User Manual UM EN CF 500
Contents
1. Insert the lower crimping die 1 e Gently tighten the screw 2 e Insert the upper crimping die 3 e Gently tighten the screw 4 Attaching the protective cover e Insert the security pin 1 into the lower crimping die and slide the protective cover 2 in until you feel it engage WARNING The CF 500 must only be operated with the protective cover attached NOTE If the protective cover is missing or in correctly attached then the CF 500 power sup ply disconnects Connecting and switching on the CF 500 e Connect the foot pedal 1 to the foot pedal connection NOTE The CF 500 is available in two versions for 230 V and 120 V Make sure the mains con nection is correct see rating plate e Connect the mains plug 2 to the mains connection and the shock proof plug 3 to the socket e Switch on the CF 500 with the mains switch 4 press The ready LED lights up 5 3 2 PHOENIX CONTACT 102576 en_03 Starting up the CF 500 Centering the crimping die NOTE Thecrimping die bore holes have some play for the mounting screws Therefore you need to center and adjust the crimping die e Press the operating mode 1 and enter buttons simul taneously 1 e The LEDs for the operating mode 1 2 buttons flash 2 e Push the adjusting slide 3 to position 1 NOTE Only release the foot pedal once the crimping die is closed Otherwise it opens auto matically adjustment m2. User manual UM EN CF 500 Electric crimper CF 500 DO GD OO GD GD OC GD OO GD contrac GD INSPIRING INNOVATIONS User manual Electric crimper CF 500 Designation UM EN CF 500 Revision 03 Order No This user manual is valid for Designation Order No CF 500 230V 1208348 CF 500 120V 1208351 102576_en_03 2012 04 10 PHOENIX CONTACT Please observe the following notes Internet Subsidiaries Published by PHOENIX CONTACT Please observe the following notes User group of this manual The use of products described in this manual is oriented exclusively to qualified electricians or persons instructed by them who are familiar with applicable standards and other regula tions regarding electrical engineering and in particular the relevant safety concepts Explanation of symbols used and signal words hazards Obey all safety measures that follow this symbol to avoid possible in This is the safety alert symbol It is used to alert you to potential personal injury jury or death There are three different categories of personal injury that are indicated with a signal word DANGER This indicates a hazardous situation which if not avoided will re sult in death or serious injury WARNING This indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION This indicates a hazardous situation which if not avoided could result in minor or moderate in
3. EN 61000 6 3 2007 PHOENIX CONTACT EN ISO 13857 2008 EN 61000 6 2 2005 EN ISO 12100 2 2003 EN 60204 1 2006 102576_en_03
4. This damages the crimping die Unauthorized conversions that exceed the scope of modification and changes to the CF 500 are not permitted for safety reasons NOTE Correct usage includes observing all notes and complying with the predefined op erating conditions WARNING The CF 500 may only be used as intended and ina safe and fault free condition WARNING All persons responsible for startup operation and maintenance of the CF 500 must be appropriately qualified and adhere strictly to this user manual The CF 500 is used for crimping various types of crimp contacts Ferrules TWIN ferrules Turned contacts Slip on sleeves and flat plugs Insulated cable lugs Cable lugs Tube lugs Other crimp contacts on request Permitted operators Only authorized and instructed operators may work with the CF 500 The operator is responsible for all other persons within the workspace The owner must make the user manual available to the operator and ensure that the oper ator has read and understood it AN WARNING Only use original crimp dies and replacement parts from Phoenix Contact PHOENIX CONTACT 1 1 CF 500 1 2 Workplaces NOTE During operation and storage avoid the following Humid or dusty places and Locations exposed to high levels of heat direct sunlight or low temperatures operat ing range 10 C to 40 C Q NOTE Do not spill liquids on the CF 500 D
