Home

CONTENTS - controlsanat.ir

Contents

1. ea Terminal name Description CM1 Pena res Common terminal for intelligent input terminals Frequency The External frequency voltage commanding is 0 to SVDC H command as a standard power When the input voltage is 0 to 1OVDC use the parameter terminal A65 on Frequenc H O OL L H O OL L H O OL L 5 commanding F TR Y terminal L EE T af g z voltage 3 commanding VRO 0 10VDC 4 208 g Joo 1 28 input impedance input impedance a Frequency Oj VDC 700 25 8 commanding 3 terminal Note1 If you use current analog input make sure that 3 current d the AT function is allocated to an es command intelligent input terminal Frequency L command common terminal Monitor PM Frequency monitor Analog output frequency monitor analog output current monitor terminal analog output voltage monitor ENDA E 100 INSTRUCTION MANUAL Terminal symbol FAI 0 FA2 2 Frequency arrival signal Terminal name Description Frequency arrival FA1 FA2 signals is indicated when the output frequency accelerates and decelerates to arrive at a constant frequency Frequency F01 set value ON at FA constant FA2 frequency Frequency Thresholds Time ON at target frequency Intelligent output terminal 11 0 RUN Run signal When the RUN signal is selected the inverter outputs a signal on that terminal when it is in t
2. Power Motor jAlways connect the power input terminals L1 L2 to the power supply jBe sure to install thermal relay individually when one inverter operates several motors jNever connect P RB to R S T or U V W Otherwise there is the danger of equipment damage 6 2 ENDA E 100 INSTRUCTION MANUAL NOTE Install mechanically interlocked switches Mc1 and Mc2 in case of exchange by using commercial power supply and inverter Mcl S MCCB Inverter Power So W OO tt U 0 0 supply McO V Mc2 L2 W NOTE2 Install an earth leakage breaker or MCCB on the power supply side of the inverter If the wiring distance between inverter and motor 10m and more is long the thermal relay may be incorrectly operated on the effect of high frequency noise Install the AC reactor on the inverter output side or use the current sensor NOTES Make sure to ground the ground terminal according to the local grounding code Never ground the E 100 inverter in common with welding machines motors or other electrical equipment When several inverters are used side by side ground each unit as shown in examples Do not the ground wires 6 3 ENDA E 100 INSTRUCTION MANUAL 6 2 Wiring the control circuit control circuit terminal CMI 5 4 3 2 1 FM H O OI L CM2 11 Example of control circuit terminal Input common speed2 Revers
3. Inverter power supply i O RUN command FW RV USP terminal Se Alarm output terminal a Inverter output frequency a i A Alarm arm Run display Eld cleared command 8 13 ENDA E 100 INSTRUCTION MANUAL Option Terminal Input Code _ Symbol Function Name State Description ON 10 USP Unattended Sart On power up the inverter will not resume a Run command mostly used in the Us Protection OFF On power up the inverter will not resume a Run command that was active before power loss Valid for inputs C01 C02 C03 C04 C05 Required setting none Notes jNote that when a USP error occurs and it is canceled by a reset from a RS terminal input the inverter restarts running immediately jEven when the trip state is canceled by turning the terminal RS on and off after an under voltage protection E09 occurs the USP function will be performed jWhen the running command is active immediately after the power is turned on a USP error will occur When this function is used wait for at least three seconds after the power up to generate a Run command Example USP FW CMI 5S 4 3 2 oy Y 8 14 ENDA E 100 INSTRUCTION MANUAL Software Lock SFT When the terminal SFT is turned on the data of all the parameters and functions except the output frequency is locked
4. Option Terminal Code Symbol Function Name State Description Input 8 FRS Free run Stop Causes output to turn off allowing ON motor to free run coast to stop Output operates normally so OFF contorolled deceleration stops motor Valid for inputs C01 C02 C03 C04 C05 Example Required setting b03 b16 C07 to C11 Notes to the input C01 to C05 that is the FRS function jWhen you want the FRS terminal to be T T active low normally closed logic change T Y the setting C07 to C12 which corresponds N CM 5 4 3 assigned 8 11 ENDA E 100 INSTRUCTION MANUAL External Trip EXT When the terminal EXT is turned on the inverter enters the trip state indicates error code E13 and stop the output This is a general purpose interrupt type feature and the meaning of the error depends on what you connect to the EXT terminal When the switch between the set terminals EXT and CM1 is turned on the equipment enters the trip state Even when the switch to EXT is turned off the inverter remains in the trip state You must reset the inverter or cycle power to clear the error returning the inverter to the Stop Mode RUN command FW RV lt EXT terminal skal Motor revolution speed SS RS terminal E Alarm output terminal OEE Optio Bany Function Name Input Description When assigned inpu
5. ENDA E 100 INSTRUCTION MANUAL Frequency arrival ey j Ree Function Name gor Description ON when output to motor is at the set frequency 1 FAL P type signal OFF when output to motor is off or in any acceleration or deceleration ramp ON Frequency arrival when output to motor is at or above the set frequency the holds for even if in acceleration or deceleration ramps type 2 signal OFF Valid for inputs C13 C21 C22 Required setting none Notes jAt the time of acceleration an arrival signal at a frequency between the set frequency 0 5Hz to 1 5Hz is turned on jAt the time of deceleration an arrival signal at a frequency between the set frequency 0 5Hz to 1 5Hzis turned on jThe delay time of the output signal is 60ms nominal when output to motor is off or during acceleration or decel eration before the respective thresholds are crosse Example Open collector output AC FAI FA2 CM2 11 OE 50 max if DC 27Vmax 8 19 ENDA E 100 INSTRUCTION MANUAL Run Signal RUN When the RUN signal is selected as an intelligent output terminal the inverter outputs a signal on that terminal when it is in the Run Mode The output logic is active low and is the open collector type switch to ground Run command FWIRV Motor i speed i DC braking n l E Signal io ON B
6. The protection method conforms to JEM 1030 The applicable motor refers to ENDA standard 3 phase motor 4 pole To use other motors care must be taken to prevent the rated motor current 50 60Hz from exceeding the rated output current of the inverter The output voltage decreases as the main supply voltage decreases except for use of the AVR function In any case the output voltage cannot exceed the input power supply voltage To operate the motor beyond 50 60Hz consult the motor mamanufacturer about the maximum allowable rotation speed The braking torque via capacitive feedback is the average decelection torque at the shortest deceleration stopping from 50 60Hz as indicated It is not continuous regenerative braking torque And the average deceleration torque varies with motor loss This value decreases when operating beyond 50 Hz Ifa large regenerative torque is required the optional regenerative braking resistor should be used Control method setting A31 to 2 sensorless vector control Selected set carrier frequency setting b11 more than 2 1kHz ENDA E 100 INSTRUCTION MANUAL 4 External Dimension Diagrams and Identifying the parts Main Physical Features Ex E 100 015S Mounting hole 3 ae AE aE Colling fan Main circuit terminal Display part Control key Analog voltage current selection switch for frequency command Control circuit ter
7. jNo jogging operation is performed when the set value of jogging frequency A26 is smaller than the start frequency B10 or the value is 0Hz JG Jogging Example FW CMI 5 4 aH wv a Qo Be sure to stop the motor when switching the function JG on or off 8 9 ENDA E 100 INSTRUCTION MANUAL Two stage Acceleration and Deceleration 2CH j When terminal 2CH is turned on the inverter changes the rate of acceleration and deceleration from the initial settings F 02 acceleration time1 and F 03 deceleration time1 to use the second set of acceleration deceleration values When the terminal is turned off the equipment is turned off the equipment i FW RV RCH Output frequency S m 1 Bre l P 1 1 Time returned to the original acceleration and deceleration time F Jog acceleration time and acceleration time2 and A 55 stage acceleration and deceleration time jin the graph shown above thi acceleration This causes thi deceleration timel Use deceleration time2 to set the second A 54 e 2CH becomes active during the initial e inverter to switch form using acceleration 1 d F 02 to acceleration 2 A 54 eg ate Function Name a Description ON Frequency ou
8. 8 5 Sensorless Vector Control Function description The E 100 inverter has a built in auto tuning algorithm The E 100 inverter can be possible to do high starting torque and high precision operation Also the settings have a second set of parameters for a second motor The required torque characteristic or speed control characteristic may not be maintained in case that the inverter capacity is move than twice the capacity of the motor in use Function setting method Select the parameter A31 to 2 sensorless vector control Parameter H03 and H04 select motor capacity and poles 4 poles Parameter H02 selects which data standard data auto tuning data of motor constants you want the inverter to use 8 24 ENDA E 100 INSTRUCTION MANUAL 8 6 Auto tuning Function description The auto tuning procedure automatically sets the motor parameter related to sensorless vector control Since sensorless vector control needs motor parameter the standard motor parameters have been set at the factory Therefore when an inverter exclusive use motor is used or when a motor of any other manufacture is drive the motor parameter is detected by auto tuning because the parameters are not matched Function setting Follow the steps below to auto tune the inverter finally set the parameter H01 F02 F03 setting Set the time the range that over current or over voltage trip event no
9. All parameters except b09 are locked 3 All parameters except b09 and output frequency FO1 setting are locked Other Function Sets the starting frequency for the inverter PT Py seers rats oulput range 150 50 to 10 00Hz in units i 0 50Hz Carrier frequ Sets the PWM carrier frequency range b11 ency setting lis 0 5 to 16 0kHz in units of 0 1kHz i 15 0kH2 Initialization Select the type of initialization to occur 2 mode t two option codes gt 0 b12 mode parameters g Trip history clear l or trip history 1 Parameter initialization Select default parameter values for cou ntry on initialization three options b13 Country code option codes i 0 for initialization 0 Korea version l 1 Europe version 2 US version Specify a constant to scale the displayed b14 Frequency seat frequency for d08 monitor range is o 1 00 conversion factor 0 0 to 99 9 in units of 0 01 STOP key aa Da the STOP key m the k a eypad is enabled two option codes b15 validity during ig stop enabled l 0 terminal operation 1 stop disabled Select jow he inverter resumes opera tion when the free run stop FRS is Resume on cancelled two options p ERS b16 FRS cancel 0 Restart from 0Hz i 0 lation mode 1 Restart from frequency detected from real speed of motor 2 Free run stop b17 Communication Sets the communication number for A 1 number communication range is 1 to 32 l ENDA E 100 INSTRUCTION MANUAL Exp
10. CM1 5 4 3 2 1 H O OLL FM CM2 11 Separate by 10cm or more Note6 Do not short circuit the terminals H L of the control circuit Note7 Do not short circuit the terminals H OI of the control circuit 6 5 ENDA E 100 INSTRUCTION MANUAL 6 3 Application wiring apparatus amp options Determination of wire and Fuse size Motor a Wiri Applicabl i t Oia Application iring pplicable ai kw Inverter Model Power Signal Leakage braker Magnetic contactor Lines Lines MCCB MC 0 75 100 0078 1 25 aly HBS 33 10AT HMC 10W 0 75mm 1 5 E 100 015S 2 08 iida HBS 33 15AT HMC 10W 2 2 E 100 022S 208 HBS 3320AT HMC 20w 6 6 ENDA E 100 INSTRUCTION MANUAL gt Standard Apparatus 3 phase input reference Power supply us i __ Motor Inverter model Wiring Applicable equipment lt output kw N50 Series Power lines Signal lines Fuse class H rated 600 i Fue lt 4 0 75 E 100 007S 1 25 0 14 10A i O oD Elecrom 1 5 E 100 0155S 0 758 15A gnetic contact shielded 2 0 wire _ 2 2 E 100 022S 20A lt Note gt lt q _ _ Field wiring connection must be made by a UL listed and CSA certified closed loop terminal connector sized for the wire gauge involved Connector must be fixed using the crimp tool specified by the connector manufacturer Be sure to consider the capacity of the
11. Voltage WjHjD min 200V 007S 022S FM 220S 2A 250V 84 50 39 24 13 7 ENDA E 100 INSTRUCTION MANUAL 14 RS485 Communication The communcation between inverter and external controller is doing by RS485 using modular connector in cling to inverter controller Relation code Function Minimum Maximum Initial Unit Description code Value b17 Setting the communication number AOL 0 3 0 P 3 Communication A 02 0 2 0 E 2 Digital operator Communication formula Item Description Remark Interface R5485 Communication method Half duplex Communication speed 9600 Fixing Communication code Binary code Data bits 8 Fixing Parity No Fixing Stop bit 1 Fixing Starting method External request Inverter is only slave part Wait time 10j1000ms Connection type 1 N Max32 Error check Frame CRC CMD Communication number is MAXREQ parameter selected at b17 14 1 ENDA E 100 INSTRUCTION MANUAL RS485 port specification 12345678 Pin number Description 1 2 3 Transmit Receivetside 4 5 6 Transmit Receive side 7 24V 8 24V GND Communication sequence The communication sequence is as follows External controller Inverter wait time Frame start Frame start is recognized by signal line data transmitted Frame completion Frame completion is recognized by no data during correspond 4 5 character time Frame 1 Transmit from
