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Adjustable Frequency AC Drive

1. d OUTPUT INPUT AG 8 e olololo e e E o SHLD e IR a ll m N In f Frames 3 amp 4 FIRMES Installation Wiring 1 15 I O Wiring Important points to remember about I O wiring e Use Copper wire only Wire gauge requirements and recommendations are based on 75 degrees C Do not reduce wire gauge when using higher temperature wire e Wire with an insulation rating of 600V or greater is recommended e Control and signal wires should be separated from power wires by at least 0 3 meters 1 foot Important I O terminals labeled or Common are not referenced to earth ground and are designed to greatly reduce common mode interference Grounding these terminals can cause signal noise driving it from a voltage source could cause component damage Verify ATTENTION Configuring an analog input for 0 20mA operation and A proper configuration prior to applying input signals when using bipolar input sources Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and
2. g Biart 3 Wire Control Neutral 115V e No Changes Required External supply lt Common 20 I O Board depen UGO gt n 0 dent Requires OG 3 wire functions only OUI IDigital In1 Sel SOS Using 2 wire selec eu S onswillcauseatype HA Stat 2 alarm page 4 9 Digital Output Power Source e Select Source to Activate Relays shown in PA di zu Parameters 380 384 powered state with ee lary Fault drive faulted See or i gt pj NOT Fault pages 1 18 amp 1 17 POEM nor run Standard Control PSI Run 1 relay at terminals id E 14 16 2 Vector Control 2 relays at terminals 14 16 Enable Input Ju e Standard Control Configure with parameter 366 eH e Vector Control Configure with parameter 366 L 39 For dedicated hardware Enable OH Remove J umper J 10 see page 1 19 1 Important Programming inputs for 2 wire control deactivates all HIM Start buttons 1 22 Installation Wiring Reference Control Auto Speed Sources The drive speed command can be obtained from a number of different sources The source is determined by drive programming and the condition of the Speed Select digital inputs Auto Manual digital inputs or reference select bits of a command word The default source for a command reference all sp
3. S OO ogon ogon jogeo logon BES Een looi Optional eror Do ron Communications BOR 0707 Module IOHor er e n Selo re Elan Ul gH bee n o oH PE e o fol eH o U OO op um e n m Seg op 23 jo Wr3 LI ALI N TL3 l 00000 Be s a E 3 Connector Description DPI Port 1 HIM connection when installed in cover DPI Port 3 or 2 Splitter cable connected to DPI Port 2 provides additional port No o DPIPort2 Cable connection for handheld and remote options e o DPI Port 5 Cable connection for communications adapter B 2 HIM Overview LCD Display Elements Display Description Direction Drive Status Alarm Auto Man Information Hz Commanded or Output Frequency Main Menu Diagnostics Parameter Device Select Programming Monitoring Troubleshooting ALT Functions To use an ALT function press the ALT key release it then press the programming key associated with one of the following functions Table B A ALT Key Functions ALT Key and then Performs this function S M A R T Displays the S M A R T screen View Allows the selection of how parameters will be viewed or detailed information about a parameter or component Lang Displays the language selection screen
4. gs RY Cy SS XIX XXI XP XXX X xix x x x x 1 1 Save at Power Down 0 Do Not Save pits 14 13 12 1110 9 8 7 6 5 413 2 1 0 y Reserved Bit Factory Default Bit Values Man Ref Preload Default 0 Disabled Enables disables a feature to automati Options 0 Disabled cally load the present Auto frequency 1 Enabled reference value into the HIM when Man ual is selected Allows smooth speed transition from Auto to Manual Save MOP Ref Enables disables the feature that saves the present MOP frequency reference at power down or at stop S Sy SS ex X XIXIX XIXI XIXIXIXIX X X x1 0 0 Pa ALFONS DON plis 1413 12 11 10 9 8 7 6 5 413 2 1 0 y Reserved Bit Factory Default Bit Values MOP Rate Default 1 0 Hz s Sets rate of change of the MOP 30 0 RPM s men reference in response to a digital input Min Max 0 2 Maximum Freq 6 0 Maximum Freq rz Units 0 1 Hz s 0 1 RPM s Param Access Lvl Default 0 Basic Selects the parameter display level Options 0 Basic Basic Reduced param set 1 Advanced Advanced Full param set 2 Reserved 3 35 3 36 File Programming and Parameters I 19 198 199 200 201 202 Parameter Name amp Description Reset To Defalts Resets parameters to factory defaults except Language Param Access
5. BRI BR2 DC DC U V W 4 PE R S T T1 T2 T3 L1 L2 L3 Shaded BR1 amp BR2 Terminals will only be present on drives ordered with the Brake Option C C DDD BR BR2 DC DC U V W R S T T1 T2 T3 L1 2 L3 480V AC Input 5 75 HP Normal Duty BRI Ps BRZ DC DC DC UTI VT2 WT3 PE OJOJOIOJO OJO o o o O OJO OJO O0 O ps PE RLI SL2 TLS 650V DC Input 75 HP Normal Duty BRI 0 240 DC DC DC UT VIT2 WT3 PE VAC VAC PE Olojo O o o o eee ER SEE e is o o ojo ololo o PNG e mE TS Precharge Resistor Fuse FWP 15A14F Common Bus Drives wiPrecharge Only 100 HP Normal Duty BRI DC DC UTI BR DC4 vm wm Bolo O Oo RU su 100 HP Normal Duty BRY DC DC UT VT2 WT3 vis i O O O 9 a Oo ce O O O E Le Precharge Resistor Fuse FWP 15A14F Common Bus Drives w Precharge Only 6 150 HP Normal Duty BR2 DC DC Common Mode Capacitor amp MOV Jumpers
6. 4 10 Troubleshooting Alarm Dig In ConflictC Drive OL Level 1 Drive OL Level 2 FluxAmpsRef Rang IntDBRes OvrHeat IR Volts Range Ixo Vit Rang MaxFreq Conflict Motor Type Cflct NP Hz Conflict Power Loss Precharge Active Sleep Config Speed Ref Cflct Start At PowerUp OO N 9 Type lo Description More than one physical input has been configured to the same input function Multiple configurations are not allowed for the following input functions Forward Reverse Run Reverse Bus Regulation Mode B Speed Select 1 Jog Forward Acc2 Dec2 Speed Select 2 Jog Reverse Accel 2 Speed Select 3 Run Decel 2 Run Forward Stop Mode B The calculated IGBT temperature requires a reduction in PWM frequency If Drive OL Mode is disabled and the load is not reduced an overload fault will eventually occur The calculated IGBT temperature requires a reduction in Current Limit If Drive OL Mode is disabled and the load is not reduced an overload fault will eventually occur The calculated or measured Flux Amps value is not within the expected range Verify motor data and rerun motor tests The drive has temporarily disabled the DB regulator because the resistor temperature has exceeded a predetermined value The drive auto tuning default is Calculate and the value calculated for IR Drop Volts is notin the range of acceptable values Th
7. Changing Overload Hz 120 OL Hz 10 100 OL Hz 25 2 OL Hz 50 80 oc 3 60 S 2 40 S o 20 0 0 10 20 30 40 50 60 70 80 90 100 of Base Speed Application Notes C 5 Motor NP FLA is multiplied by Motor OL Factor to select the rated current for the motor thermal overload This can be used to raise or lower the level of current that will cause the motor thermal overload to trip The effective overload factor is a combination of Motor OL Hertz and Motor OL Factor iat Changing Overload Factor OL 1 20 120 OL 1 00 2100 OL 0 80 oO T 80 8 g 60 8 4 20 0 0 10 20 30 40 50 60 70 80 90 100 of Base Speed Overspeed Overspeed Limit is a user programmable value that allows operation at maximum speed but also provides an overspeed band that will allow a speed regulator such as encoder feedback or slip compensation to increase the output frequency above maximum speed in order to maintain maximum motor speed The figure below illustrates a typical Custom V Hz profile Minimum Speed is entered in Hertz and determines the lower speed reference limit during normal operation Maximum Speed is entered in Hertz and determines the upper speed reference limit The two Speed parameters only limit the speed reference and not the output frequency The actu
8. Set Direction Mode e Speed Reference 1 Parameter 190 1 Bipolar 10V Input e Adjust Scaling Parameters 91 92 and 325 326 e View Results Parameter 002 Analog Input O e Set Direction Mode Bipolar Speed F Parameter 190 1 Bipolar Reference e Adjust Scaling 10V Input Parameters 91 92 and 325 326 C e View Results 0 Parameter 002 Analog Voltage 5 e Configure Input with parameter 320 Input Unipolar Speed Reference O to 10V Input Common Adjust Scaling Parameters 91 92 and 325 326 View results Parameter 002 Analog Current i S e Configure Input for Current Input Unipolar ns Parameter 320 Bit 1 1 Current Speed Reference Sju S e Adjust Scaling Standard GL Bri Common Parameters 91 92 and 325 326 4 20 mA Input gu GM T e View Results AP 5 Parameter 002 Analog Current 5 e Configure Input for Current Input Unipolar Parameter 320 and add jumper at Speed Reference appropriate terminals
9. Anlg In Sqr Root Enables disables the square root function for each input SS RAS OS x x ixix x x x x x x x x x x 0 0 Pase risum 109 8 7 6 5 4 3 2 1 0 y Reserved Bit Factory Default Bit Values Analog In 1 Hi Default 10 000 Volt Analog In 2 Hi 10 000 Volt Sets the highest input value to the analog Min Max 4 000 20 000mA input x scaling block 10 000V Anlg In Config parameter 320 defines if Units ae this input will be 10V or 4 20 mA nig ami i gt o I Ic o N File INPUTS amp OUTPUTS Analog Inputs Analog Outputs 323 326 324 327 340 341 Programming and Parameters Parameter Name amp Description Values Analog In 1 Lo Default 0 000 Volt Analog In 2 Lo 0 000 Volt Sets the lowest input value to the analog Min Max 4 000 20 000mA input x scaling block 10 000V Anlg In Config parameter 320 defines if Units er this input will be 10V or 4 20 mA 0 001 Volt Analog In 1 Loss Default 0 Disabled Analog In 2 Loss 0 Disabled Selects drive action when an analog Options 0 Disabled signal loss is detected Signal loss is 1 Fault defined as an analog signal less than 1V 2 Hold Input or 2mA The signal loss event ends and 3 Setinput Lo normal operation resumes when the 4 Setinput Hi input signal level is greater than or equal 5 Goto Presetl to 1 5V or 3mA 6 Hold OutFreq Anlg Out Config S
10. 6 5 0 26 5 0 0 59 A 17 Go M til O0000000000000000000000 00000000000009000000000 o o9 e u O Lifting Holes 4 Places 12 7 0 50 Dia Approx Weight 2 kg Ibs Drive amp Packaging 42 18 93 0 y add an additional 45 1 mm 1 78 in A 18 Supplemental Drive Information Figure A 6 PowerFlex 700 Frame 6 gt 8 5 0 83 A gt lt a 18 0 0 71 49 6 1 95 360 6 14 20 p i ar etall L gt L Le C k 3 o o e ol Powortle o B E q o q xd o E N e lt Jo 4 es 503 ox 4 97 L 43 5 0 53 12 7 0 50 Dia Y Dimensions are in millimeters and inches Approx Weight 2 kg Ibs Drive amp Packaging 91 85 202 5 6 403 9 15 90 850 0 33 46 275 5 10 85 1300 0 11 81 a 0 32 48 71 44 157 5 1 Referto Table A l for frame information 2 Weights include HIM and Standard 1 0 Supplemental Drive Information A 19 Figure A 7 PowerFlex 700 Bottom View Dimensions Frame Rating Dimensions 0 All 96 0 3 78 gt 75 0 2 95 55 0 2 17 gt 850 1 38 22 2 0 87 Dia 4 Places LI 41 9 1 65 lt gt
11. 3 PH 1 PH LINE AUU tee U D D sene U spare2 Frame 6 Transformer Tap Access 690 Volt Tap 600 Volt Tap 480 Volt Tap 400 Volt Tap irri Phase Selection J umper Fan Voltage The transformer is located behind the Power Terminal Block in the area shown in Figure 1 2 Access is gained by releasing the terminal block from the rail To release terminal block and change tap Installation Wiring 1 9 1 Locate the small metal tab at the bottom of the end block 2 Press the tab in and pull the top of the block out Repeat for next block if desired 3 Select appropriate transformer tap 4 Replace block s in reverse order Power Terminal Block Refer to Figure 1 3 for typical locations Table 1 C Power Terminal Block Specifications Wire Size Range Torque No Name Frame Description Maximum Minimum Maximum Recommended PowerTerminal 0 amp 1 Inputpowerand 40mm 0 5mm 1 7N m 0 8 N m Block motor connections 10 AWG 22 AWG 15 Ib in 7 Ib in 2 Input power and 10 0mm 0 8 mm 1 7N m 14N m motor connections 6 AWG 18 AWG 15 Ib in 12 Ib in 3 Input power and 25 0 mm 2 5 mm 3 6N m 1 8 N m motor connections 3 AWG 14 AWG 32 Ib in 16 Ib in BR1 2 terminals 10 0 mm 0 8 mm 1 7 N m 14 N m 6AWG 18 AWG 15
12. 17 Curr Limit 18 Economize 19 Motor Overld 20 Power Loss 21 Input 1 6 Link 26 27 PI Enable 28 PI Hold 2 29 Drive Overload 0 0 0 0 0 0 819 2 0 1 0 00 Secs 0 00 Secs 0 00 600 00 S ecs 0 01 Secs 0 00 Secs 0 00 Secs 0 00 600 00 S ecs 0 01 Secs Oo io IN o an is io Ico I qe IND J co i gt fame IMS m loo bers UT het I r I o UT Ico Ic qe loo ico pod es co Ww co e co Co loo co io 2 co loo co loo es co e Ww ico Ta loo co co Programming and Parameters 3 53 Parameter Cross Reference by Name Parameter Name Number Group Page Parameter Name Number Group Page Accel Mask 281 Masks amp Owners 3 46 Dig OutX OffTime 383 387 Digital Outputs 13 52 Accel Owner 293 Masks amp Owners 3 46 391 Accel Time X 140 141 Ramp Rates 3 28 Dig OutX OnTime au 386 Digital Outputs 3 52 sem or i an ferns a Digital nx Sel 361 366 Digital inputs 351 Alarm X Fault 229 230
13. Auto Man Switches between Auto and Manual Modes Remove Allows HIM removal without causing a fault if the HIM is notthe last controlling device and does not have Manual control of the drive Exp Allows value to be entered as an exponent Not available on PowerF lex 700 Param Allows entry of a parameter number for viewing editing HIM Overview B 3 Menu Structure Figure B 1 HIM Menu Structure User Display r 8 e Y Y 3 Faults Fault Info Diagnostics status Info gt Drive Status1 View Fault Queue Device Items Drive Status 2 Clear Faults O e Device Version gt PowerFlex 700 Drive Alarm 1 Clr Fault Queue HIM Version Product Data Drive Alarm 2 Reset Device Main Control Board Speed Ref Source Power Unit Board Start Inhibits M Last Stop Source LCD HIM Product Data Dig In Status LCD HIM Standard Dig Out Status Control Board Drive Temp Keyboard Numeric Drive OL Count Motor OL Count view selected through OG GD CS dr Y Param Access Lvi Basic e FGP gt FGP File Advanced Numbered List File 1 Name FGP Group Changed File 2 Name Group 1 Name gt EGP Parameter File 3 Name Group 2 Name Parameter Name Group 3 Name Parameter Name Parameter Name F e PowerFlex 700 Y Device select Connected DPI Devices gt Value Screen oo Him CopyCat gt Device gt HIM Memory Storage e Device Us
14. Maximum Speed 0 1Hz 0 0 Hz 0 0 30 0 Hz 0 1Hz Speed Reg 1 0 Zero Torque 1 Speed Reg 2 Torque Reg 3 Min Torg Spd 4 Max Torg S pd 5 Sum Torg Spd 6 Absolute Min gebraic value to regulate to when the torque reference and torque generated from the speed regulator are compared Max Torq S pd 4 selects the largest algebraic value when the torque reference and the torque generated from the speed regulator are compared Sum Torq S pd 5 selects the sum of the torque reference and the torque generated from the speed regulator Absolute 6 selects the smallest absolute algebraic value to regulate to when the torque reference and torque generated from the speed regulator are compared Rev Speed Limit Sets a limit on speed in the negative direction when in FVC Vector mode Used in bipolar mode only A value of zero disables this parameter and uses Min Speed for minimum speed Default Min Max Units 0 0 RPM Max Speed 0 0 Hz Max Speed 0 0 RPM 0 0 Hz 0 0 RPM c lon S co e o UT 3 22 File Programming and Parameters c 091 092 093 094 095 Parameter Name amp Description Speed Ref A Sel Selects the source of the speed reference to the drive unless Speed R ef B Sel or Preset Speed 1 7 is selected 1 See Appendix B for DPI port locations Speed Ref A Hi Scales the upper v
15. X X Decel Rate 00 2 No Command 01 Use Decel Time 1 10 Use Decel Time 2 11 Use Present Time X IX x Reference 000 2 No Command Select 001 Ref 1 Ref A Select 010 Ref 2 Ref B Select 011 Ref 3 Preset 3 100 z Ref 4 Preset 4 101 Ref 5 Preset 5 110 z Ref 6 Preset 6 111 Ref 7 Preset 7 X MOP 0 Not Decrement Decrement 1 Decrement 1 A 0 Not Stop condition logic 0 must first be present before a 1 Start condition will start the drive The Start command acts as a momentary Start command A 1 will start the drive but returning to 0 will not stop the drive 0 This Start will not function if a digital input parameters 361 366 is programmed for 2 Wire Control option 7 8 or 9 3 This Reference Select will not function if a digital input parameters 361 366 is programmed for Speed Sel 1 2 or 3 option 15 16 or 17 Note that Reference Selection is Exclusive Ownership see R eference Owner on page 3 46 A 6 Supplemental Drive Information Figure A 2 Logic Status Word Logic Bits 15114113 12 11110 9 8 7 6 5 4 3 21110 Status x Ready Description 0 NotReady 1 Ready X Active 0 Not Active 1 Active X Command Direction F 0 Reverse orward Actual Direction 2 Olm F Reverse orward Accel a cjr Not Accelerating Accelerati
16. Break Frequency Default Motor NP Hz 0 25 Sets the frequency the drive will output at Min Max 0 0 Maximum Freq Break Voltage Referto parameter 083 Units 0 1Hz o UT Co UT Ico o loo o I UT loo o 3 18 File MOTOR CONTROL Programming and Parameters 412 413 414 415 416 419 420 421 Parameter Name amp Description Motor Fdbk Type Selects the encoder type single channel or quadrature Options 1 amp 3 detecta loss of encoder signal when using differential inputs regardless of the Feedback Select param 080 setting For FVC Vector mode use a quadrature encoder only option 0 1 If a single channel encoder is used option 2 3 in sensorless vector or V Hz mode select Reverse Dis option 2 in param 190 Encoder PPR Contains the encoder pulses per revolution For improved operation in FVC Vector mode PPR should be 2 64 x motor poles Enc Position Fdbk Displays raw encoder pulse count For single channel encoders this count will increase per rev by the amount in Encoder PPR For quadrature encoders this count will increase by 4 times the amount defined in Encoder PPR Encoder Speed Provides a monitoring point that reflects speed as seen from the feedback device Fdbk Filter Sel Selects the type of feedback filter desired Light uses a 35 49 radian feedback filter Heavy uses
17. Min Max Min Max Min Max Min Max Min Max Min Max Min Max Min Max Read Only Maximum Freq 0 1 Hz Read Only Maximum S peed 0 1 Hz 0 1 RPM Read Only 0 0 Based on Drive Rating 0 1 VDC Read Only 0 0 Based on Drive Rating 0 1 VDC Read Only 0 000 20 000 mA 10 000V 0 001 mA 0 001 Volt Read Only 400 0 Hz 424000 0 RPM 0 1 Hz 0 1 RPM Read Only 400 0 Hz 24000 0 RPM 0 1 Hz 0 1 RPM Read Only 4800 0 0 1 Read Only 400 0 Hz 424000 0 RPM 0 1 Hz 0 1 RPM Read Only 0 00 3000 00 kW 0 01 kW Read Only 0 0 6553 5 VAC 0 0 65535 0 VAC 0 1 VAC 3 11 I o o I o o es 3 12 File MOTOR CONTROL Motor Data Programming and Parameters 028 02 o Parameter Name amp Description Rated Amps The drive rated output current Control SW Ver Main Control Board software version Motor Control File 04 04 04 04 nen N CU En 04 Cn lt Q Parameter Name amp Description Motor Type Set to match the type of motor connected 1 Important S electing option 1 or 2 also requires selection of Custom V Hz option 2 in parameter 53 Motor NP Volts Set to the motor nameplate rated volts Motor NP FLA Setto the motor nameplate rated full load amps Motor NP Hertz Set to the motor nameplate rated frequency Moto
18. 0 5 Secs 0 0 60 0 Secs 0 1 Secs Drive Rated Volts 0 0 999 9 VDC 0 1 VDC The drive can use the percentages referenced in Power Loss Mode or a trigger point can be set for line loss detection as follows Vrrigger DC Bus Memory Power Loss Level A digital input programmed to 29 Pwr Loss Lvl is used to toggle between fixed percentages and the detection level ATTENTION Drive damage can occur if proper input impedance is not provided as explained below If the value for Power Loss Level is greater than 18 of DC Bus Memory the user must provide a minimum line impedance to limit inrush current when the power line recovers The input impedance should be equal to or greater than the equivalent of a 5 transformer with a VA rating 5 times the drives input VA rating m iS Co IND mm far jon ico rm ee Direction Config Group Programming and Parameters Utility File 192 193 194 195 Parameter Name amp Description Values Direction Mode Default 0 Unipolar Selects the method for changing drive Options 0 Unipolar direction 1 Bipolar Mode Direction Change 2 Reverse Dis Unipolar Drive Logic Bipolar Sign of Reference Reverse Dis Not Changeable Save HIM Ref Enables a feature to save the present frequency reference value issued by the HIM to Drive memory on power loss Value is restored to the HIM on power up
19. 2 The checksum read from the user Re save user set UserSet2 Chksum 102 DM the checksum UserSet3 Chksum 103 See page 4 1 fora description of fault types Table 4 B Fault Cross Reference No Fault No 1 Fault No Fault 2 Auxiliary Input 42 Phase VW Short 88 Software Fault 3 Power Loss 43 Phase UW Short 89 Software Fault 4 UnderVoltage 48 Params Defaulted 90 Encoder Quad Err 5 OverVoltage 49 Drive Powerup 91 Encoder Loss 7 Motor Overload 51 Fit QueueCleared 92 Pulse In Loss 8 Heatsink OvrTemp 52 Faults Cleared 93 Hardware Fault 9 Trnsistr OvrTemp 55 Cntl Bd Overtemp 100 Parameter Chksum 12 HW OverCurrent 63 Shear Pin 101 103 UserSet Chksum 13 Ground Fault 64 Drive OverLoad 104 Pwr Brd Chksum1 24 Decel Inhibit 69 DB Resistance 105 Pwr Brd Chksum2 25 OverS peed Limit 70 Power Unit 106 Incompat MCB PB 29 Analog In Loss 71 75 Port 1 5 Adapter 107 Replaced MCB PB 33 Auto Rstrt Tries 77 IR Volts Range 108 Anlg Cal Chksum 36 SW OverCurrent 78 FluxAmpsR ef Rang 120 1 0 Mismatch 38 Phase U to Grnd 19 Excessive Load 121 1 0 Comm Loss 39 Phase V to Grnd 80 AutoTune Aborted 122 1 0 Failure 40 Phase W to Grnd 81 85 Port 1 5 DPI Loss 130 Hardware Fault 41 Phase UV Short 87 IXo VoltageR ange 131 Hardware Fault 1 Fault numbers not listed are reserved for future use Troubleshooting 4 9 Clearing
20. 56 1 2 21 gt lt 159 299 lt 96 0 3 78 gt 1 All lt 108 5 4 27 87 5 3 44 67 5 2 66 gt 47 5 1 87 22 2 0 87 Dia 28 6 1 13 Dia 3 Places zx NL 255 1 00 1833 5 25 Y LI 43 0 1 69 lt gt 70 0 2 76 75 9 2 99 lt 96 0 3 78 gt 2 All E 167 5 6 59 p 156 ed 156 9 6 18 28 7 1 13 Dia 22 4 0 88 Dia dina 2 Places 1575 6 20 m 150 9 5 94 112 1 441 1 O 39 3 1 55 57 2 2 25 72 7 2 86 gt lt 106 0 4 17 E 139 4 5 49 177 4 6 98 A 20 Supplemental Drive Information Frame Rating Dimensions 3 All 1053 4 15 gt except 202 087 Dia LT 7079 uL 50 HP 28 7 1 13 Dia f 480V 2Places 37 kW SEEN 400V 1845 165 1 728 6 50 160 1 151 1 6 30 5 95 1277 6 03 22 7 0 89 gt 29 0 1 14 lt 66 0 2 60 lt 97 0 3 82 gt I 137 2 5 40 187 0 7 36 gt 50 HP 1053
21. 628 96 0 a j 8 78 i i i j i yoy E 28 0 1 10 lt 450 1 77 85 0 3 35 gt lt 150 0 6 91 gt 215 0 8 46 255 0 10 04 gt 100 HP 34 9 1 37 Dia 62 7 247 Di 480V 42 6 1 68 T 222 087 Dia by i Normal 319 126 a E Removable Junction Box Duty Drive KG e D i ATN i IN gt Ee d J As 1 CN EL uo E r Om 235 P NU o 8 80 T 1885 rer C 742 1843 028 1535 6 04 96 0 8 78 i zs 280 1 10 lt gt 44 0 1 73 lt gt 66 4 2 61 gt lt 128 0 6 04 gt 232 3 9 15 A 22 Supplemental Drive Information Frame Rating Dimensions 6 All 34 9 1 37 Dia 22 2 0 87 Dia 562 221 2 3 Places _ 62 7 2 47 Dia 4 Places 45 6 1 80 Pur Removable Junction Box n mm 5 7 7 FANE AN RYP bw NA 4 j P i 219 0 h 8 62 5 D T 1854 1 1 7 30 151 8 5 98 Ex Y Y 474 1 85 52 1 2 05 Lu 69 1 2 72 lt 130 1 5 12 gt 230 1 9 06 280 1 11 03 5 330 1 13 00 Frame Cross Reference Table A I PowerFlex 700 Frames AC Input DC Input E 208 240 400V 480V 600V 540V 650V E ND HP HD HP ND kW HD kW ND HP HD HP NDHP HD HP
22. After Power Up After a Drive Fault After a Stop Command Reset by Stop CF Reset by Clear Input HIM or TB Faults TB HIM or TB Stop Stop Closed Stop Closed Stop Closed Stop Closed Wake Signal Wake Signal Wake Signal Analog Sig gt Sleep Level 6 New Start or Run Cmd 4 New Start or Run Cmd 4 Enable Enable Closed Enable Closed Enable Closed Enable Closed Wake Signal Wake Signal Wake Signal Analog Sig gt Sleep Level 6 New Start or Run Cmd 4 New Start or Run Cmd 4 Run Run Closed New Run Cmd 6 Run Closed New Run Cmd 65 Run For Wake Signal Wake Signal Wake Signal Wake Signal Run Rev 1 When power is cycled if all conditions are present after power is restored restart will occur 2 If all conditions are present when Sleep Wake Mode is enabled the drive will start 3 The active speed reference is determined as explained in Reference Control on page 1 22 The Sleep Wake function and the speed reference may be assigned to the same input 4 Command must be issued from HIM TB or network 5 Run Command must be cycled 6 Signal does not need to be greater than wake level Sleep Wake Ref Default 2 Analog In 2 Selects the source of the input controlling Options 1 Analog In 1 the Sleep Wake function 2 Analog In 2 3 33 Related 3 34 File Power Loss Programming and Parameters 180 181 182 183 184 185 186
23. Name PWR Power 0 PowerFiex Frames 2 amp 3 un n wa 3 e Color State Description Green Steady llluminates when power is applied to the drive o STS Status Green Flashing Drive ready but not running amp no faults are present Steady Drive running no faults are present Yellow Flashing A type 2 non configurable alarm condition exists drive continues to run Steady A type 1 user configurable alarm condition exists but drive continues to run Red Flashing Fault has occurred Check Fault x Code or Fault Queue Steady A non resettable fault has occurred PORT Green Status of DPI port internal communications if present MOD Yellow Status of communications module when installed NETA Red Status of network if connected Name Power NET B Red Status of secondary network if connected Precharge Board LED Indications Precharge Board LED indicators are found on Frame 5 amp 6 drives The LEDs are located above the Line Type jumper shown in Figure 1 2 Color State Green Steady Description Indicates when precharge board power supply is operational Alarm Yellow Flashing 1 2 3 4 5 6 7 Number in J indicates flashes and associated alarm Low line voltage lt 90 Very low line voltage lt 50 Low pha
24. derated The motor thermal overload will generate a fault at lower levels of current Motor OL Factor Sets the operating level for the motor overload Motor OL Operating FLA XFactor Level Motor Poles Defines the number of poles in the motor Torque Perf Mode Sets the method of motor torque production Motor Cntl Sel Sets the method of motor control used in the drive Important FVC Vector mode requires autotuning of the motor both coupled and uncoupled to the load Maximum Voltage Sets the highest voltage the drive will output Maximum Freq Sets the highest frequency the drive will output Refer to parameter 083 O verspeed Limit Programming and Parameters Values Default Options Default Options Default Min Max Units Default Min Max Units Default Min Max Units Default Options Default Options Default Min Max Units Default Min Max Units Drive Rating Based 0 Horsepower 1l kiloWatts Drive Rating Based Horsepower kiloW atts Convert HP Convert kW CO DH Motor NP Hz 3 0 0 Motor NP Hz 0 1 Hz 1 00 0 20 2 00 0 01 4 2 40 1Pole 0 Sensris Vect Sensrls Vect SV Economize Custom V Hz Fan P mp V Hz 0 1 2 3 0 Sensris Vect 0 1 2 3 Sensrls Vect SV Economize Custom V Hz Fan P mp V Hz FVC Vector Drive Rated Volts
25. information E Aj 3 Operating Temperatures PowerFlex 700 drives are designed to operate at 0 to 40 C ambient To operate the drive in installations between 41 and 50 C refer to the table below Table 1 A Acceptable Surrounding Air Temperature amp Required Actions Required Action IP 20 NEMA IP 20 NEMA IP 00 NEMA Type 1 Type Open Type Open Drive Catalog No Action Remove Top Remove Top Label Number Required Label amp Vent Plate 1 All Except 20BC072 40 C 50 C NA 20BC072 40 C 45 C 50 C 1 To remove vent plate see page A 20 for location lift top edge of plate from the chassis Rotate the plate out from the back plate Important Removing the adhesive label from the drive changes the NEMA enclosure rating from Type 1 to Open type AC Supply Source Considerations PowerFlex 700 drives are suitable for use on a circuit capable of delivering up to a maximum of 200 000 rms symmetrical amperes and a maximum of 600 volts ATTENTION To guard against personal injury and or equipment damage caused by improper fusing or circuit breaker selection use only the recommended line fuses circuit breakers specified in Appendix A If a system ground fault monitor RCD is to be used only Type B adjustable devices should be used to avoid nuisance tripping Installation Wiring 1 3 Unbalanced or Ungrounded Distribution Systems If phase to ground voltage will exceed 125 of normal line to line
26. 60 90 120 80 125 80 225 225 20BFO98 5 90 2 40 94 7 113 98 108 127 125 200 125 375 375 75 2 40 790 944 82 123 140 100 200 100 375 375 20BF119 6 110 2 50 115 137 119 131 179 250 400 90 2 50 94 7 113 98 147 196 125 200 375 20BF142 6 13 2 50 138 165 142 156 213 175 300 175 450 110 2 50 115 137 119 179 238 150 250 150 400 Notes O Mnimmprotection device size is the lowest rated device that supplies naxinum protection without nuisance tripping 2 Maxinumprotedtion device size is the highest rated device that supplies drive protection For US NEC mininumsize is 125 of motor FLA Ratings shown are maximum G Circuit Breaker inverse time breaker For US NEC nininumsize is 125 of motor FLA Ratings shown are nainum 9 Motor Circuit Protector instantaneous trip circuit breaker For US NEC nininumsize is 125 of motor FLA Ratings shown are maximum O Bulletin 140M with adjustable current range should have the current trip set to the minimumrange that the device will not trip 9 Manual Self Protected Type E Corrbination Motor Controller UL listed for 208 We or Delta 240 We or Delta 480Y 277 or 600Y 347 Not UL listed for use on 480V or 600V Delte Delta systerrs 0 The AIC ratings of the Bulletin 140M Motor Protector may vary See publication 140M SGO01B EN P 0 20BC085 current rating is limited to 45 degrees C ambient 9 20BC205 current
27. Allen Bradley Adjustable Frequency AC Drive 2 Standard and 4 Lake J r EP Vector Control User Manual Automation Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Publication SGI 1 1 available from your local Rockwell Automation Sales Office or online at http www ab com manuals gi describes some important differences between solid state equipment and hard wired electromechanical devices Because of this difference and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproducti
28. MOP Reference Metering 97 TB Man RefHi Speed Reference 3 23 12 DC Bus Voltage Metering 3 11 98 TB Man Ref Lo Speed Reference 3 23 13 DC Bus Memory Metering 3 11 99 Pulse Input Ref Speed Reference 3 23 16 Analog In1 Value Metering 3 11 100 og Speed Discrete Speeds 3 23 17 Analog In2 Value Metering 3 1 og Speed Discrete Speeds 22 Ramped Speed Metering 3 11 101 107 Preset Speed X Discrete Speeds 3 23 23 Speed Reference Metering 3 11 108 og Speed 2 Discrete Speeds 3 23 24 Commanded Torque Metering 3 11 117 Trim In Select Speed Trim 3 24 25 Speed Feedback Metering 3 11 118 Trim Out Select Speed Trim 3 24 26 Rated kW Drive Data 3 11 119 Trim Hi Speed Trim 3 24 27 Rated Volts Drive Data 3 11 120 Trim Lo Speed Trim 3 24 28 Rated Amps Drive Data 3 12 121 SlipRPM FLA Slip Comp 3 24 29 Control SW Ver Drive Data 3 12 122 Slip Comp Gain Slip Comp 3 24 40 Motor Type Motor Data 3 12 123 Slip RPM Meter Slip Comp 3 24 41 Motor NP Volts Motor Data 3 12 124 PI Configuration Process P 3 25 42 Motor NP FLA Motor Data 3 12 125 PI Control Process P 3 25 43 Motor NP Hertz Motor Data 3 12 126 PI Reference Sel Process 3 25 44 Motor NP RPM Motor Data 3 12 127 PI Setpoint Process 3 25 45 Motor NP Power Motor Data 3 12 128 PI Feedback Sel Process 3 25 46 Mtr NP Pwr Units Motor Data 3 13 129 PI Integral Time Process 3 26 47 Motor OL Hertz Motor Data 3 13 130 PI Prop Gain Process P 3 26 48 Motor OL Factor Motor Data 3313 131 PI Lower Limit Process
29. PI Enable then only the Bit 0 1 condition must be met If the bit is permanently set to a 1 then the loop will become enabled as soon as the drive goes into run PI Enabled PI Output Spd Cmd PI Pre load Value gt 0 PI Enabled 1000 Y 50 500 20 Eu PI Output g 250 500 E 5 70 2 100 0 1000 750 500 20 00 250 500 750 1000 Spd Cmd Normalized Feedback Pre load to Command Speed PI Kp PI ExcessErr PI Neg Limit Te RD nem PI Pos Limit vA PI Ref Sel HC PR of pe Am h Hf Picma rel y gt S x PlOuput gt Enabled 1 LEO AS RQ PI Config T T In Limit RampCmd Tvert PIKi 4 z 0 Log HA PI Status n Ti ER PI Fbk Sel A PI Fbk Spd Cmd T T F PI Config PI Config Sart Exclusive Current Limit or Volt Limit Status PL Config Enabled SpdReg PI Config A ZeroClamp Preload Value tyr ty amp lh Spd Cmd 1H i d 32K Linear Ramp PT Com 1 Spd Ref im Spd Ram gt Config x amp S C
30. 110 199 148 205 220 289 250 450 250 600 600 400 90 164 126 170 255 313 250 375 250 600 500 250 Table AD 480 Volt AC Input Protection Devices See page A 13 for Notes Dual Motor Drive o HP Input Element Time Non Time Circuit Circuit Catalog E Pating Ratings Output Amps DelayFuse DelayFuse Breaker Protector 140M Motor Starter with Adjustable Current Range 96 Number ND HD Arps KVA Cont 1 Mn 3 Sec Mn Max Min Max Max CO Max CO Available Catalog Numbers 20BD1P1 O O5 033 09 07 11 12 16 3 3 3 6 15 3 140M C2E B16 20BD2P1 O 1 0 75 16 14 21 24 32 3 6 3 8 15 3 140M C2E B25 20BD3P4 O 2 15 26 22 34 45 60 4 4 12 15 7 140M C2E B40 140MD8E B40 20BD5PO 0 3 2 39 32 5 0 5 5 7 5 6 10 6 20 20 7 140M C2E B63 140M D8E B63 20BDSPO O 5 3 69 57 80 88 12 10 15 10 30 30 15 140M C2E C10 140M DSE C10 140M F8E C10 20BD011 0 7 5 5 95 79 11 12 1 16 5 15 20 15 40 40 15 140M C2E C16 140M DSE C16 140M F8E C16 20BDO14 1 10 75 125 10 4 14 16 5 22 17 5 30 175 50 50 20 140M C2E C16 140M DBE C16 140M F8E C16 20BDO22 1 15 10 199 166 22 24 2 33 25 50 25 80 80 30 140M C2E C25 140M DBE C25 140M F8E C25 140 CMN 2500 20BDO27 2 20 15 248 206 27 33 44 23 60 35 10
31. 150 HP Normal Duty BRI DC Z Input Filter Capacitor f Precharge Resistor Fuse a FWP 15A14F f Common Bus Drives r wiPrecharge Only mo o USE 75 C T Grig ERR F Jade uU y Ww PE PE R s T ONLY U v w PE PE 52 IN LB Ti T2 T3 i L2 L3 TORQUE T T2 T3 p ui m f Yr ums our f Y 1 12 D Installation Wiring Terminal Description Notes BR1 DC Brake Dynamic Brake Resistor Connection BR2 DC Brake Dynamic Brake Resistor Connection DC DC Bus DC DC Bus PE PE Ground Refer to Figure 1 3 for location on 3 Frame drives Motor Ground Refer to Figure 1 3 for location on 3 Frame drives U U T1 To motor V V T2 To motor W W T3 To motor R R L1 AC Line Input Power S S L2 Three Phase R S amp T T T L3 Single Phase R amp S Only PS AUX Auxiliary Control Voltage see Table 1 C PS AUX Auxiliary Control Voltage see Table 1 C Using Input Output Contactors Input Contactor Precautions ATTENTION A contactor or other device that rou
32. 305 80 105 140 100 180 100 300 300 100 140M CMN 9000 20BB104 5 40 98 40 6 104 115 175 125 225 125 400 150 30 73 30 5 80 120 160 100 175 100 300 300 100 d 140M CMN 9000 20BB130 5 50 122 50 7 130 143 175 175 275 175 500 375 250 40 98 40 6 104 156 175 125 225 125 400 300 150 20BB154 6 60 145 60 1 154 231 308 200 300 200 600 450 250 50 122 50 7 130 195 260 175 275 175 500 375 250 id 20BB192 6 75 180 74 9 192 211 288 225 400 225 600 575 250 60 145 60 1 154 231 308 200 300 200 600 450 250 uoneuuoju BALI eyueuie ddn s ev Table A C 400 Volt AC Input Protection Devices See page A 13 for Notes gt Dual Motor 3 Drive o KW Input Element Time Non Time Circuit Circuit Catalog E Pating Ratings Output Amps DelayFuse DelayFuse Breaker Protector 140M Motor Starter with Adjustable Current Range Number ND HD Arps KVA Cont 1 Mn 3 Sec Min Max Min Max P Mx 0 Masc 19 Available Catalog Numbers 2 400 Volt AC Input 3 20BC1P3 0 037 025 11 077 13 14 19 3 3 3 6 15 3 140M C2E B16 3 20BC2P1 0 075 055 18 13 21 24 3 2 3 6 3 8 15 3 140M C2E B25 140M D8E B25 D 20BCc3P5 0 15 075 32 22 35 45 60 6 6 12 15 7 140M C2E B40 140M D8E B40 a 20BC5PO 0 22 15 46 32
