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Tyre-Killer TK

1. Cables and hoses for Tyre Killer TK controller 1 Power cable armoured with tinned copper ground wire 5 conductors 2 5 mm 12 AWG Signal cable armoured and shielded 5 twisted pairs 0 8 mm 18 AWG Hydraulic hose 3 8 Hydraulic hose 3 8 Hydraulic hose 3 8 Hydraulic hose 3 8 Signal cable armoured and shielded 3 twisted pairs 0 8 mm 18 AWG Power cable armoured with tinned copper ground wire 3 conductors 1 5 mm2 14 AWG Power cable armoured with tinned copper ground wire 3 conductors 1 5 mm2 14 AWG Signal cable armoured and shielded 1 twisted pair 0 8 mm2 18 AWG Signal cable armoured and shielded 1 twisted pair 0 8 mm2 18 AWG Signal cable armoured and shielded 1 twisted pair 0 8 mm2 18 AWG Power supply Controller Hydraulic unit Hydraulic unit Hydraulic unit Hydraulic unit Controller Controller Controller Controller Controller Controller Controller Push button cabinet Tyre Killer TK Tyre Killer TK Tyre Killer TK Tyre Killer TK Tyre Killer TK Traffic light Traffic light Detection loop Detection loop Detection loop 3phase n
2. Cobbled road see 8 5 8 2 1 Hydraulic drive unit in installation cabi net The hydraulic drive unit can be placed together with the controls in an installation cabinet A jacket sleeve for the cables and hoses must be laid from the installation cabinet to the Tyre Killer TK ETEF 7 04 2002 IN PEVAC N Tyre Killer TK 1 Tyre Killer TK 2 Installation cabinet with controller and hydraulic drive 3 Jacket sleeve for feed through of the cables and hoses 8 2 2 Hydraulic drive unit in a separate room If the hydraulic drive unit is to be installed in a separate mechanical room together with the controller a jacket sleeve for the drive unit and the controller must be laid from this area to the Tyre Killer TK 8 3 Materials to be used For positioning the Tyre Killer TK the following equipment tools are necessary Crane truck Hoisting belts or chains Diamond saw only for asphalt or con crete hardening Gravel Concrete PVC jacket sleeve with connectors 100 mm or 125 mm for the hydrau lic hoses and the electrical cable Pull cord to pull the cables and hoses through the jacket sleeve PVC drain tube with sleeves 100 mm or 125 mm for the drainage of rainwa ter if connection to the sewer is pos sible Electrical connection in the control room with main switch PUR foam only to be used if the hydrauli
3. If a traffic light is to be utilised the green light may only be given if the obstacle is in the lowest position this indicates that the passage is completely unobstructed The traffic light must change to red several seconds before the Tyre Killer TK is raised in order to give road users sufficient time to stop The traffic light must remain red while the Tyre Killer TK is moving and while it is in the highest position en 8 Tyre Killer TK 04 2002 gt gt Tyre Killer TK 04 2002 Warning It is forbidden to stop or to park above the Tyre Killer TK Traffic Signs can also indicate this Note It is advisable to make recordings with a security camera in the vicinity of the Tyre Killer TK This has the advantage of providing a record of a possible collision and allowing a determination of the pos sible cause Furthermore sabotage can be witnessed and recorded Warning The obstacle must not rise if vehi cles are above the Tyre Killer TK To this end detection systems such as detection loops in the road surface photocells or cameras can be used Warning Fault detection can be used In the event of a fault the traffic light must change to red and remain red Addi tionally in that case a signal must be sent to the central control room IN PEVAC N 2 4 Safety precautions and maintenance Check the Tyre Killer TK on every first working day of the week for proper func tioning Chec
4. cylinders can flow back to the reservoir Once the obstacle has moved completely downward a sensor detects this condition and the 4 3 valve for the lift cylinders switches the gear pump off The 4 3 valve for the lift cylinders returns to the rest position Obstacle up lf the controller gives the command obstacle up the gear pump H begins to turn through which the hydraulic oil comes under pressure As result the 4 3 valve K is operated through which the under side or bottom side of the cylinders Q comes under pressure and the obstacle is raised The oil on the top side of the cylinders flows freely back to the reservoir Once the obstacle has moved upward a sensor detects this condition and switches the 4 3 valve off Thereafter the 4 3 valve for the mechanical lock is activated through which the correspon ding cylinder Y comes under pressure and the lock extends A sensor detects this condition and switches the gear pump off The 4 3 valve for the mechanical lock is deactivated and returns to the rest position The hydraulic return valve M prevents the obstacle from sinking down ward through its own weight or the leakage of oil en 18 Tyre Killer TK 04 2002 A A Oil tank B B Tank level indicator with level switch C C Fill cap with filter D D Manometer with manometer valve E E Pressure switch F Suction filter G G Electric motor 3 phase Hydraulic pump drive H G
