Guide for Using M-PULSe in Frac Water Batching
Contents
1. Batch Configuration Batch ID s l Batch History Log Ultrasonic 3 Batching Operation FRAC Water Batching Control NoBatchOp Batch Status Idle System Setup Configuration Flow Calculation Batch ID 9 Trending Profile Location Info FRAC Water Batching DSP Diagnostics DSP Raw Data Location ID Code 1234 Current Size 2222 US gal Mater Run Max Daily Volume 107000 US gal Current Warning 222 US gal Run Configuration Density Config Contract Hour 0 Current Remaining 565 US gal Flow Rate Line Temperature Line Pressure Base Density Specific Gravity Viscosity Instantaneous Data Historical Data Last Batch Configuration Driver ID Code i Daily Batch Info Truck ID Code 1 Todays Volume USGal Functions a Dest ID Code 2 Remaining Volume 106751 USGal Select Change Product Batching Calibration Set Date Time Cancel Apply Connected To Unit Unit Type M PULSe RTU Address 4 TCPAP SID N A Idle Note Today s Volume will be displayed on a green background if the volume extracted for the day is below the Max Daily Volume Should this be exceeded the displayed total will have a red background A 3 2 M PULSe Frac Water Batching Application Guide Thermo Fisher Scientific AutoMPULSe Frac Water Batch Configuration Batch IDs The screen displayed below can be used to configure up to 100 dri2. M PULSe For Frac Water Batching Application Guide P N 1 0561 049 Revision A 2010 Thermo Fisher Scientific Inc All rights reserved All trademarks are the property of Thermo Fisher Scientific Inc and its subsidiaries Thermo Fisher Scientific Inc Thermo Fisher makes every effort to ensure the accuracy and completeness of this manual However we cannot be responsible for errors omissions or any loss of data as the result of errors or omissions Thermo Fisher reserves the right to make changes to the manual or improvements to the product at any time without notice The material in this manual is proprietary and cannot be reproduced in any form without expressed written consent from Thermo Fisher This page intentionally left blank Revision History Revision Level Date Comments A 05 10 Initial release ERO 7374 Thermo Fisher Scientific M PULSe Frac Water Batching Application Guide v This page intentionally left blank Thermo Fisher Scientific Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Contents Application Overview s csscssssssssssssssssssssssseeseessessesssstsateeeesneeaeeaneateases 1 1 Introduction aay cenbasighateomessasaycenwa ttle a a ak 1 1 Background dart shes tte nea Reset ened eorn ar iaaa 1 1 Flow Charts a acc tes a a saced ued an Des sac des Soa Reis Baur EEA 1 2 Using this Application Guide jo scc2e a csiaceccnecedstdealccenccee yielejoutedcec
3. 2 6426 Dest ID 3 Index R W Eng Dest ID at Table Index 3 6427 Dest ID 4 Index R W Eng Dest ID at Table Index 4 6428 Dest ID 5 Index R W Eng Dest ID at Table Index 5 6429 Dest ID 6 Index R W Eng Dest ID at Table Index 6 6430 Dest ID 7 Index R W Eng Dest ID at Table Index 7 6431 Dest ID 8 Index R W Eng Dest ID at Table Index 8 6432 Dest ID 9 Index R W Eng Dest ID at Table Index 9 6433 Dest ID 10 Index R W Eng Dest ID at Table Index 10 Thermo Fisher Scientific M PULSe Frac Water Batching Application Guide 5 7 This page intentionally left blank Thermo Fisher Scientific Chapter 6 Getting Help The local representative is your first contact for support and is well equipped to answer questions and provide application assistance You can also contact Thermo Fisher directly 1410 Gillingham Lane Sugar Land TX 77478 USA Tel 1 713 272 0404 Fax 1 713 272 2272 14 Gormley Industrial Avenue Gormley Ontario LOH 1G0 CANADA Tel 1 905 888 8808 Fax 1 905 888 8828 lon Path Road Three Winsford Cheshire CW7 3GA UNITED KINGDOM Tel 44 0 1606 548700 Fax 44 0 1606 548711 Room 1010 1019 Ping An Mansion No 23 Jing Rong St Beijing 100032 CHINA Tel 86 10 5850 3588 Fax 86 10 6621 0847 A 101 1CC Trade Tower Senapati Bapat Road Pune 411 016 INDIA Tel 91 20 6626 7000 Fax 91 20 6626 7001 On the Web www thermo com M PULSe Frac W
