On the purchase of your Black & Decker sander.
Contents
1. Congratulations To ensure the bestresults from your sander please read these safety and usage instructions carefully If you have any questions or queries after reading this user manual please do not hesitate to call our Service and Information Centre whose number you will find towards the back ofthis user manual or one of our Authorised Repair Agents A list ofthese Agents and further information is available on the Internet atwww 2helpU com Contents Safety instructions Additional precautions to take when sanding paintand MDF Doubleinsulation Electrical safety Mains plugreplacement Extension cables Unwantedtools andthe environment The Black amp Decker guarantee After sales serviceforyour Black amp Decker product Ouraftersales service policy Accessories Technical data Features Operating your sander Speed control Removing and refitting the sanding platen Fitting the sandpaper Dustextraction system Removing and emptyingthe dustbag Handy hints Tool care EC declaration of conformity Black amp Decker phone numbers and addresses Guarantee card Sander user manual SAFETY INSTRUCTIONS Warning When using electric tools the following basic safety precautions should always be taken to reduce the risk of fire electric shock and personal injury Read allthese instructions before attempting to operate the product and save this booklet Forsafe operation e Keepthe workareaclean Cluttered a2. lead before beginning work This can be done with lead test kits or by a professional decorator Ifin doubt we recommend the following precautions when sanding any paint or MDF PERSONALSAFETY No children or pregnant women should enter the work area where the paint sanding is being done until all cleaning up has been completed Adust mask or respirator should be worn by all persons entering the work area The filter should be replaced daily or whenever the wearer has difficulty breathing Note Only those dust masks suitable for working with lead paint dust and fumes should be used Ordinary paint masks do not offer this protection No eating drinking or smoking should be done inthe work area to preventingesting paint particles Workers should wash and clean up before eating drinking or smoking Articles of food drink etc should not be left in the work area where dust could settle on them ENVIRONMENTAL SAFETY Paint should be removed in such a manner as to minimise the amount of dust generated Areas where paint removal is occurring should be sealed with plastic sheeting Sanding should be done in a manner to reduce tracking of paint dust outside the work area CLEANING ANDDISPOSAL All surfaces in the work area should be vacuumed and thoroughly cleaned daily forthe duration ofthe sanding project Vacuum filter bags should be changed frequently Items of clothing dust sheets toys washable furniture and utensils should be
3. washed thoroughly before being used again Save these instructions DOUBLE INSULATION The toolis double insulated This means that all the external metal parts are electrically insulated from the mains power supply This is done by placing insulation barriers betweenthe electricaland mechanical components making itunnecessaryforthetoolto be earthed Note Double insulation does nottakethe place of normal safety precautions when operating the tool The insulation system is for added protection ENGLISH againstinjury resulting from a possible electrical insulation failure within the tool ELECTRICAL SAFETY Be sure the supply is the same as the voltage given on the rating plate The toolis fitted with a two core cable and plug MAINS PLUG REPLACEMENT UK ONLY Should the mains plug need replacing and you are competentto do this proceed as instructed below If you are in doubt contact a Black amp Decker service agentora qualified electrician Disconnectthe plugfromthe power supply Cutoffthe plug and dispose of safely A plug with bared copper conductors is very dangerous if engaged in a live socket outlet e OnlyfitBS1363A approved plugs fitted with the correctly rated fuse Note Fuses do not give personal protection againstelectric shock Thecable wire colours or a letter will be marked at the connection point of most good quality plugs Attach the wires to their respective points in the plug see diagram Bro
4. I X0q SIY 1911 32e uo paad eg 0l yy 7equnu anbojeyeo 1onpoJg A yunoy paseyoind sem Jepues 1no 819uM Jajeap ay Jo ssaJppy 9P09IS04 Japues noA jo add ay sem PYM 9 s Jo Ajuno3 iueuie2e daJ e se Jy nog Japues jno sem UMOL eseyaund 3841 INOA Japues INOA SEAN MI e Japues unoA SM 388J1s pue aueu JO Jaquinu SNOH ON sa OWE aseuaund noA jo ajeg paseyoind sem Japues JnoA aJaym Jajeap ay jo sseJppy GUARANTEECARD SouthAfrica Black amp Decker South Africa Pty Ltd Suite no 107 PostNetX65 Halfway House 1685 UnitedKingdomSsdreland PQ Box 821 Slough Berkshire SL13AR c m5 Please completethis section immediately afterthe purchase of your sander andpostittothe Black amp Decker address in your country above If youlivein Australia or New Zealand please register your purchase by using thealternative guarantee card supplied Part no 373697 01 11 00