5. feed through with PUR foam Note Ej This is only appropriate is the hydraulic unit is installed in a sepa rate room and not in an installation cabinet The Tyre Killer TK is now ready for use 04 2002 Tyre Killer TK en 27 13 GENERAL INSPECTION AND MAIN TENANCE A To guarantee the safety and the proper func tioning of the Tyre Killer TK maintenance by Pevac B V qualified personnel is necessary Note gt See the Pevac B V maintenance book for the first maintenance Warning When working on the Tyre Killer TK disconnect the mains power Warning When working on the Tyre Killer TK close off the hydraulic pressure 13 1 Service intervals For the first time A month after installation After that Three months after installation Consequently every Six months Work to be carried out General visual check Cleaning the Tyre Killer TK and the mechanism Lubrication of the cylinder eyes Checking the attachment of bolts and nuts specifically those of turning ele ments Checking the hinges of the obstacle for play and as necessary replacing the plastic coating Updating the Pevac B V log card On this card the corrective measures should also be recorded If the log card is full please send it to Pevac B V in Zevenhuizen You will then receive a new log card by return mail PEVA NS 14 THE TYRE KILLER TK AND THE ENVI RONMENT Through the use of biode
6. jacket sleeve in the groove pass one end in the connector that s in the centre of the concrete base and the other end in the wall feed through to a position about 10 cm under the floor surface e Feed the pull cord through the jacket sleeve e Fit the drain tube for rain water drainage and connect it to the sewer at the other end if appropriate 8 10 Installation of hoses and cables Remove the cover plates deck plates ofthe Tyre Killer TK e Pull the hydraulic hoses and the electri cal cable through the jacket sleeve Use the pull cord in the jacket sleeve for this purpose Be certain that the hydraulic hoses in the Tyre Killer TK are sufficiently long Be certain that the cable in the Tyre Killer is sufficiently long Note Be certain that there are no kinks in the hydraulic hoses or the cable 04 2002 Tyre Killer TK en 17 9 HYDRAULIC SYSTEM 9 1 Hydraulic drive unit hydraulic drive unit is necessary to drive the Tyre Killer TK For good reliable operation of the Tyre Killer TK it is necessary to use a hydraulic unit that meets the following minimum specifications 70 bar 110 bar 4 litre 7 8 cc For operation of the Tyre Killer TK the unit must be equipped with electrically operated hydraulic valves for 1 Raising and lowering the obstacle 2 Extension and retraction of the mechani cal lock For operation of the hydraulic drive unit see the manufacturer s directio
7. mechanical lock to retract e If the mechanical lock is completely retracted the limit switch UNLOCKED detects this condition The valve UNLOCKED is now closed and the valve DOWN is opened This allows pressure into the hydraulic cylinders that causes the obstacle to lower IN PEVAC N If the obstacle is in the lowest position limitswitch DOWNdetectsthiscondi tion A combination of the limit switch and the pressure switch ensure that the contact is broken causing the valve DOWN to return to the rest position and the motor to be switched off The passage is now clear LF Note For the specific operation and the customer adapted controller panel see the separate user manual for the customer adapted Tyre Killer TK Note Ej The operation of the Tyre Killer TK is the same as the hydraulic diagram 12 4 Checking the operation Check all hydraulic connections for leaks During movement of the obstacle When the Tyre Killer TK is up When the Tyre Killer TK is down e Check if the proximity switches detect in the correct position e Check if all signals of the electronic system function e Check that the Tyre Killer TK is functio ning properly after installation 12 5 Final assembly e Fill the connection cabinet in the Tyre Killer with removable flexible epoxy resin 3M GELLA 4441 or equivalent e Fit the Tyre Killer TK cover plates Lock the bolts with Loctite 270 e Fill up the wall
8. 180 632030 is detected through the use of two proximity switches 1 Type number 2 Serial number 3 Year of construction 4 Weight 4 4 Principles of operation 4 4 1 Tyre Killer TK According to the quickly up quickly down prin ciple a steel obstacle can be moved that provides a dynamic blockade of the terrain This obstacle is moved upward with hydraulic cylinders to block a passage and moved down ward to make the passage free The teeth of the Tyre Killer TK are pointing towards the attack side There are two proximity switches mounted in the frame of the Tyre Killer TK With the help of these switches the two end positions of the obstacle can be determined or a fault detected The Tyre Killer TK can be depending on the controller used manually or automatically operated en 12 Tyre Killer TK 04 2002 IN PEVAC N 5 OPERATION AND USE 6 PERIODIC INSPECTION BY OWN PERSO NAL Depending on the manner in which the Tyre Killer TK is installed a separate user manual To guarantee the safety and the proper functio for operation may be applicable See the user ning of the Tyre Killer TK maintenance is neces manual included with the controller system sary Every week the following actions must be taken e Check the Tyre Killer TK for correct functioning e Check the visibility of the Tyre Killer TK e Remove dirt from the Tyre Killer TK Check that no water remains in the Tyre Killer TK 04 2002 Ty