33. 4 Flux Amps 0 Amps 0 Amps 200 Rated 5 Output Power 0 kW 0 kW 200 Rated 6 Output Volts 0 Volts 0 Volts 120 Rated Input Volts 7 DC Bus Volts 0 Volts 0 Volts 200 Rated Input Volts 8 P Reference 100 0 100 9 P Feedback 100 0 100 10 PI Error 100 0 100 11 PI Output 100 0 100 12 Motor OL 0 0 100 13 Drive OL 0 0 100 14 CommandedTrq 800 096 800 15 MtrTrqCurR ef 80096 0 800 16 Speed Ref Maximum Speed 0 Hz RPM Maximum S peed 17 Speed Fdbk Maximum Speed 0 Hz RPM Maximum Speed 18 Pulse In Ref 25200 0 RPM 0 Hz RPM Maximum S peed 19 Torque Est 80096 096 800 Vector Control Option Only Analog Out1 Hi Default 20 000 mA 10 000 Volts Analog Out2 Hi Min Max 4 000 20 000m4 Sets the analog output value when the 10 000V source value is at maximum 0 000 10 000V Units 0 001 mA 0 001 Volt Analog Out1 Lo Default 0 000 mA 0 000 Volts Analog Out Lo minMax 4 000 20 000mA Sets the analog output value when the 10 000V source value is at minimum 0 000 10 000V Units 0 001 mA 0 001 Volt 95 es O1 ID tv juu rss O1 ID Parameter Name amp Description Digital In1 Sel Digital In2 Sel Digital In3 Sel Digital In4 Sel Digital In5 Sel Digital In6 Sel 11 Selects the function for the digital inputs 1 Speed Select Inputs 3 2 l AutoReference Source 0 10 O Reference A
34. 415 34 9 1 37 Dia 2 Places 480V lt 94 7 373 gt 46 7 1 84 Dia kW 2 Places 37 28 7 1 13 Dia 400V 2 Places Normal UK Duty 1845 j t 4 7 26 Drive wal FE a En iB i i 1604 630 1277 5 03 Vent Plate ni n 227 0 89 29 0 1 14 a I 66 0 2 60 gt I 130 0 6 12 gt lt 186 0 7 32 4 All 2827 1 19 Dia 479 88 Dia lt 760 299 pius 2 Places m 65 3 257 54 1 2 13 Dia 22 2 0 87 Dia i 2 Places n 1897 7 47 1772 7 00 1579 6 21 141 9 5 59 105 1 4 14 268 1 06 36 8 145 507 200 63 8 2 51 gt I 112 0 4 41 p 180 0 7 09 Frame Supplemental Drive Information A 21 Rating Dimensions 75 HP lt 104 0 4 09 34 9 1 37 Dia DM NY 2Pl 480V 93 2 3 67 gt aces 222 087 Da 55KW 400V q X N o XUL a Ve 827 247 Da orma a ew laces Duty A a A Drive 2419 Zi E AN 9 52 o T Nl SG NJ 229 5 9 04 j 220 0 o 1 o 846 1840 oo EE 029 1595 odd
35. Auto Mode 1 22 Auto Rstrt Delay 3 32 Auto Rstrt Tries 3 32 Auto Rstrt Tries Fault 4 4 Auto Manual Control 1 23 Modes 1 22 Auto Reset S tart 4 1 Autotune 3 15 AutoTune Aborted Fault 4 4 Autotune Torque 3 16 Auxiliary Input Fault 4 4 Before Applying Power 2 1 Bipolar Conflict Alarm 4 9 Bipolar Inputs 1 15 Bottom Plate Removal 1 7 Bottom View Dimensions A 19 Brake Dynamic 3 31 Break Frequency 3 17 Index 2 Break Voltage 3 17 Bus Capacitors Discharging P 3 Bus Reg Kd 3 31 Bus Reg Ki 3 30 Bus Reg Kp 3 31 Bus Reg Mode A 3 31 Bus Reg Mode B 3 31 C Cable Entry Plate Removal 1 7 SHLD Terminal 1 4 Cable Length Motor 1 7 Cable Trays 1 7 Cables Power Armored 1 6 Insulation 1 5 Separation 1 5 Shielded 1 5 1 6 Type 1 5 Unshielded 1 5 Capacitors Bus Discharging P 3 Cassette 1 0 1 16 Catalog Number Explanation P 4 CE Conformity 1 25 Requirements 1 26 Checklist Start Up 2 1 Circuit Breakers Input 1 5 Clear Fault Owner 3 47 Clearing Alarms 4 9 Clearing Faults 4 3 Cntl Bd Overtemp Fault 4 4 Comm Control Group 3 44 Commanded Freq 3 10 Commanded Speed 3 10 Commanded Torque 3 11 Common Bus 1 24 Common Mode Capacitors 1 13 Common Mode Interference 1 15 Common S ymptoms and Corrective Action 4 12 Communication File 3 44 Communications Logic Command Word A 5 Logic Status Word A 6 Programmable Controller Configuations A 4 Compensat
36. BH 00 4 UOURMN FLSCO ONKHKHO OUNHO OQUWUNHO ce Cn ROO NO Ready Ready Factory Low Voltage High Voltage Ready Ready User Set 1 User Set 2 User Set 3 Ready Ready User Set 1 User Set 2 User Set 3 Ready Elapsed Time Not Selected Not Selected English Francais Espanol Italiano Deutsch Portugu s Nederlands Based on Drive Cat No Low Voltage High Voltage Convert Lo V remm Convert Hi V rem me o co File Drive Memory Group Diagnostics CU o c um Programming and Parameters Parameter Name amp Description Values Drive Checksum Default Read Only Provides a checksum value that indicates Min Max 0 65535 whether or nota change in drive Units 1 programming has occurred Drive Status 1 Read Only Present operating condition of the drive ee S e 4 amp QS S Qf SS SAX UC ILLNESSES NE o s VILLE ILES DN DINNERS RV NVS LS 9 0 0 0 1 1 1 o 0 0 0 0 1 1 0 0 at pits 14 13 12 1110 9 8 7 6 5 413 2 1 0 Reserved Bit Bits 2 Bits 1 15 14 13 12 Description 11110 9 Description 01010 10 RefA Auto 010 10 PortO TB 0 0 O 1 RefB Auto 0 0 1 Port1 0 0 1 10 Preset2 Auto 0 1 0 Port2 0 0 1 1 Preset3 Auto 0 1 1 Por
37. Diagnostics 3 41 Digital Out Sel 300394 Digital Outputs 3 52 Alarm X Code 262 269 Alarms a Direction Mask 279 Masks amp Owners 3 45 Analog In X Hi 322 325 Analog Inputs 3 48 Direction Mode 190 Direction Config 3 35 Analog In X Lo 323 326 Analog Inputs 13 49 Direction Owner 291 Masks amp Owners 3 46 Analog In X Loss 324 327 Analog Inputs 3 49 DPI Baud Rate 270 Comm Contro 3 44 Analog Ini Value 16 Metering 2H DPI Data Rate 270 Comm Control 3 44 Analog In2 Value 17 Metering 3 11 DPI Port Sel 274 Comm Contro 345 Analog OutX Hi 343 346 Analog Outputs 13 50 DPI Port Value 275 Comm Contro 345 Analog OutX Lo 344 347 Analog Outputs 3 50 Drive Alarm X 211 212 Diagnostics 337 Analog Outx Sel 342 345 Analog Outputs _ 3 50 Drive Checksum 1203 Drive Memory xa Anlg In Config 30 Analog Inputs 3 48 Drive Logic Rsit 271 Comm Control 3 44 Anlg In Sqr Root 321 Analog Inputs 348 Drive OL Count 219 Diagnostics 3 39 Anlg Out Absolut 341 Analog Outputs 3 49 Drive OL Mode 150 Load Limits 3 29 Anlg Out Config 340 Analog Outputs 3 49 Drive RampRslt 273 Comm Control 345 Auto Rstrt Delay 175 Restart Modes 3 32 Drive Ref Rslt 272 Comm Control 34 Auto Rstrt Tries 174 Restart Modes 3 32 Drive Status X 209 210 Diagnostics 3 37 Autotune 61 Torg Attributes 1315 Drive Temp 218 Diagnostics 3 39 Autotune Torque 66 Torq Attributes 3 16 Droop RPM FLA 152 Load Limits 329 Bre
38. Digital Inputs Digitalin1 6 Sel 361 366 Digital Outputs Digital Out1 3 Sel 380 388 Dig Outl 3 Level 381 389 A 2 These parameters will only be displayed when parameter 053 Motor Cntl Sel is set to option 4 3 6 File Monitor Speed Command Dynamic Control Programming and Parameters Advanced Parameter View Standard Control Option Parameter 196 Param Access Lvl set to option 1 Advanced Group Parameters Metering Output Freq 01 Output Voltage 006 MOP Frequency 011 Commanded Freq 002 Output Power 007 DC Bus Voltage 012 Output Current 03 Output Powr Fctr 008 DC Bus Memory 013 Torque Current 04 Elapsed MWh 009 Analog Inl Value 016 Flux Current 05 Elapsed Run Time 010 Analog In2 Value 017 Drive Data Rated kW 26 Rated Amps 028 Rated Volts 27 Control SW Ver 029 Motor Data Motor Type 40 Motor NP RPM 044 Motor OL Factor 048 Motor NP Volts 41 Motor NP Power 045 Motor NP FLA 42 Mtr NP Pwr Units 046 Motor NP Hertz 043 Motor OL Hertz 047 Torq Attributes Torque Perf Mode 053 Flux Up Mode 057 IR Voltage Drop 062 Maximum Voltage 054 Flux Up Time 058 Flux Current Ref 063 Maximum Freq 55 SV Boost Filter 059 IXo Voltage Drop 064 Compensation 56 Autotune 061 Volts per Hertz Start Acc Boost 069 Break Voltage 071 Run Boos 70 BreakFrequency 072 Spd Mode amp Speed Mode 80 Overspeed Limit 083 Skip Frequency 3 086 Limits Minimum Speed
39. FGE Parameter The parameter value screen will appear Accel Time 1 2 Press Enter to edit the parameter The e cursor will move to the value line i 3 Press ALT and then View Sel Next press ALT Max 3600 0 Secs the Up or Down Arrow to change Present Value to Define Link P ress Enter O or e Ede 4 Enter the Source Parameter Number and press Enter The linked parameter can now be viewed two Dele Die different ways by repeating steps 1 4 and selecting Present Value or Define Link If Parameter 141 an attempt is made to edit the value of a Accel Time 2 linked parameter Parameter is Linked will Link be displayed indicating that the value is Analog In1 Value coming from a source parameter and can not be edited 5 To remove a link repeat steps 1 5 and change the source parameter number to zero 0 6 Press Esc to return to the group list c HIM Overview Linking Parameters Vector Control Option Only Most parameter values are entered directly by the user However certain parameters can be linked so the value of one parameter becomes the value of another For Example the value of an analog input can be linked to Accel Time 2 Rather than entering an acceleration time directly via HIM the link allows the value to change by varying the analog signal This can provide additional flexibility for advanced applications Each link has 2 components e Source parameter
40. NDHP HDHP NDHP HD HP 0 0 5 033 037 0 25 05 033 037 10 25 05 0 33 1 075 075 055 i 075 I 075 1055 MT 0 75 z 15 07 2 15 z 15 075 2 15 22 15 3 2 22 L5 3 2 z 4 22 5 3 z 4 22 5 3 i 55 4 75 5 55 4 75 5 T 2 15 75 55 T 75 10 75 75 55 10 75 3 2 Il 75 15 1 15 10 TI 75 15 10 5 3 z z 2 z E z 75 5 2 10 75 15 TI 2 15 20 15 15 TI 20 15 z 185 15 25 2 25 20 185 15 25 20 3 15 10 22 185 3 25 30 25 22 185 130 25 20 15 30 22 4 3 40 30 30 22 40 30 37 30 5 4 50 40 37 30 50 40 4 25 20 45 37 6 5 60 50 45 37 60 50 30 25 z z z E z 5 40 30 55 45 75 6 75 60 55 45 75 60 50 40 100 75 100 75 100 75 6 60 50 75 55 125 10 F z 75 55 125 100 75 60 90 75 150 125 z 90 75 150 125 110 90 110 90 Appendix B HIM Overview For information on See page For information on Seepage External and Internal Connections B 1 Menu Structure B 3 LCD Display Elements B 2 Viewing and Editing B 5 Parameters ALT Functions B 2 Removing Installing the B 8 HIM External and Internal Connections The PowerFlex 700 provides a number of cable connection points 0 Frame shown O F Q
41. cleared indirectly via other actions Power Up Marker Elapsed hours since initial drive power up This value will rollover to 0 after the drive has been powered on for more than the max value shown For relevance to most recent power up see Fault x Time Fault 1 Code Fault 2 Code Fault 3 Code Fault 4 Code Fault 5 Code Fault 6 Code Fault 7 Code Fault 8 Code A code that represents the fault that tripped the drive The codes will appear in these parameters in the order they occur Fault 1 Code the most recent fault Fault 1 Time Fault 2 Time Fault 3 Time Fault 4 Time Fault 5 Time Fault 6 Time Fault 7 Time Fault 8 Time The time between initial drive power up and the occurrence of the associated trip fault Can be compared to Power Up Marker for the time from the most recent power up Fault x Time Power Up Marker Time difference to the most recent power up A negative value indicates fault occurred before most recent power up A positive value indicates fault occurred after most recent power up Values Default Options Default Options Default Min Max Units Default Min Max Units Default Min Max Units Ready Ready Clear Faults Clr Flt Que Enabled Disabled Enabled HO FINr Oo co Read Only 0 0000 429496 7295 Hr 0 0001 Hr 0 1 Hr en Read Only 0 65535 0 Read Only 0 0000 429496 7295 Hr
42. motor from overload conditions An electronic thermal overload I2T function emulates a thermal overload relay This operation is based on three parameters Motor NP FLA Motor OL Factor and Motor OL Hertz parameters 042 048 and 047 respectively Motor NP FLA is multiplied by Motor OL Factor to allow the user to define the continuous level of current allowed by the motor thermal overload Motor OL Hertz is used to allow the user to adjust the frequency below which the motor overload is derated The motor can operate up to 10246 of FLA continuously If the drive had just been activated it will run at 15096 of FLA for 180 seconds If the motor had been operating at 10046 for over 30 minutes the drive will run at 150 of FLA for 60 seconds These values assume the drive is operating above Motor OL Hertz and that Motor OL Factor is set to 1 00 Operation below 100 current causes the temperature calculation to account for motor cooling Motor Overload Curve 100000 Cold Hot 10000 1000 Trip Time Sec El S 10 100 125 150 175 200 225 250 Full Load Amps Motor OL Hertz defines the frequency where motor overload capacity derate should begin The motor overload capacity is reduced when operating below Motor OL Hertz For all settings of Motor OL Hertz other than zero the overload capacity is reduced to 70 at an output frequency of zero
43. o Por sues Encoder UT Signal 71e ZNOT 4 to SHLD Signal E H ZNOT Single Ended P Differential Tz Dual Channel gis 1 Dual 4 3 at it Channel gt 2 anor ji 2 og d 1 Hardware Enable Circuitry Vector Control Option Only By default the user can program a digital input as an Enable input The status of this input is interpreted by drive software If the application requires the drive to be disabled without software interpretation a dedicated hardware enable configuration can be utilized This is done by removing a jumper and wiring the enable input to Digital In 6 see below 1 Remove the I O Control Cassette amp cover as described on page 1 16 2 Locate amp remove Jumper J10 on the Main Control Board see diagram 3 Re assemble cassette 4 Wire Enable to Digital In 6 see Figure 1 8 5 Verify that Digital In6 Sel parameter 366 is set to 1 Enable 1 20 Installation Wiring I O Wiring Examples Standard amp Vector Control Options Input Output Connection Example Required Parameter Changes Potentiometer Unipolar Speed Reference 10k Ohm Pot Recommended 2k Ohm Minimum Adjust Scaling Parameters 91 92 and 325 326 View Results Parameter 002 Joystick Bipolar
44. risk of fire exists if external braking resistors are not protected External resistor packages must be self protected from over temperature or the protective circuit shown in Figure C 1 on page C 1 or equivalent must be supplied DB Resistor Type Selects whether the internal or an external DB resistor will be used If a dynamic brake resistor is connected to the drive Bus Reg Mode A amp B must be set to either option 2 3 or 4 Default 0 Internal Res 2 None Options 0 Internal Res 1 External Res 2 None ATTENTION Equipment damage may result if a drive mounted internal resistor is installed and this parameter is set to External Res or None Thermal protection for the internal resistor will be disabled resulting in possible device damage Also see ATTENTION above Bus Reg Kp Proportional gain for the bus regulator Used to adjust regulator response Bus Reg Kd Derivative gain for the bus regulator Used to control regulator overshoot Flux Braking Set to use an increase in the motor flux current to increase the motor losses and allow a faster deceleration time when a chopper brake or regenerative capability is not available Can be used as a stopping or fast deceleration method Default 1500 Min Max 0 10000 Units 1 Default 1000 Min Max 0 10000 Units 1 Default 0 Disabled Options 0 Disabled 1 Enabled I iD I I IN 3 32
45. temperature 3 Verify proper mounting cooling DB Resistance 69 Resistance of the internal DB Replace resistor resistor is out of range Decel Inhibit 24 The drive is not following a 1 Verify input voltage is within drive commanded deceleration specified limits because itis attempting to limit 2 Verify system ground impedance bus voltage follows proper grounding techniques 3 Disable bus regulation and or add dynamic brake resistor and or extend deceleration time Drive OverLoad 64 Drive rating of 11096 for 1 minute Reduce load or extend Accel Time or 15096 for 3 seconds has been exceeded Drive Powerup 49 No fault displayed Used as a Power Up Marker in the Fault Queue indicating that the drive power has been cycled Excessive Load 79 Motor did not come up to speed in 1 Uncouple load from motor the allotted time during autotune 2 Repeat Autotune Encoder Loss 91 Requires differential encoder 1 Check Wiring One ofthe 2 encoder channel 2 Replace encoder signals is missing Encoder Quad Err 90 Both encoder channels changed 1 Check for externally induced state within one clock cycle noise 2 Replace encoder Fault Faults Cleared Fit QueueCleared FluxAmpsR ef Rang Ground Fault Hardware Fault Hardware Fault Hardware Fault Heatsink OvrTemp HW OverCurrent Incompat MCB PB 1 0 Comm Loss 1 0 Failure 1 0 Mismatch Standard IR Volts Range co 12
46. transfer from the motor to the DC bus Units 0 1 When using an external dynamic brake set this parameter to its maximum value c Cn Co 3 30 154 155 156 157 158 159 160 Programming and Parameters Parameter Name amp Description Current Rate Limit Sets the largest allowable rate of change for the current reference signal This number is scaled in percent of maximum motor current every 250 microseconds SEUTETE Stop Mode A SEE Stop Mode B Active stop mode Stop Mode A is active unless Stop Mode B is selected by inputs 1 When using options 1 or 2 refer to the Attention statements at DC Brake Level Stop Brk Mode A Stop Brk Mode B See description above DC Brake Lvl Sel Selects the source for DC Brake Level DC Brake Level Defines the DC brake current level injected into the motor when DC Brake is selected as a stop mode The DC braking voltage used in this function is created by a PWM algorithm and may not generate the smooth holding force needed for some applications Refer to the PowerFlex Reference Manual A used Values Default Min Max Units Default Default Options Default Options Default Min Max Units 400 0 1 0 800 0 0 1 1 Ramp 0 Coast 0 Coast 1 Ramp 2 Ramp to Hold 3 DC Brake 0 DC Brake Lvl 0 DC Brake Lvl 1 Analog In 1 2 Analog In 2 Rat
47. 0 0 1 Reference B 0 1 O PresetSpeed 2 0 l l PresetSpeed 3 1 0 JO PresetSpeed 4 1 0 1 PresetSpeed5 1 l JO PresetSpeed 6 1 1 1 PresetSpeed7 To access Preset Speed 1 set Speed Ref x Sel to Preset Speed 1 Type 2 Alarms Some digital input programming may cause conflicts that will result in a Type 2 alarm Example Digital In1 Sel set to 5 Start in 3 wire control and Digital In2 Sel set to 7 Run in2 wire Refer to Table 4 C for information on resolving this type of conflict Vector Control Option Only 3 2 l Spd Trq Mode 0 Zero Torque l Spd Reg 0 Torque Reg 1 Min Spd Trq 0 1 0 1 2 3 Max Spd Trq Sum Spd Trq Absolute Zero Trq BPRPERODOO PRPOSOHRROS be used to clear a fault condition 5 6 7 Values Default Default Default Default Default Default Options 8 programmed Stop modes 9 Stop input to page 1 19 for further information CO Un R CJ NH r3 paga na FUNDS 15 17 Nb O o co NN Nr MJ ND NO ND C Un UC NNN Woon 30 31 33 3 Stop CF Start Auto Manual Speed Sel 1 Speed Sel 2 Speed Sel 3 Not Used Enable B 10 Clear Faults CF Aux Fault Stop CF 10 Start 5 Fwd Reverse Run 610 Run Forward 9 Run Reverse 9 og 4 ogi og Forward 6 og Reverse Stop Mode B Bus Reg Md B Speed Sel
48. 0 Hz Scales the lower value of the Trim In Min Max 4 Maximum Speed Select selection when the source is an Units 0 1 Hz analog input 1RPM Important Parameters in the Slip Comp Group are used to enable and tune the Slip Compensation Regulator In order to al ow the Slip Compensation Regulator to control drive operation parameter 080 Speed Mode must be setto 1 Slip Comp Slip RPM FLA Sets the amount of compensation to drive output at motor FLA If the value of parameter 061 Autotune 3 Calculate changes made to this parameter will not be accepted Value may be changed by Autotune when Encoder is selected in Feedback Select parameter 080 Slip Comp Gain Sets the response time of slip compensation Slip RPM Meter Displays the present amount of adjustment being applied as slip compensation Default Min Max Units Default Min Max Units Default Min Max Units Based on Motor NP RPM 0 0 1200 0 RPM 0 1 RPM 40 0 1 0 100 0 0 1 Read Only 0 0 300 0 RPM 0 1 RPM i gt I o 21 co N jas j i gt I wo I o e i gt co fa N Uo N Ic co mem N je I N N ic co ce m N l3 N Programming and Parameters i E Parameter Name amp Description Values 12 12 Un 12 eo 12 I 12 oco Important Standard Control Option Onl
49. 017 17 1105 a2 253 22 5 5 7 5 030 30 15 20 027 27 15 20 o2 22 15 20 322 28 7500 037 37 185 25 084 34 185 25 027 27 185059 042 483 42 1105 043 43 22 040 40 22 3 o2 32 230 02 56 52 120 056 56 3040 052 52 30 49 041 41 30 4 070 782 70 1855 0 72 376 06 6 3760 052 52 3760 o0 92 80 22 0 085 85 45 60 077 77 45 6 062 62 45 60 a doo 204 2000 105 105 55 75 09 96 5509 07 77 55075 O Not available for Frare 3 drives or larger 150 10 20 360 125 125 55 75 125 125 75 100 099 99 75009 bd or Fare anres 3 UE SGD 140 140 75 100 140 140 75 100 125 125 90025 ign on ere dn 192 221 19 55075 dro dod D03 16 a5 D0 va A 430 150 ue CE Certification testing has not been performed on 600V dass drives Frarres 5 amp 6 Orly 205 205 110059 180 180 110059 Vector Control Option utilizes DPI Only 0 MOIAI9A d G P 6 Overview Notes Chapter 1 Installation Wiring This chapter provides information on mounting and wiring the PowerFlex 700 Drive For information on Seepage Forinformation on See page Opening the Cover 11 Disconnecting MOVs and 1 13 Minimum Mounting Clearances 1 2 Common Mode Capacitors AC Supply Source Considerations 1 2 1 0 Wiring 1 15 General Grounding Requirements 1 3 Reference Control 1 22 Fuses and Circuit Breakers 1 5 Auto Manual Examples 1 23 Power Wiring 1 5 EMC Instructions 1 25 Most start up difficulties are the resul
50. 1 31 Auto Manual 7 Local Acc2 amp Dec2 Accel 2 Decel 2 MOP Inc MOP Dec Excl Link PI Enable PI Hold PI Reset Pwr Loss Lvl Precharge En S pd Trq Sel1 3 2 3 Jog 2 2 em When Digital Inx Sel is setto option 2 Clear Faults the Stop button cannot Typical 3 Wire Inputs Requires that only 3 wire functions are chosen Including 2 wire selections will cause a type 2 alarm Typical 2 Wire Inputs Requires that only 2 wire functions are chosen Includ ing 3 wire selections will cause a type 2 alarm See Table 4 C for conflicts Auto Manual Refer to Figure 1 10 on page 1 22 for details Opening an Enable input will cause the motor to coast to stop ignoring any A Dig In ConflictB alarm will occur if a Start input is programmed without a 10 R efer to the Sleep Wake Mode Attention statement on page 3 33 11 A dedicated hardware enable input is available via a jumper selection Refer 3 51 Programming and Parameters sd E jt UT c I N o ec 140 I e I ID gt loo loo io loo CO pr loo loo oo j N EN 3 52 Digital Outputs Programming and Parameters 380 384 388 381 385 389 382 386 390 383 387 391 Parameter Name amp Description Digital Out1 Sel Digital Out2 Sel Digital Out3 Sel Selects the drive status that will energize a CRx output relay 1 Any
51. 106 121 122 Q Description Troubleshooting 4 5 Action No fault displayed Used as a marker in the Fault Queue indicating that the fault clear function was performed No fault displayed Used as a marker in the Fault Queue indicating that the clear queue function was performed The value for flux amps determined by the Autotune procedure exceeds the programmed Motor NP FLA A current path to earth ground greater than 25 of drive rating Hardware enable is disabled jumpered high but logic pin is still low Gate array load error Dual port failure Heatsink temperature exceeds 100 of Drive Temp The drive output current has exceeded the hardware current limit Drive rating information stored on the power board is incompatible with the main control board 1 0 Board lost communications with the Main Control Board 1 0 was detected but failed the powerup sequence 0 Board is separate in Standard amp integral in Vector Control 1 0 board configuration not the same from last time drive was powered up Calculate is the autotune default and the value determined by the autotune procedure for IR Drop Volts is notin the range of acceptable values 1 Reprogram Motor NP FLA with the correct motor nameplate value 2 Repeat Autotune Check the motor and external wiring to the drive output terminals for a grounded condition 1 Check jumper 2 Rep
52. 11 bit amp 347 z sign voltage mode limit current to 5 JMN mA Current mode max load 9 Analog Out2 resistance is 400 ohms 10 Reserved for Future Use 11 Digital Out 1 N C Fault Max Resistive Load 380 13 Digital Out 1 N 0 0 NOT Fault Jen Se ri i Load 10mA m n ij ax Inductive Load 14 Digital Out 2 N C NOT Run iod AC 30V DC 840VA 105W 15 Digital Out 2 3 Com Max Current 3 5A Min Load 10mA 16 Digital Out 3 N O Run 17 CurrentInJ umper Placing a jumper across terminals 18 Analog In 1 17 amp 18 or 19 amp 20 will configure 19 CurrentIn Jumper that analog input for current 20 Analog In 2 21 10V PotReference 2k ohm minimum load 22 10V PotReference 23 Reserved for Future Use 24 24V DC 6 Drive supplied logic input power 25 Digitalln Common l 26 24V Common Common for internal power supply 27 Digital In 1 Stop CF 115V AC 50 60 Hz Opto isolated 361 28 Digital In 2 Start Low State less than 30V AC 366 29 Digital In 3 Jog i Aina 100V AC pe Opto isolate 30 Digita un See Low State less than 5V DC 3l Digital In 5 Speed Sel 2 High State greater than 20V DC 32 Digital In 6 Hardware Speed Sel3 11 2 mA DC Enable see pg 1 19 Important 4 20mA operation requires a jumper at terminals 17 amp 18 or 19 amp 20 Drive damage may occur if jumper is not installed These inputs outputs are dependant on a number of parameters see Related Paramete
53. 12 Motor Fdbk Type 3 18 Motor NP FLA 3 12 Motor NP Hertz 3 12 Motor NP Power 3 12 Motor NP RPM 3 12 Motor NP Volts 3 12 Motor OL Count 3 40 Motor OL Factor 3 13 Motor OL Hertz 3 13 Motor Overload C 4 Motor Overload Fault 4 6 Motor Poles 3 13 Motor Type 3 12 Motor Type Cflct Alarm 4 10 Mounting Clearances 1 2 Orientation 1 2 Mounting Dimensions A 15 MOVs 1 13 Mtr NP Pwr Units 3 13 Mtr Tor Cur Ref 3 17 N eg Torque Limit 3 17 ET LED 4 2 on Resettable 4 1 otch Filter Freq 3 18 otch Filter K 3 18 P Hz Conflict Alarm 4 10 VS 1 0 Checksum Fault 4 6 VS 1 0 Failure Fault 4 6 O Opening the Cover 1 1 Operating Modes 1 22 Operating Temperature 1 2 Operator Interface B 5 Output Contactor Start Stop 1 12 Output Current 3 10 Output Devices Cable Terminators A 7 Common Mode Cores A 7 Contactors 1 12 A 7 Output Freq 3 10 Output Power 3 10 Output Powr F ctr 3 10 Output Voltage 3 10 Overspeed C 5 Overspeed Limit 3 20 OverSpeed Limit Fault 4 6 OverVoltage Fault 4 6 P Param Access Lvl 3 35 Parameter Changing Editing B 5 Descriptions 3 1 File G roup ParameterO rganization 3 3 Linear List 3 3 Viewing B 5 Parameter Chksum Fault 4 6 Parameter Cross Reference by Name 3 53 by Number 3 56 Parameter Linking B 6 Parameter View Advanced Standard Control 3 6 Vector Control 3 8 Basic Standard Control 3 4 Vector Control 3 5 Parameters Accel Mask 3 46 Ac
54. 150 208R077 D 4 50 167 9 454 65 98 130 150 BUSSMANN JKS 150 4160 845 1547 77 85 116 150 BUSSMANN JKS 150 Supplemental Drive Information A 15 Drive kW DC Input Catalog f Rating Ratings Output Amps Number ND HD Amps kW Cont 1Min 3 Sec Fuse Bussmann Style Fuse 20BR096 5 60 845 547 77 116 154 150 BUSSMANN_JKS 150 T e 105 3 68 3 96 106 144 200 BUSSMANN JKS 200 20BR125 U 5 75 105 3 68 3 96 144 168 200 BUSSMANN JKS 200 100 137 1 88 9 125 138 163 250 BUSSMANN JKS 250 20B8R1560 6 100 137 1 88 9 125 188 250 250 BUSSMANN JKS 250 125 171 2 110 91156 172 234 1300 BUSSMANN JKS 300 20BR180 0 6 125 1712 11001156 234 312 1300 BUSSMANN JKS 300 150 204 1 132 2 180 198 1270 400 BUSSMANN JKS 400 1 Dimensions Also applies to P voltage class Figure A 3 PowerFlex 700 Frames 0 3 0 Frame Shown 15 0 0 59 gt lt D 5 8 0 28 dia see below gt BI THe p M e g QI B lo B E ED o 7 oo be I I Sa gt 5 5 0 22 Frames 0 1 8 0 7 0 0 28 Frames 2 3 0 31 3 Places Dimensions are in millimeters and inches 8 Weight 2 kg Ibs i Drive amp A B C D E Drive Packaging 0 110 0 4 33 336 0 13 23 200 0 7
55. 230 SVG MUSS S S BIS AS S xixixixix o 0 0 0 x 0 0 0 0 0 0 Hede pli 1413 12 10 9 8 7 6 5 413 2 1 0 y Rosoed Bit 230 Alarm 2 Fault Read Only 212 Captures and displays Drive Alarm 2 at the time of in the last fault ru 230 RY VA NS NY 1 Condition True X X X 0 0 0 0 0 0 0 0 0 0 s pis 1413 12 11 10 9 8 7 6 5 4 3 2 1 0 a ee Bit 234 Testpoint 1 Sel Default 499 236 Testpoint 2 Sel Min Max 0 65535 Selects the function whose value is Units 1 displayed value in Testpoint x Data These are internal values that are not accessible through parameters See Testpoint Codes and Functions on page 4 14 for a listing of available codes and functions 235 Testpoint 1 Data Default Read Only 237 Testpoint 2 Data Min Max 0 4294967295 2 The present value of the function 2147483648 selected in Testpoint x Sel Units 1 238 Fault Config 1 Enables disables annunciation of the listed faults gt C SEES SS VIS NE xix xixixixix xix 1 10 0 1 x 1 0 esten risen e 9 8 7 6 5 4 8 2 1 0 y poserved Bit Factory Default Bit Values 3 42 241 242 243 245 247 249 251 253 255 257 244 246 248 250 252 254 256 258 Programming and Parameters Parameter Name amp Description Fault Clear Resets a fault and clears the fault queue Fault Clear Mode Enables disables a fault reset clear faults attempt from any source This does not apply to fault codes which are
56. 3 13 Save MOP Ref 194 MOP Config 3 35 Motor OL Hertz 47 Motor Data 3 13 Save To User Set 199 Drive Memory 3 36 Motor Poles 49 Motor Data 3 13 ScaleX In Hi 477 483 Scaled Blocks 3 43 Motor Type 40 Motor Data 3 12 ScaleX In Lo 478 484 Scaled Blocks 3 43 Mtr NP Pwr Units 46 Motor Data 3 13 ScaleX In Value 476 482 Scaled Blocks 3 43 Mtr Tor Cur Ref 441 Torq Attributes 3 17 ScaleX Out Hi 479 485 Scaled Blocks 3 43 Neg Torque Limit 437 Torq Attributes 3 17 ScaleX Out Lo 480 486 Scaled Blocks 3 44 Notch Filter Freq 419 Speed Feedback 3 18 ScaleX Out Value 481 487 Scaled Blocks 3 44 Notch Filter K 420 Speed Feedback 3 18 Skip Freq Band 87 Spd Mode amp Limits 3 21 Output Current 3 Metering 3 10 Skip Frequency X 84 86 Spd Mode amp Limits 3 21 Output Freq 1 Metering 3 10 Sleep Level 182 RestartModes 3 34 Output Power 7 Metering 3 10 Sleep Time 183 Restart Modes 3 34 Output Powr Fctr 8 Metering 3 10 Sleep Wake Mode 178 RestartModes 3 33 Output Voltage 6 Metering 3 10 Sleep Wake Ref 179 RestartModes 3 33 Parameter Name Number Group Page Slip Comp Gain 122 Slip Comp 324 SIpRPM Q FLA 121 Slip Comp 3 24 Slip RPM Meter 123 Slip Comp 324 Speed Desired BW 449 Speed Regulator 3 28 Speed Feedback 25 Metering 3 11 Speed Mode 80 Spd Mode amp Limits 3 20 Speed R
57. 3 26 49 Motor Poles Motor Data 3 13 132 PI Upper Limit Process P 3 26 53 Motor Cntl Sel Torq Attributes 3 13 133 PI Preload Process 3 26 Torque Perf Mode Torq Attributes 134 PI Status Process 3 26 54 Maximum Voltage Torq Attributes 3 13 135 PI Ref Meter Process 3 26 55 Maximum Freq Torq Attributes 3 13 136 PIFdback Meter Process 3 26 56 Compensation Torq Attributes 3 14 137 PI Error Meter Process 3 26 57 Flux Up Mode Torq Attributes 3 14 138 PI Output Meter Process 3 27 58 Flux Up Time Torq Attributes 3 14 139 PI BW Filter Process 3 27 59 SV Boost Filter Torq Attributes 3 14 140 141 Accel Time X Ramp Rates 3 28 61 Autotune Torq Attributes 3 15 142 143 Decel Time X Ramp Rates 3 28 62 IR Voltage Drop Torq Attributes 3 15 146 S Curve Ramp Rates 3 29 63 Flux Current Ref Torq Attributes 3 15 147 Current Lmt Sel Load Limits 3 29 64 Ixo Voltage Drop Torq Attributes 3 15 148 Current Lmt Val Load Limits 3 29 66 Autotune Torque Torq Attributes 3 16 149 Current Lmt Gain Load Limits 3 29 67 Inertia Autotune Torq Attributes 3 16 150 Drive OL Mode Load Limits 3 29 69 Start Acc Boost Volts per Hertz 3 17 151 PWM Frequency Load Limits 3 29 70 Run Boost Volts per Hertz 3 17 152 Droop RPM FLA Load Limits 3 29 71 Break Voltage Volts per Hertz 3 17 153 Regen Power Limit Load Limits 3 29 72 Break Frequency Volts per Hertz 3 17 154 Current Rate Limit Load Limits 3 30 79 Speed Units Spd Mode amp Limits 3 19 155 156 Stop M
58. 45 Drive Alarm 1 3 37 Drive Alarm 2 3 37 3 38 Drive Checksum 3 37 Drive Data Group 3 11 Drive Frame S ize P 3 Drive Grounding 1 3 Drive Logic Rslt 3 44 Drive Memory Group 3 35 Drive OL Count 3 39 Drive OL Level Alarm 4 10 Drive OL Mode 3 29 Drive Overload Fault 4 4 Drive Powerup Fault 4 4 Drive Ramp Rslt 3 45 Drive Ratings A 7 Drive Ref Rslt 3 45 Drive Status 1 3 37 Drive Temp 3 39 DriveExecutive 3 1 DriveExplorer 3 1 Droop RPM FLA 3 29 Dynamic Brake Resistor Selection 3 31 Setup 3 31 Dynamic Control File 3 28 Index 3 E Earthing see Grounding Editing Parameters 3 1 Elapsed MWH 3 10 Elapsed Run Time 3 10 EMC Directive 1 25 Instructions 1 25 EMI RFI Filter Grounding RFI Filter 14 Enc Position Fdbk 3 18 Enclosure Rating 1 2 Encoder Loss Fault 4 4 Encoder PPR 3 18 Encoder Quad Err Fault 4 4 Encoder Speed 3 18 Encoder Terminal Block 1 16 1 19 Encoder Wiring 1 19 Encoder Z Chan 3 19 ESD Static Discharge P 3 Excessive Load Fault 4 4 External Brake Resistor C 1 F Fault amp Alarm Types 4 1 Fault 1 Time 3 42 Fault Amps 3 40 Fault Bus Volts 3 40 Fault Clear 3 42 Fault Clear Mode 3 42 Fault Clr Mask 3 46 Fault Config x 3 41 Fault Descriptions 4 4 Fault Frequency 3 40 Fault Queue B 4 Fault Speed 3 40 Fault x Code 3 42 Faults Analog In Loss 4 4 Anlg Cal Chksum 4 4 Auto Rstrt Tries 4 4 AutoTune Aborted 4 4 Auxiliary Input 4 4 Cn
59. 50 55 7 5 6 10 6 20 20 7 140M C2E B63 140M D amp E B63 20BC8P7 0 4 22 79 55 87 99 132 15 175 15 30 30 15 140M C2E C10 140M D amp E C10 140M F8E C10 2080011 0 55 4 108 75 115 13 174 15 25 15 45 45 15 140M C2E C16 140M D amp E C16 140M F8E C16 20005 1 75 55 144 100 154 172 231 20 30 20 60 60 20 140M C2E C20 140M D8E C20 140M F8E C20 3 20BC022 1 11 75 206 143 22 242 3 30 45 30 80 80 30 140M C2E C25 140M D8E C25 140M F8E C25 E 20BC030 2 15 11 284 197 30 33 45 35 60 35 120 120 50 140M F8E C32 c 20BCO37 2 185 15 350 243 37 45 60 45 80 45 125 125 50 140M F8E C45 2080043 3 22 185 407 282 43 56 74 60 90 60 150 150 60 20BCO56 3 22 53 36 7 56 a 86 70 125 70 200 200 100 20BC072 3 37 30 689 478 72 8A 112 20 150 250 250 100 20BC085 4145 814 564 85 94 128 110 200 110 300 300 150 37 689 478 72 108 144 90 175 90 275 300 100 E 20BC105 5 55 100 5 696 105 116 158 125 225 125 400 300 150 45 814 564 85 128 170 110 175 110 300 300 150 208C125 5 55 1211 839 125 138 16 150 275 150 500 375 250 45 919 637 96 144 168 125 200 125 375 375 150 20BC140 6 75 149 103 140 154 210 20 300 200 550 400 250 Z 55 111 76 105 158 210 150 225 150 400 300 150 20BC170 6 90 164 126 170 187 255 250 375 250 600 500 250 75 136 103 140 210 280 200 300 200 550 400 250 20BC205 6
60. 87 180 0 3 15 320 0 12 60 5 22 11 5 8 16 18 1 135 0 5 31 1336 0 13 23 200 0 7 87 105 0 4 13 320 0 12 60 7 03 15 5 9 98 22 2 222 0 8 74 342 5 13 48 200 0 7 87 1 192 0 7 56 320 0 12 60 12 52 27 6 15 20 33 5 3 222 0 8 74 517 5 20 37 200 0 7 87 192 0 7 56 500 0 19 69 118 55 40 9 22 68 50 1 Refer to Table A l for frame information 2 Weights include HIM and Standard 1 0 A 16 Supplemental Drive Information Figure A 4 PowerFlex 700 Frame 4 lt A 15 0 0 59 gt 7 0 0 28 dia lt x p gt 4 Y lA Q O al bi 7 0 0 28 gt lt 5 Lifting Holes 3 Places 4 Places Dimensions are in millimeters and inches Drive amp Packaging 1 Refer to Table A I for frame information 2 Weights include HIM and Standard 1 0 Figure A 5 PowerFlex 700 Frame 5 Supplemental Drive Information gt gt A S 37 6 1 48 259 1 10 20 D lt 1 3 5 o m 8 e E PowerFlex RSS Y Y LA 6 5 0 26 125 0 49 Dimensions are in millimeters and inches Refer to Table A l for frame information Weights include HIM and Standard 1 0 When using the supplied junction box 100 HP drives On to this dimension Detail e