12. auto tuning ON motor data 0 standard data H02 setting o 1 auto tuning data 1 007SF H03 motor capacity 1 3 2 015SF 3 022SF H04 motor poles 2 4 6 8 Unit pole HOGIHLL PERS 0 001 30 00 Unit HOT HI2 MOST 0 001 20 00 Unit Hogs Motor 0 01 999 9 Unit mH inductance Ho9 H14 Transient 0 01 100 0 Unit mH inductance Hios No oad 0 1 100 0 Unit A current The data of H11 to H15 is auto tuning data 8 27 ENDA E 100 INSTRUCTION MANUAL 1 If satisfactory performance through auto tuning cannot be fully obtained please adjust the motor constants for the observed symptoms according to the table below Operation A satus Symptom Adjustment Parameter When low frequency Slowly increase the motor constant a few Hz torqueis R1 in relation to auto tuning data H06 H11 insufficient within 1 to 1 2 times R1 Slowly increase the motor constant Pono When tlie oe R2 in relation to auto tuning data F07 H12 atis wih A L tol lerati owly decrease the motor constan ioue Murais Pate R2 in relation to auto tuning data H0O7 H12 q within 0 8 to 1 times R2 When over current Slowly increase the motor constant prote ction is operated IO in relation to auto tuning data H10 H15 at injectionofload within 1 to 1 2 times IO Slowly increase the motor constant R ti R1 in relation to auto tuning data H06 H11 egenerauion low within 1 to 1 2 times
13. max setting frequency 1000 DC 10V 4j 20mA Volt Freq Characteristic Any base freguency setting possibk between 0Hz and 400Hz V F control constant torque reduced torque Overload current rating 150 60 seconds Accelerationdecelemtion time 0 1 to 3000sec linear accel decel s curve u curve secondaccel decel setting available Operator pane Up and Down keys Value settings Freq Potentiometer Analog setting via potentiometer setting External signal 1W 1 to 2 variable resistor DC 0 5V DC 0 10V Input Impedonce 7008 4 20mA Input Impedonce 25 FWD Operator pane Run Stop Forvard Reverserun changeby command REV Run External signal Input signal Forward run stop Reverse run stop set by terminal assignment NC NO Intelligent input terminal FW forwardrun command RV reverse run command CF1jCF4 multistage speed setting JG jog command 2CH 2 stage accel decel command FRS free run stop command EXT extemal trip USP unattended startup SFT soft lock AT analog current input select signal RS reset SET 2nd setting selection 3 2 ENDA E 100 INSTRUCTION MANUAL Item General Specifications RUN tun status signal FA1 frequency arrival Intelligent output signal FA2 setting Frequencyarrival signal terminal OL overloadadvance notice signal OD PID error deviation signal AL alam signa
14. motor runs stop Valid for inputs C01 C02 C03 C04 C05 Example Required setting A02 01 RV FW Notes cm s5 4 3 2 1 jWhen the Forward Run and Reverse Ll Run commands are active at the same fs time the inverter enters the Stop Mode SWR SWE jWhen a terminal associated with either FW or RV function is configured for normally closed the motor starts rot ation when that terminal is discon nected or otherwise has no_input voltage Set the parameter A 02 to 1 DANGER If the power is turned on and the Run command is already active the motor starts rotation and is dangerous Before turning power on confirm that Run command is not active 8 5 ENDA E 100 INSTRUCTION MANUAL Multi Speed Select CF41 CF2 CF3 CF4 jThe inverter provides storage parameters for up to 16 different target frequencies speeds that the motor output uses for steady state run condition These speeds are accessible through programming four of the intelligent terminals as binary encoded inputs CF1 to CF4 per the table These can be any of the six inputs and in any order You can use fewer inputs if you need eight or less speeds Note When choosing a subset of speeds to use always start at the top of the table and with the least significant bit CF1 CF2 etc Multi speed Control circuit terminal SW5 SW4 SW3 SW2 Speed
15. 0 SUB reduced torque characteristic 1 CRT constant torque characteristic Electronic 100 Constant torque CRT mM thermal a output 80 1 1 characteristic current 60 selection Reduced torque SUB 5 20 60 120 Output frequency Hz Overload Restriction Select overload or overvoltage restriction modes o Overload 0 oo overvoltage restriction mode FF b06 overvoltage 1 Only overload restriction mode ON l 3 restriction 2 Only overvoltage restriction mode ON 3 Overload overvoltage restriction mode ON Sets the level for overload restriction Overload between 20 and 200 of the rated b07 restriction current of the inverter setting range 0 2j 150 0 level setting inverter rated current j2 0j inverter rated current Set the deceleration rate when inverter detects overload range is 0 1 to 10 0 and resolution is 0 1 Overload Ere ANANG b08 restriction Current 0 1sec constant setting Output frequency 9 16 ENDA E 100 INSTRUCTION MANUAL 9 17 rar Run eune Name Description time Defaults coce Edit Software Lock Mode Prevents parameter changes in four options option codes 0 All parameters except b09 are locked when SFT from terminal is on b09 Software lock 1 All parameters except b09 and out i 0 mode selection put frequency F01 are locked when SFT from terminal is ON 2
16. 0 OFF OFF OFF OFF Speed 1 OFF OFF OFF ON Speed 2 OFF OFF ON OFF Speed 3 OFF OFF ON ON Speed 4 OFF ON OFF OFF Speed 5 OFF ON OFF ON Speed 6 OFF ON ON OFF Speed 7 OFF ON ON ON Speed 8 ON OFF OFF OFF Speed 9 ON OFF OFF ON Speed 10 ON OFF ON OFF Speed 11 ON OFF ON ON Speed 12 ON ON OFF OFF Speed 13 ON ON OFF ON Speed 14 ON ON ON OFF Speed 15 ON ON ON ON NOTE Speed 0 is set by the F J01 parameter value ENDA E 100 INSTRUCTION MANUAL speed0 speed speed2 speed3speed4 speed5 speed6 speed7 speed8 speed9 speed10 speed11 speed12 speed13 speed14 speed15 peed0 speed speed speed3speed4 speeds speed6 speed7 speed8 speed9 speed10 speed11 speed12 speed13 speed14 sp SWw2 SWw3 SW4 SWS Fw I Eee Control circuit terminal Multi speed Setcode SWS SW4 SW3 SW2 SWI Setvalue CF4 CF3 CF2 CF1 FW Speed 0 F01 OFF OFF OFF OFF ON 2Hz Speed 1 All OFF OFF OFF ON ON 5Hz Speed 2 A12 OFF OFF ON OFF ON 10Hz Speed 3 A13 OFF OFF ON ON ON 15Hz Speed 4 Al4 OFF ON OFF OFF ON 20Hz Speed 5 A15 OFF ON OFF ON ON 30Hz Speed 6 A16 OFF ON ON OFF ON 40Hz Speed 7 A17 OFF ON ON ON ON 50Hz Speed 8 A18 ON OFF OFF OFF ON 60Hz Speed 9 A19 ON OFF OFF ON ON 55Hz Speed 10 A20 ON OFF ON OFF ON 45Hz Speed 11 A21 ON OFF ON ON ON 35Hz Speed 12 A22 ON ON OFF OFF ON 25Hz Speed 13 A23 ON ON OFF ON ON 15Hz Speed 14 A
17. Name Description time Defaults coue Edit Output Terminal state setting C18 ed Range is 0 to 250 resolution is 1 i 100 0 Analog meter Range is 3 0 to 10 0 C19 offset adjustment resolution is 0 1 i 0 0 Output Terminal related function Sets the overload signal level between 50 and 200 resolution is 0 1 0 5x Inverter rated current 2 0x ey Inverter rated current C20 pone cea Motor current 100 level setting Over load signal output Sets the frequency caval setting thres hold for the output frequency during Acceleeat acceleration cceleration Setting range is 0 0 to A04 resolution is C21 arrival signal 0 01 z output frequency frequency i 0 00Hz setting frequency Arrival signal eceleration Sets the frequency arrival setting thres 0 00Hz level setting PID control f Deviation signal frequency deceleration setting range is 0 00 to i setting 400 0Hz resolution is 0 01 Hz Sets the allowable PID loop error mag nitude Setting range is 0 0 to 100 resolution is 0 01 C23 PID deviation Target value Feedback value 10 0 9 20 ENDA E 100 INSTRUCTION MANUAL Expanded Function mode of H Group capacity Func Nam Description fine Def de e P ime Defaults co Edit Sensorless Vector Control Two States for auto tuning function H01 Auto tuning gption codes OFF 0 i Auto tunin mode selection aa Auto tuning ON
18. The indicator accuracy after adjustment is about 5 Depending on the meter the accuracy may exceed this value 2 output current monitor signal The FM output duty cycle varies with the inverter output current to the motor The signal on FM reaches full scale when the inverter output current reaches 200 of the rated inverter current The accuracy of the current reaches approximately 10 inverter output current measured Im monitor display current Im inverter rated current Ir mom 100 j10 3 output voltage monitor signal The FM output duty cycle varies with inverter output voltage The signal on FM reaches full scale when the inverter output voltage reaches 100 of the rated inverter voltage 8 4 ENDA E 100 INSTRUCTION MANUAL 8 3 Intelligent Input Terminal Function Forward Run Stop FW and Reverse Run Stop Command RV jWhen you input the Run command via the terminal FW the inverter executes the Forward Run command high or Stop command low jWhen you input the Run command via the terminal RV the inverter executes the Reverse Run command high or Stop command low opion Sobol l Function Name State Description Inverter is in Run Mode motor 0 FW Forward Run ON runs forward Stop OFF Inverter is in Run Mode motor stop Inverter is in Run Mode motor 1 RV Reverse Run ON runs reverse Stop OFF Inverter is in Run Mode
19. This is useful when harmonic suppression measures must be taken when the main power voltage Unbalance rate exceeds 3 and the main power capacity exceeds 500K VA or when a sudden power voltage variation occurs It also helps to improve the power factor ACL L I 2 5 L 3 phase 200V __ Input side H 3 phase 400V Inverter output capacity KVA Output side reactor Vibration may increase when driving a general purpose motor with an inverter as compared with commercial power operation Connecting this reactor between the inverter and the motor allows reduction of motor pulsation When the cable between the inverter and the motor is 10m or more inserting the reactor prevents thermal relay malfunction caused by harmonics resulting from inverter switching A current sensor can be used instead of the thermal relay ACL L 2 5 L 3 phase 200V J H 3 phase 400V Inverter output capacity KW 13 5 ENDA E 100 INSTRUCTION MANUAL AC reactor size for improve power factor input side AC reactor size for improve power factor output side Volt Capacity Type Wiring Dimension mm j Stan Weight Figure age KW A C H X T dard Kg No 0 75 ACL LI 1 5 110 80 110 40 52 6 4 1 85 1 1 5 ACL LI 2 5 130 90 130 50 67 6 4 3 0 1 Z 2 2 ACL LI 3 5 130 95 130 50 70 6 4 3 4 1 a 3 7 ACL LI 5 5 130 100 130 50 72 6
20. Two selections option codes H02 E data 0 Use standard motor data 0 selection 1 Use auto tuning data Ten specified 1 007SF e H03 Motor capacity 2 015SF capacity of eac 3 022SF inverter H04 Motor poles setting Four selections 2 4 6 8 4poles 1105 Motor rated current The setting depend on the inverter H06 Motor Resistance R1 Range is 0 001 to 30 00 ohm H07 Motor Resistance R2 Range is 0 001 to 20 00 ohm H08 Motor Inductance L Range is 0 1 to 999 9 mH Transien _ H09 taductance Range is 0 01 to 100 0 mH H10 Motor constant IO Range is 0 1 to 100 0A H11 RI Motor Resistance Auto tuning data setting range is 0 001 to 30 00 ohms H12 Motor Resistance R2 Auto tuning data setting range is 0 001 to 20 00 ohms Motor Inductance Auto tuning data setting range is auto tuning data 0 1 to 100 0A HIIT 0 1 to 999 9mH H14 Transien Auto tuning data setting range is Inductance 0 01 to 100 0 mH H15 Motor constant IO Auto tuning data setting range is The data of H11 to H15 is auto tuning data 9 21 ENDA E 100 INSTRUCTION MANUAL 10 Protective function The various functions are provided for the protection of the inverter itself but they may also protection function when the inverter breaks down Name Cause s o de When the inverter output current exceeds the r
21. V W output Connect the MOTOR External Connect the braking RB P Sonne resistor option Connect the Die casting to prevent electric _ shock and reduce noise Ground Control circuit Terminal Terminal Signal symbol Terminal name Main Power Terminal function 5 Forward run command FW Reverse run contact input 4 command RV multi speed commands1 4 Close ON CF1 4 2 stage accel decel 2CH operating 3 Reset RS second control function setting Open OFF Input SET terminal software lock SFT stop signal 2 unattended start protection USP mimin N current input selection AT jogging TIME 12ms 1 operation JG External trip EXT or more Common terminal for input or monitor CM1 signal FM Output frequency meter output current Analog frequency Monitor meter output voltage meter meter signal Common terminal for input or monitor CMI signal 6 9 ENDA E 100 INSTRUCTION MANUAL Control circuit Terminal Output signal minal Pol CO e oa H Power supply for frequency setting 0j5VDC Note 1 0 5VDC Voltage frequency command signal O Oi 10VDC input O OI impedance 7008 Current frequency command signal Ol a input impedance L Common terminal for frequency command Intelligent output terminal run status signal RUN frequency arrival 11 _ Signal FA1 set frequency arrival signal 27VDC
22. are connected correctly Otherwise there is a danger of inverter damage 2 Make sure that there are no mistakes in the signal line connections Otherwise it may be incorrect operation of the inverter 3 Make sure that the inverter earth terminal is grounded Otherwise there is a danger of electric shock 4 Make sure that terminals other than those specified are not grounded Otherwise it may be incorrect operation of the inverter 5 Make sure that there are no short circuits caused by stay pieces of wire solderless terminals or other objects left from wiring work Also make sure that no tools have been left behind Otherwise there is a danger of inverter breakage 6 Make sure that the output wires are not short circuited of grounded Otherwise there is a danger of inverter damage 7 2 ENDA E 100 INSTRUCTION MANUAL 7 2 Powerup test The following instructions apply to the power up test The operation from the standard operator Frequency setting Run and stop command are controlled as follows Frequency setting select the potentiometer STOP RUN select the RUN and STOP key MCCB i 0 Ll Power 200V class 1 phase 200j230V 50 60Hz ACTION Digital operator control 1 Turn On the power supply by turning ON MCCB The POWER LED will illuminate 2 After checking that the potentiometer Enable LED is ON set the fr
