Home

User Manual

1. Graph gt A Window Options 1035 NA 0 103 03 70 39 1039 39 ing 0AM Tagpo Am Vang 0AM ang poan 42 Am Mag tAm 1ang 0AM Vary Au 44 30 Ay m z gt Sample Rate sec 2 Srapnol Clear Graph Import E Graph _ Parameter Selection Drive Control Remole O Ready Run noralit Wamin Channel Drive Sample Graph Clear Data Import Export Start Stop Graph View Time Stamp Slider Selection Control Rate Snapshot xml Data Graphing Manipulation Sample Rate Adjust the sample rate of the graphing tool 1 to 10 second scale Power Xpert inControl MNO40013EN June 2014 www eaton com 25 PowerXL DG1 Software Features Channel Selection Allows selecting which parameters values you would like to assign to one of the 8 channels When you click on the tab it will slide out a window of the parameter assignment along with the 8 channels in a table The table will indicate the parameter name live value min value max value and units of that value Once the values are set the window can either be slide back as a tab or it can be docked anywhere in the DTM window by clicking on and holding the Parameter selection window header it can be dragged to the adequate docking location Docking locations can be either horizontally aligned or vertically aligned Graph 8 Parameter Selection q A lt z
2. 9 PEO aii a Pack 2 A Meise aie mack oid cue ere ace 11 POWERXL DG1 CONNECTION PROCESS GCreating a INStWor outra lo ed dr Oct is he eee hie ot 13 Connection OPtOAS arriba tel re mc tg ed 14 Devica Ns aa oe PA NES 17 OTPIME ONIIMG a te ate eh Mec uaa ca o hy ewes We cite halts te ch 17 POWERXL DG1 SOFTWARE FEATURES Common FeatdresS ent e Mtn ek ee leek td eaten igen oe 20 Online Parameter Sets pte etd ia e 22 Offlin R ram ter Set traia matas ada ee ada adas 22 Parameter Configuration a ue e lea gale du due A ae rad aa 23 QuickT00l Bar BUttOnS eii a a ado wit 24 Device MOnitoring sat OS A e A Re de 31 Upload Parameters Load from Device to PC 32 Download Parameters Load from PC to Device 32 Semice MTO RIE act hel ik tee te ak ceed wok estada 33 Saving Projects Exporting DTMS 33 Exporting Importing Parameters Clone Copy 33 FIRMWARE UPGRADE PROCESS Application SUMMARY o os dit ade dee ova ay dee Ae ead 34 Power Xpert inControl MNO40013EN June 2014 www eaton com iii Figure 6 Firmware Upgrade Status Power Xpert nControl List of Figures Figure 1 Information Flow Diagram and FDT DTM Layout Figure 2 Eaton Power Xpert inControl Firmware Upgrade Tool Figure 3 Device Properties Figute 4 TOO Buttons ii neare ia hot le a ad a tt old nda Figure 5 Firmware Files
3. Program Processor File Rev Device Rev Memory File CRC Device CRC Program STM32F40x Processor 0x0101000E ose 32F407 Internal Flash OxSDAB Device not TMS320F28069 Processor Ox0101000B 320F28069 Internal Flash Ox0F47 Device not MCF51AC2568 Processor Ox0101000A W1AC256B Internal Flash OxOF47 Device not STM32F101 0x01010003 HBUS Internal Flash 0x8373 Device not Connect to the Drive Browse for Configuration File 36 Power Xpert inControl MNO40013EN June 2014 www eaton com the software will go out to scan the drive for the processors that are available for upgrade It will then compare the processor firmware versions on the drive to the firmware update package file Figure 5 Firmware Files Help Configuration COM Port COM3 Product Name Ecton VFD The drive initially will go into a bootloader mode and next ES Product Code 0x3000 Serial Number 0x00000000 Firmware Upgrade Process Configuration File C Users e0072155 Desktop Software Application Eng Galaxy Software Loading Software Too 2014 Program Processor File Rev Device Rev Memory File CRC Device CRC Program Status E STM32F40x Processor 0x0101000E 0x010100 STM32F407 Internal Flash Ox5DAB Code is same STM32F40x Processor STM32F40x Processor STM32F40x Processor STM32F40x Processor 0x010106 0x010106 0x010106 0x010106 FRAM Memory Serial Flash Seria
4. Displayed parameter values are loaded from the instance data set and C G Data set can be changed and saved Displayed values are loaded from the instance data set and cannot be changed locked aj Dataset FPO Status Bar Above the Status Indicators there is a Status bar which appears in every window This will give you information in regards to the device status Remote O Reacy Run No Fauit Waming i eg Control Device Device Run Fault Warning Place Status Status Status Control Place Device control location Quick Launch Toolbar Device Status Indicates if device is ready without faults The Device button bar will have device specified buttons to Green Ready White Not Ready open other features consistent with the devices along with Device Run Status lIndicates if device is in a run or stop search for device parameters state Green Run White Stop Fault Warning Status lIndicates if device is in a fault or warning Green No Fault Warning Red Fault Warning Power Xpert inControl MNO40013EN June 2014 www eaton com 21 PowerXL DG1 Software Features Online Parameter Set The online parameter set is the currently active parameter set on the drive meaning if a user were to physically travel to the drive they would see the exact same parameter values displayed through the drives keypad as are displayed in the Power Xpert inControl interface There are sev
5. 0 te 0 100 Reverse Forward Remote O re Rus No Fout Warnin o J Speed Rev Fwd Reference Switch Graph Snapshot This button takes a picture snap shot of A WARNING the graph at that moment in time The snap shot saves the Take all safety procedures required by local management to insure personnel safety Accidental user activation of the device is possible which increases the potential for safety risks Please use caution when remotely controlling devices Power Xpert inControl graph as a jpeg image without any numbers tied to it Clear Data This button clears the graphed data along with the channel assignments MN040013EN June 2014 www eaton com 27 PowerXL DG1 Software Features Import Export xml These 2 buttons allow for importing and export xml graphing files for viewing and further analysis Upon clicking on the button it will open an Open window to save or select the desired xml file Export becomes valid when data is recorded and it is graphing is in the stop state Start Stop This button starts the process of logging data into the graph Once starting the graph will auto scale the Y axis based off the values shown Graph View Manipulating These 3 buttons allow for changing the view of the graph it allows to zoom in or out on certain areas of the graph window as well as set it back to default view Time Stamp Slider This area shows the real time stamp on recorded data from the device
6. List of Tables Table 1 Connection Options Power Xpert inControl MNO40013EN June 2014 www eaton com 34 35 36 37 38 14 Safety Definitions and Symbols A WARNING This symbol indicates high voltage It calls your attention to items or operations that could be dangerous to you and other persons operating this equipment Read the message and follow the instructions carefully A This symbol is the Safety Alert Symbol It occurs with either of two signal words CAUTION or WARNING as described below Note Indicates a functionality or usability detail which if not avoided can result in software or hardware malfunctions or the inability to properly use the PC tool WARNING Indicates a potentially hazardous situation which if not avoided can result in serious injury or death A CAUTION Indicates a potentially hazardous situation which if not avoided can result in minor to moderate injury or serious damage to the product The situation described in the CAUTION may if not avoided lead to serious results Important safety measures are described in CAUTION as well as WARNING Hazardous High Voltage A WARNING Motor control equipment and electronic controllers are connected to hazardous line voltages When servicing drives and electronic controllers there may be exposed components with housings or protrusions at or above line potential Extreme care should be taken to protect against shock
