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FIBER FUSION SPLICER

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1. cotton swab Shown in figure 5 2 the fiber press foot will cause the pressure inst should be affect the quality of fusion So it g don t repeat back and forth with cotton but to wipe the foot in one direction Besides users need to spin the cotton swabs keeping the unused cotton facing the presser foot waiting for the alcohol volatile 46 5 1 3 Cleaning reflector Ss position as a result of b wiped off from the re When cleani erence of the below graphic from the center to dge of the reflector user should rotate the cotton b d in alcohol to clear repeatedly until the refle eat and tidy 5 1 4 Cleaning objective lens Microscope is the core component of the machine optical 47 system So its surface must be kept clean and users should regularly clean The microscope is cleaned by the swab which dipped in a little alcohol with a spiral movement from the center to the edge of the lens and the rotation around the swab until to spin out the edge of the lens will prod tlicon oxide vapour and some deposited on causing the arc instability Therefore users ymmended to replace electrodes when discharge reac ed 2500 times Please replace the electrodes according to the following steps 1 Shut down the power 2 Loosen setscrews of electrodes cover and remove the 48 electrodes cover as shown in Figure 5 5 Take out the electrode from the
2. which called electrode aging 34 When electrode replaced enter this menu and then press the key lt to start aging the electrode as shown in Figure 4 14 Don t open windproof cover in aging process Maintenance Electrode Aging Now Aging Motor Checking Fusion Records 00400 Arc Numbers 00458 Figure 4 14 Motor checking is used to check the motor performance and change the motor position Total of 4 motors are available for operation 35 Figure 4 15 Press the key lt l to enter the vide move up or down by pr motor will drive left 36 rface Press the key y pressing the key lt p 4 4 3 Fusion records Name Date Loss 0310 Normal SM SM 2012 12 12 92 Oe O1dB 0309 Normal SM SM 2012 12 12 F252 0 02dB 0308 Normal SM SM 2012 12 12 Poti 60 O3dB 0307 Normal SM SM 2012 12 12 42 0 O10B Normal SM SM 2012 13 12 ja _ O0dB Normal SM SM 2012 12 12 r 36 60 01dB Normal SM SM 2012 12 12 pouty 02dB Normal SM SM 2012 12 12 7 16 0 01dB 0302 Normal SM SM 2012 12 12 P 12 0 01dB 0301 Normal SM SM 2012 i D 01dEB r the page of fusion record and the page oups of fusion records sequence from top to by the latest fusion time as shown above Press the key 4 or WV to the contiguous page Press the key lt to enter the page of fusion records aT Records Date Time 2014 11 41 21 49 Estimated Loss 0 O2dB Outer Pressure 1017hPa Outer
3. Prefuse time Prefuse time in total fusion time about 10ms It 1s not recommended f W user to modify Fuse time Fuse time in total fu ss a long time more than second It is not rec ded for the new user to modify Are Discharge curre that the discharge arc current intensity Th ralue of the current corresponds to a greater arc g in a higher temperature The fiber eriously Press the key 4 r P to crease the parameter value rlap The pushing forward distance in fusion p Press the key or to add or sub the value of overlap Gapping The distance of fiber gap before fusing Press the key 4 or Pto change it Max end face The angle between the fiber end and vertical 23 direction is the end face In the process of judging the fiber end face the fiber end face should not more than the Max end face State It shows the using state of the current viewing parameter group You can press the key 4 P to change the parameter 4 2 Setup The setup menu is used to set the including the operation mode language camera sss tension and auto shutdown as shown below setup Operation Mode Language Camera Brightness Tension Auto Shutdown Figure 4 4 24 4 2 1 Operation mode The operation mode is the method of machine fusion consists of automatic or manual mode This parameter automatically turn off the windshield in the standby inter face the splicing ma
4. Except in cases involving of personal injury according to applicable law for damages 2 Start to comprehend splicer 2 1 Overview of splicer Figure 2 1 2 2 Key 2 2 1 Key appearance Table 2 1 1 Power 3 Menu Exit 2 2 2 Key function Table 2 2 While Power On press this key to shut down While Power OFF press key to Power On his ermitted press this key to i switch between the left and right sides of CMOS Sensor Motors and so on Under standby interface press this key to enter main menu Under the main menu interface press this key to return the upper menu Under standby interface press this key to increase the LCD backlight In CMOS sensor step press this key to increase the CMOS sensor backlight In motor adjustment 4 key to drive up nterface press o gap the fiber r the main menu press this to select the left icon gt In motor adjustment press this key to drive the corresponding motor move to left Under standby interface press this key to decrease the LCD backlight In setup of CMOS sensor press this key to decrease the CMOS sensor backlight In function of motor test press this key to move down the corresponding motor If permitted press this key to move down the cursor Under standby interface this key to align the fibe In Power On s