23. circuit breaker to be used T Be sure to use bigger wires for power lines ifthe distance exceeds 20m LI L2 Use 0 75mm wire for the alarm signal wire Inverter i gt Option TRB ga UV W Name Input side AC reactor for harmonic suppression power coordination power improvement Function This is useful when harmonic suppression measures must be taken when the main power voltage unbalance rate exceeds 3 and the main power capacity exceeds 500kVA or when a sudden power voltage variation occurs It also helps to improve the power factor 3 3 44 Thermal EMI filter Output side noise filter Reduces the conductive noise on the main power wires generated from the main power supply Connect to the inverter primary side input side This is installed between the inverter and the motor to reduce noise radiated from the main the control power wiring It is useful for reducing radio wave disturbance in a radio or TV set and for preventing malfunction of measuring instruments or sensors relay Motor AC reactor for vibration reduction thermal relay malfunction prevention Vibration may increases when driving a general purpose motor with an inverter as compared with operation on commercial power Connecting this reactor between the inverter and the motor allows reduction of motor pulsation When the wirung between the inverter and the motor is 10m or more
24. contents Trip data Trip contents 1 Over current trip 7 Electric thermal trip 2 Over voltage trip 8 Outside trip 3 Under voltage trip 9 EEROM trouble 4 Arm short trip 10 Communication trouble 5 Reserved 11 USP trip 6 Inverter over heat trip 12 GF trip 14 5 ENDA E 100 INSTRUCTION MANUAL Note2 Data value setting Data value is transmitted except decimal point Ex1 Output frequency Parameter value 60 00Hz Communication data 6000 Conversion hexadecimal 1 byte 0x17 2 byte 0x70 Ex2 acc dec time Parameter value Communication data Conversion hexadecimal 10 00sec Note3 Special parameter Run command parameter 1 byte 0x00 2 byte 0x02 setting data 1 byte Bit7 Bit6 Bit5 100 Bit4 Bit3 1 byte 0x00 2 byte 0x64 Bit2 Bitl BitO Reserved ga b yte Bit7 Bit6 BitS Bit4 Bit3 Bit Reserved BitO RST REV RWD Bit0 Forward command Bitl Reverse command Bit2 Reset command 14 6 ENDA E 100 INSTRUCTION MANUAL Frequency command Parameter 1 byte 0x00 2 byte 0x04 setting data output frequency 100 Ex the case of output frequency command is 60 00Hz Data 6000 transmit 1 byte 0x17 2 byte 0x70 16bit CRC generation The step of CRC generation is as follows 1 All of 16 bit register is 1 0xffff 2 The exclusive OR of 16 bit register and 8 bit regi
25. inserting the reactor prevents thermal relay malfun ction caused by harmonics resulting from incerter switching A current sensor can be used instead of the thermal relay ENDA E 100 INSTRUCTION MANUAL Note 1 The applicable equipment is for ENDA standard four pole squirrel cage motor Be sure to consider the capacity of the circuit breaker to be used Be sure to use larger wire for power lines if the distance exceeds 20m Be sure to use an grounding wire same size of power line or similar Use 0 75mm wire for the alarm signal terminal Use 0 5mm wire for the control circuit terminal Note 2 Note 3 Note 4 Note 5 Note 6 wre wa Classify the detective current of the earth leakage breaker depending on the total distance between the inverter and the motor Length Detective current mA 100m and less 30 300m and less 100 800m and less 200 Note1 When using CV wire and metal tube the leakage current is around 30mA km Note2 The leakage current becomes eight times because IV wires have a high dielectric constant Therefore use an one class earth leakage breaker according to the above table 6 8 ENDA E 100 INSTRUCTION MANUAL 2 Terminal Function Main circuit Terminal Terminal Terminal symbol name Function L1 L2 Main power Connect the input v supply input power supply Inverter Seu L2 P Rs U
26. prohibited from editing When the data is locked the keypad keys cannot edit inverter parameters To edit parameters again turn off the SFT terminal input Use parameter B31 to select whether the output frequency is excluded from the lock state or is locked as well Option Terminal Function Name put Code Symbol State Description The keypad and remote program ON ming devices are prevented from changing parameters 11 SFT Software Lock OFF The parameters may be edited and stored Valid for inputs C01 C02 C03 C04 C0S Example Required setting B09 excluded from lock Notes SFT FW ae cm s 4 3 2 1 When the SFT terminal is turned on T T only the output frequency can be T Y changed jSoftware lock can be made possible also for the output frequency by b09 jSoftware lock by the operator is also possible without SFT terminal being used b09 8 15 ENDA E 100 INSTRUCTION MANUAL Analog Input Current Voltage Select AT The AT terminal selects whether the inverter uses the voltage O or current OI input terminals for external frequency control When the switch between the terminals AT and CM1 is on it is possible to set the output frequency by applying a current input signal at OI L When the terminal is turned off the voltage input signal at O L is available Note that you must also set parameter A 01 1
27. setting range is 0 to External Frequency A05 frequency P setting start i 0 00Hz oV T Ga iv Analog Input 4mA 20mA External End frequency provided when analog A06 frequency input is 10V 20mA can be set in units 0 00Hz setting end of 0 01Hz setting range is 0 to 400Hz ENDA E 100 INSTRUCTION MANUAL Run pune Name Description ti Defaults External The starting point offset for the active A07 frequency analog input range 0j10V 4mAj20mA i 0 0 start rate setting setting range is 0 to 100 in units of 0 1 External The ending point offset for the active A08 frequency analog input range 0j10V 4mA 20mA i 100 0 end rate setting setting range is 0 to 100 in units of 0 1 Two options select codes Frequency External A09 frequency start i 0 panem seung wot i Analog input 4m A0T A0 20mA 0 start at start frequency 1 start at OHz External _ Range n to 8 where n number of A10 frequency samples for average l 4 sampling setting p E Multi speed Frequncy Setting speed 1 5Hz jDefines the first speed of a multi speed2 10Hz se i i speed3 15Hz A11 Multi speed spon prale ringe is 0 to 400Hz in He UE _ frequency Setting range is 1 speed A11 to speed5 30Hz i speed6 40Hz A25 setting 15 speed A25 dee r speed7 50Hz jSpeed0 volume setting value speed8 60Hz etc OHz Jogging Defines
28. the output to jump past to avoid motor 0 00Hz A44 setting resonances center frequency range is 9 10 ENDA E 100 INSTRUCTION MANUAL Func inti Run Name Description time Defaults code Edit Defines the distance from the center frequency at which the jump around A41 Jump hysteresis occurs Range is 0 00 to 10 00Hz in A43 frequency width units of 0 01Hz 0 00Hz adean A A41 PID Control Note1 PID Functi Enables PID function two option codes A46 oo rg 1on 0 PID control disable i 0 SE SCHON 1 PID control enable PD T Proportional gain has a range of 0 1 o A47 proportion to 100 in units of 0 1 10 0 PID I integral Integral time constant has a range of r Ae gain setting 0 0 to 100 0 seconds in units of 0 1 10 0sec PID D deriva Derivative gain has a range of 0 0 to A49ltive gain setting 100 0 seconds in units of 0 1 0056 PID scale factor PID scale factor multiplier ASO setting range of 0 1 to 1000 in units of 0 1 l 100 d back Selects source of PID option codes A51 Pea ban a 0 OI terminal current in put 1 8 1 0 terminal voltage in put Automatic Voltage Regulation AVR Function Automatic output voltage regulation selects from three type of AVR funct A52 AVR function ions three option codes 0 selection 0 Constant ON 1 Constant OFF 2 OFF during deceleration 200V class inverter settin
29. 01 indicates the output frequency of Multi speed n 5 Press the key once to confirm that the indication is the same as the set frequency 6 When you repeat operations in 1 to 4 the frequency of Multi speed can be set It can be set also be parameters A 11 to A 25 8 8 ENDA E 100 INSTRUCTION MANUAL Jogging Command JG IG terminal jWhen the terminal JG is turned on and SJ FW RV M E the Run command is issued the inverter Run gt 3 outputs the programmed jog frequency Ly a ga CS to the motor speed Jog decel type ane M z ES 0 Free run stop jThe frequency for the jogging operation is 1 Deceleration stop set by parameter A 26 2 DC braking stop jSet the value terminal mode inla og Run command jSince jogging does not use an acre ramp we recommend setting the jogging frequency inl Al26 to SHz or less to prevent tripping The type of deceleration used to end a motor jog is selectable by programming function A 27 The options are 0 Free run stop coasting 1 Deceleration normal level and stop 2 DC braking and stop ppro Sobol l Function Name Description Inverter is in Run Mode output to ON _ motor runs at jog parameter frequency OFF Inverter is in Stop Mode Valid for inputs C01 C02 C03 C04 C05 Required setting A02 A26 A27 Notes
30. 1 Reverse run Extended fun Basic setting functi g functions a aie STOUP setting range A01 A65 _ a b a Fine tuning functions _ 5 setting Setting range b01 b17 c ranca timo Terminal setting functions S Ba y setting group Setting range C01jC23 H Extended func Sensorless vector setting functions _ tion of H group Setting range H01 H15 setting Note If you set the carrier frequency less than 2kHz acceleration deceleration time delays approximately 500msec 9 6 ENDA E 100 INSTRUCTION MANUAL Expanded Function Mode of A Group 9 7 Run rune Name Description fie Defaults Basic parameter settings Frequency Four options select codes comman ing 0 Keypad potentiometer A01 Multi spee 1 Control circuit terminal input i 0 commanding 2 Standard operator a method 3 Remote operator communication Set the method of run commanding A02 Run 0 Standard operator 0 commanding 1 Control circuit terminal input l 2 Remote operator communication Settable from 0 to maximum frequency in units of 0 01Hz A03 Base frequency 100 A04 setting ij 60 00Hz Base Maximum Frequency Frequency A03 Maximum 3 Settable from the base frequency A03 A04 rage up to 400Hz in units of 0 1 Hz i 60 00Hz Analog Input Settings Start frequency provided when analog input is OV 4mA can be set in units of 0 01Hz
31. 24 ON ON ON OFF ON SHz Speed 15 A25 ON ON ON ON ON 2Hz ENDA E 100 INSTRUCTION MANUAL Standard operator option code Set the parameter C o1 c og to 02 05 TTenninal Option Symbol Function Name State Description Valid for inputs C01 C02 C03 C04 C05 Required setting F01 A11 to A25 Example CF4 CF3 CF2 CF1 FW Notes cMy 5 4 3 2 1 When programming the multi speed swyswaswiswasw if setting sure to press the Store key each time and then set the next multi speed setting Note that when the key is not pressed no data will be set jWhen a multi speed setting more than 50Hz 60Hz is to be set it is necessary to program the maximum frequency A04 high enough to allow that speed jWhile using the multi speed capability you can monitor the current frequency with monitor function F 01 during each segment of a multispeed operation There are two ways to program the speeds into the registers A 20 to A 25 Programming using the CF switches Set the speed by following these steps 1 Turn the Run command off Stop Mode 2 Turn each switch on and set it to Multi speed n Display the data section of F J01 3 Set an optional output frequency by pressing the and N keys 4 Press the GrR key once to store the set frequency When this occurs F
32. 4 3 9 1 5 5 ACL LI 7 5 130 115 130 50 90 6 4 5 2 1 7 5 ACL LI 11 180 120 190 60 80 6 4 8 6 1 Volt Capacity Type Wiring Dimension mm Stan Weight Figure age KW A C H xX T dard Kg No 0 4 ACL L 0 4 110 90 110 40 65 6 4 2 7 1 0 7 ACL L 0 75 130 105 130 50 80 6 4 4 2 1 Z 1 5 ACL L 1 5 160 100 160 80 75 6 4 6 6 1 a 2 2 ACL L 2 2 180 110 190 90 90 6 4 11 5 1 3 7 ACL L 3 7 220 110 210 125 90 6 4 14 8 l 5 5 ACL L 5 5 220 110 220 125 90 6 5 3 15 0 2 75 ACL L 7 5 220 130 220 120 112 7 6 7 22 0 2 13 6 ENDA E 100 INSTRUCTION MANUAL 13 4 Noise filter Reduces the conductive noise on the main power wires generated from the main power supply Connect to the inverter primary side input side Connection of the noise filter Install a noise filter as shown in figure below The noise filter must be installed as Close as possible to the inverter and its wiring distance minimized In addition the primary and secondary wirings of the noise filter must not be close to each other or cross each other Noise Filter As ghort as Power Supply MCCB 7 possible vertet Motor Line Load e gt LI u u U v 12 12 12 w e F Outlook of the noise filter Specification of the noise filter Applicable Rated Rated External Dimension mm Class inverter type Model Current
33. 50mA FA2 overload advance notice signal OL Maximum PID error deviation signal OD alarm signal AL CM2 Common terminal for output signal NOTE1 There is analog voltage V current I selection switch for frequency command 6 10 ENDA E 100 INSTRUCTION MANUAL 7 Operation Be sure to turn on the input power supply after closing the front case While being energized be sure not to open the front case Otherwise there is the danger of electric shock Be sure not to operate the switches with wet hands Otherwise there is the danger of electric shock While the inverter is energized be sure not to touch the inverter terminals even when the motor is stopped Otherwise there is the danger of electric shock If the Retry Mode is selected the motor may suddenly restart during the trip stop Do not approach the machine be sure to design the machine so that safety for personnel is secure even if it restarts Otherwise it may cause injury to personnel If the power supply is cut off for a short period of time the inverter may restart operation after the power supply recovers if the command to operate is active If a restart may pose danger to personnel so be sure to use a lock out circuit so that it will not restart after power recovery Otherwise it may cause injury to personnel The stop key is effective only when the stop function is enabled Be sure to enable the key sepatately from the emergen
34. ENDA E 100 INSTRUCTION MANUAL CONTENTS Page 1 Safety Message 1 1 2 Receiving and Checking 2 1 3 General Specifications 3 1 4 External dimensional diagrams and Identifying the parts 4 1 5 Mounting 5 1 6 Wiring 6 1 7 Operation 7 1 8 Using Intelligent Input Terminals 8 1 9 F ction List sei See 9 1 10 Protective functions 10 1 11 Trouble shooting Tips 11 1 12 Maintenance and Inspection 12 1 13 Option 77 777 777 77 77 7777 7 13 1 14 RS485 Communication 14 1 ENDA E 100 INSTRUCTION MANUAL 1 Safety Messages For the best results with the E 100 Series inverter read this manual and all of the warning labels attached to the inverter carefully before installing and operating it and follow the instructions exactly Keep this manual handy for quick reference Definitions and Symbols A A A safety instruction message includes a hazard alert symbol and a signal word DANGER or CAUTION Each signal word has the following meaning This symbol is the Safety Alert Symbol It occurs with either of two signal words DANGER or CAUTION as described below DANGER Indicates a potentially hazardous situ