7. Power Xpert inControl User Manual Effective June 2014 New Information Power Xpert mControl ETN Powering Business Worldwide Power Xpert nControl Disclaimer of Warranties and Limitation of Liability The information recommendations descriptions and safety notations in this document are based on Eaton Corporation s Eaton experience and judgment and may not cover all contingencies If further information is required an Eaton sales office should be consulted Sale of the product shown in this literature is subject to the terms and conditions outlined in appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser THERE ARE NO UNDERSTANDINGS AGREEMENTS WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY OTHER THAN THOSE SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES ANY SUCH CONTRACT STATES THE ENTIRE OBLIGATION OF EATON THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY ANY CONTRACT BETWEEN THE PARTIES In no event will Eaton be responsible to the purchaser or user in contract in tort including negligence strict liability or otherwise for any special indirect incidental or consequential damage or loss whatsoever including but not limited to damage or loss of use of equipment plant or power system cost of capital loss of power additional expenses in the use of existing
8. Stand on an insulating pad and make it a habit to use only one hand when checking components Always work with another person in case an emergency occurs Disconnect power before checking controllers or performing maintenance Be sure equipment is properly grounded Wear safety glasses whenever working on electronic controllers or rotating machinery Power Xpert nControl Power Xpert Safety The following section of this manual outlines the safety precautions that must be observed to insure safe and proper usage of the Power Xpert inControl remote configuration and control PC Tool Before Using the Software Tool Prior to installation and usage of the Power Xpert inControl remote configuration and control PC Tool users must contact local safety management and network administrators to insure proper procedures and protocols are followed in accordance with the end users standards in safety network security or any other related fields Any violation of these policies is strictly on the user and in no way voices the procedures laid out herein as these are guidelines of how to use the tool itself Warnings and Cautions This manual contains clearly marked cautions and warnings which are intended for your personal safety and to avoid any unintentional damage to the product or connected appliances Please read the information included in cautions and warnings carefully Throughout this manual specific symbols have been added to cue
9. Parity Settable in RS 485 Communication parameter group P20 2 4 Default Even Data Bits Not settable 8 Data Bit Stop Bits Not settable 1 Stop Bit PINS GND Pl ae PIN1 A DO ATT PIN7 24V out Paiz plo il J PING Notused ___ SPIN3 Not used CRO PINS Not used PIN4 Not used Q Keypad Port Slave Address Not settable set to Modbus ID 18 Baud Rate Not settable set to 38400 Kbaud Parity Not settable set to Even Data Bits Not settable 8 Data Bit Stop Bits Not settable 1 Stop Bit Ethernet Ethernet Port PIN4 GND PINS GND PIN3 RXP PIN2 TXN PIN TXP _ bet PING RXN PIN7 Not Used LL PINS GND IP Address Mode Settable in Ethernet Communication parameter group P20 3 1 Default DHCP with AutolP Note Most facilities require a Static IP Change the Static IP address before changing After changing this parameter a reset or power cycle is required Active IP Address Set depending on IP address assigned Static or DHCP Active Subnet Mask Set depending on IP address assigned Static or DHCP A Static IP Address Settable in Ethernet Communication parameters group P20 3 6 Default 192 168 1 245 Static Subnet Mask Settable in Ethernet Communication parameters group P20 3 7 Default 255 255 255 0 Static Default Gateway Settable in Ethernet Communication parameters group P20 3 8 Defaul
10. The time is based off the computers real time stamp The slider allows for going to previous times to view results Window Option With each of the windows you have the ability to set them as docked or slider docked is that the window will stay located in the desired area all the time slider the window will be a tab and slide in and out when clicked on The PIN next to the drop down arrow indicates if the window is docked or not WARNING Take all safety procedures required by local management to insure personnel safety Accidental user activation of the device is possible which increases the potential for safety risks Please use caution when remotely controlling devices 28 Power Xpert inControl MNO40013EN June 2014 www eaton com Fault History The Power Xpert inControl tool displays any faults or warnings alarms which have occurred on the drive currently active faults as well as previously cleared faults are viewable within this interface There are two tabs within the Fault view screen lt Address 192 168 1 254 gt PowerXL DG1 View Faults PowerXL DG1 Software Features lt Address 192 168 1 254 gt PowerXL DG1 Online Parameters lt Address 192 168 1 254 gt PowerXL DG1 View Faults x a E D D 4 Mw ES y Active Faults History Faults Fault Index Fault Type Fault Code Fault Name Fault Attribute Data Clear Faults Remote Forward Ready Run No
11. m EOO 4mA Fault Attempts Assign Channel Parjimeter Live Value Min Value Max Value Units CHO CH1 CH2 Parmeter Selection Drive Control Remote Ready Run no Fault Wamin Close Channel Monitor Value Assign Remove Values Selection To assign a monitoring value to a channel it requires clicking and highlighting the desired channel and then using the drop down menu On the parameter monitoring value selection you can scroll through and select the desired value once the value is selected click the Assign button to put it to that channel To remove a channel it requires the same process of highlighting the channel desired and clicking on Remove Each channel will have its own y axis scale 26 Power Xpert inControl MNO40013EN June 2014 www eaton com Drive Control This button allows the PC to take over control of the drive by starting stopping changing speed and direction Note Remote control place and reference need to be in fieldbus mode for the control menu to function along with the drive being in that control mode PowerXL DG1 Software Features Modbus TCP Channel 192 168 1 254 gt Powerd DG Onine Parameters lt gt Modbus TCP Configuration PowerXL Series DG1 General Purpose Drive Data Analyzer Graph lt Modbus TCP Channel 192 168 1 254 gt PowerXL DG Data Analyzer Graph x Start Button Stop Button Drive Control Reset Button
12. Device Rev Memory File CRC Device CRC Program Status STM32F40x Processor Ox0101000E 0x010100 STM32F407 Internal Flash Ox5DAB Programming Suc STM32F40x Processor 0x010106 FRAM Memory mm Code not present STM32F40x Processor 0x01010C Serial Flash OxB2F3 Code not present STM32F40x Processor ne 0x010106 Serial Flash Language Block 0 nn Code not present STM32F40x Processor Ox01010C Serial Flash Language Block 1 Code not present TMS320F28069 Processo Ox01010008 0x010100 TMS320F28069 Internal Flash Ox0F47 Programming Suc MCF51AC256B Processor 0x0101000A 0x010100 MCFS1AC2568 Internal Flash Ox0F47 8 MCFS1AC2568 Processor 0x010106 MCF51AC2568 EEPROM 0x0400 Code not present STM32F101 0x01010000 PROFIBUS Internal Flash Device not present STM32F101 0x01010003 once 101 Internal Flash Device not present STM32F101 STM32F101 STM32F101 STM32F101 0x01010003 0x01010003 0x01010003 0x01010003 102 Internal Flash 103 Internal Flash 104 Internal Flash 105 Internal Flash Device not present Device not present Device not present Device not present aa 9 Writing 0x03E8 bytes with Starting Address 0x8D80 6 Upon completion of the firmware download the drive will come out of bootloader mode by either disconnecting or closing the Firmware Upgrade Tool After the reset occurs the drive keypad will then go through the process of uploading the new firmware automatically while this is occ
13. Fauit Warning SE connected G Data set Active Faults Any currently active faults or alarms will be displayed within the Active Faults tab Users can clear any active faults once the fault condition has been resolved to restore the drives functionality Faults must be cleared through this screen by clicking the Clear Faults button on the Active Faults window the rest button available on the drive control panel or through local I O or keypad options Back Reset button fault clear Dl etc to restore use of the configuration tools ability to adjust and control the drives parameters and functionality Power Xpert inControl History Faults Any previous faults which occurred to the device are logged within this tab Up to 10 faults can be stored within the DG1 drive all of which will be shown on this screen if saved With each fault there will be a group of parameters that get stored and can be viewed to provide analysis along with a description of what the fault is and how to rectify it MN040013EN June 2014 www eaton com 29 PowerXL DG1 Software Features Real Time Clock Settings The DG1 drives real time clock RTC settings can be monitored or adjusted through the Power Xpert inControl configuration tool The date and time values can be edited individually or synced with the host computers The below functions can be performed with their associated button Button Symbol Function Auto refresh the R
