DHY6000/8000SE(LR) User Manual
Contents
1. HYUIIDAI DIESEL GENERATOR 3000rpm Models DHY6000SE LR DHYSOOOSE LR HYUNDAI User Manual Licensed by Hyundai Corporation Korea CONTENTS Section Description 1 SAFETY 2 MACHINE LAYOUT 3 PREPARATION for STARTING 4 OPERATING THE GENERATOR 5 LOAD 6 STOPPING THE MACHINE 7 PERIODIC MAINTENANCE 8 LONG TERM STORAGE 9 TROUBLE SHOOTING 10 SPECIFICATIONS 11 WIRING DIAGRAM 12 SERVICE RECORD SHEET 13 GENPOWER CONTACT DETAILS 14 DECLARATIONS OF CONFORMITY Page 2 Page N N 5 12 14 14 15 15 16 17 18 19 20 21 22 23 Rev 2 gt Le PS n 1 SAFETY AL A 1 1 The operator of the machine is 1 1 1 Responsible for and has a duty of care in making sure that the machine is operated safely and in accordance with the instructions in this user manual 1 1 2 Should never be left it in a condition which would allow an untrained or unauthorised person s to operate this machine 1 1 3 All due care and diligence should be taken by the operator for the safety of and with regard to those around whilst using the machine to include but not limited to 1 1 3 1 Elderly children pets livestock and property 1 2 Some or all of the following PPE Warning Signs and symbols may appear throughout this manual and you must adhere to their warning s Failure to do so may result in personal injury A DANGER AN WARNING CAUTION N NOTE DANGER indicates a WARNING indicatesa2. 1 4 10 4 All trailing cables should be routed so as not to cause any kind of trip hazard Page 5 Rev 2 1 4 10 5 Never work or near electricity with wet hands wet clothing and wet gloves 1 4 10 6 Batteries present a risk if they become damage by the possible leaking of electrolyte This electrolyte is an acid and can cause serious injuries Care should be taken when working on or near them 1 4 10 6 1 Should you come into contact with acid you should 1 4 10 6 1 1 Remove all clothing contaminated with acid 1 4 10 6 1 2 Get medical assistance as soon as possible 1 4 10 6 1 3 Use fresh running water to wash off excess acid continue this until medical assistance arrives 1 4 10 6 1 4 If acid come into contact with Eyes the acid needs to be immediately washed away Make sure that you do not wash the acid to another part of the face or body 1 4 10 6 1 5 Gasses from charging batteries are highly flammable and great care should be taken to charge in well ventilated areas 1 5 Additional Safety guidelines 1 5 1 Exhaust and Engine 1 5 1 1 The engine and exhaust will become very hot during use do not touch 1 5 1 2 These items remain hot for some time after use 1 5 1 3 Place the machine in an area where pedestrians or children are not likely to touch the machine 1 5 1 4 Avoid placing any flammable materials near the exhaust outlet during operation 1 5 1 5 Keep the machine at least 1 m from buildings or other equ
3. DO NOT use in an enclosed area or a moving vehicle DANGER BREATHING IN CARBON MONOXIDE FUMES KILL YOU To help protect against CO poisoning install a Carbon Monoxide detector Er S se gt amp NEVER use Petrol Diesel powered equipment inside especially a home garage tent camper van caravan motorhome or boat EVEN if doors windows vents and hatches are open i Only use QUTDOORS and as far away from doors windows vents and open hatches as possible to prevent inhaling fumes READING MANUAL BEFORE USE WILL HELP AVOID OTHER MACHINE HAZARDS TOXIC FURIES 1 4 General fuel safety 1 4 1 Fuel Safety additional information can be obtained from the Health and Safety Executive HSE document SR16 A CAUTION 1 4 2 All fuels are Flammable 1 4 3 Keep away from all ignition sources i e Heaters Lamps sparks from Grinding or welding 1 4 4 Hot work on tanks that have contained fuel is extremely dangerous and should not be carried out 1 4 5 Keep work area clean and tidy 1 4 6 Clean up all spills promptly using correct methods i e absorbent granules and a lidded bin Page 4 Rev 2 1 4 7 Dispose of waste fuels correctly 1 4 8 Diesel safety MB 1 4 8 1 Always fuel and defuel in well ventilated area 1 4 8 2 Always wear correct suitable and fit for purpose Personal Protective Equipment PPE suggested items are as follows but are not limited too Hand protection