4. 2 2 Remaining Volume screen 2 4 required batch size 2 2 S Set Edit TCP IP screen 3 1 M PULSe Frac Water Batching Application Guide INDEX 1 Index T entry via local user interface 2 2 truck ID configuration 3 3 U Truck ID User Access screen 2 2 INDEX 2 M PULSe Frac Water Batching Application Guide Thermo Fisher Scientific Thermo Fisher Scientific 81 Wyman Street P O Box 9046 Waltham Massachusetts 02454 9046 United States www thermofisher com
5. Batches Allowed after Daily Volume Exceeded The following flow chart defines the operations performed by the M PULSe when a batch is started locally by a driver BATCHING Reset Batch Totals Close SSR1 SSR2 to Open Flow Valve Increment Batch amp Cumulative Totals Max Day Volume Alarm Via VALVE 1 Output End Batch Warning Alarm Via VALVE 2 Output User Manual Stop Batch Batch Total Reached Open SSR1 SSR2 to Close Flow Valve Close Batch amp Log Batch Data M PULSe Frac Water Batching Application Guide 1 3 Application Overview Flow Charts General Operation Batches Inhibited after Daily Volume Exceeded Below is a flow chart of how the frac water system operates within the M PULSe flow system Enter Truck ID amp Driver ID Enter Destination Valid Dest Enter Batch Size Display Batch Setup lt gt START BATCH BATCHING Another Batch 1 4 M PULSe Frac Water Batching Application Guide Thermo Fisher Scientific Thermo Fisher Scientific Application Overview Flow Charts Batching Batches Inhibited after Daily Volume Exceeded The following flow chart defines the operations performed by the M PULSe when a batch is started locally by a driver BATCHING Reset Batch Totals Close SSR1 SSR2 to Open Flow Valve Increment Batch amp Cumulative Totals Max Day Volume Alarm Via VALVE 1 Output End Bat
6. Date Stop Time 04 03 38 40 AO 00 00 47 24 7E 00 44 AB 80 00 47 24 7E 00 44 63 00 00 Location ID Truck ID Driver ID Dest ID Batch Stop Rqd Volume 44 9A 40 00 3F 80 00 00 3F 80 00 00 3F 80 00 00 00 00 00 00 00 00 02 08 Act Volume Today Vol Cum Vol CRC 00 00 02 1B 00 00 OF F4 00 01 27 26 C6 69 Note Record items are returned as IEEE 754 floating point numbers except for totals which are returned as 32 bit integers A 5 2 M PULSe Frac Water Batching Application Guide Thermo Fisher Scientific Thermo Fisher Scientific Batch Log Collection Batch Record Collection In the above example the returned record was as shown below Item Data Returned Value Batch No 40 A0 00 00 5 Start Date 47 24 7E 00 42110 04 21 10 Start Time 44 4B 80 00 814 00 08 14 Stop Date 47 24 7E 00 42110 04 21 10 Stop Time 44 63 00 00 908 00 09 08 Location ID 44 9A 40 00 1234 Truck ID 3F 80 00 00 1 Driver ID 3F 80 00 00 1 Destination ID 3F 80 00 00 1 Batch Stop 00 00 00 00 0 Automatic Rad Volume 00 00 02 08 520 Actual Volume 00 00 02 1B 539 Today Volume 00 00 OF F4 4084 Cum Volume 00 01 27 26 75558 M PULSe Frac Water Batching Application Guide 5 3 Batch Log Collection Frac Water Outputs and Inputs Frac Water Outputs and Inputs 5 4 M PULSe Frac Water Batching Application Guide The following outputs and inputs have been made available for the frac
7. ID XXX Operator enters the Destination ID and presses ENT Again up to 100 allowable destinations for the site are pre programmed into the M PULSe Entry of an invalid destination will require the operator to re enter the correct Destination ID Batch Info Rad Batch Size XXXX USGAL Operator enters the required batch size and presses ENT 2 2 M PULSe Frac Water Batching Application Guide Thermo Fisher Scientific Local User Interface Batch Size Warning screen Should the requested batch size mean that the daily volume will be exceeded the following screen will be displayed WARNING Batch Exceeds Daily Volume 1 Edit 2 Cont Pressing 1 will return the operator to the batch setup screen Pressing 2 will allow the operator to continue the batch and the Batch Info Confirmation screen will be displayed see next Batch Info Confirmation screen After entry of the destination ID and required batch size the Batch Info Confirmation screen is displayed Batch Info DestID 2 Size 123 1 Edit 2 Start Pressing 1 will return the operator to the batch setup screen should the batch information be incorrect Pressing 2 will start the batch At this point the relay controlling the pump SSR1 SSR2 will be closed to allow flow through the M PULSe meter into the truck Batching screen Once a batch has been started the M PULSe display will indicate the running batch total as the water is extracted
