Owner`s Manual - Little Wonder
Contents
1. CONTROLS TRUCKLOADER KEY SWITCH A Turn clockwise to START position to start engine Release key to turn to RUN position Turn counter clockwise to STOP the engine THROTTLE B Controls engine speed CHOKE C Move to the CHOKE position to apply the choke Move to the RUN position to remove the choke FUEL SHUT OFF D Rotate to shut off the fuel whenever transporting the machine or during storage Rotate to allow fuel to flow to engine during operation 11 OPERATION INTENDED USE TRUCKLOADER This unit is intended for vacuuming leaves clippings and other similar sized organic material from the ground into a truck or trailer Large sized or long stringy material will tend to clog Vacuuming sand rocks and hard litter will shorten the life of this machine and may damage the machine or parts of it PRE OPERATION CHECK LIST OPERATOR S RESPONSIBILITY Review and follow all safety rules and safety decal instructions Check that all safety decals are installed and in good condition Replace if damaged Check to make sure all shields and guards properly installed and in good condition sure the discharge chute and hose are installed Check the hose discharge chute liners and housing for wear Do not operate if these parts are worn through Replace or repair before operating Check that all hardware is properly installed and secured Check to be s2. Do it outdoors Do not smoke Stop the engine allow to cool Do not overfill Clean up spilled fuel STARTING THE ENGINE Check oil level Daily Turn fuel shut off valve to OPEN 3 Put choke control in position Briggs Vanguard only 4 Move throttle control 1 3 of the way toward high speed position Turn key to the START position Let engine warm up Slowly adjust CHOKE toward RUN position D TRUCKLOADER OPERATING This machine has been designed for two methods of vacuuming debris With the handle of the Intake Nozzle in the operator s hands move the nozzle back and forth in a sweeping motion over the debris Rotate Intake Nozzle to lay sideways the ground By placing the Nozzle in this position debris can be raked into the nozzle by an operator While large amounts of debris can be vacuumed quickly with this machine caution must be taken to avoid blocking the airflow into the Nozzle STOPPING THE ENGINE When operation is complete or the unit needs to be checked or a clog needs to be cleared 1 Move the throttle to SLOW 2 Turn the key switch to the OFF position 3 Close fuel valve 4 Note Impeller will continue to rotate for several seconds after engine is stopped EXCESSIVE VIBRATION Shut off the engine immediately if abnormal excessive vibration occurs Remove spark plug wire Find the cause of vibration and repair it Some
3. Never allow untrained personnel to service ma chine Adjust or repair only after the engine has been stopped and the fan has quit rotating Inspect truckloader components regularly If worn damaged or deteriorated they may expose moving parts or allow objects to be thrown Replace parts if worn damaged or faulty Have repairs made by a qualified Little Wonder dealer or repairman For best results always replace with parts recommended by the manufacturer s Turn off engine set throttle to SLOW position turn ignition key to OFF position Disconnect remove spark plug wire s before making any repairs Disconnect the negative terminal first and the positive last Reconnect positive first and nega tive last Do not dismantle the machine without releasing or restraining forces which may cause parts to move suddenly Provide adequate support e g jack stands for lifted machine or parts if working beneath Do not put hands or feet near or under rotating parts Clean up spilled oil or fuel thoroughly Replace faulty mufflers To reduce fire hazards keep the engine muffler battery compartment and fuel storage area free of grass leaves debris buildup or grease Rotating Impeller Fuel SAFETY WARNING Only replace impeller Never straighten weld them Don t attempt to remove materi als from intake or discharge when unit is running or impeller is rotating Fan
4. 17 MP020043 17 MP020044 17 MP020045 32 MP020028 MP020103 32 MP010050 MP020046 MP010020 MP010067 DESCRIPTION Housing Assembly Dishcharge Stack Intake Cover Assembly Door Intake Cover Intake Hose Connector 18HP Liner Kit Nozzle Assembly Handle Pick Up Tube Strap 11 25 Intake Hose Boom Mast Boom Arm Battery Hold Down Impeller Assembly Exhaust Cover 25 Sq X 2 Key Cover Plate Impeller Hub Shaft Spacer 18HP Gasket Discharge Chute Optional Accessories Hitch Mount PN MPE 020002 18HP 14HP Skid Exhaust Stack Extension 24 PN MPE 020116 18HP 2 wh D wt lI wt lI lI lI PARTS 17 LITTLE 2 YEAR LIMITED SERVICE AND WARRANTY POLICY hn AJ TI Fe FOR LITTLE WONDER TRUCKLOADERS All LITTLE WONDER TRUCKLOADERS are warranted against defects in material and workmanship for a period of two 2 years from the date of purchase under the following terms and conditions LITTLE WONDER will repair or replace at its option any part or parts of the product found to be defective in ma terial or workmanship during the warranty period Warranty repairs and replacements will be made without charge for parts or labor All parts replaced under warranty will be considered as part of the original product and any warranty on the replaced parts will expire coincident with the original product warranty If you think your LITTLE WONDER TRUC