4. ON indicates a hazard NOTE indicates a hazard which if not hazard which if not which if not avoided situation that could avoided could result in avoided could result in might result in minor easily result in serious injury death serious injury or death or moderate injury equipmentdamage DMANUAL EXPLOSION ELECTRIC SHOCK KICKBACK o SURFACE TOXIC FUMES SLIPPERY MOVING PARTS Page Rev 2 1 3 Carbon Monoxide 1 3 1 Carbon monoxide is a colourless and odourless gas Breathing in this gas can cause death as well as serious long term health problems such as brain damage 1 3 2 The symptoms of carbon monoxide poisoning can include the following 1 3 2 1 Headaches dizziness nausea breathlessness collapsing or loss of consciousness 1 3 2 2 Carbon monoxide symptoms are similar to flu food poisoning viral infections and simply tiredness That s why it s quite common for people to mistake this very dangerous poisoning for something else 1 3 3 To avoid carbon monoxide poisoning DO NOT Use Petrol Diesel powered equipment inside a home or garage even if doors and windows are open 1 3 4 If you think you or someone around you has been affected by carbon monoxide poisoning 1 3 4 1 Getfresh air immediately 1 3 4 2 Open doors and windows turn off machine and leave the affected area 1 3 4 3 See your doctor immediately or go to hospital let them know that you suspect carbon monoxide poisoning 1 3 5
5. 100 hours h A dii 3 2 2 If the correct engine oil is not used or the engine oil is not replaced every 100 hours as required the risk of crankshaft bearing failure piston seizure piston ring sticking and accelerated wear of the cylinder liner main bearing and failure of other moving components increases significantly The generator lifespan will be greatly reduced if oil level and oil changes are reduced 3 2 3 Remove oil filler cap and check engine oil level 3 2 4 If oil level is below the lower level line refill with SAE API CH 4 CF SJ SL diesel engine oil on dipstick or to the top of filler neck N B do not screw oil filler in the oil filler cap when checking oil level 3 2 5 Change contaminated oil 3 3 Service the Air Cleaner WARNING e Donot wash air filter with detergent e Replace the air filter ifthe engine output decreases or excessive exhaust smoke is noticed e Neverrun the generator without the air filter otherwise rapid engine wear will result Page 9 Rev 2 3 3 1 Remove the access panelto reveal air filter cover 3 3 2 Undo the nut anti clockwise and remove the air cleaner cover and take outthe element 3 3 3 Clean the air filter 3 3 4 Reattach the air filter cover the bolts nut Access to air filter behind panel panel undo these four 3 4 Checking the Generator before start up WARNING A CAUTION e Besure
6. Body European Certifying Organisation Via Mengolina 33 Faenze 48018 Italy Certification N N714F09351011 Measured Sound Power Level D6dB A Guaranteed Sound Power Level DB6dB A A copy of this certificate has been submitted to the European Commission and to EU Member State United Kingdom Place of Declaration Pembroke Dock Date 28 06 2013 Signed by Roland Llewellin Position in Company Director Mame and address of manufacturer or Authorised representative R V T P L4 Roland Llewellin Genpower Ltd Isaac Way London Road Pembroke Dock SA72 4RW Pembrokeshire 5A72 4RW United Kingdom Page 23 Rev 2 GENPOWER LTD Isaac Way London Road Pembroke Dock UNITED KINGDOM SA72 4RW T 44 0 1646 687 880 44 0 1646 686 198 HYUNDAI E info hyundaipowerequipment co uk www hyundaipowerequipment co uk
7. ae lt em M AR ETES MULA m Owes be nme cm 1 5 gt ci w Ae T UMS w me Page 7 Rev 2 Function Pispiay 110 VAC to 230 VAC Changeover Switch elt Emergency STOP AC115V OFF AC230V ITER SW EMERGENCY STOP In EMERGENCY Pull down to wa STOP machine IUSE AC115V AC115V f STOP RUN Lever STARI SIA Tal E 1 l lt 7 amp a d Dipstick and oil Main Earth Point filling cap S CEIRSIEC 1 _ _ Oil drain bolt _ 5 E e N I 4 Hf P at F a i AC Outlets 1 x 110V 16A 1 x110V 32A amp 1 x 230V 32A Pre Heater switch 3 PREPARATION for STARTING A WARNING e DO NOT refill tank while engine is running or HOT e Do not smoke or allow flames or sparks in the area where the engine is refueled or where the fuel is stored e Donotoverfill the diesel tank and make sure the filler cap is securely closed after refueling e Take care not to spill fuel when refueling If any fuel is spilled make sure the area is clean and dry before starting the engine A CAUTION Wear suitable PPE suggested but not limited too Ile 3 1 Selection and handling of fuel 3 1 1 Selection of fuel 3 1 1 1 Only use standard specification diesel this can be red or white 3 1 1 2 Keep du