61. Arrow or Down Arrow to scroll to Parameter 2 Press Enter FGP File appears on the top line and the first three files appear below it 3 Press the Up Arrow or Down Arrow to scroll through the files 4 Press Enter to selecta file The groups in the file are displayed under it 5 Repeatsteps 3 and 4 to select a group and then a parameter The parameter value screen will appear 6 Press Enter to edit the parameter 7 Press the Up Arrow or Down Arrow to change the value If desired press Sel to move from digit to digit letter to letter or bit to bit The digit or bit that you can change will be highlighted 8 Press Enter to save the value If you want to cancel a change press Esc 9 Press the Up Arrow or Down Arrow to scroll through the parameters in the group or press Esc to return to the group list Numeric Keypad Shortcut Key s od od od od Example Displays lib File Monitor Motor Control Speed Reference F P Group Motor Data Torq Attributes Volts per Hertz FGE Parameter Maximum Voltage Compensation FGP Par 55 Maximum Freq CU Hz 25 lt gt 400 00 FGP Par55 90 00 Hz 25 lt gt 400 00 If using a HIM with a numeric keypad press the ALT key and the key to access the parameter by typing its number B 6 Step 1 Selecta valid destination parameter see Table B B to be linked referto page B 5
62. Drive Alarm 1 3 37 Drive Alarm 2 3 37 3 38 Drive Checksum 3 37 Drive Logic Rslt 3 44 Drive OL Count 3 39 Drive OL Mode 3 29 Drive Ramp Rslt 3 45 Drive Ref Rslt 3 45 Drive Status 1 3 37 Drive Temp 3 39 Droop RPM FLA 3 29 Elapsed MWH 3 10 Elapsed Run Time 3 10 Enc Position Fdbk 3 18 Encoder PPR 3 18 Encoder Speed 3 18 Encoder Z Chan 3 19 Fault 1 Time 3 42 Fault Amps 3 40 Fault Bus Volts 3 40 Fault Clear 3 42 Fault Clear Mode 3 42 Fault Clr Mask 3 46 Fault Config x 3 41 Fault Frequency 3 40 Fault Speed 3 40 Fault x Code 3 42 Fdbk Filter Sel 3 18 Feedback Select 3 20 Flux Braking 3 31 Flux Current 3 10 Flux Current Ref 3 15 Flux Up Mode 3 14 Flux Up Time 3 14 Flying Start En 3 32 Flying StartGain 3 32 Inertia Autotune 3 16 IR Voltage Drop 3 15 Ixo Voltage Drop 3 15 Jog Mask 3 45 Jog Owner 3 46 Jog Speed 3 23 Kf Speed Loop 3 28 Ki Speed Loop 3 27 Kp Speed Loop 3 27 Language 3 36 Index 8 Last Stop Source 3 39 Load Frm Usr Set 3 2 3 36 Local Mask 3 46 Local Owner 3 47 Logic Mask 3 45 an Ref Preload 3 35 arker Pulse 3 18 aximum Freq 3 13 aximum Speed 3 20 aximum Voltage 3 13 inimum Speed 3 20 OP Frequency 3 11 OP Mask 3 46 OP Owner 3 47 OP Rate 3 35 OP Reference 3 11 otor Cntl Sel 3 13 otor Fdbk Type 3 18 otor NP FLA 3 12 otor NP Hertz 3 12 otor NP Power 3 12 otor NP RPM 3 12 otor NP Volts 3 12 otor OL Count 3 40 otor OL Factor
63. Fault 4 5 Flying Start En 3 32 Flying StartGain 3 32 Frame Designations A 7 Frame Size Drive P 3 Functions ALT Key B 2 Fuses Input 1 5 Ratings A 7 G General Precautions P 3 Ground Fault 4 5 Grounding Bus 1 3 Conductor 1 3 Filter 1 4 General 1 3 Impedance 1 3 Safety PE 1 4 Shields 1 4 Group Alarms 3 43 Analog Inputs 3 48 Analog Outputs 3 49 Comm Control 3 44 Datalinks 3 47 Diagnostics 3 37 Digital Inputs 3 51 Digital Outputs 3 51 Direction Config 3 35 Discrete Speeds 3 23 Drive Data 3 11 Drive Memory 3 35 Faults 3 41 HIM Ref Config 3 35 Load Limits 3 29 Masks amp Owners 3 45 Metering 3 10 MOP Config 3 35 Motor Data 3 12 Power Loss 3 34 Process PI 3 25 Ramp Rates 3 28 Restart Modes 3 32 Scaled Blocks 3 43 Slip Comp 3 24 Spd Mode amp Limits 3 19 Speed Feedback 3 18 Speed References 3 22 Speed Regulator 3 27 Speed Trim 3 24 Stop Brake Modes 3 30 Torq Attributes 3 13 Volts per Hertz 3 17 H Hardware Enable 1 19 Hardware Fault 4 5 Heatsink OvrTemp Fault 4 5 HIM Menu Structure B 4 HIM Menus Diagnostics B 4 Memory Storage B 4 Preferences B 4 HIM Ref Config Group 3 35 HIM Removing Installing B 8 HW OverCurrent Fault 4 5 1 0 Cassette 1 16 Standard 1 15 Terminal Block 1 16 1 0 Comm Loss Fault 4 5 1 0 Failure Fault 4 5 1 0 Mismatch Fault 4 5 Incompat MCB PB Fault 4 5 Inertia Autotune 3 16 Input Contactor Start Stop 1 12
64. Ib in 12 Ib in 4 Input power and 35 0 mm 10 mm 4 0N m 14 0 N m motor connections 1 0 AWG 8 AWG 35 Ib in 35 Ib in 5 Input power BR1 35 0 mm 2 5 mm 3 6N m 3 6 N m 75 HP 2 DC 4 DC and 1 0 AWG 14 AWG 32 Ib in 32 Ib in motor connections PE 35 0 mm 16 0 mm2 5 N m 5 N m 1 0 AWG 6 AWG 44 Ib in 44 Ib in 5 Input power DC 70 0 mm 16 0 mm2 15 N m 115 N m 100 HP DC and motor 3 0 AWG 4 AWG 133 Ib in 133 Ib in connections BR1 2 terminals 135 0 mm 2 5 mm 3 6N m 3 6 N m 1 0 AWG 14 AWG 32 Ib in 32 Ib in PE 35 0 mm 116 0 mm 5 N m 5 N m 1 0 AWG 6 AWG 44 Ib in 44 Ib in 6 Input power DC 70 0 mm 2 5 mm 6 N m 6 N m DC BR1 2 PE 250 MCM 14 AWG 52 Ib in 52 Ib in motor connections SHLD Terminal 0 6 Terminating point 16N m 1 6 N m for wiring shields 14 Ib in 14 Ib in AUX Terminal 0 4 Auxiliary Control 1 3 mm 0 2 mm Block Voltage 16 AWG 24 AWG 56 PS PS 2 40mm 10 5 mm 0 6N m 0 6N m 10 AWG 22 AWG 5 3 Ib in 5 3 Ib in Fan Terminal 5 6 User Supplied Fan 4 0 mm 0 5 mm 0 6N m 10 6 N m Block CB Only Voltage page 1 8 10 AWG 22 AWG 5 3 Ib in 5 3 Ib in Maximum minimum sizes that the terminal
65. Manual Control e Press ALT then Auto Man on the HIM When the HIM attains manual control the drive speed command comes from the HIM speed control keys or analog potentiometer Release to Auto Control e Press ALT then Auto Man on the HIM again When the HIM releases manual control the drive speed command returns to the PLC PLC Auto Terminal Block Manual A process is run by a PLC when in Auto mode and requires manual control from an analog potentiometer wired to the drive terminal block The auto speed reference is issued by the PLC through a communications module installed in the drive Since the internal communications is designated as Port 5 Speed Ref A Sel is set to DPI Port 5 with the drive running from the Auto source Since the Manual speed reference is issued by an analog input Analog In 1 or 2 TB Man Ref Sel is set to the same input To switch between Auto and Manual Digital In4 Sel is set to Auto Manual Attain Manual Control Close the digital input With the input closed the speed command comes from the pot Release to Auto Control e Open the digital input With the input open the speed command returns to the PLC Auto Manual Notes 1 Manual control is exclusive If a HIM or Terminal Block takes manual control no other device can take manual control until the controlling device releases manual control 2 Ifa HIM has manual control and power is removed from the drive the d
66. Min Max Analog In 1 Analog In 1 Analog In 2 8 Reserved MOP Level OWN re Maximum Speed Maximum Speed 0 1Hz 0 01 RPM 0 0 Maximum Speed 0 1Hz 0 01 RPM Read Only 420 0 Hz 25200 0 RPM 0 1Hz 0 1 RPM 10 0 Hz Maximum Speed 0 1 Hz 10 0 Hz 300 0 RPM Maximum Speed 0 1Hz 1RPM 5 0 Hz 150 RPM 10 0 Hz 300 RPM 20 0 Hz 600 RPM 30 0 Hz 900 RPM 40 0 Hz 1200 RPM 50 0 Hz 1500 RPM 60 0 Hz 1800 RPM Maximum Speed 0 1Hz 1RPM 10 0 Hz 300 0 RPM Maximum Speed 0 1Hz 1RPM o I o o o on o I o o e io I o o I o o I o co 3 24 File SPEED COMMAND Speed Trim Slip Comp Programming and Parameters 117 118 119 120 121 122 123 Parameter Name amp Description Values Trim In Select Default 2 Analog In 2 Specifies which analog input signal is Options See Speed Ref A being used as a trim input Sel Trim Out Select Specifies which speed references are to be trimmed oe SS 1 Trimmed X XIX XIXI XIXIX X X IX x x x1 0 0 pi 1413 12 11 10 9 8 7 6 5 4 3 2 1 0 teme Bit Factory Default Bit Values Trim Hi Default 60 0 Hz Scales the upper value of the Trim In Min Max 4 Maximum Speed Select selection when the source is an Units 0 1 Hz analog input 1RPM Trim Lo Default 0
67. No Yes Run Run Forward Which Required Input Stop or Enable or Run Reverse was Chosen I Issue a Start Command Open amp Close Input HIM Network or TB Drive Running NG a Consult Factory C 14 Application Notes Start At PowerUp Standard Control Option When Start At Powerup in 2 wire control is configured the drive will start if the start permissive conditions are met within 10 seconds of drive power being applied An alarm will be annunciated from application of power until the drive actually starts indicating the powerup start attempt is in progress If the drive has not started within the 10 second interval the powerup start attempt will be terminated Vector Control Option A powerup delay time of up to 30 seconds can be programmed through Powerup Delay parameter 167 After the time expires the drive will start if all of the start permissive conditions are met Before that time restart is not possible Start At PowerUp Y Y Standard Control Option Vector Control Option gt I lt 10 Second Limit Yes Powerup Delay No Expired Time Expired No Yes Y Y Y All Start Permissives Met All Start Permissives Met 1 No fault conditions present 1 No fault conditions present No 2 No Type 2 alarm conditions present 2 No Type 2 alarm conditions present No F 3 Th
68. O 37 13 48 56 7 0 6 10 6 17 5 15 7 140M C2E B63 140M D amp E B63 2 20BBeP8 1 15 e8 24 78 104 138 10 15 10 30 30 15 140M C2E C10 140M DSE C10 140M F8E C10 g 20BB9P6 1 3 95 34 11 121 17 12 20 12 40 40 15 140M C2E C16 140M D amp E C16 140M F8E C16 20BB015 1 157 57 175 193 263 2 35 20 70 70 30 140M C2E C20 140M D8E C20 140M F8E C20 5 20BB022 1 7 5 230 83 253 278 38 30 50 30 100 100 30 140M C2E C25 140M DSE C25 140M F8E C25 140M CMN 2500 3 20BB028 2 10 7 5 296 107 322 38 506 40 70 40 125 125 50 140M F8E C32 140M CMN 4000 20BB042 3 15 10 445 160 483 531 725 eo 100 60 175 175 70 140M F8E C45 140M CMN 6300 3 20BB052 3 20 15 515 17 1 56 CA 86 80 125 80 200 200 100 140M CMN 6300 S 20BBO70 4 25 20 72 259 782 93 124 90 175 90 300 300 100 140M CMN 9000 20BB080 4 30 25 847 305 92 117 156 110 200 110 350 350 150 140M CMN 9000 20BB104 5 4O 113 407 120 132 175 150 250 150 475 350 150 E 30 847 305 92 138 175 125 200 125 350 300 150 i 140M CMN 9000 20BB130 5 50 122 441 130 143 175 175 275 175 500 375 250 40 98 353 104 156 175 125 225 125 400 300 150 E 20BB154 6 60 167 601 177 195 266 225 350 225 500 500 250 50 141 509 150 2235 300 200 300 200 500 450 250 E 20BB192 6 75 208 750 221 243 308 300 450 300 600 600 400 E 60 167 601 177 266 308 225 350 225 500
69. Parameter Name amp Description Wake Level Defines the analog input level that will startthe drive Wake Time Defines the amount of time at or above Wake Level before a Start is issued Sleep Level Defines the analog input level that will stop the drive Sleep Time Defines the amount of time at or below Sleep Level before a Stop is issued Power Loss Mode Sets the reaction to a loss of input power Power loss is recognized when e DC bus voltage is lt 73 of DC Bus Memory and Power Loss Mode is setto Coast DC bus voltage is lt 82 of DC Bus Memory and Power Loss Mode is setto Decel Power Loss Time Sets the time that the drive will remain in power loss mode before a fault is issued Power Loss Level Sets the level at which the Power Loss Mode selection will occur Values Default Min Max Units Default Min Max Units Default Min Max Units Default Min Max Units Default Options Default Min Max Units Default Min Max Units 6 000 mA 6 000 Volts Sleep Level 20 000 mA 10 000 Volts 0 001 mA 0 001 Volts 1 0 Secs 0 0 Secs 0 0 30 0 Secs 0 0 1000 0 Secs 0 1 Secs 5 000 mA 5 000 Volts 4 000 mA Wake Level 0 000 Volts Wake Level 0 001 mA 0 001 Volts 1 0 Secs 0 0 Secs 0 0 30 0 Secs 0 0 1000 0 S ecs 0 1 Secs 0 Coast 0 Coast 1 Decel 2 Continue 3 Coast Input 4 Decellnput
70. Pin S oftware Fault Software Fault 81 85 71 75 63 88 Type eo Description DPI port stopped communicating A SCANport device was connected to a drive operating DPI devices at 500k baud The communications card has a fault DC bus voltage remained below 85 of nominal for longer than Power Loss Time Enable Disable with Fault Config 1 on page 3 41 One or more of the output transistors were operating in the active region instead of desaturation This can be caused by excessive transistor current or insufficient base drive voltage Z Channel is selected as a pulse input and no signal is present The checksum read from the EEPROM does not match the checksum calculated from the EEPROM data The checksum read from the board does not match the checksum calculated Main Control Board was replaced and parameters were not programmed Programmed Current Lmt Val has been exceeded Enable Disable with Fault Config 1 on page 3 41 Microprocessor handshake error Microprocessor handshake error Action 1 um If adapter was not intentionally disconnected check wiring to the port Replace wiring port expander adapters Main Control Board or complete drive as required Check HIM connection If an adapter was intentionally disconnected and the Logic Mask bit for that adapter is set to 1 this fault will occur To disable this fault setthe Logic Mask bit f
71. Pulse In Scale Description updated 422 3 19 Encoder Z Chan Description updated 423 3 19 Feedback Select Description updated 080 3 20 PI Lower Limit Default value updated 131 3 26 PI BW Filter New parameter added 139 3 27 PWM Frequency Default value updated 151 3 29 Scale Value Min Max values updated 476 487 3 43 Manual Updates Change Page Catalog Number E xplanation updated Preface 4 Cover removal updated 1 1 Power Wiring Access Panel removal updated 17 Common Bus DC input information added 1 8 1 9 1 24 Pulse input note added 1 19 CE Compliance has been updated 125 Parameter Cross Reference updated 3 53 Precharge Board LED Indications updated 4 2 TB Ref Cflct alarm added 4 11 Specifications updated A 1 Drive Fuse amp Circuit Breaker Ratings updated A 7 Frame Cross Reference table updated A 22 soc ii Summary of Changes Notes Preface Chapter 1 Chapter 2 Chapter 3 Chapter 4 Appendices Overview Installation Wiring Start Up Programming and Parameters Troubleshooting See Next Page Table of Contents Who Should Use this Manual P 1 What Is Not in this Manual P 1 Reference Materials EE P 2 Manual Conventions P 2 Drive Erame Sizes e PT EEE EP EEE P 3 General Precautions P 3 Catalog Number Explanation P 4 Openingthc ee 1 1 Minimum Mounting Cleara
72. Rated Volts x 0 25 R ated Volts 0 1 VAC 110 0 or 130 0 Hz 5 0 420 0 Hz 0 1Hz 3 13 Related IM Jo N iO N c 042 I co loo 3 14 Programming and Parameters File Parameter Name amp Description Values Compensation Enables disables correction options 05 a 1 Enabled 0 Disabled x Reserved 1 For current limit except FVC Vector mode 2 Standard Control Option Only 3 Vector Control Option Only 4 Firmware 2 003 amp later X X X X ig 15 14 13 1211 Bit Factory Default Bit Values oA X X X 0 109 8 7 6 5 4 3 2 1 057 Flux Up Mode Default 0 Manual E Auto F lux is established fora calculated Options 0 Manual time period based on motor nameplate 1 Automatic E B data Flux Up Time is not used Manual Flux is established for Flux Up Time before acceleration 058 Flux Up Time Default 0 00 Secs Sets the amount of time the drive will use 0 0 Secs to try and achieve full motor stator flux Min Max 0 00 5 00 Secs When a Start command is issued DC 0 0 5 0 Secs current at current limit level is used to Units 0 01 Secs build stator flux before accelerating 0 1 Secs 059 SV Boost Filter Default 500 Sets the amount of filtering used to boost Min Max 0 32767 voltage during Sensorless Vector and Units 1 FVC Vector encoderless operation p co co
73. Resistor Type 163 RestartModes StartAtPowerUp 168 Auto Rstrt Tries 174 Auto Rstrt Delay 175 Power Loss Power Loss Mode 184 Power Loss Time 185 Direction Config Direction Mode 190 Drive Memory Param Access Lvl 196 Save To UserSet 199 Reset To Defalts 197 Language 201 Load Frm Usr Set 198 Faults Fault Config 1 238 Analog Inputs Anlg In Config 320 Analog In1 Lo 323 Analog In1 Hi 322 Analog In2 Lo 326 Analog In2 Hi 325 Analog Outputs Analog Outl Sel 342 Analog Out Hi 343 Analog Outl Lo 344 Digital Inputs Digitalin1 6 Sel 361 366 Digital Outputs Digital Outl Sel 380 Dig Outl Level 381 Digital Out Sel 384 Dig Out Level 385 Programming and Parameters 3 5 Basic Parameter View Vector Control Option Parameter 196 Param Access Lvl set to option 0 Basic File Group Parameters Monitor Metering Output Freq 01 Commanded Speed 002 Commanded Torque 024 Output Current 03 Torque Current 04 CCK DC Bus Voltage 012 Motor Control Motor Data Motor NP Volts 41 MotorNP RPM 044 Motor OL Hertz 047 e Motor NP FLA 42 Motor NP Power 045 Motor Poles 049 B am Motor NP Hertz 043 Mtr NP Pwr Units 046 Torq Attributes Motor Cntl Sel 53 Autotune Torque 066 Torque Ref A Lo 429 Maximum Voltage 054 Inertia Autotune 067 Pos Torque Limit 436 Maximum Freq 55 Torque Ref A Sel 427 Neg Torque Limit 437 Autotune 61 Torque Ref A Hi 428 Speed Motor Fdbk Type 412 Encoder PPR 413 Feedback Speed
74. Spd Mode amp Speed Units 79 Minimum Speed 081 Rev Speed Limit 454 Command Limits Feedback Select 080 Maximum Speed 082 Speed Speed Ref A Sel 090 Speed RefB Hi 094 TB ManRefLo 098 References Speed RefA Hi 091 Speed RefB Lo 095 Pulse Input Ref 099 SpeedRefALo 092 TB ManRefSel 096 Speed RefB Sel 093 TB ManRefHi 097 Discrete Jog Speed 1 00 0g Speed 2 08 Speeds PresetSpeed 1 7 101 107 Dynamic Ramp Rates Accel Time 1 40 Decel Time 1 42 S Curve 146 Control Accel Time 2 41 Decel Time 2 43 Load Limits Current Lmt Sel 147 Current Lmt Val 148 Stop Brake Stop BRK Mode A 155 DC Brk Lvl Sel 57 Bus Reg Mode A 161 Modes Stop BRK Mode B 156 DC Brake Level 158 Bus RegModeB 162 DC Brake Time 159 DB Resistor Type 163 RestartModes StartAtPowerUp 168 Auto Rstrt Tries 174 Auto Rstrt Delay 175 Power Loss Power Loss Mode 184 Power Loss Time 185 Power Loss Level 186 Utility Direction Config Direction Mode 90 Drive Memory Param Access Lvl 196 Load Frm UsrSet 198 Language 201 Reset To Defalts 197 Save To User Set 199 Diagnostics Start Inhibits 214 Dig In Status 216 Dig Out Status 217 Faults Fault Config 1 238 Alarms Alarm Config 1 259 Inputs amp Analog Inputs Anlg In Config 320 Analog In2 Hi 325 Analog In1 Hi 322 Analog In2 Lo 326 Analog In1 Lo 323 alog Outputs Analog Outl 2 Sel 342 Analog Outl 2 Lo 344 Analog Out Hi 346 Analog Outl Hi 343 Analog Outl 2 Sel345 Analog Outl 2 Lo 347
75. Start Stop 1 12 Replaced MCB PB Fault 4 7 Reset Meters 3 36 Reset To Defalts 3 36 Resetto Defaults HIM B 4 Restart Modes Group 3 32 Rev Speed Limit 3 21 Reverse Speed Limit C 10 Run Boost 3 17 S S Curve 3 29 S M A R T Start Up 2 3 Safety Ground 1 4 Save HIM Ref 3 35 Save MOP Ref 3 35 Save To User Set 3 36 Saving Data B 4 Scale In Hi 3 43 Scale In Lo 3 43 Scale In Value 3 43 Scale Out Hi 3 43 Scale Out Lo 3 44 Scale Out Value 3 44 Scaled Blocks Group 3 43 SCANport Vector Control P 5 Setting Preferences B 4 Shear Pin Fault 4 7 Shielded Cables Power 1 6 SHLD Terminal 1 4 Short Circuit Protection 1 5 Signal Wire 1 15 Skip Freq Band 3 21 Skip Frequency C 11 Skip Frequency x 3 21 Sleep Config Alarm 4 10 Sleep Level 3 34 Sleep Time 3 34 Sleep Wake Mode C 13 Sleep Wake Mode 3 33 Sleep Wake Ref 3 33 Slip Comp Gain 3 24 Slip Comp Group 3 24 Slip RPM FLA 3 24 Slip RPM Meter 3 24 Software Fault 4 7 Spd Mode amp Limits Group 3 19 Specifications Agency Certification A 1 Control A 2 A 3 Drive Ratings A 7 Electrical A 2 Encoder A 3 Environment A 2 Protection A 1 A 2 Speed Command F ile 3 19 Speed Command Sources 1 22 Speed Desired BW 3 28 Speed Feedback 3 11 Speed Feedback Group 3 18 Speed Mode 3 20 Speed Pot 1 20 Speed Ref A Hi 3 22 Speed Ref A Lo 3 22 Speed Ref A Sel 3 22 Speed Ref B Hi 3 22 Speed Ref B Lo 3 22 Speed Ref B Sel 3 22 Speed
76. Supplemental Drive Information Communication Configurations Typical Programmable Controller Configurations Important If block transfers are programmed to continuously write information to the drive care must be taken to properly format the block transfer If attribute 10 is selected for the block transfer values will be written only to RAM and will not be saved by the drive This is the preferred attribute for continuous transfers If attribute 9 is selected each program scan will complete a write to the drives non volatile memory EEprom Since the EEprom has a fixed number of allowed writes continuous block transfers will quickly damage the EEprom Do Not assign attribute 9 to continuous block transfers Refer to the individual communications adapter User Manual for additional details Supplemental Drive Information A 5 Logic Command Status Words Figure A 1 Logic Command Word Logic Bits 15114113 12 11 1019 8 7 6 5 4 3 2 10 Command Description x Stop 0 NotStop 1 Stop x Start 0 NotStart 1 Start X Jog 0 z NotJ og 1 Jog X Clear 0 Not Clear Faults Faults 1 Clear Faults X X Direction 00 No Command 01 Forward Command 10 Reverse Command 11 Hold Present Direction X Local 0 No Local Control Control 1 Local Control X MOP 0 Not Increment Increment 1 Increment X X Accel Rate 00 No Command 01 Use Accel Time 1 10 Use Accel Time 2 11 Use Present Time
77. action needed If 3 wire control is required program Digital Inx Sel for correct inputs See page 3 51 Drive does not respond to changes in speed command Cause s Indication Corrective Action No value is coming from the source LCD HIM Status 1 If the source is an analog input check of the command Line indicates At Speed and output is 0 Hz wiring and use a meter to check for presence of signal 2 Check Commanded Freq for correct source See page 3 10 Troubleshooting 4 13 Cause s Indication Corrective Action Incorrect reference source has None 3 Check S peed Ref Source for the source of been programmed the speed reference See page 3 38 4 Reprogram Speed Ref A Sel for correct source See page 3 22 Incorrect Reference source is None 5 Check Drive Status 1 page 3 37 bits 12 being selected via remote device or digital inputs and 13 for unexpected source selections 6 Check Dig In Status page 3 39 to see if inputs are selecting an alternate source 7 Reprogram digital inputs to correct Speed Sel x option See page 3 51 Motor and or drive will not accelerate to commanded speed Cause s Indication Corrective Action Acceleration time is excessive None Reprogram Accel Time x See page 3 28 Excess load or short acceleration None Check Drive Status 2 bit 10 to see if the drive times force the drive into current is in Current Limit See pa
78. automatic setting of Slip RPM FLA is also run A start command is required following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is required to operate the drive in normal mode Important Used when motor is uncoupled from the load Results may not be valid if a load is coupled to the motor during this procedure ATTENTION Rotation of the motor in an undesired direction can occur during this procedure To guard against possible injury and or equipment damage it is recommended that the motor be disconnected from the load before proceeding Calculate 3 2 This setting uses motor nameplate data to automatically set IR Voltage Drop Ixo Voltage Drop Flux Current Ref and Slip RPM FLA IR Voltage Drop Default Based on Drive Rating Value of voltage drop across the resis Min Max 0 0 Motor NP Volts x0 25 tance of the motor stator at rated motor Units 0 1 VAC current Used only when parameter 53 is set to Sensrls Vect SV Economize or FVC Vector Flux Current Ref Default Based on Drive Rating Value of amps for full motor flux Used Min Max 0 00 Motor NP FLA only when parameter 53 is setto Sensrls Units 0 01 Amps Vect SV Economize or FVC Vector Ixo Voltage Drop Default Based on Drive Rating Value of voltage drop across the leakage Min Max 0 0 230 0 480 0 575 VAC inductance of the motor at rat
79. can be calculated using the information supplied in either the PowerFlex Reference Manual or the technical document on Wiring and Grounding Guidelines publication DRIVES INO01A EN P General Grounding Requirements The drive Safety Ground PE must be connected to system ground Ground impedance must conform to the requirements of national and local industrial safety regulations and or electrical codes The integrity of all ground connections should be periodically checked 14 Installation Wiring For installations within a cabinet a single safety ground point or ground bus bar connected directly to building steel should be used AII circuits including the AC input ground conductor should be grounded independently and directly to this point bar Figure 1 1 Typical Grounding Safety Ground PE This is the safety ground for the drive that is required by code This point must be connected to adjacent building steel girder joist a floor ground rod or bus bar see above Grounding points must comply with national and local industrial safety regulations and or electrical codes Shield Termination SHLD The Shield terminal see Figure 1 3 on page 1 10 provides a grounding point for the motor cable shield It must be connected to an earth ground by a separate continuous lead The motor cable shield should be connected to this terminal on the drive drive end and
80. designed to meet the following specifications National Electrical Code NEMA ICS 3 1 Safety standards for Construction and Guide for Selection Installation and Adjustable Speed Drive Systems rational Electrical Code Applied noise impulses may be counted in addition to the standard pulse train causing erroneously high Pu Category Protection Specification Drive se Freq readings 200 208V 240V 380 400 480V 600V 690V AC Input Over voltage Trip 247VAC 285VAC 475VAC 570VAC 690VAC AC Input Undervoltage Trip 120VAC 138VAC 233VAC 280VAC 345VAC Heat Sink The Bus Overvoltage Trip 405VDC 405VDC 810VDC 810VDC 1013VDC Bus Undervoltage Shutoff Fault 153VDC 153VDC 305VDC 305VDC 381VDC Nominal Bus Voltage 281VDC 324VDC 540VDC 648VDC 810VDC All Drives rmistor Monitored by microprocessor overtemp trip Drive Overcurrent Trip Software Overcurrent Trip 200 of rated current typical Hardware Overcurrent Trip 220 300 of rated current dependent on drive rating Line transients up to 6000 volts peak per IEEE C62 41 1991 A 2 Category Protection continued Environment Electrical Control Specification Control Logic Noise Immunity Supplemental Drive Information Showering arc transients up to 1500V peak Power R ide Thru 15 milliseconds at full load Logic Control R ide Thru 0 5 seconds minimum 2 seco
81. drive memory HIM sets are files stored in permanent nonvolatile HIM memory Option HIM Copycat Device HIM Device HIM Description Save data to a HIM set load data from a HIM setto active drive memory or delete a HIM set Device User Sets Save data to a User set load data from a User setto active drive memory or name a User set Reset To Defaults Start Up Menu See Chapter 2 Preferences Menu Restore the drive to its factory default settings The HIM and drive have features that you can customize Option Description Drive Identity Add text to identify the drive Change Password Enable disable or modify the password User Dspy Lines Selectthe display parameter scale and text for the User Display The User Display is two lines of user defined data that appears when the HIM is not being used for programming User Dspy Time Setthe wait time for the User Display or enable disable it User Dspy Video Select Reverse or Normal video for the Frequency and User Display lines ResetUserDspy Return all the options for the User Display to factory default values HIM Overview B 5 The PowerFlex 700 drive is initially set to Basic Parameter View To view all parameters set parameter 196 Param Access Lvl to option 1 Advanced Parameter 196 is not affected by the Reset to Defaults function Viewing and Editing Parameters LCD HIM Step 1 In the Main Menu press the Up
82. relay programmed as Fault or Alarm will energize pick up when power is applied to drive and deenergize drop out when a fault or alarm exists Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed Refer to pages 1 18 amp 1 17 2 Vector Control Option Only 3 Activation level is defined in Dig Outx Level below Dig Out1 Level Dig Out2 Level Dig Out3 Level Sets the relay activation level for options 10 15 in Digital Outx Sel Units are assumed to match the above selection i e At Freq 2 Hz At Torque Amps Dig Out1 OnTime Dig Out2 OnTime Dig Out3 OnTime Sets the ON Delay time for the digital outputs This is the time between the occurrence of a condition and activation of the relay Dig Out1 OffTime Dig Out2 OffTime Dig Out3 OffTime Sets the OFF Delay time for the digital outputs This is the time between the disappearance of a condition and de activation of the relay Values Default Options Default Min Max Units Default Min Max Units Default Min Max Units 1 Fault 4 Run 4 Run 1 Fault 2 Alarm 3 Ready 4 Run 5 Forward Run 6 Reverse Run 7 Auto Restart 8 Powerup Run At Speed 10 AtFreq 11 AtCurrent 3 12 AtTorque 3 13 AtTemp 14 AtBus Volts 15 AtPI Error 9 16 DC Braking
83. via DPI and is used in peerto peer communications 0 0 32000 0 32767 0 v2 001 amp up 0 1 Read Only 32000 0 32767 0 v2 001 amp up 0 1 1 500 kbps 0 125 kbps 1 500 kbps Read Only 1 Condition True 0 Condition False x Reserved Description No Command Man Mode Ref A Auto Ref B Auto Preset 3 Auto Preset 4 Auto Preset5 Auto Preset 6 Auto Preset 7 Auto nm m BH Boooo n3 Ooodoooo n3om 5 Oooooo Related Related File COMMUNICATION i Masks amp Owners 272 273 274 275 276 277 278 279 280 Parameter Name amp Description Drive Ref Rslt Present frequency reference scaled as a DPI reference for peer to peer communications The value shown is the value prior to the accel decel ramp and the corrections supplied by slip comp PI etc Drive Ramp Rslt Present frequency reference scaled as a DPI reference for peer to peer communications The value shown is the value after the accel decel ramp but prior to any corrections supplied by slip comp PI etc DPI Port Sel Selects which DPI port reference value will appear in DPI Port Value DPI Port Value Value ofthe DPI reference selected in DPI Port Sel Logic Mask Programming and Parameters Values Default Units Default Unit
84. voltage or the supply system is ungrounded refer to the PowerFlex Reference Manual ATTENTION PowerFlex 700 drives contain protective MOVs and common mode capacitors that are referenced to ground These devices should be disconnected if the drive is installed on an ungrounded distribution system See page 1 13 for jumper locations Input Power Conditioning Certain events on the power system supplying a drive can cause component damage or shortened product life These conditions are divided into 2 basic categories 1 All drives The power system has power factor correction capacitors switched in and out of the system either by the user or by the power company The power source has intermittent voltage spikes in excess of 6000 volts These spikes could be caused by other equipment on the line or by events such as lightning strikes The power source has frequent interruptions 2 5 HP or Less Drives in addition to 1 above The nearest supply transformer is larger than 100kVA or the available short circuit fault current is greater than 100 000A The impedance in front of the drive is less than 0 5 If any or all of these conditions exist it is recommended that the user install a minimum amount of impedance between the drive and the source This impedance could come from the supply transformer itself the cable between the transformer and drive or an additional transformer or reactor The impedance
85. when the analog input value remains below Sleep Level for a time greater than Sleep Time e Speed Reference The active speed command to the drive as selected by drive logic and Speed Ref x Sel e Start Command command generated by pressing the Start button on the HIM closing a digital input programmed for Start Run Run Forward or Run Reverse Is Sleep Wake Working No F Have these conditions been met 1 Sleep Wake Ref must be set to the analog input that will control Start Stop functions No 2 Sleep Wake Mode must 1 Direct Enable Meet all Conditions 3 Sleep Level must be less than Wake Level 4 Speed Ref x Sel must be set to a speed reference source that will control the drive If Sleep Wake Ref Speed Ref x Sel the same analog signal will control start stop and speed reference 5 At least one of the following must be programmed for Digital Inx Sel Not Stop Enable Start Run Run Forward Run Reverse Yes p Is Required Input Closed No Stop Enable Run g Close Input Yes m Y Is Analog Signal Greater No No Increase Analog Input Signal and than or equal to Wake Level and for time wait for a time period greater period greater than or equal to Wake Time than or equal to Wake Time Yes Y wena E paote I aris TS cream
86. wider speed range and applications that need maximum possible torque for breakaway acceleration or overload Centrifuges extruders conveyors and others are candidates Torque Controllers Vector This technology differs from the two above because it actually controls or regulates torque Rather than allowing the motor and load to actually determine the amount of torque produced Vector technology allows the drive to regulate the torque to a defined value By independently identifying and controlling both flux and torque currents in the motor true control of torque is achieved High bandwidth current regulators remain active with or without encoder feedback to produce outstanding results Application Notes C 3 This technology is excellent for those applications where torque control rather than mere torque production is key to the success of the process These include web handling demanding extruders and lifting applications such as hoists or material handling Vector Control can operate in one of two configurations 1 Encoderless Not to be confused with Sensorless Vector above Encoderless Vector based on Allen Bradley s patented Field Oriented Control technology means that a feedback device is not required Torque control can be achieved across a significant speed range without feedback 2 Closed Loop with Encoder force Vector Control with encoder feedback utilizes Allen Bradley s Force Technology This industry l
87. 0 0000 214748 3647 Hr 0 0001 Hr N P N ID IN REA Co IMS UT io IN lon N N UT P N lon iD IN UT ICO N N Related File UTILITY Alarms Scaled Blocks 259 261 262 263 264 265 266 267 268 269 476 482 411 483 418 484 419 485 Programming and Parameters Parameter Name amp Description Values Alarm Config 1 Enables disables alarm conditions that will initiate an active drive alarm S S SSS LEESE SPSS RSIS S NESS PSVNNSE xia sat alae ieee rines 12 1110 9 8 7 6 5 413 2 1 0 y Reserved Bit Factory Default Bit Values Alarm Clear Default 0 Ready Resets all Alarm 1 8 Code parameters Options 0 Ready to zero 1 ClrAlrm Que Alarm 1 Code Default Read Only Alarm 2 Code l Alarm 3 Code ve Alarm 4 Code Alarm 5 Code Alarm 6 Code Alarm 7 Code Alarm 8 Code A code that represents a drive alarm The codes will appear in the order they occur first 4 alarms in first 4 out alarm queue A time stamp is not available with alarms Scale1 In Value Default 0 0 Scale2 In Value Min Max 432000 0 Displays the value of the signal being 32767 0 v2 001 amp up sentto ScaleX In Value using a link Units 0 1 Scale1 In Hi Default 0 0 Scale2 In Hi Min Max 432000 0 Scales the upper value of ScaleX In 32767 0 v2 001 amp up Value Unit
88. 0 100 50 140M F8E C32 140 CMN 4000 20BD034 2 25 20 312 25 9 34 40 5 54 40 70 40 125 125 50 140M F8E C45 140 CMN 4000 20BD040 3 30 25 367 30 5 40 51 68 50 90 50 150 150 50 140M F8E C45 140 CMN 4000 20BD052 3 40 30 47 7 397 52 60 80 60 110 60 200 200 70 140M CMN 6300 un 20BD065 3 50 40 596 496 amp 6 78 104 80 125 80 250 250 100 140M CMIN 9000 E 20BDO77 4 60 j 723 60 1 77 85 116 100 170 100 300 300 100 140M CMN 9000 50 596 49 6 65 98 130 80 125 80 250 250 100 140M CMN 9000 3 20BD0 5 75 90 1 74 9 96 106 144 125 200 125 350 350 125 3 60 723 60 1 77 116 154 100 170 100 300 300 100 140M CMN 9000 S 20BD125 5 100 117 97 6 125 138 163 150 250 150 500 375 150 75 901 749 96 144 168 125 200 125 350 350 125 E 20BD140 6 100 131 109 140 154 210 175 300 175 550 400 250 3 T W 75 105 158 210 125 225 125 400 300 125 20BD156 6 125 147 122 156 172 234 200 350 200 600 450 250 3 100 131 109 125 188 250 175 250 175 500 375 250 B S 20BD180 6 150 169 141 180 198 270 225 400 225 600 500 250 125 147 122 156 24 312 200 350 200 600 450 250 LEV Table AE 600 Volt AC Input Protection Devices See page A 13 for Notes CE V Dual Motor Drive
