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PT-500 4-20 mA Series Manual
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1. Drawing 9002794 Non Incendive with the following Entity Parameters Vmax Ui 28V Imax li 110mA Pmax Pi 0 77W Ci OF Li 0uH e Model PT 500 xxxx Pressure Transmitter Rated 10 28V DC 4 20mA Maximum Ambient 85 C Temperature Code T4 Maximum Working Pressure 10 000 PSI Non Incendive with the following Entity Parameters Vmax Ui 28V Imax li 110mA Pmax Pi 0 77W Ci OF Li 0uH Notes for Models PT 400 PT 500 1 The x in the Model designations may be any alpha numeric character to denote minor mechanical options not affecting safety 2 These devices must be connected to a suitably certified and approved apparatus that provides non incendive outputs either equal to or less than those as indicated by the applicable control drawings This certified apparatus must be located in a safe area CLASS 2258 04 Process Control Equipment Intrinsically Safe Entity For Hazardous Locations DQD 507 Rev 2012 05 22 Automation Products Group Inc APG APG Providing tailored solutions for measurement applications Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com 11 PT 500 Rev C3 08 14 Certificate 1984045 Master Contract 237484 Project 2517306 Date Issued August 22 2012 CLASS 2258 84 Process Control Equipment Intrinsically Safe Entity For Hazardous Locations Certified to US Standards Class I Div 1 Groups C D C
2. Canada and US or with adjacent indicator US for US only or without either indicator for Canada only B amp Eshwar Kashyap Issued by Eshwar Kashyap C US PRODUCTS CLASS 2258 03 PROCESS CONTROL EQUIPMENT Intrinsically Safe and Non Incendive Systems For Hazardous Locations CLASS 2258 83 PROCESS CONTROL EQUIPMENT Intrinsically Safe and Non Incendive Systems For Hazardous Locations Certified to U S Standards Class I Div 2 Groups C and D Class I Zone 2 Group IIB Ex nL IIB T4 Ta 40 C 85 C AEx nC IIB T4 Ta 40 C 85 C Model PT 400 L1xxxx Pressure Transmitter Rated 9 28VDC 4 20mA Maximum Ambient 85 C Temperature Code T4 Maximum Working Pressure 10 000 PSI Enclosure type IP65 Installed as per Drawing 9002794 Non Incendive with the following Entity Parameters Vmax Ui 28V Imax li 110mA Pmax Pi 0 77W DQD 507 Rev 2012 05 22 APG Automation Products Group Inc APG Providing tailored solutions for measurement applications 10 Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com Rev C3 08 14 PT 500 Certificate 1984045 Master Contract 237484 Project 2517306 Date Issued August 22 2012 Ci 0 055uF Li 7 95uH e Model PT 400 L3 L10xxxx Pressure Transmitter Rated 9 28VDC 4 20mA or 0 5V 20mA or 0 10V 20mA Maximum Ambient 85 C Temperature Code T4 Maximum Working Pressure 10 000 PSI Installed as per
3. Protective Grounding se in Hazardous Locations on Incendive Electrical Equipment for Use in Class I Division 2 Hazardous Locations ee requirements Mibi URN bee Atmospheres Part 11 Equipment protection by intrinsic safety 1 oo oo Dfii apparatus for explosive gas atmospheres Part 15 Construction test and marking of type of protection n electrical apparatus ULSOS I7hEdiion ndustrial Control Equipment UL 913 7Th Edition Intrinsically Safe Apparatus and Associated Apparatus for use in Class I II III Division 1 Hazardous Classified Locations ANSI ISA 12 12 01 2007 onincendive Electrical Equipment for Use in Class T and II Division 2 and Class III Divisions 1 and 2 Hazardous Classified Locations ANSI UL 60079 0 09 Electrical Apparatus for Explosive Gas Atmospheres e Part Gendt Requirements A apparatus for Explosive Gas Atmospheres Part 11 Intrinsic Safety 1 ANSI UL 60079 15 09 Electrical apparatus for Explosive Gas Atmospheres ee pare I type of Protection Code DQD 507 Rev 2012 05 22 Automation Products Group Inc APG APG Providing tailored solutions for measurement applications Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com 13 PT 500 Rev C3 08 14 Notes APG Automation Products Group Inc APG Providing tailored solutions for measurement applications 14 Tel 1 888 525 7300