35. FF OF RV Reverse OFF open stop SWR OFF ON OFF 1 erie ad When SWF and SWR commands are active at the same time the inverter stops Frequenc CF1 quency 2 1 Hz O speed A snReCR RYN Default Terminal 3 speed 7 setting a CF2 Multi speed Terminal FW pee Terminal2 RV G frequency 9 g P d Terminal3 CF1 SE commanding Switch o ono Terminal4 CF2 E CF3 terminal w a ons Bene mm 2 4 CF2 ON ON Terminal5 2CH cra a E 5 wee ERS 4 4 Stage speed E JG 6 Jogging Jogging operation 2CH 2 stage acceler The acceleration or deceleration time is possible to change 7 _ ation deceleration considering the system ERS Free tun sto The inverter stops the output and the motor enters the free 8 P run state coasting OH External trip It is possible to enter the external trip state USP Unattended start Restart prevention when the power is turned on in the RUN 10 prevention state SFT Terminalsoft The data ofall the parameters and functions except the output 11 ware lock frequency is locked AT Current input The AT terminal selects whether the inverter uses the voltage 12 selection O or current OT input terminals for external frequency control K Reset Ifthe inverter is in Trip Mode the reset cancels the Trip Mode ENDA E 100 INSTRUCTION MANUAL
36. ON Real time display of output current to motor d02 Output current monitor om 0 0 to 99 9A A LED ON d03 Output voltage monitor Real time display of output voltage to motor Three different indications 04 Rotation direction a Ror Forward Run monitor Stop r Reverse Run 3 Displays the scaled PID process variable 05 PID feedback monitor feedback value A50 is scale factor Displays the state of the intelligent input terminals q06 Intelligent input terminal z A A Ae status OFF 343 2I Terminal numbers Displays the state of the intelligent output terminals q07 Intelligent output g z g Bon terminal status OFF Terminal numbers re Displays the output frequency scaled by the d08 pean utput frequency constant in b14 Scale factor b14 x frequency data ENDA E 100 INSTRUCTION MANUAL Func inti code Name Description 409 Power consumption Displays the power consumption at inverter monitor starting W Operating time o d10 accumulation Inverter operating accumulation time 0 9999 monitor hour dil Real operating time avert l ting ti 0 59 monitor minute nverter real operating time 059 d12 DC link voltage Displays the inverter DC link voltage V Displays the current trip event jDisplay method Alarm reason j press the UP key Output frequency at alarm event press the UP DOWN key Output current at alarm event d13 Trip event monitor j press t
37. R1 status with a When low frequency s decelerating afew Hz torque Slowly increase the motor constant 8 isinsufficient IO in relation to auto tuning data H10 H15 torque within 1 to 1 2 times IO Decrease the carrier frequency b11 2 If the inverter capacity is more than twice the capacity of the motor in use the inverter may not achieve its full performance specifications 3 4 Running multiple motor under sensorless vector control is not available When DC braking is enabled the motor constant will not be accurately set Therefore disable DC braking before starting the auto tuning procedure 5 The motor will rotate up to 80 of base frequency make sure that accele ration or deceleration is not operated If then decrease the manual torque boost setting value 6 Be sure if motor is in standstill before you carry out an auto tuning Auto tuning data carried out when motor is still running may be not correct 7 Tf the auto tuning procedure is interrupted by the stop command the auto tuning constants may be stored in the inverter It will be necessary to store the inverters factory defaults setting 8 28 ENDA E 100 INSTRUCTION MANUAL 9 Operating the inverter 9 1 Identifying the parts RUN LED STOP RESET key on when theNaverter This key is used for stopping the motor or resetting outputs the P voltage and operati errors When either operator or terminal is selected
38. ance Dynamic braking resistance 400V class WATTAGE In case of Heavy load Dynamic braking resistance Dynamic braking resistance ag a 200V class 400V class R WATTAGE R WATTAGE 1 1 5 KW 50 0 3 kW 180 0 3kW 13 1 0 6 kW ENDA E 100 INSTRUCTION MANUAL 13 2 Digital Operator DOP 1 Digital operator is economical remote operator DOP can control inverter parameter and operating command DOP has Digital operator DOP1 can control inverter prameter and operating commands Digital operator DOP1 is economical remote operator has a 4 digit 7 segment LED so it is possible not only operate inverter but also display inverter status Specification Description External Dimension 67 5 H 64 9 W 36 1 D 7 segment LED 4 digit 7 segment LED 7 POWER RUN PRG Hz A RUN key Volume LED 7 RUN STOP RESET FUNC UP DOWN STR Volume RS485 Moduler connection Display Monitor lamp Communication Method Function Inverter operation amp watching Connection Cable length 13 2 ENDA E 100 INSTRUCTION MANUAL Identifying the parts RUN LED __ STOP RESET key This key is used for stopping the motor or resetting errors When either operator or terminal is selected this key works If the extension function b 15 is used outputs the PWY voltage and operatin comman
39. anded Function Mode of C Group Func code Name Input TerminalFunc Description tion Run time Defaults Edit Intellingent Input C01 fterminal 1 setting Select function for terminal 1 lt code gt 0 Forward run command W 1 Reverse run commandRV 2 Ist multi speed command CF1 3 2nd multi speed command CF2 4 3rd multi speed command CF3 5 4th multi speed command CF4 6 Jogging operation command G T 2 stage acceleration deceleration command CH 8 free run stop commandFRS 9 extemal trip EXT 10 unattended start protection USP 11 software lock function SFT 12 analog input current voltage selection signal AT 13 reset RS aa Input C02 terminal 2 setting Select function for terminal 2 lt code gt see C01 parameter Intellingent Input C03 terminal 3 setting Select function for terminal 3 lt code gt see C01 parameter C04 ae Input terminal 4 setting Select function for terminal 4 lt code gt see C01 parameter 12 C0s aaa Input terminal 5 setting Select function for terminal 5 lt code gt see C01 parameter 13 Input Terminal C07 contact setting NO NC Select logic convention two option codes 0 normally o en INOI 1 normally closed NC Input Terminal 2 contact setting NO NC C08 Select logic convention two option codes 0 normally o en NOL 1 normally closed NC Input Terminal 3 c09 c
40. ated Overcurrent current by more than approxitnately 200 during E04 protection the motor locked or reduced in speed Protection circuit activates halting inverter output Overload protection When the inverter output current causes the motor Electronic thermal to overload the electronic thermal trip in the E05 Regenerative inverter cuts off the inverter output If regenerative energy from the motor or the main Over voltage power supply Voltage is high the protective circuit E07 protection activates to cut off the inverter output when the voltage of DC link exceeds the specification c icati The inverter output is cut off when communication ommumeaton in the inverter has an error to external noise E60 error excessive temperature rise or other factor When input voltage drops below the low voltage Under yoltage detection level the control circuit does not function Fog protection normally So when the input voltage is below the specification the inverter output is cut off Output The inverter output was short circuited This con ee oy dition causes excessive current for the inverter so E34 short circuit the inverter output is turned off The USP error is indicated when the power is USP error turned on with the inverter in RUN state Enabled E13 when the USP function selected The inverter output is cut off when EEPROM in EEPROM error the inverter has an error due to external noise exc E08 essive temperature rise or other factor W
41. ation which if not avoided can result in serious injury or death CAUTION Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as DANGER so be sure to observe them NOTE Notes indicate an area or subject of special merit emphasizing either the product s capabilities or common errors in operation or maintenance 1 1 ENDA E 100 INSTRUCTION MANUAL Some drawings in this manual are shown with the protective or shields removed in order to describe detail with more clarity Make sure all covers and shields are replaced before operating this product This manual may be modified when necessary because of the improvement of the product modification or changes in specifications To order a copy of this manual or if your copy has been damaged or lost contact your ENDA representative ENDA is not responsible for any modification of the product made by the user since that will void the guarantee 1 2 ENDA E 100 INSTRUCTION MANUAL Index to Dangers and Cautions in This Manual Installation cautions for Mounting Procedures Be sure to install the unit on flame resistant vt 5 1 material such as a steel plate Otherwise there is the danger of fire Be sure n
42. ble motor capacity 007 0 75kW 1HP 015 1 5kW 2HP 022 2 2kW 3HP ENDA E 100 INSTRUCTION MANUAL Model specific tables The standard specifications of E 100 inverter is as follows Sing phase 200V Class Item Model E 100 series E100 rid F100 kW 0 75 1 5 22 Applicable motor size 2 HP 1 2 3 Rated capacity 200V kVA 1 9 3 0 42 Rated input voltage Single phase 200 to 230V j10 50 60 Hz j5 Rated output voltage 3 3 phase 200 to 230V corresponding to input voltage Rated output current A 5 0 7 0 10 0 Starting torque with sensorless vector 200 or more control with resistor approximately 100 Dynamic braking from 50 60Hz approx torque short time stop without approximately 150 5 resistor DC braking Variable operating frequency time and braking force Weight kg Ll 12 12 3 1 ENDA E 100 INSTRUCTION MANUAL General Specifications The following table applies to all E 100 inverters Item General Specifications Protective housing 1 Enclosedtype IP20 Control method 6 Space vector PWM control Output frequency range 4 0 01 to 400Hz Freavencuaceura Digital command 0 01 of the maximum frequency q y y Analog command 0 1 of the maximum frequency Digital 0 01Hz 100Hz and less 0 1Hz Frequencysetting 100Hz or more resolution Analog Max Setting frequency 500 DC 5V input
43. ctions accumulation monitor 4 T d_1 1 real operating time monitor P fine tuning functions 1 2 DC link votage monitor f terminal setting functions i i motor parameters d 13 trip monitor 7 setting functions RUN key o0This key starts the run The set value of F 04 determines a forward run or a reverse run STOP RESET key onThis key stops the run When a trip occurs this key becomes the reset key 9 2 ENDA E 100 INSTRUCTION MANUAL 9 4 Expanded function mode navigational map Using the key to enter the expanded function mode select expanded function command NO inJA bee c 4 and H mode Expanded function expanded function command NO tti setting a o PET ala A 02 ejo expanded function data amp gt A 65 0 _ 40 i store data and return to the expanded command setting data is disabled do not store data and return to the expanded command setting data is disabled Display description When the inverter is turned on the output frequency monitor display appears 9 3 ENDA E 100 INSTRUCTION MANUAL Function List Parameter Monitoring Functions Hera Name Description 401 Output frequency Real time display of output frequency to monitor motor from 0 00 to 400 0 Hz Hz LED
44. cuit in the table above drives a relay coil Note the use of a diode to prevent the negative going turn off spike generated by the coil from damaging the inverter s output transistor 8 22 ENDA E 100 INSTRUCTION MANUAL Alarm Signal output AL The Inverter alarm signal is active when a fault has occurred and it is in the Trip Mode When the fault is cleared the alarm signal becomes inactive Option Terminal Tnput Code_ Symbol Function Name State Description ON When an alarm signal has occurred and has not been cleared 5 AL Alarm signal OFF When no alarm has occurred since the last clearing of alarm s Valid for inputs C13 Required setting none Notes jWhen the alarm output is set to normally AL closed NC a time delay occurs until the CM2 E contact is closed when the power is turned 3 4 Example Open collector output on Therefore when the alarm contact out put is to be used set a delay of about 2 50 max seconds when the power is turned on DC27Vmax Terminals 11 is open collector out puts jWhen the inverter power supply is turned off the alarm signal output is valid as long as the external control circuit has power jThe signal output has the delay time 300ms nominal from the fault alarm output jOutput terminal 11 is a contact a In case of contact b set up C15 8 23 ENDA E 100 INSTRUCTION MANUAL
45. cy stop Otherwise it may cause injury to personnel Arter the operation command is given if the alarm reset is conducted it will restart suddenly Be sure to set the alarm reset after verifying the operation command is off Otherwise it may cause injury to personnel Be sure not to touch the inside of the energized inverter or to put any conductive object into it Otherwise there is a danger of electric shock and or fire 7 1 ENDA E 100 INSTRUCTION MANUAL The heat sink fins will have a high temperature Be careful not to touch them Otherwise is the danger of getting burned The operation of the inverter can be easily changed from low speed to high speed Be sure check the capability and limitations of the motor and machine before operating the inverter Otherwise there is the danger of injury If you operate a motor at a frequency higher than the inverter standard default setting 60Hz be sure to check the motor and machine specifications with the respective manufacturer Otherwise there is the danger of equipment damage Install a holding brake separately if necessary Otherwise there is the danger of accident Check the direction of the motor abnormal motor vibrations and noise Otherwise there is the danger of equipment damage 7 1 Before the powerup test Prior to the test run check the following 1 Make sure that the power lines L1 L2 and output terminals U V and W
