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DPI 620 Genii Manual - Eurotron Instruments Benelux B.V.

1. complete the return goods procedure Ref 1 17 3 Return the instrument to the manufacturer or an approved service agent for all repairs 06 June 2013 Page 19 of 162 User Manual Druck DPI 620 Genii 1 9 1 Environment The following conditions apply for both shipping and storage Temperature Range 20 to 70 C 40 to 158 F Altitude Up to 15 000 feet 4 570 metres 06 June 2013 Page 20 of 162 User Manual Druck DPI 620 Genii 1 10 Install the Battery 1 Remove the five Pozidriv screws A Ref Figure 1 1 2 Remove the battery cover 3 Check the connections on the battery line up with the connections in the battery compartment 4 Place the battery in the battery compartment 5 Replace the battery cover 6 Secure the cover with the five Pozidriv screws A Figure 1 1 06 June 2013 Page 21 of 162 User Manual Druck DPI 620 Genii 1 11 Charge the Battery 1 Connect the DC power supply battery charger unit in to the 5V DC connection on the side of the unit Ref Figure 1 2 2 The battery can also be charged using the USB connections Ref Figure 1 2 3 The unit can be On or Off when charging Charging times maybe longer if charging when the unit is on 1 11 1 Battery Charging Times Charging Connection Charge Time DC Power Supply 6 5 hours External Battery Charger 6 5 Hours 06 June 2013 Page 22 of 162 User Manual Druck DPI 620 Genii 1 12 Basic Modes 1 12 1 Power On From OFF momentari
2. If required change the Units or the function If necessary set a Utility for the function e Max Min Avg e Switch Test e Relief valve e Leak Test 06 June 2013 Page 66 of 162 User Manual Druck DPI 620 Genii CHANNEL SETTINGS co DIRECTION FUNCTION None UNITS UTILITY CAPTION If required change the Settings for the pressure function e Process Tare Alarm Filter Flow Scaling e Leak Test Only when the Utility is set e Relief valve Only when the Utility is set e Zero Zero the gauge sensor before use When all the software selections are complete make the applicable pressure and electrical connections 06 June 2013 Page 67 of 162 User Manual Druck DPI 620 Genii 3 4 Setup a Leak Test 1 Set the Utility to Leak Test 2 After setting the Utility to Leak Test set the options that follow Wait Time The time before the test starts in hours minutes seconds hh mm ss Il Test Time The period of the leak test in hours minutes seconds hh mm ss Note To set the Leak Test options a pressure module must be correctly installed CHANNEL SETTINGS Ge DIRECTION CHANNEL SETTINGS FUNCTION 06 June 2013 Page 68 of 162 User Manual Druck DPI 620 Genii 3 5 Setthe Pressure Module to Zero Use this option to write a new zero pressure value to the pressure module in use The sensor adjustment is permitted if it obeys the condition that follows e Adjustment lt 10 FS positive pressure value
3. New File Comms Failed Comms On Down Left Tree Toggle eA Druck DPI 620 Genii Commit Close Comms Off Comms Start UP Right Navigation Toggle Page 159 of 162 User Manual Druck DPI 620 Genii Table 11 9 HART Icons D Home Settings G or Status Dashboard Ba iay Folder Folder Selected Fy Image a Online Method Value Value List Off Ti On 06 June 2013 Page 160 of 162 User Manual Table 11 10 Fieldbus Icons Add Connect Blue tooth _ Go to Desktop Gateway H1 Device Q Mobile o 06 June 2013 E C E A C Druck DPI 620 Genii Bridge Pending Function Generic Method Information Closed Page 161 of 162 User Manual Druck DPI 620 Genii Table 11 10 Fieldbus Icons EN People x Error Resource Search i P n a Unrecognized 06 June 2013 Page 162 of 162
4. User Manual Druck DPI 620 Genii Frequency calibration check e Frequency measure calibration check Signal generator Output 10 V unipolar Square wave Druck DPI 620 Genii Input trigger level 5 V Units Hz or kHz as specified in Table 8 8 or Table 8 9 e Frequency source calibration check Frequency meter Gate time one second Druck DPI 620 Genii Units Hz or kHz as specified in Table 8 8 or Table 8 9 e Select the applicable Millivolts or Voltage measure function ref Section 2 8 Apply the input values Hz 0 990 kHz 10 50 e Check the error is within limits Ref Table 8 8 or Table 8 9 06 June 2013 Page 128 of 162 User Manual Druck DPI 620 Genii Table 8 8 Hz error limits measure source Measure Calibrator Permitted source Hz uncertainty DPI 620 error H2 Hz measure source 0 0002 0 0023 0 0026 990 0 0005 0 0050 0 0053 Table 8 9 kHz error limits measure source Measure Calibrator Permitted source kHz uncertainty DPI 620 error kHz kHz measure Source 10 0000 0 00002 0 00025 0 000067 50 0000 0 00002 0 00055 0 000185 06 June 2013 Page 129 of 162 User Manual Druck DPI 620 Genii 8 7 Procedures CH1 Frequency Amplitude source Do the procedure as follows Note The procedure that follows calibrates the mark value of the square ware frequency output The space value is fixed and is approximately 120 mV 1 Connect the applicable calib
5. for the Sensor Note To make a temporary adjustment for zero use the Tare function 3 6 Example Procedure Measure Pressure 1 Assemble the pressure indicator with the correct PM 620 modules 2 Set the applicable software options SETTINGS PROCESS CHANNEL SETTINGS UNITS UNITS UTILITY PROCESS TARE ZERO ALARM RESOLUTION FILTER SCALING 06 June 2013 Page 69 of 162 User Manual Druck DPI 620 Genii 3 7 Error Indications If the display shows lt lt lt lt under range or gt gt gt gt over range e Make sure that the range is correct e Make sure that all the related equipment and connections are serviceable Under range The display shows this symbol for this condition e Reading lt Negative FS 10 of negative FS Over range The display shows this symbol for this condition e Reading gt Positive FS 10 of positive FS 06 June 2013 Page 70 of 162 User Manual Druck DPI 620 Genii 4 Data Logging Operation Select the Data Logging option on the Dashboard The Data Logging function records instrument readings so they can be reviewed or analyzed The data file can be reviewed by using the following e Recall The data file can be processed externally by using the following e Transferred to a USB stick e Transferred to a computer This chapter describes how to use the Data Logging function to log data to a file In Data Logging mode the display data from all active channels is stor
6. 162 User Manual Druck DPI 620 Genii 2 Electrical Operations 2 1 Basic Calibrator Operation 1 Select CALIBRATOR from the Dashboard 2 Select the channel by performing the following tasks e Goto the TASK MENU by swiping the display from right to left TASK MENU CUSTOM TASK DEFAULT P1 P2 TO V CH2 P1 TO CH1 MA P1 TO CH2 MA 24V CS 06 June 2013 Page 36 of 162 User Manual Druck DPI 620 Genii e Press the CUSTOM TASK option this will allow the user to set up Channels 1 amp 2 e Select CH1 or CH2 to enter the CHANNEL SETTINGS menu E 11 20 CHANNEL SETTINGS DIRECTION FUNCTION UNITS UTILITY CAPTION 06 June 2013 Page 37 of 162 User Manual 06 June 2013 Druck DPI 620 Genii Setup a channel for measurement e FUNCTION to selects the function required eg Current or Voltage For more options scroll down the menu by swiping the display from bottom to top e Press UNITS to select the type of unit required please note that there may only be 1 type of unit available in particular Functions e Press UTILITY to select the required utility e Press CAPTION to change the caption if required Once all settings have been selected press the v button at the bottom of the screen to return to the TASK SETTINGS screen Please note for the settings to be set the user must also press the v button in the TASK SETTINGS menu Repeat the above if another channel is
7. 2 7 Example Procedure Measure or Source Current with Internal 24V Loop Power Examples A and B show CH2 set up to measure or source a current with internal loop power 24 V Example A Measure current on CH2 internal loop power 24V Range 55mA Example B Source current on CH2 internal loop power 24V Range O to 24 mA 1 Set the applicable software options 2 Complete the electrical connections and continue with the measure or source operation 3 Source only Automation Set the applicable output value 06 June 2013 Page 47 of 162 User Manual Druck DPI 620 Genii 2 8 Example Procedure Measure or Source Frequency Signals Examples A and B show CH1 set up to measure or source a frequency The units could be Hz kHz or counts com or cph Example A Measure Frequency Example B Source Frequency B Druck Genii 06 June 2013 Page 48 of 162 User Manual Druck DPI 620 Genii Example A Example B Measure frequency on CH1 Source frequency on CH1 Range 0 to 50 KHz Waveform Triangle Amplitude 12 0 V Set the applicable Set the applicable software software options options Complete the electrical Complete the electrical connections connections If necessary change the If necessary change the Source Trigger Level Settings and Settings and continue with continue with the measure source operation operation Set the values that follow Set the values that follow Mode Wavef
8. 4 06 June 2013 Druck DPI 620 Genii The DPI 620 has been assessed to the European IEC60529 standard as having an ingress protection rating of IP55 but this is for reliability purposes and not for safety reasons To meet the immunity requirements of annex A of EN61326 1 2006 when used in an industrial environment the unit must be battery powered to guarantee measurement specification The case of the DPI620 is not suitable for prolonged exposure to UV The DPI620 is not suitable for permanent installation in an outdoor environment Page 150 of 162 User Manual Druck DPI 620 Genii 10 Manufacturer Druck Limited Fir Tree Lane Groby Leicester LE6 OFH England Tel 0116 231 7100 06 June 2013 Page 151 of 162 User Manual Druck DPI 620 Genii 11 Display Icons Table 11 1 Dashboard Icons six Calibrator Help 7 Data Logging LED shows which operation is active Touchscreen Multimeter Foundation Settings Fieldbus 06 June 2013 Page 152 of 162 User Manual 06 June 2013 Druck DPI 620 Genii Table 11 2 Status Icons Battery Pressure Base Battery Charging Wireless HART Table 11 3 Button Footer Icons Auto Rotate C Save File Back Go atl Back Space Graph Mode Home X Exit Log Page 153 of 162 User Manual Druck DPI 620 Genii Table 11 4 Button Footer Icons Previous Log L gt Next Log Nudge Down AN Nudge Up J lt A More Reset Start amp Stop Table 1
9. 9 1218 he Ws 6 21c1 1 of 1d 0 sesa 148 gI MTrOdUCHON scanomat 148 1O MAMI ei 6 kc sesoun 151 I NETS ONG CON e tet eee ety 152 06 June 2013 Page 10 of 162 User Manual Druck DPI 620 Genii 1 Overview The Druck DPI620 Genii is a battery powered instrument for electrical measure and source operations and HART communications The Druck DPI620 Genii also supplies the power and user interface functions for all optional items The touch screen displays up to six different parameters 1 1 Equipment in the Box The following items are supplied with the Druck DPI 620 Genii DC power supply battery charger unit Li polymer battery Set of six test leads AC Probe Quick Start Guide Stylus 06 June 2013 Page 11 of 162 User Manual Druck DPI 620 Genii 1 2 Optional Items The items that follow are optional items which can be used with the Druck DPI 620 Genii e Pressure Module Carrier MC 620 this attaches directly to the Druck DPI 620 Genii to make a fully integrated pressure instrument e Pressure Module PM 620 this attaches to the pressure module carrier MC 620 or a Pressure Station PV 62X to enhance the pressure measurement functionality e Pressure Stations PV 62x if the Druck DPI 620 Genii is installed in a Pressure Station it becomes a fully integrated pressure calibrator 1 3 Observance of the User Manual This manual contains safety and battery installation information for the Druck DPI 620 Gen