8. water application Table 5 1 M PULSe outputs for frac water application M PULSe 1 0 Water Frac Functionality Type SSR1 SSR2 Flow Valve Control Solid State Relay Contact Closure VALVE 1 Total Daily Volume Exceeded 0 0 3 3 V VALVE 2 End Batch Warning 0 0 3 3 V RELAY 1 HI Flow Input Variable Alarm Relay Contact Closure RELAY 2 Ultrasonic Fault Relay Contact Closure Depending upon status indicator user may need to supply an interface board to convert low voltage output Table 5 2 M PULSe inputs for frac water application M PULSe 1 0 Water Frac Functionality Type SPHERE 1 Manual Stop Batch Contact Input GND to Stop Batch Thermo Fisher Scientific Additional Modbus Registers Table 5 3 Modbus registers for batch configuration Batch Log Collection Additional Modbus Registers The following Modus registers have been assigned for the frac water application Register Description R W Write Comments Number Access 10601 Batch Inhibit R W Ops 0 Allow batching if volume exceeded 1 Inhibit batching if volume exceeded 10602 Contract Hour R W Eng Hour at which Today s Totals are reset 10603 Location ID R W Eng Location ID Code 10604 Truck ID R W Ops User entered Truck ID 10605 Driver ID R W Ops User entered Driver ID 10606 Destination ID R W Ops User entered Destination ID 10607 Max Daily Volume R W Eng Maximum Daily V
9. Se a record is written to the batch history log The following screen can be used to retrieve view and save the stored history of all batch activity at the extraction site Note A maximum of 840 batches can be held before the earliest batch record is overwritten A O Thermo Scientific AutoM PULSe NY Connection File Tools Options Help DIGS AA SIO Navigation Bar 4 X Batch Configuration x eedustinto Batch Configuration Batch ID s Batch History Log System Config Ultrasonic Retrieve Data Batch Records 9 Save Data Meter Run eh Functions x 7 7 z Batch No Start Time Stop Time Location ID Truck ID DriverID_ DestID_ Batch Stop Rgd Vol Act Vol Today Vol Cumm Vol Select Change Product US gal US gal US gal US gal Batching 04 20 101 04 20 101 1234 1 520 17537 17537 Calibration 04 20 101 04 20 101 1234 1 600 18356 18356 Set Date Time z O42001 04 20 01 1234 1 200 18736 18736 04 20 101 04 20 101 1234 1 500 21132 21132 04 21 100 04 21 00 1234 1 520 4084 75558 04 21 10 1 04 21 101 1234 1 500 56050 127524 04 21 10 1 04 21 101 1234 1 222 83141 154615 04 21 10 1 04 21 10 1 1234 1 200 92597 164071 04 21 10 1 04 21 10 1 1234 1 2222 100945 172419 A Refresh Cancel Apply Uploading History Data Unit Type M PULSe RTU Address 4 TCPAP SID N A Idle Operator On this screen pressing the Retrieve Data button will display the batch history Pres
10. aeseds 1 6 Associated Documentation cc dsins sua iha deck hs aie Mac edadhniaune eG aesoateeess 1 6 Local User Ite ria iciscsiceccsctccetesccacetvastocetvsscoscesasnsvcevacueectenccecrcveuecentsatarctsiates 2 1 AutoMPULSe Frac Water Batch Configuration ccsssssseeeeeeees 3 1 Batch History Records aiccrisasicaticcsavetiaasnctivassivensneciwabvacsatetivesanessicetiocciveeaommunice 4 1 Batch Log Collect amiss ciassiscciesscarcivssnaccavsstereivercassatereasuacanuestnndreeidtadarernaias 5 1 Batch Record bri cex istics cancers uschinnss testa conneagesenal anton taatendiuuntouiee 5 1 Batch Record Collection xa Aste ee eens ties Och nha atest 5 2 Frac Water Outputs and Inputs entie Sosx xcs ttan teatcecstae hac nemedtaeeeaeds 5 4 Additional Modbus Registers xiis2A sete nasnales a lexan ieee ce 5 5 Getting He pi tices cee ainaani aa taada aiana aaia 6 1 LE arene ir spree A E E E E E INDEX 1 M PULSe Frac Water Batching Application Guide vii This page intentionally left blank Chapter 1 Application Overview Introduction The Thermo Scientific M PULSe flow computer application code has been modified to perform the requirements for frac water batching This application guide details the functionality of the batching procedure along with the configuration and setup of the M PULSe to both perform and retrieve batch data Note This guide contains information specific to frac water batching For information on standard M PULSe opera