5. I This type of machine is only used for splicins glass fiber not in place of any other mat Don t use or storage of the machine in mperature or humidity environment otherwise damage the equipment or cause machine p ce degradation While using the machine e dust environment please avoid the dust a possible The splicing machine must be handled gently to avoid strong vibration and impact use with carrying case for transportation and storage The machine maintenance once a year 1 3 Legal statement Without written consent of our company any unit or individual will not be allowed to extract or copy part of the contents of this manual or transmitted in any form Products described in this manual including our c software unless approved by the related oblig erwise no one can be in any form for the s distribute modify excerpts decompili assembling Attention The manual es some features and functions of the produc our company in any case don t compensate for any special incidental indirect secondary damage due to using this manual or the product and also don t compensate for any loss of profits data goodwill or anticipated savings Within the scope of applicable law in any case our company will undertake the greatest responsibility for the losses suffered in use of the product described in this manual in limit of the price you paid for the product
6. into the V g in correct position Clean the V groove and fiber press foot Check the fusion parameter and the Tip of loss is very Fusion o or Fusion failed motor overlap to modify The electrodes are of Electrodes do dirty or damaged Or Clean or replace the not discharge the high voltage electrodes board is fault 52 Tip of Please check L R end face Tip of Resetting push motors Tip of Please close cover Tip of X Y Image The end face of fiber is bad or the fiber is polluted or the image is unclear The motor exceeds the range of operation reset to the original Position The cover is ope Light Error s Tip of L R Fib Tip of Please Gap Again e fiber is not completely loaded into the V groove or fiber is dirty The gap of fiber is unfittable Recut fiber or clean the V groove or increase the max endface value of fusion para yperate when cover Chech the mirror lens or the image light Reload fiber or recut fiber Take a gap process first Note If the above mentioned problems still exist after handling please contact technical support 53 7 Appendix A Warranty terms and conditions If the machine fault occurs on the date of delivery in a year it will get a free repair But if the following occurs it is not in the warranty scope Failure or damage
7. MM MM MM Auto DS DS DS Auto NZ NZ NZ Calibrate SM SM Calibrate MM MM Calibrate DS DS Calibrate NZ NZ Figure 4 2 Parameters menu is used to select and set the fiber splicing parameters Menu forms by different splicing parameters submenu as shown in Figure 4 2 Each sub menu is a group of splicing parameters and the menu is composed by the part of the number file name pattern 21 and state Number from 0 to 39 a total of 40 groups of parameters can be used Mode Auto Calibrate Normal three kinds of which the Auto class of parameters derived experimental optimization for the factory and cannot be modified and recommended for new users The data of the Calibrate parameters can be modified excep pre discharge and post discharge time All the Normal parameters can be modified Prefuse Time 010ms Fuse Time 1 2sec Arc Value 080 Motor Overlap 016um Fiber Gap 006um Max Angle 2205 State ON Figure 4 3 ype represent which the fiber is fused by the parameter Abbreviations are explained in the following SM Single mode fiber MM Multi mode fiber DS Dispersion shifted fiber 22 NZDS Non zero dispersion shifted fiber The state ON OFF says the group is currently used or not Press the key Aor V to change the current splicing parameter group Press the key lt to enter the para group as shown above The parameter consists of the following parameters
8. caused by natural disasters Failure or damage caused by abnormal voltage ply x Failure or damage caused by wrong operation lt l gt Your full name your company address telephone number fax oy number and e mail address y lt 2 gt Type of machine and the serial number lt 3 gt The problems encountered When and under what conditions the problem happened Now how the condition of the machine Information of sreen display and the errortips etc 54