4. Fax 1 435 753 7490 www apgsensors com sales apgsensors com Rev C3 08 14 PT 500 Notes Automation Products Group Inc APG APG Providing tailored solutions for measurement applications mS Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com 15 PRODUCTS GROUP INC APG Providing tailored solutions for measurement applications APG Automation Products wn Inc Tel 1 888 525 7300 1 435 753 7300 Fax 1 435 753 7490 e mail sales apgsensors com www apgsensors com Automation Products Group Inc 1025 W 1700 N Logan UT 84321 To order additional copies of this manual ask for APG part number PN9002823 Rev C3 08 14
5. GOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES NOT EXPRESSLY SET FORTH HEREIN WHETHER EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHERWISE INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE No representation or warranty express or implied made by any sales representative distributor or other agent or representative of APG which is not specifically set forth herein shall be binding upon APG APG shall not be liable for any incidental or consequential damages losses or expenses directly or indirectly arising from the sale handling improper application or use of the goods or from any other cause relating thereto and APG s liability hereunder in any case is expressly limited to the repair or replacement at APG s option of goods Warranty is specifically at the factory Any on site service will be provided at the sole expense of the Purchaser at standard field service rates All associated equipment must be protected by properly rated electronic electrical protection devices APG shall not be liable for any damage due to improper engineering or installation by the purchaser or third parties Proper installation operation and maintenance of the product becomes the responsibility of the user upon receipt of the product Returns and allowances must be authorized by APG in advance APG will assign a Return Material Authorization RMA number which must appear on
6. PRODUCTS GROUP INC Operator s Manual PT 500 4 20 mA Series 9002823 Rev C3 08 14 HE BASE B SE E E APG Automation Products Group Inc APG Providing tailored solutions for measurement applications Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com E mail sales apgsensors com PT 500 Rev C3 08 14 Table of Contents Ve J VEE q4 EIT A E AE zi VNR NNN 2 Nonincendive P Rna aiis 6 Model ONE OP rene 7 BELTE 8 L DEE REE ENE 8 DN 8 Desiccant Drying Cartridge esses nnns 9 NNN 10 13 Note Wiring and CSA Certification information in this User Manual is specific to the 4 20 mA Series of the PT 500 If you have a 0 5 V mV V or Modbus Series sensor please consult the factory at 1 888 525 7300 or our website at www apgsensors com for the appropriate manual for your sensor APG Automation Products Group Inc de APG Providing tailored solutions for measurement applications 2 Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com Rev C3 08 14 PT 500 e Warranty and Warranty Restrictions APG warrants its products to be free from defects of material and workmanship and will without charge replace or repair any equipment found defective upon inspection at its factory provided the equipment has been returned transportation prepaid within 18 months from date of shipment from factory THE FORE
7. SUBJECT TO RETURN E Y14 o UPON DEMAND AND MAY NOT BE USED THIRD ANGLE PROJECTION NONINCENDIVE WIRING GSA c IN ANY WAY DIRECTLY OR INDIRECTLY DETRIMENTAL TO THE COMPANY re 9002803 c O L Automation Products Group Inc APG Providing tailored solutions for measurement applications a e APG Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com Rev C3 08 14 e Model Configurator Options A Cable Type Urethane Blue with vent tube A PVC Black no vent tube sealed unit B Hytrel Black with vent tube C PVC Black with vent tube B Pressure Range Specify range in desired unit of measure Max Water Depth 462 2 ft 140 9 m 300 psig C Standard Units of Measure PSI o FTH20 I INWC INH20 1 MMH20 o FWC D Output L1 4 20 mA 2 wire L3 0 5V 3 wire Approvals Pending L9 mV V 4 wire Approvals Pending Modbus L5 RS 485 Modbus RTU 4 wire Pressure reading only Approvals Pending L31 RS 485 Modbus RTU 4 wire Level calculations tank volume Approvals Pending PT 500 E Overmold EO No overmold for 1 2 NPTM fitting for conduit E37 Pigtail with overmolded cable F Process Connection p14 1 2 NPTM with removable plastic nose cone P5 1 4 NPTF P37 Cage anti snag 1