11. ater Batching Application Guide 6 1 This page intentionally left blank Index A Another Batch screen 2 5 AutoMPULSe frac water batching screens Batch Configuration screen 3 2 Batch History screen 3 4 Batch ID screen 3 3 Set Edit TCP IP 3 1 batch closures external input closure 2 6 forced closure 2 6 keypad closure 2 6 Batch Completion screen 2 5 Batch Configuration screen 3 2 Batch End Warning screen 2 5 batch history 4 1 record collection 5 1 5 3 retrieving data 3 4 saving data 3 4 Batch History screen 3 4 Batch ID screen 3 3 Batch Info Confirmation screen 2 3 Batch Info Setup screens 2 2 Batch Size Warning screen 2 3 Batching screen 2 3 C contact information 6 1 Cumulative Volume screen 2 4 Daily Volume screen 2 4 destination ID configuration 3 3 Destination ID Thermo Fisher Scientific entry via local user interface 2 2 driver ID configuration 3 3 Driver ID entry via local user interface 2 2 F Flow Rate screen 2 4 frac water batching Modbus registers 5 5 5 7 M PULSe inputs reserved for 5 4 M PULSe outputs reserved for 5 4 overview 1 1 process flow charts 1 2 1 5 Idle screen 2 1 L local user interface Another Batch screen 2 5 Batch Completion screen 2 5 Batch End Warning screen 2 5 Batch Info Confirmation screen 2 3 Batch Info Setup screens 2 2 Batch Size Warning screen 2 3 Batching screen 2 3 Idle screen 2 1 User Access screen
12. batch is to be performed External Input Batch Closure An option to connect a button to the M PULSe Sphere input is also available to force a batch closure If connected pressing the button will force the batch to be closed immediately Max Daily Volume Exceeded Should the extracted volume for the day exceed the user entered maximum allowed daily volume then the digital output VALVE1 will be set Hi 2 6 M PULSe Frac Water Batching Application Guide Thermo Fisher Scientific Chapter 3 AutoMPULSe Frac Water Batch Configuration AutoMPULSe configuration software has been modified to enable the frac water batch parameters to be configured prior to operation in the field This section details the new screens that have been designed for this purpose TCP IP Configuration Due to the reduced font panel configuration the screen displayed below must be used to configure the TCPIP port on the M PULSe flow computer IP Address fee fe h Bo Penor Mask fs ps fs ps Gateway Pp p ip ib fa _ Functions amp Select Change Product Batchng Cokbration x Sot Oorw Tiene zj Thermo Fisher Scientific M PULSe Frac Water Batching Application Guide 3 1 AutoMPULSe Frac Water Batch Configuration Batch Configuration The screen displayed below can be used to set up location ID max daily volume and contract hour for the collection point Data for the current site status can also be viewed for information purposes only
13. bove the Idle Screen will display Remote until operator mode is returned by the remote user If left in Supervisor mode or above the mode will return to Operator after the remote user port has been inactive for five minutes In this case the M PULSe display will return to the Idle screen Note Should the volume extracted for the day exceed the user entered maximum volume for the site the message Vol Exceeded will flash on the display In this instance the M PULSe will allow a driver to start a batch however the batch data will indicate the daily volume extracted from the site so fines can be levied A Thermo Fisher Scientific M PULSe Frac Water Batching Application Guide 2 1 Local User Interface User Access screen After pressing ENT on the Idle screen the operator must enter a unique Driver ID and Truck ID as shown in the following screens User Access Driver ID XXX Operator enters the Driver ID and presses ENT User Access Truck ID XXX Operator enters the Truck ID and presses ENT Both IDs will be validated against a pre programmed list of up to 100 acceptable IDs stored within the M PULSe database Should either of the IDs be invalid the message Invalid ID will be shown before the display returns to the Idle screen Batch Info Setup After entering a valid Diver and Truck ID the operator is then asked to set up the required batch in the following sequence Batch Info Destination