9. electrode holder Electrode is fixed on the electrode holder figure 5 6 AN ai e 5 5 Figure 5 6 49 4 With tissue paper dipped in alcohol to clean the new electrodes then install the electrodes into the original electrodes seat position Close the electrodes cover and tighten the screws Close the windproof cover and power on the mac Take an electrode aging Ss eS E meter is Calibrate if Run 3 times fiber fusion if current fu Auto mode otherwise run Arc Test current fusion parameter is nor rode aging to stabilize the electrodes arc The machine runs 5 times of huge electrodes arc when the user selects the electrodes aging and executes it Note Please according prompts to operate do not open the cover while electrodes aging 50 5 4 Software upgrade The user should insert the USB disk with upgrade file into USB interface before software upgrade When the software ill upgrade menu is selected and pressed the machine automatically complete the upgrading After upgradin user should restart the machine 51 6 Common fault and solution Table 6 1 1The fiber is broken 2 No fiber is loaded 3 The fiber is far away from the Tip of Please check fiber Electrodes more than 2mm Tip of The fiber is not ress the Reset key Please completely load and reload the fiber reload fiber
10. Temp 24 C Inner Temp al c Prefuse Time 010ms 1 25ec 080 Ol6um 006um 1 0 1 0 kinds automatic mode and manual mode In automatic mode after the heater the heat shrink tubing loaded and the cover closed the program begins heating automatically In manual mode users need to press the key HEAT to begin heating after the heater cover closed 38 Heat time needs to set by users according to specific heat shrinkable Select this option Heat Time and press the key lt 4 or gt to change the time Select the option Auto Heat and press the key 4 or gt to change the mode Set Heat Heat Time Auto Heat Figure 4 18 39 4 6 Electrodes Electrodes menu is used to view and calibrate the arc degree The electrodes discharge arc without motor pushing forward when the fiber is ready for fusion The fiber is burned into the shape of arc and the shortest distanc shape of arc reflects the electrodes arc degree In the shortest distance 9mm to 12mm S will get loss less than 0 02db Arc Test Are Adjust Arc Calibrate Figure 4 19 40 4 6 1 Arc adjust Select this option into the video interface as shown in Figure 4 20 Cut and clamp fiber according to splice procedure and then press the key lt The calibration program starts to run and test results are given According to the test results manually set the splicing param discharge current an
11. User Manual MW5200 M FIBER FUSION SPLIC MW5200 M User Manual MW5200 M Contents 4 4 4 5 4 6 4 7 4 8 Jl J2 Ja 5 4 6 La Routine maintenance User Manual MW5200 M IVA ES ANOS essare E E 33 LEi E T IA E E S A A E 38 EE OUE eree E T 40 DL AUIS e E E E E 43 Information E eE Replacing electrode Electrode aging 0000008 Software upgrade Common fault and solutions eeeeeceeccccsssssssssscccceoe 52 Appendix A sssr Ma NEEE aina aa Eaa 54 1 Notice before using 1 1 Safety instruction Please read the following information before first usii 1 Use the specified battery and adaptor otherwi cause an explosion or permanent machine 2 Don t use the machine in high and explosive environment as a gas station nearby 3 Don t attempt to le the machine and its accessories O orized agencies can repair the machine 4 Please contact electrode rods in working or it may cause personal injury ere are liquid foreign matter into the machine a smoke odor noise etc or the machine is strong impact please immediately shut down the machine and pull out the AC power 1 2 Note When using the machine improper operation may result in machine damage or human health It is suggested to use the machine in the following way
12. bviously uneven tilt or damaged you need to remove the fiber to cut again 16 3 4 Optical fiber fusion After clamping the machine is in ready state as shown below If in Automatic splice mode auto splice begins as soon as the windproof closed If in Manual splice mode user must press the SET button to run the splice rou Figure 3 6 sion parameter group according to the optical ess MENU to enter the main menu and then e parameters icon and press the confirm key to enter the menu We need to select fusion parameter group matched with splice fiber type It is suggested to choose the automatic splice parameter group for new users Press SET to start the splice procedure The machine 17 drives the motor which will promote both sides of fibers to the middle of the screen judging the fiber end face whether meet the requirements If qualified turn to the next process otherwise show a tip of bad end face and stop After judgment alignment motor will adjust fiber position to make both sides of fibers align in three dimensio last the electrode discharge arc to fuse fiber Wh completed the machine will give the lo have a tension test if needed 3 5 Heat shrinkable ragile and easily broken heat shrinkable Open the Optical fiber fusion point is so you need protection windproof cover lat laten and heater cover Gently remove fiber