10. Status The memory status button will show the amount of available memory in the areas that follow e Internal e USB Flash Drive if fitted e SDcard 06 June 2013 Page 75 of 162 User Manual Druck DPI 620 Genii 4 5 Data Format The data files are produced in a Comma Separated Variable csv format refer to Figure 4 1 This allows the data to be imported into a spreadsheet e g Microsoft Excel The first section of the data file contains the following e FILENAME The data file name e COLUMNS Information for internal use e START Datalog start time e VERSION Data format version e CHANNEL The function setting of each active channel The second section of the data file contains the following e Individual headings e Data point data 06 June 2013 Page 76 of 162 User Manual Druck DPI 620 Genii FILENAME P0808214 COLUMNS 3 9 START 21 Aug 2008 PB 38 59 CHANNEL 001 Current 24V In md 55 CHANNEL 005 HART In 0 DATA START ID Date Time Main Reading Secondary Reading 0 21 dug 2008 21 39 14 8 7525 24V 4 0 False 1 21 Aug 2008 21 39 29 8 5711 24V 4 0 False 2 e1 dug 2008 21 39 44 8 4080 24V 4 0 False 3 21 dug 2008 21 39 59 8 2475 24V 4 0 False 4 21 dug 2008 21 40 14 8 0733 24V 4 0 False 5 21 dug 2008 21 40 29 7 9288 24V 4 0 False Figure 4 1 Example csv Datalog File 06 June 2013 Page 77 of 162 User Manual Druck DPI 620 Genii 5 Documentation This chapter describes the D
11. Wear all applicable Personal Protective Equipment PPE e Do not use sharp objects on the touch screen 06 June 2013 Page 14 of 162 User Manual Druck DPI 620 Genii 1 6 Electrical warnings e The DC input to the DPI620 Genii is rated at 5V 5 2 Amps e To prevent electrical shocks or damage to the instrument do not connect more than 30V CAT between the terminals or between the terminals and the ground earth e External circuits should have appropriate insulation to the mains e To prevent electrical shocks use only the GE specified AC probe Part O620 AC to measure AC voltages that are more than 20 Vrms Do not connect more than 300V CAT II between the 10620 AC leads or between the leads and the ground earth Attach it to the specified connections only e This instrument uses a Lithium Polymer Li Polymer battery pack To prevent an explosion or fire do not short circuit do not disassemble and keep it safe from damage e To prevent an explosion or fire use only the GE specified battery Part 191 356 power supply Part 191 339 and battery charger Part O620 CHARGER 06 June 2013 Page 15 of 162 User Manual Druck DPI 620 Genii e To prevent battery leakage or heat generation only use the battery charger and power supply in the temperature range 0 C to 40 C 32 C to 104 F e The power supply input range is 100 240Vac 50 to 60Hz 250mA installation category CAT e Position the power su
12. be generated automatically as follows e Methods all method dialogs are grouped under this menu e Review all parameters are grouped under this menu 7 3 The Navigation Tree Bar This shows the hierarchy of menus and groups above the current Function Group view In all Function Group views the Navigation Tree Bar is visible In this way it is easy for the operator to see the menu structure of the current location without returning to the Tree View Navigation back out of the Function Group view is also possible by the blue highlighted references in the Tree Bar view itself Navigation of the selected Function Group is also made available via the up and down navigation arrows The momentary touch of these moves the in view Function Group to that of one below or above the current selection 06 June 2013 Page 101 of 162 User Manual Druck DPI 620 Genii 7 4 Functional Group View The functional groups show all the variables or settings in that menu group along with the current value The left side with grey background hosts the Variable Description Area and access to the context based adjustment functions The right side with light background hosts the Variable Editing Area and access to value adjustment A grey value is associated with a read only value such as a variable that the device produces Black variables are open for editing under the appropriate access conditions such as access code or PIN that may be require
13. module Zero the gauge sensor before use e Continue with the pressure operation 06 June 2013 Page 58 of 162 User Manual Druck DPI 620 Genii 2 13 Example Procedure Measure Pressure with an IDOS Module 1 Assemble the DPI 620 calibrator and the IDOS module 2 To attach the external pressure equipment Ref User Manual KO378 Druck IDOS UPM 3 Set the applicable software options 06 June 2013 Page 59 of 162 User Manual Druck DPI 620 Genii 2 14 Error Indications If the display shows lt lt lt lt under range or gt gt gt gt over range e Make sure that the range is correct e Make sure that all the related equipment and connections are serviceable Under range The display shows this symbol for this condition lt lt lt lt lt Reading lt Negative FS 2 of negative FS Over range The display shows this symbol for this condition gt gt gt gt gt Reading gt Positive FS 2 of positive FS 06 June 2013 Page 60 of 162 User Manual Druck DPI 620 Genii 3 Pressure Indicator Operation MC620 This section gives examples of how to connect and use the instrument to measure pressure with the module carrier MC 620 and the applicable pressure modules PM 620 To make a fully integrated pressure calibrator instrument with one of the three Pressure Stations refer to the User Manual for the PV62x Series of Pressure Stations KO457 Do not use a damaged instrument 1 Pressure connecti
14. of 162 User Manual Druck DPI 620 Genii 1 12 4 Power up from Sleep MOC C 23 MH che AO a tate sant state ecceatececs teases eas aaeeec scenes 25 1 13 Druck DPI 620 Genii Modes Ref Figure 1 3 25 1 13 1 Dashboard OVID OTION ciccessiecesiisscusiesssidesscevadsctensevediesssesiessle 25 1 13 2 Set Date Time ANd LANGUAGE sesser 25 1 13 3 Druck DPI 620 Genii Manual acicscsces te ctees cesses ctestta ciecceandetd 25 TIA DIS al 1 a sypemremeonereenereere teereereterritrrey e Taare eres TTI rey eersene te 27 1 15 Set the Function Utility ODUONS ee sseesesessesessssssererrrrrr 27 LIST MIR MIDA ainean decoy ctentecosetemeins 27 E N T a ds aek ences ices ese oee 27 BETS ROWSE VOY naio 28 1 16 Software and Firmware UPOGrdde ceeseesseessesseeseeseen 29 EEE WGI LCIN GING a E E tate ate 31 E 210 E EEN ANE E AE ee 31 t1 WS EOL OE ING LOI asns steers wacceicnt acinar diane 32 1 18 1 Returned Material Procedure for USA 32 1 18 2 Returned Goods Procedure for EUPOPe wu 33 1 18 3 Instrument Disposal in the European Union 34 06 June 2013 Page 3 of 162 User Manual Druck DPI 620 Genii e 010g e 0 K fe do gic sse 36 2 1 Basic Calibrator Operation s 36 2 1 1 Measurement Display OptionS wu esses 40 2 2 Example Procedure Measure or Source Current 42 2 3 Example Procedure Measure DC Voltage uu 43 2 4 Example Procedure Measure AC Voltage CH1 O to 20 VES OA aT E E eT
15. of 162 User Manual Druck DPI 620 Genii 6 13 Preferences Select the applicable icon to change the poll address short tag or long tag e Poll Address when each transmitter has a unique address e Short tag if the transmitter supports 8 character tags e Long tag if the transmitter supports 32 character tags Transmitters with a non zero poll address default to a fixed loop current of 4 mA By default the Druck DPI 620 Genii polls address 0 zero only Change the Poll Address by selecting the appropriate search radio button or entering the tag name in the search field 06 June 2013 Page 98 of 162 User Manual Druck DPI 620 Genii 6 14 Failed to find Device Fault Possible Action Cause Failed Power Check device is turned on to find Supply Check applicable fuses device Check the supply voltage is within limits Check the loop current is in the range 3 5mA to 24mA test Connect multiple devices one at a time Circuit Check circuit connections Check circuit Continuity Check correct polarity of supply to the transmitter Check the HART resistor is in the correct place in the loop Check the HART resistor has the correct value Druck DPI 620 Check the Druck DPI 620 Genii is connected to the correct points in the loop No external HART resistor present check the internal resistor setting External HART resistor present check the DPI 620 resistor setting Is OFF Check that the CH 2 function Is set to
16. of the Dashboard 06 June 2013 Page 25 of 162 User Manual Druck DPI 620 Genii Figure 1 3 Note Fieldbus is not installed on all units 06 June 2013 Page 26 of 162 User Manual Druck DPI 620 Genii 1 14 Display Icons Refer to Section 11 Display Icons 1 15 Set the Function Utility Options For each function only one utility may be active Not all source and measure functions have associated utilities 1 15 1 Max Min Avg This utility is only available with measure functions The additional values displayed show the minimum maximum and average values of the input signal 1 15 2 Switch Test This utility is available with measure or source functions The additional values displayed show signal values measure or source when the instrument detects a switch opening and closing The difference between the two values is displayed as hysteresis value for the switch This utility can be used with Ramp Automation where the rising signal causes the switch to change state and the falling signal causes the switch to resume its original state 06 June 2013 Page 27 of 162 User Manual Druck DPI 620 Genii 1 15 3 Relief Valve This utility is only available with measure functions This utility tests circuits or mechanisms that have a cut out response when an input reaches a defined threshold value The utility allows the user to select a mode of operation which can be rising or falling The utility displays additional value
17. ohms Make a 4 wire connection to the 4k resistor 06 June 2013 Page 132 of 162 User Manual Druck DPI 620 Genii 4 Check the calibration is correct e Select the applicable Resistance measure function Ref Section 50 e Make a 4 wire connection to the applicable standard resistor Ret Table 8 11 and measure the value e Check the error is within limits Ref Table 8 11 Table 8 11 Resistance measure error limits Standard Resistor Permitted Resistor uncertainty DPI 620 error 10 1o 10 O short 0o02 0 002 0 032 0 004 0 044 0 006 0 056 0 008 0 068 06 June 2013 Page 133 of 162 User Manual Druck DPI 620 Genii 8 9 Procedures CH1 True Ohms measure Do the procedure as follows 1 Repeat procedure 8 8 in step 3 and 4 select True Ohms 2 Check the error is within limits Ref Table 8 1 Table 8 12 True Ohms measure error limits Resistor uncertainty DPI 620 error 10 9 10 O short 0 004 E Standard Resistor Permitted 06 June 2013 Page 134 of 162 User Manual Druck DPI 620 Genii 8 10 Procedures CH1 Resistance source Do the procedure as follows 1 Connect the applicable calibration equipment Ref Table 8 1 2 Let the equipment get to a stable temperature minimum 5 minutes since the last power on 3 Use the calibration menu Ref Section 8 1 to do a two point calibration for each range e Range 0 400 O e Range 4000 20000 e Range 2kO 4kO 06 Ju
18. point by point do the following 1 Tap the Filename button to display the list of data files 2 Select the file to be displayed 3 Tap Y to see the data display 4 To step the display one data point tap the Next Log button Note The data point number sequence is displayed in the top right hand corner e g 4 of 100 5 Togo back one data point press the Previous Log button l 7 Exit the screen 06 June 2013 Page 73 of 162 User Manual Druck DPI 620 Genii 4 4 File Management The data log file management options are as follows e Transfer Upload data log files to another computer e Erase delete data log files e Memory Status Displays amount of free memory 4 4 1 Transfer Data may be transferred as follows e USB Flash Drive Selected files are written in the root folder of the USB Flash Drive e SD card Data logged in an internal storage area can be transferred to the SD card storage area e USB Serial Port Transfers data as a text file to a computer A communications program can be used to receive the data e g Microsoft Hyper Terminal The serial set up is as follows Baud rate 19 200 bits sec ii Data bits 8 ll Parity none IV Stop bits 1 06 June 2013 Page 74 of 162 User Manual Druck DPI 620 Genii 4 4 2 Erase The Erase options are as follows e Erase One File Select file and tap tick bottom right on the screen to erase e Clear Internal Clears all internal files 4 4 3 Memory