8. SVTI NI NOLVTIVISNI NYOGO 0 43080 39wH2 335 iv m L 39 3040 DWH NOLLdI4IS3C A38 3NOZ SNOISIA3X WI i 022006 06 20 186 no xo Pr Automation Products Group Inc APG Providing tailored solutions for measurement applications Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com Rev C3 08 14 PT 500 r 2 Al REVISIONS ZONE REV DESCRIPTION CHANGE ORDER DATE APPROVED At SEE CHANGE ORDER c0 1104 12 11 07 R OBORN NONINCENDIVE WIRING FOR INSTALLATION IN CLASS DIVISION 2 GROUPS C amp D PT 500 L1 4 20mA OUTPUT 4 EXCITE CERTIFIED ASSOCIATED Vmax Ui 28 vdc NONINCENDIVE r i 110mA EE FIELD WIRING mox Ii m i 0 042uF 0 0320uH NON HAZARDOUS AREA E HAZARDOUS AREA O c WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY o PROPRIETARY AND CONFIDENTIAL E UTER APPROVALS DATE APG i 1025 West 1700 North gt THIS DRAWING IS THE PROPERTY OF AND TOLERANCES ARE AS FOLLOWS 8 oBoRN 07 17 07 EH Logan Utah USA AUTOMATION PRODUCTS GROUP INC TOLERANCE ON ANGLE ru aii AUTOMATION PRODUCTS GROUP INC 888 525 7300 5 LOGAN UTAH AND MAY NOT BE 2 PLACES 4 01 or oman 07 17 07 e USED REPRODUCED PUBLISHED OR PLACES 005 Pe pan 07 17 07 PRESSURE TRANSDUCER PT 500 L1 T WRITTEN CONSENT OF THE COMPANY INTERPRET DIMENSIONS no TOLERANCES HAZARDOUS INSTALLATION DRAWING IF LOANED IT IS
9. all related papers and the outside of the shipping carton All returns are subject to the final review by APG Returns are subject to restocking charges as determined by APG s Credit Return Policy Automation Products Group Inc APG APG Providing tailored solutions for measurement applications Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com 3 PT 500 e Instructions Rev C3 08 14 All units are factory calibrated prior to shipment 1 Output The PT 500 transmitter is a two wire 4 20mA output devce The two wire system connects the power supply transmitter and indicating recording instruments in a series circuit This creates a current loop with the transmitter functioning as a current regulating device 2 Wiring Information Below are the wiring diagrams and terminal coding notes needed to assist you in wiring your transducer m Wiring 2 Wire Current Loop Signal Wire Color Supply Red Signal Black Ground Green Terminal Coding Notes V Plus power supply OV Minus power supply S Plus output signal S Minus output signal Shield Cable shield transmitter body The supply voltage must be higher than the minimum required voltage as determined by the load equation for the specific transmitter Refer to the specifications section of the data sheets for additional information APG 4 20 mA 2 Wire System The 2 wire system connects the power suppl
10. lass I Zone 0 Group IIB Ex ia IIB T4 Ta 40 C 85 C AEx ia IIB T4 Ta 40 C 85 C Model PT 400 L1xxxx Pressure Transmitter Rated 9 28VDC 4 20mA Maximum Working Pressure 10 000 PSI Installed as per Drawing 9002794 Ambient Range 40 C to 85 C Enclosure type IP65 Intrinsically safe with the following entity parameters Vmax Ui 28V Imax li 110mA Pmax Pi 0 77W Ci 0 055uF Li 7 95uH e Model PT 500 xxxx Pressure Transmitter Maximum Ambient 85 C Temperature Code T4 Maximum Working Pressure 10 000 PSI Entity parameters as follows Vmax Ui 28V Imax li 110mA Pmax Pi 0 77W Ci 0 042uF Li 0 3204H Notes for Models PT 400 PT 500 1 The x in the Model designations may be any alpha numeric character to denote minor mechanical options not affecting safety 2 These devices must be connected to a NRTL approved safety barrier located in a safe area DQD 507 Rev 2012 05 22 APG Automation Products Group Inc APG Providing tailored solutions for measurement applications 12 Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales Qapgsensors com Rev C3 08 14 PT 500 Certificate 1984045 Master Contract 237484 Project 2517306 Date Issued August 22 2012 APPLICABLE REQUIREMENTS C22 2 No 0 M1991 General Requirements Canadian Electrical Code Part II C22 2 No 0 4 M2004 Bonding and Grounding of Electrical Equipment