46. d is ready is function is void POWER LED PRG LED On when This LED is on when the powerinput to invert inverter is ready for 1s on parameter editing Display part LED displa Hz A LED This part display frequency Display units Hertz Ampere motor current motor LEDs rotation speed alarm iso iy O C O lt _ _ _ Potentiometer and setting value RUN key RUN STOP RESET MIN MAX set the inverter output frequency be operated Press this key to run the only when the ramp is O O motor The Run enable Z FUNC UP DOWN STR ok ON LED must be terminal operation STORE KEY FUNCTION key UPL DOWN ke to Press the store key to write the This key is used for h a d data and setting value to the changing parameter CNG data an memory and command increase of decrease the frequency External dimension O MBS 1S ob 11 6 e 4 9 m 35 1 13 3 ENDA E 100 INSTRUCTION MANUAL 13 3 Input side and Output side AC reactor Figure 1 auia g py a Clu vivwtz J Em F 4 3 I 5 TESSE i 3 y z y T a ral Reactor Inverter 1 g Power 5 supply S a ACL jl ijj Input side S Inverter Reactor Bs 2 Power supply S ACL jl ijj Outside put 13 4 ENDA E 100 INSTRUCTION MANUAL Input side AC reactor
47. does not have direct exposure to sunlight a tendency for high temperature high humidity of dew condensation high levels of dust corrosive gas explosive gas inflammable gas grinding fluid mist salt damage etc Otherwise there is the danger of fire ENDA E 100 INSTRUCTION MANUAL Wiring Dangers for Electrical Practices and Wire Specifications Be sure to connect grounding terminal eee 6 2 Otherwise there is a danger of electric shock and or fire j Wiring work shall be carried out only by qualified 6 2 pewontel Cs s Otherwise there is a danger of electric shock and or fire Implement wiring after checking that the power 6 2 supply is off You may incur electric shock and or fire Do not connect wiring to an inverter or operate an gt 6 2 inverter that is not mounted according the instructions given in this manual Otherwise there is a danger of electric shock and or injury to personnel When wiring the emergency stop circuit check the gt 07 6 2 wiring thoroughly before operation Otherwise it may cause injury to personnel 1 5 ENDA E 100 INSTRUCTION MANUAL Wiring Cautions for Electrical Practices Be sure that the input voltage matches the inverter 6 1 specifications jSingle phase 200 to 230 V 50 60Hz Otherwise there is the danger of injury and or fire jBe sure not to connect an AC power supply tothe 6 1 output terminals U V W O
48. e alarm output will be cleared within 30 ms after the onset of the Reset command After the Reset command is given and the alarm reset occurs the motor will restart suddenly if the Run command is already active Be sure to set the alarm reset after verifying that the Run command is off to prevent injury to personnel Option Terminal Input Code _ Symbol Function Name State Description The motor output is turned off the ON Trip Mode is cleared if it exists 13 RS Reset Inverter and power up reset is applied OFF Normal power on operation Valid for inputs C01 C02 C03 C04 C05 Example Required setting none ae Notes CMI 5 4 3 2 1 j When the control terminal RS input is already r at power up for more than 4 seconds the display Y ofthe digital operator is E60 However the L__ inverter has no error To clear the digital operator error turn off the terminal RS input and press stop reset butt on of the operator j When the RS terminal is turned off from on the Reset command is active jThe stop reset key of the digital operator is valid only when an alarm occurs jOnly the normally open contact NO can be set for a terminal configured with the RS function The terminal cannot be used in the normally closed contact NC state jEven when power is turned off or on the function of the terminal is the same as that of the reset terminal jThe Stop Res
49. e analog current OI L for the target value set the AT terminal to ON PID gain adjustment If the response is not stabilized in a PID control operation adjust the gains as follows according to the symptom of the inverter jThe change of controlled variable is slow even when the target value is changed j Increase P gain A47 jThe change of controlled variable is fast but not stable j Decrease P gain A47 ilt is difficult to make the target value match with the controlled variable j Decrease I gain A48 jBoth the target value and the controlled variable are not stable j Increase I gain A48 jThe response is slow even when the P gain is increased j Increase D gain A49 jThe response is not stabilized due to oscillation even when the P gain is increased Decrease D gain A49 The figure below is a more detailed diagram of the PID control Target value operator a 7 multi speed F 0 Volume t ass 7 7 A50 gt Frequency analog votage input 0 D setting analog current input A A49 Feedback value analog iput ee analog votage input setting A64 62 405 analog current input A05 A08 9 14 ENDA E 100 INSTRUCTION MANUAL Expanded Function mode of B Group Func Name Description ine Defaults code Edit Restart Mode Select inverter restart method
50. e command Forward command 2 stage speed Multi speed1 Frequency arrival signal Run 5 N T O OI L FM 0M2 o gt Multi o o _ o _ o AN KS Frequency meter 2 3 R A fe cree 27 VDC 50 max Note1 When an output intelligent terminal is used be sure to install a surge absorbing diode in parallel with relay Otherwise the surge voltage created when the relay goes ON or OFF may damage the output intelligent terminal circuit ENDA E 100 INSTRUCTION MANUAL Note2 Use a twisted and shielded wire for the signal line and cut the shielded covering as shown in the diagram below Make sure that the length of the signal line is 20 meters or less Insulate _ 5 _ A No grounding necessary Connect to the commdn terminal CM1 and L of the inverter Note3 When the frequency setting signal is turned on and off with a contact use a relay which will not cause contact malfunctions even with the extremely weak currents and voltages Note4 Use relays which do not have contact defects at 24 V DC 3mA for the other terminals Note5 Separate the main circuit wiring from the relay control circuit wiring If they must cross be sure that they cross at a right angle Prd Main circuit power line L1 L2 U V W P RB Right angle x Signal input line
51. equency by rotating the potentiometer 3 After checking that the RUN Enable LED is ON press the key 4 The inverter starts running RUN LED is ON 5 Monitor the output frequency in the monitor mode 6 Press ine Gig key to stop the motor rotation 7 3 Regenerative braking resistor d 01 ENDA E 100 INSTRUCTION MANUAL Check the following before and during the powerup test jIs the direction of the motor correct Otherwise there is the danger of equipment damage Were there any abnormal motor vibrations or noise Otherwise there is the danger of equipment damage NOTE 1 Did the inverter trip during acceleration or deceleration 2 Were the rpm and frequency meter readings as expected If the over current or over voltage trip is occurred of the power up test set the acceleration or deceleration time longer Factory setting Maximum frequency 60Hz Rotation direction forward run ENDA E 100 INSTRUCTION MANUAL 8 Using intelligent terminals 8 1 Intelligent terminal lists eal Terminal name Description SWE Switch FW Forward ON closed Forward run a SWE Output frequency 0 RUN STOP OFF open stop Forward terminal SWR Switch ir f Revers ON Cos CM1 SWF ON O
52. et key on the inverter is only operational for a few seconds after inverter power up when a hand held remote operator is connected to the inverter jlfthe RS terminal is turned on while the motor is running the motor will be free running coasting 8 17 ENDA E 100 INSTRUCTION MANUAL 8 4 Using intellingent output terminals Initial setting is a contact NO Frequency Arrival Signal FA1 FA2 Frequency Arrival FA1 and FA2 signals indicate when the output frequency accelerates or decelerates to arrive at a constant frequency Refer to the figure below Frequency Arrival FA1 upper graph turns on when the output frequency gets within 0 5Hz below or 1 5Hz above the target constant frequency The timing is modified by a small 60ms delay Note the active low nature of the signal due to the open collector output Frequency Arrival FA2 lower graph uses thresholds for acceleration and deceleration to provide more timing flexibility than FA1 Parameter C21 sets the arrival frequency threshold for acceleration and parameter C22 sets the thresholds for deceleration This signal also is active low and has a 60ms delay after the frequency thresholds are crossed Output frequency Hz F oi set value 1 5 058 EZ set value 1 58 FA ON ON signal as ue Output frequency Thresholds C J21 set value cfe set value FA2 ON
53. external controller to inverter Frame 2 Indication reflects from inverter to external controller 14 2 ENDA E 100 INSTRUCTION MANUAL Communication frame type and form External controller transmit frame Number Command Parameter Parameter Count CRC Hi CRC Lo Description Data size Specifications ati Inverter Communication l byte 1 32 number number Command Frame type 1l byte 0x03 1 byte Group P t 2 byte arameter Parameter yt 2 byte Index Parameter Request parameter 3 byte 1 byte 0100 number number 2 byte N 0j01 0j08 CRC Hi 1 byte Higher 8bit of 16bit CRC CRC Lo 1 byte Lower 8bit of 16bit CRC Inverter response frame Communication ger Byte Data 1 Data N CRC Hi CRC Lo number number Description Data size Specifications Communication ormunication 1 byte 1 32 number Command Frame type 1 byte 0 x 03 Byte Number Data Byte number 1 byte Request parameter number x 2 Data 1 Parameter 1 2 byte Parameter value Data N Parameter N 2 byte Nth parameter value CRC Hi 1 byte Higher Sbit of 16bit CRC CRC Lo 1 byte Lower 8bit of 16bit CRC jFrame Size 5 Request parameter numberj2 14 3 ENDA E 100 INSTRUCTION MANUAL External transmit frame Communication number Order Parameter Data CRC Hi CRC Lo Description Data size Specifications at Target I
54. four option codes 0 Alarm output after trip no automatic restart 1 Restart at OHZ 2 Resume operation after frequency matching b01 Selection of 3 Resume previous ied after freq i 0 restart mode matching then decelerate to stop and display trip info Restart trip is overcurrent overvoltage and under voltage jOvercurrent and over voltage trip restart up to 3 times under voltage trip restart up to 10time The amount of time a powa input under Allowable voltage can occur without tripping the b02 instantaneous power failure alarm Range 1s 0 3 to 1 0 power failure sec Ifunder voltage exists longer than 1 0sec time setting this time the inverter trips even if the restart mode is selected Time delay after under voltage condition Reclosing stand goes away before the inverter runs motor by after again Range is 0 3 to 3 0 seconds b03 instantaneous Input power i i 1 0sec power failure Motor speed recovered 9 15 ENDA E 100 INSTRUCTION MANUAL code Func Name Description Electronic Thermal Overload Alarm Setting Set a level between 20 and 120 for Run time Defaults Edit mode selection Electronic the rated invert t b04 e rated inverter current thermal setting range 0 2j inverter rated 100 0 level setting current j1 2j inverter rated current Select from two curves option codes
55. fter checking that the power supply is off You may incur electric shock and or fire iDo not connect wiring to an inverter or operate an inverter that is not mounted according the instructions given in this manual Otherwise there is a danger of electric shock and or injury to personnel A CAUTION Be sure to that input voltage matches the inverter specifications Otherwise there is a danger of electric fire and or injury to personnel iBe sure not to connect an AC power supply to the output terminals Otherwise there is a danger of electric fire and or injury to personnel iBe sure not to connect a resistor to the DC link terminal P PB Otherwise there is a danger of fire Remarks for using earth leakage circuit breakers in the main supply Otherwise there is a danger of fire For motor leads earth leakage breakers and electromagnetic contactors be sure to size these components properly Otherwise there is a danger of fire iDo not RUN STOP operation by switching ON OFF electromagnetic contactors on the primary or secondary sides of the inverter Otherwise there is a danger of fire Fasten the screws with the specified fastening torque Otherwise there is a danger of fire 6 1 ENDA E 100 INSTRUCTION MANUAL 6 1 Wiring the main circuit You will connect main circuit terminal wiring to the input of the inverter N50 015S OO hed mo eG HAMAAAAAL
56. gs A53 Motor input 200 220 230 240 220V voltage setting 400V class inverter settings 380 400 415 440 460 9 11 ENDA E 100 INSTRUCTION MANUAL Func er Run Name Description time Defaults code Edit Second Acceleration and Deceleration Functions Duration of 2nd segment of acceleration _ range is 0 1 to 3000 sec A54 peona ceren 2 Second acceleration can be set by the i psec 2CH terminal input or frequeny ruse transition setting Duration of 2nd segment of deceleration motor range is 0 1 to 3000 sec A55 areal ig Second acceleration can be set by the i OE 8 2CH terminal input or frequeny eee transition setting Two options for switching from 1st to 2nd accel decel f Two stage 0 2CH input from terminal accel decel 1 transition frequency A56 switching i 0 method selection time Accl toAcc2 Output frequency at which Accel 1 A57 frequency ___ switches to Accel 2 range is 0 00 to i 0 00Hz transition point 400 0Hz in units of 0 01Hz DecltoDec2 Output frequency at which Decel 1 A58 frequency __ switches to Decel 2 range is 0 00 to 0 00Hz transition point 400 0Hz in units of 0 01Hz Set the characteristic curve of Accl and Acc2 two options 0 linear 1 S curve 2 U curve A59 Acceleration 0 curve selection Target freq Set the characteristic curve of dec1 A60 Decelerinon and dec2 two options i 0 g 0 l
57. he RUN mode OL 3 Overload advance notice signal When the output current exceeds a preset value the OL terminal signal turns on OD PID control error When the PID loop error magnitude the 4 deviation signal pee non the OD terminal signal AL Alarm si gnal The inverter alarm signal is active when a fault 5 has occurred CM2 Common Common terminal for intelligent output terminal Output terminal specification open collector output 27V DC max 50 max 11 TAY ENDA E 100 INSTRUCTION MANUAL 8 2 Monitor terminal function Terminal Name Monitor terminal FM analog jThe inverter provides an analog output terminal primary for frequency monitoring on terminal FM output frequency Output current and output voltage monitor signal jParameter C17 selects the output signal data iWhen using the analog motor for monitoring use scale reactor C18 and C19 to adjust the FM output so that the maximum frequency in the inverter corresp onds to full scale reading on the motor 1 output frequency monitor signal The FM output duty cycle varies with the inverter output frequency The signal on FM reaches full scale when the inverter outputs the maximum frequency CMI FM CM2 aa o 1 full scale maximum T 4 constant Note This is dedicated indicator so that it cannot be used as a line speed signal