89. 06 110 i Commanded Preset Speed 7 Parameter 107 1 11 er Frequency DPI Port Ref 1 6 See Parameter 209 DPI Command i Manual Speed Ref Options i AcciDec hs an HIM Requesting Auto Manual ert Man S Curve TB Man Ref Sel Parameter 096 Digital Input i Post Ba Jog Speed Parameter 100 Jog Command p f to follower drive for Speed Adders Speed Mode Frequency Reference PI Output gt 2 Process Pi Slip Compensation 1 Slip Comp 4 None 0 Open Loop Output Frequency Torque Reference Source Vector Control Option Only The torque reference is normally supplied by an analog input or network reference Switching between available sources while the drive is running is not available Digital inputs programmed as Speed Sel 1 2 3 and the HIM Auto Manual function see above do not affect the active torque reference when the drive is in Vector Control Mode 1 To access Preset Speed 1 set parameter 090 or 093 to Preset Speed 1 Installation Wiring 1 23 Auto Manual Examples PLC Auto HIM Manual A process is run by a PLC when in Auto mode and requires manual control from the HIM during set up The Auto speed reference is issued by the PLC through a communications module installed in the drive Since the internal communications is designated as Port 5 Speed Ref A Sel is set to DPI Port 5 with the drive running from the Auto source Attain
90. 081 Skip Frequency 1 084 Skip Freq Band 087 Maximum Speed 082 Skip Frequency 2 085 Speed Speed Ref A Sel 090 Speed Ref B Sel 093 TB Man Ref Sel 096 References SpeedRefAHi 091 Speed RefB Hi 094 TB ManRefHi 097 SpeedRefALo 092 Speed RefB Lo 095 TBManReflo 098 Discrete 0g Speed 100 Speeds Preset Speed 1 7 101 107 Speed Trim Trim In Select 17 Trim Hi 19 Trim Out Select 118 Trim Lo 20 Slip Comp Slip RPM Q FLA 121 Slip RPM Meter 123 Slip Comp Gain 122 Process PI PI Configuration 124 Pl Integral Time 129 PI Status 134 PI Control 125 PI Prop Gain 30 PI Ref Meter 135 PI Reference Sel 126 PI Lower Limit 31 PI Fdback Meter 136 PI Setpoint 127 PI Upper Limit 32 PI Error Meter 137 PI Feedback Sel 128 PI Preload 33 PI Output Meter 138 Ramp Rates Accel Time 1 40 Decel Time 1 42 S Curve 146 Accel Time 2 41 Decel Time 2 43 Load Limits CurrentLmtSel 147 Drive OL Mode 50 Current Lmt Val 148 PWM Frequency 151 CurrentLmtGain 149 Stop Brake Stop Mode A 55 DC Brake Time 159 DB Resistor Type 163 Modes Stop Mode B 56 Bus Reg Ki 60 Bus Reg Kp 164 DC Brake Lvl Sel 157 Bus RegModeA 161 Bus Reg Kd 165 DC Brake Level 158 Bus RegModeB 162 RestartModes StartAtPowerUp 168 Auto Rstrt Delay 175 Wake Time 181 Flying Start En 69 Sleep Wake Mode 178 Sleep Level 182 Flying StartGain 170 Sleep Wake Ref 179 Sleep Time 183 Auto Rstrt Tries 174 Wake Level 80 Power Loss Power Loss Mode 184 Power Loss Time 185 Power Loss Level 186 Programming and Paramet
91. 2 110 9 8 7 6 5 4 3 2 1 0 eve Falsk Bit Speed Ref Source Default Read Only Displays the source of the speed Options 0 PI Output reference to the drive 1 Analog In 1 2 Analog In 2 3 6 Reserved 7 Pulse In 8 Encoder 9 MOP Level 10 og Speed 11 Preset Spdl 12 Preset Spd2 13 Preset Spd3 14 Preset Spd4 15 PresetSpd5 16 Preset Spd6 17 PresetSpd7 18 DPI Port 1 19 DPI Port 2 20 DPI Port 3 21 DPI Port 4 22 DPI Port 5 23 Reserved 24 Auto Tune 25 Jog Speed 2 mm Start Inhibits Read Only Displays the inputs currently preventing the drive from starting SES 8 CAAA GIS KS LEE IGIENE 1 Inhibit True x x 0 0 0 0 0 1 x 0 0 1 0 0 0 0 get pis 1413 12 1110 9 8 7 6 5 4 3 2 1 0 lg er o ts i gt WO Co i gt Lo lo I File Diagnostics 215 216 217 218 21 o Programming and Parameters Parameter Name amp Description Values Last Stop Source Default Read Only Displays the source that initiated the Options 0 Pwr Removed most recent stop sequence It will be 1 5 DPI Port 1 5 Cleared setto 0 during the next start 6 Reserved sequence 7 Digital In 8 Fault 9 NotEnabled 10 Sleep 11 og 12 Autotune pem 13 Precharge m
92. 20BH125 0 5 45 1919 63 7 96 44 168 150 55 139 8 75 5 125 38 163 225 BUSSMANN JKS 225 20BH140 0 6 l 55 1117 4 63 4 105 158 210 200 BUSSMANN JKS 20 75 158 4 85 6 140 154 210 300 BUSSMANN JKS 30 20DH170 0 6 l 75 1584 85 6 140 210 280 300 BUSSMANN JKS 30 90 192 4 103 9 170 87 255 350 BUSSMANN JKS 35 20DH205 6 90 1924 1103 9 170 255 313 350 BUSSMANN JKS 35 110 232 12533205 220 289 400 BUSSMANN JKS 40 1 Also applies to P voltage class Table AH 650 Volt DC Input Protection Devices Drive kW DC Input Catalog f Rating Ratings Output Amps Number END HD Amps KW Cont 1Min 3Sec Fuse Bussmann Style Fuse 650 Volt DC Input 20BD1P1 0 10 5 10 33 1 0 06 1 1 1 2 1 6 6 BUSSMANN JKS 6 20BD2P1 0 0 75 1 9 12 21 24 3 2 6 BUSSMANN JKS 6 20BD3P4 012 15 130 20 134 145 6 0 6 BUSSMANN JKS 6 20BD5P0 013 2 45 29 150 155 7 5 1 BUSSMANN JKS 1 20BD8P0 0 3 8 1 52 18 0 18 8 12 15 BUSSMANN JKS 15 208D011 0175 5 111 72 11 12 1 165 2 BUSSMANN JKS 2 20BD014 1110 75 147 195 14 165 22 30 BUSSMANN JKS 3 20BD022 1415 10 233 415 1 22 242 133 45 BUSSMANN JKS 45 20BD027 2120 15 289 18 8 27 33 44 60 BUSSMANN JKS 6 20BD034 2125 120 364 23 6 34 405 54 7 BUSSMANN JKS 7 20BD040 3 130 25 429 27 8 40 51 68 80 BUSSMANN JKS 8 20BD052 3 140 130 557 361 52 60 80 100 BUSSMANN JKS 100 20BD065 3 150 140 69 45 4 65 78 104 150 BUSSMANN JKS
93. 282 Direction Owner 291 Datalinks Data InA1 D2 300 307 Data OutA1 D2 310 317 Inputs amp Analog Inputs Anlg In Config 320 AnalogIn 2Hi 325 Anlgin1Loss 324 Outputs Anlg In SqrRoot 321 Analoglnllo 323 Anlgin2Loss 327 Penn AnalgInlHi 322 Analogln2Lo 326 ee Analog Outputs AnlgOutConfig 340 Analog Outl Hi 343 Anlg Out Absolut 341 AnalogOutllo 344 Analog Outl Sel 342 Digital Inputs Digital In1 6 Sel 361 366 Digital Outputs Digital Outl Sel 380 Dig Out Level 385 Dig Outl Offfime 383 Digital Out Sel 384 Dig Outl OnTime 382 Dig Out2 OffTime 387 Dig Outl Level 381 Dig Out2 OnTime 386 3 8 Programming and Parameters Advanced Parameter View Vector Control Option Parameter 196 Param Access Lvl set to option 1 Advanced File Monitor ie 2 EN Motor Control Speed Command Group Metering Parameters Output Freq 001 Commanded Speed002 Ramped Speed 022 Speed Reference 023 Commanded Torque 024 Speed Feedback 025 Output Current 003 Torque Current 004 Flux Current 005 Output Voltage 006 Output Power 007 Output PowrFctr 008 Elapsed MWh 009 Elapsed Run Time 010 MOP Reference 011 DC Bus Voltage 012 DC Bus Memory 013 Analog Inl Value 016 Analog In2 Value 017 Drive Data Motor Data Rated kW 26 Rated Volts 27 Motor Type 40 Motor NP Volts 41 Motor NP FLA 42 Motor NP Hertz 43 Rated Amps 028 Control SW Ver 029 Motor NP RPM 044 Motor NP Powe
94. 3 13 otor OL Hertz 3 13 otor Poles 3 13 otor Type 3 12 tr NP Pwr Units 3 13 trTor CurRef 3 17 eg Torque Limit 3 17 otch Filter Freq 3 18 otch Filter K 3 18 Output Current 3 10 Output Freq 3 10 Output Power 3 10 Output Powr Fctr 3 10 Output Voltage 3 10 Overspeed Limit 3 20 Param Access Lvl 3 35 PI BW Filter 3 27 PI Configuration 3 25 PI Control 3 25 PI Error Meter 3 26 PI Fdback Meter 3 26 PI Feedback Hi 3 27 PI Feedback Lo 3 27 PI Feedback Sel 3 25 PI Integral Time 3 26 PI Lower Limit 3 26 PI Output Meter 3 27 PI Preload 3 26 PI Prop Gain 3 26 PI Ref Meter 3 26 z2 2 2 X 2 2 2 2 PI Reference Hi 3 27 PI Reference Lo 3 27 PI Reference Sel 3 25 PI Setpoint 3 25 PI Status 3 26 PI Upper Limit 3 26 Pos Torque Limit 3 17 Power Loss Level 3 34 Power Loss Mode 3 34 Power Loss Time 3 34 Powerup Delay 3 32 PowerUp Marker 3 42 Preset Speed x 3 23 Pulse In Scale 3 19 Pulse Input Ref 3 23 PWM Frequency 3 29 Ramped Speed 3 11 Rated Amps 3 12 Rated kW 3 11 Rated Volts 3 11 Reference Mask 3 45 Reference Owner 3 46 Regen Power Limit 3 29 Reset Meters 3 36 Reset To Defalts 3 36 Rev Speed Limit 3 21 Run Boost 3 17 S Curve 3 29 Save HIM Ref 3 35 Save MOP Ref 3 35 Save To User Set 3 36 Scale In Hi 3 43 Scale In Lo 3 43 Scale In Value 3 43 Scale Out Hi 3 43 Scale Out Lo 3 44 Scale Out Value 3 44 Skip Freq Band 3 21 Ski
95. 3 46 201 Language Drive Memory 3 36 284 MOP Mask Masks amp Owners 3 46 202 Voltage Class Drive Memory 3 36 285 Local Mask Masks amp Owners 3 46 203 Drive Checksum Drive Memory 3 37 288 Stop Owner Masks amp Owners 3 46 209 210 Drive Status X Diagnostics 3 37 289 Start Owner Masks amp Owners 3 46 211 212 Drive Alarm X Diagnostics 3 37 290 0g Owner Masks amp Owners 3 46 213 Speed Ref Source Diagnostics 3 38 291 Direction Owner Masks amp Owners 3 46 214 Start Inhibits Diagnostics 3 38 292 Reference Owner Masks amp Owners 3 46 215 Last Stop Source Diagnostics 3 39 293 Accel Owner Masks amp Owners 3 46 216 Dig In Status Diagnostics 3 39 294 Decel Owner Masks amp Owners 3 47 217 Dig Out Status Diagnostics 3 39 295 Fault Clr Owner Masks amp Owners 3 47 218 Drive Temp Diagnostics 3 39 296 MOP Owner Masks amp Owners 3 47 219 Drive OL Count Diagnostics 3 39 297 Local Owner Masks amp Owners 3 47 220 Motor OL Count Diagnostics 3 40 300 307 Data In XX Datalinks 3 47 224 Fault Frequency Diagnostics 3 40 310 317 Data Out XX Datalinks 3 47 Fault Speed Diagnostics 320 Anlg In Config Analog Inputs 3 48 225 Fault Amps Diagnostics 3 40 321 Anlg In SgrRoot Analog Inputs 3 48 226 Fault Bus Volts Diagnostics 3 40 322 325 Analog In X Hi Analog Inputs 3 48 227 228 Status X 9 Fault Diagnostics 3 40 323 326 Analog In X Lo Analog Inputs 3 49 229 230 Alarm X Fault Diagnostics 3 41 324 327 Analog In X Lo
96. 437 Neg Torque Limit 445 Ki Speed Loop 446 Kp Speed Loop 447 Kf Speed Loop 449 Speed Desired BW 450 Total Inertia 454 Rev Speed Limit 460 PI Reference Hi 461 PI Reference Lo 462 PI Feedback Hi 463 PI Feedback Lo B 7 B 8 HIM Overview Removing Installing the HIM The HIM can be removed or installed while the drive is powered Important HIM removal is only permissible in Auto mode If the HIM is removed while in Manual mode or the HIM is the only remaining control device a fault will occur Step Key s Example Displays To remove the HIM 1 Press ALT and then Enter Remove The ALT e Remove Op Intr c Remove HIM confirmation screen appears Press Enter to Disconnect Op Intrfc 2 Press Enter to confirm that you want to Port 1 Control remove the HIM 3 Remove the HIM from the drive To install HIM 1 Insert into drive or connect cable Appendix C Application Notes For information on See page For information on See page External Brake Resistor C 1 Reverse Speed Limit C 10 Minimum Speed C 1 Skip Frequency C 11 Motor Control Technology C 2 Sleep Wake Mode C 13 Motor Overload C 4 Start At PowerUp C 14 Overspeed C 5 Stop Mode C 15 Power Loss Ride Through C 6 Voltage Tolerance C 17 Process PI for Standard Control C 7 External Brake Resistor Figure C 1 External Brake Resistor Circuitry Three Phase AC Input Inpu
97. 5 MWh 0 1 MWh Read Only 0 0 429496729 5 Hrs 0 0 214748364 0 Hrs 0 1 Hrs Related Ic o File I E Drive Data 011 012 013 016 017 022 023 024 025 026 027 Parameter Name amp Description MOP Frequency Value ofthe signal at MOP Motor Operated Potentiometer MOP Reference See description above DC Bus Voltage Present DC bus voltage level DC Bus Memory 6 minute average of DC bus voltage level Analog In1 Value Analog In2 Value Value of the signal at the analog inputs Ramped Speed Value of commanded speed after Accel Decel and S Curve are applied Speed Reference Summed value of ramped speed process PI and droop When FVC Vector mode is selected droop will not be added Commanded Torque Final torque reference value after limits and filtering are applied Percent of motor rated torque Speed Feedback This parameter displays the value of actual motor speed whether measured by encoder feedback or estimated Rated kW Drive power rating Rated Volts The drive input voltage class 208 240 400 etc Programming and Parameters Values Default Units Default Units Default Units Default Units Default Units Default Units Default Units Default Units Default Units Default Units Default Units Min Max Min Max Min Max
98. 500 250 Table AB 240 Volt AC Input Protection Devices See page A 13 for Notes Dual Motor Drive a Input Element Time Non Time Circuit Circuit Catalog E Ratings Output Amps DelayFuse DelayFuse Breaker Protector 140M Motor Starter with Adjustable Current Range 9 Number Amps KVA Cont 1 Mn 3 Sec Min Max Mn Max Me CO Max 10 Available Catalog Numbers 240 Volt AC I 20BB2P2 O 17 07 22 24 33 6 3 10 15 3 140M C2E B25 140M DSE B25 20BB4P2 O 33 14 42 48 64 5 8 15 15 7 140M C2E B63 140M D8E B63 20BB6P8 1 15 59 24 68 e 12 10 15 10 25 25 15 140M C2E C10 140M DSE C10 140M F8E C10 20BB9P6 1 3 2 8 3 34 96 106 144 12 20 12 35 35 15 140M C2E C10 140M DSE C10 140M F8E C10 20BBOI5 1 3 137 57 153 168 23 20 30 20 60 60 30 140M C2E C16 140M DSE C16 140M F8E C16 20BBO22 1 7 5 5 199 83 22 24 2 33 25 50 25 80 80 30 140M C2E C25 140M DSE C25 140M F8E C25 140M CMN 2500 20BBO28 2 10 7 5 25 7 10 7 28 33 44 35 60 35 100 100 50 140M F8E C32 140M CMN 4000 20BB042 3 15 10 385 16 0 42 46 2 63 50 90 50 150 150 50 140M F8E C45 140M CMN 6300 20BB052 3 20 15 47 7 19 8 52 63 80 60 100 60 200 200 100 140M CMN 6300 20BB070 4 25 20 642 267 70 78 105 90 150 90 275 275 100 140M CMN 9000 20BB080 4 30 25 732
99. 9 6 52 6L5 82 60 110 60 200 200 100 M CMN 6300 20BE062 4 60 50 2 50 582 60 5 62 78 104 80 125 80 225 225 100 M CMN 6300 20BE077 5 75 2 50 72 3 75 1 77 85 116 90 150 90 300 300 100 M CMN 9000 60 2 50 582 60 5 63 94 126 90 125 90 250 250 100 M CMN 6300 20BEO99 5 100 2 40 92 9 96 6 99 109 126 125 200 125 375 375 150 75 2 40 72 3 75 1 77 116 138 100 175 100 300 300 100 M CMN 9000 20BE125 6 125 2 50 117 122 125 138 188 250 150 375 375 250 100 2 50 93 96 6 99 149 200 375 375 150 20BE144 6 150 2 50 135 141 144 158 175 300 175 400 400 250 125 2 50 117 122 125 188 150 275 150 375 375 250 Table AF 690 Volt AC Input Protection Devices Dual Motor Drive KW Pw Input Element Time Non Time Circuit Circuit Catalog E Pating Freq Temp Ratings Output Amps Delay Fuse DelayFuse Breaker Protector Number uc ND HD kt C Amps KVA Cont 1 Mn 3 Sec Min Max Min Max Max 9 Mas 10 690 Volt AC Input 20BF052 5 45 4 50 469 561 52 57 78 60 110 60 175 175 375 4 50 40 1 48 0 46 eo 92 50 90 50 150 150 20BF060 5 55 4 50 57 7 68 9 60 66 90 80 125 80 225 225 45 4 50 469 561 52 78 104 60 110 60 175 175 20BF082 5 75 2 50 790 944 82 90 123 100 200 100 375 375 55 2 50 57 7 68 9
100. ATTENTION Equipment damage and or personal injury may result N if this parameter is used in an inappropriate application Do Not use international codes standards regulations or industry guidelines Auto Rstrt Delay Default 1 0 Secs Sets the time between restart attempts Min Max 0 5 30 0 Secs when Auto Rstrt Tries is setto a value Units 0 1 Secs other than zero Related rA I x File 17 oco 179 Programming and Parameters Parameter Name amp Description Values Sleep Wake Mode Default 0 Disabled Enables disables the Sleep Wake Options 0 Disabled function Important When enabled the 1 Direct Enabled following conditions must be met A proper minimum value must be programmed for Sleep Level e A speed reference must be selected in Speed Ref A Sel e Atleast one of the following must be programmed and input closed in Digital Inx Sel Enable S top CF Run Run Forward Run Reverse ATTENTION Enabling the Sleep Wake function can cause unexpected machine operation during the Wake mode Equipment damage and or personal injury can result if this parameter is used in an inappropriate application Do Not use this function without considering the table below and applicable local national amp international codes standards regulations or industry guidelines Conditions Required to Start Drive 110218
101. Alarms Alarms are automatically cleared when the condition that caused the alarm is no longer present Alarm Descriptions Table 4 C Alarm Descriptions and Actions Alarm 2 Description Analog In 5 ID An analog input is configured for Alarm on signal loss and signal loss has Loss occurred Bipolar 20 2 Parameter 190 Direction Mode is set to Bipolar or Reverse Dis and one Conflict or more of the following digital input functions is configured F wd Reverse Run Forward Run Reverse og Forward or og Reverse Decel Inhibt 10 Drive is being inhibited from decelerating Dig In 17 Digital input functions are in conflict Combinations marked with a a will ConflictA cause an alarm Jog 1 and Jog 2 with Vector Control Option Acc2 Dec2 Accel 2 Decel 2 og J og Fwd J og Rev Fwd R ev Acc2 Dec2 E3 Accel 2 amp Decel 2 Jog i i Jog Fwd Jog Rev Fwd Rev iB E Dig In 18 A digital Start input has been configured without a Stop input or other ConflictB functions are in conflict Combinations that conflict are marked with a i and will cause an alarm Jog 1 and Jog 2 with Vector Control Option Stop Fwd Start CF Run Run Fwd Run Rev Jog JogFwd Jog Rev Rev d E Start Stop CF Run 1 1 1 RunFwd Jl Run Rev JogFwd JogRev th Fwd Rev
102. Bit Parameters 3 2 A AC Input Circuit Breakers A 7 Ground 1 3 Line Fuses A 7 AC Supply Source 1 2 Unbalanced 1 3 Ungrounded 1 3 Accel Mask 3 46 Accel Owner 3 46 Accel Time x 3 28 Access Panel Removal 1 7 Agency Certification A 1 Alarm amp Fault Types 4 1 Alarm 1 Fault 3 41 Alarm 2 Fault 3 41 Alarm Clear 3 43 Alarm Config 1 3 43 Alarm Descriptions 4 9 Alarm x Code 3 43 Alarms Analog In Loss 4 9 Bipolar Conflict 4 9 Decel Inhibt 4 9 Dig In Conflict 4 9 Drive OL Level 4 10 FluxAmpsR ef Rang 4 10 IntDBRes OvrHeat 4 10 IR Volts Range 4 10 Ixo Vit Rang 4 10 MaxFreq Conflict 4 10 Motor Type Cflct 4 10 NP Hz Conflict 4 10 Power Loss 4 10 Precharge Active 4 10 Sleep Config 4 10 Speed Ref Cflct 4 10 Start At PowerUp 4 10 TB Ref Cfict 4 11 UnderVoltage 4 11 VHz Neg Slope 4 11 Waking 4 11 Alarms Group 3 43 Alarms Clearing 4 9 Index ALT Key Functions B 2 ALT Key Functions B 2 Ambient Temperature 1 2 Analog In Loss Alarm 4 9 Analog In Loss Fault 4 4 Analog In x Hi 3 48 Analog In x Lo 3 49 Analog Inputs Group 3 48 Analog Inx Value 3 11 Analog Outl Hi 3 50 Analog Outl Lo 3 50 Analog Outl Sel 3 50 Analog Out2 Lo 3 50 Analog Out2 Sel 3 50 Analog Outputs Group 3 49 Anlg Cal Chksum Fault 4 4 Anlg In Config 3 48 Anlg In Loss 3 49 Anlg In Sqr Root 3 48 Anlg Out Absolut 3 49 Anlg Out Config 3 49 Armored Cable 1 6 Assisted Start Up 2 3
103. C Three bare copper conductors with XLPE insulation and Division I amp Il 1949 F RHH RHW 2 impervious corrugated continuously welded aluminum Anixter 7V 7xxxx 3G or equivalent armor Black sunlight resistant P VC jacket overall Three copper grounds on 10 AWG and smaller EMC Compliance Refer to EMC Instructions on page 1 25 for details Cable Trays and Conduit If cable trays or large conduits are to be used refer to guidelines presented in the PowerFlex Reference Manual ATTENTION To avoid a possible shock hazard caused by induced voltages unused wires in the conduit must be grounded at both ends For the same reason if a drive sharing a conduit is being serviced or installed all drives using this conduit should be disabled This will help minimize the possible shock hazard from cross coupled motor leads Motor Cable Lengths Typically motor lead lengths less than 91 meters 300 feet are acceptable However if your application dictates longer lengths refer to the PowerFlex Reference Manual for details Cable Entry Plate Removal If additional wiring access is needed the Cable Entry Plate on 0 3 Frame drives can be removed Simply loosen the screws securing the plate to the chassis The slotted mounting holes assure easy removal Important Removing the Cable Entry Plate limits the maximum ambient temperature to 40 degrees C 104 degrees F Power Wiring Access Panel Removal Frame Removal Pr
104. Common e Adjust Scaling 4 20 mA Input t Parameters 91 92 and 325 326 e View results Parameter 002 Analog Output z e Configure with Parameter 340 10V 4 20 mA E Select Source Value Bipolar SVEN Parameter 384 Digital Out1 Sel 10V Unipolar LO e Adjust Scaling shown Eide Parameters 343 344 Standard Control BG A 4 20 mA Unipolar use term 8 amp 9 1 Refer to the Attention statement on page 1 15 for important bipolar wiring information Installation Wiring 1 21 I O Wiring Examples continued Input Output Connection Example Required Parameter Changes 2 Wire Control Disable Digital Input 1 Non Reversing Parameter 361 0 Unused 24V DC internal e Set Digital Input 2 supply Parameter 362 7 Run e Set Direction Mode Parameter 190 0 Unipolar 2 Wire Control Neutral 115V Set Digita Input 1 Reversing 1 s Common 24V Parameter 361 8 Run Forward External supply Jas e Set Digital Input 2 I O Board E Parameter 362 9 Run Reverse dependent An 3 Wire Control No Changes Required Internal supply
105. Data and Motor Tests Speed Limits Speed Torque Start Stop l O gt Application Done Select Ramp Times Control Exit Configures Enter Motor NP Optimize Torque Set Min Max Configure Configure Configure Motor Control Data Stop Mode and Speed and Source Value Control Method for Specific Method Accel Decel Verify Direction Direction Control and Scale for 2 Wire 3 Wire I O Application Ramp Times Speed References Digital Inputs Outputs and Analog Outputs 24 Step 1 Press ALT and then Esc S M A R T The S M A R T start screen appears ALT StartUp Running S M A R T Start During a Start Up the majority of applications require changes to only a few parameters The LCD HIM on a PowerFlex 700 drive offers S M A R T start which displays the most commonly changed parameters With these parameters you can set the following functions S Start Mode and Stop Mode M Minimum and Maximum Speed A Accel Time 1 and Decel Time 1 R Reference Source T Thermal Motor Overload To run a S M A R T start routine Key s Example LCD Displays F gt Stopped auto 2 View and change parameter values as desired For HIM information see SMART List Appendix B Digital In2 Sel Step 1 Inthe Main Menu press the Up Arrow or Down Arrow to scroll to Start Up e i Stop Mode A 3 Press Escto exitthe S M A R T start Esc Minimin Speed Running an Assisted Start Up Important This start up ro
106. Defines if the input wired to terminals 5 amp 6 of the Encoder Terminal Block will be used as a Pulse or Marker input Options 1 amp 3 detecta loss of signal when using differential inputs regardless of the Feedback Select param 080 setting Speed Command File Parameter Name amp Description Speed Units Selects the units to be used for all speed related parameters Options 0 amp 1 indicate status only Options 3 amp 4 will convert configure the drive for that selection Convert Hz 2 converts all speed based parameters to Hz and changes the value proportionately i e 1800 RPM 60 Hz Convert RPM 3 converts all speed based parameters to RPM and changes the value proportionately Programming and Parameters Values Default Min Max Units Default Options Values Default Options 64 2 20000 1 Pulse Input 0 0 Pulse Input 1 Pulse Check 2 Marker Input 3 Marker Check Hz 0 0 us 1 RPM 2 Convert Hz 3 ConvertRPM 3 19 Related 3 20 File SPEED COMMAND Spd Mode amp Limits Programming and Parameters c 081 082 Parameter Name amp Description Speed Mode Sets the method of speed regulation Feedback Select Selects the source for motor speed feedback Note that all selections are available when using Process PI Open Loop 0 no encoder is present and
107. File Programming and Parameters 167 168 169 170 174 175 Parameter Name amp Description Values Powerup Delay Default 0 0 Secs Defines the programmed delay time in Min MMax 0 0 30 0 Secs seconds before a start command is Units 0 1 Secs accepted after a power up Start At PowerUp Default 0 Disabled Enables disables a feature to issue a Options 0 Disabled Startor Run command and automatically 1 Enabled resume running at commanded speed after drive input power is restored Requires a digital input configured for Run or Startand a valid start contact ATTENTION Equipment damage and or personal injury may result N ifthis parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines Flying Start En Default 0 Disabled Enables disables the function which Options 0 Disabled reconnects to a spinning motor at actual 1 Enabled RPM when a start command is issued Not required in FVC Vector mode when using an encoder Flying StartGain Default 4000 Sets the response of the flying start Min Max 20 32767 function Units 1 Auto Rstrt Tries Default 0 Sets the maximum number of times the Min Max 0 9 drive attempts to reset a fault and restart Units 1 this function without considering applicable local national and
108. I es es co File MOTOR CONTROL E f 06 Lr 062 Programming and Parameters Parameter Name amp Description Values Autotune Default Calculate 3 Provides a manual or automatic method Options 0 Ready for setting IR Voltage Drop Flux 1 Static Tune Current R ef and Ixo Voltage Drop Valid 2 Rotate Tune only when parameter 53 is setto S ensrls 3 Calculate Vect SV Economize or FVC Vector Ready 0 Parameter returns to this setting following a Static Tune or Rotate Tune It also permits manually setting IR Voltage Drop Ixo Voltage Drop and Flux Current R ef Static Tune 1 2A temporary command that initiates a non rotational motor stator resistance test for the best possible automatic setting of IR Voltage Drop in all valid modes and a non rotational motor leakage inductance test for the best possible automatic setting of Ixo Voltage Drop in FVC Vector mode A start command is required following initiation of this setting The parameter returns to Ready 0 following the test at which time another start transition is required to operate the drive in normal mode Used when motor cannot be rotated Rotate Tune 2 A temporary command that initiates a Static Tune followed by a rotational testfor the best possible automatic setting of Flux Current Ref In FVC Vector mode with encoder feedback a test for the best possible
109. Index 9 PI Prop Gain 3 26 PI Ref Meter 3 26 PI Reference Hi 3 27 PI Reference Lo 3 27 PI Reference Sel 3 25 PI Setpoint 3 25 PI Status 3 26 PI Upper Limit 3 26 Port 1 5 DPI Loss Fault 4 7 PORT LED 4 2 Ports DPI Type B 1 Pos Torque Limit 3 17 Potentiometer Wiring 1 20 Power Cables Wiring 1 5 Power Conditioning Input 1 3 Power Loss Alarm 4 10 Power Loss Fault 4 7 Power Loss Group 3 34 Power Loss Level 3 34 Power Loss Mode 3 34 Power Loss Ride Through C 6 Power Loss Time 3 34 Power Terminal Block 1 10 Power Unit Fault 4 7 Power Wiring Access Panel 1 7 General 1 7 PowerF lex 700 Reference Manual P 1 Powering Up the Drive 2 1 Powerup Delay 3 32 PowerUp Marker 3 42 Precautions General P 3 Precharge 1 24 Precharge Active Alarm 4 10 Preferences Setting B 4 Preset Speed x 3 23 Process PI Standard Control C 7 Process PI Group 3 25 Programmable Controller Configuations A 4 Programming 3 1 Publications R eference P 2 Pulse In Loss Fault 4 7 Pulse In Scale 3 19 Pulse Input 1 19 Pulse Input Ref 3 23 PWM Frequency 3 29 Pwr Brd Chksum Fault 4 7 Index 10 Pwr Brd Chksum2 4 7 PWR LED 4 2 R Ramp Rates Group 3 28 Ramped S peed 3 11 Rated Amps 3 12 Rated kW 3 11 Rated Volts 3 11 Ratings Drive A 7 Reference Control 1 22 Reference Manual P 1 Reference Mask 3 45 Reference Material P 2 Reference Owner 3 46 Regen Power Limit 3 29 Removing Cover 1 1 Repeated
110. Inertia 3 28 Trim Hi 3 24 Trim In Select 3 24 Trim Lo 3 24 Trim Out Select 3 24 Trnsistr OvrTemp Fault 4 8 Troubleshooting 4 1 U Unbalanced Ungrounded Supply 1 3 UnderVoltage Alarm 4 11 Fault 4 8 Ungrounded Distribution Systems 1 13 Unshielded Power Cables 1 5 User Configurable Alarm 4 1 User Sets B 4 UserSet Chksum Fault 4 8 Utility File 3 35 V Vector Control I O Terminal Block 1 18 VHz Neg Slope Alarm 4 11 Viewing and Changing Parameters B 5 Voltage Class 3 36 Voltage Tolerance C 17 Volts per Hertz Group 3 17 W Wake Level 3 34 Wake Time 3 34 Waking Alarm 4 11 Web Sites see WWW World Wide Web Wire Control 1 15 Signal 1 15 Wiring 1 1 Access Panel Removal 1 7 Index 12 Cable Entry Plate Removal 1 7 Encoder 1 19 Hardware Enable 1 19 1 0 1 15 Potentiometer 1 20 Power 1 5 WWW World Wide Web 1 1 P 1 P 2 Back 2 Index 13 Notes Index 14 Notes Index 15 Notes Index 16 Notes e www rockwellautomation com Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Autom
111. Input Devices Circuit Breakers 1 5 Contactors 1 12 Fuses 1 5 Input Fusing 1 5 Input Potentiometer 1 20 Input Power Conditioning 1 3 Inputs amp Outputs File 3 48 Installation 1 1 IntDBRes OvrHeat Alarm 4 10 Index 5 IR Voltage Drop 3 15 IR Volts Range Alarm 4 10 IR Volts Range Fault 4 5 Ixo Vit Rang Alarm 4 10 Ixo Voltage Drop 3 15 IXo VoltageRange Fault 4 6 J Jog Mask 3 45 Jog Owner 3 46 Jog Speed 3 23 K Kf Speed Loop 3 28 Ki Speed Loop 3 27 Kp Speed Loop 3 27 L Language 3 36 Last Stop Source 3 39 LCD HIM Menus B 4 LEDs 4 2 Linear List 3 3 Linking Parameters B 6 Load Frm Usr Set 3 2 3 36 Load Limits Group 3 29 Local Mask 3 46 Local Owner 3 47 Logic Command Word A 5 Logic Mask 3 45 Logic Status Word A 6 Low Voltage Directive 1 25 Man Ref Preload 3 35 Manual Conventions P 2 Manual Mode 1 22 Manual Auto Control 1 23 Marker Pulse 3 18 Masks amp Owners Group 3 45 MaxFreq Conflict Alarm 4 10 Maximum Freq 3 13 Maximum S peed 3 20 Maximum Voltage 3 13 Menu Structure HIM B 4 Index 6 Metering Group 3 10 Minimum Clearances 1 2 Minimum Speed 3 20 C 1 MOD LED 4 2 Modes Auto Manual 1 22 Monitor File 3 10 MOP Config Group 3 35 MOP Frequency 3 11 MOP Mask 3 46 MOP Owner 3 47 MOP Rate 3 35 MOP Reference 3 11 Motor Cable Lengths 1 7 Motor Cntl Sel 3 13 Motor Control File 3 12 Motor Control Technology C 2 Motor Data Group 3
112. Lvl amp Voltage Class params 196 201 amp 202 e Option 1 resets parameters to factory defaults based on Voltage Class Options 2 amp 3 will reset parameters to factory defaults and set Voltage Class to low or high voltage settings Important Frames 5 amp 6 the internal fan voltage may have to be changed when using Option 2 or 3 See Selecting Nerifying Fan Voltage on page 1 8 Load Frm Usr Set Loads a previously saved set of parameter values from a selected user set location in drive nonvolatile memory to active drive memory Save To User Set Saves the parameter values in active drive memory to a user set in drive nonvolatile memory Reset Meters Resets selected meters to zero Language Selects the display language when using an LCD HIM This parameter is not functional with an LED HIM Options 6 8 and 9 are Reserved Voltage Class Configures the drive current rating and associates it with the selected voltage i e 400 or 480V Normally used when downloading parameter sets O ptions 2 amp 3 indicate status only Selecting Option 4 or 5 will covert configure the drive Important Frames 5 amp 6 the internal fan voltage may have to be changed when using Option 4 or 5 See Selecting Nerifying Fan Voltage on page 1 8 Values Default Options Default Options Default Options Default Options Default Options Default Options
113. Power Loss 3 34 Man RefPreload 193 HIM Ref Config 3 35 Power Up Marker 242 Faults 3 42 Marker Pulse 421 Speed Feedback 3 18 Powerup Delay 167 RestartModes 3 32 Maximum Freq 55 Torq Attributes 3 13 Preset Speed X 101 107 Discrete Speeds 3 23 Maximum Speed 82 Spd Mode amp Limits 3 20 Pulse In Scale 422 Speed Feedback 3 19 Maximum Voltage 54 Torq Attributes 3 13 Pulse Input Ref 99 Speed Reference 3 23 Minimum S peed 81 Spd Mode amp Limits 3 20 PWM Frequency 151 Load Limits 3 29 MOP Frequency 11 Metering 3 11 Ramped Speed 22 Metering 3 11 MOP Mask 284 Masks amp Owners 3 46 Rated Amps 28 Drive Data 3 12 MOP Owner 296 Masks amp Owners 3 47 Rated kW 26 Drive Data 3 11 MOP Rate 195 MOP Config 3 35 Rated Volts 27 Drive Data 3 11 MOP Reference 11 Metering 3 11 Reference Mask 280 Masks amp Owners 3 45 Motor Cntl Sel 53 Torq Attributes 3 13 Reference Owner 292 Masks amp Owners 3 46 Motor Fdbk Type 412 Speed Feedback 3 18 Regen Power Limit 153 Load Limits 3 29 Motor NP FLA 42 Motor Data 3 12 Reset Meters 200 Drive Memory 3 36 Motor NP Hertz 43 Motor Data 3 12 Reset To Defalts 197 Drive Memory 3 36 Motor NP Power 45 Motor Data 3 12 Rev Speed Limit 454 Speed Regulator 3 21 Motor NP RPM 44 Motor Data 3 12 Run Boost 70 Volts per Hertz 3 17 Motor NP Volts 41 Motor Data 3 12 S Curve 146 Ramp Rates 3 29 Motor OL Count 220 Diagnostics 3 40 Save HIM Ref 192 HIM Ref Config 13 35 Motor OL Factor 48 Motor Data
114. Ref Cfict Alarm 4 10 Speed Ref Source 3 38 Speed Reference 3 11 Speed Reference Control 1 22 Speed Reference Selection 1 22 Speed References Group 3 22 Speed Regulator Group 3 27 Speed Trim Group 3 24 Speed Units 3 19 Speed Torque Mod 3 21 Standard Control I O Terminal Block 1 17 Standard Control Option 3 3 Standard 1 0 TB 1 16 Wiring 1 15 Start At PowerUp 3 32 C 14 Start At PowerUp Alarm 4 10 Start Inhibits 3 38 Start Mask 3 45 Start Owner 3 46 Start Acc Boost 3 17 Start Stop Repeated 1 12 Start Up Assisted 2 3 Checklist 2 1 S M A R T 2 3 Static Discharge ESD P 3 Status 1 Fault 3 40 Status LEDs 4 2 Stop Mode x 3 30 Stop Owner 3 46 Stop Brake Modes Group 3 30 Stop BRK Mode x 3 30 STS LED 4 2 Supply Source 1 2 SV Boost Filter 3 14 SW OverCurrent Fault 4 8 System Grounding 1 3 T TB Man Ref Hi 3 23 TB Man Ref Lo 3 23 TB Man Ref Sel 3 23 TB Ref Cflct Alarm 4 11 Terminal Block Encoder 1 16 1 19 Power 1 10 Standard Control 1 0 1 17 Standard I O 1 16 Vector Control 1 0 1 18 Wire Size Encoder 1 16 1 0 1 16 Power 1 9 Testpoint 1 Sel 3 41 Testpoint Codes and Functions 4 14 Testpoint x Data 3 41 Torq Attributes Group 3 13 Index 11 Torq Ref A Div 3 16 Torque Current 3 10 Torque Perf Mode 3 13 Torque Ref B Mult 3 2 3 16 Torque Ref x Hi 3 16 Torque Ref x Lo 3 16 Torque Ref x Sel 3 16 Torque Reference Source 1 22 Torque Setpoint 3 16 Total
115. The drive was commanded to write default values to EEPROM A phase to ground fault has been detected between the drive and motor in this phase Excessive current has been detected between these two output terminals Action 1 Check for proper motor sizing 2 Check for correct programming of Motor NP Volts parameter 41 3 Additional output impedance may be required An excessive motor load exists Reduce load so drive output current does not exceed the current set by Motor NP FLA 1 Cycle power and repeat function 2 Replace Main Control Board 1 Cycle power and repeat function 2 Replace Main Control Board Remove excessive load or overhauling conditions or increase Overspeed Limit Monitor the AC line for high line voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install dynamic brake option 1 Restore defaults 2 Reload User Set if used 1 Clear the fault or cycle power to the drive 2 Program the drive parameters as needed Check the wiring between the drive and motor 2 Check motor for grounded phase 3 Replace drive Check the motor and drive output terminal wiring for a shorted condition 2 Replace drive m ja Troubleshooting 4 7 Fault Port 1 5 DPI Loss Port 1 5 Adapter Power Loss Power Unit Pulse In Loss Pwr Brd Chksum1 Pwr Brd Chksum2 Replaced MCB PB Shear
116. a 20 40 radian feedback filter Notch Filter Freq Sets the center frequency for an optional 2 pole notch filter Filter is applied to the torque command 0 disables this filter Notch Filter K Sets the gain for the 2 pole notch filter Marker Pulse Latches the raw encoder count at each marker pulse Values Default Options Default Min Max Units Default Min Max Units Default Min Max Units Default Options Default Min Max Units Default Min Max Units Default Min Max Units Quadrature 0 0 Quadrature 1 Quad Check 2 Single Chan 3 Single Check 1024 PPR 2 20000 PPR 1PPR Read Only 1 2147483647 1 Read Only 420 0 Hz 25200 0 RPM 0 1 Hz 0 1 RPM 0 None 0 None 1 Light 2 Heavy 0 0 Hz 0 0 500 0 Hz 0 1 Hz 0 3 Hz 0 1 0 9 Hz 0 1 Hz Read Only 1 2147483647 1 Ic I o co i gt UT loo File SPEED COMMAND Spd Mode amp Limits Group Speed Feedback 42 N 423 Parameter Name amp Description Pulse In Scale Sets the scale factor gain for the Pulse Input when P 423 is set to Pulse Input Calculate for the desired speed command as follows for Hz Pulse In Scale nput Pulse Rate Hz Desired Cmd Hz for RPM Pulse In Scale nput Pulse Rate Hz 120 Desired Cmd RPM 2 Motor Poles Encoder Z Chan