5. SALES SERVICE POLICY UK AUSTRALIA AND NEW ZEALAND ONLY Itis our aim that all Black amp Decker customers should betotally satisfied with their Black amp Decker product and after sales service but if help or advice is needed please contactyourlocal Black amp Decker authorised repair agent who will be happy to help Full details of our after sales service and alistofthese agents can be found onthe Internet at www 2helpU com Alternatively call our Service and Information Centre whose number you will find towards the back of this manual ACCESSORIES The performance of any power toolis dependant upon the accessory used Black amp Decker accessories are engineered to high quality standards and are designed to enhance the performance of your tool Buying a Black amp Decker accessory will ensure that you get the very best from your Black amp Decker tool TECHNICALDATA The level of sound pressure of the toolis in accordance with EEC legislation Itis recommended that you take appropriate measures forthe protection of your hearing ifthe sound level seems uncomfortable This normally equates to a sound pressure in excess of 85dB A FEATURES 1 On offswitch 2 Speed control switch KA110E 3 Platenlocking lever 4 Sanding platen 5 Dustbag 6 Replaceable diamondtip Note This user manual also covers more than one catalogue number within this product group Refer to your carton for details of your produc
6. day thatthe tool needs replacement oris ofnofurther use think ofthe protection of the environment Black amp Decker service agents will accept old tools and will dispose of themin an environmentally safe way THE BLACK amp DECKER GUARANTEE UK AUSTRALIA AN D NEW ZEALAND ONLY Ifthe Black amp Decker product becomes defective due to faulty materials and workmanship within 24 months from the date of purchase we guarantee to either replace all defective parts or atour discretion replace the unit free of charge provided that e The productis returned to us or our authorised repairers with evidence of date of purchase e The producthas not been used for trade professional or hire purposes e The producthas not been subjected to misuse orneglect e The producthas notsustained any damage through foreign objects substances or accidents e Repairs have not been attempted by anyone other than our authorised repair agents This guarantee is offered as an extra benefit and is additionalto the customers statutory rights AFTER SALES SERVICE FOR YOUR BLACK amp DECKER PRODUCT UK AUSTRALIA AND NEW ZEALAND ONLY Black amp Decker offers a nationwide network of authorised service agents The use of otherthan genuine Black amp Decker accessories and parts may damage or reducethe performance of your Black amp Decker productand may also endangerthe user The terms and conditions ofthe warranty may also be effected OURAFTER
7. e further use of the tool a guard or other partthatis damaged should be carefully checked to determine whether it will operate properly and perform its intended function Check for alignment of moving parts free running of moving parts breakage of parts mounting and any other conditions that may affectits operation A guard or other part that is damaged should be properly repaired or replaced by an authorised service centre unless otherwise indicated inthe productbooklet Have defective switches replaced by an authorised service agent Do not use the tool if the switch does notturn iton and off e Warning The use of any accessory or attachment other than recommended inthe product booklet may presenta risk of personal injury e Have the tool repaired bya qualified person The electricaltoolisinaccordance withthe relevantsafety requirements Repairs should only be carried out by qualified persons using original spare parts otherwise this may resultin considerable dangertothe user ADDITIONAL PRECAUTIONS TO TAKE W HEN SANDING PAINTAND MEDIUM DENSITY FIBREBOARD M DF Sanding of lead based paintis notrecommended due to the difficulty of controlling the contaminated dust The greatest danger of lead poisoning isto children and pregnantwomen Any pre 1960 building may have been painted inthe pastwith paint containing lead and covered by additional layers of paint Itis importantto determine whether the paintthatis being sanded contains