5. Change after the first day of operation and then according to the engine manual See the engine manual for oil specifications and checking procedure STORAGE To prevent possible explosion or ignition of vaporized fuel do not store equipment with fuel in tank or carburetor in an enclosure or enclosed area with an open flame for example a furnace or water heater pilot light Before the equipment is put into storage for any period exceeding 30 days the following steps should be completed 1 Drain all fuel from the fuel tank and the fuel lines Drained fuel may only be stored for 30 days If a stabilizer is chosen follow the manufacturer s recommendation by adding the correct amount of additive for the amount of fuel to be stored Fill the tank with this clean fresh gasoline and run the engine for 2 to 3 minutes to get the stabilized fuel into the carburetor Start the engine and run until all the fuel is used from the carburetor float bowl and the engine stops While the engine is still warm drain the crankcase oil and replace with the proper weight oil corresponding to the season the equipment will be used next Remove the spark plug and squirt a small amount of engine oil into the cylinder Reinstall the plugs and ground spark plug leads DO NOT connect the leads to the plugs Crank the engine two or three revolutions Store the unit and all of it s components in a clean dry well ventilated non child
6. throttle to the SLOW position turn key to the OFF position and wait till all moving parts have come to a complete stop before refueling Move the throttle to the SLOW position turn key to the OFF position wait till all moving parts have come to a complete stop and disconnect the spark plug wire s or remove the key before clearing blockages or unclogging chute before checking cleaning or working on the machine after striking a foreign object Inspect the machine for damage and make repairs before restarting if the machine begins to vibrate abnormally shut off machine immediately Inspect and make repairs as needed before restarting except for repairs or adjustments as specifically noted such as for carburetor adjustment where the engine must be running Keep hands and feet clear of moving parts in these circumstances Allow the fan to come to a complete stop when stopping operation to clear blockages unclog inspect the machine do maintenance or repair Reduce the throttle setting to SLOW during engine shut down Turn the key to the OFF position TRUCKLOADER MAINTENANCE SAFETY In general Maintain machine according to manufacturer s schedule and instructions for maximum safety and best results Park supporting vehicle on level ground Rotating Impeller Do not attempt to remove ma terials from intake or discharge when truckloader is running or impeller is still rotating
7. KLOADER is defective in material or workmanship you must return it to a registered dealer with a valid sales receipt or to our factory at 1028 Street Rd Southampton PA 18966 Transportation charges to ship your product to us or a registered dealer must be borne by you Engines for all gasoline powered products are warranted separately by the engine manufacturer Therefore there are no warranties made expressed or implied for engines for gasoline powered products by LITTLE WONDER LITTLE WONDER assumes no responsibility in the event that the product was not assembled or used in compli ance with any assembly care safety or operating instructions contained in the Owner s Manual or information accompanying the product This limited warranty does not cover damages or defects due to normal wear and tear lack of reasonable and proper maintenance failure to follow operating instructions or Owner s Manual misuse lack of proper storage or accidents nor does it cover routine maintenance parts and service This limited warranty does not cover any defects due to repairs or alterations made to the product made by anyone other than LITTLE WONDER or its registered dealers You must maintain your LITTLE WONDER TRUCKLOADER by following the maintenance procedures described in the owner s manual Such routine maintenance whether performed by you or a registered dealer is at your expense LITTLE WONDER MAKES NO EXPRESS OR IMPLIED WARRANTIES REPRESENTATIONS