5. check the po sition of the crimping die See page 3 3 e Insert the wire and the crimp contact Q NOTE Ensure the cross section is correct e Press the foot pedal e If the error LED lights up move the adjusting slide up one position e Press the enter button e Repeatthe process until the error LED no longer lights up e To compensate for any material tolerances push the adjusting slide up one more position Setting the optimum opening stroke e Press the upper button until all four LEDs light up The maximum opening stroke is set e Carry out the crimping process NOTE Changes to settings only take effect af ter the next crimping process e ifthe opening stroke is too large press the lower button so that only three LEDs light up e Carry out the crimping process e Repeat the process until the optimum opening stroke is set 102576 _en_03 Operation 4 Operation 4 1 One step crimping A Setting operating mode 1 e Switch on the CF 500 with the mains switch 1 press The ready LED lights up 2 e Press the operating mode 1 button 3 e f necessary read the counter 4 and press the reset button to reset it to zero 5 Crimping the crimp contact e Center the crimp contact 1 on the lower crimping die e Insert the wire 2 into the crimp contact 1 NOTE Ensure the cross section is correct e Press the foot pedal 3 until the crimping die is com pletely cl
6. progress The receipt of technical documentation in particular user documentation does not consti tute any further duty on the part of Phoenix Contact to furnish information on modifications to products and or technical documentation You are responsible to verify the suitability and intended use of the products in your specific application in particular with regard to observ ing the applicable standards and regulations All information made available in the technical data is supplied without any accompanying guarantee whether expressly mentioned im plied or tacitly assumed In general the provisions of the current standard Terms and Conditions of Phoenix Contact apply exclusively in particular as concerns any warranty liability This manual including all illustrations contained herein is copyright protected Any changes to the contents or the publication of extracts of this document is prohibited Phoenix Contact reserves the right to register its own intellectual property rights for the product identifications of Phoenix Contact products that are used here Registration of such intellectual property rights by third parties is prohibited Other product identifications may be afforded legal protection even where they may not be indicated as such PHOENIX CONTACT CF 500 Table of contents Basie On iil allo sdaceAarantunuatataaaseitanenmal E nest ta asia ahaa panacea T 1 1 1 1 INGS ROC USC i fie inci ee re else 1 1 1 2
7. zero quires servicing We recommend servicing by Phoenix Contact after 500 000 crimping pro cesses in order to ensure a consistent level of crimping quality Operating mode 1 switches the enter Enter button clears the Error LED CF 500 to operating mode 1 LED lights up In operating mode 1 the crimping process Buttons for limiting the opening the opening of the crimping die can be adjusted by pressing the upper open or lower close button The LEDs indicate the opening status 4LEDs light up Maximum opening No LEDs light up Minimum opening Changes are only effective once the next crimp ing procedure has been carried out 2 4 Scope of use of the CF 500 The CF 500 electric crimper is used for crimping crimp contacts By using different crimping dies various types of crimp contacts with a wide range of cross sections can be processed The CF 500 can be operated in two different operating modes Operating mode 1 The crimp contact is crimped when the foot pedal is pressed Operating mode 2 The foot pedal is pressed twice The first press secures the insert ed contact in the die The second time the foot pedal is pressed the crimp contact is crimped The press capacity can be adjusted This prevents damage to the tools and faulty crimping due to incorrectly inserted contacts The opening stroke of the crimping die can be changed by simply pressing a button For precise crimping a mov
8. 5 A Crimping dies and protective covers CF 500 COV AI 6 Order No 1212254 CF 500 COV SC Order No 1212251 CF 500 DIE Al 25 Order No 1212239 CF 500 DIE AI TWIN 10 Order No 1212262 CF 500 DIE TC 10 Order No 1212260 CF 500 DIE SC 6 Order No 1212242 Order No 1208348 1208351 1208801 1209062 CF 500 COV Order No 1212250 CF 500 COV AI TWIN Order No 1212266 CF 500 COV SC Order No 1212251 For slip on sleeves and flat plugs SCF SCM 0 5 6 mm PHOENIX CONTACT A 1 CF 500 CF 500 DIE RCI 6 CF 500 COV RCI CF 500 DIE RCI 1 5 CF 500 COV RCI Order No 1212240 Order No 1212255 Order No 1212263 Order No 1212255 CF 500 DIE RCI 6 1 CF 500 COV RCI CF 500 DIE SR 6 2 CF 500 COV RCI Order No 1212691 Order No 1212255 Order No 1212692 Order No 1212255 For insulated cable lugs C RCI C FCI 0 5 6 mm asym metrical crimp shape also suitable for insulated slip on sleeves with metallic insulation support CF 500 DIE RC 10 CF 500 COV RC 10 CF 500 DIE RC 16 Order No 1212244 Order No 1212252 Order No 1212257 For cable lugs according to DIN 46234 RC FC 0 5 10 mm CF 500 DIE RCT 2 5 CF 500 COV RCT 2 5 CF 500 DIE RCT 10 1 CF 500 COV RC 10 Order No 1212243 Order No 1212253 Order No 12122452 Order No 1212252 eli 4mm 5 3 6mm 6 5 3 8 10 mm 7 4 5 CF 500 DIE RCT 10 2 CF 500 COV RC 10 CF 500 DIE RCT 10 3 Order No 12122467 Order No 1212252 Order