58. he UP DOWN key DC link voltage at alarm event press the FUNC key d13 display iNo trip event d14 Trip history 1 monitor Displays the previous first trip event d15 Trip history 2 monitor Displays the previous secound trip event d16 Trip history 3 monitor Displays the previous third trip event d17 Trip count Displays the trip accumulation count 9 5 ENDA E 100 INSTRUCTION MANUAL Basic Function Mode Run pme Name Description time Defaults Standard default target frequency that determines constant motor that deter mines constant motor speed setting range is 0 00 to 400 0Hz 1 frequency setting from UP DOWN Output key of digital operator FoI frequency 2 Multi step speed voltme y combining frequency reference setting and intelligent input terminal ON setting OFF up to 16 step of speed can be set value 3 Remote operator control terminal input O L OI L Frequency reference by the local potentiometer can be monitored Standard default acceleration Acceleration setting range is 0 1 to 3000sec F02 imel setting minimum 0 1 999 9 by 0 1sec 10 0sec setting range 000 3000 by lsec f Standard default deceleration 2nd motor F03 Deceleration minimum 0 1 999 9 by 0 1sec i 10 0sec time 1 setting setting range 1000 3000 by lsec Rotation dire Two options select codes Fog Do aon dire 0 Forward run 0 ction setting
59. he danger of electric shock Make sure that only qualified personnel will perform maintenance inspec tion and part replacement Before starting to work remove any metallic objects from your person wristwatch bracelet etc Be sure to use tools with insulated handles Otherwise there is a danger of electric shock and or injury to personnel 12 1 General Precautions and Notes jAlways keep the unit clean so that dust of other foreign matter does not enter the inverter jTake special care in regard to breaking wires of making connection mistakes jFirmly connect terminals and connectors jKeep electronic equipment away from moisture and oil Dust steel filings and other foreign matter can damage insulation causing unexpected accid ents so take special care jWhen removing connectors never pull the wires wires for the cooling fan and logic P C board Otherwise there is danger of fire due to wire brea kage and or injury to personnel 12 1 ENDA E 100 INSTRUCTION MANUAL 12 2 Inspection Items This chapter provides instructions or checklists for these inspection items jDaily inspection jPeriodic inspection approximately once a year jInsulation resistance test approximately once two years Conduct the insulation resistance test by short circuiting the terminals as shown below LI L2 P RBU V W RAA AA Megar Never test the withstand voltage on the inverter The inverter has a s
60. hen the external equipment or unit has an error External trip the inverter receives the corresponding signal and E12 cuts off the output When the temperature in the main circuit increases Temperature trip due to cooling tan stop the inverter output is cut E21 off only for the model type with cooling fan 10 1 ENDA E 100 INSTRUCTION MANUAL Other display Contents Display It is displayed when initialization of data is processing It is not displayed when initialization of history is SS processing b 72 It is re when Copy function is operated by the remote copy operator There is no data available Trip history PID feedback data The auto tuning operation terminates normally AEGI AEG2 l Hga oPr 10 2 ENDA E 100 INSTRUCTION MANUAL 11 Troubleshooting Tips Symptom condition Probable Cause Countermeasure jIs th fegn mmar l ne Ol parameter te jMake sure the parameter correct AO1 setting correct jIs the Run command source Make sure the parameter A02 parameter setting A02 setting correct correct ils power being supplied to Check terminals L1 L2 terminals L1 L2 then U V and W If so the power lamp shouldjTurn on the power supply The th be on or check fuses e e motor inverter iPress the Func key and will outputs pana E ar code determine the err
61. inear 1 S curve 2 U curve 9 12 ENDA E 100 INSTRUCTION MANUAL Func inti nan Name Description time Defaults code Edit AGL Input voltage Set the voltage offset for external analog _ 00 offset setting signal input input signal adjustment l i A62 Input voltage Set the voltage gain for external analog 100 0 Gain setting signal input signal adjustment l i KE Input current Set the current offset for external analog _ 0 offset setting signal input signal adjustment l Input current Set the current gain for external analog A64 Gai i 100 0 ain setting signal input signal adjustment Set the input power supply for external External voltage See sana heen voltage input frequency 1 i quency 9 5V input l eal 1 10V input 9 13 ENDA E 100 INSTRUCTION MANUAL Note 1 PID feedback control The PID Proportional Integral Differential control functions can apply to controlling of fan the air water amount of pump etc as well as controlling of pressure within a fixed value Input method of target value signal and feedback signal Set the reference signal according to the frequency setting method or the internal level Set the feedback signal according to the analog voltage input 0 to 10V or analog current input 4 to 20mA If both input signal target value and feedback value set the same terminal PID control is not available To us
62. key press the key display transition ation Operation once four times start Leeann frequency monitor F 01 d 04 press the key 9 times ry AU press the key once 9 1 eHz ENDA E 100 INSTRUCTION MANUAL 9 3 Key Description Fog FUNCTION key ooThis key allows the selection of commands 58 1 and memorises parameters When the key is pressed once in the state of the extension 9 BOE or EN function code selection state is set FO 58 0 F01 Slo 57 9 UP DOWN key oaThe key are used to select the command and i change the data d 01 output frequency monitor a 0 2 output current monitor d 1 4 trip history 1 monitor pay d 0 K output voltage monitor g 15 trip history 2 monitor Fi 04 rotation direction monitor d 16 trip history 3 monitor 05 PID control feedback J Ka trip count L T value monitor Ki g 06 input terminal status t 01 output frequency setting monitor 4 T i 0 7 Output terminal status F 02 acceleration time setting 4 T monitor i d 08 Output frequency scale deceleration time 1 setting factor monitor L t 0 9 Power comsumption 04 rotation direction setting monitor _ 1 T operating time A basis setting fun
63. l Output signal Analog meter DC0 10V full scale Max 1mA Frequency monitor Analog output frequency Analog outputcurrentand Analog output voltage signals selectabk AVR function curvedaccel decel profile upperand lower limiters 16 stage speedprofile fine adjustment of start frequency carrier frequencychange 0 5 to 16Khz frequencyjump gainand ins setting process jogging electronicthermal leveladjustment retry nection trip history monitor 2nd setting selection autotuning V f characteristic selection automatic torque boost frequencycoversion display USP function Other functions Over current over voltage undervoltage overload extreme high low temperature internal Protective function communication error extemal trip EEPROM error USP error instantaneouspower failure output short circuit detection Ambient temperature 10 to 40 20j 60 short term temperatureduring Storage temperature transpord Ambient humidity 90 RH or less no condensing Environment Operating 5 9m 0 5G 10 to 55Hz confoms to the test Vibration method specified in JIS C0911 g Altitude 1 000m or less indoors no corrosive gasses Location or dust Remote operator unit cable for operator braking Options unit braking resistor AC reactor DC reactor noise filter 3 3 ENDA E 100 INSTRUCTION MANUAL Footnotes for the preceding tables 1 2 Ww Nn
64. limited speed for jog range is 0 5 to 10 00Hz in units of 0 01Hz A26 frequency The jogging frequency is provided safety 0 50Hz setting during manual operation Define how end of jog stops the motor three options Jogging stop 0 Free run stop S A27 operation Deceleration stop depending on 0 selector deceleration time 2 DC braking stop necessarg to set DC braking 9 8 ENDA E 100 INSTRUCTION MANUAL A32 V F gain setting AQ frequency Func Name Description a Defaults code Edit VIF Characteristics A28 Torque boost Two options 0 Manual torque boost 0 mode selection 1 Automatic torque boost Can boost starting torque between 0 and 100 above normal V F curve from 0 to 1 2 base frequency Be aware that excessive torgue boost can cause motor damage and inverter trip A29 Manual torque 5 0 boost setting fos e ee A29 5 0 5 09 Oke gt frequency 6 0Hz base frequency a3010 0 A 60 0Hz Manual torque Sets the frequency of the V F breakpoint o A30 boost frequency A in graph for torque boost l 10 0 setting Two available V F curves three select codes 0 Constant torque 1 Reduced torque reduction of the 1 7th V F o ower A3 1 characteristic 2 Sensorless vector control i 2 curve selection y i Constan Z torqui Reduced torque frequency Sets output voltage gain of the inverter from 20 t
65. load signal Valid for inputs C13 C20 Example Required setting none Notes The default value is 100 To change the level from the default set C20 overload level The accuracy of this function is the same as the function of the output current monitor on the FM terminal Open collector output 4 OL CM2 11 50 max i DC27Vmax 8 21 ENDA E 100 INSTRUCTION MANUAL Output Deviation for PID Control OD The PID loop error is defined as the magnitude absolute value of the vz Process variable i Current og phe rigger eenen difference between the Set point q3 target value and the process Variable set value actual value When the error magnitude exceeds the press value for C23 the OD Pi ie terminal signal turns on Refer to the PID oD TT on loop operation signal Coe j Sembal Function Name put Description when PID error is more than the ON set threshold for the deviation Output deviation signal for PID control when PID error is less than the OFF set threshold for the deviation signal Valid for inputs C13 C23 Pxample Required setting none Open collector output Notes jThe default difference value is set to 10 Xx op To change the value change parameter CM2 1 C23 deviation level 50 max L__ DC 27Vmax NOTE The example cir
66. m meter to check esistors discoloring Isua braking resistors Noise i Power down Rotation must be smooth l manually rotate Cooling fan Dust i Vacuum to clean No odor os Control Overall discoloring Visual No abnormalities oe sararan i IN s i i Capacitor deformation i Visual Undistorted appearance Display LEDs Legibility Visual All LED segments work Note1 The life of a capacitor is affected by the ambient temperature Note2 The inverter must be cleaned periodically If dust accumulates on the fan and heat sink it can cause overheating of the inverter 12 3 ENDA E 100 INSTRUCTION MANUAL 12 3 General Inverter Electrical Measurements The following table specifies how to measure key system electrical param eters The diagrams on the next page show inverter motor systems the loca tion of measurement points for these parameters Parameter Creurtloceuon Measuring instrument Notes Petero E Moving coil type Fund tal Commercial Supply voltage L1 L2 Z a ce ae Paia on smy voi ae 1 El fier type voltmeter yalue 200 2200 0H Supply current R S T Current Moving coil type Total effe 400V clas s i 380 41 5V 50H I l 2 Ammeter ctive value EATA a Supply power L1 L2 Electronic type Total effe W W wattmeter ctive value Supply power actor Pf wW j 100 Pf Eol Output voltage U V V W W U p Rectifier type Total effe E E Ey Ey voltmeter ctive val
67. minal Communication port 4 1 ENDA E 100 INSTRUCTION MANUAL Inverter Dimensions for Mounting A E L v mi lt w gt lt gt External Dimension Type Ww H D 007SF 80 142 135 0155 022S 95 142 135 4 2 ENDA E 100 INSTRUCTION MANUAL 5 Installation Choosing a Mounting Location jBe sure to install the unit on flame resistant material such as a steel plate Otherwise there is the danger of fire jBe sure not to place any flammable materials near the inverter Otherwise there is the danger of fire jBe sure not to let the foreign object enter vent openings in the inverter housing such as wire clippings spatter from welding metal shaving dust etc Otherwise there is the danger of fire jBe sure to install the inverter in a place which can bear the weight according to the specifications in the text Otherwise it may fall and cause injury to personnel Be sure to install the unit on a perpendicular wall which is not subject to vibration Otherwise it may fall and cause injury to personnel Be sure not to install or operate an inverter which is damaged or has missing parts Otherwise there is the da
68. nger of fire Be sure to install the inverter in a well ventilated room which does not have direct exposure to sunlight a tendency for high temperature high humidity or dew condensation high levels of dust corrosive gas explosive gas inflammable gas grinding fluid mist salt damage etc Otherwise there is the danger of fire 5 1 ENDA E 100 INSTRUCTION MANUAL To summarize the cautions messages You will need to find a solid non flammable vertical surface that is a relaticely clean and any envirnment In order to ensure enough room for air circulation around the inverter to aid in cooling maintain the specified clearance around the inverter specified in the diagram LLLLL is Air flow minimum A 8cm 8cm A nnim A minim Wall 10cm minimum Solid nonflammable vertical surface Before proceeding to the wiring section it s good time to temporarily cover the inverter s ventilation openings It will prevent harmful debris such as wire clippings and metal shavings from entering the inverter during installation The ambient temperature must be in the range of 10 to 40 ENDA E 100 INSTRUCTION MANUAL DANGER Be sure to ground the unit Otherwise there is a danger of electric shock and or fire Wiring work shall be carried out only by qualified personnel Otherwise there is a danger of electric shock and or fire Implement wiring a