19. source measure source 10 0 008 10 0 0090 0 008 0 0090 _ 25 50 06 June 2013 Page 138 of 162 User Manual Druck DPI 620 Genii 8 12 Procedures CH1 Cold Junction TC method and CJ measure Note Do the TC mV measure calibration before the cold junction calibration The conditions for CJ calibration are as follows e Battery mode with DC charger disconnected e CH1 active e CH2 set to None e Burnout Detection off e Use miniature TC connectors There are two methods of doing a cold junction test the CJ TC Method is the preferred method both procedures are described as follows 06 June 2013 Page 139 of 162 User Manual Druck DPI 620 Genii CJ TC Method Do the procedure as follows 1 Connect the applicable calibration equipment Ref Table 8 1 Set the reference unit temperature 0 C Let the equipment get to a stable temperature minimum 1 hour since the last power on Use the calibration menu Ref Section 8 1 to do a one point calibration for the CJ TC method function Calculate the expected reading using the known error in the thermocouple and reference unit Check the calibration is correct e Select the TC measure function ref section 2 10 e Check the equipment gives a TC temperature that is the same as the temperature on the reference unit 0 1 C 0 2 F after correction for the known thermocouple and reference unit error 06 June 2013 Page 140 of 162 User Manual Dru
20. upgrade completed correctly use the Status menu 06 June 2013 Page 30 of 162 User Manual Druck DPI 620 Genii 1 17 Maintenance The DPI620 Genii instrument contains no user serviceable parts and should be returned to a GE service center for repair 1 17 1 Cleaning Do not use solvents or abrasive materials Clean the case and display with a lint free cloth and a weak detergent solution 06 June 2013 Page 31 of 162 User Manual Druck DPI 620 Genii 1 18 Instrument Return 1 18 1 Returned Material Procedure for USA If the instrument is unserviceable and requires a repair return to a GE Service Center Approved Service Agents Web site www ge mcs com Contact the GE Service Center either by phone fax or e mail to obtain a Returned Material Authorization RMA number providing the following information Product i e Druck DPI 620 Genii Serial number Details of defect work to be undertaken Operating conditions Safety Precautions Provide information if the product has been in contact with any hazardous or toxic substances and the relevant MSDS references and precautions to be taken when handling 06 June 2013 Page 32 of 162 User Manual Druck DPI 620 Genii Important notice Do not use unauthorized sources to service this equipment as this will affect the warranty and may not guarantee further performance 1 18 2 Returned Goods Procedure for Europe If the instrument is unserviceable and requires a re
21. voltages that are more than 20 Vrms maximum 300 Vrms Attach it to the specified connections only Examples A show CH1 set up to measure an AC voltage or AC mV 0 to 20 Vrms only Example A Measure AC Volts or AC mV on CH1 com Range 0 to 20 V rms C36 Druck GENii 1 Set the applicable software options 2 Complete the electrical connections and continue with the measure operation 06 June 2013 Page 44 of 162 User Manual Druck DPI 620 Genii 2 5 Example Procedure Measure AC Voltage CH1 with the AC Probe To prevent electrical shocks use only the GE specified AC probe Part 0620 AC to measure AC voltages that are more than 20 Vrms maximum 300 Vrms Attach it to the specified connections only The example shows CH1 set up to measure an AC voltage with the AC probe Maximum 300 Vrms 36 Druck Genii 4 com 1 Set the applicable software options for the AC Probe 2 Complete the electrical connections Red V Hz connector Black COM connector Then continue with the measure operation 06 June 2013 Page 45 of 162 User Manual Druck DPI 620 Genii 2 6 Example Procedure Source DC Voltage CH1 This example show CH1 set up to source aq DC voltage on CH1Range O to 20 V DC z B Druck GENii 1 Set the applicable software options 2 Complete the electrical connections 3 To continue set the applicable output value 06 June 2013 Page 46 of 162 User Manual Druck DPI 620 Genii
22. 1 5 Documenting Icons Analysis Q SEARE a L Text Entry CH is x Channel Error Channel Linearity tro a CH Channel Scaling ie Channel Tolerance 06 June 2013 Page 154 of 162 User Manual 06 June 2013 Druck DPI 620 Genii Table 11 6 Documenting Icons Aa Result as Found al Result as Left Reference High Reference Low wy Start Store Reading Table 11 7 List Channel Icons Alarm Channel USB CH2 Channels Channels P2 Channel P1 Channel P2 Page 155 of 162 User Manual lt p Doc Adjust x Doc Fail VA Doc Linear X Documenting N Filter Light aX l Gate Closed Measure Ay Complete JIL 06 June 2013 3 Druck DPI 620 Genii Doc Cal Doc in Limits Doc Root Falling Relief Valve Flow Light Gate Open Max Min Page 156 of 162 User Manual Druck DPI 620 Genii A Leak Test co Measure gt gt Next lt lt Previous AN V Ii Channel Nudge Play Pause Percent Step Ramp Relief Valve Repeat Resize v Rising Relief f Sine Wave Source 06 June 2013 Page 157 of 162 User Manual Table 11 8 List Channel Icons K Span Check Bullet Switch De actuate DD switch Closea Switch Test Task gill 06 June 2013 fl g Druck DPI 620 Genii Square Wave Switch Actuate Switch Initial State Switch Open TARE Triangular Wave Page 158 of 162 User Manual 06 June 2013 gt I Table 11 9 HART Icons Abort
23. 2013 Page 147 of 162 User Manual Druck DPI 620 Genii 9 General Specification 9 1 Introduction For a full specification of the Druck DPI 620 Genii calibrator and its related accessories MC 620 carrier PM 620 module and PV 62x pressure stations refer to the relevant product datasheet The DPI 620 is suitable for indoor use with the following environmental requirements It is permitted to use the DPI 620 outdoors as a portable instrument if the environmental requirements are met 06 June 2013 Page 148 of 162 User Manual Display Operating temperature Storage temperature Ingress Protection Humidity Shock Vibration Pollution Degree EMC Electrical safety Pressure safety Approved Battery power 06 June 2013 Druck DPI 620 Genii LCD Color display with touch screen 10 to 50 C 14 to 122 F 20 to 70 C 4 to 158 F IP55 Druck DPI 620 Genii calibrator only O to 90 relative humidity RH non condensing MIL PRF 28800F for class 2 equipment Electromagnetic compatibility BS EN 61326 1 2006 Electrical BS EN 61010 2010 Pressure Equipment Directive Class Sound Engineering Practice SEP CE Marked Lithium Polymer battery GE Part number 191 356 Capacity 5040 mAh minimum 5280 mAh typical Nominal voltage 3 7 V Charge temperature O to 40 C 32 to 104 F outside this range charging stops Page 149 of 162 User Manual Note 1 Note 2 Note 3 Note
24. 620 error V V 0 000004 0 00042 0 000019 0 0007 0 000049 0 00015 0 000064 0 0016 0 000034 0 00010 06 June 2013 Page 125 of 162 User Manual Druck DPI 620 Genii 8 6 Procedures CH1 Frequency measure source Only do one frequency calibration use either the measure function or the source function Frequency calibration measure function Do the procedure as follows 1 Connect the applicable calibration equipment Ref Table 8 1 2 Let the equipment get to a stable temperature minimum 5 minutes since the last power on 3 Set up the equipment as follows Signal generator Output 10V unipolar square wave Frequency 990 Hz Druck DPI 620 Genii Input units Hz Input trigger level 5 V 4 Use the calibration menu Ref Section 8 1 to do a one point calibration 5 Check the calibration is correct 06 June 2013 Page 126 of 162 User Manual Druck DPI 620 Genii Frequency calibration source function Do the procedure as follows 1 Connect the applicable calibration equipment Ref Table 8 1 Let the equipment get to a stable temperature minimum 5 minutes since the last power on Set up the equipment as follows Frequency meter Gate time one second Druck DPI 620 Genii Waveform Square Amplitude 10 V Frequency 990 Hz Use the calibration menu Ref Section 8 1 to do a one point calibration Check the calibration is correct 06 June 2013 Page 127 of 162
25. AC function e Use the local power supply frequency e For the AC mV measure function point 1 200 0 mVAC point 2 2000 0 mVAC e For the AC Volts measure function point 1 2 000 AC point 2 20 000 VAC 06 June 2013 Page 142 of 162 User Manual Druck DPI 620 Genii 4 Check the calibration is correct e Select the applicable AC mV or AC Volts measure function ref Section 2 5 5 Apply the input values that are applicable to the Calibration e AC mV 10 500 1000 2000 e AC Volts 5 10 20 6 Check the error is within limits Ref Table 8 15 or Table 8 16 Table 8 15 AC mV measure error limits Applied Calibrator Permitted AC mV uncertainty DPI 620 error mV mV 500 Table 8 16 AC Volts measure error limits Applied Calibrator Permitted AC Volts uncertainty DPI 620 error 00018 0 0026 0 037 0 0042 0 050 06 June 2013 Page 143 of 162 User Manual Druck DPI 620 Genii 8 14 Procedures Pressure Indicator Modules PM 620 Do the procedure as follows 1 Assemble the pressure indicator with the necessary PM620 modules Connect the instrument to the pressure standard Let the equipment get to a stable temperature minimum 60 minutes since the last power on Use the calibration menu Ref Section 8 1 to do a two point calibration e Zero and FS for absolute sensors Note If software version requires a three point calibration for an absolute sensor use points at 0 50 and FS or t
26. KO378 Druck IDOS UPM Note To attach an IDOS module to the Druck DPI 620 Genii calibrator use an 0620 I IDOS USBadaptor 06 June 2013 Page 56 of 162 User Manual Druck DPI 620 Genii 2 12 1 IDOS Option Assembly Instructions Attach one end of the adaptor 0620 IDOS USB to the applicable IDOS module Push the Type A end of USB Cable into the USB socket on the instrument and the type B end into the adaptor l0620 DOS USB Set the instrument power on When this symbol flashes at the top of the display it shows there is communication between the IDOS module and the calibrator When the assembly is complete use these procedures to measure the pressure with the IDOS function 06 June 2013 Page 57 of 162 User Manual Druck DPI 620 Genii 2 12 2 IDOS Function Procedures Set the calibrator functions for use on the display This includes IDOS function to measure the pressure Maximum 6 functions If necessary change the Units for the function If necessary set a Utility for the function Max Min Avg ii Switch Test li Leak Test The procedure is the same for an IDOS module or for a MC 620 PM 620 assembly e f necessary change the Settings for the IDOS function e Process Tare Alarm Filter Flow Scaling Leak Test Only when the Utility is set The procedure is the same for an IDOS module or for a MC 620 PM 620 assembly ii Zero The procedure is the same for an IDOS module or for a PM 620
27. Location Configuration gt gt Options tab e Poll header every Set the refresh rate for the device variables displayed in the header 7 17 Setting Library Location Configuration gt gt Device Library tab The library tab shows the Device Descriptions DDs that are currently on the Windows Mobile device This allows the user to browse for a specific device to determine that there is support for it 06 June 2013 Page 111 of 162 User Manual Druck DPI 620 Genii 7 18 Scanning over H1 Connections The following steps describe how to scan for FF devices on a H1 segment 1 2 Make sure CH2 is connected to a H1 segment Start the FF application Tap Scan Select the connection method you wish to use e g FF H1 that you wish to use If the required connection is not shown it will need to be configured Tap the Scan button The scanning progress dialog view will open Any devices found in the selected range will appear in the bus tree window list All scanned devices are shown as a bold icon with an associated tag Previous scan results are indicated in grey When the current Scan confirms the device is present once more then the icon will change to bold blue with the associated device tag 06 June 2013 Page 112 of 162 User Manual Druck DPI 620 Genii Note the search may be cancelled terminated at any time by tapping the Cancel button If cancelled the current search results are retained 7 Asingle t