117. able Motor Control Sensorless Vector with full tuning Standard V Hz with full custom capability PF 700 adds Vector Control Stop Modes Multiple programmable stop modes including Ramp Coast DC Brake Ramp to Hold and S curve Accel Decel Two independently programmable accel and decel times Each time may be programmed from 0 3600 seconds in 0 1 second increments Intermittent Overload 110 Overload capability for up to 1 minute 150 Overload capability for up to 3 seconds Current Limit C apability Proactive Current Limit programmable from 20 to 160 of rated output current Independently programmable proportional and integral gain Electronic Motor Overload Class 10 protection with speed sensitive response Investigated Protection by U L to comply with N E C Article 430 U L File E59272 volume 12 Encoder Type Incremental dual channel Supply 12V 500 mA 12V 10 mA minimum inputs isolated with differential transmitter 250 kHz maximum Quadrature 909 27 degrees at 25 degrees C Duty Cycle 50 10 Requirements Encoders must be line driver type quadrature dual channel or pulse single channel 8 15V DC output single ended or differential and capable of supplying a minimum of 10 mA per channel Maximum input frequency is 250 kHz The Encoder Interface Board accepts 12V DC square wave with a minimum high state voltage of 7 0V DC 12 volt encoder Maximum low state voltage is 0 4V DC A4
118. active frequency command Commanded Speed Value of the active Speed Frequency Reference Displayed in Hz or RPM depending on value of S peed Units Output Current The total output current present at T1 T2 amp T3 U V amp W Torque Current Based on the motor the amount of current that is in phase with the fundamental voltage component Flux Current Amount of current that is out of phase with the fundamental voltage component Output Voltage Output voltage present at terminals T1 T2 amp T3 U V amp W Output Power Output power present at T1 T2 amp T3 U V amp W Output Powr Fctr Output power factor Elapsed MWh Accumulated output energy of the drive Elapsed Run Time Accumulated time drive is outputting power U D D U in M nits efau nits efau nits efau in M nits efau n M its 3 nits efau nits t ax It Min Max It Min Max t Min Max et ax ax ax ax ax Read Only Maximum Freq 0 1 Hz Read Only Maximum S peed Hz Read Only Maximum S peed Read Only 0 0 Drive Rated Amps x 2 0 1 Amps Read Only Drive Rating x 2 2 0 1 Amps Read Only Drive Rating x 2 2 0 1 Amps Read Only 0 0 Drive Rated Volts 0 1 VAC Read Only 0 0 Drive Rated kW x 2 0 1 kW Read Only 0 00 1 00 0 01 Read Only 0 0 214748364 0 MWh 0 0 429496729
119. ailable PowerF lex Reference PFLEX RMOO1B EN E lon the CD supplied with the drive or at www ab com manuals dr Manual For Allen Bradley Drives Technical Support Allen Bradley Drives Technical Support www ab com support abdrives Manual Conventions e In this manual we refer to the PowerFlex 700 Adjustable Frequency AC Drive as drive PowerFlex 700 or PowerFlex 700 Drive e To help differentiate parameter names and LCD display text from other text the following conventions will be used Parameter Names will appear in brackets For example DC Bus Voltage Display Text will appear in quotes For example Enabled The following words are used throughout the manual to describe an action Word Meaning Can Possible able to do something Cannot Not possible not able to do something May Permitted allowed Must Unavoidable you must do this Shall Required and necessary Should Recommended Should Not Not recommended gt bb D Overview P 3 Drive Frame Sizes Similar PowerFlex 700 drive sizes are grouped into frame sizes to simplify spare parts ordering dimensioning etc A cross reference of drive catalog numbers and their respective frame size is provided in Appendix A General Precautions ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicin
120. ak Frequency 72 Volts per Hertz 3 17 Elapsed MWh 9 Metering 3 10 Break Voltage n Volts per Herz 3 17 Elapsed Run Time 10 Metering 310 Bus Reg Kd 165 Stop Brake Modes 3 31 Enc Position Fdbk 414 Speed Feedback 3 18 Bus Reg Ki 160 Stop Brake Modes 3 30 Encoder PPR 413 Speed Feedback 3 18 Bus Reg Kp 164 Stop Brake Modes 3 31 EncoderSpeed 415 Speed Feedback 3 18 BusRegModeX 161 162 Stop Brake Modes 3 31 EncoderZChan 423 Speed Feedback 3 19 Commanded Freq 2 Metering 3 10 Fault 1 Code 243 Faults 342 Commanded Speed 2 Metering 3 10 Fault 1 Time 244 Faults 342 Commanded Torque 24 Metering 3 11 Fault 2 Code 745 Faults 342 Compensation 56 Torq Attributes 3 14 Fault2 Time 246 Fauls 342 Control Status 440 Torq Attributes 3 17 Fault3 Code 247 Faults 342 Control SW Ver 29 Drive Data 3 12 Fault3 Time 248 Faults 342 CurrentLmtGain 149 Load Limits 3 29 Fault 4 Code 249 Faults 342 Current Lmt Sel 147 Load Limits 3 29 Fault4 Time 250 Faults 342 Current Lmt Val 148 Load Limits 3 29 Fault 5 Code 251 Faults 342 CurrentRate Limit 154 Load Limits 3 30 Fault5 Time 252 Faults 342 Data In XX 300 307 Datalinks 3 47 Fault 6 Code 253 Faults 342 Data Out XX 310 317 Datalinks 3 47 Fault 6 Time 254 Faults 342 DB Resistor Type 163 Stop Brake Modes 3 31 Fault 7 Code 255 Faults 342 DC Brake Level 158 Stop Brake Modes 3 30 Fault 7 Time 256 Faults 342 DC Brake Time 159 Stop Brake Modes 3 30 Fault 8 Code 257 Faults 342 DC Brk Lvl Sel 157 Sto
121. al output frequency at maximum speed reference is the sum of the speed reference plus speed adder components from functions such as slip compensation The Overspeed Limit is entered in Hertz and added to Maximum Speed and the sum of the two Speed Limit limit the output frequency This sum Speed Limit must is compared to Maximum Frequency and an alarm is initiated which prevents operation if the Speed Limit exceeds Maximum Frequency C 6 Application Notes Allowable Output Frequency Range Bus Regulation or Current Limit lt Allowable Output Frequency Range Normal Operation gt Allowable Speed Reference Range Maximum Voltage Motor NP Voltage Frequency Trim due to Speed Control Mode I 4 1 I I 1 Overspeed mo Limit Break Voltage Start Boost Run Boost Output Voltage I I I 1 1 1 1 I I 0 Minimum Break Motor NP Hz Maximum Output Maximum Speed Frequency Speed Frequency Frequency Frequency Limit Note 1 The lower limit on this range can be 0 depending on the value of Speed Adder Power Loss Ride Through When AC input power is lost energy is being supplied to the motor from the DC bus capacitors The energy from the capacitors is not being replaced via the AC line thus the DC bus voltage will fall rapidly The drive must detect this fall and react according to the way it is programmed Two parameters display DC bus vol
122. alue of the Speed Ref A Sel selection when the source is an analog input Speed Ref A Lo Scales the lower value of the S peed Ref A Sel selection when the source is an analog input Speed Ref B Sel See Speed Ref A Sel Speed Ref B Hi Scales the upper value of the Speed Ref B Sel selection when the source is an analog input Speed Ref B Lo Scales the lower value of the Speed Ref B Sel selection when the source is an analog input Values Default Options Default Min Max Units Default Min Max Units Default Options Default Min Max Units Default Min Max Units 2 Analog In 2 1 Analog In 1 2 Analog In 2 3 6 Reserved 7 Pulse In 8 Encoder 9 MOP Level 10 Reserved 11 Preset Spdl 12 Preset Spd2 13 Preset Spd3 14 Preset Spd4 15 Preset Spd5 16 Preset Spd6 17 PresetSpd7 18 DPI Port 1 19 DPI Port 2 20 DPI Port 3 21 DPI Port 4 22 DPI Port 5 Maximum Speed HMaximum Speed 0 1 Hz 0 01 RPM 0 0 HMaximum Speed 0 1Hz 0 01 RPM 11 Preset Spdl See Speed Ref A Sel Maximum Speed Maximum Speed 0 1 Hz 0 01 RPM 0 0 HMaximum Speed 0 1Hz 0 01 RPM o o I o Co I ko i gt o eo i gt o Co 097 098 099 100 101 102 103 104 105 106 107 108 Parameter Name amp Descripti
123. an be programmed If none of the skip bands touch or overlap each band has its own high low limit Max Frequency Skip Frequency 1 Skip Band 1 Skip Band 2 Skip Frequency 2 0 Hz If skip bands overlap or touch the PS center frequency is recalculated f based on the highest and lowest band values Adjusted Skip Frequency 1 Skip Band Skip Frequency 2 w Recalculated Skip Frequency OHz If a skip band s extend beyond the 400 Hz max frequency limits the highest band value will be clamped at the max frequency limit The center frequency is recalculated based on the highest and lowest band values Max Frequency Adjusted Skip Skip Band If the band is outside the limits the skip band is inactive w Recalculated Skip Frequency 0Hz 400 Hz Skip Frequency 1 aan 60 Hz Max Frequency 0Hz Application Notes C 13 Sleep Wake Mode This function stops sleep and starts wake the drive based on separately configurable analog input levels rather than discrete start and stop signals The drive will start wake when an analog signal is greater than or equal to the user specified Wake Level and stop the drive when an analog signal is less than or equal to the user specified Sleep Level Definitions e Wake A start command generated when the analog input value remains above Wake Level for a time greater than Wake Time e Sleep A Stop command generated
124. ange gt I Max Volts T T Motor Volts L gt l l l S i Overspeed l I S i Limit Break Volts 4 n I I I Start Boost l i I I I Rn MSN 0 Min Break Motor Max Output Max Speed Frequency Hz Speed Freq Limit Freq Frequency re S Related an lon De d I o e co Ico c Ko Du Ic WO lon o UT n Ic o lt lt co Co Ic o I o o RE of IN UT ol N Ic Le es Co N File SPEED COMMAND i 084 085 086 087 088 454 Parameter Name amp Description Skip Frequency 1 Skip Frequency 2 Skip Frequency 3 Sets a frequency at which the drive will not operate S kip Frequency 1 3 and Skip Frequency Band must not equal 0 Skip Freq Band Determines the bandwidth around a skip frequency Skip Freq Band is split applying 1 2 above and 1 2 below the actual skip frequency The same bandwidth applies to all skip frequencies Speed Torque Mod Selects the torque reference source Zero Torque 0 torque command 0 Speed Reg 1 drive operates as a speed regulator Torque Reg 2 an external torque reference is used for the torque command Min Torg Spd 3 selects the smallest a Programming and Parameters Values Default Default Default Min Max Units Default Min Max Units Default Options 0 0 Hz 0 0 Hz 0 0 Hz
125. ange Range 200 240 200 200 200 264 180 264 208 208 208 264 240 230 230 264 380 400 380 380 380 528 342 528 400 400 400 528 480 460 460 528 500 600 600 575 575 660 432 660 Frames 0 4 Only 500 690 600 575 575 660 475 759 Frames 5 6 Only 690 690 690 759 475 159 Drive Full Power Range Nominal Motor Voltage to Drive Rated Voltage 41096 Rated power is available across the entire Drive Full Power Range Drive Operating Range Lowest Nominal Motor Voltage 10 to Drive Rated Voltage 41096 Drive Output is linearly derated when Actual Line Voltage is less than the Nominal Motor Voltage r 8 i 3 o o amp E E Derated Power Range i i Full Power Range Drive Operating Range i Nominal Motor Voltage 10 gt Drive Rated Voltage gt Nominal Motor Voltage gt Drive Rated Voltage 10 gt i Actual Line Voltage Drive Input Example Calculate the maximum power of a 5 HP 460V motor connected to a 480V rated drive supplied with 342V Actual Line Voltage input e Actual Line Voltage Nominal Motor Voltage 74 3 e 74 3 x 5 HP 23 7 HP e 74 3 x 60Hz 244 6 Hz At 342V Actual Line Voltage the maximum power the 5 HP 460V motor can produce is 3 7 HP at 44 6 Hz a I 87 HP e HP Motor Drive Output E 480V gt 460V 528V Actual Line Voltage Drive Input 342V i C 18 Application Notes Notes Numerics 32
126. art Mask 277 MOP Mask 284 Accel Owner 293 og Mask 278 Local Mask 285 Decel Owner 294 Direction Mask 279 Stop Owner 288 FaultClrOwner 295 Reference Mask 280 Start Owner 289 MOP Owner 296 Accel Mask 281 og Owner 290 Local Owner 297 Decel Mask 282 Direction Owner 291 Datalinks Data In A1 D2 300 307 Data OutAl D2 310 317 Inputs amp Analog Inputs Anlg In Config 320 Analog In1 2 Hi 322 325 Analog In1 2 Loss 324 327 Outputs Anlg In SqrRoot 321 Analog In1 2Lo 323 326 ncc Analog Outputs Anlg Out Config 340 Analog Outl 2 Sel342 345 Analog Outl 2 Lo 344 347 E Anlg Out Absolut 341 Analog Outl 2 Hi 343 346 i Digital Inputs Digitalin1 6 Sel 361 366 Digital Outputs Digital Outl Sel 380 Digital Out2 Sel 384 Digital Out3 Sel 388 Dig Outl Level 381 Dig Outl OnTime 382 Dig Outl Offfime 383 Dig Out2 Level 385 Dig Out2 OnTime 386 Dig Out2 OffTime 387 Dig Out3 Level 389 Dig Out3 OnTime 390 Dig Out3 Offfime 391 These parameters will only be displayed when parameter 053 Motor Cntl Sel is set to option 2 or 3 These parameters will only be displayed when parameter 053 Motor Cnt Sel is set to option 4 Firmware 2 001 amp later only 3 10 File Metering Programming and Parameters Monitor File 002 003 004 005 006 007 008 009 V 010 Parameter Name amp Description Output Freq Output frequency presentat T1 T2 amp T3 U V amp W SATA Commanded Freq Value of the
127. art or Run Inputs wired to the terminal block Cause s Indication Corrective Action Drive is Faulted Flashing red Clear fault status light e Press Stop e Cycle power e Set Fault Clear to 1 See page 3 42 e Clear Faults on the HIM Diagnostic menu Incorrect input wiring See pages None Wire inputs correctly and or install jumper 1 20 amp 1 21 for wiring examples e 2 wire control requires Run Run Forward Run Reverse or Jog input e 3wire control requires Start and Stop inputs e Jumper from terminal 25 to 26 Is required Incorrect digital input programming None Program Digital Inx Sel for correct inputs e Mutually exclusive choices have been made i e og and Jog Forward e 2 wire and 3 wire programming may be conflicting e Exclusive functions i e direction control may have multiple inputs configured e Stop is factory defaultand is not wired See page 3 51 Start or Run programming may be missing Flashing yellow status light and Digln CflctB indication on LCD HIM Drive Status 2 shows type 2 alarm s Drive does not Start from HIM Cause s Drive is programmed for 2 wire control HIM Start button is disabled for 2 wire control Program Digital Inx Sel to resolve conflicts See page 3 51 Remove multiple selections for the same function Install stop button to apply a signal at stop terminal Indication Corrective Action If 2 wire control is required no
128. ation SA NV Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Middle East Africa Rockwell Automation Br hlstraBe 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 17741 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 6356 9077 Fax 65 6356 9011 U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives Publication 20B UM001D EN P J une 2003 PIN 195670 P 04 Supersedes 208 UM001C EN P 1 03 20B DUOO4A EN P 3 03 Copyright 2003 Rockwell Automation Inc All rights reserved Printed in USA
129. block will accept these are not recommendations 2 External control power UL Installation 300V DC 10 Non UL Installation 270 600V DC 10 0 3 Frame 40 W 165 mA 5 Frame 80 W 90 mA 1 10 Installation Wiring Figure 1 3 Typical Power Terminal Block Location 4 SH 1 E E CE Om SS Rare 99999090929 loo 9 o 9 ort Frames 0 amp 1 Frame 2 s eo o aj 7 irw Frame 5 Common Bus Drives Only Frame 6 Figure 1 4 Power Terminal Block Terminal Block Installation Wiring 1 11 Note NB C C CY
130. cel Owner 3 46 Accel Time x 3 28 Alarm 1 Q Fault 3 41 Alarm 2 Q Fault 3 41 Alarm Clear 3 43 Alarm Config 1 3 43 Alarm x Code 3 43 Analog In x Hi 3 48 Analog In x Lo 3 49 Analog Inx Value 3 11 Analog Outl Hi 3 50 Analog Outl Lo 3 50 Analog Outl Sel 3 50 Analog Out2 Hi 3 50 Analog Out2 Lo 3 50 Analog Out2 Sel 3 50 Anlg In Config 3 48 Anlg In Loss 3 49 Anlg In Sqr Root 3 48 Anlg Out Absolut 3 49 Anlg Out Config 3 49 Auto Rstrt Delay 3 32 Auto Rstrt Tries 3 32 Autotune 3 15 Autotune Torque 3 16 Break Frequency 3 17 Break Voltage 3 17 Bus Reg Kd 3 31 Bus Reg Ki 3 30 Bus Reg Kp 3 31 Bus Reg Mode A 3 31 Bus Reg Mode B 3 31 Clear Fault Owner 3 47 Commanded Freq 3 10 Commanded Speed 3 10 Commanded Torque 3 11 Compensation 3 14 Control Status 3 17 Control SW Ver 3 12 Current Lmt Gain 3 29 Current Lmt Sel 3 29 Current Lmt Val 3 29 Current Rate Limit 3 30 Data In Ax 3 47 Data Out Ax 3 47 DB Resistor Type 3 31 DC Brake Level 3 30 DC Brake Time 3 30 DC Brk Levl Sel 3 30 DC Bus Memory 3 11 DC Bus Voltage 3 11 Decel Mask 3 46 Decel Owner 3 47 Decel Time x 3 28 Dig In Status 3 39 Dig Out Status 3 39 Dig Outx Level 3 52 Dig Outx OffTime 3 52 Dig Outx OnTime 3 52 Digital Inx Sel 3 51 Index 7 Digital Outx Sel 3 52 Direction Mask 3 45 Direction Mode 3 35 Direction Owner 3 46 DPI Baud Rate 3 44 DPI Data Rate 3 44 DPI Port Sel 3 45 DPI Port Value 3 45
131. direction Use speed command parameters to help reduce input source sensitivity ATTENTION Hazard of personal injury or equipment damage exists Signal and Control Wire Types Table 1 E Recommended Signal Wire Signal Minimum Type Wire Type s Description Insulation Rating Analog I O Belden 8760 9460 or equiv 0 750 mm2 18AWG twisted 300V pair 100 shield with drain 75 90 degrees C Belden 8770 or equiv 0 750 mm2 18AWG 3 cond 167 194 degrees F shielded for remote pot only Encoder Less than or equal to 30 m 98 ft 10 196 mm2 24AWG Pulse I O Belden 9728 or equiv individually shielded Greater than 30 m 98 ft 0 750 mm2 18AWG twisted Belden 9773 or equiv pair shielded EMC Refer to EMC Instructions on page 1 25 for details Compliance 1 Ifthe wires are short and contained within a cabinet which has no sensitive circuits the use of shielded wire may not be necessary but is always recommended Table 1 F Recommended Control Wire for Digital 1 0 Minimum Type Wire Type s Description Insulation Rating Unshielded Per US NEC or applicable national 300V or local code 60 degrees C Shielded Multi conductorshielded cable 0 750 mm2 18AWG 3 140 degrees F such as Belden 8770 or equiv conductor shielded 1 16 Installation Wiring The I O Control Cassette Figure 1 6 shows the I O Control Cassette and terminal block locations The casset
132. e 32 bit Parameter only displayed when Motor Cntl Sel is set to 4 e Parameter Name amp Description Parameter name as it appears on an LCD HIM with a brief description of the parameters function SEULE This parameter is specific to the Standard Control Option This parameter will only be available with the Vector Control option Values Defines the various operating characteristics of the parameter Three types exist ENUM Default Lists the value assigned at the factory Read Only no default Options Displays the programming selections available Bit Bit Lists the bit place holder and definition for each bit Numeric Default Lists the value assigned at the factory Read Only no default Min Max The range lowest and highest setting possible for the parameter Units Unit of measure and resolution as shown on the LCD HIM Important Some parameters will have two unit values Analog inputs can be set for current or voltage with Anlg In Config param 320 e Setting Speed Units parameter 79 on Vector Control drives selects Hz or RPM e Values that pertain to Vector Control drives only will be indicated by mam Important When sending values through DPI ports simply remove the decimal point to arrive at the correct value i e to send 5 00 Hz use 500 Related Lists parameters if any that interact with the selected parameter The symbol Q9 indicates t
133. e terminal block programmed 3 The terminal block programmed enable input is closed enable input is closed 4 The Stop input from all sources is Y 4 The Stop input from all sources is received received Yes Yes No Is the terminal block Run Is the terminal block Run Run Forward or Run Reverse Run Forward or Run Reverse Input Closed Input Closed Yes Yes Y Powerup Start Powerup Terminated Powerup Start Powerup Terminated Normal Mode Normal Mode Mode Coast to Stop Application Notes C 15 Stop Mode Description 4 Output Voltage Output Current Motor Speed Time sw Coast Time is load dependent gt Command This method releases the motor and allows the load to stop by friction 1 On Stop the drive output goes immediately to zero off 2 No further power is supplied to the motor The drive has released control 3 The motor will coast for a time that is dependent on the mechanics of the system inertia friction etc Brake to Stop Output Voltage Output Current Motor Speed A lt lt NS DC Hold Level SOU SOS RAS M gt Time m B CO A Command lt DCHoldTime gt This method uses DC injection of the motor to Stop and or hold the load 1 On Stop 3 phase drive output goes to zero off 2 Drive outputs DC voltage on the last used phase atthe level programmed in DC Brake Level Par 158 This voltage caus
134. eading technology allows the drive to control torque over the entire speed range including zero speed For those applications that require smooth torque regulation at very low speeds or full torque at zero speed Closed Loop Vector Control is the answer Speed Regulators Any of the PowerFlex drives regardless of their motor control technology Volts Hz Sensorless Vector or Vector can be set up to regulate speed Speed regulation and torque regulation must be separated to understand drive operation The Power Flex 70 and PowerFlex 700 with Standard Control can be programmed to regulate speed using the slip compensation feature Slip compensation reacts to load changes by adjusting the drive output frequency to maintain motor speed Torque production operates independently This feature produces speed regulation of about 0 5 of base speed over a specified speed range 40 1 for V Hz and 80 1 for Sensorless Vector These two drives do not have the capability to extend the speed range or tighten the speed regulation below 0 596 because they do not have connections for a feedback device The PowerFlex 700 with the Vector Control option can offer better speed regulation by adding speed feedback Using a speed feedback device encoder tightens speed regulation to 0 001 of base speed and extends the speed range to zero speed C4 Application Notes Motor Overload For single motor applications the drive can be programmed to protect the
135. ed Amps O Rated Amps x 1 5 Equation yields approximate maximum value 0 1 Amps ATTENTION If a hazard of injury due to movement of equipment or material exists an auxiliary mechanical braking device must be ATTENTION This feature should not be used with synchronous or permanent magnet motors Motors may be demagnetized during braking DC Brake Time Sets the amount of time DC brake current is injected into the motor Bus Reg Ki Sets the responsiveness of the bus regulator Default Min Max Units Default Min Max Units 0 0 Secs 0 0 90 0 Secs 0 1 Secs 450 0 5000 1 UT o joo I lr Un o 00 Parameter Name amp Description Bus Reg Mode A Bus Reg Mode B Sets the method and sequence of the DC bus regulator voltage Choices are dynamic brake frequency adjustor both Sequence is determined by programming or digital input to the terminal block Dynamic Brake Setup If a dynamic brake resistor is connected to the drive both of these parameters must be setto either option 2 3 or 4 Refer to the Attention statement on page P 4 for important information on bus regulation Programming and Parameters Values Default Adjust Freq Both Frq 1st Disabled Adjust Freq Dynamic Brak Both DB 1st Both Frq 1st Options RUNKHO RH ATTENTION The drive does not offer protection for externally mounted brake resistors
136. ed Trim 3 24 Voltage Class 202 Drive Memory 3 36 Wake Level 180 Restart Modes 3 34 Wake Time 181 Restart Modes 3 34 Programming and Parameters 3 56 Programming and Parameters Parameter Cross Reference by Number Number Parameter Name Group Page Number Parameter Name Group Page 1 Output Freq Metering 3 10 80 Feedback Select Spd Mode amp Limits 3 20 2 Commanded Freq Metering 3 10 Speed Mode Spd Mode amp Limits Commanded Speed Metering 81 Minimum Speed Spd Mode amp Limits 3 20 3 Output Current Metering 3 10 82 Maximum Speed Spd Mode amp Limits 3 20 4 Torque Current Metering 3 10 83 Overspeed Limit Spd Mode amp Limits 3 20 5 Flux Current Metering 3 10 84 86 Skip Frequency X Spd Mode amp Limits 3 21 6 Output Voltage Metering 3 10 87 Skip Freq Band Spd Mode amp Limits 3 21 7 Output Power Metering 3 10 88 Speed Torque Mod Spd Mode amp Limits 3 21 8 Output Powr Fctr Metering 3 10 90 93 SpeedRefXSel Speed Reference 3 22 9 Elapsed MWh Metering 3 10 91 94 Speed Ref X Hi Speed Reference 3 22 10 Elapsed Run Time Metering 3 10 92 95 SpeedRefXLo Speed Reference 3 22 11 MOP Frequency Metering 3 11 96 TB Man Ref Sel Speed Reference 3 23
137. ed according to the User and Reference Manual CE Declarations of Conformity are available online at http www ab com certification ce docs Low Voltage Directive 73 23 EEC e EN50178 Electronic equipment for use in power installations EMC Directive 89 336 EEC e EN61800 3 Adjustable speed electrical power drive systems Part 3 EMC product standard including specific test methods General Notes e If the adhesive label is removed from the top of the drive the drive must be installed in an enclosure with side openings less than 12 5 mm 0 5 in and top openings less than 1 0 mm 0 04 in to maintain compliance with the LV Directive e The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents e Use of line filters in ungrounded systems is not recommended e PowerFlex drives may cause radio frequency interference if used in a residential or domestic environment The user is required to take measures to prevent interference in addition to the essential requirements for CE compliance listed below if necessary e Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements Many factors can influence total machine installation compliance e PowerFlex drives can generate conducted low frequency disturbances harmonic emissions on the AC supply system More information regardin
138. ed motor Units 0 1 VAC current Used only when parameter 53 is set to Sensrls Vect SV Economize or FVC Vector c UT w o c co 3 16 File MOTOR CONTROL g Programming and Parameters 066 067 421 431 Parameter Name amp Description Autotune Torque Specifies motor torque applied to the motor during the flux current and inertia tests performed during an autotune Inertia Autotune Provides an automatic method of setting Total Inertia This testis automatically run during Start Up motor tests Important Use when motor is coupled to the load Results may not be valid if the load is not coupled to the motor during this procedure Ready Parameter returns to this setting following a completed inertia tune Inertia Tune A temporary command that initiates an inertia test of the motor load combination The motor will ramp up and down while the drive measures the amount of inertia Torque Ref A Sel Torque Ref B Sel Selects the source of the external torque reference to the drive How this reference is used is dependent upon S peed Torque Mod 1 See Appendix B for DP I port locations Torque Ref A Hi Torque Ref B Hi Scales the upper value of the Torque R ef A Sel selection when the source is an analog input Torque Ref A Lo Torque Ref B Lo Scales the lower value of the Torque Ref A Sel selection wh
139. ee Data In A1 Link A Word 1 Data 305 Data In C2 Link C Word 2 In A2 Link A Word 2 306 Data In D1 Link D Word 1 See Data In A1 Link A Word 1 Data 307 Data In D2 Link D Word 2 In A2 Link A Word 2 310 Data Out A1 Link A Word 1 Default 0 0 Disabled 311 Data Out A2 Link A Word 2 Min Max 0 387 Parameter number whose value will be 0 544 written to a communications device data Units 1 table 3 48 File COMMUNCATIONS File INPUTS amp OUTPUTS Analog Inputs Programming and Parameters Parameter Name amp Description Data Out B1 Link B Word 1 Data Out B2 Link B Word 2 Data Out C1 Link C Word 1 Data Out C2 Link C Word 2 Data Out D1 Link D Word 1 Data Out D2 Link D Word 2 Values Inputs amp Outputs File e 32 ce 32 mn 322 325 Parameter Name amp Description Anlg In Config See Data O ut A1 Link A Word 1 Data Out A2 Link A Word 2 See Data Out A1 Link A Word 1 Data Out A2 Link A Word 2 See Data Out A1 Link A Word 1 Data Out A 2 Link A Word 2 Values Selects the mode for the analog inputs Y N SS NN ve 1 Current RP Salen x Reserved X XIX X X X X pus 14 13 12 11 10 9 Bit Factory Default Bit Values
140. eed select inputs open or not programmed is the selection programmed in Speed Ref A Sel If any of the speed select inputs are closed the drive will use other parameters as the speed command source Manual Speed Sources The manual source for speed command to the drive is either the HIM requesting manual control see ALT Functions on page B 2 or the control terminal block analog input if a digital input is programmed to Auto Manual Changing Speed Sources The selection of the active Speed Reference can be made through digital inputs DPI command jog button or Auto Manual HIM operation Figure 1 10 Speed Reference Selection Chart Default Digital Inx Select PI Exclusive Mode Trim Speed Sel 3 2 1 PI Configuration SF pe Rat Ba Pure Reference A ji 2 rive Ref Rt Auto Speed Ref Options yaya ISEORESCUMDUR 0 to follower drive for Speed Ref A Sel Parameter 090 0 0 0 Frequency Reference Speed Ref B Sel Parameter 093 0 0 1 WE lod Functions Preset Speed 2 Parameter 102 01 0 m LS Skip Clamp Preset Speed 3 Parameter 103 590 111 ye Direction etc Preset Speed 4 Parameter 104 11 0 0 Al v Preset Speed 5 Parameter 105 I gt 1 0 1 Min Max Speed Preset Speed 6 Parameter 1
141. ef Source 213 Diagnostics 3 38 Speed Ref X Hi 91 94 Speed Reference 3 22 Speed Ref X Lo 92 95 Speed Reference 3 22 SpeedRefX Sel 90 93 Speed Reference 3 22 Speed Reference 23 Metering 3 11 Speed Units 79 Spd Mode amp Limits 3 19 Speed Torque Mod 88 Spd Mode amp Limits 3 21 StartAtPowerUp 168 Restart Modes 3 32 Start Inhibits 214 Diagnostics 3 38 Start Mask 277 Masks amp Owners 3 45 Start Owner 289 Masks amp Owners 3 46 Start Acc Boost 69 Volts per Hertz 3 17 Status X Fault 227 228 Diagnostics 3 40 Stop Mode X 155 156 Stop Brake Modes 3 30 Stop Owner 288 Masks amp Owners 3 46 Stop BRK Mode X 155 156 Stop Brake Modes 3 30 SV Boost Filter 59 Torq Attributes 3 14 TB Man Ref Hi 97 Speed Reference 3 23 TB Man Ref Lo 98 Speed Reference 3 23 TB Man Ref Sel 96 Speed Reference 3 23 TestpointX Data 235 237 Diagnostics 3 41 Testpoint X Sel 234 236 Diagnostics 3 41 Torq Ref A Div 430 Torq Attributes 3 16 Torque Current 4 Metering 3 10 Torque Perf Mode 53 Torq Attributes 3 13 Torque Ref B Mult 434 Torq Attributes 3 16 Torque Ref X Hi 428 432 Torg Attributes 3 16 Torque Ref X Lo 429 433 Torq Attributes 3 16 Torque Ref X Sel 427 431 Torq Attributes 3 16 Torque Setpoint 435 Torq Attributes 3 16 Total Inertia 450 Speed Regulator 3 28 Trim Hi 119 Speed Trim 3 24 Trim In Select 117 Speed Trim 3 24 Trim Lo 120 Speed Trim 3 24 Trim Out Select 118 Spe
142. eference will Units not be allowed to exceed this value Control Status Displays a summary status of any condition that may be limiting either the current or the torque reference 200 096 0 0 800 0 0 1 200 0 800 0 0 0 0 1 Read Only 1 Condition True 0 Condition False x Reserved AAA Aa SY 1 Condition True XJ XJPX XI XXX XIX PX 01010010 hs pt 30 29 28 27 26 25 24 23 22 21 2019 18 17 16 0 Gondition False Bit Mtr Tor Cur Ref Default Read Only Displays the torque current reference Min Max 800 00 Amps value that is present at the output of the Units 0 01 Amps current rate limiter parameter 154 Start Acc Boost Default Based on Drive Rating Sets the voltage boost level for starting Min Max 0 0 Motor NP Volts x 0 25 and acceleration when Custom V Hz Units 0 1 VAC mode is selected Refer to parameter 083 0 verspeed Limit Run Boost Default Based on Drive Rating Sets the boost level for steady state or Min Max 0 0 Motor NP Volts x 0 25 deceleration when Fan Pmp V Hz or Units 0 1 VAC Custom V Hz modes are selected See parameter 083 Overspeed Limit Break Voltage Default Motor NP Volts x 0 25 Sets the voltage the drive will output at Min Max 0 0 Motor NP Volts Break Frequency Refer to parameter Units 0 1 VAC 083 Overspeed Limit
143. elects the mode for the analog outputs oS 1 Current X XX X x 1 1 0 Voltage XI XIXJP XJ XJ XY XX X p 109 8 7 6 5 413 2 0 y Beseryed Bit Vector Control Option Only Factory Default Bit Values Anlg Out Absolut Selects whether the signed value or absolute value of parameter is used before being scaled to drive the analog output D x gt Ooy RS amp x Tx x 1 1 Absolute 0 Signed X X X X X X X X X rist 13 12 11 10 9 7654 3210 x Reserved Bit Vector Control Option Only Factory Default Bit Values Le Ax Oo o I o o IND 3 50 File INPUTS amp OUTPUTS Analog Outputs Programming and Parameters 342 345 343 346 344 347 Parameter Name amp Description Analog Out1 Sel Analog Out2 Sel Values Default Options Selects the source of the value that 0 O utput Freq See Table drives the analog output Analog Out1 Lo Value Options Param 341 Signed Param 341 Absolute Analog Out1 Hi Value 0 Output Freq Maximum Speed 0 Hz Maximum Speed 1 Command Freq Maximum Speed 0 Hz Maximum Speed 1 Command Spd Maximum Speed 0 Hz RPM Maximum S peed 2 Output Amps 0 Amps 0 Amps 200 Rated 3 Torque Amps 200 Rated 0 Amps 200 Rated
144. en the source is an analog input Torq Ref A Div Defines the value of the divisor for the Torque Ref A Sel selection Torque Ref B Mult Defines the value of the multiplier for the Torque Ref B Sel selection Torque Setpoint Provides an internal fixed value for Torque Setpoint when Torque Ref Sel is set to Torque Setpt Values Default Min Max U nits Default Options Default Options Default Min Max U nits Default U U U nits Defau Min M nits Defau Min M nits Defau Min Max U nits Min Max t ax ax 50 0 0 0 150 0 0 1 0 Ready 0 Ready 1 Inertia Tune 1 Analog In 1 1 Analog In 1 0 Torque Setpt 1 Analog In 1 2 Analog In 2 3 17 Reserved 1822 DPI Port 1 5 1 23 Reserved 24 Disabled 100 096 100 096 4800 0 0 1 0 0 0 0 4800 0 0 1 10 0 1 3276 7 01 10 432767 0 01 0 0 1 800 0 0 1 i gt lon loo o UT co m Ico UT Ico p lon Ico cS on es Programming and Parameters Parameter Name amp Description Values Pos Torque Limit Default Defines the torque limit for the positive Min Max torque reference value The reference will Units not be allowed to exceed this value Neg Torque Limit Default Defines the torque limit for the negative Min Max torque reference value The r
145. er Sets Drive User Set __ Device lt HIM Reset To Defaults Save To User Set Delete HIM Set Load Frm Usr Set e amp Active Name Set Start Up Continue b gt Introduction gt Complete Steps __ Start Over EIS e nput Voltage Qo 2 Motor Dat Ramp 3 Motor Tests 4 Speed Limits Make a selection 5 Speed Control Abort Drive Identi Preferences D change A 6 Strt Stop l O Backup 5 7 Done Exit Resume User Dspy Lines Start Up Menu O User Dspy Time i User Dspy Video Reset User Dspy Contrast Press 9 ED to move between menu items Press to select a menu item Press to move 1 level back in the menu structure Press to select how to view parameters B4 HIM Overview Diagnostics Menu When a fault trips the drive use this menu to access detailed data about the drive Option Description Faults View fault queue or fault information clear faults or reset drive Status Info View parameters that display status information about the drive Device Version View the firmware version and hardware series of components HIM Version View the firmware version and hardware series of the HIM Parameter Menu Refer to Viewing and Editing Parameters on page B 5 Device Select Menu Use this menu to access parameters in connected peripheral devices Memory Storage Menu Drive data can be saved to or recalled from User and HIM sets User sets are files stored in permanent nonvolatile