14. WARNING Please note that not all communication information for the PowerXL series DG1 drive will be covered in this manual For additional information regarding the PowerXL DG1 communication abilities please reference the Communications Manual MN040010EN WARNING DO NOT attempt to connect through the keypad port with Ethernet Communication it is not for Ethernet use It can be used to connect up via RS 485 with Eaton s communication cable Quick Connection Modbus TCP On Board Communication Details To connect the PowerXL DG1 drive to the Power Xpert inControl PC Tool using an Ethernet connection please follow the below procedure 1 The DG1 drive s default IP address mode is set to DHCP with AutolP addressing Change the IP address mode by changing Parameter P20 3 1 to Static IP For users using DHCP auto addressing please skip to step 3 2 The static IP address for the DG1 drive defaults to 192 168 001 254 Change the static IP address as needed to follow the site network topology Example address 192 168 001 050 16 Power Xpert inControl MNO40013EN June 2014 www eaton com Power cycle the drive to activate the new IP address on the drive If the drive is not power cycled it will remain on the previous IP address mode settings The Ethernet port on the host computer must also be changed as to match the Subnet mask IP requirements of the drive default set to 255 255 255 000 Find the Ethernet po
15. symbol for the desired language will change all of the text language within the DTM on the selected tab or window only The default language for the entire program can be set through the Tools menu option under Options General Options The language symbols can be seen in the image below Symbol Language E3 English German ra n s Spanish L J French y Protuguese al Chinese Mandarin 20 Power Xpert inControl MN040013EN June 2014 www eaton com PowerXL DG1 Software Features Status Indicators On the bottom portion of each DTM window is a status bar for communication status network activity current parameter data and device status Each device status is specific to the device rather than the entire system meaning one device can be disconnected from the network while the remaining devices are active Please refer to the image below for symbol definitions Status Symbol Indication pa Connecting Attempting to connect to the device going online Connected Actively connected to the device online g Disconnecting Attempting to disconnect from the device going offline OD Disconnected Disconnected from the device offline 2 Disturbed Communication to the device has timed out due to one of several possible errors detected comm interruption lt gt Stand by Waiting for connection command idle SB connected PES RI Sending data to or refreshing data from device
16. the Offline Parameter set loaded into the device DTM The drive must not be receiving a RUN signal in order to download parameters Downloading parameters will overwrite all currently loaded parameter values within the drive The device must be online in order to download parameters to the drive It is recommended that users save a copy of the parameters they wish to replace by uploading the parameters on the drive to a back up DTM file This will help in future trouble shooting and record keeping if needed WARNING Currently the PowerXL DG1 series offline parameter set has not been configured to load base parameters based on the frame size of the drive This means that the default values loaded in the offline parameter set are incorrect and must be uploaded from the drive to reflect the specific frame size installed the field Before downloading parameters to the drive users need to upload parameters from the drive as to ensure that the current values are entered for the particular frame size in use 32 Power Xpert inControl MNO40013EN June 2014 www eaton com Service Info File The service file that is used with this tool is a pdf document this file will consist all the parameter settings based off the Modbus register values To download this file it requires selecting creating a pdf button either in the top ribbon or when right clicking on a device Saving Projects Exporting DTMs There are a few ways to
17. upgrade tool by clicking on the Firmware Upgrade Tool Icon seen in Figure 2 Figure 2 Eaton Power Xpert inControl Firmware Upgrade Tool Configuration Configuration File CAUsersie0072155DesktopiSoftware Application Eng Galaxy Software Loading Software Too 2014 Browse COM Port comi JB come Product Code 0x3000 Product Name Eaton VFD Serial Number 2 Processor File Rev Device Rev Memory File CRC Device CRC Program Status STM32F40x Processor 0x0101000E STM32F407 Internal Flash OxSDAB Device not present Program TMS320F28069 Processor 0x01010008 TMS320F28069 Internal Flash OxOF47 Device not present MCF51AC2568 Processor 0x0101000A MCF51AC2568 Internal Flash Ox0F47 Device not present STM32F101 0x01010003 PROFIBUS Internal Flash 0x8373 Device not present Firmware Upgrade Tool 34 Power Xpert inControl MNO40013EN June 2014 www eaton com Firmware Upgrade Process 2 Insure that the correct communication port is selected loading firmware requires a USB to RS 485 converter that can be connected to either terminals A and B on the drive terminals or to the Key pad RJ45 port this is not an Ethernet port a Using Windows 7 XP go to Start Menu b Select Control Panel c Select the System and Security Icon d Under the System select the link for Device Manager e In the Device Manger window s
18. TC time from the device When active the date and time values cannot be changed within the RTC interface S Refresh the values displayed on the screen with the active values in the drive Sync the date and time values on the RTC Settings tab with that of System Time De rien Fr the host computer which PowerXpert inControl is installed fs Calendar function for date value selection Ok Saves the modified RTC date and time values to the drive and closes the RTC Settings interface Cancles any unsaved modifications and closes the interface ea Apply Saves the modified RTC date and time values to the drive 30 Power Xpert inControl MN040013EN June 2014 www eaton com PowerXL DG1 Software Features Device Monitoring Device monitoring is available through two mediums of the Power Xpert inControl tool The Data Analyzer Graph is available for user defined parameter monitoring please see Data Analyzer Graph section for more detail The Monitoring menu is also available which displays all available monitoring parameters and their current value on the drive lt Modbus TCP Channel 192 168 1 254 gt PowerXL DG1 Online Parameters PowerXL Series DG1 General Purpose Drive Online Parameter PowerXL DG1 Parameters FE mi Output Frequency 0 Hz Basic Parameters Analog Input M2 o Freq Reference 0 Hz e M3 a Motor Spee
19. TM and the devices communication related components Gateway DTMis are specific to particular devices within a network and serve as an additional protocol language translator both up and down stream of the nodes location within the network topology These function similar to communication DTMs but have unique functions specific to a gateway such as translating multiple protocols from multiple devices Benefits of FDT DTM Systems One unique feature of FDT DTM based configuration tools is the ability to use DTMs across any common FDT frame work This provides network administrators and system integrators flexibility to use a variety of manufacturer s products within their system while using a common configuration tool A non Eaton device DTM for example can be integrated into a new or existing Power Xpert inControl project file Conversely an Eaton PowerXL DG1 drive DTM can be integrated into CoDeSyS 3 rather than Power Xpert inControl or another users FDT frame work This provides the user with a new level of flexibility in regards to using new DTMs in their existing FDT systems or incorporating previously used DTMs into the Power Xpert inControl FDT system Additional benefits of using FDT DTM based configuration software include e Standardized configuration interface for streamlined network commissioning or services e Parameter download and upload abilities allow greater remote control of devices e Network configuration centra