8. erly used especiallyin confined areas Donotabuse the cord Never carry the tool by its cord or yank it to disconnect it from the socket Keep the cord away from heat oil and sharp edges e Secure the work Use clamps or a vice to hold the work Itis safer than using a hand and it frees both hands to operate the tool e Donotoverreach Keep proper footing and balance atalltimes e Maintain the tool with care Keep a cutting tool sharp and clean for better and safer performance Follow the instructions for lubricating and changing accessories Inspectthe tools cord periodically and if damaged have repaired by an authorised service agent Inspectthe extension cord periodically and replace if damaged Keep the handles dry clean and free from oil and grease e Disconnectthe tool when notin use before servicing and when changing accessories suchas blades bits and cutters Removeadjusting keys and wrenches Formthe habit of checking to see that keys and adjusting wrenches are removed from the tool and replaced in the storage area before switching on e Avoid unintentional starting Donotcarrya plugged in tool with a finger on the switch Ensure the switch is off when plugging in e Use an outdoor extension cord When a toolis used outdoors only use an extension cord intended for outdoor use and so marked e Stay alert Watch what you are doing use common sense and do notoperate the tool when tired e Check damaged parts Befor
9. he electricity supply Use a clean dry paintbrush to clear vents and ducts Clean the housing using a clean damp cloth do notuse solvents petrol orturpentine EC DECLARATION OFCONFORMITY We declare that units KA110 KA110E conform to 89 392 EEC 89 336 EEC EN55014 73 23 EEC EN55104 EN50144 Aweighted sound pressure 81dB A Hand armweighted vibration lt 2 5m s 150W 10500 min Y Brian Cooke Director ofEngineering Black 8 Decker Ltd Spennymoor County Durham DL16 6JG United Kingdom The Black amp Decker policy is one of continuous improvementto our product and as such we reserve the rightto change the product specification without prior notice Australia DeWALT Industrial Power Tool Company 7 Clarice Road Box Hill Victoria 3128 Tel 03 9895 9200 Fax 03 9899 7465 New Zealand Black amp Decker 81 Hugo Johnson Drive Penrose Auckland New Zealand Tel 09 579 7600 Fax 09 579 8200 South Africa Black amp Decker South Africa Pty Ltd Physical address 146 Lechwe Street Corporate park Randjiesfontein Midrand Postal address Postnet Suite 107 Private Bag X65 Halfway House 1685 Tel 011 653 1400 Fax 011 653 1499 United Kingdom Black amp Decker 210 Bath Road Slough Berkshire SL1 3YD Tel 01753 511234 Fax 01753 551155 Helpline 01753 574277 Part no 373697 01 11 00 saiueduioo 13470 10 1899 Y A98 g WO UOeWJOJUI 811999 ojasu Jajaid NO J
10. our sander canbe used in one of two ways withthe sanding platen either with the pointed detail section atthe frontofyour sander orwiththe square section atthe frontofyoursander FITTING THE SANDPAPER Your sander uses pre cut punched nylon backed sheets of a specific size and shape To fit the sandpaper proceed as follows Disconnectthe plug from the electricity supply Detach the two diamond shaped spare tips from the main sheet Place the sandpaper onthe pointed base making sure the holes of the paper are aligned Never use your sander without sandpaper and always use a full sheet of paper Each sheet of sandpaperhasa Sh removabletip withtwo sparetips attached To obtain maximum use fromeachsheet detach andturnthe tip when the front partis worn When the whole tip is worn replace it with a newtip whichis available as an accessory The tip of the backing pad is removable When the front partis worn turn the tip When the tip is completely worn replace the tip Spare tips are available as accessories When the tip of the hard plastic tip holder is worn remove the screw and turn the holder Spare holders are available as accessories ENGLISH DUST EXTRACTION SYSTEM Most of the dust from the work surface is collected in the dustbag The extraction fan of your sander draws the dust from the surface through the holes in the sanding platen The dustthen passes through the fan shro
11. reas and benches invite injuries e Consider the work area environment Do not expose the power tool to rain and do not use in damp or wet locations Keep the work area well lit Do not use the power tool where there is a risk to cause fire orexplosion e Guardagainstelectric shock Avoid body contact where possible with earthed or grounded surfaces e g pipes radiators ranges andrefrigerators e Keepchildrenaw ay Do notletvisitors touch the tool or extension cord All visitors should be kept away from the work area e Store idle tools When notin use tools should be stored in a dry high or locked place out of reach of children Donotforce the tool It will do the job better and more safely at the rate for which it was intended e Use the righttool Do not force small tools or attachments to do the job of a heavy duty tool Donotuse the tool for purposes notintended for example do not use a circular saw to cuttree limbs or logs e Dress properly Do notwear loose clothing or jewellery as they can be caughtin moving parts Rubber gloves and non skid footwear are recommended whenworking outdoors Wear protective hair covering to contain long hair Use safety glasses Use a face or dust mask as well ifthe operation is dusty or if the tool is being used in enclosed spaces e Connecting dustextraction equipment If devices are provided forthe connection of dust extraction and collection ensure these are connected and prop
