METBERG USER MANUAL-1C W3000
Contents
1. Za 4 OPERATION MANUAL W3000 Trommel Operation Manual Read this manual prior to initial operation of this machine Failure to do so can result in serious injury This User Manual will Help you use your mobile trommel screen in a fast and safe way Read the User Manual before setting up and operating your mobile trommel screen n particular follow the instructions related to safety Keep this User Manual within easy reach for future reference Please read all additional documents supplied with your mobile trommel screen IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provided with this mobile trommel screen This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death e Keep children and bystanders away while operating the mobile trommel screen e Stay alert watch what you are doing and use common sense when operating the mobile trommel screen Do not operate while you are tired or under the influence of drugs alcohol or medication Use safety equipment Always wear eye protection Safety equipment such as dust mask full face shield heavy duty work gloves non skid safety shoes hard hat and hearing protection will reduce personal injuries e Do not wear loose clothing or jewelle2. Duty Mobile Compact Trommel Screen Features 2 2 CAT Turbo Engine Wheel Mounted towable e 1 5x3 8m Direct Drive Trommel Drum Full Drum Accessibility with dual side doors Maintenance Friendly Fast On Site Setup Time Only 10 Minutes W3000 Trommel Operation Manual GENERAL DIMENSIONS Length Transport Operational 9 6m 31 6 8 9m 292 Width Transport Operational 2 1m 6 11 Height Transport Operational 3 2m 106 Weight Transport Operational Punch Plate 6 5 m Tons 14300lbs E KT js SQ p T 01077 M 2129 CAPACITIES Hopper 2 5 Cubic M 3 2 Cu Yards Fuel Tank 70 Litres Hydraulic Tank Capacity 265 Litres W3000 Trommel Operation Manual ENGINE Engine Type C2 2 Caterpillar turbo Engine Power 60 61 bhp 44 7 45 5 bkW RPM 2800 3000 Fuel Diesel Fuel Consumption 4Ltrs Hour W3000 Trommel Operation Manual ELECTRICS System Voltage 12V Chassis Cabling SWA Cable Emergency Stops 2 1 right amp 1 Left Start Siren Yes 10 Second Delay Engine Shutdowns Low Oil Pressure High Temperature Air Filter Blockage W3000 Trommel Operation Manual HYDRAULICS w 6 SX i ITEM NO DESCRIPTION CAT 2 2 engine pump 1 jack legs control fines conveyor motor OMT 400 1 2 3 5 7 10 11 12 13 14 15 16 17 8 W3000 Trommel Operation Manua
3. EEC and 93 68 EEC Name of Authorised person Jody Kinghan Position of Authorised person Sales Director Signature of Authorised Person Date of Issue 25
4. LIST FEEDER ASSEMBLY Teed conveyor rare 100 58 000 drive drum Assy UCF210 50mm flange bearing troughing roller 900x20degrees L 2 26 teederseorwbber 1 teedering assy 20 W3000 Trommel Operation Manual FINES CONVEYOR ASSEMBLY a kasel _ ative arom assy Mr100 0024 reegen D umoo ____ D RE ES 900 wide roller solid return roller troughing roller 900x20degrees MP 100 40 064 roller guard 21 fines side rubber W3000 Trommel Operation Manual SCREEN DRUM ASSEMBLY 22 W3000 Trommel Operation Manual MAIN CHASSIS ASSEMBLY ITEM NO PART NUMBER DESCRIPTION MP100 01 000 welded chassis frame 4 100 01 156 trommel wheel 330 35 jwewooros i k sst centre dorm 1 rearsde door 7 jweozooo 1 k ssen whesied one osy 1 r dame i emo sommtongebeomo os k ssen suppor eg osemoym 1 hydouierom 2 Lr bessen supportieg asemovn jwwezsxo E ms ete tortor 100 cene door 1 front dorm 1 DESCRIPTION ITEM NO PART NUMBER 103 MP100 30 000 104 MP100 09 000 side door Ih front panel assy 10
5. 5 MP100 12 000 106 electric panel wheel TO M OT 108 MP100 01 083 mudguard ___ 1 onen womens 11 11 1 us TC BOT TOT OM C towbar assy 23 09 12 2 05 pe control 126 masterdiconnectseich 1 er 1 me100200 doorinser m 1 140 me1003002 doorinserr potet Fond W3000 Trommel Operation Manual WARRANTY For twelve months from purchase date Metberg Enviro will replace for the original purchaser FREE OF CHARGE any part or parts found upon examination at our Factory to be defective under normal use and service on account of defects in material or workmanship All transportation charges on parts submitted for replacement under this warranty must be borne by the purchaser This warranty will become void if in judgement of Metberg Enviro the machine has been subject to misuse negligence alterations damage by accident or lack of required normal maintenance or if the machine has been used for a purpose for which it was not designed 24 W3000 Trommel Operation Manual Meus SI DECLARATION OF CONFORMITY Serial No We declare that the above specified product complys with the Essential Health amp Safety Regulations identified in Directive 89 392 EEC and as ammended by Directives 91 368 EEC 93 44