9. 2 the mechanical lock can be connected as fol lows e Connect the hoses to the quick connec tors mounted in the middle section of the Tyre Killer TK Let the mechanical lock retract and then extend Check the oil level PEVAC NS Connection of the mechanical lock in the Tyre Killer TK A Male B Female Lock Unlock 04 2002 Tyre Killer TK en 25 PEVA Nu 12 COMMISSIONING Danger Before the Tyre Killer TK is tested There can be no cars on or in the vicinity of the Tyre Killer TK The Tyre Killer TK must be cleared of obstacles such as materials that have been used for the assembly Personnel must be out of the vici nity of the Tyre Killer TK The operation functioning of the Tyre killer TK is as follows 12 1 Function for switches In the following description the functions of the valves and proximity switches refer to their functions The following names are used Proximity switch Limit switch down Detects lowest position of the obstacle Limit switch up Detects uppermost position of the obstacle Limit switch unlocked Detects the unlocked position of the mechanical lock Limit switch locked Detects the locked position of the mechanical lock Valve Valve down Lowering of the obstacle Valve up Raising of the obstacle Valve unlock Unlocking of the obstacle Valve lock Locking of the obstacle Pressure switch Pressure switch Detect maximum hydraulic pressure in the hyd
10. 7 cabinet 8 9 2 For use in a mechanical 17 room 8 10 Installation of hoses and 17 cables HYDRAULIC SYSTEM 18 9 1 Hydraulic drive unit 18 9 2 Hydraulic drive unit type 18 HC ML 9 3 Operation with the hand 21 pump ELECTRICAL INSTALLATION 21 10 1 Hydraulic drive unit 21 10 2 Placing the Tyre Killer TK 21 10 3 Cable diagram Tyre 22 Killer TK 10 4 Electrical diagram Tyre 23 Killer TK 04 2002 p EVAC 11 CONNECTION OF THE TYRE 24 KILLER TK Electrical connections 24 Placing and connecting 24 the controller box 11 3 Hydraulic connections 24 11 3 1 Bleeding air from the 24 hydraulic hoses of the lift 11 3 2 Bleeding air from the 24 hydraulic hoses of the Mechanical Lock 11 3 3 Hydraulic connections 25 Tyre Killer TK 11 3 4 Hydraulic connections 25 Mechanical Lock option 12 COMMISSIONING 26 12 1 Function for switches 26 12 2 Preventing access 27 12 3 Permitting access 27 12 4 Checking the operation 27 12 5 Final assembly 27 13 GENERAL INSPECTION AND 28 MAINTENANCE 13 1 Service intervals 28 14 THE TYRE KILLER TK AND THE 28 ENVIRONMENT 14 1 End of life span 28 04 2002 Tyre Killer TK en 5 PEVA we This page is empty en 6 Tyre Killer TK 04 2002 1 USE OF THE INSTALLATION MANUAL This manual is intended for persons who are responsible for installing operating and maintaining the Tyre Killer TK This manual des cribes how the Tyre Killer TK can be safely installed
11. c drive unit is to be placed in a separate mechanical room en 15 8 4 Pit in asphalt or concrete e Mark off the location on the road surface where the Tyre Killer TK should be posi tioned and where the jacket sleeve must be placed The sizes of the pit and the groove for the jacket sleeve are given in the following tables Cut into the asphalt a few centimetres with a diamond saw e Dig away the asphalt in front of the Tyre Killer TK as well as in front of the jacket sleeve e Dig the pit for the Tyre Killer TK and the groove for the jacket sleeve sufficiently IN PEVAC N deep Pit sizes TK 2000 650 700 mm TK 2500 650 700 mm TK 3000 650 700 mm TK 3500 650 700 mm TK 4000 650 700 mm TK 4500 650 700 mm TK 5000 650 700 mm TK 5500 650 700 mm TK 6000 650 700 mm TK 6500 650 700 mm TK 7000 650 700 mm TK 7500 650 700 mm TK 8000 650 700 mm Grove sizes 700 800 mm en 16 250 mm 1500 mm 1500 mm 1500 mm 1500 mm 1500 mm 1500 mm 1500 mm 1500 mm 1500 mm 1500 mm 1500 mm 1500 mm 1500 mm 2800 mm 3300 mm 3800 mm 4300 mm 4800 mm 5300 mm 5800 mm 6300 mm 6800 mm 7300 mm 7800 mm 8300 mm 8800 mm Tyre Killer TK The length of the groove depends on the dis tance between the pit and the control room The maximum distance is 15 m 8 5 Pit in cobbled road Mark off the location on the road surface where the Tyre Killer TK should be posi tioned and whe
12. curred due to injudicious incorrect or care less handling incorrect use incorrect connec tion or connection by unqualified parties The guarantee expires if Unauthorised parties have carried out repairs or maintenance to the installa tion The installation was not used in accor dance with the normal intended use or was used under abnormal circumstan Ces gt EVAC iS It cannot be shown that the installation was inspected by a qualified installer or service organisation in accordance with the maintenance schedule The complaint is not immediately repor ted to a qualified installer or service organisation Repairs are carried out without the prior permission of Pevac BV Parts are replaced without prior permis sion from Pevac BV Original parts are not used during repair The damage was caused by use other than mentioned in 1 2 Use according to intended purpose Claims do not take place within eight days after the complaint was discovered or reasonably should have been disco vered The repair or replacement of parts during the period of guarantee does not result in the extension of this term Replaced parts become property of Pevac BV If necessary Pevac BV can require that the parts are shipped postage paid to Pevac BV Postage paid return is made if the repair was carried out under guarantee Excluded from guarantee is all damage that has occurred to the Tyre Killer TK by pers