146. erFlex 700 is designed so that start up is simple and efficient If you have an LCD HIM two start up methods are provided allowing the user to select the desired level needed for the application e S M A R T Start This routine allows you to quickly set up the drive by programming values for the most commonly used functions see below e Assisted Start Up This routine prompts you for information that is needed to start up a drive for most applications such as line and motor data commonly adjusted parameters and I O The Vector Control option provides two levels of Assisted Start Up Basic and Detailed Figure 2 2 Standard Control Option Start Up Menu Main Menu Input Voltage Motor Data and Motor Tests Speed Limits Speed Control Start Stop l O Done Ramp Times Exit Configure for Enter Motor NP Optimize Torque Set Min Max Configure Configure Alternate Input Data Stop Mode and Speed and Source Value Control Method Voltage Accel Decel Verify Direction Direction Control and Scale for 2 Wire 3 Wire VO Ramp Times Speed References Digital Inputs Outputs and Analog Outputs Important Information Power must be applied to the drive when viewing or changing parameters Previous programming may affect the drive status and operation when power is applied If the I O Cassette has been changed a Reset Defaults operation must be performed Figure 2 3 Vector Control Option Start Up Menu Main Menu Motor Control Motor
147. ers 3 7 File Group Parameters Utility Direction Config Direction Mode 190 HIM Ref Config Save HIM Ref 192 de Man RefPreload 193 MOP Config Save MOP Ref 194 MOP Rate 195 Drive Memory Param Access Lvl 196 Save To UserSet 199 Voltage Class 202 Reset To Defalts 197 Reset Meters 200 Drive Checksum 203 Load Frm Usr Set 198 Language 201 Diagnostics Drive Status 1 209 Dig OutStatus 217 Status 2 Fault 228 Drive Status 2 210 Drive Temp 218 Alarm 1 Fault 229 Drive Alarm 1 211 Drive OL Count 219 Alarm 2 Fault 230 Drive Alarm 2 212 Motor OL Count 220 Testpointl Sel 234 Speed Ref Source 213 Fault Speed 224 Testpoint 1 Data 235 Start Inhibits 214 Fault Amps 225 Testpoint 2 Sel 236 Last Stop Source 215 Fault Bus Volts 226 Testpoint 2 Data 237 Dig In Status 216 Status 1 Fault 227 Faults Fault Config 1 238 Fault Clear Mode 241 Fault 1 8 Code 243 257 Fault Clear 240 Power Up Marker 242 Fault 1 8 Time 244 258 Alarms Alarm Config 1 259 Alarm1 8 Code 262 269 Alarm Clear 261 Communication Comm Control DPI Baud Rate 270 Drive Ref Rslt 272 Drive Logic Rslt 271 Drive Ramp Rslt 273 Masks amp Logic Mask 276 FaultClrMask 283 Reference Owner 292 Owners Start Mask 277 MOP Mask 284 Accel Owner 293 og Mask 278 Local Mask 285 Decel Owner 294 Direction Mask 279 Stop Owner 288 FaultClrOwner 295 Reference Mask 280 Start Owner 289 MOP Owner 296 Accel Mask 281 og Owner 290 Local Owner 297 Decel Mask
148. es 174 Wake Level 80 Powerup Delay 167 Power Loss Power Loss Mode 184 Power Loss Time 185 Power Loss Level 186 Direction Mode 90 Save HIM Ref 92 Save MOP Ref 94 Param Access Lvl 196 Reset To Defalts 197 Direction Config HIM Ref Config MOP Config Drive Memory Utility EN Man Ref Preload 193 MOP Rate 95 Save To User Set 199 Reset Meters 200 Voltage Class 202 Drive Checksum 203 Load Frm UsrSet 198 Language 201 Diagnostics Drive Status 1 2 209 210 Drive Temp 218 Alarm 1 2 Fault 229 230 Drive Alarm 1 2 211 212 Drive OL Count 219 Testpointl Sel 234 Speed Ref Source 213 MotorOL Count 220 Testpoint 1 Data 235 Start Inhibits 214 Fault Speed 224 Testpoint2 Sel 236 Last Stop Source 215 Fault Amps 225 Testpoint 2 Data 237 Dig In Status 216 Fault Bus Volts 226 Dig OutStatus 217 Status 1 2 Fault 227 228 Faults Fault Config 1 238 Fault Clear Mode 241 Fault 1 8 Code 243 257 Fault Clear 240 Power Up Marker 242 Fault 1 8 Time 244 258 Alarms Alarm Config 1 259 Alarm Clear 261 Alarml 8 Code 262 269 Scaled Blocks Scalel 2 In Value 476 482 Scalel 2InLo 478 484 Scalel 2OutLo 480 486 Scalel 2InHi 477 483 Scalel 20utHi 479 485 Scalel 2 Out Value481 487 Communication Comm Control DPIBaudRate 270 Drive RefRsit 272 DPI Port Sel 274 Drive Logic Rslt 271 Drive Ramp Rslt 273 DPI Port Value 275 Masks amp Logic Mask 276 Fault CIrMask 283 Reference Owner 292 Owners St
149. es a stopping brake torque If the voltage is applied for a time that is longer than the actual possible stopping time the remaining time will be used to attempt to hold the motor at zero speed 3 DC voltage to the motor continues for the amount of time programmed in DC Brake Time Par 159 Braking ceases after this time expires 4 Afterthe DC Braking ceases no further power is supplied to the motor The motor may or may not be stopped The drive has released control 5 The motor if rotating will coast from its present speed for a time that is dependent on the mechanics of the system inertia friction etc C 16 Application Notes Mode Description Ram Bu p to D Output Voltage Op Fr N P Output Current X N Motor Speed N Output Current EU Output Voltage DC l Hold N Level S Ti Time Stop Zero DC Hold Time gt Command Command Speed This method uses drive output reduction to stop the load 1 On Stop drive output will decrease according to the programmed pattern from its present value to zero The pattern may be linear or squared The output will decrease to zero at the rate determined by the programmed Maximum Freq and the programmed active Decel Time x 2 The reduction in output can be limited by other drive factors such as such as bus or current regulation 3 When the output reaches zero the output is shut off 4 The motor if rotating will coast from its pre
150. fe MW HR Fract 2 1 0 4294967295 0 10 MW HR Frac Unit 1 0 4294967295 0 12 Raw Analog In 1 1 0 0 13 Raw Analog In 2 1 0 0 16 CS Msg Rx Cnt 1 0 65535 0 17 CS Msg Tx Cnt 1 0 65535 0 18 CS Timeout Cnt 1 0 255 0 19 CS Msg Bad Cnt 1 0 255 0 22 PC Msg Rx Cnt 1 0 65535 0 23 PC Msg Tx Cnt 1 0 65535 0 24 29 PC1 6 Timeout Cnt 1 0 255 0 30 CAN BusOff Cnt 1 0 65535 0 31 No of Analog Inputs 1 0 0 32 Raw Temperature 1 0 0 33 TO Norm Mtr Amp 0 1Amps 0 65535 0 34 DTO Cmd DC Hold 1 0 32767 0 2 Enter in Testpoint x Sel 2 Use the equation below to calculate total Lifetime MegaWatt Hours RE of Code 9 Value of Code 10 01 Value of Code 5 Total Lifetime MegaWatt Hours Category Agency Certification Appendix Supplemental Drive Information For information on See page Specifications A 1 Communication Configurations A 4 Output Devices A 7 Drive Fuse amp Circuit Breaker R atings A 7 Dimensions A 15 Frame Cross Reference A 22 Specifications Specification Jor Listed to UL508C and CAN CSA C2 2 No 14 M91 CE Marked for all applicable European Directives 1 EMC Directive 89 336 EEC EN 61800 3 Adjustable Speed electrical power drive systems Low Voltage Directive 73 23 EEC EN 50178 Electronic Equipment for use in Power Installations N223 The drive is al NFPA 70 US Operation o IEC 146 Inte Certified to AS NZS 1997 Group 1 Class A so
151. file is divided into groups and each parameter is an element in a group By default the LCD HIM displays parameters by File Group Parameter view Numbered List View All parameters are in numerical order 3 4 Programming and Parameters Basic Parameter View Standard Control Option Parameter 196 Param Access Lvl set to option 0 Basic File Monitor Motor Control Speed Command Dynamic Control Utility Inputs amp Outputs Frog Group Parameters Metering Output Freq 01 Commanded Freq 002 Output Current 03 DC Bus Voltage 012 Motor Data Motor NP Volts 41 Motor NP RPM 044 Motor OL Hertz 047 Motor NP FLA 42 Motor NP Power 045 Motor NP Hertz 043 Mtr NP PwrUnits 046 Torq Attributes Torque Perf Mode 053 Maximum Freq 055 Maximum Voltage 054 Autotune 061 Spd Mode amp Minimum Speed 081 Limits Maximum Speed 082 Speed Speed Ref A Sel 090 Speed RefB Hi 094 TB Man RefSel 096 References Speed Ref B Sel 093 Speed RefALo 092 TB ManRefHi 097 Speed RefA Hi 091 Speed RefB Lo 095 TB ManRefLo 098 Discrete Jog Speed 100 Speeds PresetSpeed 1 7 101 107 Ramp Rates Accel Time 1 40 Decel Time 1 42 S Curve 146 Accel Time 2 41 Decel Time 2 43 Load Limits CurrentLmtSel 147 CurrentLmtVal 148 Stop Brake Stop Mode A 155 DC Brk Lvl Sel 57 Bus Reg Mode A 161 Modes Stop Mode B 56 DC Brake Level 158 Bus Reg Mode B 162 DC Brake Time 159 DB
152. from aggressive decelerations overhauling loads and eccentric loads It forces the output frequency to be greater than commanded frequency while the drive s bus voltage is increasing towards levels that would otherwise cause a fault However it can also cause either of the following two conditions to occur ATTENTION The adjust freq portion of the bus regulator function 1 Fast positive changes in input voltage more than a 10 increase within 6 minutes can cause uncommanded positive speed changes However an OverSpeed Limit fault will occur if the speed reaches Max Speed Overspeed Limit If this condition is unacceptable action should be taken to 1 limit supply voltages within the specification of the drive and 2 limit fast positive input voltage changes to less than 10 Without taking such actions if this operation is unacceptable the adjust freq portion of the bus regulator function must be disabled see parameters 161 and 162 2 Actual deceleration times can be longer than commanded deceleration times However a Decel Inhibit fault is generated if the drive stops decelerating altogether If this condition is unacceptable the adjust freq portion of the bus regulator must be disabled see parameters 161 and 162 In addition installing a properly sized dynamic brake resistor will provide equal or better performance in most cases Important These faults are not instantaneous Test results have sho
153. g harmonic emissions can be found in the PowerFlex Reference Manual 1 CE Certification testing has not been performed on 600V class drives 1 26 Installation Wiring Essential Requirements for CE Compliance Conditions 1 6 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800 3 1 2 Standard PowerFlex 700 CE compatible Drive Review important precautions attention statements throughout this manual before installing the drive 3 Grounding as described on page 1 4 4 Output power control I O and signal wiring must be braided 6 shielded cable with a coverage of 7596 or better metal conduit or equivalent attenuation All shielded cables should terminate with the proper shielded connector Conditions in Table 1 I Table 1 1 PowerFlex 700 EN61800 3 EMC Compatibilit Second Environment First Environment 3 Restrict Motor Cable to 30 m 98 ft Restricted Distribution Any Drive and Option v Refer to PowerFlex Reference Manual Chapter 2 Start Up This chapter describes how you start up the PowerFlex 700 Drive Refer to Appendix B for a brief description of the LCD HIM Human Interface Module For information on See page Prepare For Drive Start Up 2 1 Status Indicators 2 2 Start Up Routines 2 3 Running S M A R T Start 2 4 Running an Assisted Start Up 2 4 following start up procedure Some of the voltages present are at inco
154. g or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION To avoid an electric shock hazard verify that the voltage on the bus capacitors has discharged before performing any work on the drive Measure the DC bus voltage at the DC amp DC terminals of the Power Terminal Block refer to Chapter 1 for location The voltage must be zero ATTENTION Risk of injury or equipment damage exists DPI or SCANport host products must not be directly connected together via 1202 cables Unpredictable behavior can result if two or more devices are connected in this manner P 4 Overview is extremely useful for preventing nuisance overvoltage faults resulting
155. ge 3 37 limit slowing or stopping Remove excess load or reprogram Accel Time acceleration X See page 3 28 Speed command source or value is None Check for the proper Speed Command using not as expected Steps 1 through 7 above Programming is preventing the None Check Maximum Speed See page 3 20 and drive output from exceeding Maximum Freq S ee page 3 13 to assure limiting values that speed is not limited by programming Cause s Motor operation is unstable Indication Corrective Action Motor data was incorrectly entered None or Autotune was not performed 1 Correctly enter motor nameplate data 2 Perform Static or Rotate Autotune procedure Param 061 page 3 15 Drive will not reverse motor direction Cause s Indication Corrective Action Digital input is not selected for None Check Digital Inx Sel page 3 51 Choose reversing control correct input and program for reversing mode Digital input is incorrectly wired None Check input wiring See page 1 15 Direction mode parameter is None Reprogram Direction Mode page 3 35 for incorrectly programmed analog Bipolar or digital Unipolar control Motor wiring is improperly phased None Switch two motor leads for reverse A bipolar analog speed command None 1 Use meter to check that an analog input input is incorrectly wired or signal is voltage is present absent 2 Check wiring See page 1 15 Po
156. hat additional parameter information is available in Appendix C Programming and Parameters 3 3 How Parameters are Organized The LCD HIM displays parameters in a File Group Parameter or Numbered List view order To switch display mode access the Main Menu press ALT then Sel while cursor is on the parameter selection In addition using Param Access Lvl the user has the option to display all parameters commonly used parameters or diagnostic parameters Control Options Standard Control Option Two different control options are available for the PowerFlex 700 Standard and Vector The Standard Control option provides typical Volts per Hertz and Sensorless Vector operation The Vector Control option provides the added capability of FVC Vector control The cassette determines the type of control you have available see diagram Vector Control Option To simplify programming with the Vector Control option the displayed parameters will change according to the selection made with Motor Cntl Sel For example if FVC Vector is selected the parameters associated solely with other operations such as Volts per Hertz or Sensorless Vector will be hidden Refer to pages 3 4 through 3 8 File Group Parameter O rder This simplifies programming by grouping parameters that are used for similar functions The parameters are organized into 6 files in Basic Parameter view or 7 files in Advanced Parameter view Each
157. he fault information will be removed so that you can use the HIM c 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 After corrective action has been taken clear the fault by one of these methods e Press Stop e Cycle drive power e Setparameter 240 Fault Clear to 1 e Clear Faults on the HIM Diagnostic menu 4 4 Troubleshooting Fault Descriptions Table 4 A Fault Types Descriptions and Actions Fault Description Action Analog In Loss 29 An analog input is configured to 1 Check parameters fault on signal loss A signal loss 2 Check for broken loose has occurred connections at inputs Configure with Anlg In 1 2 Loss on page 3 49 Anlg Cal Chksum 108 The checksum read from the Replace drive analog calibration data does not match the checksum calculated Auto Rstrt Tries 33 3 Drive unsuccessfully attempted to Correct the cause of the fault and reseta fault and resume running manually clear forthe programmed number of F It RstRun Tries Enable Disable with Fault Config 1 on page 3 41 AutoTune Aborted 80 Autotune function was canceled Restart procedure by the user or a fault occurred Auxiliary Input 2 Auxiliary input interlock is open Check remote wiring Cntl Bd Overtemp 55 The temperature sensoronthe 1 Check Main Control Board fan Main Control Board detected 2 Check surrounding air excessive heat
158. his Manual P 1 What Is Not in this Manual P 1 Reference Materials P2 Manual Conventions P 2 Drive Frame Sizes P 3 General P recautions P 3 Catalog Number E xplanation P 4 Who Should Use this Manual This manual is intended for qualified personnel You must be able to program and operate Adjustable Frequency AC Drive devices In addition you must have an understanding of the parameter settings and functions What Is Not in this Manual The PowerFlex 700 User Manual is designed to provide only basic start up information For detailed drive information please refer to the PowerFlex Reference Manual The reference manual is included on the CD supplied with your drive or is also available online at http www ab com manuals P 2 Overview Reference Materials The following manuals are recommended for general drive information Title Publication Available Online at Industrial Automation Wiring and 1770 4 1 www ab com manuals gi Grounding Guidelines Preventive Maintenance of DRIVES TD001A EN E www ab com manuals dr Industrial Control and Drive System Equipment Safety Guidelines for the SGI 1 1 www ab com manuals gi Application Installation and Maintenance of Solid State Control A Global Reference G uide for 0100 2 10 www ab com manuals ms Reading Schematic Diagrams Guarding Against Electrostatic 8000 4 5 2 www ab com manuals dr Damage For detailed PowerFlex 700 information Title Publication Av
159. i 98 TB Man Ref Lo 100 0g Speed 101 PresetSpeed 1 102 PresetSpeed 2 103 PresetSpeed 3 104 PresetSpeed 4 105 PresetSpeed 5 106 PresetSpeed 6 107 PresetSpeed 7 119 Trim Hi 120 Trim Lo 121 Slip RPM FLA 122 Slip Comp Gain 123 Slip RPM Meter 127 PI Setpoint 129 PI Integral Time 130 PI Prop Gain 131 PI Lower Limit 132 PI Upper Limit 133 PI Preload 140 Accel Time 1 141 Accel Time 2 142 Decel Time 1 143 Decel Time 2 146 S Curve 148 Current Lmt Val 149 Current Lmt Gain 151 PWM Frequency 152 Droop RPM FLA 153 Regen Power Limit 154 Current Rate Limit 158 DC Brake Level 159 DC Brake Time 160 Bus Reg Ki Number Parameter 164 Bus Reg Kp 165 Bus Reg Kd 170 Flying StartG ain 175 Auto R strt Delay 180 Wake Level 181 Wake Time 182 Sleep Level 183 Sleep Time 185 Power Loss Time 186 Power Loss Level 321 Anlg In Sqr Root 322 Analog In1 Hi 323 Analog In1 Lo 324 Analog In1 Loss 325 Analog In2 Hi 326 Analog In2 Lo 327 Analog In2 Loss 343 Analog Outl Hi 344 Analog Outl Lo 346 Analog Out2 Hi 347 Analog Out2 Lo 381 Dig Outl Leve 382 Dig Outl OnTime 383 Dig Outl OffTime 385 Dig Out2 Leve 386 Dig Out2 OnTime 387 Dig Out2 OffTime 389 Dig Ou Leve 390 Dig 0ut3 OnTime 391 Dig 0ut3 OffTime 416 Fdbk Filter Se 419 Notch Filter Freq 420 Notch Filter K 428 Torque Ref A Hi 429 Torque Ref A Lo 430 Torg Ref A Div 432 Torque Ref B Hi 433 Torque Ref B Lo 434 Torq Ref B Mult 435 Torque Setpoint 436 Pos Torque Limit
160. ion 3 14 Conduit 1 7 Contactors Input 1 12 Output 1 12 A 7 Control Options 3 3 Control Status 3 17 Control SW Ver 3 12 Control Wire 1 15 Control Auto Manual 1 23 Conventions Manual P 2 Copycat B 4 Cover Opening 1 1 Cross Reference Parameter by Name 3 53 by Number 3 56 Current Lmt Gain 3 29 Current Lmt Sel 3 29 Current Lmt Val 3 29 Current Rate Limit 3 30 D Data In Ax 3 47 Data Out Ax 3 47 Data Saving B 4 Datalinks Group 3 47 DB Resistance Fault 4 4 DB Resistor Type 3 31 DC Brake Level 3 30 DC Brake Time 3 30 DC Brk Levl Sel 3 30 DC Bus Memory 3 11 DC Bus Voltage 3 11 DC Input 1 24 Decel Inhibit Fault 4 4 Decel Inhibt Alarm 4 9 Decel Mask 3 46 Decel Owner 3 47 Decel Time x 3 28 Diagnostic Data Viewing B 4 Diagnostics Group 3 37 Dig In Conflict Alarm 4 9 Dig In Status 3 39 Dig Out Status 3 39 Dig Outx Level 3 52 Dig Outx OffTime 3 52 Dig Outx OnTime 3 52 Digital Inputs Group 3 51 Digital Inx Sel 3 51 Digital Outputs Group 3 51 Digital O utx Sel 3 52 Dimensions Bottom View A 19 Drive A 15 Minimum Clearances 1 2 Mounting PowerFlex 700 A 15 A 17 Direction Config Group 3 35 Direction Mask 3 45 Direction Mode 3 35 Direction Owner 3 46 Discrete Speeds Group 3 23 Distribution Systems Unbalanced 1 3 Ungrounded 1 3 DPI Baud Rate 3 44 DPI Data Rate 3 44 DPI Port 1 5 Fault 4 7 DPI Port Locations B 1 DPI PortSel 3 45 DPI Port Value 3
161. ions 0 Cur Lim Val 149 current limit i e parameter analog input 1 Analog In 1 etc 2 Analog In 2 148 Current Lmt Val Default R ated Amps x15 147 Defines the current limit value when ee le NE 149 Current Lmt S el Cur Lim Val Male delay s value Min Max Based on Drive Rating Units 0 1 Amps 149 Current Lmt Gain Default 250 147 Sets the responsiveness ofthe current Min Max 0 5000 18 limit Units 1 150 Drive OL Mode Default 3 Both PWM Ist 219 Selects the drive s response to Options 0 Disabled increasing drive temperature 1 Reduce CLim 2 Reduce PWM v 3 Both PWM Ist 151 PWM Frequency Default 4 kHz 3 2 kHz Sets the carrier frequency for the PWM E output Drive derating may occur at Frames 4 6 600 690VAC higher carrier frequencies For derating Min Max 2 10 kHz information refer to the PowerFlex Units 1 kHz Reference Manual Important When parameter 053 Motor Cntl Sel is set to FVC Vector the drive will run at 2 kHz when operating below 6 Hz Selecting Slip Comp parameter 080 in conjunction with parameter 152 may produce undesirable results 152 Droop RPM FLA Default 0 0 RPM Selects amount of droop thatthe speed Min Max 0 0 200 0 RPM reference is reduced when at full load Units 0 1 RPM torque Zero disables the droop function 153 Regen Power Limit Default 50 0 Sets the maximum power limit allowed to Min Max 800 0 0 0
162. is alarm should clear when all motor nameplate data is properly entered Motor leakage inductance is out of range The sum of Maximum S peed and Overspeed Limit exceeds Maximum Freq Raise Maximum Freq or lower Maximum Speed and or Overspeed Limit so that the sum is less than or equal to Maximum Freq Motor Type has been set to Synchr Reluc or Synchr PM and one or more of the following exist e Torque Perf Mode Sensrls Vect 5 V Economize or Fan P mp V Hz e Flux Up Time is greater than 0 0 Secs e Speed Mode is set to Slip Comp e Autotune Static Tune or Rotate Tune Fan pump mode is selected in Torq Perf Mode and the ratio of Motor NP Hertz to Maximum Freq is greater than 26 Drive has sensed a power line loss Drive is in the initial DC bus precharge state Sleep Wake configuration error With Sleep Wake Mode Direct possible causes include drive is stopped and Wake Level lt Sleep Level S top CF Run Run Forward or Run Reverse is not configured in Digital Inx Sel Speed Ref x Sel or PI Reference Sel is set to Reserved Start At PowerU p is enabled Drive may start at any time within 10 seconds of drive powerup Alarm 3 E TB Ref Cfict Q UnderVoltage 2 VHz Neg Slope 24 Waking 1 ID Troubleshooting 4 11 Description Occurs when e Auto Manual is selected default for Digital I
163. lace Main Control Board 1 Cycle power 2 Replace Main Control Board 1 Cycle power 2 Replace Main Control Board 1 Verify that maximum ambient temperature has not been exceeded 2 Check fan 3 Check for excess load Check programming Check for excess load improper DC boost setting DC brake volts set too high or other causes of excess current Load compatible version files into drive Check connector Check for induced noise Replace 1 0 board or Main Control Board Replace 1 0 Board Standard Control or Main Control Board Vector Control Verify configuration Re enter motor nameplate data 4 6 Troubleshooting Fault IXo VoltageRange Motor Overload NVS 1 0 Checksum NVS 1 0 Failure OverSpeed Limit OverVoltage Parameter Chksum Params Defaulted Phase U to Grnd Phase V to Grnd Phase W to Grnd Phase UV Short Phase VW Short Phase UW Short eo UT 100 i Description Voltage calculated for motor inductive impedance exceeds 25 of Motor NP Volts Internal electronic overload trip Enable Disable with Fault Config 1 on page 3 41 EEprom checksum error EEprom I O error Functions such as Slip Compensation or Bus Regulation have attempted to add an output frequency adjustment greater than that programmed in Overspeed Limit DC bus voltage exceeded maximum value The checksum read from the board does not match the checksum calculated
164. lated co 3 26 130 131 132 133 134 135 136 137 Programming and Parameters Parameter Name amp Description Values PI Integral Time Default 2 0 Secs Time required for the integral component Min Max 0 00 100 00 Secs to reach 100 of PI Error Meter Not Units 0 01 Secs functional when the PI Hold bit of PI Control 1 enabled PI Prop Gain Default 1 0 Sets the value for the PI proportional Min Max 0 00 100 00 component Units 0 01 PI Error x PI Prop Gain P Output PI Lower Limit Default Maximum Freq 0 Sets the lower limit of the PI output 100 Min Max 400 0 Hz 800 0 Units 0 1 Hz 0 1 PI Upper Limit Default Maximum Freq Sets the upper limit of the P output 100 Min Max 400 0 Hz 800 0 Units 0 1 Hz 0 1 PI Preload Default 0 0 Hz 0 Sets the value used to preload the 100 integral component on start or enable Min Max 400 0 Hz 800 0 Units 0 1 Hz 0 1 PI Status Read Only Status of the Process PI regulator E S uS 1 Condition True XIX XIXIXIX X X X X1X x 0 0 0 0 og p s 1413 12 11 10 9 8 7 6 5 4 8 2 1 0 oe False Bit PI Ref Meter Default Read Only Present value of the PI reference signal Min Max 100 0 Units 0 1 PI Fdback Meter Default Read Only Present value of the PI feedback signal Min Max 100 0 Units 0 1 PI E
165. lded Armored Cable Shielded cable contains all of the general benefits of multi conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system Applications with large numbers of drives in a similar location imposed EMC regulations or a high degree of communications networking are also good candidates for shielded cable Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications In addition the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks Refer to Reflected Wave in Wiring and Grounding Guidelines for PWM AC Drives publication DRIVES INO01A EN P Consideration should be given to all of the general specifications dictated by the environment of the installation including temperature flexibility moisture characteristics and chemical resistance In addition a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75 An additional foil shield can greatly improve noise containment A good example of
166. lemental Drive Information HIM Overview Application Notes Specifications A 1 Communication Configurations A 4 Output Devices A 7 Drive Fuse amp Circuit Breaker Ratings A 7 Dimensions A 15 Frame Cross Reference A 22 External and Internal Connections B 1 LCD Display Elements B 2 ALT Functions B 2 Menu Structure B 3 Viewing and Editing Parameters B 5 Linking Parameters Vector Control Option Only te rores ded tedio toten Medusa B 6 Removing Installing the HIM B 8 External Brake Resistor C 1 Minimum Speed C 1 Motor Control Technology C2 Motor Overload C 4 Overspeed C 5 Power Loss Ride Through C 6 Process PI for Standard Control C 7 Reverse Speed Limit C 10 Skip Frequency C 11 Sleep Wake Mode C 13 Start At PowerUp C 14 Stop Mode oss heu oes bes C 15 Voltage Tolerance C 17 Preface Overview The purpose of this manual is to provide you with the basic information needed to install start up and troubleshoot the PowerFlex 700 Adjustable Frequency AC Drive For information on See page Who Should Use t
167. less than 5V AC DC Digital In 5 Speed Sel 2 High State greater than 20V AC DC Digital In 6 Speed Sel 3 11 2 mA DC Contacts in unpowered state Any relay programmed as Faultor Alarm will energize pick up when power is applied to drive and deenergize drop out when a fault or alarm exists Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed These inputs outputs are dependant on a number of parameters See Related Parameters Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity Differential Isolation External source must be less than 10V with respect to PE 150mA maximum Load Not present on 115V versions 1 18 Installation Wiring Figure 1 8 Vector Control Option I O Terminal Designations Description 1 Analog In 1 2 Isolated 9 bipolar differential 320 2 Analog In 1 4 10V 4 20mA 11 bit amp sign 88k 327 3 Analog In 2 ohm input impedance For 4 20mA T a jumper must be installed at 4 Analog In 2 terminals 17 amp 18 or 19 amp 20 5 PotCommon For and 10V pot references 6 Analog Out1 2 Bipolar current output is not 340 7 Analog Out 1 bipolar 10V 4 20mA
168. low jumper is located Capacitors on the back of chassis see Figure 1 5 for location Disconnect insulate and secure the wire to guard against unintentional contact with chassis or components MOV s Note location of the two green yellow jumper Q Input Filter Wires next to the Power Terminal Block Figure Capacitors 1 5 Disconnect insulate and secure the wires to guard against unintentional contact with chassis or components 6 Wire Common Remove the wire guard from the Power Mode Terminal Block Disconnect the three green Capacitors yellow wires from the two PE terminals shown MOV s in Figure 1 4 Insulate and secure the wires to guard against unintentional contact with Input Filter chassis or components Capacitors 1 14 Installation Wiring Figure 1 5 Typical Jumper Locations see Table 1 D for description opio JOO je mie JOO Oo Hol OO lOO eg BE d eH pnt BR2 DC DC U T1 VIT2 W T3 PERIL1 S L2 T L3 BE SH o 000000000000 eo I f lsHD f SHLD amp lol lof M L A fi fi Frame 2 Frames 0 amp 1 ane I O Cassette Removed e 4 6 ANM OD i ooooo 8 s 9 138888 SER E 20000 G 9 PEA n ra
169. m e Bit Parameters Bit parameters have individual bits associated with features or conditions If the bit is 0 the feature is off or the condition is false If the bit is 1 the feature is on or the condition is true e Numeric Parameters These parameters have a single numerical value i e 0 1 Volts The example on the following page shows how each parameter type is presented in this manual 3 2 Programming and Parameters 3 i E ir Parameter Name amp Description Values E 198 Load Frm Usr Set Default 0 Ready 199 Loads a previously saved set of Options 0 Ready 9 parameter values from a selected user 1 UserSet1 L1 set location in drive nonvolatile memory 2 UserSet2 to active drive memory 3 User Set 3 216 Dig In Status B Status of the digital RLRRNS xixix x xix xix x x olo o o o o 1 nput Present pis 14 i tai d0 9 8 7 6 5 418 2 1 0 kommen S Bits 434 Torque Ref B Mult Default 1 0 g Defines the value of the multiplier for the Min Max 32767 0 Torque Ref B Sel selection Units 0 1 Description File Lists the major parameter file category Group Lists the parameter group within a file No o o e No Parameter number 8 Parameter value can not be changed until drive is stopped X 32 bit parameter in the Standard Control option All parameters in the Vector Control option ar
170. ming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should perform the following procedure Thoroughly read and understand the procedure before beginning If an event does not occur while performing this procedure Do Not Proceed Remove Power including user supplied control voltages User supplied voltages may exist even when main AC power is not applied to then drive Correct the malfunction before continuing ATTENTION Power must be applied to the drive to perform the Prepare For Drive Start Up Before Applying Power to the Drive LJ 1 Confirm that all inputs are connected to the correct terminals and are secure L 2 Verify that AC line power at the disconnect device is within the rated value of the drive L 3 Verify that control power voltage is correct The remainder of this procedure requires that a HIM be installed If an operator interface is not available remote devices should be used to start up the drive 2 2 Start Up Applying Power to the Drive 4 Apply AC power and control voltages to the drive If any of the six digital inputs are configured to Stop CF CF Clear Fault or Enable verify that signals are present or reconfigure Digital Inx Sel If an I O option is not installed i e no I O terminal block verify that Digital Inx Sel is not configured to Stop CF or Enable If this is not done the drive will not s
171. mm Dig In Status Read Only Status of the digital inputs o 15 Ww 5 y IN M 1 Input Present XIXIXIX X XIX1X X x 0 0 0 0 0 0 Z pits 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 dene e Bit Dig Out Status Read Only Status of the digital outputs eS Sey QE 1 Output Energized x X X X XIX X X XLX X X X 0 0 0 Z plis i413 12 10 9 8 7 6 5 4 3 2 1 0 p Qupu De energzed Bit Vector Control Option Only Drive Temp Default Read Only Present operating temperature of the Min Max 0 0 100 0 drive power section Units 0 1 Drive OL Count Default Read Only Accumulated percentage of drive Min Max 0 0 100 0 overload Continuously operating the Units 0 1 drive over 100 ofits rating will increase this value to 100 and cause a drive fault or foldback depending on the setting of Drive OL Mode 3 39 9 iD I loo D De loo for Ico loo iD Ir 9 D ion SS D D Ww co io es Co loo co co aS ocd es ico r loo Ico co r3 UT c 3 40 File g g Programming and Parameters 220 224 225 226 227 228 Parameter Name amp Description Values Motor OL Count Default Accumulated percentage of motor Min Max overload Continuously operating the Units motor over 100 of the motor overload setting will increase this value to 10096 and cause a drive fault SATA Fault Frequency Default Captures and displays the outpu
172. ms and Corrective Actions 4 12 Testpoint Codes and Functions 4 14 Faults and Alarms A fault is a condition that stops the drive There are three fault types Type Fault Description Auto ResetRun When this type of fault occurs and Auto Rstrt Tries see page 3 32 is set to a value greater than 0 a user configurable timer Auto Rstrt Delay see page 3 32 begins When the timer reaches zero the drive attempts to automatically reset the fault If the condition that caused the faultis no longer present the fault will be reset and the drive will be restarted Q Non Resettable This type of fault normally requires drive or motor repair The cause of the fault must be corrected before the fault can be Cleared The fault will be reset on power up after repair 3 UserConfigurable These faults can be enabled disabled to annunciate or ignore a fault condition An alarm is a condition that if left untreated may stop the drive There are two alarm types Type Alarm Description Vser Configurable These alarms can be enabled or disabled through Alarm Config 1 on page 3 43 Q Non Configurable These alarms are always enabled 4 2 Troubleshooting Drive Status The condition or state of your drive is constantly monitored Any changes will be indicated through the LEDs and or the HIM if present Front Panel LED Indications Figure 4 1 Typical Drive Status Indicators Frames 0 amp 1
173. n Anlg Volts In 1 Isolated 3 bipolar differential 320 10V 11 bit amp sign 88k ohm input 327 Anlg Volts In 1 impedance AnlgVols In2 Isolated 4 bipolar differential Anlg Volts In 2 10V 11 bit amp sign 88k ohm input impedance Pot Common For and 10V pot references Anlg Volts Out 1 Bipolar 10V 11 bit amp sign 2k ohm 340 Anlg Volts Out 1 4 minimum load 344 Anlg Current Out 1 2 4 20mA 11 bit amp sign 400 ohm Anlg Current Out 1 maximum load Reserved for Future Use Digital Out 1 N C Fault Max Resistive Load 380 Digital Out 1 N 0 U7 NOT Fault in sl d hy Load 10MA gt 1 ax Inductive Load Digital Out 2 N C NOT Run 340V AC 30V DC 840VA 105W Digital Out 2 Common Max Current 3 5A Min Load 10mA Digital Out 2 N 0 Run Anlg Current In 1 Isolated 3 4 20mA 11 bit amp sign 320 Anlg Current In 1 124 ohm input impedance 327 Anlg Current In 2 Isolated 4 4 20mA 11 bit amp sign Anlg Current In 2 124 ohm input impedance 10V PotReference 2k ohm minimum 10V Pot Reference Reserved for Future Use 24V Dco Drive supplied logic input power 61 Digitalin Common 24V Common 9 Common for internal power supply Digital In 1 Stop CF 115V AC 50 60 Hz Opto isolated 361 Digital In 2 Start Low State less than 30V AC 366 CELEREM MENU rri ita z Opto isolate Digita is speed Sel 1 Low State