28. Measure TC Example B Source TC mA lt mA m COM Sw CO OPR20 es amp B Druck Genii 06 June 2013 Page 52 of 162 User Manual Druck DPI 620 Genii Measure a TC temperature on Simulate a TC temperature on CH1 CH1 Range 1372 C Range 1372 C TC type K Type TC type K Type Cold Junction 32 66 Cold Junction 32 66 1 Set the applicable software 1 Set the applicable software options options Complete the electrical 2 Complete the electrical connections connections If necessary change 3 If necessary change the the Settings and Source Settings and continue with the continue with source measure operation operation TC Type TC Type CJ compensation CJ compensation Mode Automatic Mode Automatic Manual Automatic Manual Automatic uses the internal cold uses the internal cold junction Use Manual junction Use Manual mode to use an mode to use an external cold junction external cold junction CJ Value CJ Value For Manual mode set For Manual mode set an applicable value an applicable value The value is not used The value is not used in Automatic mode in Automatic mode 4 Automation Set the applicable output value 06 June 2013 Page 53 of 162 User Manual Druck DPI 620 Genii 2 11 Example Procedure Switch Test CH1 P1 P2 and IDOS functions use the CH2 switch connections CH2 functions use the CH1 switch connections Switch operation When setting the Switch Test utility on one channel the sof
29. NONE if the Druck DPI 620 Genii is used as a secondary master in parallel with an external supply Preferences Select the search 0 63 option to scan all possible Poll Addresses to get the Poll Address and Tag details of the connected device 06 June 2013 Page 99 of 162 User Manual Druck DPI 620 Genii 7 Foundation Fieldbus 7 1 Introduction FOUNDATION Field bus FF is a device application for configuration of FF enabled field devices On line connection is via the integrated H1 modem Devices directly connected to an H1 field segment can be configured and supported by FF 7 2 The Navigation Menu Tree This is the overview of the entire loaded block of the device this is not the entire field device only one aspect of it showing all the menus available according to the configured access level Many field devices have additional menus that become visible when certain access rights are enabled or other parameters set The navigation tree shows nested menus with a to the left of the description A momentary touch of this symbol with the stylus opens up the view to the lower level This view can deeper view can be closed by a left momentary touch on the view setting In this way even complex devices menu structures can be navigated quickly and clearly 06 June 2013 Page 100 of 162 User Manual Druck DPI 620 Genii If the device does not specify a menu definition in the FF Device Description 2 menus will
30. User Manual Druck DPI 620 Genii GE Measurement amp Control Druck DPI 620 Genii Advanced Modular Calibrator MAX gt _ DPI620 36 Druck GENII DASHBOARD 2013 General Electric Company All Rights Reserved Specifications are subject to change without notice GE is a registered trademark of General Electric Company Other company or product names mentioned in this document may be trademarks or registered trademarks of their respective companies which are not affiliated with GE 06 June 2013 Page 1 of 162 User Manual Druck DPI 620 Genii Contents E ONET Naa A E A TAE 11 LL Eg UIDMEnNtN te BOX eritin 11 Le OBUNA ea or erty arte me tere mere Ee tr wY nent en 12 1 3 Observance of the User Manual sssssssssssssssssssssssssssssssssssss 12 1 4 General Safety Precautions ssssssssssssssserrrrrrrrrressssssssssss 13 LS General Warno S saasina a 14 EE JBC C UNCON WOMIIING S noron 15 Le Press re WarAINOS snenressmnioninaninnunieiniin aa 18 1 8 Preparing the INStrUMEnt ssssseeeeeeeesessessssssssssssrsrrrrrrereesesssssssss 19 1 9 Packaging for Storage or Transportation ou 19 19 1 ENVIrOnMEn t ensia a Sancho eta 20 TIO ASe BE eE E 21 LIIL Cnarge tne BOUE reenen e 22 1 11 1 Battery Charging TIMES ssssssssesereesresrssssssssssssssrrrrrrrrrrrreen 22 EI BOSC MOJE esse a 23 keee POWT IN sete e tee eee eee 25 LEA POWER OM sanee 23 fe 2266 eas o 0 gl 16 6 eene AE 23 06 June 2013 Page 2
31. V mV 2000 0 051 0 14 1000 0 040 0 1 200 0 0051 0 017 100 0 0040 0 0125 O short 0 0036 0 008 circuit Table 8 5 Voltage measure error limits Table 8 5 Voltage measure error limits Applied Calibrator Permitted V uncertainty DPI 620 error V V 0 00052 0 0021 0 0004 0 0018 0 00016 0 00065 0 00008 0 00053 QO 0000024 0 0004 0 00031 0 0009 06 June 2013 Page 123 of 162 User Manual Druck DPI 620 Genii 8 5 Procedures CH1 DC mV Volts source Do the procedure as follows 1 a Connect the applicable calibration equipment Ref Table 8 1 Let the equipment get to a stable temperature minimum 5 minutes since the last power on Use the calibration menu Ref Section 8 1 to do a two point calibration Zero and FS for the applicable range mV source ranges Volts source ranges 2000 mV 20 V Check the calibration is correct e Select the applicable Millivolts or Voltage measure function ref Section 2 6 Apply the input values that are applicable to the calibration mV O 100 200 1000 2000 Volts V O 5 10 15 20 e Check the error is within limits Ref Table 8 6 or Table 8 7 06 June 2013 Page 124 of 162 User Manual Druck DPI 620 Genii Table 8 6 millivolts source error limits Source mV Calibrator Permitted uncertainty DPI 620 error mV Table 8 7 Voltage source error limits Source Calibrator Permitted V uncertainty DPI
32. afe to use with the necessary media e To prevent a dangerous release of pressure isolate and bleed the system before disconnecting a pressure connection e To prevent a dangerous release of pressure make sure that all the related pipes hoses and equipment have the correct pressure rating are safe to use and are correctly attached e To prevent damage to the Druck DPI 620 Genii only use It within the specified pressure limits e Do not exceed the maximum pressures stated in the appropriate component manual for the unit under test e Reduce pressure at a controlled rate when venting to atmosphere e Carefully de pressurize all pipes to atmospheric pressure before disconnecting and connecting to the unit under test 06 June 2013 Page 18 of 162 User Manual Druck DPI 620 Genii e Observe absolute cleanliness when using the instrument e Severe damage can be caused if equipment connected to this instrument is contaminated e Connect only clean equipment to the instrument To avoid any contamination an external filter is recommended 1 8 Preparing the Instrument On receipt of the instrument check the contents in the box listed in 1 1 It is recommended to retain the box and packaging for future use 1 9 Packaging for Storage or Transportation To store the unit or to return the unit for calibration or repair carry out the following procedures 1 Pack the Instrument 2 To return the instrument for calibration or repair
33. ap on any device in the search results will initiate connection to the Device Detail view In this view the specific information of the device is shown On entering Detail view FF will then load the Blocks of the target field device and make them available for parameterization 8 If in the Detail view a Block is selected and there is no corresponding Device Deception DD in the FF Device Description library a prompt will ask if the specific DD should be downloaded from the Open Field Communications DD server Access to this server depends on the license privileges of the current user 06 June 2013 Page 113 of 162 User Manual Druck DPI 620 Genii 7 19 Troubleshooting If no device is found check e Field wiring Specifically that the electrical segment connections are in accordance with the specific manual supplied with the field device and segment coupler power e The loop is not suffering from interference due to unstable voltage supply from the segment power supply and or electrical interference from other electrical equipment in close proximity or otherwise impacting the 06 June 2013 Page 114 of 162 User Manual Druck DPI 620 Genii 8 Calibration Procedures Note GE Measurement and Control can provide a calibration service that is traceable to international standards Note GE Measurement and Control recommend returning the instrument to the manufacturer or an approved service agent for calibration If using an alte
34. ar Select Revert The pre edited value will now appear in the Variable Editing Area of the nominated parameter 7 11 Committing Outstanding Changes Changes in parameter settings are not sent to the device writing mechanism of the application until they are committed After editing select the tick in the upper task bar The application will now write the variable Signified by the transaction display on the read write progress bar or prompt for a commit via a dialog box Please note the latter is a selection option in the configuration called One Click Editing 06 June 2013 Page 106 of 162 User Manual Druck DPI 620 Genii 7 12 Rolling Back Outstanding Changes After a setting change has been made it can be rolled back to the original value This can only occur if the change has not yet been committed See COMMITTING OUTSTANDING CHANGES This is performed by a right click touch and hold of the stylus in the Variable Description area and selecting the revert option from the displayed context menu The original value is now reinstated 7 13 Refreshing Values and Groups The Function Groups and variables contained within them can be refreshed at any time A right click touch and hold of the stylus in the Variable Description area will open a context menu From here select Refresh value A refresh read of the assigned parameter Is then performed Progress of this transaction is indicated by the pending flag in the Va
35. ck DPI 620 Genii CJ Do the procedure as follows 1 2 N Connect the applicable calibration equipment Ref Table 8 1 Set up the equipment e Function TC measure e TC Type K Type e CJ Compensation Mode Automatic Set the reference unit temperature 0 C Let the equipment get to a stable temperature minimum 1 hour since the last power on Record the values that follow e TC temperature given on the reference unit T actual e TC temperature given on the calibrator T measured e CJ temperature given on the calibrator CJ measured Calculate the CJ Cal Value as follows e CJ Cal Value CJ measured T actual T measured e Use the calibration menu to do a one point calibration for the CJ measure function e When the display shows Sampling complete set the correct Cal Value CJ Cal Value above 06 June 2013 Page 141 of 162 User Manual Druck DPI 620 Genii 7 Check the calibration is correct e Select the TC measure function 8 Check the equipment gives a TC temperature that Is the same as the temperature on the reference unit 0 1 C 0 2 F 8 13 Procedures CH1 AC mV Volts measure Do the procedure as follows 1 Connect the applicable calibration equipment Ref Table 8 1 2 Let the equipment get to a stable temperature minimum 5 minutes since the last power on 3 Use the calibration menu Ref Section 8 1 to do a two point calibration for the applicable
36. d in a different Functional Group 7 5 Background Attribute Population FF populates the on line device image with a background reading mechanism If after block load the user selects a menu that has not been populated yet then the application re prioritizes the reading order to address the current menu selection In this way device sessions for simple adjustments can be very short as there is no need to wait for a complete device image upload to perform the adjustment Communication activity is signified by the communication progress bar in the bottom right of the screen 06 June 2013 Page 102 of 162 User Manual Druck DPI 620 Genii 7 6 Reading amp writing data general The reading and writing of data is decoupled from the user interface by the asynchronous data population mechanism In this way the application manages the flow of data to and from the remote field device most efficiently The status of an outstanding read or writes is displayed in the Variable Editing Area READING When a read is requested by the user the variable goes grey and in the right area of the Variable Editing area the pending icon appears When the read request is fulfilled the variable goes from grey to black again and the pending icon disappears WRITING When a write is requested by the user the variable goes grey and in the right area of the Variable Editing area the pending icon appears When the write request is fulfilled the variable goes from g