14. ch Warning Alarm Via VALVE 2 Output User Manual Stop Batch Batch Total Reached Open SSR1 SSR2 to Close Flow Valve Close Batch amp Log Batch Data M PULSe Frac Water Batching Application Guide 1 5 Application Overview Using this Application Guide Using this Application Guide Associated Documentation This document was created specifically for frac water batching Refer to the M PULSe user guide P N 1 0561 022 for instructions and details on the standard menu structure and functionality of the M PULSe Along with this guide the following documents must be read and understood by all persons installing using or maintaining this equipment e M PULSe user guide P N 1 0561 022 e M PULSe installation guide P N 1 0561 023 1 6 M PULSe Frac Water Batching Application Guide Thermo Fisher Scientific Chapter 2 Local User Interface This section describes how the batching process is controlled via the following sequence of screens using the front panel keypad LCD display Idle screen When not performing any batch operations the M PULSe will display the Idle screen East Resources Frac Water Flow Press ENT When displayed only the ENT key on the keypad will be active Should the contrast for the display be such that the screen cannot be viewed a local operator can use the up 8 and down 2 arrow keys to adjust the contrast Whilst being configured remotely in Supervisor level or a
15. ch Log Collection Batch Record Modbus Register 6031 can be used to determine the index value for the last batch record Index Note Batch records start from Index 1 A Modbus data is transferred in Enron Modbus format whereby one floating point value is one register Therefore to determine the number of records available the following command response sequence will occur Request No Records Addr Fn Offset No Regs CRC 04 03 17 BE 00 01 E1 CO Response from M PULSe Addr Fn Bytes Record Pointer CRC 04 03 04 41 20 00 00 BA 05 Where 41 20 00 00 indicates the next record to be written will be at Index 10 Therefore nine records from 1 9 are available for retrieval Thermo Fisher Scientific M PULSe Frac Water Batching Application Guide 5 1 Batch Log Collection Batch Record Collection Batch Record M PULSe stores the batch archive data into fixed length arrays Using Modbus these arrays are collected a single record at a time with Modbus Collection function 03 and Offset 703 used to retrieve the data Note The register field is used to address the individual archive array record A For example to retrieve the batch held in Record Index 5 Request Record 5 Addr Fn Offset No Regs CRC 04 03 02 BF 00 05 B5 CO Response from M PULSe Addr Fn Bytes Batch No Start Date Start Time Stop
16. from the site as shown below East Resources Batching Batch Volume 00000240 USGAL Thermo Fisher Scientific M PULSe Frac Water Batching Application Guide 2 3 Local User Interface 2 4 M PULSe Frac Water Batching Application Guide During extraction the operator can look additional items as described below Pressing 1 will display the current daily volume for the site East Resources Batching Daily Volume 00010546 USGAL Pressing 2 will display the remaining daily volume for the site East Resources Batching Remaining Volume 00010546 USGAL Pressing 3 will display the cumulative volume for the site East Resources Batching Cumm Volume 12310546 USGAL This is the volume that has flown through the M PULSe spool since it was last manually reset to 0 Pressing 4 will display the current flow rate for the batch East Resources Batching Flow Rate 123 4567 GPM Note Pressing 0 will return the display to the current batch volume Thermo Fisher Scientific Thermo Fisher Scientific Local User Interface Batch End Warning screen When a batch is set up a warning that the batch is about to end will be displayed to the operator regardless of what variable is being displayed as follows East Resources End Warning Batch Volume 00002500 USGAL At present this is set when 10 of the required batch size is remaining When the batch warning is displayed the digital output VALVE2 will be se