174. n3 Sel parameter 363 and e TB Man Ref Sel parameter 96 has been reprogrammed No other use for the selected analog input may be programmed Example If TB Man Ref Sel is reprogrammed to Analog In 2 all of the factory default uses for Analog In 2 must be reprogramed such as parameters 90 117 128 and 179 See also Auto Manual Examples on page 1 23 To correct e Verify reprogram the parameters that reference an analog input or e Reprogram Digital In3 to another function or Unused The bus voltage has dropped below a predetermined value Torq Perf Mode Custom V Hz amp the V Hz slope is negative The Wake timer is counting toward a value that will start the drive 1 See page 4 1 for a description of alarm types Table 4 D Alarm Cross Reference No Alarm No 1 Alarm No Alarm 1 Precharge Active 10 Decel Inhibt 23 MaxFreq Conflict 2 UnderVoltage 11 Waking 24 VHz Neg Slope 3 Power Loss 17 Dig In ConflictA 25 IR Volts Range 4 Start At PowerUp 18 Dig In ConflictB 26 FluxAmpsRef Rang 5 Analog in Loss 19 Dig In ConflictC 27 Speed Ref Cflct 6 IntDBRes OvrHeat 20 Bipolar Conflict 28 Ixo Vit Rang 8 Drive OL Level 1 21 Motor Type Cflct 29 Sleep Config 9 Drive OL Level 2 22 NP Hz Conflict 1 Alarm numbers not listed are reserved for future use 4 12 Troubleshooting Common Symptoms and Corrective Actions Drive does not Start from St
175. nces 1 2 AC Supply Source Considerations 1 2 General Grounding Requirements 1 3 Fuses and Circuit Breakers 1 5 Bower Waring oir e Ee ute ee 1 5 Using Input Output Contactors 1 12 Disconnecting MOVs and CM Capacitors 1 13 T OsWiringz SSE 1 15 Reference Controle acne ae eee 1 22 Auto Manual Examples 1 23 Common Bus Precharge Notes 1 24 EMC Instructions 1 25 Prepare For Drive Start Up 2 1 Status Indicators 2 2 Start Up Routines a 2 3 Running S M A R T Start 2 4 Running an Assisted Start Up 2 4 About Parameters 3 1 How Parameters are Organized 3 3 Monitor iy aren eee 3 10 Motor Control File 3 12 Speed Command File 3 19 Dynamic Control File 3 28 LOI A CEA SRE ere Edd 3 35 Communication File 3 44 Inputs amp Outputs File 3 48 Parameter Cross Reference by Name 3 53 Parameter Cross Reference by Number 3 56 FAUS RAA TASER PRE PETER ET 4 1 DTIVE STATUS EE SEE 4 2 Manually Clearing Faults 4 3 Fault Descriptions 4 4 Clearing Alarms o e TEEN 4 9 Alarm Descriptions 4 9 Common Symptoms Corrective Actions 4 12 Testpoint Codes and Functions 4 14 ii Table of Contents Appendix A Appendix B Appendix C Index Supp
176. nds typical Ground Fault Trip Phase to ground on drive output Short Circuit Trip Altitude Phase to phase on drive output 1000 m 3300 ft max without derating Maximum S urrounding Air Temperature without Derating IP 20 NEMA Type 1 0 to 50 degrees C 32 to 122 degrees F Storage Temperature all const 40 to 70 degrees C 40 to 158 degrees F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity 5 to 9596 non condensing Shock 15G peak for 11ms duration 1 0 ms Vibration 0 152 mm 0 006 in displacement 1G peak Voltage Tolerance See page C 17 for full power and operating range Frequency Tolerance 47 63 Hz Input Phases Three phase input provides full rating for all drives Single phase operation provides 5096 of rated current Displacement Power Factor 0 98 across entire speed range Efficiency 97 5 at rated amps nominal line volts Maximum S hort Circuit Rating 200 000 Amps symmetrical Actual Short Circuit Rating Method Determined by AIC rating of installed fuse circuit breaker Sine coded PWM with programmable carrier frequency Ratings apply to all drives refer t
177. ng Decel 0 Not Decelerating 1 Decelerating Alarm 0 No Alarm 1 Alarm Fault 1 F 0 No Fault ault At Speed 0 Not At Reference 1 AtR eference Local Control 1 000 Port 0 TB 001 2 Port 1 010 z Port 2 011 Port 3 100 Port 4 101 Port5 110 Reserved 111 No Local 1 See Owners on page 3 45 for further i Reference Source nformation 0000 1101 1110 1111 Ref A Auto 1 RefB Auto Preset 2 Auto 1 Preset 3 Auto Preset 4 Auto 1 Preset 5 Auto Preset 6 Auto 1 Preset 7 Auto Term BIk Manual 1 DPI1 Manual DPI2 Manual 1 DPI3 Manual DPI 4 Manual DPI5 Manual Reserved JogRef Supplemental Drive Information A 7 Output Devices Common mode cores are internal to the drive For information on output devices such as output contactors cable terminators and output reactors refer to the PowerFlex Reference Manual Drive Fuse amp Circuit Breaker Ratings The tables on the following pages provide drive ratings including continuous 1 minute and 3 second and recommended AC line input fuse and circuit breaker information Both types of short circuit protection are acceptable for UL and IEC requirements Sizes listed are the recommended sizes based on 40 degree C and the U S N E C Other country state or local codes may require different ratings Fu
178. ng the entire speed reference This method is identified as exclusive mode Slip Comp Slip Adder XS gt Open Linear Ramp Loop Spd Ref amp S Curve gt Spd Cmd Process P Pl Ref 5 P ai rocess Controller 1 T PIFbk PI Enabled Speed Control PI Enable The output of the PI loop can be turned on enabled or turned off disabled This control allows the user to determine when the PI loop is providing part or all of the commanded speed The logic for enabling the PI loop is shown below Drive Bit 0 of Drive Ramping Drive PI Control 1 Running to Stop Jogging enabled Signal Loss ay PO Digital Input IT is Reflected The PI Loop is Enabled Bio Bit6 A Digital Input The Configured n p ou PI Configuration is Configured Digital Input 7 to PI Enable is Closed The drive must be running for the PI loop to be enabled The loop will be disabled when the drive is ramping to a stop unless Stop Mode is configured in PI Configuration jogging or the signal loss protection for the analog input s is sensing a loss of signal If a digital input has been configured to PI Enable two events are required to enable the loop the digital input must be closed AND bit 0 of the PI Control parameter must be 1 Application Notes C 9 If no digital input is configured to
179. o HP PWM Input Element Time Non Time Circuit Circuit 140M Motor Starter with Adjustable Current Catalog E Pating Freq Temp Ratings Output Amps DelayFuse DelayFuse Breaker Protector Range Number uc ND HD kHe C Amps KVA Cont 1 Mn 3 Sec Min Max Min Max Max 0 Max 0 Available Catalog Numbers 140 p 600 Volt AC Input 3 20BEOP9 O 05 03 4 50 0 7 Q7 O9 11 14 1 ES 1 3 15 3 M C2E B10 E 20BE1P7 O 1 05 4 50 13 14 L7 2 26 2 4 2 6 15 3 M C2E B16 E 20BE2P7 0 2 1 4 50 21 21 27 36 48 3 6 3 10 15 3 M C2E B25 g 20BE3P9 O 3 2 4 50 3 0 3 1 39 43 5 9 6 9 6 15 15 7 M C2E B40 M D8E B40 e 20BE6P1 0 5 3 4 50 5 3 55 61 6 7 92 9 12 9 20 20 15 M C2E B63 M D8E B63 5 20BE9PO 01 7 5 5 4 50 7 8 81 9 99 135 10 20 10 35 30 15 M C2E C10 M D8E C10 M F8E C10 E 20BEOl1 1 10 7 5 4 50 9 9 10 2 11 135 18 15 25 15 40 40 15 M C2E C10 M D8E C10 MF8E C10 3 20BE017 1 15 10 4 50 15 4 16 0 17 18 7 25 5 20 40 20 60 50 20 M C2E C16 M D8E C16 M F8E C16 3 20BEOC22 2 20 15 4 50 20 2 210 22 2 5 34 30 50 30 80 80 30 M C2E C25 M D8E C25 M F8E C25 CMN 2500 S 20BEO27 2 25 20 4 50 248 25 7 27 33 44 35 60 35 100 100 50 M F8E C25 CMN 2500 T 20BEO2 3 30 25 4 50 29 4 30 5 32 40 5 54 40 70 40 125 125 50 M F8E C32 CMN 4000 20BE041 3 40 30 4 50 37 6 39 1 41 48 4 50 90 50 150 150 100 M F8E C45 CMN 4000 20BE052 3 50 40 4 50 47 7 4
180. o the Derating Guidelines in the PowerFlex Reference Manual The drive can be supplied as 6 pulse or 12 pulse in a configured package Carrier Frequency 2 4 8 amp 10 kHz Drive rating based on 4 kHz Output Voltage Range 0 to rated motor voltage Output Frequency Range Standard Control 0 to 400 Hz Vector Control 0 to 420 Hz Frequency Accuracy Digital Input Within 0 01 of set output frequency Analog Input Within 30 496 of maximum output frequency Frequency Control Speed regulation with Slip Compensation 0 5 of base speed across 40 1 speed Standard range 40 1 operating range 10 rad sec bandwidth Speed regulation with Slip Compensation Standard 0 5 of base speed across 80 1 speed range 80 1 operating range 20 rad sec bandwidth Speed regulation with feedback 0 1 of base speed across 80 1 speed range 80 1 operating range 20 rad sec bandwidth Supplemental Drive Information A 3 Category Specification Control Speed Control Speed regulation without feedback continued 0 1 of base speed across 120 1 speed range 120 1 operating range 50 rad sec bandwidth Speed regulation with feedback 0 001 of base speed across 120 1 Speed range 1000 1 operating range 250 rad sec bandwidth Torque Regulation Torque Regulation without feedback 10 600 rad sec bandwidth Torque Regulation with feedback 45 2500 rad sec bandwidth Select
181. ocedure Replace when wiring is complete 0 1 2 amp 6 Partof front cover see page 1 1 3 Open front cover and gently tap slide cover down and out 4 Loosen the 4 screws and remove 5 Remove front cover see page 1 1 gently tap slide panel up and out 1 8 Installation Wiring AC Input Phase Selection Frames 5 amp 6 Only drive has been removed before performing the following ATTENTION To avoid a shock hazard ensure that all power to the Moving the Line Type jumper shown in Figure 1 2 will allow single or three phase operation Important When selecting single phase operation input power must be applied to the R L1 and S L2 terminals only Selecting Verifying Fan Voltage Frames 5 amp 6 Only Important Read Attention statement above Frames 5 amp 6 utilize a transformer to match the input line voltage to the internal fan voltage If your line voltage is different than the voltage class specified on the drive nameplate it may be necessary to change transformer taps as shown below Common Bus DC input drives require user supplied 120 or 240V AC to power the cooling fans The power source is connected between 0 VAC and the terminal corresponding to your source voltage see Figure 1 4 Table A Fan VA ratings DC Input Only Frame Rating 120V or 240V 5 100 VA 6 138 VA Figure 1 2 Typical Locations Phase Select Jumper amp Transformer Frame 5 shown
182. ode X Stop Brake Modes 3 30 Stop BRK Mode X Stop Brake Modes Programming and Parameters 3 57 Number Parameter Name Group Page Number Parameter Name Group Page 157 DC Brk Lvl Sel Stop Brake Modes 3 30 243 Fault 1 Code Faults 3 42 158 DC Brake Level Stop Brake Modes 3 30 244 Fault 1 Time Faults 3 42 159 DC Brake Time Stop Brake Modes 3 30 245 Fault 2 Code Faults 3 42 160 Bus Reg Ki Stop Brake Modes 3 30 246 Fault 2 Time Faults 3 42 161 162 Bus Reg Mode X Stop Brake Modes 3 31 241 Fault 3 Code Faults 3 42 163 DB Resistor Type Stop Brake Modes 3 31 248 Fault 3 Time Faults 3 42 164 Bus Reg Kp Stop Brake Modes 3 31 249 Fault 4 Code Faults 3 42 165 Bus Reg Kd Stop Brake Modes 3 31 250 Fault 4 Time Faults 3 42 166 Flux Braking Stop Brake Modes 3 31 251 Fault 5 Code Faults 3 42 167 Powerup Delay Restart Modes 3 32 252 Fault 5 Time Faults 3 42 168 Start AtPowerUp Restart Modes 3 32 253 Fault 6 Code Faults 3 42 169 Flying Start En Restart Modes 3 32 254 Fault 6 Time Faults 3 42 170 Flying StartGain Restart Modes 3 32 255 Fault 7 Code Faults 3 42 174 Auto Rstrt Tries Restart Modes 3 32 256 Fault 7 Time Faults 3 42 175 Au
183. on TB Man Ref Sel Sets the manual speed reference source when a digital input is configured for Auto Manual Analog In 2 is nota valid selection if it was selected for any of the following Trim In Select PI Feedback Sel PI Reference S el Current Lmt Sel Sleep Wake R ef TB Man Ref Hi Scales the upper value of the TB Man Ref Sel selection when the source is an analog input TB Man Ref Lo Scales the lower value of the TB Man Ref Sel selection when the source is an analog input Pulse Input Ref Displays the pulse input value as seen at terminals 5 and 6 of the Encoder Terminal Block if Encoder Z Chan parameter 423 is setto Pulse Input Jog Speed Sets the output frequency when a jog command is issued Jog Speed 1 Sets the output frequency when J og Speed 1 is selected Preset Speed 1 Preset Speed 2 Preset Speed 3 Preset Speed 4 Preset Speed 5 Preset Speed 6 Preset Speed 7 Provides an internal fixed speed command value In bipolar mode direction is commanded by the sign of the reference Jog Speed 2 Sets the output frequency when J og Speed 2 is selected Programming and Parameters Values Default Options Default Units Default Units Default Units Default Units Default Units Default Units Default Units Min Max Min Max Min Max Min Max Min Max Min Max
184. on of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual we use notes to make you aware of safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attentions help you e identify a hazard e avoid the hazard recognize the consequences Important Identifies information that is especially important for successful application and understanding of the product Shock Hazard labels may be located on or inside the drive to alert h people that dangerous voltage may be present DriveExplorer DriveExecutive Force Technology and SCANport are trademarks of Rockwell Automation Inc PowerFlex and PLC are registered trademarks of Rockwell Automation Inc ControlNet is a trademark of ControlNet International Ltd DeviceNet is a trademark of the Open DeviceNet Vendor Association Summary of Changes The information below summarizes the changes to the PowerFlex 700 User Manual publication 20B UMO001 since the last release Parameter Updates Parameter Name Change Parameter No Page Torque Current Description updated 004 310 Flux Up Time Units updated 048 3 14 MotorFdbk Type Description updated 412 3 18 Encoder PPR Description updated 413 3 18 Marker Pulse Description updated 421 3 18
185. or coupled to a load to accelerate from zero to base speed at rated motor torque The drive calculates Total Inertia during the autotune inertia procedure Adjusting this parameter will cause the drive to calculate and change Ki Speed Loop and Kp Speed Loop gains 449 Default Min Max Units 5 0 Radians Sec 0 0 250 0 Radians Sec 0 1 Radians Sec Speed Regulator 450 Default Min Max Units 1 25 Secs 0 1 600 0 Secs 0 1 Secs Dynamic Control File Values Default j Parameter Name amp Description Accel Time 1 Accel Time 2 Sets the rate of accel for all speed increases File 10 0 Secs 10 0 Secs 0 1 3600 0 S ecs 0 1 Secs Min Max Units Max Speed Accel Time Decel Time 1 Decel Time 2 Sets the rate of decel for all speed decreases AccelRate 142 143 Default 10 0 Secs 10 0 Secs 0 1 3600 0 Secs 0 1 Secs Ramp Rates Min Max Units Max Speed Decel Time Decel Rate o co i gt Ico File Programming and Parameters 3 29 3 i Parameter Name amp Description Values g 146 S Curve Default 0 140 8 Sets the percentage of accel or decel Min Max 0 100 un g time that is applied to the ramp as S Units 1 Curve Time is added 1 2 at the beginning and 1 2 atthe end of the ramp 147 Current Lmt Sel Default 0 Cur Lim Val 146 9 Selects the source for the adjustment of Opt
186. or the adapter to 0 Check DPI device event queue and corresponding fault information for the device Monitor the incoming AC line for low voltage or line power interruption 1 2 1 2 Check for damaged output transistors Replace drive Check wiring Replace pulse generator Clear the fault or cycle power to the d 1 2 1 2 rive Cycle power to the drive If problem persists replace drive Restore defaults Reprogram parameters Check load requirements and Current Lmt Val setting Replace Main Control Board Replace Main Control Board 4 8 Troubleshooting Fault E Description Action SW OverCurrent 36 Drive output current has Check for excess load improper DC exceeded the 1ms current rating boost setting DC brake volts set too This rating is greater than the 3 high second current rating and less than the hardware overcurrent fault level It is typically 200 250 of the drive continuous rating TrnsistrOvrTemp 9 Qutputtransistors have exceeded 1 Verify that maximum ambient their maximum operating temperature has not been temperature exceeded 2 Check fan 3 Check for excess load UnderVoltage 4 D DC bus voltage fell below the Monitor the incoming AC line for low minimum value of 407V DC at voltage or power interruption 400 480V input or 204V DC at 200 240V input Enable Disable with Fault Config 1 page 3 41 UserSetl Chksum 101
187. otor cannot continuously operate at one or more of the points skip frequencies are used Parameters 084 086 Skip Frequency 1 3 are available to set the frequencies to be avoided The value programmed into the skip frequency parameters sets the center point for an entire skip band of frequencies The width of the band range of frequency around the center point is determined by parameter 87 Skip Freq Band The range is split half above and half below the skip frequency parameter If the commanded frequency of the drive is greater than or equal to the skip center frequency and less than or equal to the high value of the band skip plus 1 2 band the drive will set the output frequency to the high value of the band See A in Figure C 6 If the commanded frequency is less than the skip center frequency and greater than or equal to the low value of the band skip minus 1 2 band the drive will set the output frequency to the low value of the band See B in Figure C 6 Acceleration and deceleration are not affected by the skip frequencies Normal accel decel will proceed through the band once the commanded frequency is greater than the skip frequency See A amp B in Figure C 6 This function affects only continuous operation within the band C 12 Application Notes Skip Frequency Examples The skip frequency will have hysteresis so the output does not toggle between high and low values Three distinct bands c
188. p Brake Modes 3 30 Fault 8 Time 258 Fauls 342 DC Bus Memory 13 Metering xn Fault Amps 225 Diagnostics 3 40 DC Bus Voltage 12 Metering 311 Fault Bus Volts 226 Diagnostics 3 40 Decel Mask 282 Masks amp Owners 3 46 Fault Clear 240 Faults 3 42 Decel Owner 294 Masks amp Owners 3 47 Fault Clear Mode 241 Faults 342 Decel Time X 142 143 RampRates 3 28 FaultCirMask 283 Masks amp Owners 3 46 Dig In Status 216 Diagnostics an FaukClrOwner 295 Masks amp Owners 13 47 Dig Out Status 217 Diagnostics 3 39 Fault Config 1 238 Faults 341 Dig OutX Level 301 385 Digital Outputs 3 52 Fault Frequency 1224 Diagnostics 340 Fault Speed 224 Diagnostics 3 40 3 54 Programming and Parameters Parameter Name Number Group Page Parameter Name Number Group Page Fdbk Filter Sel 416 Speed Feedback 3 18 Overspeed Limit 83 Spd Mode amp Limits 3 20 Feedback Select 80 Spd Mode amp Limits 3 20 Param Access Lvl 196 Drive Memory 3 35 Flux Braking 166 Stop Brake Modes 3 31 PIBW Filter 139 Process P 3 27 Flux Current 5 Metering 3 10 PI Configuration 124 Process 3 25 Flux Current Ref 63 Torq Attributes 3 15 PI Control 125 Process 3 25 Flux Up Mode 57 Torq Attributes 3 14 PI Error Meter 137 Proce
189. p Frequency x 3 21 Sleep Level 3 34 Sleep Time 3 34 Sleep Wake Mode 3 33 Sleep Wake Ref 3 33 Slip Comp Gain 3 24 Slip RPM FLA 3 24 Slip RPM Meter 3 24 Speed Desired BW 3 28 Speed Feedback 3 11 Speed Mode 3 20 Speed Ref A Hi 3 22 Speed Ref A Lo 3 22 Speed Ref A Sel 3 22 Speed Ref B Hi 3 22 Speed Ref B Lo 3 22 Speed Ref B Sel 3 22 Speed Ref Source 3 38 Speed Reference 3 11 Speed Units 3 19 Speed Torque Mod 3 21 Start At PowerUp 3 32 Start Inhibits 3 38 Start Mask 3 45 Start Owner 3 46 Start Acc Boost 3 17 Status 1 Fault 3 40 Stop Mode x 3 30 Stop Owner 3 46 Stop BRK Mode x 3 30 SV Boost Filter 3 14 TB Man Ref Hi 3 23 TB Man Ref Lo 3 23 TB Man Ref Sel 3 23 Testpoint 1 Sel 3 41 Testpoint x Data 3 41 Torq Ref A Div 9 16 Torque Current 3 10 Torque Perf Mode 3 13 Torque Ref B Mult 3 2 3 16 Torque Ref x Hi 3 16 Torque Ref x Lo 3 16 Torque Ref x Sel 3 16 Torque Setpoint 3 16 Total Inertia 3 28 Trim Hi 3 24 Trim In Select 3 24 Trim Lo 3 24 Trim Out Select 3 24 Voltage Class 3 36 Wake Level 3 34 Wake Time 3 34 Params Defaulted Fault 4 6 PE Ground 1 4 Phase Short Fault 4 6 Phase to Grnd Fault 4 6 PI BW Filter 3 27 PI Configuration 3 25 PI Control 3 25 PI Error Meter 3 26 PI Fdback Meter 3 26 PI Feedback Hi 3 27 PI Feedback Lo 3 27 PI Feedback Sel 3 25 PI Integral Time 3 26 PI Lower Limit 3 26 PI Qutput Meter 3 27 PI Preload 3 26
190. r 045 Mtr NP Pwr Units 046 Motor OL Hertz 047 Motor OL Factor 048 Motor Poles 049 Torq Attributes Motor Cnt Sel 53 Maximum Voltage 054 Maximum Freq 55 Compensation 56 Flux Up Mode 57 Flux Up Time 58 SV Boost Filter 59 Autotune 61 IR Voltage Drop 062 Flux Current Ref 063 IXo Voltage Drop 064 Autotune Torque 066 Inertia Autotune 067 Torque Ref A Sel 427 Torque Ref A Hi 428 Torque Ref A Lo 429 Torq Ref A Div 430 Torque RefB 431 Torque Ref B Hi 432 Torque Ref B Lo 433 Torq Ref B Mult 434 Torque Setpoint 435 Pos Torque Limit 436 Neg Torque Limit 437 ControlStatus 440 Mtr Tor Cur Ref 441 Volts per Hertz Start Acc Boost 069 Run Boost 70 Break Voltage 071 Break Frequency 072 Speed MotorFdbkType 412 FdbkFilerSel 416 Marker Pulse 421 Feedback EncoderPPR 413 Notch Filter Freq 419 Pulse In Scale 422 Enc Position Fdbk 414 Notch Filter K 420 EncoderZChan 423 Encoder Speed 415 Spd Mode amp Speed Units 79 Overspeed Limit 083 Skip Freq Band 087 Limits Feedback Select 080 Skip Frequency 1 084 Speed Torque Mod 088 Minimum Speed 081 Skip Frequency 2 085 Rev Speed Limit 454 Maximum Speed 082 Skip Frequency 3 086 Speed Speed Ref A Sel 090 Speed RefB Hi 094 TBManRefHi 097 References SpeedRefAHi 091 SpeedRefBLo 095 TBManReflo 098 SpeedRefALo 092 TB ManRefSel 096 Pulse Input Ref 099 Speed RefB Sel 093 Discre
191. r Loss Mode Coast Nominal Bus Voltage 73 Motor Speed Ps Power Loss Output Enable Figure C 3 Power Loss Mode Decel Bus Voltage Nominal 82 Motor Speed Power Loss LLL Output Enable Process PI for Standard Control The internal PI function of the PowerFlex 700 provides closed loop process control with proportional and integral control action The function is designed for use in applications that require simple control of a process without external control devices The PI function allows the microprocessor of the drive to follow a single process control loop The PI function reads a process variable input to the drive and compares it to a desired setpoint stored in the drive The algorithm will then adjust the output of the PI regulator changing drive output frequency to try and make the process variable equal the setpoint C 8 Application Notes It can operate as trim mode by summing the PI loop output with a master speed reference Slip Comp Slip Adder XS gt t Open Li R Loop Spd Ret gt e Cure gt Spd Cmd Process m Pl PIRef gt O Process PI C3 Controller KEN PIFbk PI Enabled Speed Control Or it can operate as control mode by supplyi
192. r NP RPM Setto the motor nameplate rated RPM Motor NP Power Setto the motor nameplate rated power Values Default Min Max U nits Default Min Max U nits Values Default Options D D M U Defau M U efau in M nits in M nits efau Min M U D nits efau U nits U nits ax ax Min Max Default Min Max ax Read Only 0 0 6553 5 Amps 0 0 65535 0 Amps 0 1 Amps Read Only 0 000 256 256 0 000 65535 000 0 001 0 Induction 0 Induction 1 Synchr Reluc 2 2 Synchr PM Based on Drive Rating 0 0 R ated Volts 0 1 VAC Based on Drive Rating 0 0 Rated Amps x 2 0 1 Amps Based on Drive Cat No 5 0 400 0 Hz 0 1 Hz 1750 RPM 1750 0 RPM 60 2400 RPM 60 0 24000 0 RPM 1RPM 1 0 RPM Based on Drive Rating 0 00 100 00 0 00 1000 00 0 01 kW HP See Mtr NP Pwr Units mm o ID Ic r I Ic Co ID File MOTOR CONTROL Motor Data Torq Attributes 047 049 053 054 055 Parameter Name amp Description SATA Mtr NP Pwr Units Selects the motor power units to be used Mtr NP Pwr Units Selects the motor power units to be used Convert HP converts all power units to Horsepower Convert kW converts all power units to kilowatts Motor OL Hertz Selects the output frequency below which the motor operating current is
193. rating is limited to 40 degrees C ambient 9 Maxinmumallomabdee rating by US NEC Exact size must be chosen for each installation uoneuuoju JAUG jeueus ddn s ELV A 14 Supplemental Drive Information Table A G 540 Volt DC Input Protection Devices kW DC Input CAU g Rating Ratings Output Amps Number ND HD Amps kW_ Cont 1 Min 3 Sec Fuse Bussmann Style Fuse 540 Volt DC Input 20BC1P3 1 0 37 0 25 1 3 Oy is 14 19 B BUSSMANN JKS 3 20BC2P1 1 10 75 10 55 2 1 11 121 24 32 6 BUSSMANN JKS 6 20BC3P5 E O75 br 20 85 45 6 0 8 BUSSMANN JKS 8 20BC5P0 1 122 TLS 5 3 29 150 5 5 75 10 BUSSMANN JKS 10 20BC8P7 14 3 0 19 3 5 0 18 7 99 870020 BUSSMANN JKS 20 20BC011 1 55 4 126 16 8 115 13 174 25 BUSSMANN JKS 25 20BC015 1 125 Jes pues fes nes qp 231 Eg BUSSMANN JKS 30 20BC022 1 11 75 24 13 22 242 33 45 BUSSMANN JKS 45 20BC030 2 Jui 882 uS E 33 45 60 BUSSMANN JKS 60 20BC037 2118 5 115 40 9 22 1 37 45 60 80 BUSSMANN JKS 80 20BC043 3 122 185 475 25 7 43 56 74 90 BUSSMANN JKS 90 20BC056 3 130 122 619 33 4 56 64 86 110 BUSSMANN JKS 11 20BC072 3 ey JED 808 1665 12 84 112 150 BUSSMANN JKS 15 20BC085 4 37 1805 1435 72 08 144 150 BUSSMANN JKS 15 45 951 513 85 94 128 200 BUSSMANN JKS 20 20BH105 1 s 45 1951 1513 85 128 170 200 BUSSMANN JKS 20 55 1174 163 4 105 116 158 200 BUSSMANN JKS 20
194. recommended cable is Belden 295xx xx determines gauge This cable has four 4 XLPE insulated conductors with a 100 coverage foil and an 85 coverage copper braided shield with drain wire surrounded by a PVC jacket Other types of shielded cable are available but the selection of these types may limit the allowable cable length Particularly some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield This construction can greatly increase the cable charging current required and reduce the overall drive performance Unless specified in the individual distance tables as tested with the drive these cables are not recommended and their performance against the lead length limits supplied is not known See Table 1 B Table 1 B Recommended Shielded Wire Rating Type Description 600V 90 C 194 F e Four tinned copper conductors with XLPE insulation XHHW2 RHW 2 e Copper braid aluminum foil combination shield and Anixter B 209500 B209507 tinned copper drain wire Belden 29501 29507 or pyc jacket equivalent Installation Wiring 1 7 Location Rating Type Description Standard Tray rated 600V 90 C e Three tinned copper conductors with XLPE insulation Option2 194 F RHH RHW 2 e 5milsingle helical copper tape 25 overlap min with Anixter OLF 7xxxxx or three bare copper grounds in contact with shield equivalent e PVC jacket Class amp II Tray rated 600V 90
195. rive will return to Auto mode when power is reapplied 1 24 Installation Wiring Common Bus Precharge Notes The following notes must be read and understood Also refer to pages 1 8 through 1 11 for additional common bus information Important Application Notes 1 If drives without internal precharge are used Frames 5 amp 6 only then a precharge capability must be provided in the system to guard against possible damage and b disconnect switches Must Not be used between the input of the drive and a common DC bus without the use of an external precharge device 2 If drives with internal precharge Frames 0 6 are used with a disconnect switch to the common bus then a anauxiliary contact on the disconnect must be connected to a digital input of the drive The corresponding input parameter 361 366 must be set to option 30 Precharge Enable This provides the proper precharge interlock guarding against possible damage to the drive when connected to a common DC bus b the drive must have firmware version 2 002 or above Standard amp Vector Control Installation Wiring 1 25 EMC Instructions CE Conformity Conformity with the Low Voltage LV Directive and Electromagnetic Compatibility EMC Directive has been demonstrated using harmonized European Norm EN standards published in the Official Journal of the European Communities PowerFlex Drives comply with the EN standards listed below when install
196. rror Meter Default Read Only Present value of the PI error Min Max 100 0 Units 0 1 SPEED COMMAND Speed Regulator 139 460 445 446 Parameter Name amp Description PI Output Meter Present value ofthe PI output PI BW Filter Firmware 2 001 amp later Provides filter for Process PI error signal The output of this filter is displayed in PI Error Meter Zero will disable the filter PI Reference Hi Scales the upper value of PI Reference Sel of the source PI Reference Lo Scales the lower value of PI Reference Sel of the source PI Feedback Hi Scales the upper value of PI Feedback of the source PI Feedback Lo Scales the lower value of PI Feedback of the source Ki Speed Loop Controls the integral error gain of the speed regulator The drive automatically adjusts Ki Speed Loop when a non zero value is entered for Speed Desired BW or an autotune is performed Typically manual adjustment of this parameter is needed only if system inertia cannot be determined through an autotune Speed Desired BW is set to 0 when a manual adjustment is made to this parameter Kp Speed Loop Controls the proportional error gain of the speed regulator The drive automatically adjusts Kp Speed Loop when a non zero value is entered for Speed Desired BW or an auto tune is performed Typically manual adjustmen
197. rs Differential Isolation External source must be maintained at less than 160V with respect to PE Input provides high common mode immunity Contacts in unpowered state Any relay programmed as Fault or Alarm will energize pick up when power is applied to drive and deenergize drop out when a fault or alarm exists Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed 150mA maximum Load Not present on 115V versions Installation Wiring 1 19 Encoder Terminal Block Vector Control Option Only Table 1 H Encoder Terminal Designations No Description refer to page A 3 for encoder specifications See Detailin 8 12V DC Power Internal power source Figure 1 6 7 412V DC Return Common 250 mA 6 Encoder Z NOT Pulse marker or registration 5 Encoder Z input 1 4 Encoder B NOT Quadrature B input 3 Encoder B 2 Encoder A NOT Single channel or 1 Encoder A quadrature A input 1 Z channel can be used as a pulse input while A amp B are used for encoder Figure 1 9 Sample Encoder Wiring 1 0 Connection Example 1 0 Connection Example Encoder E Encoder Power e log n Power Internal Drive Gne External Power 5 a Power com Internal drive Source Sinh 12V DC 2 250mA 1 Encoder s
198. s Default Options Default Units Min Max Min Max Min Max Read Only 432767 1 Read Only 432767 1 DPI Port 1 1 DPI Port 1 2 DPI Port 2 3 DPI Port 3 4 DPIPort4 DPI Port 5 Read Only 432767 1 Determines which adapters can control the drive If the bit for an adapter is set to 0 the adapter will have no control functions except for stop AAA AS e XI ER VIIIS 1 Control Permitted XIXIXIX XLXEXIX XIx 1 1 1 1 1 1 aZ ris 14131211110 9 8 7 6 5 4 3 2 1 0 0 GonrolMasked Bit Factory Default Bit Values Start Mask See Logic Mask Controls which adapters can issue start commands Jog Mask See Logic Mask Controls which adapters can issue jog commands Direction Mask See Logic Mask Controls which adapters can issue forward reverse direction commands Reference Mask See Logic Mask Controls which adapters can select an alternate reference Speed Ref A B Sel or P reset Speed 1 7 3 45 Related 288 thru 297 N No 38 cd io N co co Mo cx Ig N co co N cr REI N co co N cx Lg 3 46 File COMMUNICATIONS Programming and Parameters 281 282 283 284 285 288 289 290 291 292 293 Parameter Name amp Description Values Accel Mask Controls which adap
199. s 0 1 Scale1 In Lo Default 0 0 Scale2 In Lo Min Max 432000 0 Scales the lower value of ScaleX In 32767 0 v2 001 amp up Value Units 0 1 Scale1 Out Hi Default 0 0 Scale2 Out Hi Min Max 432000 0 Scales the upper value of ScaleX Out 32767 0 v2 001 amp up Value Units 01 3 43 Related INI IN iD Co Ro N iD p N fon UT N iD D gt N iD I N D co N D Le N js 3 44 COMMUNICATION Group Scaled Blocks Comm Control Programming and Parameters Parameter Name amp Description Scale1 Out Lo Scale2 Out Lo Scales the lower value of ScaleX Out Value Scale1 Out Value Scale2 Out Value Value of the signal being sent out of the Universal Scale block Typically this value is used as the source of information and will be linked to another parameter 480 486 481 487 Communication File Parameter Name amp Description DPI Data Rate Sets the baud rate for attached drive peripherals When changing this value the drive must be reset for the change to take affect DPI Baud Rate See description above 271 Drive Logic Rslt Values Default Min Max Units Default Min Max Units Values Default Options The final logic command resulting from the combination of all DPI and discrete inputs This parameter has the same structure as the product specific logic command received
200. s 3 47 8 I Parameter Name amp Description Values 2 294 Decel Owner See Stop Owner 142 Adapter that has exclusive control of E selecting Decel Time 1 2 B 285 295 Fault Clr Owner See Stop Owner 216 Adapter that is presently clearing a fault op 296 MOP Owner See Stop Owner 276 Adapters that are currently issuing a increases or decreases in MOP 285 command frequency 297 Local Owner See Stop Owner 276 Adapter that has requested exclusive M control of all drive logic functions If an 285 adapter is in local lockout all other functions except stop on all other adapters are locked out and non functional Local control can only be obtained when the drive is not running 300 Data In A1 Link A Word 1 Default 0 0 Disabled 301 Data In A2 Link A Word 2 Min Max 0 387 9 Parameter number whose value will be 0 544 written from a communications device Units 1 data table Standard Control Parameters that can only be changed while drive is stopped cannot be used as Datalink inputs Entering a parameter of this type will Disable the link Vector Control Will not be updated until drive is stopped Refer to your communications option manual for datalink information 302 Data In B1 Link B Word 1 See Data In A1 Link A Word 1 Data 303 Data In B2 Link B Word 2 In A2 Link A Word 2 LO 304 Data In C1 Link C Word 1 S
201. s are provided in Appendix A Power Wiring ATTENTION National Codes and standards NEC VDE BSI etc and local codes outline provisions for safely installing electrical equipment Installation must comply with specifications regarding wire types conductor sizes branch circuit protection and disconnect devices Failure to do so may result in personal injury and or equipment damage Cable Types Acceptable for 200 600 Volt Installations A variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot for every 10 meters 32 8 feet of length In all cases long parallel runs must be avoided Do not use cable with an insulation thickness less than or equal to 15 mils 0 4mm 0 015 in Use Copper wire only Wire gauge requirements and recommendations are based on 75 degrees C Do not reduce wire gauge when using higher temperature wire Unshielded THHN THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and or conduit fill rates limits are provided Do not use THHN or similarly coated wire in wet areas Any wire chosen must have a minimum insulation thickness of 15 Mils and should not have large variations in insulation concentricity 1 6 Location Standard Option 1 Installation Wiring Shie