8. OR PROMISES EXCEPT THOSE CONTAINED HEREIN THERE ARE NO OTHER WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ALL WARRANTIES OTHER THAN THE EXPRESS WARRANTY SET FORTH ABOVE ARE SPECIFICALLY DISCLAIMED THE DURATION OF ANY IMPLIED WARRANTY INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO THE DURATION OF THIS WRITTEN LIMITED WARRANTY LITTLE WONDER DISCLAIMS ALL LIABILITY FOR INDIRECT INCIDENTAL AND OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH THE USE OF THE LITTLE WONDER TRUCKLOADER PRODUCTS COVERED BY THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS AND OR DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THAT ABOVE LIMITATIONS AND EXCLUSIONS MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIF IC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE LITTLE WONDER SCHILLER GROUNDS CARE INC 1028 STREET ROAD P O BOX 38 SOUTHAMPTON PA 18966 PHONE 877 596 6337 FAX 215 357 8045 www littlewonder com 02012 Schiller Grounds Care Inc All Rights Reserved
9. Original Language Instructions MAN 100102 Rev 07 2014 LITTLE WONDER MODELS Iruckiaacder TT 18 HP SKID MOUNT 8184 04 01 18 HP SWING ARM PARTS OPERATOR S MANUAL CALIFORNIA Proposition 65 Warning WARNING Diesel engine exhaust and some The engine exhaust from this product of its constituents are known to the contains chemicals known to the State State of California to cause cancer of California to cause cancer birth and other reproductive defects or other reproductive harm CALIFORNIA Proposition 65 Warning Battery posts terminals wiring insulation and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm WASH HANDS AFTER HANDLING TRUCKLOADER IMPORTANT MESSAGE On behalf of everyone at Little Wonder we would like to thank you for your purchase of a Little Wonder TruckLoader This professional truckloader was designed to the highest standards to ensure many hours of uninterrupted service This machine comes with an Operators Parts Manual The useful life and good service you receive from this machine depends to a large extent on how well you read and understand this manual Treat your machine properly lubricate and adjust it as instructed and it will give you many years of reliable service Your safe use of this Little Wonder product is one of our prime des
10. accessible sheltered area that is out of sun light and high ambient temperatures To put the equipment into service after an extended period of storage 1 Check for loose parts and tighten if necessary 2 Fill the fuel tank and then check the engine oil level Top off if necessary See engine manual for details 3 Start the engine and check for fuel leaks Repair any leaks before operating the unit SPECIFICATIONS TRUCKLOADER 8183 04 01 8184 04 01 18HP Vanguard 18HP Vanguard Displacement 479 29 23 479 29 23 in Starter Electric Pull Start Electric Pull Start Fuel Capacity 1 5 Gal EPA Low Perm 1 5 Gal EPA Low Perm Oil Capacity 1 36 1 42 Liter 1 36 1 42 Liter Vacuum Hose 10 dia x 10 10 dia x 10 Discharge 7 inch 7 inch Class Requirements Class 3 All Models 4 Blade 3 8 w Steel Taper Locking Hub Dimensions Skid Mount 571 X 46 W X 37H Shipped Hitch Mount 57 L X 46 W X 37 H Dimensions Skid Mount 401 X 37 W X 98 H Assembled Hitch Mount 841 X 55 W X 112 H Dry Weight 500 Ibs 620 lbs 15 PARTS TRUCKLOADER N 71 0 Q 0 0 9 N v A d Y VE 0 7 I 16 TRUCKLOADER ITEM O DON Oo BR gt 12 13 14 15 16 17 18 20035 31 20036 31 MP020037 10 MP020038 17 MP020039 17 MP020034 MP020040 17 MP020041 17 MP020042
11. coasts after the engine is turned off Keep other persons away from impeller Caution should be used when clearing debris from inside the housing Gloves should be worn as sharp edges on the impeller or in the debris may be present WARNING Gasoline and diesel fuels are flammable gasoline vapors are explosive Use extra care when handling Store only in containers specifically designed for fuel When refueling or checking fuel level Stop the engine and allow to cool Do not smoke Refuel outdoors only Use a funnel Do not overfill If fuel is spilled do not attempt to start the engine until the spill is cleaned up and vapors have cleared Sparks from static electricity can start fires or cause explosions Flowing fuel can generate static electricity To prevent static electricity sparks Keep containers electrically grounded Do not fill containers in a vehicle or on a truck or trailer bed with a plastic liner Fill containers on the ground away from the vehicle When practical remove gas powered equip ment from the truck or trailer and refuel it on the ground If equipment must be refueled on the truck or trailer refuel from a portable container rather than a dispenser nozzle Keep the dispenser nozzle in contact with the rim of the fuel tank or container opening until fueling is complete Do not use a nozzle lock open device Replace caps on fuel cans and tanks securely If fuel i