13. during transport of the concrete foundation For the weight of the concrete foun dation see the technical specificati ons 4 1 Screw the 4 crane hooks or hoisting loops into the screw sleeves that are poured in the bottom of the concrete foundation Install the hoisting belts or chains on the crane hooks or hoisting loops Hoist the concrete foundation onto the loading platform Make sure that the foundation is secu rely attached to the loading platform en mm The same guidelines apply to unloading as to loading en 14 Tyre Killer TK 04 2002 8 INSTALLATION 8 1 Installation preparation Note The hydraulic drive unit must be installed within a radius of 15 m from the Tyre Killer TK For successful installation you should prepare yourself as follows 8 2 Installation conditions Danger During the installation and also during other work on the Tyre Killer TK the power supply of the instal lation must always be switched off Warning The Tyre Killer TK can only be instal led inspected maintained and or repaired by personnel who are quali fied by Pevac BV At the place of installation the necessary con trol cables and hoses must be present Depending on the road surface in which the Tyre Killer TK must be installed it will be necessary in accordance with the installation to make a pit and a trench in the road surface in Asphalt hardening see 8 4 or
14. ear pum Over pressure valve set at 100 bar J Return valve K Manual control for 4 3 valve Lift cylinders L L 4 3 valve electrically operated spring return Lift cylinders M M Return valve hydraulically operated Lift cylinders N N Throttle needle Lift cylinders O O Quick coupler male Lift cylinders P P Quick coupler female Lift cylinders Q Hydraulic cylinder Hoisting obstacle R R Hand pump S S Manual control for 4 3 valve Mechanical lock T T 4 3 valve electrically operated spring return Mechanical lock U U Throttle needle Mechanical lock V V Throttle needle Mechanical lock W W Quick coupler female Mechanical lock X X Quick coupler male Mechanical lock Y Hydraulic cylinder Mechanical lock K1 Obstacle up K2 Obstacle down S1 Mechanical lock Unlocked S2 Mechanical lock Locked 04 2002 Tyre Killer TK en 19 should be approximately equal to the e The rise speed of the obstacle lowering speed e The locking speed should be px ie LAN OF if i nf ip CW KO IN N bw o B O z O _ AN am i w 3 OL Sv ojo VI al E a eel ed 2 S 3 i 5 S 7 2 lt lt T 61 S 6 fi DI Q O DH OD s EI El w o 8 S al al 3 ol elele Ban I gt FS F zZz D gt 04 2002 approximately equal to the unlocking speed Tyre Killer TK en 20 9 3 Operation with the hand pump In the event of mains po
15. eration to advanced entry control systems 04 2002 Tyre Killer TK en 3 TABLE OF CONTENTS 1 USE OF THE INSTALLATION MANUAL 1 1 2 SAFETY 2 1 Safety and health risks 2 2 Safety precautions of the Tyre Killer TK 2 3 Recommended environ mental safety provisions 2 4 Safety precautions and maintenance 3 GUARANTEE 3 1 Liability 4 MACHINE DESCRIPTION 4 1 Technical data 4 2 Main components 4 3 Product identification 4 4 Principles of operation 4 4 1 Tyre Killer TK 4 4 2 Mechanical Lock option 5 OPERATION AND USE 6 PERIODIC INSPECTION BY OWN PERSONAL 7 STORAGE AND TRANSPORT 7 1 Storage of the Tyre Killer TK 2 2 Transport of the Tyre Killer TK 1 3 Transport of the concrete foundation 1 Related documentation 2 Use according to destination gt EVAC iS 10 10 11 11 11 12 12 12 9 12 13 13 14 10 14 14 14 en 4 Tyre Killer TK INSTALLATION 15 8 1 Installation preparation 15 8 2 Installation conditions 15 8 2 1 Hydraulic drive unit in 15 installation cabinet 8 2 2 Hydraulic drive unit in a 15 separate room 8 3 Materials to be used 15 8 4 Pit in asphalt or concrete 16 8 9 Pit in cobbled road 16 8 6 Placing the concrete base 16 8 6 1 Fixing the concrete base on 16 site 8 6 2 Fixing the pre fabricated 16 concrete base 8 7 Sealing the pit 17 8 8 Placing the Tyre Killer TK 17 8 9 Fitting the jacket sleeves 17 8 9 1 For use of an installation 1
16. eutral ground Operation Obstacle up Obstacle down Obstacle unlock Obstacle lock Approach switches 4x Red green Red green Closedsafetydetectionloop Closedsafetydetectionloop Auto exit detection loop en 22 Tyre Killer TK 04 2002 IN PEVAC N 10 4 Electrical diagram Tyre Killer TK The drawing below shows the electrical diagram of the Tyre Killer TK with Mechanical Lock Limit switches in the Tyre Killer TK Limit switch Down Limit switch Up Limit switch Unlocked OIOIJWI gt Limit switch Locked Wire colour coding BU Blue BN Brown BK Black WH White 04 2002 Tyre Killer TK en 23 11 CONNECTION OF THE TYRE KILLER TK This chapter describes how the Tyre Killer TK should be connected electrically and hydrauli cally 11 1 Electrical connections Connect the controller cable to connec tion strip XT of the Tyre Killer TK accor ding to the table below Thereafter check the connections carefully Electrical connections X1 1 Feed voltage 24 VDC X1 2 Ground X1 3 Obstacledown Contactproximity switch Down X1 7 Obstacleup Contactproximityswitch Up X1 11 ObstacleUnlocked Contactproximity switch Unlocked X1 15 ObstacleLocked Contactproximity switch Locked 11 2 Placing and connecting the controller box The placement and connection of the co
17. following safety measures have been taken A clear colour choice ensures good visi bility of the Tyre Killer TK Accumulation of dirt can reduce the visi bility of the Tyre Killer TK The accumu lation of dirt will be limited due to the smooth surface of the Tyre Killer TK To prevent slipperiness of the Tyre Killer TK in the sunken condition as much as possible the top plate is fitted with an anti slip surface IN PEVAC N 2 3 Recommended environmental safety pro visions Warning Environmental measures must be taken for the safe use of the Tyre Killer TK The necessary measures will be different for each situation In general the following measures will contribute to decreasing risks for road users Danger The environment must be adapted in such a way that a high speed higher than 30 km hour is hard to reach for example by bumps in the road surface an S curve with unob structed view in the road and maxi mum speed signs Danger In order to ensure the safety of moped riders cyclists motorcycle riders and pedestrians they must not be permitted in the vicinity of the Tyre Killer TK Establishing a danger zone with the help of traffic signs text signs pictograms road markings and the physical separa tion of traffic flows can facilitate this Warning Traffic lights warning boards and lighting should be placed in the vici nity to insure good visibility of the Tyre Killer TK Danger