69. nute number There is the danger of inverter damage Note 7 When the EEPROM error E 08 setting values again occurs be sure to confirm the ENDA E 100 INSTRUCTION MANUAL 2 Receiving and checking Inverter Specifications Label Before installing and wiring check the following 1 Check the unit for physical damage that may have occurred during shipping 2 Verify that the package contains one inverter and one manual after packing the E 100 inverter 3 Verify that the specifications on the labels match your purchase order Inverter model number ENDA www enda com tr Model E 100 015S Motor capacity for this model Power 1 5kW 2HP_ Temp 10 40 Power Input Rating frequency voltage phase Input 50Hz 60Hz 200 230V 1Ph Output 0 5 400Hz 200 230V 3Ph 7 0A voltage phase current MFG NO Output Rating Frequency Manufacturing codes Customer Service Center 080 029 5555 A S Center 052 230 8445 6 Lot number date etc If any part of E 100 is missing or damaged call for service immediately Model Number convention The model number for a specific inverter contains useful information about its operating characteristics Refer to the model number legend below E 100 015 F Ls Configuration type F operator pannel equipped Input voltage S single phase 200V class Series name Maximum applica
70. nverter a Communication l byte 1 32 number number Command Frame type l byte 0x06 1 byte Group P ti 2 byte arameter Parameter yt 2 byte Index Note1 Data Data 2 byte Setting value Note 2 CRC Hi 1 byte Higher 8bit of 16bit CRC CRC Lo 1 byte Lower 8bit of 16bit CRC Inverter response frame Communication number Order Parameter Data CRC Hi CRC Lo Description Data size Specifications atin Target Inverter eaa Communication 1 byte 1 j32 pie number Command Frame type 1l byte 0x 06 1 byte Group P ti 2 byte arameter Parameter yt 2 byte Index Note1 Data Data 2 byte Setting value is response Note 4 CRC Hi 1 byte Higher 8bit of 16bit CRC CRC Lo 1 byte Lower 8bit of 16bit CRC 14 4 ENDA E 100 INSTRUCTION MANUAL Notel Parameter setting Basic parameter 1 byte Each group is setting Group 1 byte 2 byte d 0x01 0x05 F 0x02 0x06 A 0x03 0x07 d 0x04 nd 2 byte Parameter number setting Ex The case of A60 parameter reading or writing 1 byte 0x03 2 byte 0x3C Trip information Trip information is 4 parameter output frequency output current DC link voltage at trip occurs Trip Previous Previous Previous Tan cout information first trip second trip third trip p 1 trip 0x01 0x01 0x01 0x01 0x01 2 trip 0x0D 0x11 0x15 0x19 0x1D Trip information items Trip data Trip
71. o 100 100 0 ENDA E 100 INSTRUCTION MANUAL 0 00 to 400 0Hz in units of 0 01Hz Func y Description ae Defaul de ame p time efaults oo Edit DC Braking Settings Sets two options for DC braking DC brakin gt 5 A33 function selection ae Disable l 0 DC braking The frequency at which DC braking A34 frequency occurs range is 0 0 to 10 0 Hz in units i 0 50Hz setting of 0 01Hz The delay from the end of Run command to start of DC braking motor free runs until DC braking begins Setting range is 0 0 to 5 0sec in units of DC braking 0 1set A35 output delay i Running Free run DC braking i 0 0sec time setting i 0 As AST DC braking Applied level of DC braking force o A36 force setting settable from 0 to 50 in units of 0 1 10 0 DC braking Sets the duration for DC braking range A37 time se tting is 0 0 to 10 0 seconds in units of 0 1sec 0 0sec Frequency related Functions Sets a limit on output frequency less than the maximum frequency A04 Range is 0 00 to 400 0Hz in units of 0 01 Hz Frequency Output frequency A38 upper taza Upper i 0 00Hz limit setting limit S Pn range Lower AS mit LOS aeo Frequency command Frequency Sets a limit on output frequency greater A39 lower limit than zero Range is 0 00 to 400 0Hz in i 0 00Hz setting units of 0 01Hz Up to 3 output frequencies can be defined re el ee for
72. o put any conductive object into it Otherwise there is a danger of electric shock and of fire 1 9 ENDA E 100 INSTRUCTION MANUAL Cautions for Operations and Monitoring jThe heat sink fins will have a high temperature 9 7 2 Be careful not to touch them Otherwise there is the danger of getting burned jInstall a holding brake separately if necessary 9 0005 7 2 Otherwise there is the danger of accident Check the direction of the motor any abnormal 1 2 motor vibrations or noise Otherwise there is the danger of equipment damage iThe operation of the inverter can be easily changed 7 2 from low speed to high speed Be sure check the capability and limitation of the motor and machine before operating the inverter jlf you operate a motor at a frequency higher than gt gt gt 7 2 the inverter standard default setting 60Hz be sure to check the motor and machine specifications with the respective manufacturer Only operate the motor at elevated frequencies after getting their approval Otherwise there is the danger of equipment damage jAll the constants of the inverter have been preset 7 2 at the factory Otherwise there is the danger of equipment damage ENDA E 100 INSTRUCTION MANUAL Dangers and cautions for Troubleshooting Inspection and Maintenance Wait at least five 5 minutes after turning offthe eee 12 1 input power supply before performing main
73. om ng Sabol Function Name ae Description ON when inverter is in Run Mode 0 RUN Run signal OFF when inverter Stop Mode Valid for inputs C13 Example Required setting none Notes Open collector output jThe inverter outputs the RUN signal whenever the inverter output exceeds the a RUN start frequency The start frequency is the CM2 11 initial inverter output frequency when it turns on 50 max DC27Vmax NOTE The example circuit in the table above drives a relay coil Note the use of a diode to prevent the negative going turn off spike generated by the coil from damaging the inverter s output transistor 8 20 ENDA E 100 INSTRUCTION MANUAL Overload Advance Notice Signal OL When the output current exceeds a preset value the OL terminal signal turns on The parameter C20 sets the overload threshold The overload detection circuit operates during powered motor operation and during regenerative braking The output circuits use open collector transistors and are active low Current ceo set value i Regeneration OL signal Option Terminal Input Code Symbol Function Name State Description ON Overload advance when output current is more than the set threshold for the overload signal notice signal OFF when output current is less than the set threshold for the over
74. on the primary or secondary sides of the inverter Operate the inverter by Run Stop commanding FW RV Mco Mc1 Ce Power os le a supply f Fw Inverter RV oS on L Note 2 Motor Terminal Surge Voltage Suppression Filter In a system using an inverter with the voltage control PWM system a voltage surge caused by the cable constants such as the cable length especially when the distance between the motor and inverter is 10m or more and cabling method may occur at the motor terminals Note 3 Input power disconnection This inverter is not able to protect input power disconnection Be careful to connect the wires ENDA E 100 INSTRUCTION MANUAL Note 4 In the cases below involving a general purpose inverter a large peak current flows on the power supply side sometimes destroying the converter module The unbalance factor of the power supply is 3 or higher The power supply capacity is at least 10 times greater than the inverter capacity and the power supply capacity 50OkVA or more jAbrupt power supply changes are expected some examples Several inverters are interconnected with a short bus An installed leading capacitor opens and closes Note 5 RC Value of the thermal Relay is 1 1 times greater than the motor rated current Also RC Value is adjustable to the wiring distance but contacts us in this case Note 6 Do not connect and disconnect the power supply more than 1 5 mi
75. ontact setting Select logic convention two option codes NONC 0 normally o enno NC 1 normally close ENDA E 100 INSTRUCTION MANUAL C11 contact setting NO NC 0 normally open 1 normally c IN ON Func inti Run Name Description time Defaults code Edit Input Terminal 4 Select logic convention two option codes C10 a b contact setting 0 normally o oy I i 0 NO NC 1 normally closed NC Input Terminal 5 Select logic convention two option codes 0 Output Terminal Function Select function for terminal 11 lt code gt pa RUN Run signal FA1 Frequency arrival signal 9 19 Intellingent command arrival c output 2 FA2 Frequency arrival signal 13 terminal 11 setting frequency or more 5 setting 3 OL Overload advance notice signal 4 OD Output deviation for PID control 5 AL Alarm signal Select logic convention two option Output Terminal 11 codes C15 ap contact setting 0 normally open NO l 0 1 normally closed NC Select function for terminal FM Montor sional 3 options C17 ontor signa i output frequency monitor i 0 selection output current monitor 3 output voltage monitor ENDA E 100 INSTRUCTION MANUAL C22 arrival signal hold for the output frequency during Run pune
76. or type not run U V and Ies payee Then clear the error Reset wW po not Are the signals to the intelli _ j Verify the terminal functions SUPP YNS gent input terminals correct for CO1 C06 are correct voltage lils the Run Command active Tum on Run Command ils the FW terminal or RV liSupply 24V to FW or RV connected to CM1 via switch terminal if configured etc Terminal mode selection Has the frequency setting p for F01 been set greater than Set the i rameter for a zero He a safe non zero si Are the control circuit term il i e pO Onee 1s the inals H O and L connected se hasan SS ng epee to the potentiometer verify voltage at O 0V ils the RS reset function or FRS free run stop Turn off the command s function on Inverter ace arelils the motor load too heavy _ jReduce load and test the supplying jls the motor locked motor independently voltage ENDA E 100 INSTRUCTION MANUAL Symptom condition Probable Cause Are the connections of output terminal U V and W correct jis the phase sequence of the motor forward or reverse Countermeasure Make connections according to the phase sequence of the motor In general FWD U V W and REV U W V The direction of with respect to U V and W the motor is ase Are the control terminals FW and RV wired Use terminal FW for RV correctly is reverse Is parameter F04 properly jSet motor direc
77. ot to place any flammable materials 5 1 near the inverter Otherwise there is the danger of fire Be sure not to let the foreign object enter vent 29 5 1 openings in the inverter housing such as wire clippings spatter from welding metal shavings dust etc Otherwise there is the danger of fire Be sure to install the inverter in a place which can gt 77 5 1 bear the weight according to the specifications in the text Otherwise it may fall and cause injury to personnel Be sure to install the unit on a perpendicular wall 7777 5 1 which is not subject to vibration Otherwise it may fall and cause injury to personnel Be sure not to install or operate an inverter which 5 1 is damaged or has missing parts Otherwise it may cause injury to personnel jLift the cabinet by the cooling fin When moving the 5 1 unit never lift by the plastic case or the terminal covers Otherwise the main unit may be dropped causing damage to the unit When mounting units in an enclosure install a fanor 5 1 other cooling device to keep the intake air temperature below 40 1 3 ENDA E 100 INSTRUCTION MANUAL jBe sure to maintain the specified clearance 5 2 area around the inverter and to provide adequate ventilation Otherwise the inverter may overheat and cause equipment damage or fire jBe sure to install the inverter in a well ventilated 5 2 room which
78. power off power on less than six after editing data seconds The frequency tir F will Tot iwas en n saga jMake sure the setting mode change MO and termina mode of AOI A02 is changed Run Stop changed correctly does not A param operate eter will not change after an E True for jIs the inverter in run mode Put inverter in stop mode edit reve certain some parameters cannot be press the stop reset key tts to old one edited during run mode Then edit the parameter setting eters ilf you re using the SET True intelligent input selection _ Change the state of the SFT for all b09 is the SFT input and check the b09 param jIs switch 4 located on the parameter b09 0 eters back of the remote operator Turn the switch off copy unit on Precautions for data setting When changing any set data and pressing TR key to store the data keep the equipment un operated for 6 seconds or more after the selected method is executed When any key is pressed or the reset operation is performed or the power is turned off within 6 seconds correct data may not be set 11 3 ENDA E 100 INSTRUCTION MANUAL 12 Maintenance and Inspection Please read following safety messages before troubleshooting or performing maintenance on the inverter and motor system j Wait at least five 5 minutes after turning off the input power supply before performing maintenance of an inspection Otherwise there is t
79. r fire Be sure not to operate the switches with wet hands gt 7 1 Otherwise there is the danger of electric shock While the inverter is energized be sure not to touch 7 1 the inverter terminals even when the motor is stopped Otherwise there is the danger of electric shock Ifthe Retry Mode is selected the motor may 0 5ye 7 1 suddenly restart during the trip reset Do not approach the machine be sure to design the machine so that safety for personnel is secure even if it restarts Otherwise it may cause injury to personnel and or fire If the power supply is cut off for a short period of 7 1 time the inverter may restart operation after the power supply recovers if the command to operate is active If a restart may pose danger to personnel so be sure to use a lock out circuit so that it will not restart after power recovery Otherwise it may cause injury to personnel The Stop Key is effective only when the stop function 7 1 is enabled Be sure to prepare emergency stop key separately Otherwise it may cause injury to personnel 1 8 ENDA E 100 INSTRUCTION MANUAL jAfter the operation command is given ifthe 7 1 alarm reset is conducted it will restart suddenly Be sure to set the alarm reset after verifying the operation command is off Otherwise it may cause injury to personnel jBe sure not to touch the inside of the energized 7 1 inverter or t