8. 1 4 8 4 Protective clothing 1 4 8 5 Respiratory protective equipment should be used when in an unventilated area 1 4 8 6 When defueling always use a propriety fuel retriever 1 4 8 7 Always carry fuel in the correct and clearly marked container 1 4 8 3 1 4 9 Petrolsafety 1 4 9 1 Always fuel and defuel in well ventilated area 1 4 9 2 Always wear correct suitable and fit for purpose Personal Protective Equipment PPE suggested items are as follows but are not limited too Hand protection o 1 4 9 4 Protective clothing 1 4 9 5 Respiratory protective equipment should be used when in an unventilated area 1 4 9 6 When defueling always use a propriety fuel retriever 1 4 9 7 Always carry fuel in the correct and clearly marked container 1 4 9 3 1 4 10 Electrical Safety 1 4 10 1 Electricity can kill never work on LIVE ENERGISED equipment 1 4 10 2 Identify electrical isolation method and always isolate all electrical supplies prior to carrying out any maintenance work 1 4 10 3 Prior to use and with all electrical supplies isolated check all electrical cables plugs and connections for the following 1 4 10 3 1 Are intact and have no signs of damage to include but not limited to bare wires chaffing cuts and loose wiring If there are any signs of damage the damaged item should be taken out of service until the damage has been repaired by an electrically competent person
9. RNING e Ensure the engine is off before performing any service e Ifthe engine must be run make sure that the area is well ventilated e The exhaust contains poisonous carbon monoxide gas 7 1 Maintenance chart All work s should be carried out by a competent person if you need technical advice contact Genpower Every year or 1000 Yes First Replace engine oil oil NENNEN p ss Yes Checkinjector nozzle Check fuel pipes I Yes Adjust clearance of intake and exhaust valves t First time Grind intake exhaust valves Replace piston rings Check battery condition Yes Check carbon brushes and slip rings 7 2 Replacing engine oil N CAUTION After engine has been run prior to changing the oil will be very hot Wear gloves and overalls A CAUTION DO NOT allow any dust dirt or any other debris enter oil or crankcase correct PPE minimum of rA 7 2 1 Remove the oil filler cap 7 2 2 Remove the drain plug and drain the old oil while the engine is still warm 7 2 3 The plug is located on the bottom of the cylinder block 7 2 4 After draining re tighten the drain plug and refill with the recommended oil API CH 4 CF SJ SL diesel engine oil or higher grade Dipstick and oil filling cap Page 16 Rev 2 8 LONG TERM STORAGE WARNING e Afterrunningthe engine the oil will be very hot e Wear correct PPE minimum of gloves and overalls C Q 8 1 If storing the generato
10. W 5 5 kW H Voltage AC Volts 115VAC 230VAC PL 16A 32A 115V 32A 230V Fuel Tank capacity Litres DC Output Volts 12V 8 3A Amps 12 v 36Ah T Hyundai D400 Forced Air Hyundai D500 Forced Air cooled OHV cooled OHV Power Output HP 10 HP 12 HP Start method Electric Enel Speed 3000 rpm Lubrication Oil SAE 10W 30 or 15W 40 API CH 4 CF SJ SL diesel engine oil grade or higher Lubrication Oil E sas Capacity Litres 1 cos Voltage Automatic T A V R Regulation Net Net WeightkG Net WeightkG Weight Dimensions Dimensions Lx X 28 X ian X X pga X os X X W x H mm Page 19 Rev 2 11 WIRINGDIAGRAM picusjos wuejy sJnssaJd AJIUZA dwng jan e jaaymAly PTOZ 1990790 pE L hajueds y Aq Pa5npouday XX AUEZ ASTIMIJSOQUBAHQ 35000934H JO Bumesg q 5195 0 jasaig 1 1 l0J1uo2 51 5 910ulsu a asn4 334205 1a1u8r E 31181881 Jayy ATT 15B3U03 Aejay pesn 11245 SLY V9I ASIT jax os VZE ASIT yapos dug YEEADET 19205 jeng sJayeal 9 411219 N B Subject change without notice LL Rev 2 Page 20 12 SERVICE RECORD SHEET Date Hours Maintenanceundertaken Name Page 21 Rev 2 13 GENPOWER CONTACT DETAILS 13 1 13 2 13 3 13 4 Postal addre