12. cumstances If TruckLoader is mounted on a trailer make sure that the driver of the towing vehicle has the operator of the TruckLoader in full view at all times Check the area to be cleared of objects such as rocks toys wire or other debris that may be picked up or thrown by the machine Be sure the area is clear of pets and people especially young children Never assume they will remain where you last saw them Stop the machine if any enter the area Use machine only in daylight or in good artificial light Evaluate the terrain to determine how to safely perform the job Only use accessories and attachments approved by the manufacturer Machine preparation Do not tamper with or defeat safety devices Keep guards shields and interlock safety devices in place and in proper working condition They are for your protection Keep all fasteners such as nuts bolts and pins well secured Verify that machine and attachments if any are in good operating condition Do not start machine until ready to use Do not stand in front or behind machine Operator MUST stay on the side of the machine SAFETY OPERATION SAFETY In general Use extra care when loading or unloading the truckloader onto a trailer or truck Slow down and use caution when making turns and crossing roads and sidewalks Do not run the engine in an enclosed area where dangerous carbon monoxide fumes can collect While operating the machine
13. e 1 Assembly Kit Hardware 2 10 Hose Clamps support Chain Metal Discharge Hose Clamp Battery Dry without Acid 1 Operators Manual and Warranty Registration package 1 Engine Operation Manual HITCH MOUNT SWING ARM Same as above with the addition of a 49 x 4 x 4 Swing Arm FIGURE 2 The truckloader is intended to be used in conjunction with a truck or trailer mounted debris receptacle to load landscape debris for removal from a work site to storage dump or processing site These receptacles or debris bodies or boxes are provided by the user and are the responsibility of the user SET UP INSTRUCTIONS 1 Remove outer crating and protective packaging Unfasten the power unit discharge stack and hitch mount swing arm from pallet Figure 1 FIGURE 3 2 Install Hitch Mount Swing Arm to receiver of vehicle Mount power unit utilizing the supplied 4 1 2 X 1 bolts washers and nuts Figure 2 NOTE Lift points on power unit are for installing or removing power unit from hitch mount swing arm when overhead winch is available Figure 3 TRUCKLOADER 3 Attach Discharge Stack to blower housing utilizing 8 3 8 X 1 1 4 bolts 16 flat washers 8 split washers and 8 nuts Figure 4 4 Install da Metal Hose to discharge stack using metal hose clamp Figure 5 o Attach Boom Arm to Boom Mast utilizing 2 3 8 16 X 1 1 4 bolts washers and nuts Figure 6 6 Install Boom Assembly to
14. ea Reassemble removed parts reconnect the spark plug wire and resume operation NEVER TRANSPORT MACHINE WHILE IT IS RUNNING SKID MOUNT MACHINE 1 Make sure that engine is turned off 2 Turn fuel valve to the OFF position 3 Check to insure that the carabiner chain on nozzle is secured based on the units mounting provisions 4 After use make sure unit is secured Remove Intake Hose Assembly Remove Boom Assembly pore HITCH MOUNT SWING ARM 1 Check to ensure that the swing arm is in the closed position and the locking bolt is secured and tight 2 Ensure the safety chain is secured to the vehicle 13 MAINTENANCE STORAGE TRUCKLOADER DAILY MAINTENANCE ENGINE AIR CLEANER Inspect the intake hose connector to make sure it Check and clean according to the engine is securely fastened to the intake cover assembly manuals Inspect the hose chute chute liner and blower Little Wonder recommends daily inspection and housing liner for wear Replace worn parts or cleaning due to the extreme environment of have them repaired debris handling Tighten any loose fasteners CLEANING Keep the area around the muffler and engine recoil cover cooling air intake free of debris accumulation to prevent fires and keep the engine from overheating These areas need to be monitored throughout the work day and may need to be cleaned several times daily depending on circumstances ENGINE OIL Check the oil level daily