18. gradable hydraulic oil the environmental impact can be reduced Take care nonetheless that in the case of lea kage the oil cannot enter the environment directly The use of an oil leak pan in the instal lation cabinet can prevent this from occurring The installed hydraulic drive is equipped with an electronic level detector This allows early detection of any possible leakage so that measures can be taken in a timely manner In addition the hydraulic tank is provided with a sight glass This permits checking of the oil level 14 1 End of life span The Pevac B V Tyre Killer TK can have a tech nical life span of 15 years under normal circumstances with normal use and good main tenance amp Environment At the end of the life span the Tyre Killer TK should be disposed of as follows Frame Scrap Obstacle Scrap Drive Revision Hydraulic oil Chemical waste Plastic parts Container for plastic Electrical components Special recycling companies Remains Scrap en 28 Tyre Killer TK 04 2002
19. ical lock Perform this procedure now for the hydraulic hoses of the mechanical lock e Attach the ends of the hoses in the Tyre Killer TK together Connect the outlets of the hydraulic drive unit together Open the valve for the mechanical lock Let the pump turn for approximately 10 minutes so that all the air is forced out of the hoses e Stop the pump and set the power off Loosen the hoses of the Tyre Killer TK from one another In order to detach the hoses the ring of the quick coupling must be retracted en 24 Tyre Killer TK 04 2002 11 3 3 Hydraulic connections Tyre Killer TK If the hydraulic hoses are free of air the Tyre Killer TK can be connected as follows Connect the hoses to the quickconnec tors on the T pieces in the Tyre Killer TK Loosen the swivel couplings on the top of the cylinders as a rule it is sufficient to loosen the couplings two turns Let the obstacle rise to remove all of the air from the cylinders By preference use the hand pump if present to do Careful The screw threads in the hydraulic cylinders must not be damaged this e Re tighten the swivel couplings on the top of the cylinders e Allow the obstacle to fall e Check the oil level once again Connections for the Tyre Killer TK A Male Obstacle up B Female Obstacle down 11 3 4 Hydraulic connections mechanical lock option If the Tyre Killer TK is connected see 11 2
20. inders e 4 3 valve for mechanical locking option e Pressure switch 10 2 Placing Tyre Killer TK The figure below shows a standard situation in which a Tyre Killer TK can be put into service In this situation the Tyre Killer TK is suitable for two way traffic Traffic lights are also used in this situation The installation can in most situations be adapted as desired A Open detection Automatic ride out loop B Driveway Safety detection Automatic closing of the passage loop Tyre Killer TK E Traffic light Warning if the Tyre Killer TK is raised Ride through is not possi ble F Safety detection Automatic closing of the passage loop G Installation cabinet Control of the Tyre Killer TK with controller and hydraulic drive unit H Push button console Note tT gt If the hydraulic unit is installed in a mechanical room with the control lers an installation cabinet G is not used Operation of the Tyre Killer TK 04 2002 Tyre Killer TK en 21 10 3 Cable diagram Tyre Killer TK PEVA Nu The figure shows the standard cabling diagram for the Tyre Killer TK installation The table below shows the cables that are used
21. k the visibility of the Tyre Killer TK every first working day Remove dirt and replace the striping if it is damaged Carry out maintenance in accordance with the specifications in the main tenance and repair logbook During installation and maintenance work the drive must be disengaged The Tyre Killer TK can only be operated by personnel who are adequately trained and familiar with the operation 3 GUARANTEE Guarantee is given according to the conditions stated in the Conditions of the Metal Union Pevac BV however gives a guarantee for a period of 24 months instead of 6 months as stated in 14 1 of the conditions of the metal union A copy of these conditions can be obtained from Pevac BV The Tyre Killer TK has been manufactured with the utmost care Therefore Pevac BV gives the initial user a guarantee for 24 months taken from the invoice date The guarantee implies that Pevac BV makes replacement parts available free of charge for all parts that show any shortcomings within the term mentioned due to imperfections of the material or manufacture Excluded from guarantee are all parts that should be replaced according to the main tenance schedule The guarantee concerns the replacement of defective parts exclusive of installation at the discretion of Pevac BV Pevac BV explicitly rejects all further claims for compensation of damage of any nature The guarantee does not apply for faults that have oc