13. chine will begin ru splice fiber optic procedures Manual mode requir press the SET button and the machine wil optical fiber Select the menu button and the parameter values will switch betwe omatic and manual Suspend 1 When fiber splicir er advancing to meet the gap conditions the pauses waiting for the further operation of the SET button To button continue to splicing press splicing press the RESET Suspend 2 er suspend the running at the end of the subsequent process of aligning e After a fiber splicing in order to prepare for the next splice propulsion motors need to be reset to the reference position Fiber splicing completed open the windscreen over a period of time to wait for propulsion motors begin to reset The waiting is the time that automatically reset The menu selected press the key 4 25 or to change the parameter values set Operation Mode Fusion Mode Suspend 1 Suspend 2 Rest Time 4 Second 26 4 2 2 Language Language shows the display language current software used There are two languages available gt Chinese The software interface displays Chinese gt English The software interface displays Engli Language re English Figure 4 6 2T 4 2 3 Camera brightness Press the key lt l to enter the interface of camera brightness as shown below Press the key or WV to modify
14. d repeat the above steps u til the test results meet the requirements Fiber Gap 010mm Arc to rt Figure 4 20 4 4 6 2 Arc calibrate Automatic calibration can automatically change the fusion parameters in the discharge current until the test results meet the requirements on the basis of test results The test interface is shown in Figure 4 21 rc calibration Completed Figure 4 21 42 4 7 Status Status menu gives the atmospheric pressure the internal temperature the ambient temperature and the remaining power as shown in Figure 4 22 Status Pressure 1023 hPa Inner Temp 18 C Outer Temp aa C Remaining Capacity 90 Figure 4 22 43 4 8 Information In Information menu users can inquiry the serial number of the machine and software version information as shown in Figure 4 23 below Help Serial No XACOAAO001 Version V1 0 Figure 4 23 44 5 Routine maintenance 5 1 Cleaning 5 1 1 Cleaning V groove V groove is a V slot on the ceramic substrate of width easily to accumulate dust which will move instability and cause a bad fusion groove should be cleaned regularly The following is the way of cleani l Figure 5 1 45 2 Use a cotton swab soaked with alcohol to clean the surface and bottom of the V groove At last the alcohol should be the natural air dry or wiped dry by the dry
15. he specific process of the fiber 3 1 Power Figure 3 1 Press and hold the power button until the power indicator 12 light then LCD also enter the self test screen 3 2 Preparation of fiber end face Prepare two optical fibers as shown in Figure 3 2 which an optical fiber is set into the heat shrink tube in anhydrous alcohol purity gt 99 wipe optical fiber coating layer that residual debris Figure 3 4 shows 13 Figure 3 3 Put the cleaned fiber into the cutter p g groove the edge alignment of the fiber coat r ruler 13 scale outside the scale is greater thi close the large pla push the cutter blade slider to the other end to cu he fiber After Cu pen the large platen to take away cutting brok unto the waste fiber storage box Broken fiber harm to human health so please be sure to collect and chop broken fiber Open the small platen and carefully take out the cut end face fiber Don t make the fiber cross section touching any other objects in order to avoid damage or contamination end face 14 Figure 3 5 15 Figure 3 Please operate carefully and don the fiber end face touch any other object Th the large platen to fix optical fiber which sh laced horizontally in the V groove without phenomenon If clamping failed you c r carefully and repeat the operation above until t er clamping is qualified o