15. ign objectives Many safety features are built in but we also rely on your good sense and care to achieve accident free operation For best protection study the manual thoroughly Learn the proper operation of all controls Observe all safety precautions Follow all instructions and warnings Do not remove or defeat any safety features Make sure those who operate this machine are as well informed and careful in its use as you are See a Little Wonder dealer for any service or parts needed Little Wonder service ensures that you continue to receive the best results possible from Little Wonder products You can trust Little Wonder replacement parts because they are manufactured with the same high precision and quality as the original parts Little Wonder designs and builds its equipment to serve many years in a safe and productive manner For longest life use this machine only as directed in the manuals keep it in good repair and follow safety warnings and instructions You ll always be glad you did Little Wonder 1028 Street Rd Southampton PA 18966 TABLE OF CONTENTS FIGURES 07 2014 1 SAFETY NOTICE Unauthorized modifications may present extreme safety hazards to operators and bystanders and could also result in product damage Little Wonder strongly warns against rejects and disclaims any modifications add on accessories or productalterations that are not designed developed tested and approved by Little Wonder E
16. maintain a safe operating position secure footing and good balance at all times Before operating lower the discharge chute Keep a safe distance between two or more operators when working together simultaneously Keep clear of the discharge opening at all times Never direct the discharge toward a bystander Stop operation if someone approaches Never leave a machine unattended Always turn off engine set throttle to SLOW key is in OFF position and fan has come to a complete stop Maintain machine according to manufacturer s schedule and instructions for maximum safety and best results Do not park machine on a steep grade or slope the machine can roll away causing personal injury or damage to property Never look into the hose or discharge chute while machine is running Never operate machine without suction hose attached properly Starting Start only according to instructions in this manual or on the machine When starting the engine make sure hands and feet are clear of the chute Do not start the machine while standing in front of the discharge chute or with the chute directed at someone Do not change engine governor settings or overspeed the engine Operating the engine at excessive speed can increase the hazard of personal injury TRUCKLOADER Interrupting operation Before leaving the operator s position Move throttle to the SLOW position Shut off the engine and remove the key Move the
17. ngineering Department Any Little Wonder productthatis altered modified or changed in any manner not specifically authorized after original manufacture including the addition of aftermarket accessories or component parts not specifically approved by Little Wonder will result in the Little Wonder warranty being voided Any and all liability for personal injury and or property damage caused by any unauthorized modifications add on accessories or products not approved by Little Wonder will be considered the responsibility of the individual s or company designing and or making such changes Little Wonder will vigorously pursue full indemnification and costs from any party responsible for such unauthorized post manufacture modifications and or accessories should personal injury and or property damage result Schiller Grounds Lare Inc 1029 Street Road Southampton PA 18966 Phone 215 397 5110 Fax 215 357 8045 MODEL NUMBER SERIAL NUMBER TRUCKLOADER This symbol means ATTENTION BECOME ALERT Your safety and the safety of others is involved Signal word definitions The signal words below are used to identify levels of hazard seriousness These words appear in this manual and on the safety labels attached to Little Wonder machines For your safety and the safety of others read and follow the information given with these signal words and or the symbol shown above DANGER indicates an imminently hazardous si
18. oors only Store fuel in an approved container in a cool dry place TRUCKLOADER Keep the machine and fuel containers in a locked storage place to prevent tampering and to keep children from playing with them Do not store the machine or fuel container near heating appliances with an open flame such as a water heater or an appliance with a pilot light Keep gasoline storage area free of grass leaves and excessive grease to reduce fire hazard Clean grass and debris from cutting units drives mufflers and engine to help prevent fires When not in use store indoors in a sheltered area a dry place where it is not accessible to chil dren DO NOT store in a house Keep throttle in SLOW position and ignition key in the OFF posi tion JUMP STARTING 1 Be sure the jumper cables are in good condition Turn off the ignition and all electrical accessories on both machines 2 Position the machine with a good charged bat tery next to but not touching the machine with the dead battery so jumper cables will reach 3 When making cable connections Make sure the clamps do not touch anywhere except to intended metal parts Never connect a positive or red terminal to a negative or black terminal Make sure the cables won t get caught in any parts after the engines are started 4 Connect one end of the first jumper cable to the positive terminal on one battery Connect the other end to the