11. n diameter 316L SS cable of desired length to the hex coupler and secure the steel cable according to your application requirements APG Automation Products Group Inc APG Providing tailored solutions for measurement applications 8 Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com Rev C3 08 14 PT 500 3 Desiccant Drying Cartridge The desiccant drying cartridge with vent tube adapter is used to keep vapor from condensing in the vent tube Condensation in the vent tube could create an output offset The installation of the desiccant drying cartridge 1s quick and easy Common installation methods are cable tie velcro and cable clamps Note Replacement of the desiccant cartridge is recommended when the desiccant crystals have turned from blue to pink Desiccant Drying Cartridge with vent tube adapter attached to vented cable Automation Products Group Inc APG APG Providing tailored solutions for measurement applications Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com 9 PT 500 Rev C3 08 14 soup Certificate of Compliance Certificate 1984045 Master Contract 237484 Project 2517306 Date Issued August 22 2012 Issued to Automation Products Group Inc 1025 West 1700 North Logan UT 84321 USA Attention Karl Reid The products listed below are eligible to bear the CSA Mark shown with adjacent indicators C and US for
12. piece fitting P38 1 1 2 tri clover with 3 4 diaphragm P39 Cage includes P38 fitting G Cable Length specify length of cable needed H Accuracy NO 0 25 N1 0 25 with NIST certification N2 0 1 with NIST certification Note Indicates this option is standard Shown with anti snag cage Automation Products Group Inc APG Providing tailored solutions for measurement applications Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com PT 500 Rev C3 08 14 e Field Maintenance 1 Zero Adjust The zero output 4mA can be adjusted by holding a magnet close to the can approx 1 1 2 inches from the top or bottom of the can If the zero output values do not change right away hold the magnet in place near the top of the can until the values change up to two minutes If there is no change repeat the procedure near the bottom of the can If there 1s still no change consult the factory Holding the magnet Holding the magnet perpendicular near the perpindicular near the top increases the output bottom decreases the output Note Span calibration must be done at the factory 2 Suspension Mounting For suspension mounting the PT 500 drill a 3 16 hole into the 1 2 NPTF to 1 2 NPTF hex coupler P N 511414 and secure it to the 1 2 NPTM coupler fiting of the PT 500 Attach a 060 i
13. y transmitter and indicating recording instruments in a series circuit This creates a current loop with the transmitter functioning as a current regulating device Flying Leads Red Vp S Power Supply Vg DC Black OV S Green Shield Display or Controller Load Limitation R V 12V 0 02 A 0 042 per ft of cable max x Automation Products Group Inc APG Providing tailored solutions for measurement applications 4 Tel 1 888 525 7300 Fax 1 435 753 7490 www apgsensors com sales apgsensors com PT 500 Rev C3 08 14 Intrinsically Safe Wiring 1 Bs Samia THIS 104 OG INO mme DESI YS ONPSIM 33S ATIVOISNIIINI IT 005 1d H3DN0SNYHL 38055384 ANYANOD 3H OL TEDMGAOINISO AUOSHKON YO AUDI AVM ANY M GS 38 LON AVA ONY ONVAGO NOAN 66618 FOGL WS PLA MSY Wa Nani3s OL L93rens Si D O3NYOD 4 ONMYEG NOLVTWISNI SNOCHYZYH SJONYHFTVOL ONY SNOISNIAK 1342 31N ANWANOD JHL 3O INISNOD MALM INOHIIM Sx3H O OL 03507810 80 03WSNENd Q3000ONd3s OISN 36 JON AWN ONY HVIN NY201 INI dn089 SIOnoONd NOUYNOLNY Swans Sy Jay 93 eol on JO ALN3dONd JHL SI ONMYHO SHL 9 NOIS Ko og WLN30 N02 ONY ANYISNdONE AL3S S 2ISNIMINI MINI AVN SIN3NOdMO2 JO NOLLALUSESNS ONINHYM 4 vday SNOCYVZVH HhOCE O 700 JLL 4 KDuJ If XDUJA 3119x3 V34Y SNOGYVZVH NON ipaa 3495 YS KTIYJISNIYJNI Indino VWOZ t IT OOG ld Q 9 SdNOU9 I NOISIAIG I S
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