- Oz Charge Australia
Contents
1. Battery Reverse polarity connection ON OFF OFF ON A C Power OFF OFF OFF OFF OFF _ A OC 61201 User s Manual Rev 1 0 CHARGING CURVE VOLTAGE Lexel 1 Level 3 Yolt Current TROUBLE SHOOTING Problems Indication Possible causes Suggested solution not work lights on sure Power Point is switched ON Output is short circuited Check DC connection between Charger has Fault LED Reverse polarity connection to charger and battery and make sure no DC output is On Battery they are not short circuiting Check that the crocodile clips haven t fallen off the battery Check that the crocodile clips ring terminals are connected to the correct polarity Battery is severely sulphated Check the Battery condition age No Charging Fault LED Battery has a damaged cell etc Current is ON Overheat protection mode Battery may need replacement Move battery amp Charger to cooler environment Long Battery capacity too large Check the charger specification charging Fault LED Battery is defective matches the battery capacity time Full is ON Battery cannot be charged and light does not must be replaced come on 5 OC 61201 User s Manual Rev 1 0 SPECIFICATIONS Input voltage 100 240 90 264 Input frequency 50 60 47 63 0 max W Unload input power at 230Vac input ee 1 Input current consumption at 230Vac input output 13 5V 1000mA loading 01 1 5 Nomin2. E E a iF M G UCC A Ce ll E IAA CHARGE Automatic Battery Charger amp Maintainer Input 100 240Vac Output 6 12 Volt DC 1 Amp User s Manual and Important Safety Information Model OC 61201 Read instructions prior to use These instructions form part of the warranty conditions This appliance must not be used or played with by infirm persons or children If using Generator power please use a Surge Protector to protect the unit from Voltage Spikes Do not attempt to use the charger if it has been dropped or damaged Never attempt to charge a damaged battery frozen battery or non rechargeable battery Do not use the charger in a closed area or poorly ventilated area Never smoke use an open flame or create sparks near a battery or charger during charging operation as this may cause an explosion explosive gas Do not operate the charger if the cord or plug is damaged Do not disassemble the charger Take it to a qualified person if a repair is required No serviceable Parts inside FEATURES Congratulations on purchasing an AS NZS Approved OzCharge Automatic Switching Mode Battery Charger and Maintainer High frequency High Efficiency Switching Mode Charger and Maintainer Suits all Lead Acid Type Batteries Conventional AGM amp Gel Selectable 6 Volt amp 12 Volt Output Includes both crocodile clips and ring terminal leads 1 OC 61201 User s Manual Rev 1 0 CONTROL AND INDICATORS 1
3. LED illuminates Red please check your connections as it s likely that the Positive and Negative Leads are reversed Refer to Trouble Shooting Page for further information 3 OC 61201 User s Manual Rev 1 0 The Charging process The charging stages are as follows eBulk Charge Charges using a constant maximum current 1A until the battery reaches 7 2V 6 Volt Batteries or 14 4V 12 Volt Batteries LED Colour ORANGE Power Charging Full Fault eFully Float Battery is fully charged and is being maintained LED Colour GREEN Power Charging Full Fault 4 Disconnecting the Battery charger from Battery a If the Battery is out of the vehicle i Switch OFF and Remove the AC Power Socket from the outlet ii Remove the Black lead and then the Red lead iii Check electrolyte levels if possible As they may need topping up with distilled water after charging b If the Battery is in the vehicle i Switch OFF and Remove the AC Power Socket from the outlet ii Remove the lead from the vehicle chassis III Remove the lead from the battery iv Check electrolyte levels if possible As they may need topping up with distilled water after charging LED STATUS INIDICATOR TABLE Power Fault Red Red A C Power connected battery disconnected ON OFF OFF OFF Bulk Charging ON ON OFF OFF Level 1 Charging ON ON OFF OFF Level 2 3 Charging ON OFF ON OFF
4. halfway between the upper and lower fill lines b Check the Voltage Output Switch on the charger and make sure it s on the correct voltage c Location Ensure the Battery is in a well ventilated area Keep the Charger as far away from Battery as the cables permit Never place the charger directly above the battery being charged as gasses from the Battery will corrode and damage the charger Also keep the charger away from high corrosion wet and moist areas 2 Connecting the Battery charger to you Battery a If the Battery is out of the vehicle i Connect the Red lead from the charger to the positive battery terminal ii Connect the Black lead from the charger to the negative battery terminal b If the Battery is still in the vehicle Determine if the vehicle is positively or negatively earthed i If Negatively Earthed Most Common FIRSTLY Connect the Red battery charger lead to the positive Battery post and then connect the Black battery charger lead to the vehicle s chassis and away from the fuel line ii If Positively Earthed FIRSTLY Connect the Black battery charger lead to the negative battery post and then connect the Red battery charger lead to the vehicle s chassis and away from the fuel line 3 Connect the battery charger to the Mains power 240Vac a The Charger will automatically start when AC power is connected and switched on Note If the Fault Indicator