22. m S PS DN TK 3500 450mm 830 mm 3600 mm In CAD IN TK 4000 450 mm 830 mm 4100 mm RR 4 a gt 2 TK 4500 450 mm 830 mm 4600 mm RS A TK 5000 450mm 830mm 5100 mm dl TK 5500 450 mm 830 mm 5600 mm 5 TK 6000 450mm 830 mm 6100 mm IK 6500 450mm 830 mm 6600 mm The Tyre Killer TK consists of the following TK 7000 450 mm 830 mm 7100 mm components TK 7500 450 mm 830 mm 7600 mm 1 Top plate Obstacle TK 8000 450 mm 830 mm 8100 mm 2 Teeth 3 Obstacle The height of the teeth is 280 mm above the A Frame surface in its upper position 5 Top plate Frame Weights Type Weight incl obstacle TK 2500 700 kg TK 3000 825 kg TK 3500 950 kg TK 4000 1075 kg TK 4500 1200 kg TK 5000 1325 kg TK 5500 1450 kg TK 6000 1575 kg TK 6500 1750 kg TK 7000 1875 kg TK 7500 2000 kg TK 8000 2150 kg IN PEVAC NNF 4 3 Product identification 4 4 2 Mechanical Lock option The type plate fig 4 3 contains the following The Tyre Killer TK can be equipped with a data Mechanical Lock ML This ML is a mechanical lock that locks the obstacle on the Tyre Killer TK in the highest position In this way the Tyre Killer TK cannot be lowered even if the hydrau lic pressure is completely diminished in the case of sabotage for instance The Pevac BY Nijverheidscentrum 6 mechanical lock is operated with a hydraulic 2761 JP Zevenhuizen i igi i The Netherlands cylinder The position of the mechanical lock Te 31 180 637998 Fax 31
23. ns Hydraulic unit HC 078 ML 7 8 cc revolution 380 V 3 phase 2 2 kW 1 9 sec 4 3 valve back and forth 230 VAC 28 W 250 bar 50 I min 9 2 Hydraulic drive unit type HC ML The diagram on the next page shows the hydraulic system of the unit HC ML In the dra wing component locations are indicated with labels 1 In the Tyre Killer TK 2 In the hydraulic drive unit Some of the components shown in the hydraulic diagram for the HC ML unit are mounted on the hydraulic drive unit The following table shows which components are located on the hydraulic drive unit With the hydraulic drive unit tyoe HC ML the obstacle can be lowered and raised and the obstacle is locked in the highest position with the mechanical lock PEVA N Obstacle down lf the controller gives the command obstacle down the gear pump H begins to turn through which the hydraulic oil becomes pres surized As result the 4 3 valve T of the mechanical lock is operated through which the obstacle is unlocked If the lock is moved the sensor detects this condition Thereafter the 4 3 valve for the mechanical lock is deactivated Then the 4 3 valve for the lift cylinders is opera ted through which the top side or rod side of the cylinders Q comes under pressure and the cylinders are driven downward As result the return valve is brought under pressure through which it is opened so that the oil under the
24. ns The Tyre Killer TK can be used in the following situations Security of amongst others Military bases Banks Financial institutions Embassies High security industrial area s Any other or extended use does not comply with the intended use Use and install the Tyre Killer TK only when it is in technically per fect condition 04 2002 Tyre Killer TK en 7 2 SAFETY In this chapter the safety aspects of the Pevac Tyre Killer TK are discussed Read this chapter thoroughly before use of the Tyre Killer TK 2 1 Safety and health risk The Tyre Killer TK has been safely constructed At each installation in a certain environment new risks can occur that can be different for each installation The customer must carefully assess beforehand what risks can occur after the installation In general the following risks can be distinguished Collision with the Tyre Killer TK due to bad visibility Collision due to excessive speed Possible injury to moped riders cyclists motorcycle riders and pedestrians because they are too close to the Tyre Killer TK During the design of the Tyre Killer TK safety precautions were taken to reduce these risks as much as possible By taking account of the above risks and by following the safety regulati ons these risks are limited even more 2 2 Safety precautions of the Tyre Killer TK To make the use of the Tyre Killer TK as safe as possible the
25. ntrol lers and the push button panel depends on the chosen installation and the control The installa tion thereof is given in the accompanying docu mentation 11 3 Hydraulic connections Danger e During connection of the hydraulic hoses the hoses MUST NOT be under pressure e The electrical mains power must be switched off Warning When working with hydraulic systems be extremely clean sand and other contaminants can lead to failures and excessive wear of the system RN PEVAC N Warning Ensure that the oil tank is always full A 11 3 1 Bleeding air from the hydraulic hoses of the lift Note Ej For air bleeding see also the user manual for the hydraulic drive unit e Connect the hydraulic hoses of the lift in the Tyre Killer TK to one another e Connect the outlets of the hydraulic drive unit together Careful a The hydraulic hoses supplied by N Pevac are already filled with hydrau lic oil For this reason fasten the hoses well so that no oil can escape from the hoses which would cause difficulty in the bleeding of air e Open the lift valve e Let the pump turn for approximately 10 minutes so that all the air is forced out of the hoses e Stop the pump and set the power off Loosen the hoses of the Tyre Killer TK from one another In order to detach the hoses the ring of the quick coupling must be retracted 11 3 2 Bleeding air from the hydraulic hoses of the mechan