17. iver ID at Table Index 6 6408 Driver ID 7 Index R W Eng Driver ID at Table Index 7 6409 Driver ID 8 Index R W Eng Driver ID at Table Index 8 6410 Driver ID 9 Index R W Eng Driver ID at Table Index 9 6411 Driver ID 10 Index R W Eng Driver ID at Table Index 10 Table 5 5 Truck ID table Register Description R W Write Comments Number Access 6412 Table Index R W Ops Index into Truck IDs 0 10 20 30 etc 6413 Truck ID 1 Index R W Eng Truck ID at Table Index 1 6414 Truck ID 2 Index R W Eng Truck ID at Table Index 2 6415 Truck ID 3 Index R W Eng Truck ID at Table Index 3 6416 Truck ID 4 Index R W Eng Truck ID at Table Index 4 6417 Truck ID 5 Index R W Eng Truck ID at Table Index 5 6418 Truck ID 6 Index R W Eng Truck ID at Table Index 6 6419 Truck ID 7 Index R W Eng Truck ID at Table Index 7 6420 Truck ID 8 Index R W Eng Truck ID at Table Index 8 6421 Truck ID 9 Index R W Eng Truck ID at Table Index 9 6422 Truck ID 10 Index R W Eng Truck ID at Table Index 10 5 6 M PULSe Frac Water Batching Application Guide Thermo Fisher Scientific Batch Log Collection Additional Modbus Registers Table 5 6 Destination ID table Register Description R W Write Comments Number Access 6423 Table Index R W Ops Index into Dest IDs 0 10 20 30 etc 6424 Dest ID 1 Index R W Eng Dest ID at Table Index 1 6425 Dest ID 2 Index R W Eng Dest ID at Table Index
18. olume For Site 10608 Batch Next Size R W Ops Next Batch Size 10609 Batch Next R W Ops Next Batch Warning Warning 10610 Current Batch ID R W Ops Current Batch ID Number Automatically incremented on batch completion 10611 Batch Control R W Ops 0 No action 1 Stop batch 10612 Batch Status R N A Current Batch Status 10613 Current Batch Size R N A Current Batch Requested Size 10614 Current Batch R N A Current Batch Warning value Warning 10615 Current Batch R N A Remaining Volume this batch Remaining 10616 Today s Volume R N A Volume Extracted Today 10617 Volume Remaining R N A Volume Remaining to be Extracted Today Today Data transmitted back through Modbus as a long integer not a floating point number Thermo Fisher Scientific M PULSe Frac Water Batching Application Guide 5 5 Batch Log Collection Additional Modbus Registers Table 5 4 Driver ID table Register Description R W Write Comments Number Access 6401 Table Index R W Ops Index into Driver IDs 0 10 20 30 etc 6402 Driver ID 1 Index R W Eng Driver ID at Table Index 1 6403 Driver ID 2 Index R W Eng Driver ID at Table Index 2 6404 Driver ID 3 Index R W Eng Driver ID at Table Index 3 6405 Driver ID 4 Index R W Eng Driver ID at Table Index 4 6406 Driver ID 5 Index R W Eng Driver ID at Table Index 5 6407 Driver ID 6 Index R W Eng Dr
19. sing the Save Data button will allow an operator to save the retrieved data as a csv file for import into a spreadsheet See Batch History Records for more extensive details on the batch retrieval process for third party Modbus master systems 3 4 M PULSe Frac Water Batching Application Guide Thermo Fisher Scientific Chapter 4 Batch History Records When a batch is closed the following information is stored in the Batch History Log Table 4 1 Batch log record Index Item Description 0 Batch No Batch identifier incremented automatically after batch closed 1 Start Date Date batch was started 2 Start Time Time batch was started 3 Stop Date Date batch was closed 4 Stop Time Time batch was closed 5 Location ID Location ID for extraction site 6 Truck ID User entered Truck ID Code 7 Driver ID User entered Driver ID Code 8 Destination ID User entered Destination ID Code 9 Batch Stop Reason for batch closure 0 Automatic batch volume reached 1 Manual via front panel 2 Manual via digital input 3 M PULSe power cycled 10 Rqd Volume User entered requested volume 11 Actual Volume Actual volume taken during batch 12 Today Volume Volume taken today reset to 0 at contract hour 13 Cum Volume Total volume extracted from site since totals last reset Thermo Fisher Scientific M PULSe Frac Water Batching Application Guide 4 1 This page intentionally left blank Chapter 5 Bat