37. e last power on 3 Use the calibration menu Ref Section 8 1 to do a three point calibration FS Zero and FS for each range 20 mA and 55 mA 06 June 2013 Page 118 of 162 User Manual Druck DPI 620 Genii 4 Check the calibration is correct e Select the applicable Current measure function Ref Section 2 2 2 7 e Apply the values that follow mA 55 25 20 10 5 O open circuit mA O 5 10 20 25 55 e Check the error is in the specified limits Ref Error Reference source not found Table 8 2 Current measure error limits mA uncertainty DPI 620 error Applied Calibrator Permitted mA mA 0 003 0 0055 0 0025 0 0040 2 0 open circuit 06 June 2013 Page 119 of 162 User Manual Druck DPI 620 Genii 8 3 Procedures CH1 CH2 Current Source Do the procedure as follows 1 Connect the applicable calibration equipment Ref Table 8 1 e CH1 CH2 24 mA range Ref Section 2 2 and Section 2 7 e CH2 24 mA range only Ref Section 2 2 and Section 2 7 2 Let the equipment get to a stable temperature minimum 5 minutes since the last power on 3 Use the calibration menu Ref Section 8 1 to do a two point calibration 0 2 mA and FS e CH1 one range 24 mA e CH2 two ranges 24 mA reverse and 24 mA forward Note Input positive values for the forward and reverse calibration 06 June 2013 Page 120 of 162 User Manual Druck DPI 620 Genii 4 Check t
38. ed at each data point The data can be stored e Periodically e Key press The data is stored in the internal memory or on an SD card until the Data Logging is stopped When Data Logging has stopped data can be automatically transferred to a USB Flash Drive 06 June 2013 Page 71 of 162 User Manual Druck DPI 620 Genii 4 1 Set up Before starting set all channels to the correct functions To access the Data logging function do the following Dashboard gt Data Logging gt Setup Use the menu that follows to set the Data Logging functions 06 June 2013 Storage Area Used to set Internal or SD card storage Only the SD card can be read when connected to a PC Filename Enter the filename 10 characters maximum Trigger Select one of the following Key Press logs one data point each time the button is pressed Periodic logs one data point at a set time interval Period Used to set the time interval for periodic data logging Transfer When Complete Used to transfer data to a Flash Drive Page 72 of 162 User Manual Druck DPI 620 Genii 4 2 Operation To begin data logging tap Start logging button In Periodic mode an icon flashes in the status bar each time a data point is logged In Key Press mode tap the Log Button to log a data point To stop data logging the tap Stop 4 3 File Review Tap the Recall button in the Data logging menu to see the Log playback menu To view a data file
39. ere are 44 2 5 Example Procedure Measure AC Voltage CH1 with the POTI OO a E AE eter toy ne err 45 2 6 Example Procedure Source DC Voltage CH1 46 2 7 Example Procedure Measure or Source Current with internal 24V Loop OWN Ce ecnin 47 2 8 Example Procedure Measure or Source Frequency 501018 E E E re E EA AEE E ENE E N E T 48 2 9 Example Procedure Measure Simulate a Resistance Temperature Detector RTD isesssssssssssrriiersssssssrrrrrirrrrssssssseerren 50 2 10 Example Procedure Measure or Simulate a Thermocouple TC ssss ssssssseeiesesssssssssssssssssssrsrrrrirrrrerssssssssssssssrrrrrrrrrrrrreeess 52 2 11 Example Procedure Switch TeSt 54 2 12 Measure Pressure IDOS Option ss ssssssssesssessesssrsssssersessssrsss 56 2 12 1 IDOS Option Assembly INStrUCtiONS ssssssesseeeeeeeeee 57 2 12 2 IDOS Function ProcedUreS ssssssssssssssessssssssssssssssssssss 58 06 June 2013 Page 4 of 162 User Manual Druck DPI 620 Genii 2 13 Example Procedure Measure Pressure with an IDOS MOU anne eee ee ene te En ree ene eee ene eee ee 59 OA EVO MING COM OG cay corneas ance S 60 3 Pressure Indicator Operation MC620 eccseesseesseesseesseesseesees 61 3 1 ASSCIMOIY WSU TONS sericis 63 3d L Pressure CoOnneCUONS asserenar eis 63 3 2 Procedure Attaching External Equipment uuu 63 3 53 Measure ICS SUM certain tari 64 3 3 1 Procedure OvervieW o ecececcsesssessseesseessesssssseessesssecsseessecssesseessec
40. eses 65 sA S21 11 8 0 LEOK TES kooren eT ee ee ee 68 3 5 Set the Pressure Module tO Zero sssr 69 3 6 Example Procedure Measure Pressure uus 69 Sy EROINA 0 g capemeNr ene rere ners mtr Perr tne neem ert torr Oe presen 70 06 June 2013 Page 5 of 162 User Manual Druck DPI 620 Genii Ay OTC NKOOGING OLEUO taverns cteeet E en 7 1 A Oe vee trentve er rine ore hr Tener eneern nny Teta Oren EEE 2 AE 01 2 4 Cem Rene een ane tte meee tonne eater ene net meme NET ene 73 As FIERE Woni n E kh eae 73 AA FICS MICU OST C INN sctecactuccccncssees sectcrssescacteccastaotecetensaeceomnssaneeecsactese 74 AET eeseeree eve ere tees E ne ete PPP ene ere 74 APNA el E er eee ere everett nen rE MC Ea ven ener eats ee TE 7 5 a M O ok CCl a E enema gs se DOLOTO Aarne eee mene er near a mene eee er rere en 16 Se BOMMER IU cashaairstcccasuschisstsascasmoseaeee R 78 a AAI a a E T E 78 e a A EA EOE 81 5 2 1 Define the Reference Channel 81 5 2 2 Define each Input Channel 82 55 ANAYSSI FUNGUO eaa 83 S4 RUNPTOCEOUT E reure E 84 5 4 1 Sequence to Upload and Download File 0 85 06 June 2013 Page 6 of 162 User Manual Druck DPI 620 Genii G Anh GM el ge 1H 0 rnama ma te Ome rere Tart re veSSIrE Tce e Mn Tt 86 6 1 HART Menu OC QUONS sisccecetsss cette 86 Sy A ad 8 nen eee te ate eee Re NET ne eC nee eRe ene ree 87 O Oee FONTO ea A 88 64 AR VV MG OW eorne AAT 88 Go HARTE CONNCCUONS sarisari ainen E ES 89 6 6 Powe
41. he calibration is correct e Select the applicable Current source function Ref Section 2 2 2 7 e Apply the values that follow CH1 CH2 0 2 6 12 18 24 e Check the error is within limits Ref Table 8 3 Table 8 3 Current source error limits Source mA Calibrator Permitted uncertainty DPI 620 mA error mA 0 00008 0 0010 06 June 2013 Page 121 of 162 User Manual Druck DPI 620 Genii 8 4 Procedures CH1 CH2 DC mV Volts measure Do the procedure as follows 1 Connect the applicable calibration equipment Ref Table 8 1 Let the equipment get to a stable temperature minimum 5 minutes since the last power on Use the calibration menu Ref Section 8 1 to do a three point calibration FS Zero and FS for the applicable set of ranges mV measure ranges Volts measure ranges 200 mV 20 V 2000 mV 50 V Check the calibration is correct e Select the applicable Millivolts or Voltage measure function Ref Section 2 3 e Apply the input values that are applicable to the calibration mV 2000 1000 200 100 O short circuit mV O 100 200 1000 2000 Volts V 30 21 20 10 5 O short circuit Volts V 0 5 10 20 21 30 06 June 2013 Page 122 of 162 User Manual Druck DPI 620 Genii e Check the error is within limits Ref Table 8 1 or Table 8 5 Table 8 4 Millivolts measure error limits Applied Calibrator Permitted mV uncertainty DPI 620 error m
42. hree point calibration e FS Zero and FS for gage sensors e Ref Table 8 17 06 June 2013 Page 144 of 162 User Manual Druck DPI 620 Genii Table 8 17 Calibration pressures lt 700 mbar 10 0 psi gt 700 mbar 10 0 psi 900 13 1 tFor a three point calibration do not apply more than 90 of the specified FS for the unit 350 mbar 5 00 psil 2 bar 30 0 psi 7 bar 100 0 psi 20 bar 300 0 psil 350 bar 5000 psi Use atmospheric pressure as Zero S 06 June 2013 Page 145 of 162 User Manual Druck DPI 620 Genii 5 Check the calibration is correct e Select the applicable pressure function e Apply the following pressure values absolute sensors e 0 20 40 60 80 100 FS e Go back to 0 in the same steps e Apply the following pressure values gage sensors e 0 20 40 60 80 100 FS e Go back to 0 in the same steps 6 Check the error is within limits Ref Table Gage Ranges and Absolute Ranges e Gage ranges or absolute ranges tables Ref datasheet e Use the values in the total uncertainty column e The specified values include an allowance for temperature changes reading stability for one year and the uncertainty of the standard used for calibration 06 June 2013 Page 146 of 162 User Manual Druck DPI 620 Genii 8 15 Procedures IDOS UPM Ref User manual IDOS UPM When the calibration is complete the instrument automatically sets a new calibration date in the UPM 06 June
43. i BSP parallel type Use the applicable bonded seal at the bottom iii BSP parallel type 100 bar 1500 psi or less a bonded seal at the top is permitted 5 Attach the adaptor to the external equipment if necessary use an alternative adaptor 4 Tighten to the applicable torque 5 Attach the adaptor to the MC 620 carrier and hand tighten 06 June 2013 Page 63 of 162 User Manual Druck DPI 620 Genii 5 3 Measure Pressure When the pressure indicator assembly is complete use the menus to set up the necessary operations 1 Align the two slots on the calibrator with the two posts on the module carrier 2 When the posts are fully engaged in the slots tighten the two screws hand tight 3 Attach one or two PM 620 modules with the correct range and type 4 Tighten each PM 620 modules hand tight only 5 When the symbol flashes at the top of the display there is communication between the module and the calibrator 06 June 2013 Page 64 of 162 User Manual Druck DPI 620 Genii 3 3 1 Procedure Overview TASK MENU CUSTOM TASK P1 P2 TO V CH2 DEFAULT P1 TO 1CH1 MA P1 TO I CH2 MA 24V To use the pressure indicator complete the procedures that follow 1 Pressure function P1 and or P2 2 Channel 1 CH 1 electrical function measure or source 3 Channel 2 CH 2 electrical function measure or source 06 June 2013 Page 65 of 162 User Manual Druck DPI 620 Genii TASK SETTINGS cui Gm CURRENT
44. ii Function Calibration equipment ppm parts per million Cold Junction Calibrated K type thermocouple CH1 Accuracy 50 mK for 5 to 28 C 23 to 82 4 F Thermocouple temperature reference unit 0 C Accuracy 350 mK AC mV AC mV calibrator CH1 Accuracy AC mV measure Refer to Table 8 15 AC Volts AC Volts calibrator CH1 Accuracy AC Volts measure Refer to Table 8 16 Pressure P1 or P2 Genii Module Carrier MC620G or Genii Pressure Base PV62xXG Range 25 mbar 0 36 psi total uncertainty of 0 015 reading or better Ranges gt 25 mbar 0 36 psi total uncertainty of 0 01 reading or better UPM only Refer to the user manual for the IDOS UPM 06 June 2013 Page 117 of 162 User Manual Druck DPI 620 Genii Before starting the calibration check the time and date on the instrument are correct To do a calibration on a measure or source function use the advanced menu option Dashboard gt Advanced gt Calibration gt Enter PIN 4321 gt Perform Calibration Then select a function and start the calibration 1 Select channel 2 Select function 3 Select range if applicable 4 Follow on screen instructions When the calibration is complete set the next calibration date 8 2 Procedures CH1 CH2 Current measure Do the procedure as follows 1 Connect the applicable calibration equipment Ref Table 8 1 2 Let the equipment get to a stable temperature minimum 5 minutes since th
45. ii It is the responsibility of the customer to make sure that all personnel operating and maintaining the equipment are correctly trained and qualified Before operating or using the equipment read and obey all sections including all WARNINGS and CAUTIONS given in the Quick Start Guide 06 June 2013 Page 12 of 162 User Manual Druck DPI 620 Genii 1 4 General Safety Precautions Read and obey all the operator s local Health and Safety regulations and Safe Working Procedures or Practices When doing a procedure or task e Use only the approved tools consumable materials and spares to operate and maintain the equipment e Read and obey all applicable WARNING signs Make sure that e All work areas are clean and clear of unwanted tools equipment and materials e All unwanted consumable materials are discarded in accordance with local health and safety and environmental regulations 06 June 2013 Page 13 of 162 User Manual Druck DPI 620 Genii 1 5 General Warnings e tis dangerous to ignore the specified limits for the instrument or its related accessories This can cause Injuries e f the equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired e Do not use the instrument in locations with explosive gas vapour or dust There is a risk of an explosion e Make sure all equipment is serviceable e Use equipment only for the purpose for which it is provided e