26. ons vehicles or adjacent moveable or immovable property 3 1 Liability Pevac BV accepts no liability for damage or physical injury that occurs due to Not following the instructions in this manual Carelessness during the use main tenance repositioning installing dis mantling or repair of the Tyre Killer TK Use that is not in compliance with the intended purpose en 10 Tyre Killer TK 04 2002 4 MACHINE DESCRIPTION The Tyre Killer TK consists of a steel frame that is mounted in a pre fabricated concrete founda tion In the concrete foundation are the con nections for the conduits for cables and hoses and the drain tubes These connections are on the hinged side of the Tyre Killer TK The obstacle with teeth and the cylinders are attached to the frame PEVAC N The Tyre Killer TK has two hydraulic cylinders for raising and lowering and one hydraulic cylin der for locking the obstacle in the raised posi tion The following cylinders are used Hydraulic cylinders Lifting 30 20 250 mm 354 cc 197 cc An obstacle is the blocking element of the Tyre Locking 25 15 40 mm 19 6 cc 15 1 cc Killer TK The obstacle is attached to the frame by hinges In the highest position the obstacle has a height of 280 mm above the surface 4 2 Main components 4 1 Technical data Sizes WS u Type Height Width Length Z F RD De TK 2000 450mm 830mm 2100 mm o SANS TK 3000 450mm 830mm 3100m
27. p EVAC YJ Tyre Killer TK User manual Version 1 4 PEVA we Pevac 04 2002 Nothing in this manual may be reproduced and or published by means of print photocopy microfilm or any other means whatsoever without the prior permission of Pevac B V This also applies for the associated illustrations en 2 Tyre Killer TK 04 2002 p EVAC NS Pevac Tyre Killer TK Declaration of agreement The Tyre Killer TK is accompanied by a manu The Pevac Tyre Killer TK is a special dynamic facturer s declaration With this the product anti terrorism blockade which is provided with complies with the New Approach guidelines specially hardened teeth The Tyre Killer TK is which guarantees optimal safety However it s a high quality product for the highest degree forbidden for people to come close tot the Tyre of protection In case of a collision the special Killer TK when raised or when operated teeth penetrate and totally destroy both the The manufacturer is never responsible for tyres and the wheel rims of the unauthorised damage or personal injurie vehicle The teeth can rise out of the road surface or sink back into it in only a few seconds The Tyre Killer TK is hydraulically driven The hydraulic drive is electrically operated There are a great number of possibilities for operation from simple manual op
28. raulic system caused by reaching a mechanical endpoint or blocking of the obstacle en 26 Tyre Killer TK 04 2002 12 2 Preventing access e Push the button Obstacle up The motor of the hydraulic drive unit isengagedandthevalveUPisopened This allows pressure into the hydraulic cylinders that causes the obstacle to rise e If the obstacle is in the highest position limit switch UP detects this condition If the obstacle is prevented from moving higher the pressure in the hydraulic system rises and the pressure switch is activated A combination of limit switch UP and the pressure switch ensures that valve UP closes The valve LOCK will now be activated causing the cylinder of the mechanical lock to extend lock the obstacle e If the cylinder of the mechanical lock is completely extended the limit switch LOCKED detects this condition A com bination of limit switch LOCKED and the pressure switch ensures that valve LOCK closes The valve LOCK returns to the rest posi tion and the motor is switched off The entrance is now blocked 12 3 Permitting access Push the button Obstacle down The motor of the hydraulic drive unit is engaged and the valve UP is briefly opened This causes the obstacle to move completely upward allowing the mechanical lock to slide The valve UP is closed and the valve UNLOCK is opened This causes pres sure in the hydraulic cylinder that causes the
29. rdance with the concrete supplier s specificati ons In the case of a cobblestone road cover the opening above the concrete with previously removed cobblestones Note Put the cobblestones in the con crete Do not use sand under the cobblestones 8 8 Placing the Tyre Killer TK Position the Tyre Killer TK inside the concrete base on the hoisting gin in the pit so that It is completely level The top rim is level with the road surface e Remove the hoisting eyes from the Tyre Killer TK Warning The attack side this is the teeth side of the Tyre Killer TK must be posi tioned on the correct side Warning Do not use 90 bends in the corners of the jacket sleeve for the feed through of the hydraulic hoses A IN PEVAC N 8 9 Fitting the jacket sleeves 8 9 1 For use of an installation cabinet e Put the jacket sleeve in the groove and connect one end to the connector that s inserted in the centre of the concrete base Connect the other end of the conduit in the wall feed through in the base of the installation cabinet e Feed the pull cord through the jacket sleeve e Fit the drain tube for rain water drainage and connect it to the sewer at the other end if appropriate 8 9 2 For use in a mechanical room Create a feed through from the mecha nical room with a diameter of 125 mm at an angle of 45 so that this ends up on the outside below the surface Put the supplied