19. positive terminal on the other battery 5 Connect one end of the other cable to the negative terminal of the machine with a good charged battery Make the final connection on the engine of the machine to be started away from the battery 6 Startthe vehicle with the good battery then the machine with the discharged battery 7 Remove the cables in the exact reverse order of installation When removing each clamp take care it does not touch any other metal parts while the other end remains attached LABELS TRUCKLOADER WARNING READ AND UNDERSTAND OPERATOR MANUAL AND LABELS WEAR PERSONAL PROTECTIVE EQUIPMENT TO PROTECT EYES EARS AND LUNGS THROWN OBJECTS KEEP BYSTANDERS AWAY STOP ENGINE AND REMOVE SPARK PLUG WIRES BEFORE SERVICING REPLACE LABELS AND OPERATOR MANUAL IF LOST OR DAMAGED P N MP100108 ADANGER FAN BLADES CAN CUT CRUSH KEEP ALL BODY PARTS OUT OF FAN HOUSING DO NOT OPERATE WITHOUT INTAKE CHUTE AND DISCHARGE CHUTE ATTACHED P N MP100109 SET UP INSTRUCTIONS TRUCKLOADER SKID MOUNT POWER UNIT 1 Power Unit Includes Fuel Cell and Battery and Box 1 Discharge Stack Assembly Stack Elbow Combination 1 7 dia X 30 Metal Discharge Hose 1 10 Intake Hose 10 dia 1 Intake Nozzle 10 dia FIGURE 1 1 Intake Nozzle Handle 1 Intake Hose Connector 1 Intake Hose Support Strap 10 dia 1 Hose Support Boom with Chain Guid
20. possible causes for excessive vibration are Damaged impeller Loose impeller bolt Loose impeller key Lodged objects CLOGS To prevent clogs do not overfeed especially with heavy wet material Pay attention to how full the debris receptacle is Overfilled debris receptacles cause material to back up and get tightly packed in the discharge cute REMOVING CLOGS WARNING If a decrease in suction is experienced there may be a debris blockage in the hose Often a clogged hose can be cleared by stretching the hose out straight with the engine running If the hose does not clear you will need to remove the hose Before removing the hose or attempting to clear a clog manually STOP the engine Turn the key switch to the OFF position Wait for the impeller to come to a complete stop Disconnect the spark plug wires so impeller movement cannot accidentally start the engine OPERATION Removing Clogs continued CAUTION SHOULD BE USED WHEN CLEARING DEBRIS FROM INSIDE THE HOUSING GLOVES SHOULD BE WORN AS SHARP EDGES ON THE IMPELLER OR IN THE DEBRIS MAY BE PRESENT Remove the Hose Assembly from the Inlet Flange Assembly With this removed open the Inlet Flapper and remove any debris that is clogging the housing Remove the Discharge Chute from the Transition Discharge tube s flange With the Chute removed inspect the Transition Discharge part of the housing and remove any debris clogging this ar
21. r controls and safety signs Know how to stop the engine and attachments quickly in an emergency Do not operate or allow another person to operate this machine if there are any questions about safety All operators and mechanics should be trained The owner is responsible for training the users Never attempt to use a machine that is damaged or has unauthorized modifications Wear appropriate clothing including gloves Do not operate barefoot or when wearing open sandals Long hair loose clothing or jewelry may get tangled in moving parts Wear hearing protection Wear safety glasses Wear a dust mask to avoid breathing dust Never allow underage children unskilled or improperly trained people to operate this equipment Local regulations can restrict the age of the operator Never allow to ride sit or stand on machine Keep warning labels and this operator s manual legible and intact Replacement labels and manuals are available from the factory Do not operate machine while under the influence of drugs or alcohol The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property SAFETY ROTATING BLADES MAY CAUSE SERIOUS PERSONAL INJURY KEEP ALL BODY PARTS AWAY KEEP LARGE OR HARD OBJECTS FROM ENTERING MACHINE INTENDED USE IS FOR GRASS AND LEAVES 1 DO OPERATE WITHOUT DISCHARGE CHUTE 72000 Site preparation and cir