46. isplay in expanded view 06 June 2013 Page 41 of 162 User Manual Druck DPI 620 Genii 2 2 Example Procedure Measure or Source Current Example A shows CH1 set up to measure or source a current with external loop power Note When using the CH2 connectors set CH 2 to measure or source these ranges with internal or external loop power internal loop power 24 V Set the appropriate function by selecting MA or MA 24V Loop drive has three possible settings 1 OFF 2 24V 3 28V Current Example A Measure current on CH1 Range 55mA 1 Set the applicable software option 2 Complete the electrical connections and continue with the measure or source operation 3 Source only Automation Set the applicable output value 06 June 2013 Page 42 of 162 User Manual Druck DPI 620 Genii 2 3 Example Procedure Measure DC Voltage Example A shows CH1 set up to measure a DC voltage or DC mV Note When using the CH2 connectors set up CH2 to measure these range AA Example A Oj Measure DC Volts or DC mV on CH1 fon S E Range 30 V D scr Genii DC 1 Set the applicable software options 2 Complete the electrical connections and continue with the measure operation 06 June 2013 Page 43 of 162 User Manual Druck DPI 620 Genii 2 4 Example Procedure Measure AC Voltage CH1 0 to 20 Vrms Only To prevent electrical shocks use only the GE specified AC probe Part 0620 AC to measure AC
47. ly press the power button until the display flashes Ref Figure 1 2 1 12 2 Power Off Press and hold power button until the screen is blank 1 12 3 Sleep Mode Press and release power button for sleep mode 1 12 4 Power up from Sleep Mode Ref 1 12 1 Power On When powered up from sleep mode the instrument always opens the last screen shown before going into sleep mode 1 12 5 Themes Two themes are available Dark and Light select the correct theme for the light level Select the Settings icon to access Themes 06 June 2013 Page 23 of 162 User Manual Druck DPI 620 Genii Figure 1 2 06 June 2013 Page 24 of 162 User Manual Druck DPI 620 Genii 1 13 Druck DPI 620 Genii Modes Ref Figure 1 3 The Druck DPI 620 Genii can be used as follows e Calibrator with independent functions on each of six channels Data logging capabilities Documenting capabilities e HART Communicator e Foundation Field bus Communicator 1 13 1 Dashboard navigation The Dashboard is navigated by swiping a finger from top to bottom while touching the screen Functions screens are navigated by swiping a finger from right to left while touching the screen 1 13 2 Set Date Time and Language Select the Settings icon to access Date Time and Language menus 1 13 3 Druck DPI 620 Genii Manual Select the Help icon on the Dashboard to access the manual All the information required to operate the Druck DPI 620 Genii is in the Help section
48. mic Device Var bles 107 7 15 Settings misc application Settings e s 109 PE DRN eea crete Me rer enter ema e erat Mee mete Renter eee Ter 109 EE Ar CIS tat A este ae A T ate a eet teen es 110 7 16 Altering the Header Polling Rate wees 111 TALE Seting HUON entana Oe 111 7 18 Scanning over H1 COnnectionS sssssssseessssrissserreesserress 112 06 June 2013 Page 8 of 162 User Manual Druck DPI 620 Genii TPN SIRO UOC SO OU AN ta ces htt A 114 8 Calibration PFOCCOURSS sccascdascesscussesssiuscatsscestetessdesceuottenteotbabseais 115 g amp l Berre SECU kemena E 115 8 2 Procedures CH1 CH2 Current measure on 118 8 3 Procedures CH1 CH2 Current Source wesc 120 8 4 Procedures CH1 CH2 DC mV Volts measure 122 8 5 Procedures CH1 DC MV Volts source veces 124 8 6 Procedures CH1 Frequency measure source 126 8 7 Procedures CH1 Frequency Amplitude source 130 8 8 Procedures CH1 Resistance measure 132 8 9 Procedures CH1 True Ohms measure uw eee 134 8 10 Procedures CH1 Resistance SOUPCE eee 135 8 11 Procedures CH1 TC mV measure or source 137 8 12 Procedures CH1 Cold Junction TC method and CJ E go A E E E 139 8 13 Procedures CH1 AC mV Volts measure 0 142 8 14 Procedures Pressure Indicator Modules PM 620 144 8 15 Proceoures DOS UPM mmnnnninnii enaA 147 06 June 2013 Page 9 of 162 User Manual Druck DPI 620 Genii
49. ne 2013 Page 135 of 162 User Manual Druck DPI 620 Genii 4 Check the calibration is correct e Select the Resistance source function ref section 2 9 e Apply the resistance values that are applicable to the calibration Ref Table 8 13 e Check the error is within limits Ref Table 8 13 Table 8 13 Resistance source error limits Ohms Excitation Calibrator Permitted 10 mA uncertainty DPI 620 10 error Q 0o 01 000144 0 014 0 0016 0 038 0 0021 0 062 11 06 June 2013 Page 136 of 162 User Manual Druck DPI 620 Genii 8 11 Procedures CH1 TC mV measure or source Do the procedure as follows 1 Connect the applicable calibration equipment Ref Table 8 1 2 Let the equipment get to a stable temperature minimum 5 minutes since the last power on 3 Use the calibration menu Ref Section 8 1 to doa three point calibration 10 mV Zero and 100 mV for the measure or source function 4 Check the calibration is correct e Select the applicable TC mV measure or Source function ref Section 2 10 Apply the necessary values TC mV measure 10 O short circuit TC mV 10 25 50 100 TC mV source 10 0 10 25 50 100 06 June 2013 Page 137 of 162 User Manual Druck DPI 620 Genii e Check the error is within limits Ref Table 8 14 Table 8 14 TC mV measure or source error limits Input Calibrator uncertainty Permitted or TC mV DPI 620 error mV output TC mV measure
50. oaded from 4 Sight software The 4 Sight calibration procedure contains all the values to calibrate a device under test test points ramp time The same calibration procedure can be used for all the applicable devices under test To use the Run Procedure function the following items are required e Acopy of the 4 Sight Calibration Software e Standard USB lead as supplied e A Druck DPI 620 Genii calibrator device driver available as a download from the website www ge mcs com 06 June 2013 Page 84 of 162 User Manual Druck DPI 620 Genii 5 4 1 Sequence to Upload and Download File Step Procedure sis Druck DPI 620 Genii calibrator that has the calibrator manager installed 3 Use 4 Sight to set up the procedure and create a work order for the device The procedure includes the parameters for the calibration the number of test points the relationship and pass fail tolerance Use the Download button in calibrator manager to Download the file to the Druck DPI 620 Genii calibrator A communications symbol will be displayed at the bottom of the screen Tap the Run Procedure option 4 7 A neeessany A REA necessary Channel options e g mA and Volts lie oan A aa reach par by the procedure A prompt shows for each point When all the readings are complete tap on the Exit button Look at the results on the display As found As Left 11 To complete the process use the calibrator manager to Upload the file back in
51. ocumenting functions available with the Druck DPI 620 Genii calibrator and are as follows e Analysis e Run Procedure 5 1 Analysis The Analysis function takes readings from two or more DPI 620 channels to calibrate the transfer data of the device being tested One channel is the Reference channel and is used as follows Provides a measure of the input signal to the device If calibrating a temperature transmitter the Reference channel could be CH1 in either RTD or TC source mode If the device is a pressure transmitter the Reference channel would be P1 or P2 measuring the input pressure to the device 06 June 2013 Page 78 of 162 User Manual Druck DPI 620 Genii The other channel is the Input channel and is used as follows Measures the output signal from the device If calibrating a process transmitter it could be CH2 in Current Measure mode A second input channel can also be used to transfer data between three points in the signal path and may be calibrated at the same time as in the example that follows When calibrating a process transmitter that is HART enabled the second input channel could be the HART channel The HART channel reads the Primary Variable PV value from the sensor in the process transmitter this would allow the pressure sensor to be calibrated at the same time as the current loop output Any active channel that is not defined as Reference is Input by default There mu
52. of 162 User Manual Druck DPI 620 Genii 7 15 2 Flags e Confirm Device Commits This setting if checked brings up a confirmation dialog before every write is committed to the field device After installation the default setting is checked e Display Invalidated Settings This setting if checked shows variable menus that are masked by the current configuration of the device After installation the default setting is unchecked e Read tags on Device Scan This setting if checked reads the tags of the field device on initial scan After installation the default setting is checked e Enable Value Range Checking This setting if checked ensures that all variable edits are within the limits specified by the device After installation the default setting is checked e Enable Device Library Monitor This setting If checked ensures enables the automatic check of the Open Field Communications DD library on application start up for new Device Descriptions Note this configuration option requires a network path to the Internet After installation the default setting is checked 06 June 2013 Page 110 of 162 User Manual Druck DPI 620 Genii 7 16 Altering the Header Polling Rate Header polling rate can be adjusted as follows Go to application environment menu Configuration gt gt Options and adjust the Header poll rate to the time required in seconds Confirm with OK and return to the required application view
53. on G1 8 or 1 8 NPT to attach external pressure equipment 2 Pressure and electrical connections for a pressure module PM 620 These are self sealing pressure connections 3 Two screws to attach the calibrator Druck DPI 620 Genii 4 Electrical connections for the calibrator Druck DPI 620 Genii 5 Pressure module PM 620 with a pressure connection reference port a and a label 06 June 2013 Page 61 of 162 User Manual Druck DPI 620 Genii The label includes Pressure range g gauge a absolute Serial Number S N manufacturer name address website This section shows the parts of the Module Carrier MC 620 and Pressure Module PM 620 To prevent damage to the PM 620 module only use it within the specified pressure limit on the label When the items are attached to the Druck DPI 620 Genii it is a fully integrated pressure indicator measuring pneumatic or hydraulic pressure 06 June 2013 Page 62 of 162 User Manual Druck DPI 620 Genii 3 1 Assembly Instructions 3 1 1 Pressure Connections Pressurized gases and fluids are dangerous Before attaching or disconnecting pressure equipment safely release all the pressure The pressure ports for external equipment use Quick fit pressure adaptors 3 2 Procedure Attaching External Equipment 1 Remove the adaptor from the pressure port 2 Use an applicable seal for the pressure connection NPT type Use an applicable sealant on the thread i
54. orm Square Triangle Automatic Manual and Sine Manual Level trigger Amplitude Amplitude value level value Automation Set the applicable output value 06 June 2013 Page 49 of 162 User Manual Druck DPI 620 Genii 2 9 Example Procedure Measure Simulate a Resistance Temperature Detector RTD Examples A and B show CH1 set up to measure or simulate an RTD A 4 wire configuration gives the best accuracy a 2 wire configuration has the lowest accuracy 4 wire RTD shown To measure or simulate resistance Q set the Resistance function Example A Measure RTD DPIE20 o Druck Genii Example B Source RTD 06 June 2013 Page 50 of 162 User Manual Druck DPI 620 Genii Example A Example B Measure an RTD on CH1 Simulate an RTD on CH1 Range 850 C RTD type PT100 Connection 4 Wire options options Complete the electrical Complete the electrical connections connections If necessary change the If necessary change the Settings and continue with Source Settings and the measure operation Set continue with source the applicable RTD operation Set the applicable RTD Automation Set the applicable output value 06 June 2013 Page 51 of 162 User Manual Druck DPI 620 Genii 2 10 Example Procedure Measure or Simulate a Thermocouple TC Examples A and B show CH1 set up to measure or simulate a TC temperature To measure or simulate TC millivolts set the TC mV function Example A