30. re Killer TK en 13 7 STORAGE AND TRANSPORT Warning Ensure that for lifting work the IN strength of the hoisting belts or chains can handle the weight to be hoisted Warning Ensure that the Tyre Killer TK hangs j completely horizontally and in balance during hoisting 7 1 Storage of the Tyre Killer TK When storing the Tyre Killer TK attention should be paid to the following points Place the Tyre Killer TK on a flat and stable surface Protect the Tyre Killer TK from dirt and moisture Prevent damage to the zinc coating by placing the Tyre Killer TK on a wooden surface 7 2 Transport of the Tyre Killer TK Note Ej For the weight of the Tyre Killer TK see the technical specifications 4 1 Warning Prevent damage to the powder coa ting and the zinc layer during trans port Warning Position the Tyre Killer TK on a f wooden surface Order of working when transporting the Tyre Killer TK Screw the 4 hoisting eyes into the inten ded locations IN PEVAC wd Hoist the Tyre Killer TK with four hoisting belts or chains on the truck Place the Tyre Killer TK horizontally on the loading platform so that the obstacle is on the top Fasten the Tyre Killer TK firmly on the truck so that it cannot slide in any direc tion during transportation The same directions apply for unloading as for loading 7 3 Transport of the concrete foundation Sequence of working
31. re the jacket sleeve must be placed e Remove the cobbles at that location e Dig the pit for the Tyre Killer TK and the groove for the jacket sleeve sufficiently deep 8 6 Placing the concrete base 8 6 1 Fixing the concrete base on site e Make a wooden base as shown on the drawing of the concrete base Make sure that the wooden base is completely levelled and that the top is levelled with the road surface e Put reinforcement in the wooden base as shown on the drawing of the concrete base e Make the proper openings for the bolds and put the inserts in place Make the proper openings for con necting the conduits and drainage pipes and put the connectors for the conduit in place Fillthe wooden base with concrete according the specifications ofthe con crete base construction company e If the concrete is completely hardened remove the wooden shelf from the pit and clean the pit 04 2002 8 6 2 Fixing a pre fabricated concrete base Warning Ensure that for lifting work the strength of the hoisting belts or chains can handle the weight to be hoisted Flatten out the bottom of the pit Position the concrete base in the pit so that It is completely levelled The top rim is levelled with the road surface 8 7 Sealing the pit e Fill up the space surrounding the con crete base with sand and seal it pro perly e Fill up the remaining space with glass fibre reinforced concrete in acco
32. used and maintained Read the manual completely before installing or using the Tyre Killer TK Keep this manual in the control room In this manual the following pictograms and symbols are used Warning Danger of injury to operator or bystanders or danger of major damage to the Tyre Killer TK or to other objects Follow the instructi ons carefully gt Danger Life threatening danger or danger of serious injury Follow the instruc tions carefully Note Tip to make work easier Environment Remark regarding the environmen tal impact of the Tyre Killer TK in operation and of the Tyre Killer TK should be disposed of e Action Actions to be taken S i gt IN PEVAC er 4 This manual has been drafted with the utmost care Pevac B V is not liable for damage that occurs as a result of any inaccuracies in this manual We request that you inform us as a matter of urgency of any inaccuracies you may find 1 1 Related documentation As well as this manual for the Tyre Killer TK there are also the following documents Maintenance book Tyre Killer TK Log card Hydraulic drawings Controller drawings 1 2 Use according to destination The Tyre Killer TK may NOT be used on a public road In terrain s where the Tyre Killer TK has been installed a maximum speed of 30 km hour must be observed The Tyre Killer TK may not be used for moped riders cyclists motorcycle riders and pedestria
33. wer failure the opera tion of the Tyre Killer TK can be entirely perfor med with the hand pump in which case both 4 3 valves must be manually operated The location of the hand pump on the hydraulic drive unit is shown in fig 9 6 Obstacle down 1 Set the 4 3 valve for the unlocking of the mechanical lock in the correct position 2 Pressurise the oil with the hand pump until the obstacle is unlocked 3 Return the 4 3 valve to the rest position stop operating 4 Set the 4 3 valve for the lowering of the obstacle in the correct position 5 Pressurise the oil with the hand pump until the obstacle is lowered 6 Return the 4 3 valve to the rest position stop operating Obstacle up 1 Set the 4 3 valve for the raising of the obsta cle in the correct position 2 Pressurise the oil with the hand pump until the obstacle is raised 3 Return the 4 3 valve to the rest position stop operating 4 Manually set the 4 3 valve for the locking of the obstacle in the correct position 5 Pressurise the oil with the hand pump until the obstacle is locked 6 Return the 4 3 valve to the rest position stop operating PEVAC we 10 ELECTRICAL INSTALLATION The Tyre Killer TK is hydraulically driven The hydraulic drive is electrically operated 10 1 Hydraulic drive unit The hydraulic drive unit consists of the following electrical components e Electric motor 3 phase e Level switch e 4 3 valve for lift cyl

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