9. No 12122567 eli C 4 mm 5 3 zT 6 mm 5 5 3 8 Tr 10 mm 6 4 5 For tube lugs according to DIN 46235 4 10 mm For tube lugs special 4 10 mm 1 CF 500 Protective cover without recess 2 Seli external internal diameter in millimeters in relation to the cross section of the cable lug A 2 PHOENIX CONTACT 102576_en_03 Locator for slip on sleeves and flat plugs For precise crimping a moveable locator which precisely positions the contacts under the crimping stamp can be fitted Type Order Crimp contacts Die Protective No cover CF 500 LOC SCF 6 3 6 1212247 Slip on sleeves SCF up to CF 500 DIE SC 6 CF 500 COV SC 6 3 mm wide CF 500 LOC SCF 4 8 2 5 1212248 Slip on sleeves SCF up to CF 500 DIE SC 1 5 CF 500 COV SC 4 8 mm wide CF 500 DIE SC 6 CF 500 LOC SCF 2 8 1 5 1212249 Slip on sleeves SCF up to CF 500 DIE SC 1 5 CF 500 COV SC 2 8 mm wide and 5 mm long CF 500 DIE SC 6 CF 500 LOC SCM 6 3 2 5 1212264 Flat plug SCM CF 500 DIE SC 1 5 CF 500 COV SC 2 el CF 500 DIE SC 6 CF 500 LOC SCM 6 3 6 1212265 Flat plug SCM 1 5 6 mm CF 500 DIE SC 1 5 CF 500 COV SC CF 500 DIE SC 6 A2 Technical data Technical data Mains connection CF 500 230V 230 V 50 Hz CF 500 120V 120 V 60 Hz Power consumption 160 VA Maximum press capacity 10 kN Press time lt 1s Counter 6 digit LCD can be reset Dimensions W x H x D 140 mm x 220 mm x 320 mm Weight of basic devic
10. Troubleshooting 102576 _en_03 Troubleshooting 5 1 Error LED lights up feror This malfunction can be caused by Foot pedal released too soon Incorrect cross section selected Incorrectly set press capacity start 1 5 Crimping die incorrectly adjusted Foot pedal released too soon If the foot pedal is released too soon the crimping die imme diately opens up as far as its initial position e Press the enter button The error LED goes out e Repeat the crimping process Incorrect cross section selected If a crimp contact that is too large or another unsuitable ob ject is inserted the crimping process is interrupted due to overload and the crimping die immediately opens as far as its initial position e Press the enter button The error LED goes out e Repeat the crimping process with the correct cross sec tion Incorrectly set press capacity start 1 5 The inserted contact is too large for the selected area e Push the adjusting slide up one position e Press the enter button The error LED goes out e Repeat the crimping process until the press capacity is optimally set Crimping die incorrectly adjusted WARNING Risk of injury Disconnect the mains plug before removing the protective cover e Switch off the CF 500 with the mains switch 1 press 0 e Disconnect the mains plug 2 e Unscrew the screw 3 e Remove the protective cover 4 e Loos
11. Workplaces ra Eee 1 2 1 3 FO VOUN SATCU anne eier 1 2 DESENBPIONOL ME Cie O00 reelle 2 1 2 1 Supplied as Standard u uu 42 u uu Br een 2 1 2 2 Overview of the operating components uuusuussnssneneenennnnnnnnennenennnnnnnn nennen 2 1 2 3 Function of the operating COMPONENNG csccccceeeeeeeceeeeeeeeeeeeeeeneeeeeesaneeeees 2 2 2 4 Scope of use of the CF 500 zuuuuesnennnnnennennnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnne nenn 2 2 Starting up the Or 500 zent ee 3 1 3 1 OVENI On ee 3 1 3 2 HOWTO Proche d nee ea see E 3 1 Operati ee ee E R A 4 1 4 1 Onie Step Crimping san 4 1 4 2 Two step Crimping Eee ee ee nee ee 4 2 Troublesho0UNg sea a INN 5 1 5 1 JENON ENGINES Uhse an ee ee a aaa 5 1 5 2 CGF 500 WIlNOESWIICH On aus een a a a a cal 5 2 ADDON 6 a ae a E E Re CN eee emer re A 1 A1 Ordernng dald re ee a O A 1 A2 TSCchHicaldalan nes eehssrtibsrsigmisblerte A 3 A3 Declaration OrCOnmOrm iy sein A 4 PHOENIX CONTACT 102576_en_03 Basic information 1 Basic information 102576_en_03 gt gt BO For safe handling and trouble free operation ofthe CF 500 you must be familiar with and observe the safety notes 1 1 Intended use WARNING The CF 500 is intended solely for crimping Only crimping dies with suitable cross sections may be used see Crimping dies and pro tective covers on page A 1 Under no circumstances should solid metal parts or other similar objects be inserted