55. ould relate to the maximum and minimum Reference signal values 2 Error type the deviation from which the transfer characteristic is to be calculated This can be one of the following e Span as a percentage of the input signal span e Rdg as a percentage of the input signal reading 3 Linearity the transfer characteristic from Reference to input signal This can be one of the following e Linear a proportional response e Square Root often found in flow sensors 4 Tolerance the test limits for the deviation from the transfer characteristics 06 June 2013 Page 82 of 162 User Manual Druck DPI 620 Genii 5 3 Analysis Function Set Inout channel parameters and tap Start The Analysis window displays the following The deviation of each Input channel from the ideal transfer characteristic e Atolerance limit test icon Pass Pass within tolerance test limit Fail Fail outside tolerance test limit To check the full range of the device do the following 1 Step the Reference signal value through its range Check the Analysis window at each step If the Reference is sourced from the calibrator move to the channel window to change the Reference value Return to the Analysis window When the analysis is complete exit the window spat as AE 06 June 2013 Page 83 of 162 User Manual Druck DPI 620 Genii 5 4 Run Procedure The purpose of the Run procedure is to do calibration procedures which have been downl
56. pair return to a GE Service Centre Approved Service Agents Website www ge mcs com Contact the GE Service Centre either by phone fax or e mail to obtain a Returned Goods Authorization RGA number providing the following information Product i e DPI 620 Serial number Details of defect work to be undertaken Operating conditions Safety Precautions Provide information if the product has been in contact with any hazardous or toxic substances and the relevant COSHH references and precautions to be taken when handling 06 June 2013 Page 33 of 162 User Manual Druck DPI 620 Genii Important Notice Do not use unauthorized sources to service this equipment as this will affect the warranty and may not guarantee further performance When discarding used equipment and batteries obey all the local health and safety procedures 1 18 3 Instrument Disposal in the European Union Do not dispose of this product or its battery as household waste Ref mark uf Use an approved organization that collects and or recycles the applicable item For more information contact e GE Sensing customer service department www ge mcs com e Local government office 06 June 2013 Page 34 of 162 User Manual Druck DPI 620 Genii Marks and Symbols Complies with European Union directives USB ports Type A Mini Type B connector ae Ground Earth DC adaptor polarity the centre of the plug is negative 06 June 2013 Page 35 of
57. pply so not to obstruct the supply disconnecting device e Note that the operating and storage temperature range of the mains PSU does not match that of the DPI620 Mains PSU operating temperature range 0 C to 40 C storage temperature range 40 C to 0 C e To make sure the display shows the correct data disconnect the test leads before power is set to on or changing to another measure or source function e Make sure the power is OFF before connecting or disconnecting the probe e Keep the probe and leads free from all contaminants 06 June 2013 Page 16 of 162 User Manual Druck DPI 620 Genii The following summary of installation and measurement overvoltage categories are derived trom IEC61010 1 The overvoltage categories indicate the severity of overvoltage transients Overvoltage Description Category Overvoltage category I has the least severe overvoltage transients Generally CAT equipment is not designed to be directly connected to the mains supply Examples of CAT equipment are process loop powered devices Overvoltage category Il describes an electrical installation where typically single phase equipment is connected Examples of such equipment are appliances and portable tools 06 June 2013 Page 17 of 162 User Manual Druck DPI 620 Genii 1 7 Pressure Warnings e Some liquid and gas mixtures are dangerous This includes mixtures that occur because of contamination Make sure that the equipment is s
58. r Supply from the Calibrator s s s 89 6 7 External Loop POWET s ssssssssessssssssssssseessssereterrsseesssssssssssssarreeres 90 6 8 Communicator Attached to a Network 91 69 WSS OF test COMMCCTIONS sc tectcosctssccstdussserctrscsertiasdepenassadaebes 92 CaO DOC s o 0 aren erey mnmrer en E A 93 Gl ENNO VOUE S nnna 94 6 12 Executing Methods smrsserueniiania an 95 6 12 1 Method Example Self test esses 96 6 12 2 Method Example D A ViiMiscessancrscscccnacscncaees 97 OLS PETTE NCO nar TA 98 OTA Faea to nna DEVICE nuni emer rem nn en ett nre me nen Cer 99 06 June 2013 Page 7 of 162 User Manual Druck DPI 620 Genii E 018 a 6 HA a ia 0 610 cs sea 100 hL 916 GS 1 04 terre reste reene rere ee arree ert tnreeanrerte rere erent emrrr ata rertaey 100 7 2 The Navigation Menu Tree usss 100 7 3 The Navigation Tree BOP eecceceesseeseesseessssseessseseessseseesseeseen 101 TA Functional Group VIC Ws scprcc actress ccectoctchvacscanepeesanceeeancastonctets 102 7 5 Background Attribute Population sses 102 7 6 Reading amp writing data general 103 Lr FUnNCUON FINOG oen 104 7 8 Navigating the Device ssssssssssssssssssrrrrrrrrrrrrresssssssrrrereen 105 7 9 Altering a Device Setting essees 105 7 10 Reverting a Single Changed Attribute 106 7 11 Committing Outstanding CHANGES cesses 106 7 12 Rolling Back Outstanding CHANGES eee 107 7 13 Refreshing Values ANd GroUpS s s s 107 7 14 Monitoring Dyna
59. ration equipment Ref Table 8 1 2 Let the equipment get to a stable temperature minimum 5 minutes since the last power on 3 Set up the equipment as follows Source frequency 0 For DC output Waveform Square 4 Use the calibration menu Ref Section 8 1 to do a two point calibration Point 1 0 2 V point 2 20 V 06 June 2013 Page 130 of 162 User Manual Druck DPI 620 Genii 5 Check the calibration is correct e Set up the equipment as follows Source frequency 0 For DC output Waveform Square e Apply the amplitude values that are applicable to the calibration Ref Table 8 10 e Check the error is within limits Ref Table 8 10 Table 8 10 Amplitude source error limits Amplitud Calibrator Permitted e uncertainty DPI 620 Volts V V error V 06 June 2013 Page 131 of 162 User Manual Druck DPI 620 Genii 8 8 Procedures CH1 Resistance measure Do the procedure as follows 1 Z Connect the applicable calibration equipment Ref Table 8 1 Let the equipment get to a stable temperature minimum 5 minutes since the last power on Use the calibration menu Ref Section 8 1 to do a two point calibration Range 0 4000 e Nominal zero ohms Make a 4 wire connection to the 0Q e Nominal positive full scale ohms Make a 4 wire connection to the 400 Q resistor Range 4000 4kO e Nominal 4000 Make a 4 wire connection to the 4000 resistor e Nominal positive full scale
60. required Page 38 of 162 User Manual Druck DPI 620 Genii Other Task Menu Options available are e Default Returns the settings to the default settings The remaining options require a Pressure Module to be attached please refer to Section e P1 P2 TO V CH2 Read differential output between both channels using CH2 e P1TO CH1 MA P1 current reading on CH1 using external loop source e P1TO CH2 MA 24V P1 current reading on CH1 using internal loop source e P1TO CH2 MA P1 current reading on CH2 using external loop source e P2TO CH1 MA P2 current reading on CH1 using external loop source e P2TO CH2 MA 24V P2 current reading on CH1 using internal loop source e P2TO CH2 MA P2 current reading on CH2 using external loop source 06 June 2013 Page 39 of 162 User Manual Druck DPI 620 Genii 2 1 1 Measurement Display Options There are 2 display views in the CALIBRATOR screen when multiple channels are in use e View 1 displays a reduced view of all the selected channels 11 50 Resistance 0 00 EEC Current 24V 4000 00 0 0004 A Cem Pressure 55 0000 935 1000000 mbar lt gt 06 June 2013 Page 40 of 162 User Manual Druck DPI 620 Genii e View 2 displays an expanded view of the selected channel and minimizes the remaining channels 11 31 0 00 Current 24V 0 0004 55 0000 The displays options can be changed by pressing the channel the user wants to d
61. returns to Druck DPI 620 Genii screen changes channel function settings without interrupting the method procedure 2 Some methods may make the HART device output a certain current Note A warning will appear on the screen before the devices enters the mode 06 June 2013 Page 95 of 162 User Manual Druck DPI 620 Genii 3 Some methods need entry values use the alpha numeric keypads 4 Adrop down menu can be used for method selection options 5 Some methods require input from the DPI 620 instrument channels A drop down menu displays the channels as follows CH1 CH2 P1 P2 IDOS 6 On completion the procedure will return to the HART application If required use the Abort button 6 12 1 Method Example Self test 1 To confirm that the transmitter is functioning correctly navigate to the Test device folder 2 Select the Test device folder 3 Select OK The self test executes 06 June 2013 Page 96 of 162 User Manual Druck DPI 620 Genii 6 12 2 Method Example D A Trim The Druck DPI 620 Genii can perform an analogue trim on the 4 to 20 mA loop without connecting to any external reference meters 1 Navigate to the calibrator folder 2 Select D A trim Follow the on screen instructions 1 Enter the Analogue value of Primary Variable Ma current actual calibrated value 2 Tap Set 3 Repeat steps 1 and 2 with 20 mA selected This will calibrate the transmitter s output current 06 June 2013 Page 97
62. rey to black again and the pending icon disappears Methods execution When a method is running from a button or selection then the method icon is displayed whilst the method is in progress 06 June 2013 Page 103 of 162 User Manual Druck DPI 620 Genii 7 7 Function Finder Function Finder is a way of searching for FF variables and device functions in the on line device In complex devices with multiple menus this allows the user to navigate a device without a manual greatly simplifying the on line experience even with an unfamiliar device The system requires the input of the name of the variable concerned or part thereof and the results show all variables that match the search Navigation to the variable is just a single click in the search results To start a search proceed as follows in the on line or off line device view 1 Select the icon in the environment view 2 In Name field enter the text you wish to search for in the on line device 3 Select return in the keyboard view or the Search button to initiate the search 4 From the list of results select the parameter that you require Note that the variable name and the function group it relates to is displayed 5 Function Finder will then display the Function Group concerned in the device view and the searched variable will be highlighted in yellow 06 June 2013 Page 104 of 162 User Manual Druck DPI 620 Genii 7 8 Navigating the Device The functional group tree i
63. riable Editing area and an action on the communication progress bar In the context menu the option Refresh Group is additionally listed and this will prompt a refresh read of all variables in the Function Group 7 14 Monitoring Dynamic Device Variables FF process variables associated with the measuring point are displayed through the application Header 06 June 2013 Page 107 of 162 User Manual Druck DPI 620 Genii Bar Specifically the menu displays the dynamic variables available from the device with those variables currently being displayed by the header highlighted with a tick Tapping the variables in the context menu either adds or removes them to from the header display depending on their current state The variables are periodically refreshed from the device at a default polling rate of 5 sec intervals This rate may be configured by the user See configuration options 06 June 2013 Page 108 of 162 User Manual Druck DPI 620 Genii 7 15 Settings misc application settings Location Configuration gt gt Misc tab Here user preferences for FF can be set There are 2 categories of settings 7 15 1 Dynamic e Poll header every Set the refresh rate for the device variables displayed in the header e Poll all dynamic every Set the refresh rate for FF dynamic variables in the function group view note this setting only becomes valid if the function group option Refresh Vars On is active 06 June 2013 Page 109