12. t OPERATING YOURSANDER To switch your sander on slide the on off switch forward until the mark I appears To switch your sander off slide the on off switch to the rear until the mark 0 appears Before plugging your sander in make sure itis switched off SPEED CON TROL KA 110E The speed control switch 2 givesthe bestoperating performanceforeach material As a general rule use low speed for polishing and for sanding acrylic synthetic materials and high speed for wood and metal The following table gives an indication of which settings to use Material Variable speed setting Hardwood beech 4 5 Softwood pine 4 5 Veneerwood 3 4 Synthetic materials 2 3 Acrylic sheet 1 3 Non ferrous metals 4 5 Steel 3 4 Lacquer and paintremoval 3 5 Polishing 1 2 Rustremoval 4 5 REM OVING AND REFITTING THE SANDING PLATEN Proceed as follows Disconnectthe plug from the electricity supply Ne Turnthe platen locking lever 3 anti clockwise to the left from the front of your sander and lift your sander offthe platen To refitthe sanding platen place the back of the sander into the locating points on the platen and push the front downwards The platen locking lever should now be turned clockwise to the right from the front of your sander ENGLISH into the locked position Note Make sure that the leveris fully down before operating the sander Y
13. ud to the dustbag You can connect your sander to avacuum cleaner for dust extraction purposes An adapter is available from Black amp Decker as a part REM OVINGAND EMPTYING THE DUSTBAG Disconnectthe plugfromthe electricity supply Hold your sander vertically withthe dustbagfacing downwards Pullthe bag gently holding the grips on the side of the dustbag Emptythe dustbag and replace onthe sander Aclickis heard when the dustbag is correctly fitted Do not wash the dustbag Empty the dustbag every 10 minutes HANDY HINTS Always hold your e Always sand with the grain of the wood If you sand across the grain you may leave swirl marks e Your sander can be used in two different ways either in detail mode for accessing corners or in orbital mode for flush sanding up against edges e Replace worn sandpaper e Usethe correct grade of sandpaper Low grit coarse sandpaper gives a high material removal rate with a coarse finish High grit fine sandpaper gives a low material removal rate with a finer finish Asa general rule start with the low grit paper and finish with the higher grit TOOLCARE Do not apply excessive pressure when you use your sander This can cause your sander to overheat If your sander becomes too hot operate it off load for 2 minutes Keep the cooling vents on the motor housing clear sander with two hands To clean your sander proceed as follows Disconnectthe plug from t
14. wnis L live and blue is N neutral Fit a BS1363A Fit a 5 amp fuse approved approved resilient plug to BS1362 Connect Connect blue to brown to N neutral L live Make sure that the outer sheath of the 230 volts AC only cable is held firmly a n Never use a light by the clamp socket e Before replacing the top cover of the plug ensure thatthe cable restraintis holding the outer sheath of the cable firmly and that the two leads are correctly fixed atthe terminal screws If the fuse cover is missing or damaged do notuse the plug For replacement or detachable fuse covers contact a Black amp Decker service agent Warning Never connectlive or neutral wires to the earth pin marked E or MAINS PLUG REPLACEMENT AUSTRALIA AND NEW ZEALAND ONLY Should the mains plug or cordset of the product be damaged it must only be replaced by an authorised ENGLISH Black amp Decker service agent because special purpose tools are required EXTENSION CABLES Up to 30m 100ft of 3 core extension cable canbe used without undue loss of power Note An extension cable should not be used unless absolutely necessary Use of animproper extension cable could resultin a risk of fire and electric shock If an extension cable must be used make sure itis properly wired contains the correct rated fuse as recommended in its literature and is in good electrical condition UNWANTEDTOOLS AND THE ENVIRONM ENT Qy Should you find one
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