20. View window either by right clicking or double clicking the desired node All available parameter menus are displayed within this window and can be seen on the left hand side of the DTM interface window Each menu tree can be expanded to view the individual parameter menus by clicking the symbol next to the menu name Selecting the desired menu will display the associated parameter values in the center portion of the screen AN IMPORTANT For a detailed breakdown of the PowerXL series DG1 drive parameters please see the product application manual MNO40004EN PowerXL DG1 Software Features The Power Xpert inControl configuration tool has two different parameter datasets an Online and Offline set The Online parameter set is the currently loaded and active parameter set on the drive itself The Offline parameter set is isolated to the host computer and cannot become active on the drive until it is downloaded using the Store to Device function These two parameter sets can be entirely separate in terms of parameter values meaning if a user adjusts the offline parameter set it will not change any values within the online parameter set Certain features are only available within the Online Parameterization interface specifically for displaying real time data from the drive although these can be viewed while the drive is offline These features will be further explained within the next section Power 061 Paramete
21. ards are installed in the drive the option card parameters will appear as an additional menu item in the parameter tree on the left of the screen With no option cards installed this menu does not appear Quick Tool Bar Buttons The quick tool bar buttons in the PowerXL DG1 DTM consist of a Data Analyzer Graph Fault History and Real Time Clock Sync Each of these buttons will open up a new tabbed window with features used for monitoring B VW N Data Drive Fault Real Time Analyzer Control History Clock Sync 24 Power Xpert inControl MN040013EN June 2014 www eaton com PowerXL DG1 Software Features Data Analyzer Graph The Data Analyzer provides a live feed of user selectable data to be monitored and analyzed Up to 8 channels or axis s can be selected to be displayed within the data graph Each parameter can be selected and assigned channels within the graph through the Parameter Selection drop down menu Users can change the sample rates take snap shots of the graph or clear the graph data to begin a new set Users can also import export graph data to an xml format which can be used in programs such as Microsoft Excel TCP Channel 192 168 1 254 gt PowerXL DG1 Online Parameters lt gt Modbus TCP Configuration lt Modbus TCP Channel 192 168 1 254 gt PowerXL DG1 Data Analyzer Graph x r set from device PowerXL Series DG1 General Purpose Drive Data Analyzer Graph
22. croll down to Ports expand the Ports tree and check the com port setting of your communication device Figure 3 Device Properties File Action View Help Es cido e 4 y MKEWIWHP1001426 gt EY A B Virtual Backplane gt Batteries p Bluetooth Radios gt 44 Computer b Disk drives gt ME Display adapters gt 3 DVD CD ROM drives gt Y Human Interface Devices gt Eg IDE ATA ATAPI controllers p IEEE 1394 Bus host controllers gt lt a Keyboards gt A Mice and other pointing devices gt JF Modems gt Monitors gt aS Multi port serial adapters b Network adapters gt E5 PCMCIA adapters a 7 Ports COM amp LPT a Communications Port COM1 1 ECP Printer Port LPT1 VE MOXA USB Serial Port COM7 gt JA Processors gt EE SD host adapters gt DP Security Devices p Smart card readers gt a Sound video and game controllers p il System devices p Universal Serial Bus controllers Power Xpert inControl MN040013EN June 2014 www eaton com 35 Firmware Upgrade Process 3 Click the Browse button select the configuration file that your Eaton Representative sent you and click the Connect button Figure 4 Tool Buttons Configuration Configuration File CAUsers e0072155 Desktop Software Application Eng Galaxy Software Loading Software Tool 2014 Browse COM Port COM1 v Connect Product Name Eaton VFD Product Code 0x3000 Serial Number
23. d 0 rpm Analog Output Digital Output M4 Motor Current 0 A Logic Function M5 Motor Torque 0 Drive Control Motor Control M6 Motor Power 0 Protections M7 o Motor Voltage 0 v PID Controller 1 e BCI Vos v PID Controller 2 2 Sr er 4 Preset Speed M9 o Unit Temperature 35 3 C Torque Control 1 Brake M10 Motor Temperature 0 Fire Mode M12 o Analog Input 1 10 Varies E Seon Motor Parameter AAA SAT Varies ypass Mutti Pump Control M14 o Analog Output 1 Varies Real Time Clock M15 Analog Output 2 Varies Communication E M16 DN DI2 DI3 OfLON OM Operate Mode M17 DI4 DIS DIS Off Off Off M18 DI7 DIS Of Off M19 DOI On M20 RO1 RO2 RO3 Off Off Off M41 PT100 Temperture 1000 e M42 o LastActive Fault Null 0 M43 o RTC Battery Status Installed 1 M44 Instance Motor Power 0 Kwh O Ready Run noFauit waming a Power Xpert inControl MNO40013EN June 2014 www eaton com 31 PowerXL DG1 Software Features Upload Parameters Load from Device to PC The software tool can upload parameters that are currently active on the drive to the Offline parameter set within the device DTM Uploading parameters will overwrite all values within the Offline Parameter set and replace them with those from the drive The device must be online in order to upload parameters or O uo Download Parameters Load from PC to Device The software tool can download parameter values to the drive from
24. e monitor and control interfaces Power Xpert inControl MNO40013EN June 2014 www eaton com 1 Introduction FDT DTM Explanations The Frame Device Tool FDT contains the run time environment for field devices to be manipulated by a central open frame work independent of host systems The main function of this frame is to provide a common software environment for accessing device features through independent communications bus in the form of DTMs and It allows connecting to any device through any host with any protocol Device Type Managers DTM contains the application software and a GUI for the associated field device for a manufacturer of devices similar to printer drivers All device specific information is accessed and configured through its associated DTM in an online offline data monitor and diagnostic function Each Eaton DTM is unique to the device type which it is associated to but general device DTMs could be used for some devices Similar devices will share the same DTM file but must be individually added to the network topology and individually configured with its only addressing through the tool Communication DTMs contains the application software for the specific communications hardware being used through a communication channel It contains the language needed to communicate to the active communications protocol in the device and works as a translator between the frame application which includes the device D
25. e terms in the license agreement 1 do not accept the terms in the license agreement ff lt Back Net gt Cancel att Next screen will give the option to do a Complete installation or a Custom installation If this is the first time install it is suggested to perform the complete installation One Installer Wizard l Lx E T N Setup Type a Powering Business Worldwide Complete All program features will be installed Requires the most disk space z Custom Choose which program features you want installed and where they will be installed Recommended for advanced users Power Xpert inControl MN040013EN June 2014 www eaton com 5 Once the Complete installation is pressed the tool will go through and install the PC Tool and DTMs available Accept the window popup to advance through installation If Custom installation was selected it gives the ability to select which files to install Complete One Installer Wizard Eaton s One Installer E TeN Powering Business Worldwide Installing package Eaton Modbus Serial CommDTM Y Custom One Installer Wizard E TN Custom Setup T Powering Business Worldwide Select the features you want to install Deselect features you want to uninstall v Power Xpert inControl 7 Eaton DG1 Device DTM Eaton Modbus Serial Eaton Modbus TCP Eat
