicle should not exceed recom mended allowance Do not load in excess of tire manufacturer ratings for either the GW 200A cart or the towing vehicle Towing vehicle should be of adequate capacity The total cart weight should not exceed 14 000 Ibs Wheel lug nuts must be tight Never enter the bin at any time Be aware of all information caution warning and danger signs on the unit Be aware of hot hydraulic fluid in case of a hydraulic line break Below 10 degrees F change the hydraulic oil to SAE 5W30 motor oil The operation of this cart must comply with all federal and state laws Grain Weigh 200A Operating Procedures 1 Check engine oil and fuel before starting engine 2 Run engine and hydraulic system to pre warm before loading system 3 Refer to the Weigh Tronix Users Manual for details on the key functions for the Model 640 Farm Indicator Weigh Tronix system will shut down if turned on prior to starting engine Receive grain 4 5 6 Record weight data for yield comparison if desired 7 Move auger to up position for unloading grain 8 Turn on auger 9 Increase engine rpm to 3 000 rpm 10 Open inside unloading door 11 Transfer grain to receiving vehicle and record weight data for yield comparison if desired for seed tendering
14. re outlined in this 1nstruction sheet to set the other 45232 parameters to the following values Baud 9600 Par ty NONE Data 8 Hand NONE Layout REMOTE Auto OFF 37 Model 640 Weigh Tronix Adding LED Light Procedure The remote display 15 powered from the 8 pin connector located next to the load cell connector of the 640M indicator When the display 15 powered off the remote display will blank and enter nto a sleep mode until the 1ndicator 15 powered up When the remote 15 first powered up 1t will display 123456 and then blank the display until a signal 15 received from the scale indicator If no signal or the wrong signal 1ncorrect parameter settings are received the display will remain blank 38 Par Kan C M P A Y Par Kan Company Phone 1 800 291 5487 2915 West 900 South Phone 260 352 2141 Silver Lake IN 46982 Fax 260 352 0701 Contact Sales Department E mail GWSales par kan com Website www par kan com 39
15. ton 18 Vanguard Engine 2 Year Warranty 9 Grain Weigh 200A General Specifications amp Features Weigh Tronix Model 640 Farm Indicator 2 Ib increment Briggs amp Stratton 18 HP Vanguard Engine With Electric Start Pull start backup system 14 000 Ib Axis Tandem axle ST235 80 R16 8 Bolt Tires Capacity 200 Bushels Hydraulically Driven 2 5 16 Ball Coupler rated at 14 000 Ibs Standard Cart Has an Approximate Empty Weight of 3 340 1 5 without options Tongue Jack with Swivel Wheel 10 Vehicle Hitch MUST be Rated at 14 000 lbs 11 6 1 2 Gallon Plastic Gasoline Tank With Vent Cap 12 1 8 Steel or Poly Cup Auger Flighting 13 14 000 Ib Towing Capacity Maximum oW mme 1900 DO E eh O 13 14 15 16 17 18 19 20 21 Grain Weigh 200A Safety Precautions Observe all safety precautions listed in this manual No Riders Stand Clear of all moving parts while in operation Make no adjustments while cart is running Cart can be loaded without being attached but should be level while loading Do not touch or allow unit to come in contact with overhead electrical wires Gasoline tank should not be filled while engine is running or hot Auger run switch must be in off position while raising or lowering auger Consult the Briggs amp Stratton engine manual for operating instructions Do not ope
16. ual Shurco Owner s Manual Wallace Forge Par Kan Company Grain Weigh Division Model GW 200A One Year Warrant Par Kan Company s Grain Weigh Equipment is warranted to the original pur chaser to be free from defects in material and workmanship for a period of one year from the date of purchase as dated on Grain Weigh s original invoice Grain Weigh will replace during the warranty period subject to an examination by an authorized representative of Grain Weigh any warranted part which proves de fective in material and or workmanship under normal installation use and service Parts must be returned and transportation charges prepaid to our factory Any changes to the Grain Weigh equipment as a result of modifications misuse abuse ne glect accident vandalism fire flood other acts of God or improper installation will void this warranty If Grain Weigh receives notice of such defects during the warranty period Grain Weigh will either at its option repair or replace products which prove to be de fective Other manufacturer s warranties may apply for parts purchased by Grain Weigh Grain Weigh makes no other warranty either expressed or implied with re spect to this product Any special incidental or consequential damages arising from any breach of warranty are specifically excluded hereunder Manufacturer s Warranties Axis Axles 1 Year Warranty Weigh Tronix M Scale System 3 Year Warranty Briggs amp Strat
17. y Other Weigh Bar Wiring Visual Visual or Heat Plugged oil filter Carrier bearing adjustment Engine over 3 000 RPM Blown Fuse Oil Correction Add fuel Clean or replace Charge or replace Repair or replace Add oil Fix faulty electrical con nection or switch Replace faulty hydraulic component s Replace Clean or replace Charge or replace See Weigh Tronix Manual See Weigh Tronix Manual Repair or replace see pg 10A for more details Replace Adjust Keep engine at 3 000 RPM Replace 10 amp fuse be hind weigh head Add Oil Problem Cause Incorrect Weights Continued Check System 1 Make sure unit is level so the weighing system works correctly Make sure that the decal is on of the weighing bars for correct installation Please check and reference Appendix X Quick Programming Guide in your Avery Weigh Tronix manual and see if the Configuration Code Number CCN is properly entered for the scale application If not known please consult Par Kan for assistance If Configuration Code Number is entered properly do a visual inspection of the scale system and check for Cable damage to weigh bar cables or junction box cable Make sure the supporting structure and weighing structure do not touch at any other point except at the weigh bars Next if the scale is still not weighing properly check for faulty weigh bars as follows Position a person or heav
18. y object on the scale system above each weigh bar one weigh bar at a time and compare the weight readings All the readings should be nearly identical to each other One reading that is significantly different from the others is probably defective Replace the defec tive weigh bar Find the cell that is not in the approximate weight as the other two and that is the bad cell If the cells are all approximately the same weight then a weigh head could be the issue Please contact Par Kan Company to continue on this issue 12 Grain Weigh 200A Hydraulic Trouble Shooting 1 Hydraulics will not operate Make sure the eneine is runnine at full power and not on one cylinder Make sure the vent on the gas is open for engine to receive fuel Check for blown fuse behind the weigh head and or see the manual override procedure Visually check to see that there is the correct amount of hydraulic oil 1 If the auger will not raise or lower Make sure the engine 15 running in the normal rpm range 3 000 rpm Adjust the flow control valve on the backside of the manifold 1 If the auger is not raising or lowering smoothly Make sure the engine is running in the normal rpm range 3 000 rpm Adjust the flow control valve on the backside of the manifold USE 5 64 ALLEN WRENCH TO TIGHTEN The pre set adjustment for this flow control valve has been set as follows Twist knob clockwise until snug then twist c
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