11. check the voltage is 12 3V if lower the battery must be charged 3 6 1 3 Check that the voltage is correct every month The battery should be between 12 5v and 13 6v When the engine is running it should re charge the battery 3 6 1 4 sure battery is free from damage and is not leaking If battery shows signs of damage or leaking DO NOT continue to use Instead replace battery immediately 3 6 1 5 Make sure that all battery acid spills are correctly cleaned up straight away 3 6 1 6 battery should be stored in a charged condition 3 6 1 7 Thebattery isa 12 volt 36Ah sealed lead acid battery and requires no maintenance other than 3 6 1 7 1 Ensure battery terminals are 3 6 1 7 2 Kept clean 3 6 1 7 3 Kept tight 3 6 1 7 4 Covered to prevent short circuiting 3 6 1 8 Ifthe battery voltage is too low it will require charging before use 3 6 1 9 Keep the battery in a cool dry place It is important to clean the battery every three months and charge every six months Page 11 Rev 2 4 OPERATING THE GENERATOR A CAUTION e Do not loosen or readjust either the engine speed limiting bolt or the fuel injection limiting bolt as this will cause the performance of the generator to be affected Fuel injection Limiting balt 4 1 Starting 4 1 1 Turn the main AC switch to the OFF position 4 1 2 Make sure that the machine has fuel for the task 4 1 3 Make sure the emergency STOP switch is out tu
12. fthe engine has been running the muffler will become very hot careful not to touch the muffler until it has had time to fully cool down e Never refuel the fuel tank whilst the engine is still running 4 2 Wireless remote controlled start where fitted 4 2 1 4 2 2 4 2 3 4 2 4 4 2 5 4 2 6 4 2 7 With the ignition switch in the OFF position and the machine in all other aspects ready for operation see user manual The remote control has an approximate range of 25 metres in line of sight with no obstructions This distance will reduce as the battery power depletes Pull back the protection shroud 4 to reveal the ON OFF control buttons 1 amp 3 To start the machine press button 3 twice each time the tell tale LED Blue will light N B the first press arms system second press starts machine The machine will crank 3 times until started if there is a NO start then a pause of 3 seconds The machine will crank 5 times until started if there is a NO start then a pause of 3 seconds The machine will crank for 7 times until started if there is NO start the machines wireless receiver will emit a beeping sound You will now have to turn the machine OFF and back on to reset the wireless receiver Page 13 Rev 2 4 2 8 The following are possible causes for a NO start 4 2 8 1 STOP START lever in STOP position 4 2 8 2 Emergency STOP button activated 4 2 8 3 Low or no fuel 4 2 8 4 F
13. ipment or the engine may overheat 1 5 1 6 Avoid operating the engine with a dust cover 1 5 2 Control Functions 1 5 2 1 Oil Warning System 1 5 2 1 1 When the pressure switch senses low oil pressure engine will stop automatically 1 5 2 1 2 Unless you refill with oil the engine will not start again 1 5 3 Starter Switch SW 1 5 3 1 The engine starter switch controls the ignition 1 5 3 2 In the OFF Position the ignition circuit is switched off and the engine will not run START 1 5 3 3 In the ON position the engine is ready for starting 1 5 3 4 In the START position pushed against spring STARTER SW tension the starter motor is engaged and the machine will start Page 6 Rev 2 1 5 4 AC Switch Breaker 1 5 4 1 The AC Switch Breaker will turn OFF automatically when the load exceeds the generator output 1 5 4 2 If AC switch turns OFF then before resetting remove some ofthe load and keep below the rated output of the machine 1 5 5 DO NOT Connect the generator to Mains AC sockets in your building commonly known as back feeding it is extremely dangerous and illegal 2 MACHINELAYOUT ya iia q HY80005E Access Panel Open here pe Se xx cn 2270 4 T D gt OU 2 m M ute d ES sy x mr WA 224 te Et Ort ae ba re cg A ng 4 pec dE ed A z ae 2 E IC 3 a K 2a 7 Q Wa lt T AY
14. lat battery 4 3 Checks whilst generator is running 4 3 1 After each use make sure that there are no abnormal sounds or vibration 4 3 2 Checkthat the engine is running smoothly normally 4 3 3 Checkthat there is no excessive smoke form the exhaust after 10 minutes of running and the engine has reached working temperature 4 3 4 Checkthat there are no oil or fuel leaks A NOTE e If you notice any of the above stop the engine and locate the fault e Please contact Genpower for assistance if required 5 LOAD A CAUTION e Start appliances one by one 5 1 230 Volt AC use 5 1 1 After switching ON the main breaker switch and the engine running check the Voltage reading when in Voltage Mode It should read 230v 596 bOHz 5 1 2 The Digital panel only becomes active when the Main breaker is in the ON position The following will be displayed by successive presses of the M or mode button Voltage made Frequency mode Lamp Illuminated ECA Indicating LE cd 46 Data Von Meter Depta Meter 0 HYUNDAI HEHE HYUNDAI Event timer or current running time hours This will reset to zero when main Breaker is OFF Total Run Time Event Timer Mode Total Run Mode 100 kisig prr HYUNDAI 5 1 3 Connect the equipment to the generator in correct order 5 1 4 Connecting the loads with the largest motor first then the smaller item