80. ster 3 Shift right side 1bit 16 bit register 4 If the result of step 3 is 1 exclusive OR 16 bit register and 0xa001 5 Execute 8 times step 3 and step 4 6 Execute step 2 6 until data completion 7 Exchange the step 6 result of higher 8bit and lower 8bit Ex The case of DO1 output frequency reading Commun ication number 0x01 Command Parameter Parameter number 0x03 14 7 ENDA E 100 INSTRUCTION MANUAL The sequence of addition Byte 01x01 BIT 1 REGISTER MSB Flag Exclusive OR YVVY anaa AAT A EETE ER DDA y YVVVNN VS Shift KAA AIIN ONY NNNN YShift awii AIr AAA ANAA Polynomial yee sasa asarana Jea YY YVVY VVNe YShift Yee OYVYY PEPEE Shift wede dN YYyy YN Polynomial Jaje eee eee eee efaa ELNA IIIT TI Ya Shift Vows eed AA Shift cja wet IE PINY Polynomial 1010 0000 0000 0001 1000 0001 1111 1110 Shift 7 0100 0000 1111 1111 Shift 8 0010 0000 0111 1111 1 Polynomial 1010 0000 0000 0001 1000 0000 0111 1110 Byte1lj6 CRC of operation results 0j01 0j807e 0j03 0j 3364 Oj01 0j 30e1 0j01 0j 8831 0j 00 0j d449 0 01 0 36d4 14 8
81. t occurs Set the same as setting F02 H03 setting Set the motor rating 1 007SF 2 015SF 3 022SF H04 setting set the motor poles A01 setting set the frequency command source to 0 potentiometer A03 setting set the base frequency 60Hz F01 setting set the operation frequency except Ohz by the potentiometer AS3 setting select output voltage for motor A33 setting set DC braking setting to O disable HO1 setting select the auto tuning mode 1 After setting above parameters press the RUN key on the standard operator 8 25 ENDA E 100 INSTRUCTION MANUAL Auto tuning method Motor connection v Auto tuning mode selection H01 1 v Run command ON A Motor parameter setting AC excitation no rotation DC excitation no rotation v Motor accelerates to 80 of Parameter setting base frequency the stops completed stop End display auto tuning process completed oF auto tuning process failed Err Note The motor parameter of E 100 is standard data of ENDA standard 4 poles motor At the sensorless vector control when using different poles motor operates by using auto tuning data as a motor parameter 8 26 ENDA E 100 INSTRUCTION MANUAL Setting Method 1 Digital panel No Name Setting range Description auto tuning 0 1 0 auto tuning OFF tt mode selection 1
82. t transitions ON Off to On inverter latches trip event and displays E12 9 EXT External Trip No trip event for On to Off any OFF recorded trip events remain in history until Reset Valid for inputs C01 C02 C03 C04 C05 Example Required setting none EXT FW Notes CMI 5 4 3 2 1 ilf the USP Unattended Start Protection g 9 feature is in use the inverter will not T automatically restart after cancelling the EXT trip event In that case it must receive enter Run command off to on transition 8 12 ENDA E 100 INSTRUCTION MANUAL Unattended Start Protection USP If the Run command is already set when power is turned on the inverter starts running immediately after power up The Unattended Start Protection USP function prevents that automatic start up so that the inverter will not run with out outside intervention To reset an alarm and restart running turn the Run commend off or perform a reset operation by the terminal RS input or the keypad Stop reset key In the figure below the UPS feature is enabled When the inverter power turns on the motor does not start even though the Run command is already active Instead it enters the USP trip state and displays E 13 error code This forces outside intervention to reset the alarm by turning off the Run command Then the Run command can turn on again and start the inverter output
83. tenance or an inspection Otherwise there is the danger of electric shock jMake sure that only qualified personnel will 8 12 1 perform maintenance inspection and part replacement Before starting to work remove any metallic objects from your person wrist watch bracelet etc Be sure to use tools with insulated handles Otherwise there is a danger of electric shock and or injury to personnel jNever touch high voltage terminals in the inverter 12 1 Otherwise there is a danger of electric shock The logic PCB employs CMOS ICs tt 12 1 Do not touch the CMOS elements They are easily damaged by static electricity jDo not connect or disconnect wires connectors or 9 12 1 cooling fan while power is applied to the circuit Otherwise it may cause injury to personnel Dangers for using Never modify the product Otherwise there is a danger of electric shock and or injury to personnel ENDA E 100 INSTRUCTION MANUAL WARNING DISPLAY WARNING DANGER jRisk of electric shock jEnsure proper earth connection jRefer to the user s manual before installation and operation A warning label is displayed on the main cover of the inverter as shown in the figure Follow these instructions when handling the inverter ENDA E 100 INSTRUCTION MANUAL Note1 Do not Run Stop operation by switching on off electromagnetic contactors Mc0 Mc1
84. therwise there is the danger of injury and or fire Do not Run Stop operation by switching ON OFF 6 1 electromagnetic contactors on the primary or secondary sides of the inverter Otherwise there is the danger of fire jlo connect a braking resistor follow the procedures 6 1 described in this manual Otherwise there is the danger of fire 1 6 ENDA E 100 INSTRUCTION MANUAL Fasten the screws with the specified fastening 8 8 6 1 torque Check for any loosening of screws Otherwise there is the danger of fire Be sure to install a fuse in the wire for each phase 6 1 of the main power supply to the inverter Otherwise there is the danger of fire iDo not perform a withstand voltage test of the 6 1 inverter Otherwise it may cause semi conductor elements to be damaged To connect a braking resistor braking resistor unit 6 1 or braking unit follow the procedures in this manual Improper connection may cause a fire iDo not connect or disconnect wires or connectors 6 1 while power is applied to the circuit Otherwise it may cause injury to personnel 1 7 ENDA E 100 INSTRUCTION MANUAL Dangers for Operations and Monitoring Be sure to turn on the input power supply after ceee 7 1 closing the main case While being energized be sure not to open the main case Otherwise there is the danger of electric shock and o
85. this key works If the extension function b 15 is used is function is void command is ready POWER LED PRG LED On when the contral This LED is on when the _powerinput to invert inverter is ready for is on parameter editing Display part LED display Hz A LED This part display frequency Display units Hertz Ampere motor current motor o LEDs rotation speed alarm history Potentiometer and setting value RUN key 2 Press this key to run the set the inverter output frequency be operated only when the ramp is RUN STOPIRESET MIN MAX O O motor The Run enable Va FUNC UP DOWN STR ON LED must be terminal operation UP DOWN ke STORE KEY FUNCTION ke i This key is used for This key is used to cs ie taa aluo Te i changing parameter change data and memo and command increase or decrease ry the frequency 9 2 Operation procedure Example that the frequency is set from potentiometer to the standard operator and the equipment starts running press the key Frequency S once setting command Display after ay power is d 01 A A01 turned on ENC press the key press the key 0 once four times ry press the key twice chage the frequency teietha command by key aa set the frequency operation from the store the data to 60Hz potentiometer GO x press the key Oper Motor press the
86. tion in F04 set iIf using the analog input is Check the wiring the current or voltage at O jCheck the potentiometer or The motor speed or OI signal generating device will not reach the target frequency desired speed Reduce the load jIs the load too heavy jIs the load fluctuation too Heavy loads activate the overload restriction feature reduces output as needed Increase the motor capacity motor does not match the inverter output frequency setting great both inverter and motor a jFix power supply problem The rotation is jIs the supply voltage PEP PPY P unstable i unstable E j jChange the output frequency jIs the problem occurring at slightly or use the jump a particular frequency frequency setting to skip the problem frequency The RPM of the Is the maximum frequency Verify the V F settings setting A04 correct Does the monitor function d01 display the expected output frequency match motor specifications Make sure all scaling is properly set 11 2 ENDA E 100 INSTRUCTION MANUAL Symptom condition Probable Cause Countermeasure Was power turned off after 4 a parameter edit but before jar Boa and press the pressing the store key a Sue Inverter No down data is loads have t d oe ia jEdits to data are permanently _ stored at power down Was jWait six seconds or more the time from power off to before turning
87. to enable the analog terminal set for controlling the inverter frequency and set the analog voltage V current I selection switch exactly uses the algebraic sum of both the voltage and current inputs for the frequency command and A01 01 jWhen using either the analog current and voltage input terminal make sure that the AT function is allocated to an intelligent input terminal jBe sure to set the frequency source setting A01 01 to select the analog input terminals 8 16 Option abel Function Name put Description onma OI is enabled for current ON input uses termina or power Analog Input supply return 12 AT Voltage current select Terminal O is enabled for voltage OFF input uses terminal L for power supply return Valid for inputs CO1 C02 C03 C04 C0S Required setting AOI 01 Example Notes jlfthe AT option is not assigned to any SFT FW intelligent input terminal then inverter cM 5s 4 3 2 1 as ENDA E 100 INSTRUCTION MANUAL Reset Inverter RS The RS terminal causes the inverter to execute the reset operation If the inverter 12 min is in Trip Mode the reset cancels the Trip state When the switch between the set RS terminal approx 30 lt terminals RS and CM1 is turned on and A off the inverter executes the reset operation oem opu The input timing requirement for RST needs a 12 ms pulse width or greater Th
88. tput uses 2nd stage Two stage acceleration and deceleration values 7 2CH_ Acceleration and Deceleration ibe pone output uses the initial OFF acceleration 1 and deceleration 1 values Valid for inputs C01 C02 C03 C04 C05 Example Required setting A54 A55 A56 2CH FW Notes cm 5s 4 3 2 1 jFunction A56 selects the method for g g second stage acceleration It must be i F 00 toselectthe input terminal method in order for the 2CH terminal assignment to operate 8 10 ENDA E 100 INSTRUCTION MANUAL Free run stop FRS jWhen the terminal FRS is turned on the inverter stops the output and the motor enters the free run state coasting If terminal FRS is turned off the output resumes sending power to the motor if the Run command is still active The free run stop feature works with other parameters to provide flexibility in stopping and starting motor rotation iln the figure below parameter B 16 selects whether the inverter resumes operation form OHz left graph or the current motor rotation speed right graph when the FRS terminal turns off The application determines which is the best setting Parameter specifies a delay time before resuming operation from a free run stop To disable this feature use a zero delay time EWR es FW RV m FRS E a FRS OHzstart p0 wait time x mrna Motor speed ae Motor speed
89. ue Output current U V W current 4 Moving coil type Total effe I I Cy ly Ammeter Cuve value Output power U V V W m Electronic type Total effe W W W wattmeter ctivevalue Calculate the output power factor from the output Supa power voltage E output current I and output power W actor E A Pf PL SR cL 100 Note 1 Use a meter indicating a fundamental wave effective value for voltage and meters indicating total effective values for current and power Note 2 The inverter output has a PWM waveform and low frequencies may cause erroneous readings However the measuring instruments and methods listed above provide comparably accurate results Note 3 A general purpose digital volt meter DVM is not usually suitable to measure a PWM waveform not pure sinusoid 12 4 ENDA E 100 INSTRUCTION MANUAL The figures below show measurement locations for voltage current and power measurements listed in the table on the previous page The voltage to be measured is the fundamental wave effective voltage The power to be measured is the total effective power Three phase measurement diagram LI a Lil U N V Power E Supply R VI T E L2 4 L2R WI 12 5 ENDA E 100 INSTRUCTION MANUAL 13 Option 13 1 Dynamic Braking Resistor In case of Light load Motor capacity kW 200V class WATTAGE Dynamic braking resist
90. urge protector between the main circuit terminals and the chassis ground Spare parts We recommend that you stock spare parts to reduce down time which include Part description Symbol Quanity Note Used Spare Cooling fan FAN 1 1 007S 022S Case 1 1 Main case 12 2 ENDA E 100 INSTRUCTION MANUAL Monthly and Yearly Inspection Chart Inspection Item Inspected Check for Cyele a Criteria Month Year Extreme Ambient temperature Ambient F Thermometer pi temperatures j between 10 to 40j evonet a humidity hygrometer non condensing morma i S i i TE A Stable environment for 3 Major devices Vibmtion i Visual and aural Yj ctronic controls gt Digital volt meter Power supply Voltage measure between 200V class insulation tolerance inverter terminals 200 to 230V 50 40Hz Ground Adequate Digital volt meter 500V class Megohm Insulation _ resistance _IGND to terminals meter M3 0 5j0 6Nm Mounting No loose Torque wrench M4 098 13Nm meee MS 1 5 72 0Nm Components Overheating Thermal trip events No trip events E Housing Dirt dust Visual Vacuum dust and dirt E Keala connections Visual No abnormalities Smoothing Leaking Pe E capacitor swelling i Visual No abnormalities Single click when Relay s Chattering Aural switching On or Off Resi Cracks or Visual Use Oh

Download Pdf Manuals

Related Search

Related Contents

Câmara - Instructions Manuals  GUIDE DU PROPRI É TAIRE  TFS-780 - Noretron Audio  LeapFrog My First LeapPad Parent Guide & Instructions    SELECTYS LA CROQUANTE  Descargar Manual - Mersol SA de CV  Ryobi 720r Trimmer User Manual  Folha a Folha Scanner Duplex Manual Do Usuário  remixbox - Pioneer DJ  

Copyright © All rights reserved. Failed to retrieve file