64. rnative calibration facility check that it uses the standards that follow 8 1 Before Starting Use only original parts supplied by the manufacturer To do an accurate calibration use the following e Calibration equipment specified in Table 8 1 e Stable temperature environment 21 1 C 70 2 F Before starting a calibration procedure it is recommended leaving the equipment in the calibration environment for a minimum of two hours 06 June 2013 Page 115 of 162 User Manual Function Current CH1 or CH2 Voltage CH1 or CH2 Millivolts CH1 or CH2 OR TC mV CH1 Frequency CH1 Resistance CH1 06 June 2013 Druck DPI 620 Genii Table 8 1 Calibration equipment ppm parts per million Current mA calibrator Accuracy Current measure source refer to Table 8 2 or Table 8 3 Volts calibrator Accuracy Voltage measure source refer to Table 8 5 or Table 8 7 mV calibrator Accuracy Millivolts measure source refer to Table 8 4 or Table 8 6 Accuracy TC mV refer to Table 8 14 measure source Signal generator Frequency meter Total error 0 3 Total error 0 3 ppm or better ppm or better Resolution 8 digits minimum measure source Standard resistor An ohmmeter or an 100R 200R 3500R RTD measurement 4OOR 1k 2k 4k system with the Total uncertainty specified excitation 20 ppm currents refer to Table 8 13 Page 116 of 162 User Manual Druck DPI 620 Gen
65. s navigated with stylus actions that allow the nested menu structures to be viewed If a function group is opened with a momentary stylus touch then the view changes to the Functional Group View Viewing values and access to settings is made from this view The individual Function Groups can also be navigated from the Navigation Tree Bar 7 9 Altering a Device Setting In the Function Group view settings can be edited There are 4 different types of edit e Number Start the editing action with a momentary stylus touch in the variable editing area e Selector The editing action is started with a momentary stylus touch in the variable editing area The available choices are shown in a drop down list A momentary stylus action selects them e Method This is viewed as a button or selection menu In the case of a button a momentary touch with the stylus activates the execution of the associated functionality The user then follows any defined prompts to walk through the method 06 June 2013 Page 105 of 162 User Manual Druck DPI 620 Genii e Date amp Time Date and time is implemented with the additional support of clock calendar controls All editing actions performed by stylus actions 7 10 Reverting a Single Changed Attribute After editing and before commitment the device setting can be reverted as follows e Touch and hold the stylus in the Variable Description Area of the parameter to be reverted The context menu will appe
66. s that represent the maximum and minimum values achieved by the input signal Rising Falling 06 June 2013 Page 28 of 162 User Manual Druck DPI 620 Genii 1 16 Software and Firmware Upgrades www ge mcs com Follow the website instructions to download the files onto a USB flash memory drive Then use this menu to upgrade the calibrator Note If the software revision number is highlighted red then an upgrade is available 1 Enter the calibration PIN 5487 2 Select the Y button Then continue with one of these operations e Upgrade the application software To complete this operation 1 Put the USB flash memory drive in the USB type A connector 2 Select Application 3 Follow the on screen instructions The software should be stored in a directory named AMC in the root directory of the USB memory drive 06 June 2013 Page 29 of 162 User Manual Druck DPI 620 Genii e Upgrade the operating system and bootloader software 1 Put the USB flash memory drive in the USB type A connector 2 Select Operating System 3 Follow the on screen instructions The software should be stored in a directory named OS in the root directory of the USB memory drive Note If a mistake is made and there are no files to upload follow the on screen instructions and complete the procedure When an upgrade completes normally the initial operation of the touch screen Is slower a period of approximately 30 seconds To make sure the
67. st be one Reference channel and at least one Input channel defined for the Analysis function set up to be correct 06 June 2013 Page 79 of 162 User Manual Druck DPI 620 Genii When the DPI620 Is set up do the following 1 Set the Reference signal to each calibration signal e Ateach value the Analysis function calculates the difference of each Input channel to the ideal transfer characteristic and compares this to a tolerance limit e The deviation is shown in Span or Rdg e The tolerance test result is shown as a Pass Pass or Fail icon 06 June 2013 Page 80 of 162 User Manual 5 2 Set up Druck DPI 620 Genii Set the Druck DPI 620 Genii channels in the Calibrator function Connect the calibrator to the device Enter the Documenting function Tap the Analysis button 5 2 1 Define the Reference Channel 1 2 5 06 June 2013 Tap the channel button that is to be used as the Reference channel for the analysis Set the channel type to Reference All other channel settings for that channel are cancelled All other active channels are set to Input Page 81 of 162 User Manual Druck DPI 620 Genii 5 2 2 Define each Input Channel 1 Tap each Input channel button to set the options that follow e Scaling the scaling values are four set values e The maximum and minimum Reference signal values Reference High and Reference Low e The Input signal values Input High and Input Low e The Input signals sh
68. ster usually the main control and monitor system and a secondary master usually a hand held communicator e The Druck DPI 620 Genii operates as a secondary master 6 2 Start up In the start up procedure the Druck DPI 620 Genii displays HART SDC Loading 06 June 2013 Page 87 of 162 User Manual Druck DPI 620 Genii 6 3 Screen Format The Druck DPI 620 Genii displays the HART application screen in light or dark mode ROMEO hence Heo sOr C Mune 7 Device setup 5 Device setup C Process variables O Process variables C Diag Service O Diag Service p Item Value Uni W PY g inH20 Value M OPI620 CH1 0 0000 mA 7 OP1620 CH Oo 0 DPI620 Pi 0 000000 mbar M DPI620 P2 0 000000 mbar Figure 6 1 6 4 HART Window The HART window shows the following e Primary Variable Lower Range Value PV LRV e Primary Variable Upper Range Value PV URV e Primary Variable PV e Loop current value 06 June 2013 Page 88 of 162 User Manual Druck DPI 620 Genii 6 5 HART Connections Before setting up the electrical connections between the HART device and the Druck DPI 620 Genii get the correct connection scheme Ref Help menu on Dashboard 6 6 Power Supply from the Calibrator A 24 V or 28 V loop drive can be supplied using the CH2 mA 24V measure function In the example that follows the Druck DPI 620 Genii supplies the loop power and a 250 Q HART resi
69. stor 30V MAX mA COM D once Genii Figure 6 2 06 June 2013 Page 89 of 162 User Manual Druck DPI 620 Genii 6 7 External Loop Power In the example that follows there is an external power supply mA 3w Figure 6 3 Measure current on CH2 without 24 V loop power HART function is enabled and 250 Q resistor is enabled 06 June 2013 Page 90 of 162 User Manual Druck DPI 620 Genii 6 8 Communicator Attached to a Network In the example that follows the calibrator connects directly to a network There must be a 250 Q resistor in series with the loop power supply and the HART device Com Jw t 36 orsz0 druckGeni Figure 6 4 amp v TC H 24 r O pom f No function on CH2 HART function is enabled and 250 Q resistor is set to Off 06 June 2013 Page 91 of 162 User Manual Druck DPI 620 Genii 6 9 Use of Test Connections Use the test connection with a HART transmitter Use CH1 to measure current and CH2 to communicate with the HART device CH2 must be turned off and CH1 must be placed into current measure mode There must be an external HART resistor in the loop 06 June 2013 Page 92 of 162 User Manual Druck DPI 620 Genii 6 10 Data Display The display data is color coded as follows Red HART transmitter data Blue Druck DPI 620 Genii channel data Black can be edited For data display identification icons Ref Section 11 Common acronyms
70. to the 4 Sight database In the Results window select the filename specified in calibrator manager 06 June 2013 Page 85 of 162 User Manual Druck DPI 620 Genii 6 HART Operations The Druck DPI 620 Genii can communicate with devices that use the HART protocol e The Universal and Common Practice commands specified in HART revision 5 to 7 e Devices that support Device Descriptions DD This section includes procedures to use the HART functions available in the calibrator 6 1 HART Menu Operations The HART application is started from the dashboard The HART uses a digital signal on top of a standard 4 20 mA current loop to get data to and from a HART enabled field device Typical operations include the following e Read the primary variable and the analogue output e Read the device serial number type and supplier e Get calibration data upper and lower range values sensor limits calibration date e Do status and fault finding checks e Change the device configuration range units damping 06 June 2013 Page 86 of 162 User Manual Druck DPI 620 Genii The Druck DPI 620 Genii can be used to communicate with other devices that use a HART application as follows e One HART device a master device starts and controls the communications e The field device a slave device uses each command from the master device to make a change and or send data back e Two master devices are permitted a primary ma
71. tware automatically sets up the other channel for the switch connections Note If there is a measure or source function on the switch connection channel it is automatically disabled The display will show a screen message Function Disabled 06 June 2013 Page 54 of 162 User Manual Druck DPI 620 Genii The example that follows shows a thermocouple switch 1 Set the applicable software options e The TC is set to source a temperature e The Utility is set to Switch Test The Automation is set to Ramp 2 Complete the electrical connections 3 It is a CH1 function the switch connections must be on CH2 4 For the Ramp process set High and Low values that are applicable to the switch value 5 To get an accurate switch value set a long Travel period use Start Stop to start and stop the Ramp cycle If necessary supply the output values in the opposite direction until the switch changes condition again 6 The display wi show ovis the following pei oo e Values to open a close close the switch EF ca e Hysteresis value 7 Todo the test again press the reset button 06 June 2013 Page 55 of 162 User Manual Druck DPI 620 Genii 2 12 Measure Pressure IDOS Option Optional item An IDOS Universal Pressure Module UPM uses Intelligent Digital Output Sensor IDOS technology to measure the applied pressure and supply the data to an IDOS instrument Before using an IDOS module Ref User Manual
72. used are as follows PV Primary Variable AO Analogue Output URV Upper Range Value LRV Lower Range Value USL Upper Sensing Limit LSL Lower Sensing Limit The data display also shows the current readings of the DPI 620 instrument channels This is used in calibration procedures 06 June 2013 Page 93 of 162 User Manual Druck DPI 620 Genii 6 11 Editing Values Any value displayed in black with a V or E icon can be edited Edit variables as follows 1 Tap the variable If a selection window Is opened tap the variable Enter a new value Tap the Set button Tap Yes in the warning window The new value is highlighted in yellow et ae N Note To go back to the original value tap the Undo button in the menu bar 7 Tap Commit button in the menu bar to implement a new value 8 The yellow highlight will disappear 06 June 2013 Page 94 of 162 User Manual Druck DPI 620 Genii 6 12 Executing Methods Not all HART devices have the same methods available The function purpose and execution of each method can be different Methods may include the following e Self test e Loop test e Sensor trim e D Atrim Execute a method as follows 1 Tap the method name A screen opens with information about the selected method Four buttons are displayed on the screen Help Displays a description of the method Abort Exits from the procedure OK Accepts inputs and proceeds to the next step Switch App

DPI 620 Genii Manual - Eurotron Instruments Benelux B.V.

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