15. r for long periods of time make the following operations 8 1 1 Operate the engine for 10 minutes and then stop 8 1 2 Stop the engine 8 1 3 Drain the engine oil whilst the engine is still warm and refill with fresh oil 8 1 4 Turn the engine for 2 3 seconds with the decompression lever set at the non compression position and the starting key set at the START position Do not start the engine 8 1 5 Wipe off the oil and dirt from the engine and store in a dry place Page 17 Rev 2 9 TROUBLESHOOTING 9 1 Troubleshooting N B all corrective actions should be carried out by suitably qualified person s Possible fault cause activated depressed button Fuel injection pump does not deliver fuel or delivers The Diesel engine will not insufficient fuel start The specified oil level should be to the upper lever The injector has severe carbon build up Remove the injector pump and have ittested Clean the injector Check battery performance and all connections Charge or replace with a new one Main breaker switch has not been turned ON ON position producing power not good inserted into sockets Adjust engine speed to too LOW produce 52 Hz with no load AVR is damaged Replace AVR The start motor turns slowly The battery is flat Page 18 Rev 2 10 SPECIFICATIONS Mdl DHY6005SE DHY6000SE LR DHY8000SE DHY8000SE LR FrequencyHz FrequencyHz 50 Hz Continuous m Power 4 5 k
16. rn anti clockwise 4 1 4 Setthe engine speed lever is set to RUN 4 1 5 Turnthe starting key clockwise to the START position E x s 4 1 6 Remove your hand from the key as soon as the engine starts 4 1 7 If the engine does not start after 10 seconds wait gt 15 seconds before trying again Excessive start attempts will cause the battery to flatten 4 1 8 If it does not start after 3 attempts or runs intermittently with excessive smoke check that the fuel system is fully primed 4 1 8 1 Priming before starting to prime make sure that there is fuel in tank and that you can contain any fuel spilt 4 1 8 1 1 It is done by releasing the pipe clip on the diesel fuel line connected to the injector pump Make sure you pinch the fuel line and then release slowly until all air is released and fuel appears 4 1 8 1 2 When fuel appears replace pipe onto the injector pump and replace clip Clear up any fuel spills before restarting 4 1 8 1 3 The above may be necessary when new or if the machine runs out of fuel Page 12 Rev 2 lt Towel to collect spilt fuel Injector pump inlet No fuel Fuel showing 4 1 9 Always leave the key in the ON position whilst the engine is running 4 1 10 Run machine for two minutes before applying load 4 1 11 Insert the plug into the socket you are about to use 4 1 12 Turn the main AC switch to the ON position and turn the electrical appliance ON A CAUTION e I
17. s 5 1 5 If the generator is overloaded the main breaker will trip Page 14 Rev 2 5 1 6 Toreset the breaker do the following 5 1 6 1 Turn OFF and disconnect all loads 5 1 6 2 Reset breaker and add load onto the circuit to within 5096 to 7596 of rated output 5 1 7 Wait a few minutes before resuming operation 5 2 Electrical appliances particularly motor driven equipment will have a very high start up current The table below provides reference for connecting these appliances to the generator Typical Exampe PP Starting Rated appliance Appliance Starting Rated Lighting Incandescent Incandescent FA lamp or heating lamp 1000 100 vA 100 vA FA appliance watts Fluorescent a 4 amp Motor Refrigerator Electricfan Refrigerator 150 450 to 750 150 to 30 Driven x 3 5 Ediismant Compressor or watts VA VA quip grinder 6 STOPPINGMACHINE e Do not stop the engine suddenly or whilst under load VARNING e This can damage the AVR and cause damage to the alternator through overheating e Donotstopthe engine with the decompression lever 6 1 Switch OFF equipment connected to the generator 6 2 Turn off the main breaker switch 6 3 the generator without load for three minutes 6 4 Turn the electric key start switch to the OFF position 6 5 Or press or pull down the stop lever Pull down to STOP machine Page 15 Rev 2 7 PERIODICMAINTENANCE A WA