5. Charge warrants to the Customer that this product is substantially free from defects in materials and workmanship under normal use for a period of 2 Years from the Date of Purchase Please ensure you keep a copy of your receipt on file as this will be required for proof of purchase and to validate your warranty Obtaining Warranty Service Within the warranty period the Customer must contact the authorised supplier retailer where the product was purchased or alternatively you can contact the OzCharge service centre through one of the following methods Hotline 03 9482 2203 Website www ozcharge com au If the Authorised Supplier and or OzCharge service centre concludes that while under normal use a product failure or malfunction occurred during the warranty period and was caused by a defect in material or workmanship see Exclusions the Customer will be asked to ship to the nearest service point The product must be packaged appropriately for safe shipment To prove that the product is under warranty the customer should enclose a copy of their receipt for proof of purchase It is recommended that returned products be sent by registered mail as Zylux Distribution Pty Ltd OzCharge accepts no responsibility liability for goods lost or damaged in transit Return Shipping costs to be incurred by the Customer Exclusions If upon receiving a product for repair and if testing and examining the product has disclosed that the alleged defec
6. Charging Status Display LED 3 x LED s Power Red Charging Orange Fully Charged Float Green Fault Red Voltage Output Select Switch Select 6 Volt or 12 Volt Output RECOMMENDED BATTERY CAPACITY The maximum recommended battery Capacity for OC 61201 1 Amp Battery charger is 20AH We always recommend that you check the Battery Manufacturers specifications before using this charger 2 OC 61201 User s Manual Rev 1 0 OPERATING INSTRUCTIONS The OzCharge Battery Charger is easy to operate and requires no technical experience It comes with a quick connect fly lead and 2 different kinds of connectors crocodile clips and a ring terminals The ring terminals are perfect for permanent connection to your battery You can connect the lead to the battery and tuck the lead away while you are using your vehicle and when you get back to your garage simply plug the lead back into the charger The intelligent integrated charging circuit in this charger is designed for permanent connection to your battery it senses when your battery is charged and it will maintain your battery in prime condition for when you need to use it lts small current and intelligent charging circuit will help you to maintain your battery in excellent condition so you get the maximum life out of it 1 Pre Charge Check a Check the Battery Electrolyte level Non sealed Batteries If necessary remove the vent caps and add distilled water so the levels are
7. al efficiency at 115Vac output 13 5V 1000mA loading gt 78 Nominal efficiency at 230Vac output 13 5V 1000mA loading gt 82 2 1 Battery Condition Check Bulk Charge Float Charge Full a 2 2 Charging output control for 6V mode ae 1 1 1 2 1 3 5 4 9 A a 2 2 1 Bulk charging activity conditions Battery Voltage is above 4 4 Vd 2 2 2 Bulk charging current control 1000 mAdc V 2 2 3 Level 1 upper limited 7 2 0 2 dc 2 3 4 Level 2 lower limited 6 75 d 2 3 5 Level 3 upper limited 0 2 3 Charging output control for 12V mode Bulk charging activity conditions Battery Voltage is above Bulk charging current control 1000 Unload output voltage when disconnected from battery 0 5 V ae i EA 2 5 Battery flow back current to the charger when connected to 12V battery AC 1 Max mAdc power disconnected Built in Temperature Protection Output Short Circuit Protection Reverse Polarity Protection 4 1 Input Connector Wall mount 3 Pin 4 2 Out Put Connector 4 feet Quick connect Extension leads 2 feet Crocodile clips ring terminals Plastic Enclosure Dimensions 100 L x 65 W x 36 H mm Net weight approx 400g Operating temperature 0 to 45 C Storage temperature 25 to 85 C Operating Humidity range 0 to 90 RH Specifications subject to change without notice 6 OC 61201 User s Manual Rev 1 0 2 YEAR MANUFACTURER WARRANTY Zylux Distribution Pty Ltd Oz
8. t or malfunction in the product does not exist or was caused by the Customer or any third persons misuse physical abuse water damage unauthorised attempts to open repair or modify the product or improper installation this will not be covered under this warranty This Warranty is void if 1 The product has been tampered or repaired by unauthorised personnel 2 If connected to generator power without using surge protector 3 The warranty seal is broken or altered 4 The warranty period has expired f OC 61201 User s Manual Rev 1 0 ZYL Distributed by Zylux Distribution Pty Ltd Website www ozcharge com au g OC 61201 User s Manual Rev 1 0
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