12. e 10 kg Weight of foot pedal 1 2 kg 102576_en_03 PHOENIX CONTACT A 3 CF 500 A3 PHCENIX DESNTAK 10 04110 01 00 EG Konformit tserkl rung EC Declaration of Conformity PHOENIX CONTACT GMBH amp CO KG Flachsmarktstra e 8 D 32825 Blomberg Germany Hersteller Manufacturer Anschrift Address Produktbezeichnung Product description CF 500 230V Artikelbezeichnung Article description Artikel Nr Article no 1208348 Das vorstehend bezeichnete Produkt stimmt mit den wesentlichen Anforderungen der nachfolgenden Richtlinie n und deren Anderungsrichtlinien berein The above mentioned product is in line with the essential requirements of the below directive s and their modification directive s 2004 108 EC EMV Richtlinie Elektromagnetische Vertraglichkeit Electromagnetic Compatibility Directive EMC Maschinenrichtlinie Machinery Directive Niederspannungs Richtlinie NSR Low Voltage Directive LVD 2006 42 EC 2006 95 EC Fur die Beurteilung der Ubereinstimmung wurden folgende einschl gige Normen herangezogen For evaluation of the conformity following relevant standards were consulted EN ISO 12100 1 2003 EN ISO 12100 2 2003 EN 349 1993 A1 EN 60204 1 2006 EN 61000 6 3 2007 Weitere Informationen z B Dokumente Pr fberichte Einschr nkungen etc zur Konformit tsbewertung Additional information for example documents test reports restrictions etc of the conformity assess
13. eable locator which positions the contacts directly under the crimping stamp can be fitted Available crimping dies are listed in the Crimping dies and protective covers ordering data on page A 1 A protective cover with a suitable insertion slot is assigned to each crimping die 102576 _en_03 Starting up the CF 500 3 Starting up the CF 500 3 1 Overview To start up the electric crimper you must carry out the following steps Set up the CF 500 Remove the protective cover Fit the crimping die Attach the protective cover Connect and switch on the CF 500 Center the crimping die Adjust the crimping die Prepare the unit for operation Set the optimum press capacity start Set the optimum opening stroke 3 2 How to proceed 102576 _en_03 Setting up the CF 500 NOTE The device must be set up on a level and horizontal surface NOTE During operation and storage avoid the following Humid or dusty places and Locations exposed to high levels of heat direct sunlight or low temperatures operat ing range 10 C 40 C Removing the protective cover WARNING Risk of injury Disconnect the mains plug before removing the protective cover e Unscrew the screw 1 e Remove the protective cover 2 PHOENIX CONTACT 3 1 CF 500 Fitting the crimping die NOTE Observe the mounting position Small cross section to the front Large cross section to the rear e
14. en the screws 5 e Carry out the startup steps see Section 3 PHOENIX CONTACT 5 1 CF 500 5 2 CF 500 will not switch on The CF 500 will not switch on The ready LED does not light up This malfunction can be caused by Nomains connection Mains fuse blown No mains connection e Check whether the mains plug is connected to the CF 500 mains connection and the shock proof plug is connected to the mains socket e Make sure that the power supply at the mains socket is OK Mains fuse blown WARNING Risk of injury Switch off the CF 500 via the mains switch and disconnect the mains plug e Switch off the CF 500 with the mains switch 1 press 0 e Disconnect the mains plug 2 e Pull out the fuse holder 3 e Check the mains fuses 4 e Replace the blown mains fuse for Order No see order ing data on page A 1 e Insert the fuse holder Q NOTE The fuse holder must snap into place 5 2 PHOENIX CONTACT 102576_en_03 A Appendix A 1 Ordering data Description Electric crimper 230 V Electric crimper 120 V Mains fuse for CF 500 230V Mains fuse for CF 500 120V CF 500 DIE AI 6 Order No 1212238 CF 500 DIE Al 50 Order No 1212261 CF 500 DIE TC 4 Order No 1212237 CF 500 DIE SC 1 5 Order No 1212241 For slip on sleeves and flat plugs SCF SCM 0 1 1 5 mm 102576_en_03 Electric crimper Type CF 500 230V CF 500 120V FUSE SB 1 25 A FUSE SB 2