6. e Ensure tow hitch is placed into the retracted position fig 1 F Operation If a warning tag is attached to the engine start switch or to the controls DO NOT start the engine or move the controls Consult with the person that attached the warning tag before the engine is started Insert and turn the key clockwise to the first position ensure the battery light illuminates Turn the key to the second position wait until the coil light illuminates then turn the key to the third position holding it until the engine fires up fig 2 When the engine is running remove the jack leg safety pins fig 1 E Lower the trommel into operating position using the control lever fig 1 D for the jack legs on the right side front of the machine Place the control levers in the on position fig 1 B this will start the trommel drum and conveyor belts running When running check trommel drum is revolving freely and belts are tracking in line 12 W3000 Trommel Operation Manual Check for any hydraulic leaks damage can be caused in transport Both the drum speed and in feed conveyor speed are increased by turning the control knobs on both levers in an anti clockwise direction fig1 C oet the trommel speed to no 6 and set in feed conveyor belt to no 3 Now material can be loaded into the hopper Set the in feed belt to desired speed so as to have the material leaving the trommel drum free of fines Whi
7. l FEED CONVEYOR Gearbox Berma RT 160 Gearbox Torque Ratio 2000Nm cont 1 8 Motor OMP 315 Belt Width Length 1000mm 39 3 4m 11 2 Belt Specification 4 Ply 5mm Top Drive Drum Diameter 280mm 11 Tail Drum Diameter 230mm 97 Maximum Speed 180 RPM Adjustable Speed 0 13 RPM W3000 Trommel Operation Manual FINES CONVEYOR Motor Belt Width Length Belt Specification Drive Drum Diameter Tail Drum Diameter Maximum Speed 10 OMT 400 900mm 36 14 5m 47 7 3 Ply 5mm Top 280mm 11 230mm 9 180 RPM W3000 Trommel Operation Manual SCREEN DRUM Screen Diameter 1 5m 59 Screen Overall Length 3 7m 12 107 Motor OMT 500 Wheels Solid 330 x 110 x 05 Stud 11 W3000 Trommel Operation Manual OPERATOR INSTRUCTIONS Before Start Check your new Mobile Trommel Screen has arrived in perfect condition as it has been run in at the factory before shipping Read the engine manual check engine oil level and battery connection Open the side inspection doors on the machine and check both diesel and hydraulic oil levels fig 1 A Ensure the machine is positioned on a level surface Ensure all protective guards and covers are fitted and secure Check that no persons animals or tools are in the screen drum or feeder Before starting up the engine ensure the hydraulic control levers are in neutral fig 1 B and no one is close to the machin
8. le screening always make sure the stockpile of fines does not build up to touch the conveyor as this will carry around the drum and damage the belt Keep the oversize pile moved as it can build up and block the trommel Before attempting to adjust belts free hopper or any other maintenance ALWAYS make sure the machine is switched off Avoid putting large concrete or timber blocks in the drum as they may damage belts or screen mesh Heavy duty punch plate mesh can be provided for heavier applications When screening ONLY stop trommel drum in an emergency as it may be difficult to start when loaded 13 G1 W3000 Trommel Operation Manual o Won IDE 14 W3000 Trommel Operation Manual MAINTENANCE AND SERVICING Cleaning and Maintenance The Mobile Trommel has been designed to be extremely accessible to allow any cleaning and maintenance to be carried out with ease There are 3 doors either side of the chassis and 1 in the rear allowing access to all sides of the components within A unique feature of the trommel are the doors on both sides of the drum allowing unlimited access to the drum drive components and making it extremely quick and easy to replace the drum itself SCHEDULE Daily 10 hrs e Check Air intake filter e Check oil and fuel levels e Check conveyor belts for alignment adjust accordingly fig 3 Check screen mesh is secure Check roller brush is turning freely Week
9. ly 50 hrs e Grease bearings NEVER over grease bearings these are located as per diagram fig 4 amp fig 5 e Check all bolts holding motor and gear box and tighten if neccesary Quarterly 500 hrs Check hoses for any leaks or damage Change hydraulic oil filters turn off oil flow from tank fig 6 Check conveyor belts rollers and drum wheels for wear or damage Check roller brush for wear the brush is self adjusting Check screen mesh for wear or damage e Check all skirt rubber for wear as worn rubbers may leak material e Check battery connections and fluid etc Maintain the engine as per the engine manual provided 15 G3 W3000 Trommel Operation Manual Belt Adjustment FINES CONVEYOR clockwise tighten anti clockwise loosen FEEDER CONVEYOR 16 G8 Lubrication W3000 Trommel Operation Manual 17 G6 W3000 Trommel Operation Manual Hydraulic Oil Tank OIL RETURN z FILTER OIL FLOW VALVES nf a W3000 Trommel Operation Manual OPTIONAL EXTRAS Oversize conveyor Hopper Extensions Extra trommel drum Hydraulic brakes Overrun brakes and road axles e Road lights e Hardox hopper liners W3000 Trommel Operation Manual PARTS
10. ry Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts Save this manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Keep this manual in a safe and dry place for future reference W3000 Trommel Operation Manual TABLE OF CONTENTS DESCEIPLON stov k mm 4 General DIMENSION Sisa o a k 5 272 E TILES 5 AGE ae elama tal a ER OU TD PER 6 o E o eee eee ee ee nee 7 Ac oO een ea 8 Feed 9 FINES CoDVOeVOLD siia eura _________ ata iud 10 A EI U scans R R E ORTU 11 Operator bance ann 12 BIOS __ ___ 12 perO uu u PERO LTO D DTE 12 Maintenance and 15 Cleaning and 15 Optional EXWaS israel 19 EAS ENS EET 20 reeder ASSEMBIV a Seeman zas Recte Een 20 Fines Conveyor Assembly 21 Screen Drum Assembly 22 Main Chassis Assembly 23 VAE ly xu u Eo o 24 Declaration of Contormitv 25 W3000 Trommel Operation Manual DESCRIPTION Heavy
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