26. eral functions that are available within the Online Parameter set which include the Data Analyzer Graph Fault History and Real time Clock settings interface These will be covered in detail over the next 4 sections Access to these interfaces is available through the quick launch toolbar within the Online Parameters interface or through the device node context menu under Additional Features Offline Parameter Set The offline parameter set is isolated to the host computer which houses the DTM file for the device The configuration interface is identical to the Online Parameterization interface expect that the quick launch bar and associated functions are not available since the parameter set is not associated to a live device in the field WARNING Currently the PowerXL DG1 series offline parameter set has not been configured to load base parameters based on the frame size of the drive This means that the default values loaded in the offline parameter set are incorrect and must be uploaded from the drive to reflect the specific frame size installed the field Follow the procedure located in the Upload Parameters section to update the offline parameter set with the correct default values for the specific drive being configured 22 Power Xpert inControl MNO40013EN June 2014 www eeaton com Parameter Configuration The parameter configuration screen can be accessed through the device menu within the Network
27. features you want to uninstall Power Xpert inControl WI Eaton DG1 Device DTM Y Eaton Modbus Serial W Eaton Modbus TCP Hl Eaton PXI Firmware Upgrade Tool l Note Please close all opened Frame Applications before proceeding with installation or uninstallation of any of the above products al lt Back Binstal Cancel Power Xpert inControl MNO40013EN June 2014 www eaton com 7 Installation Instructions Software Update Procedure The current software updating procedure for Eaton provided DTMs requires the user to uninstall the previous software files as to avoid potential coding conflicts Please note that you do NOT need to uninstall all DTMs or the FDT program Only the files which require a software update need to be uninstalled for the update to take effect For uninstalling the software the user should use the Control panels add remove program option Once uninstalled users must reboot their computer to insure all associated files are cleared before re installing the new software version The below general procedure can be used as a guideline for the software update procedure 1 If applicable Save the currently opened project file and close the Power Xpert inControl software 2 Navigate to the Add Remove programs section of the control panel note will dependent on windows version Start Control Panel Programs and features Click desired DTM to uninstall and click uninstall button Fo
28. have the parameters set you can save this configuration and load it to the drive when you are connected to it To open the offline file you can double click on the Device name Network View Ai x Device Summary Y T Unnamed Cm Network l a Modbus TCP Modbus TCP PowerXL DG1 Modbus TCP PES PowerXL DG1 192 168 1 254 Power Xpert inControl MNO40013EN June 2014 www eaton com 17 PowerXL DG1 Connection Process The window will display itself as offline if you are in the offline mode Tee Unnamed G Modbus TCP SS Modbus 10 Pomerkl DO Prremetare MI Power XL DGI Modbus TCP Online The Online mode is when the tool is connected to the device via the communication protocol When online you are able to make changes to the drive and see them change real time with the drive lt also gives the ability to see fault conditions monitor device parameters trend data and sync real time clock compare parameter device service info and control the device To go online with the device there are again a few options Right click on the device in the Network View and select Connect 18 Power Xpert inControl mi Mn Frequency Pomeril DGL 1971681354 m2 gt Malin m3 Accal Time t 3 ma s Dace Tene 1 3 ms Motor Nom Currant rts Motor Nom Speed m7 Motor PF 085 PL Motor Nem Voltage CE Motor Nom Frequency F110 Power Up Local Romote Select Hold Last 0 D pin Remo 1 Co
29. hipped with the product or on our website www eaton com software To install the Power Xpert inControl configuration program and associated Device Type Managers double click the setup file for the software and DTMs A simple installation walkthrough will appear on screen Follow the prompted directions to complete installation of the programs 1 Open the setup file provided on the CD or from the www eaton com software website 2 Once the tool opens it will give you a welcome screen to install the Power Xpert InControl PC Tool along with the communication and device DTMs Click Next button to advance One Installer Wizard Welcome to Eaton s One Installer The InstallShield R Wizard will guide you to install Eaton Power Xpert inControl Suite on your computer To continue click Next WARNING This program is protected by copyright law and intemational treaties Power Xpert inControl MNO40013EN June 2014 www eaton com 3 Installation Instructions 3 Read through License agreement and upon completion accept the terms and click Next Back will bring you back to the previous window Cancel will close the installation One Installer Wizard se P ln License Agreement E T N Please read the following license agreement carefully LICENSE AGREEMENT FOR EATON SOFTWARE IMPORTANT READ CAREFULLY This End User License Agreement Agreement i
30. l Flash Language Block 0 Serial Flash Language Block 1 Ox62F4 Code not present Code not present Code not present Code not present TMS320F28069 Processo 0x0101000B MCF51AC2568 Processor 0x0101000A 0x010100 0x010100 TMS320F28069 Internal Flash MCF51AC2568 Internal Flash Ox0F47 Ox0F47 Ox0F47 Ox0F47 Code is same Code is same MCF51AC2568 Processor STM32F101 0x01010003 STM32F101 STM32F101 0x010106 0x010106 0x010106 MCF51AC256B EEPROM PROFIBUS Internal Flash 102 Internal Flash 104 Internal Flash 0x8373 Code not present Device not present Code not present Code not present Power Xpert inControl MNO40013EN June 2014 www eaton com 37 Firmware Upgrade Process 5 The Program Status row will show you the status of the firmware on the drive and the revisions available in the firmware update package file If you would like to load software to the drive select the Program check box With that box selected the Program button will become active pressing it will start the download process Figure 6 Firmware Upgrade Status amp Eaton Power Xpert inControl Firmware Upgrade Tool Help Configuration Configuration File C Users e0072155 Desktop Software Application Eng Galaxy Software Loading Software Tool 1 28 Slave Address 0x01 COM Port COM7 o Product Name Eaton VFD Product Code 0x3000 Serial Number OxFFFFFFFF gt Program Processor FileRev
31. lity to monitor configure and control the device Modbus RTU On Board Communication Details To connect the drive to the Power Xpert inControl remote configuration and control PC Tool please follow the below procedure 1 The DG1 drives default slave address for the Modbus RTU communication option is 18 It is recommended that the user defines the slave address as to insure a unique address is being assigned to the drive Change the address as desired by changing parameter P20 2 2 range available is 1 247 per Modbus node 2 Open the Power Xpert inControl configuration tool and begin a new project 3 Begin creating the network topology by adding Modbus Serial DTM located on the device catalog Please see the Creating Network Topology section for a more detailed walkthrough 4 Adjust the port setting values for the connected USB to serial adaptor by using the Device Manager Option through the control panel to match the default values of the drive or to the user s preference Take note of the COM number assigned to the device as it needs to be assigned in the Power Xpert inControl Software Note f the USB to serial adaptor port Modbus Serial DTM and DG1 drive are not all configured to the same communication settings the devices will not communicate 5 Assign the Modbus Serial communications DTM port setting to match the communication port number found in the device manager in step 4 Adjust all other va