16. own in Figur which shows the distance of each push mo or moving forward 6 4 6600040 605 66000540486 1400 seeereesstsemeeaneness ttt tis ODEN Figure 4 10 31 4 3 3 Export records The option is used to export the fusion records memories in the machine After the U disk inserted into the USB port choose this option and press the key lt to confirm fusion records export As Figure 4 11 shown program begins to test USB port and then find the records If there s n program will prompt error Function Date And Time Motor Test Export Records exporting 0045 0100 Software Upgrade Figure 4 11 32 4 3 4 Software upgrade This function is used to upgrade software in the machine After the U disk with upgrade file inserted into USB port choose this option and press the key lt to upgrade As shown in Figure 4 12 program begins upgrading Attention that after upgraded users need to boot Function Date And Time Motor Test Export Records Software Upgrade completed 10 Figure 4 12 4 4 Maintenance The Maintenance menu consists of Electrodes Aging 33 Motor Checking Fusion Records Arc Numbers etc as shown in Figure 4 13 Maintenance Electrode Aging Motor Checking Fusion Records 00400 Arc Numbers 00458 4 4 1 Electrodes aging New electrode discharge instability and the need for the discharge of a certain number of times to stabilize the arc
17. t bend fiber greatly to avoid the fusion point t Move inkable tubing to the fusion point which in the middle Then place heat shrinkable tubing in the middle of the heating furnace The heater begins heating as soon as heating furnace closed About 30 seconds later heating shrinking has completed The figure below is the heat shrink tubing before thermal shrinkage and after thermal shrinkage 18 Figure 3 7 3 6 Cooling The heat shrinkable tubing temperature and need coo heating is in high ang the cooling tray on the carrying handle r heating pull out the fiber from the heati e to the cooling tray by hands it cools to the ordinary temperature instruction achine adopts METRO style menu whose interface is simple beautiful and convenience for operation The Operation interface has 8 icons and each icon corresponds to different functional menu 19 Main Menu 2x f Parameter Function Maintenance 2 For the main menu 1 In the main menu press the direction keys and the corresponding direction on the next icon is selected Press the key lt to enter the submenu In submenu 20 Press the key A or V to select the up down cursor Press the key do Pio modify the current data Press the key A to enter the next submenu Press the key to enter the upper menu 4 1 Parameter setting menu select Parameter Tvpe Auto SM SM SM Auto
18. tate press this key to reset motor position Under standby interface press this key to switch video mode Under standby interface press this key to run auto splice 2 3 Technical parameters Table 2 3 Fitted fiber SM MM DS NZDS Cladding diameter 80 150um SM lt 0 02dB MM lt Typical loss 4 DS lt 0 04dB NZ Auto mode and Manual mode Supported 7 seconds Heaingsie P seconds heat shrinking tube width is eating time 40mm or 60mm Magnification 150 times double show 300 times single l High sensitivity CMOS sensor Color LCD Observation mode of 5 6 inch with pixels 640x480 Support to store 4000 groups of Fusion Records 12V DC power input USB2 0 Altitude 0 5000m Humidity 0 95 Temp 10C 50 C Air speed lt 15m s 160mm L x150mm W x145mm H Volume weight 2 8kg Battery Included 10 2 4 Tools configuration Table 2 4 Carrying Case gt Keep the splicer away fro bumping and compact gt Working platform Fiber Cleaver Strip clamp gt Stripping the fiber coating Alcohol pump bottle gt Used to hold alcohol 11 Cooling tray hold heat shrink tube to cool AC DC Adapter for splicer 3 A complete splice A full fiber splice procedure includi fiber end face preparation fiber splicing tension ting and cooling of shrink tube This chapter wi troduce details of t
19. the gain of CMOS camera resulting in the change of camera brightness Press the key lt l to switch the CMOS camera sensor between X and Y X Camera Brightness 10 Figure 4 7 Open the option splice completed the machine would impose 2 Newton s pulling on the fiber to test the quality of splicing If the fiber broken it means the fusion failure Press the key lt l to switch the tension state between ON and OFF 28 4 2 5 Auto shutdown When the option turned on the machine will shut down automatically if no operation within ten minutes 4 3 Function The function menu lists the splicing mac features such as time and date motor tes records program upgrade ect as shown Function Date And Time Motor Test Export Records Software Upgrade Figure 4 8 29 4 3 1 Date and time Press the key lt to enter the interface of Date and Time as shown in figure 4 9 Press the key 4 or P to move the selection cursor and then press the key or V to modify the selection value Date and Time Year Month Date 30127 12721 Time 12 12 Figure 4 9 30 4 3 2 Motor test Motor test imitates the distance of the push motor moving forward in the fusion process Press the key lt to enter the interface After the prepared fiber clamped into the machine you must press the key lt l to run the test The test results will be given at the end of the test as sh

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