202. se one phase lt 80 of line voltage Frequency out of range or asymmetry line sync failed Low DC bus voltage triggers ride through operation Input frequency momentarily out of range 40 65 Hz DC bus short circuit detection active Troubleshooting 4 3 Color State Description Flashing Number in indicates flashes and associated fault 2 DC bus short Udc lt 2 after 20 ms 4 Line sync failed or low line Uac 5096 Unom 1 An alarm condition automatically resets when the condition no longer exists 2 A fault indicates a malfunction that must be corrected and can only be reset after cycling power Name Fault HIM Indication The LCD HIM also provides visual notification of a fault or alarm condition Drive is indicating a fault The LCD HIM immediately reports the fault condition by displaying the following e Faulted appears in the status line Fault F e Fault number OverVoltage e Faultname Time that has passed since fault occurred Press Esc to regain HIM control Drive is indicating an alarm The LCD HIM immediately reports the alarm condition by displaying the following e Alarm name Type 2 alarms only e Alarm bell graphic F Faulted auto Time Since Fault 0000 23 52 F Power Loss jauto Hz Main Menu Diagnostics Parameter Device Select Manually Clearing Faults Step Key s 1 Press Esc to acknowledge the fault T
203. sender of information e Destination parameter receiver of information Most parameters can be a source of data for a link except parameter values that contain an integer representing an ENUM text choice These are not allowed since the integer is not actual data it represents a value Table B B lists the parameters that can be destinations All links must be established between equal data types parameter value formatted in floating point can only source data to a destination parameter value that is also floating point Establishing A Link Key s Example Displays Accel Time 2 Decel Time 1 Min 0 1 Secs Dflt 10 0 Secs HIM Overview Table B B Linkable Parameters Number Parameter 54 Maximum Voltage 56 Compensation 57 Flux Up Mode 58 Flux Up Time 59 SV Boost Filter 62 IR Voltage Drop 63 Flux Current Ref 69 Start Acc Boost 10 Run Boost 7 Break Voltage 72 Break Frequency 84 Skip Frequency 1 85 Skip Frequency 2 86 Skip Frequency 3 87 Skip Freq Band 91 Speed Ref A Hi 92 Speed Ref A Lo 94 Speed Ref B Hi 95 Speed Ref B Lo 97 TB Man Ref H
204. sent speed for a time that is dependent on the mechanics of the system inertia friction etc Ramp to A Output Voltage Output Voltage Hold sp 2 NS Reissuinga Command Command Start Command Speed This method combines two ofthe methods above It uses drive output reduction to stop the load and DC injection to hold the load at zero speed once it has stopped 1 On Stop drive output will decrease according to the programmed pattern from its present value to zero The pattern may be linear or squared The output will decrease to zero at the rate determined by the programmed Maximum Freq and the programmed active Decel Time x 2 The reduction in output can be limited by other drive factors such as bus or current regulation 3 When the output reaches zero 3 phase drive output goes to zero off and the drive outputs DC voltage on the last used phase at the level programmed in DC Brake Level Par 158 This voltage causes a holding brake torque 4 DC voltage to the motor continues until a Start command is reissued or the drive is disabled 5 Ifa Start command is reissued DC Braking ceases and he drive returns to normal AC operation If an Enable command is removed the drive enters a not ready state until the enable is restored Application Notes C 17 Voltage Tolerance Nominal Line Nominal Motor Drive Full Power Drive Operating Drive Rating Voltage Voltage R
205. sing If fuses are chosen as the desired protection method refer to the recommended types listed below If available amp ratings do not match the tables provided the closest fuse rating that exceeds the drive rating should be chosen e IEC BS88 British Standard Parts 1 amp 2 V EN60269 1 Parts I amp 2 type gG or equivalent should be used e UL UL Class CC T RK1 or J must be used Circuit Breakers The non fuse listings in the following tables include both circuit breakers inverse time or instantaneous trip and 140M Self Protecting Motor Starters If one of these is chosen as the desired protection method the following requirements apply e ECandUL Both types of devices are acceptable for IEC and UL installations 1 Typical designations include but may not be limited to the following Parts 1 amp 2 AC AD BC BD CD DD ED EFS EF FF FG GF GG GH Table A A 208 Volt AC Input Protection Devices See page A 13 for Notes 8ev Dual Motor Drive o HP Input Element Time Nor Time Circuit Circuit Catalog amp i Ratings Output Amps Delay Fuse Delay Fuse Breaker Protector 140M Motor Starter with Adjustable Current Range 6 Number Amps KVA Cont 1 Mn 3 Sec Min Max Mn Max Max CO Max 0 Available Catalog Numbers 208 Volt AC 3 20BB2P2 O 19 07 25 28 38 6 3 10 15 3 140M C2E B25 140M DSE B25 E 20BB4P2
206. sitive voltage commands forward direction Negative voltage commands reverse direction 4 14 Troubleshooting Stopping the drive results in a Decel Inhibit fault Cause s Indication Corrective Action The bus regulation feature is Decellnhibitfault 1 See Attention statement on P reface 4 enabled and is halting deceleration screen 2 Reprogram parameters 161 162 to due to excessive bus voltage LCD Status Line eliminate any Adjust Freq selection Excess bus voltage is normally due indicates 3 Disable bus regulation parameters 161 amp to excessive regenerated energy or Faulted 162 and add a dynamic brake unstable AC line input voltages Pi n internal tinier i lied d 9 4 Correct AC input line instability or add an mierna umer nas Na SC UNE isolation transformer operation P 5 Reset drive Testpoint Codes and Functions Select testpoint with Testpoint x Sel parameters 234 236 Values can be viewed with Testpoint x Data parameters 235 237 Values No Description Units Minimum Maximum Default 01 DPI Error Status 1 0 255 0 02 Heatsink Temp 0 1degC 100 0 100 0 0 03 Active Cur Limit 1 0 32767 0 04 Active PWM Freq 1Hz 2 10 4 05 Life MegaWatt Hr 0 1MWh 0 429496729 5 0 06 Life Run Time 0 0001 Hrs 0 429496 7295 0 07 Life Pwr Up Time 0 0001 Hrs 0 429496 7295 0 08 Life Pwr Cycles 1 0 429496729 5 0 09 Li
207. slip compensation is not needed Slip Comp 1 tight speed control is needed and encoder is not present Encoder 3 an encoder is present Simulator 5 Simulates a motor for testing drive operation amp interface check Minimum Speed Sets the low limit for speed reference after scaling is applied Refer to parameter 083 Overspeed Limit Maximum Speed Sets the high limit for speed reference after scaling is applied Refer to parameter 083 Overspeed Limit Overspeed Limit Sets the incremental amount of the output frequency above Maximum Speed allowable for functions such as slip compensation Maximum Speed Overspeed Limit must be lt Maximum Freq A Values Default Options Default Options Default Min Max Units Default Min Max Units Default Min Max Units Current Limit Open Loop Open Loop Slip Comp Process P Open Loop Open Loop Slip Comp Reserved Encoder Reserved Simulator EUROS She 0 0 0 0 Maximum Speed 0 1 Hz 0 1 RPM 50 0 or 60 0 Hz volt class Motor NP RPM 5 0 400 0 Hz 75 0 24000 0 RPM 0 1Hz 0 1 RPM 10 0 Hz 300 0 RPM 0 0 20 0 Hz 0 0 600 0 RPM 0 1Hz 0 1 RPM Le Allowable Output Frequency Range gt Bus Regulation or re Allowable Output Frequency Range Normal Operation lt Allowable Reference l h Frequency R
208. ss Analog Inputs 3 49 234 236 Testpoint X Sel Diagnostics 3 41 340 Anlg Out Config Analog Outputs 3 49 235 237 TestpointX Data Diagnostics 3 41 341 Anlg Out Absolut Analog Outputs 3 49 238 Fault Config 1 Faults 3 41 342 345 Analog OutX Sel Analog Outputs 3 50 240 Fault Clear Faults 3 42 343 346 Analog OutX Hi Analog Outputs 3 50 241 FaultClear Mode Faults 3 42 344 347 Analog OutX Lo Analog Outputs 3 50 242 Power Up Marker Faults 3 42 361 366 Digital InX Sel Digital Inputs 3 51 3 58 Programming and Parameters Number Parameter Name Group Page 380 Digital OutX Sel Digital Outputs 3 52 384 388 381 Dig OutX Level Digital Outputs 3 52 385 389 382 Dig OutX OnTime Digital Outputs 3 52 386 390 383 Dig OutX OffTime Digital Outputs 3 52 387 391 412 Motor Fdbk Type Speed Feedback 3 18 413 Encoder PPR Speed Feedback 3 18 414 Enc Position Fdbk Speed Feedback 3 18 415 Encoder Speed Speed Feedback 3 18 416 Fdbk Filter Sel Speed Feedback 3 18 419 Notch Filter Freq Speed Feedback 3 18 420 Notch Filter K Speed Feedback 3 18 421 Marker Pulse Speed Feedback 3 18 422 Pulse In Scale Speed Feedback 3 19 423 Encoder Z Chan Speed Feedback 3 19 427 431 Torque Ref X Sel Torq Attributes 3 16 428 432 Torque Ref X Hi Torq Attribu
209. ss P 3 26 Flux Up Time 58 Torq Attributes 3 14 PI Fdback Meter 136 Process P 3 26 Flying Start En 169 Restart Modes 3 32 PI Feedback Hi 462 Process P 3 27 Flying StartGain 170 Restart Modes 3 32 PI Feedback Lo 463 Process P 3 27 nertia Autotune 67 Torg Attributes 3 16 P Feedback Sel 128 Process P 3 25 R Voltage Drop 62 Torq Attributes 3 15 PI Integral Time 129 Process P 3 26 xo Voltage Drop 64 Torq Attributes 3 15 PI Lower Limit 131 Process 3 26 og Mask 278 Masks amp Owners 3 45 PI Output Meter 138 Process P 3 27 og Owner 290 Masks amp Owners 3 46 PI Preload 133 Process P 3 26 og Speed 100 Discrete Speeds 3 23 PI Prop Gain 130 Process P 3 26 og Speed 1 100 Discrete Speeds 3 23 PI Ref Meter 135 Process P 3 26 0g Speed 2 108 Discrete Speeds 3 23 PI Reference Hi 460 Process P 3 21 Kf Speed Loop 447 Speed Regulator 3 28 PI Reference Lo 461 Process 3 27 Ki Speed Loop 445 Speed Regulator 3 27 PIReference Sel 126 Process 3 25 Kp Speed Loop 446 Speed Regulator 3 27 PI Setpoint 127 Process P 3 25 Language 201 Drive Memory 3 36 PI Status 134 Process P 3 26 Last Stop Source 215 Diagnostics 3 39 PI Upper Limit 132 Process P 3 26 Load Frm UsrSet 198 Drive Memory 3 36 Pos Torque Limit 436 Torq Attributes 3 17 Local Mask 285 Masks amp Owners 3 46 Power Loss Level 186 Power Loss 3 34 Local Owner 297 Masks amp Owners 3 47 Power Loss Mode 184 Power Loss 3 34 Logic Mask 276 Masks amp Owners 3 45 Power Loss Time 185
210. t of this parameter is needed only if system inertia cannot be determined through an autotune Speed Desired BW is set to 0 when a manual adjustment is made to this parameter Programming and Parameters Values Default Units Default Units Default Units Default nits Default Units Min Max Min Max Min Max in Max Min Max Read Only 100 0 Hz 100 0 0 1 Hz 0 1 0 0 Radians 0 0 240 0 Radians 0 1 Radians 100 0 100 0 0 1 100 0 4100 0 0 1 100 0 100 0 0 1 0 0 100 0 0 1 50 0 0 0 4000 0 0 1 20 0 0 0 200 0 0 1 o vy o UT loo 3 28 Group Programming and Parameters Parameter Name amp Description 447 Kf Speed Loop Values Default 0 0 Related on Ico Min Max 0 0 0 5 Controls the feed forward gain of the Units 0 1 speed regulator Setting the Kf gain greater than zero reduces speed feedback overshoot in response to a step change in speed reference Speed Desired BW Sets the speed loop bandwidth and determines the dynamic behavior of the speed loop As bandwidth increases the speed loop becomes more responsive and can track a faster changing speed reference Adjusting this parameter will cause the drive to calculate and change Ki Speed Loop and Kp Speed Loop gains Total Inertia Represents the time in seconds for a mot
211. t Contactor M Power Off Allen Bradley Power On a M NEC ae Power Source Minimum Speed DB Resistor Thermostat Refer to Reverse Speed Limit on page C 10 C 2 Application Notes Motor Control Technology Within the PowerFlex family there are several motor control technologies e Torque Producers Torque Controllers e Speed Regulators Torque Producers Volts Hertz This technology follows a specific pattern of voltage and frequency output to the motor regardless of the motor being used The shape of the V Hz curve can be controlled a limited amount but once the shape is determined the drive output is fixed to those values Given the fixed values each motor will react based on its own speed torque characteristics This technology is good for basic centrifugal fan pump operation and for most multi motor applications Torque production is generally good Sensorless Vector This technology combines the basic Volts Hertz concept with known motor parameters such as Rated FLA HP Voltage stator resistance and flux producing current Knowledge of the individual motor attached to the drive allows the drive to adjust the output pattern to the motor and load conditions By identifying motor parameters the drive can maximize the torque produced in the motor and extend the speed range at which that torque can be produced This technology is excellent for applications that require a
212. t of incorrect wiring Every precaution must be taken to assure that the wiring is done as instructed All items must be read and understood before the actual installation begins ATTENTION The following information is merely a guide for proper installation The Allen Bradley Company cannot assume responsibility for the compliance or the noncompliance to any code national local or otherwise for the proper installation of this drive or associated equipment A hazard of personal injury and or equipment damage exists if codes are ignored during installation Opening the Cover Frames 0 4 Locate the slot in the upper left corner Slide the locking tab up and swing the cover open Special hinges allow cover to move away from drive and lay on top of adjacent drive if present See page 1 7 for frame 4 access panel removal Frame 5 Slide the locking tab up loosen the right hand cover screw and remove See page 1 7 for access panel removal Frame 6 Loosen 2 screws at bottom of drive cover Carefully slide bottom cover down amp out Loosen the 2 screws attop of cover and remove 1 2 A Installation Wiring Minimum Mounting Clearances NP p 101 6 mm 4 0 in No Adhesive Label CI see below With Adhesive Label see below M D UC 3 101 6mm 101 6 mm Refer to Appendix A for pss ra 4 0 in 4 0 in i i 1 0 in Oin ps detailed dimension v
213. t3 0 1 10 JO Preset 4 Auto 110 0 Port4 0 1 0 1 Preset5 Auto 110 1 Port5 0 1 1 10 Preset6 Auto 1 1 10 Port6 0 1 1 1 Preset7 Auto 1 1 1 No Local 110 10 0 TB Manual Control 110 10 1 Port1 Manual 110 1 10 Port2 Manual 110 1 1 Port3 Manual 1 1 10 10 Port4 Manual 1 1 10 1 Port5 Manual 1 1 1 10 Port6 Manual 1 1 1 1 JogRef Drive Status 2 Read Only Present operating condition of the drive gt S EG LOS VOS ST SS IISI SS SOL VGGSNSS STIS SS S SES NT QJ G7 PY SE tie x xjo o o o ojo x oj0 0 0 0 0 0 zonchon TU 0 Condition False pis 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Reserved Bit Drive Alarm 1 Read Only Alarm conditions that currently exist in the drive QUAS We N SI ELISS S SVN MSV S S GES AS x x xIx xfo o o o x o o o o o o j Condtonme pis 1413 12 1110 9 8 7 6 5 4 8 2 1 0 y Resoned Bit 3 37 Related N je N Le IMS pee IMS 3 38 File UTILITY Diagnostics Programming and Parameters 212 21 CU 21 E Values Parameter Name amp Description Drive Alarm 2 Read Only Alarm conditions that currently exist in the drive S INGE SUITE SI SAIS SSN SS S S GUY VGS ND SSS 1 Condition True x x1x 0101010101010101 010 101010 Z is pits 1413 1
214. tage DC Bus Voltage displays the instantaneous value e DC Bus Memory displays a 6 minute running average of the voltage All drive reactions to power loss are based on DC Bus Memory This averages low and high line conditions and sets the drive to react to the average rather than assumed values For example a 480V installation would have a 480V AC line and produce a nominal 648V DC bus If the drive were to react to a fixed voltage for line loss detect i e 533V DC then normal operation would occur for nominal line installations However if a lower nominal line voltage of 440V AC was used then nominal DC bus voltage would be only 594V DC If the drive were to react to the fixed 533V level only 10 for line loss detect any anomaly might trigger a false line loss detection Line loss therefore always uses the 6 minute average for DC bus voltage and detects line loss based on a fixed percentage of that memory In the same example the average would be 594V DC instead of 650V DC and the fixed percentage 27 for Coast to Stop and 18 for all others would allow identical operation regardless of line voltage Application Notes C 7 The PowerFlex 70 uses only these fixed percentages The PowerFlex 700 can selectively use the same percentages or the user can set a trigger point for line loss detect The adjustable trigger level is set using Power Loss Level see Power Loss Level on page 3 34 Figure C 2 Powe
215. tart Refer to Alarm Descriptions on page 4 9 for a list of potential digital input conflicts If a fault code appears refer to Chapter 4 If the STS LED is not flashing green at this point refer to Status Indicators below 5 Proceed to Start Up Routines Status Indicators Figure 2 1 Drive Status Indicators Frames 0 amp 1 Frames 2 amp 3 Name Color State Description PWR Green Steady Illuminates when power is applied to the drive Power 575 Green Flashing Drive ready but not running and no faults are present Status Steady Drive running no faults are present Yellow Flashing A type 2 alarm condition exists the drive cannot be See page 4 9 Drive Stopped started Check parameter 212 Drive Alarm 2 Flashing An intermittent type 1 alarm condition is occurring Drive Running Check parameter 211 Drive Alarm 1 Steady A continuous type 1 alarm condition exists Drive Running Check parameter 211 Drive Alarm 1 Red Flashing Fault has occurred Check Fault x Code or Fault Queue See page 4 4 Steady A non resettable fault has occurred PORT Refer to the Communication Status of DPI port internal communications if present MOD Adapter User Manual Status of communications module when installed NETA Status of network if connected NETB Status of secondary network if connected Start Up 2 3 Start Up Routines The Pow
216. te og Speed 1 00 Preset Speed 1 7 101 107 Jog Speed 2 108 Speeds Speed Trim Trim In Select 117 Trim Hi 19 Trim Out Select 118 Trim Lo 20 Slip Comp Slip RPM Q FLA 121 Slip Comp Gain 122 Slip RPM Meter 123 Process PI PI Configuration 124 PI Lower Limit 31 PI Output Meter 138 PI Control 125 PI Upper Limit 32 PI BW Filter 139 PI Reference Sel 126 PI Preload 33 PI Reference Hi 460 PI Setpoint 27 PI Status 34 PI Reference Lo 461 PI Feedback Sel 128 PI Ref Meter 35 PI Feedback Hi 462 Pl Integral Time 129 PI Fdback Meter 136 PI Feedback Lo 463 PI Prop Gain 30 PI Error Meter 37 Speed Ki Speed Loop 445 Kf Speed Loop 447 Total Inertia 450 Regulator Kp Speed Loop 446 Speed Desired BW 449 Programming and Parameters 3 9 File Group Parameters Dynamic Ramp Rates AccelTime 1 2 140 141 DecelTime 1 22 142 143 S Curve 146 Control Load Limits CurrentLmtSel 147 Drive OL Mode 50 Regen Power Limit 153 CurrentLmtVal 148 PWM Frequency 151 Current Rate Limit 154 Current Lmt Gain 149 Droop RPM FLA152 Stop Brake Stop BRK Mode A 155 DC Brake Time 159 DB Resistor Type 163 Modes Stop BRK Mode B 156 Bus Reg Ki 60 Bus Reg Kp 164 DC Brk Lvl Sel 5 Bus Reg ModeA 161 Bus Reg Kd 165 DC Brake Level 158 Bus Reg ModeB 162 Flux Braking 166 RestartModes StartAtPowerUp 168 Auto RstrtDelay 175 Wake Time 181 Flying Start En 69 Sleep Wake Mode 178 Sleep Level 182 Flying StartGain 170 Sleep Wake Ref 179 Sleep Time 183 Auto Rstrt Tri
217. te provides a mounting point for the various PowerFlex 700 I O options To remove the cassette follow the steps below Cassette removal will be similar for all frames 0 Frame drive shown Step Description amp Disconnectthe two cable connectors shown in Figure 1 6 B Loosen the two screw latches shown in Figure 1 6 Slide the cassette out D Remove screws securing cassette cover to gain access to the boards Figure 1 6 PowerFlex 700 Typical Cassette amp I O Terminal Blocks I O Terminal Blocks Table 1 G 1 0 Terminal Block Specifications Wire Size Range Torque No Name Description Maximum Minimum Maximum Recommended 1 0 Cassette Removable I O Cassette 1 0 Terminal Signal amp control 2 1mm 10 30 mm 0 6N m 0 6 N m Block connections 14 AWG 22 AWG 5 2 Ib in 5 2 Ib in Encoder Encoder power amp signal 0 75 mm 0 196 mm2 0 6 N m 0 6 N m Terminal Block 2 connections 18 AWG 24 AWG 5 2 Ib in 5 2 Ib in 1 2 Not available with Standard Control option Maximum minimum that the terminal block wi I accept these are not recommendations 2 3 4 5 Installation Wiring Figure 1 7 Standard Control Option 1 0 Terminal Designations 1 17 Descriptio
218. ters can select Accel Time 1 2 Decel Mask Controls which adapters can select Decel Time 1 2 Fault Clr Mask Controls which adapters can clear a fault MOP Mask Controls which adapters can issue MOP commands to the drive Local Mask Controls which adapters are allowed to take exclusive control of drive logic commands except stop Exclusive local control can only be taken while the drive is stopped Stop Owner Adapters that are presently issuing a valid stop command SN QV QN QN S S S S SS X X X X X X X X x x 0 0 0 0 0 1 pis 14 13 12 1110 9 8 7 6 5 4 3 2 1 0 Bit Start Owner Adapters that are presently issuing a valid start command Jog Owner Adapters that are presently issuing a valid jog command Direction Owner Adapter that currently has exclusive control of direction changes Reference Owner Adapter that has the exclusive control of the command frequency source selection Accel Owner Adapter that has exclusive control of selecting Accel Time 1 2 See Logic Mask See Logic Mask See Logic Mask See Logic Mask See Logic Mask Read Only 1 Issuing Command 0 No Command x Reserved See Stop Owner See Stop Owner See Stop Owner See Stop Owner See Stop Owner 216 thru 285 Programming and Parameter
219. tes 3 16 429 433 Torque Ref X Lo Torq Attributes 3 16 430 Torq Ref A Div Torq Attributes 3 16 434 Torque Ref B Mult Torq Attributes 3 16 435 Torque Setpoint Torg Attributes 3 16 436 Pos Torque Limit Torq Attributes 3 17 437 Neg Torque Limit Torq Attributes 3 17 440 Control Status Torq Attributes 3 17 441 Mtr Tor Cur Ref Torq Attributes 3 17 445 Ki Speed Loop Speed Regulator 3 27 446 Kp Speed Loop Speed Regulator 3 27 447 Kf Speed Loop Speed Regulator 3 28 449 Speed Desired BW Speed Regulator 3 28 450 Total Inertia Speed Regulator 3 28 454 Rev Speed Limit Speed Regulator 3 21 460 PI Reference Hi Process PI 3 27 461 PI Reference Lo Process PI 3 21 462 PI Feedback Hi Process PI 3 27 463 PI Feedback Lo Process PI 3 27 476 482 ScaleX In Value Scaled Blocks 3 43 477 483 ScaleX In Hi Scaled Blocks 3 43 478 484 ScaleX In Lo Scaled Blocks 3 43 479 485 ScaleX Out Hi Scaled Blocks 3 43 480 486 ScaleX Out Lo Scaled Blocks 3 44 481 487 ScaleX Out Value Scaled Blocks 3 44 Chapter 4 Troubleshooting Chapter 4 provides information to guide you in troubleshooting the PowerFlex 700 Included is a listing and description of drive faults with possible solutions when applicable and alarms For information on See page Faults and Alarms 4 1 Drive Status 4 2 Manually Clearing Faults 4 3 Fault Descriptions 4 4 Clearing Alarms 4 9 Alarm Descriptions 4 9 Common Sympto
220. the motor frame motor end A shield terminating cable gland may also be used When shielded cable is used for control and signal wiring the shield should be grounded at the source end only not at the drive end RFI Filter Grounding Using an optional RFI filter may result in relatively high ground leakage currents Therefore the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded bonded to the building power distribution ground Ensure that the incoming supply neutral is solidly connected bonded to the same building power distribution ground Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection Some local codes may require redundant ground connections The integrity of all connections should be periodically checked Refer to the instructions supplied with the filter Installation Wiring 1 5 Fuses and Circuit Breakers The PowerFlex 700 can be installed with either input fuses or an input circuit breaker National and local industrial safety regulations and or electrical codes may determine additional requirements for these installations Refer to Appendix A for recommended fuses circuit breakers ATTENTION The PowerFlex 700 does not provide branch short circuit protection Specifications for the recommended fuse or circuit breaker to provide protection against short circuit
221. tinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage The drive is designed to use control input signals that will start and stop the motor If an input device is used oper ation must not exceed one cycle per minute or drive damage will occur ATTENTION The drive start stop enable control circuitry includes solid state components If hazards due to accidental contact with mov ing machinery or unintentional flow of liquid gas or solids exist an additional hardwired stop circuit may be required to remove the AC line to the drive An auxiliary braking method may be required Output Contactor Precaution ATTENTION To guard against drive damage when using output contactors the following information must be read and understood One or more output contactors may be installed between the drive and motor s for the purpose of disconnecting or isolating certain motors loads If a contactor is opened while the drive is operating power will be removed from the respective motor but the drive will continue to produce voltage at the output terminals In addition reconnecting a motor to an active drive by closing the contactor could produce excessive current that may cause the drive to fault If any of these conditions are determined to be undesirable or unsafe an auxiliary contact on the output contactor should be wired to a drive digital input that is programmed as Enable This
222. tl Bd Overtemp 4 4 DB Resistance 4 4 Decel Inhibit 4 4 DPI Port 1 5 4 7 Drive Overload 4 4 Drive Powerup 4 4 Index 4 Encoder Loss 4 4 Encoder Quad Err 4 4 Excessive Load 4 4 Faults Cleared 4 5 Flt QueueCleared 4 5 FluxAmpsR ef Rang 4 5 Ground Fault 4 5 Hardware Fault 4 5 Heatsink OvrTemp 4 5 HW OverCurrent 4 5 1 0 Comm Loss 4 5 1 0 Failure 4 5 1 0 Mismatch 4 5 Incompat MCB PB 4 5 IR Volts Range 4 5 IXo VoltageR ange 4 6 Motor Overload 4 6 NVS 1 0 Checksum 4 6 NVS I O Failure 4 6 OverS peed Limit 4 6 OverVoltage 4 6 Parameter Chksum 4 6 Params Defaulted 4 6 Phase Short 4 6 Phase to Grnd 4 6 Port 1 5 DPI Loss 4 7 Power Loss 4 7 Power Unit 4 7 Pulse In Loss 4 7 Pwr Brd Chksum 4 7 Pwr Brd Chksum2 4 7 Replaced MCB PB 4 7 Shear Pin 4 7 Software 4 7 SW OverCurrent 4 8 Trnsistr OvrTemp 4 8 UnderVoltage 4 8 UserSet Chksum 4 8 Faults Cleared Fault 4 5 Faults Group 3 41 Faults Clearing 4 3 Fdbk Filter Sel 3 18 Feedback Select 3 20 FGP 3 3 File Communication 3 44 Dynamic Control 3 28 Inputs amp Outputs 3 48 Monitor 3 10 Motor Control 3 12 Speed Command 3 19 Utility 3 35 File Group P arameter 3 3 Filter RFI 1 4 First Environment Installations 1 26 Flt QueueCleared Fault 4 5 Flux Braking 3 31 Flux Current 3 10 Flux Current Ref 3 15 Flux Up Mode 3 14 Flux Up Time 3 14 Flux Vector Control O ption 3 3 FluxAmpsR ef Rang Alarm 4 10 FluxAmpsR ef Rang
223. to Rstrt Delay Restart Modes 3 32 257 Fault 8 Code Faults 3 42 178 Sleep Wake Mode Restart Modes 3 33 258 Fault 8 Time Faults 3 42 179 Sleep Wake Ref Restart Modes 3 33 259 Alarm Config 1 Alarms 3 43 180 Wake Leve Restart Modes 3 34 261 Alarm Clear Alarms 3 43 181 Wake Time Restart Modes 3 34 262 269 Alarm X Code Alarms 3 43 182 Sleep Leve Restart Modes 3 34 270 DPI Baud Rate Comm Control 3 44 183 Sleep Time Restart Modes 3 34 DPI Data Rate Comm Control 184 Power Loss Mode Power Loss 3 34 271 Drive Logic Rslt Comm Control 3 44 185 Power Loss Time Power Loss 3 34 272 Drive Ref Rslt Comm Control 3 45 186 Power Loss Level Power Loss 3 34 273 Drive Ramp Rslt Comm Control 3 45 190 Direction Mode Direction Config 3 35 274 DPI Port Sel Comm Control 3 45 192 Save HIM Ref HIM Ref Config 3 35 275 DPI Port Value Comm Control 3 45 193 Man RefPreload HIMRefConfig 3 35 276 Logic Mask Masks amp Owners 3 45 194 Save MOP Ref MOP Config 3 35 277 Start Mask Masks amp Owners 3 45 195 MOP Rate MOP Config 3 35 278 og Mask Masks amp Owners 3 45 196 Param Access Lvl Drive Memory 3 35 279 Direction Mask Masks amp Owners 3 45 197 Reset To Defalts Drive Memory 3 36 280 Reference Mask Masks amp Owners 3 45 198 Load Frm UsrSet Drive Memory 3 36 281 Accel Mask Masks amp Owners 3 46 199 Save To User Set Drive Memory 3 36 282 Decel Mask Masks amp Owners 3 46 200 Reset Meters Drive Memory 3 36 283 Fault Clr Mask Masks amp Owners
224. tspeed Min Max of the drive at the time of the last fault Units Fault Speed Default See description above Min Max Units Fault Amps Default Captures and displays motor amps atthe Min Max time of the last fault Units Fault Bus Volts Default Captures and displays the DC bus Min Max voltage of the drive at the time of the last Units fault Status 1 Fault Captures and displays Drive Status 1 bit pattern at the time of the last fault PF 1 Bit Status 2 Fault Captures and displays Drive Status 2 bit pattern at the time of the last fault Read Only 0 0 100 0 0 1 Read Only 0 0 HMaximum Freq 0 1 Hz Read Only 0 0 HMaximum Freq 0 0 HMaximum Speed 0 1 Hz 0 1 RPM Read Only 0 0 Rated Amps x 2 0 1 Amps Read Only 0 0 Max Bus Volts 0 1 VDC Read Only 1 Condition True 0 Condition False x Reserved Read Only 1 Condition True 0 Condition False x Reserved Programming and Parameters 3 41 Parameter Name amp Description Values 229 Alarm 1 Fault Read Only 211 Captures and displays Drive Alarm 1 atthe time of E the last fault B
225. une iud p MK PreloadCmd PI Status Enabled b 1H 32K H T gt H gt Spd Cmd PI Tong N Torg Tim iras gt 0 x A in 800 1 gt m Torq Ref A gt H gt Torg Cmd Vector Control Option Torg Ref B C 10 Application Notes Reverse Speed Limit Figure C 4 Rev Speed Limit parameter 454 set to zero 10V Maximum Speed Reverse Forward Speed Speed EK Minimum l Speed 0 Maximum Speed 10V 10V Maximum Speed Minimum i i Speed 0 Reverse v Forward Speed A Speed Minimum Maximum Speed z 0 Speed 10V Figure C 5 Rev Speed Limit parameter 454 set to a non zero Value 10V Reverse Speed Limit Reverse Speed Forward Speed Maximum p Speed 10V Application Notes C 11 Skip Frequency Figure C 6 Skip Frequency Command Fr n u equency Frequency Drive Output f frequency A i Skip 1 2 Band F 4 Er CN 35 Hz Skip Frequency gt j 30 Hz Skip 1 2 Band gt i i AMg 25Hz Time Some machinery may have a resonant operating frequency that must be avoided to minimize the risk of equipment damage To assure that the m
226. utine requires an LCD HIM The Assisted start up routine asks simple yes or no questions and prompts you to input required information Access Assisted Start Up by selecting Start Up from the Main Menu To perform an Assisted Start Up Key s Example LCD Displays F gt Stopped Auto 2 Press Enter e mn Main Menu Memory Storage Start Up Preferences Chapter 3 Programming and Parameters Chapter 3 provides a complete listing and description of the PowerFlex 700 parameters The parameters can be programmed viewed edited using an LCD HIM Human Interface Module As an alternative programming can also be performed using DriveExplorer or DriveExecutive software and a personal computer Refer to Appendix B for a brief description of the LCD HIM For information on See page About Parameters 3 1 How Parameters are Organized 3 3 Monitor File 3 10 Motor Control File 3 12 Speed Command File 3 19 Dynamic Control F ile 3 28 Utility F ile 3 35 Communication F ile 3 44 Inputs amp Outputs File 3 48 Parameter Cross Reference by Name 3 53 Parameter Cross Reference by Number 3 56 About Parameters To configure a drive to operate in a specific way drive parameters may have to be set Three types of parameters exist e ENUM Parameters ENUM parameters allow a selection from 2 or more items The LCD HIM will display a text message for each ite
227. will cause the drive to execute a coast to stop cease output whenever an output contactor is opened Installation Wiring 1 13 Disconnecting MOVs and Common Mode Capacitors PowerFlex 700 drives contain protective MOVs and common mode capacitors that are referenced to ground To guard against drive damage these devices should be disconnected if the drive is installed on an ungrounded distribution system where the line to ground voltages on any phase could exceed 125 of the nominal line to line voltage To disconnect these devices remove the jumper s listed in Table 1 D Jumpers can be removed by carefully pulling the jumper straight out See the PowerFlex Reference Manual for more information on ungrounded system installation voltage on the bus capacitors has discharged before removing installing jumpers Measure the DC bus voltage at the DC amp DC terminals of the Power Terminal Block The voltage must be zero ATTENTION To avoid an electric shock hazard verify that the Table 1 D Jumper Removal Frames Jumper Component Jumper Location No 0 1 PEA Common Remove the I O Cassette as described on 1 Mode page 1 16 J umpers are located on the drive Capacitors Power Board see Figure 1 5 PEB MOV s D 2 4 PEA Common Jumpers are located above the Power Terminal O Mode Block see Figure 1 5 Capacitors EN PEB MOV s 5 Wire Common Remove the I O Cassette as described on e Mode page 1 16 The green yel
228. wn that they can take between 2 12 seconds to occur Catalog Number Explanation The PowerFlex 700 catalog numbering scheme is shown on page P 5 Catalog Number Explanation Code Type Code Enclosure Code Type Code w Resistor Code Type 208 700 A IP 20 NEMA Type 1 A User Manual Y Yes o None N Open N No Manual N No 1 Encoder 12V B 240v AC 3 Code Operator Interface Code w Brake IGBT Code CEFilter CM Choke Code Control O Volts c 40VAC 3 o Blank Cover Y Yes A Yes Yes A Std 24v DC AC D 480vAC 3 2 Digital LCD N No B Yes No B Sti 115V AC E eoovac 3 3 Full Numeric LCD C Vector 24v DC AC F GN AC 3 4 Analog LCD D Vector 115v AC H 54v DC N 5 Prog Only LCD N Std None J esov pc N P 540v Dc Y R ewa y 400 480V 60Hz Input 400 480V 60Hz Input 600V 60Hz Input E 620V 60Hz Input Code Version 400V 480V 600V 690V c ControlNet Cod Code Amps kW HP Code Amps kW HP Code Amps kW HP Code Amps KW HP x DeviceNet 208 240 GOH Input 1P3 13 037 05 1P1 11 03705 OP9 O9 03705 052 52 45 50 E EtherNevIP ZI BUY 2P1 21 075 L0 2P1 21 075 L0 1P7 17 075 LO 060 60 55 60 B RIO Code Amps Amps KW HP 3p5 35 15 20 3P4 34 1500 2P7 27 1520 Of 8 75 75 S R545 72 25 22 037 09 spo 50 22 30 5PO 50 2260 3P9 39 22 30 098 98 90 100 N None 4P2 48 42 07500 gy 87 40 50 8PO 80 40 50 61 61 40 50 os 78 68 1500 o11 115 5505 ou 11 5505 9P0 90 55 75 96 11 96 22G0 5 154 7 5 10 014 14 7500 ou 1 7509 015 175 153 40 50 02 22 1105 a2 22 1105
229. y Parameters in the Process PI Group are used to enable and tune the PI Loop In order to allow the PI Loop to control drive operation parameter 080 S peed Mode must be setto 2 Process PI PI Configuration Sets configuration of the PI regulator x Y SV VE VS LISENS SE I O ICTU XI o o oo ojojo o o 0 4z5nabied id 98 7654 32 0 X X X X X X 12 11 10 x Reserved Bit Vector Control Option Only Factory Default Bit Values PI Control Controls the PI regulator gt aS D S XS C7 SSE XJ x x xix x xix XXX x x 0 0 0 1 Enabled pits 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 Disabled x Reserved Bit Factory Default Bit Values PI Reference Sel Default 0 Pl Setpoint Selects the source ofthe PI reference Options 0 PI Setpoint 1 Analog In 1 2 Analog In 2 3 6 Reserved 7 Pulse In 8 Encoder 9 MOP Level 10 Master Ref 11 PresetSpd1 7 18 DPI Port 1 5 23 Scale Block 1 24 Scale Block 2 25 Torque Cmd PI Setpoint Default 50 00 Provides an internal fixed value for Min Max 100 00 of Maximum process setpoint when PI Reference Sel Process Value is setto PI Setpoint Units 0 01 PI Feedback Sel Default 2 Analog In 2 Selects the source of the PI feedback Options See PI Reference Sel 3 25 Re

Adjustable Frequency AC Drive

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