15. g die is compressed with full force If the die meets with resistance outside this area the crimping pliers are opened immediately 1 minimum area 5 maximum area Positions the crimp contact and crimps this with the wire The protective cover prevents injury in the crimping die danger zone The CF 500 can only be operated when the protective cover is fully attached The carrier handle is used for transporting the CF 500 Device connection for the foot pedal Device connection for the power cable Micro fuses integrated into the mains connection 2x The mains switch switches the power supply on I pressed or off 0 pressed The ready LED lights up when switched on The foot pedal initiates the crimping process PHOENIX CONTACT 2 1 CF 500 reser Available crimping dies 2 2 PHOENIX CONTACT Ready LED indicates that the unit is ready for operation Reset button resets the counter read takes place in one step Operating mode 2 button switches the CF 500 to operating mode 2 LED lights up In operating mode 2 the crimping pro cess takes place in two steps In the first step only the contact is fixed in the die 2 3 Function of the operating components Error LED indicates that crimping failed or that there is a malfunction 2 error Press the enter button the LED goes out and you can continue to crimp Service LED indicates that the CF 500 re ing to
16. hnungsberechtigter authorized signatory Blomberg 2010 03 22 Formblattersteller Formbiatterstelidatum Form establisher Date of form establishment Corporate Technology Blatt Page 1 von of 2 FS A 7 0037 08 2009 11 10 10 041 10 01 00 doc Declaration of conformity PHCENIX LOCGNTAG 10 04110 01 00 Anhang zur EG Konformitatserklarung Annex on EC Declaration of Conformity vom dated 22 03 2010 Produktbezeichnung Product description CF 500 230V Artikelbezeichnung Article description Artikel Nr Article no 1208348 Die Konformit t mit den wesentlichen Anforderungen der Richtlinie n wird auch f r folgende Produkte bescheinigt The conformity with the essential requirements of the directive s is also certified by the declaration for following products Artikel Nr Article no Artikelbezeichnung Article description 1208351 CF 500 120V 10 04110 01 00 doc Blatt Page 2 von of2 PHOENIX CONTACT GmbH amp Co KG Flachsmarktstra e 8 32825 Blomberg Germany CF 500 230V CF 500 120V The above mentioned products are in conformity with the most important requirements of the following directives and their amending directives 2004 108 EC 2006 42 EC 2006 95 EC EMC Directive electromagnetic compatibility Machinery Directive Low Voltage Directive LVD The following pertinent standards were consulted for evaluating the conformity EN ISO 12100 1 2003 EN349 1993 A1
17. jury This symbol together with the signal word NOTE and the accompanying text alert the reader to a situation which may cause damage or malfunction to the device hardware software or surrounding property This symbol and the accompanying text provide the reader with additional in formation or refer to detailed sources of information How to contact us Up to date information on Phoenix Contact products and our Terms and Conditions can be found on the Internet at www phoenixcontact com Make sure you always use the latest documentation It can be downloaded at www phoenixcontact net catalog If there are any problems that cannot be solved using the documentation please contact your Phoenix Contact subsidiary Subsidiary contact information is available at www phoenixcontact com PHOENIX CONTACT GmbH amp Co KG Flachsmarktstra e 8 32825 Blomberg GERMANY Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals please send your comments to tecdoc phoenixcontact com General terms and conditions of use for technical documentation Phoenix Contact reserves the right to alter correct and or improve the technical documen tation and the products described in the technical documentation at its own discretion and without giving prior notice insofar as this is reasonable for the user The same applies to any technical changes that serve the purpose of technical
18. ment EN ISO 13857 2008 EN 61000 6 2 2005 Zertifikate einer benannten Stelle Certificates by a notified body Anschrift Address oe es tes Referenz Reference Anschrift Address Referenz Reference Die letzten beiden Ziffern des Jahres in dem die CE Kennzeichnung angebracht wurde The last two figures of the year in which the CE marking was applied 10 nur einzutragen bei der Niederspannungsrichtlinie only to be entered on the low voltage directive x Diese Erkl rung gilt auch f r die im Anhang aufgelisteten Produkte wenn angekreuzt This declaration also applies for the products listed in the annex it marked with a cross Diese Erkl rung bescheinigt die bereinstimmung mit den wesentlichen Anforderungen der genannten Richtlinie n enth lt jedoch keine Zusicherung von Eigenschaften Die Sicherheits und Einbauhinweise der mitgelieferten Produktdokumentation sind zu beachten This declaration certifies the conformity with the essential requirements of the indicated directive s it does not however covenant any characteristics The instructions for safety and installation of the enclosed product documentation Ke be observed S loche Sandra Klocke Dirk G rlitzer Business Unit industrial Connection Technology Busin nit Industrial Connection Technology Head of Development Marking System amp Service ce President Head of the Business Unit Ansprechpartner contact person Zeic