32. lized to single computer or database allowing quick access to device parameters e Ability to create customized software for specific application which can interface with the FDT DTM system e Remote storage of device configurations serve as backups in case of emergency e Standard industry technology allows end users to build off of familiar concepts form previous FDT DTM software For more information on integration of DTMs into other FDT frame works please see the Device Specific Application section of this manual 2 Power Xpert inControl MNO40013EN June 2014 www eaton com Installation Instructions Please follow the instructions and requirements provided within this section to properly install the Power Xpert inControl remote configuration and control tool and parent FDT frame work application System Requirements The following items are the minimum system requirements for installing Power Xpert inControl e 500 MB minimum hard drive space for 32 bit and 64 bit e Operating System Requirements Must operate on one of the following e Windows 7 x32 x64 e Windows 8 x32 x64 e Recommended 512 MB RAM memory or greater e 1024 x 786 pixel resolution display or greater e Open PC interface for communication with the device e g USB Ethernet RS 485 Installation Instructions Installation Procedure The Power Xpert inControl Frame work along with Device and Communication DTMs are available via a CD ROM s
33. llow procedures outline in the uninstallation 4 Restart the computer once uninstallation of all desired DTMs is complete 5 Activated the executable file provided with the Power Xpert inControl DTM update file and follow the procedures outlined in the installation Updates will be available via our website www eaton com software The Power Xpert inControl tool will provide you with information regarding any updates that have been posted to the site 8 Power Xpert inControl MNO40013EN June 2014 www eeaton com Eaton Communication DTMs Eaton has created two Modbus communication DTM protocols for use in the Power Xpert inControl system Modbus Serial and Modbus TCP These DTMs are used to connect to the Eaton devices through the FDT container other communication DTMs will be added as device scopes change Configuration Modbus TCP The Modbus TCP configuration screen can be accessed through the context menu of the device Double click the node under Network View which needs to be configured or right click the Modbus TCP DTM node and select the Configure option This will open the configuration window for the Modbus node Change the default values as needed Checking the Advanced Settings checkbox will unlock the Scan Time Retry Count Auto Recover Time and Time out options allowing users to set the values as needed To make changes to the settings it is required to be in an offline mode with the communicatio
34. lues to match the drives default values or to the users preference a Baud Rate Default 38400 b Data Bits Default 8 for Modbus TCP specifically c Parity Default Even d Stop Bits Default 1 6 Add a DG1 device DTM 7 Assign the same slave address as in step 1 to the drives DTM 8 Bring the device online by right clicking the device node then select Go Online or click the Go Online button on the top toolbar The online parameter window will open when once connected 9 The user should now be connected to the drive and have the ability to monitor configure and control the device PowerXL DG1 Connection Process Device After inserting the communication DTM the tool will switch to show device DTMs Select the device you want to connect to and perform the same sets as used to add comm DTM to add the device Once the device is added depending on the communication device selected a window will pop up to set slave address or IP address of the device refer to the device specific DTM for an example of setting the device addresses Once the correct address is set hit the set button Offline Online With the devices added to the Network View it gives the ability to view an Offline parameter set of the device or you can connect to the device via the selected communication protocol Offline The offline mode only allows for viewing and setting the parameter without being connect to the device Once you
35. m EST After Hours Emergency 800 543 7038 6 00 p m 8 00 a m EST Drives Technical Resource Center Voice 877 ETN CARE 386 2273 option 2 option 6 8 00 a m 5 00 p m Central Time U S UTC 6 email TRCDrives Eaton com For Customers in Europe contact Phone 49 0 228 6 02 3640 Hotline 49 0 180 5 223822 email AfterSalesEGBonn Eaton com www eaton com moeller aftersales ii Power Xpert inControl MNO40013EN June 2014 www eeaton com Power Xpert nControl Table of Contents SAFETY Definitions and SyMbols acs aus las rra a ala bares aaa v Hazardous High Voltage v Power Xpert Safety cunda a ta ed v Before Using the Software Tool v Warnings and Cautons ema ada aa daa v Personnel Safety sansi nue aeaa id widen en A eh NE NEF v INTRODUCTION Using This Manual 1 Power Xpert inControl System Overview 1 ED T DIM Explanations aeit ere tae i bee a tack Sok ete AM LEE beck a en 2 Benefits of FDT DTM Systems 2 INSTALLATION INSTRUCTIONS System Requirements veriste nus au an Mat Merde BYR ne an EE a 3 Installation Procedure sku ike ra abet ole ia Rio ts des 3 Uninstall Procedutesg25 0 tune a Se lee PPG He ae ae aera 7 Software Update Pr c dures 25 a4 irradia da wae nd as se 8 Eaton Communication DTMS
36. me work explanations Power Xpert inControl System Overview Power Xpert inControl device configuration and control software is a FDT DTM based software tool used for configuration of networked systems This tool has been developed to provide a processor generic simple interface for configuration monitoring troubleshooting firmware gradation and logic editing functionality using communication protocols The software consists of two major parts the exterior Field Device Tool FDT software which is also known as the frame application and the interior Device Type Managers DTM The interior DTM portion is further classified into two categories Device DTMs which connect to the field devices configuration components and Communications DTMs gateway DTMs included for simplicity which connect to the communications components of the device Introduction Figure 1 Information Flow Diagram and FDT DTM Layout Information Flow diagram and FDT DTM Layout Overlying FDT Software Contains the overall framework coding structure for software Performs all behind the scenes functions Sends command functions which are received from interior DTMs Receives feedback data from communication system PLC which feeds into the communications DTM Communications DTM Contains protocol language e Translates signals to from software Device DTMs Contains device specific parameters and information Contains the configur
37. n DTMs Installation Instructions Devxe Catalogue General Nodelnts SERRE MODBUS TCP Settings Port 502 Restore to Defaults lt P Stand by G Data set Retry Count Asto Recover Time manutes Power Xpert inControl MN040013EN June 2014 www eaton com 9 Installation Instructions Configuration Modbus Serial The Modbus Serial configuration screen can be accessed through the context menu of the device Double click the node under Network View which needs to be configured or right click the Modbus Serial DTM node and select the Configure option This will open the configuration window for the Modbus node Change the default values as needed Checking the Advanced Settings checkbox will unlock the Scan Time Retry Count Auto Recover Time and Time out input fields allowing users to set the values as needed Press OK or Apply to save the new values for the DMT to make changes DTMs have to be in the offline mode Device Catalogue General Node info Modbus Serial Eaton Corporation MODBUS RTU Settings Port COM3 Advanced Sermgs Boud Rate 19200 Sean Time Parey Even Retry Court Stop Bas One Auto Recover Time Data Bits 8 Time Out Trarsmasion Mode RTU Restore to Defaults Cancel lt Stand by O Data ser 10 Power Xpert inControl MNO40013EN June 2014 www eaton com The following sections will cover basic startup and configuration setups for use wi