22. receiver on rear of discharge stack Figure 7 7 Attach Boom Chain to Eyelet on End of Boom Figure 8 8 Attach Support Strap to 10 Intake Hose utilizing 1 3 8 X2 bolt w flat washer and nylock nut Note Support Strap Needs to be centered on the Intake Hose Figure 9 9 Install Handle to Nozzle assembly Attach Nozzle Assembly to one end of the Intake Hose utilizing 10 Worm Drive Clamp Figure 10 10 Install Intake Hose Connector to opposite end of Intake Hose utilizing the same size Worm Drive Clamp Figure 11 11 Attach Boom Chain to Eyelet on the Support Band Figure 12 12 Install intake hose connector to intake cover Figure 13 WARNING EYE PROTECTION and GLOVES are REQUIRED Battery Acid Activation should be added in a ventilated area 13 Service and Install Battery Install airflow tube to battery and to the drain hole in base of power unit Install battery to base of power unit and attach battery bracket utilizing 2 12 3 4 self tap screws Figure 14 14 Attach Red positive and Black negative cables to the designated terminals Figure 15 15 Service Engine See engine manufacture s manual Important Note Don t Stand on Unit Warning Heavy weight May need assistance installing SET UP INSTRUCTIONS FIGURE 4 FIGURE 5 ow FIGURE 6 FIGURE 7 SET UP INSTRUCTIONS TRUCKLOADER FIGURE 8 FIGURE 12 FIGURE 9 FIGURE 13 FIGURE 10 FIGURE 11 10
23. s spilled on clothing change it immediately 5 SAFETY BATTERY Battery acid is caustic and fumes are explosive and can cause serious injury or death WARNING To reduce the risk of personal injury when working near a bat tery When working with battery acid use protective equipment such as but not limited to goggles face shield rubber gloves and apron Avoid leaning over a battery Do not expose a battery to open flames or sparks Be sure batteries with filler caps are properly filled with fluid Do not allow battery acid to contact eyes or skin Flush any contacted area with water immediately and get medical help Do not check for spark with spark plug or plug wire removed and grounded Use an approved tester Sparks can ignite fumes Charge batteries in an open well ventilated area away from sparks and flames Unplug charger before connecting or disconnecting from battery ENGINE Don t run engine if there is an accumulation of debris around the muffler and cooling fins Don t run engine while electrical system causes spark outside the cylinder Don t touch hot mufflers cylinders or cooling fins as contact may cause serious burns OIL EQUIPMENT IS SHIPPED WITHOUT OIL Refer to engine manufacturers instruction manual for instructions on filling the oil STORAGE AND TRANSPORTATION Stop the engine and allow to cool before storing Drain the fuel tank outd
24. tuation which if not avoided WILL result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury It may also be used to alert against unsafe practices or property damage CAUTION CAUTION used without the safety alert symbol indicates potentially hazardous situation which if not avoided MAY result in property damage MODEL NUMBER This number appears on sales literature technical manuals and price lists SERIAL NUMBER This number appears only on your unit It contains the model number followed consecutively by the serial number Use this number when ordering parts or seeking warranty information TRUCKLOADER PREPARING FOR SAFE OPERATION Operator preparation and training Read the Operation amp Safety Manual Ifan operator mechanic cannot read English it is the owner s responsibility to explain this material to them If any portion of this material is unclear contact your factory representative for clarification Decals regarding safety and or unit operations have been placed on parts of the machine Adhere to the warnings and instructions depicted in these decals Replace any missing or damaged labels Become familiar with the safe operation of the equipment operato
25. ure engine is free of dirt and debris Pay particular attention to the cooling fins governor parts and muffler Clean air intake screen Check air cleaner service if necessary Clean area around the oil fill dipstick Remove dipstick and check to be sure oil is in operating range between marks on dipstick Add oil if necessary but Do Not Overfill See engine manual for oil specifications Install dipstick assembly firmly until cap bottoms out on tube Dipstick assembly must always be secured into fill tube when engine is running Inspect material to be vacuumed and remove stones branches or other hard objects that might damage the machine or cause it to clog 12 BEFORE STARTING THE ENGINE 1 Be familiar with the controls how each functions and what each operates 2 Check engine oil level Add oil if necessary following the engine manufacturer s recommendations Refer to engine manual included with literature packet 3 Check the air cleaner for dirty loose or damaged parts Clean or replace if necessary 4 Check the air intake and cooling area for dirt or debris and clean as necessary Gasoline is extremely flammable and highly explosive under certain conditions BE SURE to install fuel cap after refueling Fill fuel tank with good quality clean unleaded regular gasoline to the level recommended by the engine manufacturer WARNING Gh TO CHECK OR ADD FUEL Use a funnel to avoid spilling
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