19. o not expose the CF 500 to strong vibrations or shocks 1 3 For your safety WARNING The protective cover is fitted for the safety of the operator Under no circum stances must it be modified removed or bypassed by means of alterations WARNING The CF 500 must only be operated with the protective cover attached Disconnect the mains plug prior to all work that requires removal of the protective cover e g crimping die adjustment Switch off the electric crimper during breaks and when the device is not being used For reasons of safety the CF 500 automatically switches off when the protective cover is re moved WARNING Disconnect the mains plug before opening the housing 1 2 PHOENIX CONTACT 102576 en_03 Description of the CF 500 2 Description of the CF 500 Control panel 2 Counter 3 Adjusting slide 4 Crimping die Protective cover Carrier handle Foot pedal connection Mains connection Mains fuses CO N O 0 Mains switch 11 Foot pedal 102576_en_03 2 1 Supplied as standard Basic device CF 500 Protective cover Power cable Foot pedal Aa QN User manual 2 2 Overview of the operating components Selection of operating functions and display of device states The counter records each complete crimping process The counter reading is saved for ap proximately one week when the device is switched off The adjusting slide sets the area in which the crimpin
20. ode is terminated and the error LED lights up e Press and hold down the foot pedal 4 e The crimping die 5 closes slowly until it meets with re sistance and centers itself e Release the foot pedal 6 Adjusting the crimping die WARNING Risk of injury Disconnect the mains plug before removing the protective cover e Switch off the CF 500 with the mains switch 1 press 0 e Disconnect the mains plug 2 e Unscrew the screw 7 e Remove the protective cover 3 e Check the centering of the crimping die adjust if neces sary 4 e Tighten the screws 5 e Attach the protective cover 6 and tighten the screw 7 102576 en_03 PHOENIX CONTACT 3 3 CF 500 3 4 PHOENIX CONTACT Preparing the unit for operation e Plug in the mains plug 1 e Switch on the mains switch 2 press The ready LED lights up 3 e Press the foot pedal 4 e The crimping die 5 opens automatically release the foot pedal 6 The error LED lights up 7 e Press the enter button 8 The CF 500 is ready to operate NOTE The device is set to operating mode 2 Check the operating mode before each use Setting the optimum press capacity start 1 5 e Push the adjusting slide 1 into position 1 e Use the button to set operating mode 1 e Press the foot pedal One crimp process is performed without an inserted crimp contact If the error LED lights up
21. osed 4 e The crimping die 5 opens automatically release the foot pedal 6 e Remove the crimp contact with crimped wire 7 NOTE If there was a fault with the crimping the error LED lights up see page 5 1 Shutting down e f necessary read the counter 1 e Switch off the CF 500 with the mains switch 2 press 0 102576_en_03 PHOENIX CONTACT 4 1 CF 500 4 2 Two step crimping A Setting operating mode 2 e Switch on the CF 500 with the mains switch 1 press The ready LED lights up 2 e Press the operating mode 2 button 3 e f necessary read the counter 4 and press the reset button to reset it to zero 5 Clamping the crimp contact Q NOTE Ensure the cross section is correct e Center the crimp contact 1 on the lower crimping die e Press the foot pedal 2 until the crimp contact is clamped 3 e Release the foot pedal 4 Crimping the crimp contact e Insert the wire 1 into the crimp contact e Press the foot pedal 2 until the crimping die is com pletely closed 3 e The crimping die 4 opens automatically release the foot pedal 5 e Remove the crimp contact with crimped wire 6 NOTE If there was a fault with the crimping the error LED lights up see page 5 1 Shutting down e f necessary read the counter 1 e Switch off the CF 500 with the mains switch 2 press 0 4 2 PHOENIX CONTACT 102576 en_03 5
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