38. ntrol Pace VO Termina 0 ma Local Cone Mace Kaypas 10 ma 2 Local Reference CU pita amp Remote 1 Raterence A 0 mas b Revese Graton Dastana 9 Cancel Network View Device Summary qa Unnamed un Network Modbus TCP Modbus TCP En PowerXL DG1 FEl Powel x EE Category Add Y Modbus Remove Rename Connect wg 003 Set Offline Parameter sramete Configuration Additional Functions Import Export General Node Info Name MNO40013EN June 2014 www eaton com With a device selected in the Network View click on the Connect button in the ribbon PowerXL DG1 Connection Process Fier on med EL Modbus TCP ME PowerXL DGI Modbus TCP 202 PowerKL OGL 1921881382 Once connected the Network tree will show a color bar indicating if the devices connection status Green Online Yellow Communication set issue check communication settings Grey Offline Network View AX Device Summary F Unnamed Network gt a Modbus TCP Modbus TCP MM PowerXL DG1 Modbus TCP EE PowerXL DG1 192 168 1 254 Power Xpert C445 Modb W Power Xpert C445 192 168 Once connected to the device you and open the application window by double clicking on the device you would like to view and edit The tab indicator will show that you are in on online window To di
39. on PXI Firmware Upgrade Tool Y v v v Note Please close all opened Frame Applications before proceeding with installation or uninstallation of any of the above products InstallSnislel Lies Cats Conon Power Xpert inControl Installation Instructions MN040013EN June 2014 www eaton com 5 Installation Instructions 6 After the installation is complete select the Finish button to complete the setup 2 One Installer Wizard InstallShield Wizard Completed The InstallShield Wizard has successfully installed One Installer Click Finish le to exit the wizard 6 Power Xpert inControl MNO40013EN June 2014 www eaton com Installation Instructions Uninstall Procedure The Power Xpert inControl frame work and DTMs can be uninstalled through the Windows Control Panel or by using the installation setup file Select Settings Control Panel from the Start menu Double click Add or Remove Programs Select Power Xpert inControl and Eaton Device or Comm DTMs Click Uninstall and follow the prompts When using the setup tool to modify installations it will provide a list of installed tools and give the ability to deselect the tools to uninstall j 8 One Installer Wizard pg Custom Setup a Powering Business Worldwide Select the features you want to install Deselect
40. power facilities or claims against the purchaser or user by its customers resulting from the use of the information recommendations and descriptions contained herein The information contained in this manual is subject to change without notice Cover Photo Power Xpert inControl Power Xpert inControl MNO40013EN June 2014 www eaton com i Power Xpert nControl Support Services The goal of Eaton is to ensure your greatest possible satisfaction with the operation of our products We are dedicated to providing fast friendly and accurate assistance That is why we offer you so many ways to get the support you need Whether it is by phone fax or email you can access Eaton s support information 24 hours a day seven days a week Our wide range of services is listed below You should contact your local distributor for product pricing availability ordering expediting and repairs Website Use the Eaton website to find product information You can also find information on local distributors or Eaton s sales offices Website Address www eaton com drives EatonCare Customer Support Center Call the EatonCare Support Center if you need assistance with placing an order stock availability or proof of shipment expediting an existing order emergency shipments product price information returns other than warranty returns and information on local distributors or sales offices Voice 877 ETN CARE 386 2273 8 00 a m 6 00 p
41. rs P2t 2 AtMoge Davi P22 2 Alt Signal Range 0 100 0 P23 Alt Custom Min 0 P24 p25 P28 P29 All Steep Dewy 0 P2 g Alt Joystick Ofset 0 Pen AZM 9 20 mA F2 o AZ Signal Range P213 A2Cusomin o Pa A2 Custom Max 100 P26 s AI Fiber Tima ot 2 A2 Signal invest o AJOS Myst o s s AQ Seelam 0 2192 A2 Step Otay o Al2 Joystick Ofset 0 1 Ai Ref Scale Min Vaive 0 2 A Ref Scale Max Vaue 0 o Dconectes O Osta set Power Xpert inControl MN040013EN June 2014 www eaton com 23 PowerXL DG1 Software Features Parameter value information can be displayed when hovering over the i indication next to the parameter name This information will include the parameter code Modbus ID Parameter name Applications it is in Read Write ability a long definition of the parameter and then its default min and max values This is available for all the parameters and monitoring values P1 2 Max Frequency 60 M P13 d Max Frequency P4 4 A code Modbus ID Parameter Application RO RW P1 2 182 Max Frequency 1 2 3 4 Rid P1 5 q _ These define the frequency limits of the frequency P1 6 a converter The maximum value for these parameters is 400 Hz P1 7 Default P1 8 Minimum P19 Maximum 400 D4 a If a parameter requires a change it can be changed through the setting box to the right of the parameter name Once a change is made it sends it down to the drive If option bo
42. rt which is connected to the network through the computers Network control panel menu administrative rights to computer are required Change the IP address as the match first 3 octets of the drives IP address with a unique address in the last IP octet Example 192 168 001 001 Note Network administrators at the user s location may have different subnet mask requirements or restrictions Contact local IT for support for IP addressing if needed Open the Power Xpert inControl configuration tool and begin a new project Begin creating the network topology by adding Modbus TCP DTM located on the device catalog Please see the Creating Network Topology section for a more detailed walkthrough Configure the Modbus TCP settings to match that of the drive The default values loaded into the Modbus TCP DTM matches the DG1 default IP address Add a DG1 device DTM to the network by following the same procedure outlined in step 6 Once added to the network a prompt will appear requesting an IP address for the device Enter the same IP address which was set on the device through the keypad in step 2 Ex 192 168 001 050 then click Set Bring the device online by right clicking the device node then select Go Online or click the Go Online button on the top toolbar Double click the DG1 device node to open the drives Online Configuration Screen The user should now be connected to the drive and have the abi
43. s a binding legal contract El between you End User and between EATON CORPORATION a Ohio corporation and its successors and assigns altogether referred to as Licensor for the Software Product identified above BY CLICKING THE APPROPRIATE ICON BELOW OR BY INSTALLING COPYING OR OTHERWISE USING i THE SOFTWARE PRODUCT YOU AGREE TO BE BOUND BY THE TERMS OF THIS AGREEMENT IF YOU DO NOT AGREE TO THE TERMS OF THIS AGREEMENT DO NOT INSTALL OR USE THE SOFTWARE You are entitled to receive a full refund of any payment made for the Software Product by so requesting and uninstalling and if appropriate retuming any media and materials in an unopened unused condition within thirty 30 days of payment For purposes of this End User License Agreement Software Product refers to the computer software and associated media printed materials and online or electronic documentation including without limitation any and all executable files add ons stencils templates filters tutorials help files images photographs animations video audio music text applets and other files and Information that accompany the Software Product Information means manuals training materials or data in any format whatsoever and not limited to digital analog components lor audio provided in connection with the Software Product Use means accessing storing loading whether into SANSE Powering Business Worldwide RODUCT I accept th
44. save the files you can create a project and save the entire project or you can Export the DTM which includes parameter settings along with network settings This will allow for opening the whole project or network structure This would typically be not used to export save parameter files The device has to be in the offline mode to perform these tasks Exporting Importing Parameters Clone Copy Another Exporting feature that is implemented into the DTM separate from the frame work which is used to store all the parameter settings but when it comes to importing there are 2 options When importing an exported file there is an option to import just configured parameter non networking called Clone or all the parameters including networking called Copy This will allow for copying parameters and allow them to be transmitted down to another drive either with parameters without changing the communication settings or if in the case a drive is replaced the whole parameter structure can be copied Power Xpert inControl PowerXL DG1 Software Features MN040013EN June 2014 www eaton com 33 Firmware Upgrade Process Firmware Upgrade Process Application Summary The PowerXL Series DG1 adjustable frequency drive has the ability to upgrade firmware through a PC Firmware Upgrade Tool lt can be used to load a single packaged firmware file to the MCU DSP Keypad and Option boards How to Load Firmware 1 Download and open the firmware