18. ss Genpower Limited Isaac Way Pembroke Dock Pembrokeshire SA72 4RW UK Telephone and Fax contact numbers Office 44 0 1646 687880 Email contact Technical service genpower co uk Web site www hyundaipowerequipment co uk Page 22 Rev 2 14 DECLARATIONS OF CONFORMITY 14 1 Genpower Ltd confirms that these Hyundai products conform to the following CE Directives 14 1 1 2006 42 EC Machinery Directive 14 1 2 2004 108 EC EMC Directive 14 1 3 2000 14 EC Noise Emissions Directive 14 1 4 97 68 EC NRMM Emissions Directive 14 1 5 2006 95 EC Low Voltage Directive EC DECLARATION The undersigned as authorised by Genpower Ltd Declares that the following equipment manufactured under licence by Hyundai Corporation Korea Conforms to the Directive 2000 14 EC as amended Of the European Parliament and of the council on the approximation of the laws of the Member States relating to the noise emission in the environment by equipment for use outdoors Equipment Category Generator Product Name Model DHYGOQQSE LR DHY8000S5ELR Type Serial Silenced diesel generator Electric Power DHY60005E LR 5 2 kW DHYSOOQSELR 6 0 kW The technical documentation is kept by Roland Llewellin Genpower Ltd Isaac Way London Road Pembroke Dock 5472 4RW Pembrokeshire 5A73 285 United Kingdom The conformity assessment procedure followed was in according with annex VI of the Directive Notified
19. st and water out of the fuel 3 1 1 3 When filling the fuel tank from drums make sure that no dust or water is mixed in with the fuel This can cause serious damage to the fuel injection pump or the injector nozzle 3 1 1 4 Do not overfill Overfilling can potentially be very dangerous Diesel can expand in hot weather and overflow 3 1 1 5 Always leave a 25mm gap above the fuel level WARNING Always check the engine oil level with the generator on a flat level surface before starting or refilling the machine Page 8 Rev 2 e If an insufficient amount of engine oil is used damage to the engine may result e Donotoverfill the engine with oil e This generator is equipped with a low oil pressure switch this system will stop the engine automatically when the oil pressure falls below the minimum pressure required e This helps prevents damage such as bearing seizures etc However this should not be relied upon and the engine oil level should be checked and topped up if required daily A CAUTION Wear suitable PPE suggested but not limited too PROTECTIVE CLOTHING MUST BE WORN s 3 2 Check and refill the engine oil 3 2 1 To ensure the generator maintains an optimum performance and the life of the generator is as long as possible it is important to use the correct engine oil SAE10W 30 D SAE15W 40 API CH 4 CF SJ SL diesel engine oil or higher grade and change after the first filling cap 20 hours then every
20. toturn off the main breaker switch before starting The generator should be earthed to prevent electric shocks e Turn off the main breaker switch and remove all loads e Before starting the engine be sure to switch OFF any appliances connected to it e Ensure that the breaker switch is OFF before switching between 115v 230v 3 5 Running in periods of Operation 3 5 1 Thefirst 20 hours are the break in period of the engine For this reason it is important to follow the following instructions during this period 3 5 1 1 3521 2 3 5 1 3 3 5 1 4 351 5 Warm up the engine 5 minutes after the initial starting before applying load Avoid applying loads above 3kw during the first 20 hours of operation It is important to replace the engine oil on time Replace the engine oil whilst the engine is warm after 20 hours running Ensure that old engine oil is drained out completely After first 20 Hours Every 12 months or 100 Hours or whichever is soonest Page 10 Rev 2 3 6 Battery A WARNING e Do not connect tools or any other appliances to the generator before starting A CAUTION e Explosive gases are given off when charging battery Only charge in a well ventilated area away from sparks and naked flames 3 6 1 Battery 3 6 1 1 When you first install the battery ensure that the battery s polarity is the same as the generator s battery leads Black negative Red positive 3 6 1 2 Using a voltmeter
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