20. t Hi Batch Completion screen At the end of the batch the display will indicate to the driver that the batch is complete East Resources Finished ENT Batch Volume 00002700 USGAL At this point the relay controlling the pump used for extraction SSR1 SSR2 will have opened and the flow rate should have stopped ENT will be flashing indicating to the operator that the ENT key must be pressed Another Batch screen After pressing ENT the operator is asked whether another batch is required as shown below East Resources Another Batch 1 No 2 Yes Pressing 1 will return the display to the Idle screen Pressing 2 will return the screen to the Batch Info Setup screen M PULSe Frac Water Batching Application Guide 2 5 Local User Interface Forced Batch Closure If for some reason a batch is to be closed before completion the operator can do this via either the front panel keypad or an external button connected to the Sphere 1 digital input Keypad Batch Closure Should it be necessary to close a batch before the required volume has been extracted pressing the key on the keypad will display the following screen East Resources Stop Batch 1 No 2 Yes Pressing 1 will return the display to the Batching screen and continue with the batch Pressing 2 will confirm batch closure and force the batch to be completed Again after the batch is closed the operator will be asked if another
21. tion reference the M PULSE user guide P N 1 0561 022 a Backg round A requirement exists to collect fresh water from a variety of state approved sites for injection at various well sites The water is then delivered to the well sites where it is stored injected and partially recovered State permits dictate that a maximum volume e g 107 000 gallons may be withdrawn from any one collection site per day and large fines are levied against companies exceeding the state permits Volumes extracted must be accurately recorded along with delivered and recovered volumes for daily reconciliation The M PULSe flow system has been modified to monitor the abstraction of fresh water from a collection site and provide information of volumes each time a batch of water is collected Thermo Fisher Scientific M PULSe Frac Water Batching Application Guide 1 1 Application Overview Flow Charts Flow Charts 1 2 M PULSe Frac Water Batching Application Guide Enter Truck ID amp Driver ID A dest Enter Batch Size Display Batch Setup START BATCH BATCHING Another Batch General Operation Batches Allowed after Daily Volume Exceeded The batch setup control is performed solely from the front panel keypad LCD display Below is a flow chart of how the frac water system operates within the M PULSe flow system Thermo Fisher Scientific Thermo Fisher Scientific Application Overview Flow Charts Batching
22. ver truck and destination IDs for the extraction site After a cold start the M PULSe will default the driver IDs from 0 to 99 truck IDs from 100 to 199 and the destination IDs from 200 to 299 Setting an ID to 999 will effectively mark the last valid ID for a site In the example below only five driver truck and destination IDs are required In this case entries 6 and above can be set to 999 to mark the end of the ID list Product Info System Config Ultrasonic al Batch Configuration Batch ID s Batch History Log l System Setup Configuration Flow Calculation Trending Profile DSP Diagnostics DSP Raw Data Meter Run Run Configuration Density Config Flow Rate Line Temperature Line Pressure Base Density Specific Gravity Viscosity Instantaneous Data Historical Data Drive IDs Truck IDs Destination IDs 110 110 110 1 2 3 4 5 6 7 8 Functions a Select Change Product Batching Calibration M Set Date Time Refresh Cancel Apply Connected To Unit Unit Type M PULSe RTU Address 4 TCPAP SID N A Idle Note If the first ID entry is set to 0 then validation for that ID will not be performed A Thermo Fisher Scientific M PULSe Frac Water Batching Application Guide 3 3 AutoMPULSe Frac Water Batch Configuration Batch History As each batch is closed on the M PUL
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