45. sconnect from a device there are the same options as there was to connect to the device with either right clicking on the device and selecting Disconnect or through the ribbon when the device is selected Edit DTMs To edit any of the communication or device DTM information there is a few options either right click on the device and select configuration or in the Device ribbon select Configuration Communication DTMs will show communication port settings while Device DTMs will show address settings Power Xpert inControl MNO40013EN June 2014 www eaton com 19 PowerXL DG1 Software Features PowerXL DG1 Software Features The following sections of this manual will cover all Eaton DTM files available for use Common Features Several features are common within Eaton DTMs that will be covered within the next section Please note that these are specific to Eaton provided DTMs and may not apply to DTMs provided by other manufacturers All of the below noted common features can be found within the DTM Interface window of the tool Device Heading All Eaton DTMs will indicate the Device series Device type and what mode of parameter you are in Similar to the image below PowerXL Series DG1 General Purpose Drive E A I MN Online Parameter aA Language Selection All Eaton provided DTMs have a language selection drop down menu located on any of the DTM interfaces in the upper right corner of the tab or window Selecting the
46. t 192 168 1 1 a tive Default Gateway Set depending on IP address assigned Static or DHCP 14 Power Xpert inControl MNO40013EN June 2014 www eaton com PowerXL DG1 Connection Process Click on the green next to the communication protocol or right click on the Network Name and select Add Follow the steps to add the desired Network Network View AX Device Summary Category 24 Lea y Unnamed Add Y Name 7 ae 4 Category Communication Store to Device 81 Modbus Serial Import Export gt 3 Modbus TCP Sort O General Node Info Note If the Modbus Serial DTM is added an additional window will pop up to set communication protocol settings for the communication adapter Power Xpert inControl MNO40013EN June 2014 www eaton com 15 PowerXL DG1 Connection Process Connecting to the Drive The PowerXL Series DG1 drive can be connected to the Power Xpert inControl configuration tool through either the RS 485 communication terminals A 25 and B 26 or through the keypad port with Eaton s designed USB to RJ45 cable or with the Ethernet port located next to the real time clock battery Once the drive has physically been connected to the network both the drives communication parameter and the PC Tool parameters must be configured Please refer to the PowerXL DG1 communication manual for configuring the Modbus MS TP or Modbus TCP communication parameters A
47. th the Power Xpert inControl configuration and control tool Program Start There are multiple ways to open the software either by clicking the desktop icon or going through the start menu Programs under the Eaton folder i DEDITEC amp Delta Industrial Automation L DriveWare L EATON ig drvesConnect CAA Targets Communication j ELC Galileo MaxConnect MaxLoader Power Xpert inControl PowerXpertinControl E Power Xpert inControl Help i Power Xpert inControl SWD Assist 1 y ASoft CoDedys V23 9 5P3 Installation Instructions When you run the program for the first time it will ask to upgrade the device Catalog with any updated DTMs that was installed The Device Catalogue seems to be out of date Y Would you like to update it now Click Yes to update the list of DTMs Updating Device Catalogue Updating info DG1 Dtm dtm manifest 20 Cancel Power Xpert inControl MNO40013EN June 2014 www eaton com 11 Installation Instructions Once the updating is completed the frame work will be open showing all the added devices in the Device Catalog ee Unnamed Network 12 Power Xpert inControl MNO40013EN June 2014 www eeaton com PowerXL DG1 Connection Process To set up a network it will require a communication DTM supported by the device DTM being connected to Determine the communication network being used in your system Eaton currently s
48. the reader that important safety or functionality information is being covered Please refer to Definitions and Symbols on this page Personnel Safety With the use of any remote configuration and control software users must take appropriate caution as unintentional device activation can occur which increases the risk of personnel and equipment safety issues All systems should be tested in a controlled environment prior to usage in an active production or service environment as to make the user aware of the tools functionality and control abilities User roles have been defined within this tool and can be activated to restrict certain user s configuration and control abilities reducing the risk of those users unintentionally activating devices through the PC Tool Power Xpert inControl MNO40013EN June 2014 www eaton com v Power Xpert nControl vi Power Xpert inControl MNO40013EN June 2014 www eaton com Introduction Using This Manual The purpose of this manual is to provide users with information regarding installation configuration and execution of Eaton s Power Xpert inControl network configuration software To assure correct usage of the software tool follow the instructions guidelines warnings and caution presented in this manual The Eaton Power Xpert inControl manual is specific for Eaton PowerXL devices it does not reflect the general FDT frame work abilities Please refer to the FDT Help menu for fra
49. upports Modbus Serial and Modbus TCP communication protocols for connecting to its devices Creating a Network The frame work will show the installed communication modules that are installed along with the saved Network name PowerXL DG1 Connection Process lUnnamed Network Determine what network is being used to connect to the device To add that network DTM shown in the device catalog there are a few options Drag the communication DTM from the Device Catalog to the Network name O Modbus TCP Eaton Corporation 2000 Modbus over TCP Press the o sign in the device catalog Power Xpert inControl MN040013EN June 2014 www eaton com 13 PowerXL DG1 Connection Process Connection Options Table 1 Connection Options Connection Upgrade Connects to Method Port Firmware PC Tool Communication Settings RS 485 Modbus Serial GRECE WEOE Terminals 22 2 2 amp S S 8 3 SS 15181813 Slol Slsi lololy lt 3191319 8135223581282 810 18181518 rlaln lwlolr olm S sISI 518 88 alilalalalolels S lg os olo zio 22121328 8 8 818 33 sis 5ls RS 485 Comm Set Settable in RS 485 Communication parameter group P20 2 1 Default Modbus RTU Note If set to BACnet MS TP PC Tool will not communicate Slave Address Settable in RS 485 Communication parameter group P20 2 2 Default 1 Baud Rate Settable in RS 485 Communication parameter group P20 2 3 Default 19200
50. urring there will be a status indication on the keypad 7 The drive should then be powered down and back on completing the firmware upgrade process If the drive firmware update fails please contact your local Eaton Technical Resource Center 38 Power Xpert inControl MNO40013EN June 2014 www eaton com E T N Powering Business Worldwide Eaton is dedicated to ensuring that reliable efficient and safe power is available when it s needed most With unparalleled knowledge of electrical power management across industries experts at Eaton deliver customized integrated solutions to solve our customers most critical challenges Our focus is on delivering the right solution for the application But decision makers demand more than just innovative products They turn to Eaton for an unwavering commitment to personal support that makes customer success a top priority For more information visit www eaton com electrical Eaton 1000 Eaton Boulevard Cleveland OH 44122 United States Eaton com 2014 Eaton All Rights Reserved Eaton is a registered trademark Printed in USA Publication No MNO40013EN Z15160 All other trademarks are property June 2014 of their respective owners

User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents