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User Manual - MKS Instruments, Inc.

1. zone_Temp2 Coolant_Temp Injection_Pressure Screw_Position Analog Input 7 Analog Input 8 Analog Input 9 Analog Input 10 Analog Input 11 Analog Input 12 Analog Input 13 Analog Input 14 Done Unit ID SL20Main Done As Current user System User Mon 20 Apr 2009 12 29 56 CDT 2003 2006 MKS Instruments Inc Figure 65 Scaling window Calibrating the temperature inputs are dependent on the range the thermocouple module was set to Various examples of temperature ranges along with the corresponding equations are shown in the table below Converting from C to F is done by multiplying by 1 8 and adding 32 Example equation 50 x 1 8 32 Table 22 Calibration Equations for Various Temperature Ranges Temperature Range C Corresponding Equation C 0 500 55 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity Once you select Formula from Figure 65 shown above the following window is displayed The equations above can be copied and pasted directly into this window EBR 7 Fe f B Internet Figure 66 Calibration Formula 56 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 feCNnNnoOgdY Tor FrOaguUuCcTIVITY SenseLink QM User Manua
2. 5 13 3 Calibrating Thermocouples Setting up the analog inputs for the temperatures requires scaling the inputs so that they represent actual data values from the molding machine First name the signal Adding the scale is accomplished by clicking on the corresponding scale for the channel indicated after you select Edit Inputs 53 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity a mks SenseLink 2 2 QM Build SLOM 2 2 0 Technology for Productivity i p e k F 1 Soe Ay ae ee ae ee ar Digital Mirtuals Boards Inputs Outputs Mode Config Select n a under Scaling will open the Channel Configuration Wizard window Select formula and click next 54 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity esmks SenseLink 2 2 QM RF Build SLQM 2 2 0 Technology for Productivity Virtuals Help Single Ended Edit inputs Board Inputs Outputs Mode Config Mozilla Firef _ O xj http 10 112 3 60 scqi aioscaling board 1 Ki Channel Configuration Wizard Mozilla Firefox Name Scaling 4 http 10 112 3 60 scai chconfig step 18name All_1 Ki Nozzle_Temp zone_Tempi
3. MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity Mozilla Firefox Name Scaling Nozzle_Temp Zone_Temp1 Zone_Temp2 Coolant_Temp Injection_Pressure Screw_Position Analog Input Analog Input 8 Analog Input 9 Analog Input 10 Analog Input 11 Analog Input 12 Analog Input 13 Analog Input 14 Analog Input 15 Analog Input 16 Figure 69 Configuring Analog Signals 6 1 1 3 Changing the Scaling of a Channel To change the scaling of a channel click on the link in the column Scale A new window displays Figure 70 Scaling Analog Signals 60 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 echnology for Productivity SenseLink QM User Manual Version 2 2 i You can select to e Enter a calibration table manually e Enter the calibration via a formula e Remove a calibration from a channel 6 1 1 4 Enter Calibration via Table This option allows you to enter the calibration table and test it The format of the calibration table is Input Value Output Value where the input value is the raw voltage data and the output value is the calibrated value It is important that a maximum and minimum value for the signal is used when using the calibration table Channel Configuration Wizard Windows Internet Explorer
4. Press the pause button if you want to stop the values from changing Check logarithmic scale to recalculate the graph The lowest values will be scaled the largest Check use offset to have a free space of 10 below and above the graph lf you uncheck use offset data points will be displayed directly on the x axis Check invert background if you want to change the background color from black default to gray Check round to round the scaling Press advanced to customize the graph select a parameter from the drop down menu and adjust as you like Check show all data series on one screen to all buffered data on one screen Lines will be displayed transparent Full scale means that all series are scaled to fit the screen vertically Show series names instead of numbers Shows the crosshair cursor displaying X Axes and Y axes values Opens a new window for the tuning trajectory chart 76 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 Technology for Productivity 6 3 1 3 Downloading Trace Data Exporting trace data provides flexibility for data extraction from the SenseLink The data is stored in a ring buffer always keeping current data Once the buffer is full the oldest data is discarded When exporting data the time window and format of the data is selectable The start and stop time can be modified if specific data is require
5. Use the following IP address IP address 192 168 1 2 7 Subnet mask 265 255 255 Pai Default gateway Use the following DNS server addresses Preferred DNS server Alternate DNS server Advanced ok r Cancel Figure 5 TC IP Properties 11 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 Technology for Productivity SenseLink QM User Manual Version 2 2 el Custom SenseLink QM solutions may have a configuration requiring different Note LE ae at aT default settings For custom applications refer to the addendum for specific default settings 4 Open up your web browser and enter the address of the LAN 2 port 192 168 1 2 You will then be prompted for a password Enter user for both username and password You will see the main SenseLink QM configuration page There is slight delay as the unit transfers items to your local browser A recent update of Java may be required to run the SenseLink applets emks SenseLink 2 2 QM Technology for Productivity Help Traces MYA I iva Report rare miee e e e e Trecorsceer a Sensors More 3 end time Apr i z 2009 10 gt 27 gt Download data no data available Success Waiting for data V Show selection Add to selected Clear selection I Find v1 6 Info Current Model Tool_32 usp T2 Max 10 884486 DModX Max 2 054639 M
6. Analog Digital xi Internet Figure 27 Editing Collection Plans 4 9 Running the DOE 1 Go to the Vertical Control tab and select the MVA Config page 2 Ensure that the DataCP collection plan is selected before running the DOE 3 Also be sure to select the event Start as it is setup as mold open cycle start and cycle end for both Process Start and Process Stop 4 Select the triggers for Accept and Reject and also for the Health DIO select the System OK Model and Parametric Release digital outputs which by default are DIO1_1 DIO1_3 and DIO1_4 by default respectively 5 Then select Activate to put the changes in place 26 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity SenseLink Windows Internet Explorer 5 x go http 10 202 2 67 M x Gooate Bile Edit wiew Favorites Tools Help Links gt 5 w SenseLink S mks SenseLink 2 2 QM RE Build SLQM 2 2 6 001 Technology for Productivity Gh GD o deb ee To danceeaaniial 8_Cavity_PLS usp Info Predicted Response Limits er PP MFI p DatacP DataCP Sian __ Z sian z fi20 Unit ID SL20Main Current user System User Figure 28 Setting up Data Collection to Run DOE 6 To begin the DOE select the MVA DoE tab and enter the name of the DOE and t
7. Channel Configuration Wizard Step 2 Input Al2_5 Please enter calibration table as it comes with your sensor you can use copy paste At the left side of he table you can see an example Internet Figure 71 Creating Analog Calibration Tables In the next step of the channel configuration you can test the calibration by downloading the chart of a given input range or you can save the calibration table 61 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 Channel Configuration Wizard Windows Internet Explorer E http 10 202 3 115 seqi chconfig calbr 0 3002200 04 10 2SD3002step Saname Al2_5 J l D lt lt Back J _Savea2 5 Ex Internet Figure 72 Validating the Calibration Table eemks Technology for Productivity EES Start Input Value End Input Value Step Resolution Clicking Download results will export the calculated calibration chart as a csv type document After checking the results select the Save button to keep the entered calibration table 6 1 1 5 Enter Calibration via Formula Setting up a Formula can be done using the expressions described in the table below When generating formulas spacing does not matter Negative numbers are handled as 0 x The order of operations for the expressions follow standard precedence such as in C Coding After entering the formula sele
8. o a a A E OOO VO OVO 0 0 0 oO O O O 2227 22 2 22 2 z z O O O a Z Z Z Z 15V 15V Figure 50 Analog Outputs Bottom Side Connector al Note ALL ANALOG POWER COMES FROM AN INTERNAL POWER CONVERTER EXTERNAL PINS FOR 15 VOLTS SHOULD BE USED AS REFERENCE ONLY SUPPLIES HAVE LIMITED POWER AND SHOULD NOT BE USED TO DRIVE EXTERNAL LOADS a 5 4 3 Digital I O Wiring The SenseLink digital expansion board has two D Sub 37 connectors used to access the I O points The 24V power must be supplied by an external source via these connectors Each I O card type has unique pin assignments the assignments for the digital card are shown in the following figures All the 24 GNDs are one net The configuration of the SenseLink QM software is by default set for sourcing so it is recommended to wire the digital board as Source per Table 7 DIO 1 24 GND 24 IN DIO 2 24 GND 24 IN DIO 3 24 GND 24 IN DIO 4 24 GND 24 IN DIO 5 24 GND DIO 6 NC 24 GND 24 IN ye eh 5 26 27 28 O NO oOo amp o O NO oO oo oo MD D gt oo QO O1 oo KR O l N l CO We N Ne O we N A NO CO o M A o NO N DIO 7 24 GND 24 IN DIO 8 24 GND 24 IN DIO 9 24 GND 24 IN DIO 10 24 GND 24 IN DIO 11 24 GND DIO 12 NC NC RefSel Figure 51 Digital Top Side Connector Table 7 Source Sink Select for Digital Top Connector Sink S
9. 0 602 EE 8 332 434 993 0 565 EEE 7 062 mm 3505 44 335 0 486 285 574 0 417 me 69 44 622 0 365 E 0218 209 037 0 357 mm 0 69 0 66 0 334 me 147 201 869 0 299 mm 0 498 945 58 0 297 mm 6 285 VID_19 7 717 051 0 276 mm 2 374 Model Test_DoE usp Done 27 Loaded lv Selection Raw Clear Remove Rebuild Find vza Done Internet R 100 4 Figure 115 Viewing Rebuilding Model Once the model is created selecting the MVA Config tab gives the user the ability to activate that model and set the control limits The first step before activating the model is to ensure that the DataCP collection plan is selected The DataCP should have been selected prior to running the DOE as it consists of all of the virtual or data feature inputs which the model is created from Also be sure to select the event Start as it is setup as mold open cycle start and cycle end for both Process Start and Process Stop Select the triggers for Accept and Reject and also for Health DIO select the System OK digital output which by default is DIO1_10 Then select Activate to submit the changes To activate the new model select the model from the drop down box shown below 94 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity Se nseLink Wi ndows Internet
10. Also the type of model building approach can be chosen lol x A hth f10 112 3 60 scqifmodelgen_RMUPro src TestDoE csv 9 Create Model Mozilla Firefox Create Model Data File Tes tDboE cs v Cross Validation Components Selection Eigen Values Create Close Figure 36 Creating Model Online Through SenseLink 33 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 Close when the model is successfully created The model will then be created and will be displayed in the Models section shown below 4 10 3 Editing Models Select Edit Model to see the first and second component scatter plot and view outliers SenseLink Windows Internet Explorer d zoixi JS http 10 202 2 67 P File Edit view Favorites Tools Help Links X w de SenseLink A deb i gt Page Tools mks SenseLink 2 2 QM Build SLQM 2 2 6 001 Technology for Productivity r is Ea Eg Start Stop Pause Advanced Evens Timestamp Name Time Samples Variables Model Export Remove 10 27 2006 07 00 09 607 _maintest csv n a 10 as Create Download Remove nza e ss Create Download remove Create Download 0672372009 16 13 29 379 voe1 esv n a 1 ss Create Download renove eras aove sesso seo mees na f ze f se ecente
11. _S8Pk eats j z z d vz_s0 ava_sv_snrk r sos pess VI_11 Avg_sv_Pk drvin O Al1_6 time 1 VI_503 VI_504 Edit Unit Current Mon 20 Apr 27009 5 2003 2006 MES ID SL20 Main user System User 17 41 57 CDT nstry mer Done 2 Figure 78 Creating Editing Virtuals 6 2 Events Overview Selecting the main tab Events will bring up the following window On this page the events triggers and status of the events can be modified 67 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 mks SenseLink 2 2 QM l we de eka Build SLOM 2 2 0 Technology for Productivity Events Triggers Help Events Name Description Condition eat eMail Edit Clane Remove Trigger se Process DIOo1 1 0O Start I_500 Start prev ox01_1 _ Edit Remove trigger DIO1 7 Filling Time F_Start VI_501 g prev pr01_ oy _ Edit Remove Start DIO1 _ Z Filling Time Pack Time a oa Pk_Start YI_503 ERE A ens aaa n a n a n a _ Edit Remove DIO1lF 08 Pack Time Plasticating MEE a Pls_sSstart wI_505 S EE A ea 37 _ Edit Remove Plasticating WI_506 a AIT 5 50 nfa nfa na Refresh Create Ewent Control Unit Current user System ID SL20KMain User Done Mon 20 Apr 2009 17 44 79 CDT x One active download 1 minute remaining T i 2 Figure 79 Creating Editing Process Events 6
12. and should look like the following the chart Unselect Check All to clear the screen then select only the variables that you want to observe Chart Windows Internet Explorer E http 10 202 3 115 segi rtchart trace Test a 1 e GR TES Be IS oe AGS De ke Test on RMUPro Check all v3 7 EVID_11004 lt E lt i lt lt lt lt lt i lt lt lt EVID_11002 Zone_Temp1 Manual scale Last data 7 11 2008 20 05 28 930 Copyright C 1995 2003 MKS Instruments CIT Products Internet A 100 Figure 86 Graphing the Data 72 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 smks i i Technology for Productivit SenseLink QM User Manual Version 2 2 Technology for Productivity dzi Selecting the A 1 B 2 button eS in the top left corner will create a chart showing the actual values of the signals and can be seen below Digital Readouts Test Pause Refresh Close EVID_11004 Coolant_Temp 44 31693322 EVID_ 21003 Pack 0 0 Figure 87 Signal Readouts 6 3 1 1 Creating and Editing Traces Creating or editing a trace allows new or existing collection plans to be defined In the Edit or Create window collection plans are defined and parameters are selected 73 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 Create Trace Wind
13. 06 CDT Inc Zi Done Figure 96 Downloading Raw Data Selecting Process Chart will allow the user to examine multiple parts and view the individual traces of each cycle This option also gives the user the ability to overlay traces from a specific cycle over other cycles 82 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 smks T i i Jy To Prod ji SenseLink QM User Manual Version 2 2 Technology for Productivity 6 3 2 3 Overlaying Traces from Different Cycles Traces from different cycles can be overlaid on a chart to allow the user to do a direct comparison If a data cycle is found to be in the red zone on the radar screen it may be useful to 1 find the variable with the largest DmodX or T value 2 select another point in the green zone on the radar screen 3 overlay traces of the variables from the two cycles to view differences Multiple points can be selected from the radar screen by clicking on the points emKS SenseLink 2 2 QM Build SLQM 2 2 0 Technology for Productivity Traces VA MYA Report Export start Time Apr gt z 20 OE 2009 fi 11 End Time Apr z 20 z 2 2009 13 Melt_Visc2 Avg_S V_Pls Avg_NzT Shot_Size Sdis_Cl Max_N2T Min_N2T Cyc_Time Jao Avg_BriT1 201 818 Int_InjP_Pls 945 859 Selected 2 1 4 11 3 78 57 ace 21 43 rej Reading data Total 14 V Sho
14. 1 Configuring the Weidmuller THEriMOCOUPIE cccccscccesccessceesseeeseeeeeeeeseessseeeeseeseseeseseeesseeeeseeeeseeseaeens 51 5 13 2 Wiring and INSIAUANON srsectcinneteonaniestoauedintmesnasctiaaxonsdewssiedsiaseasciedbesooeedasnsnsenossinsstessanabecboraieedceumpstooesestoeseeencesens 53 5 13 3 Calibrating THErMOCOUPIES ccccccccscccessccessscessecesnecescecscecssuecessecssuscesuecssuecesuscssesceseecssuecesascesueceaeeesees 53 6 SENSELINK QM USER INTERFACE sssscssssscssccsecceccsccsssssccceccsessesssteseccceseecassstssasestesesctesesestesascaneees 57 6 1 SEN OR ONER UE N aaa a E EAEE E T EE A E 57 o ARTO AO E T E E E E E Co eee 58 62 DO CIANO S usne a ai er ene Serer A i ere er ee tere 65 Cro VIC a E E AA AA A 66 6 2 EVENTO ONV ERVE W areena coe acon sececceceedosdestaceeeteaedsaaucetoncteaetacdectazeectuaedeaceesuzosance teasesseteactesecocsts aecenencee 67 DET ECU a AA A A AAAA AAA AEA A 68 oy 2 T OTTS ere eC E EE E E TAA E eee EO eee T A 69 6 3 DATA OVERVIEW oir E TA T 70 DoT T a T E EE E E 70 632 MVA s reece pasa ae eh ce d a E pc tvcd fe in Bcc ehee lected cess His wet RAET ER N 78 ES eG E a Eo EE a E ee ne eee ne eee nT oe eee 88 Bo MVA ODO oea E EER E AE E EE TEE 89 bao PDO Da e E EA E E E E E 90 6 4 CONTROL OVER E N aa A ATEA AE EAE AE 92 6 5 SYSTEM ONER VIEW recs arcsteosacrncctecinscciascsencc henna satoseaoasroteneasiartaclesdesoecioaaeacateenea T SEEE 98 Da A aa E A AAA 98 Da N VO K eaa T T E AT TA
15. 2 1 Events Events are created to separate the different timing stages or events of the injection molding process and simplify the analysis The typical events that should be created are cycle start and end filling start and end packing start and end and plasticating start and end These events can then be easily referred to when creating the data features or virtuals Selecting the Create Event tab will bring up the following window Edit the name description and condition for the event then select Save Event 68 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 ec nn ol 0 g i 0 i 1 ro L C i AT t Y SenseLink QM User Manual Version 2 2 Create Event Windows Internet Explorer DER E http 10 202 3 115 scgi armcreate al_name F_Start S Event Configuration eO Condition DIO1_2 1 amp prev DIO CE E Recipients Internet Figure 80 Configuring Events 6 2 2 Triggers Triggers are used to create some type of action such as a light or conveyer when a part is accepted or rejected Setting the conditions for the triggers can be done in the same manner as setting the formulas in the Virtual tab The condition formulas support the same operators as virtual inputs 69 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 Technology for Productivity B S mks Sense
16. 2 MECHANICAL DESCRIPTION cccccccecececcccccecececececceccececccececcececececceccececceeecececeeseeeeeseseeeeeeseseeseeeeeeeeseseceeeeeeeeeeeeess 41 5 3 INSTALLATION I 41 5 4 WIRING AND HARDWARE CONFIGURATION 0 sseeeeesesessssesssesesssssessssssssessssesssssessssssecseeseseesteeseeseeseeeseeetteeteneees 42 34 1 Fower Supply WANG as cccssscxskas nicgstevssniseavasisistesivaetep seis E ENEE REENE TE NS E ES ERE EAE EEES ER E 42 sA AO I a a EREE E A EEEE E E E E EE E EE E IE ee 43 IAS PTA WV AAO aE EE N E E EEE A E NE E 44 saa COTO r TN o E E E E E E E TEE E E E OE 46 5 5 PIG ITA AE NIES 47 5 6 DIGITAL INPUT INTERFACE EXAMPLE ceseceeeeeeeeeceeeceecececeecceceececececececeeeeeeeseeseeseseeeeeeeeeeseeeecesececeeeeeeeeeeees 48 5 7 By eae ODT Oia career mre ene ret terri Ter irr eonr ett te ate tr Te rennet rir et eT tenet Iy eC rene ey Pe ete err mr en Tree emer 48 5 8 DITALE OUTPUT INTEN ACE my 71 aera rem nen rem ec verre are nn rear ren ne 49 5 9 PAI GI Vrs saree eee A pe eee 49 O ANAL OG OUTPUT a ce eee 50 511 SERAL PORT CONNECTIONS serrio E EEE E EEN 50 D12 NETWORK CONFIGURATION eee nm ne ee ne ee ene ere 51 5 13 WEIDMULLER FAERMOCOUPLE MODULE ssacesicscessinnsscdsisassccevnsa aE ELEA a Ea LEAR ena eds taduekevaateateaicaeye 51 3 0f 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 lechnology tor Productivity 5 13
17. 2008 07 16_15 20 40 601 J All M Use offset10 Checkall I Applyto all A Selected Selection 1 Screw_Position No description found Internet A 100 Figure 103 Mouse click trace and drag to grid Once the traces are all dragged on the overlay chart the user can then view the differences in the traces Particles Windows Internet Explorer 422 623 370 6548 3 Injection_Pressure 318 6866 266 7184 214 7502 162 782 110 8138 58 8456 6 8774 Selected Selection 1 3 Injection_Pressure No description found Internet Figure 104 After all traces have been dragged to grid To zoom into differences on the overlay chart using the mouse click on the overlay chart and draw out a rectangle 86 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 smks SenseLink QM User Manual Version 2 2 Technology for Productivity Particles Windows Internet Explorer l Checkall M Applyto all 422 623 370 6548 3 Injection_Pressure 318 6866 266 7184 214 7502 162 782 110 8138 58 8456 E 6 8774 Selected Selection 1 3 Injection_Pressure No description found Internet Figure 105 Selecting zoom region on Overlay Chart Releasing the mouse will show a zoomed view of the chart Particles Windows Internet Explorer E http 63 150 47 122 scgi appgen pchart 1 amp ids 2008 07 16_14 21 58 7 10 2008 07 16_14 32 01 2
18. AA E IENA 99 Do Mme D1 5 T T aaa E E A E A TEAN 101 CoA T OA E E E E E EAEE esse 102 6559 USO eruen E E ENEE E Ee ENEE EEAS O EEEE 102 eon o E 1E EE E E E EE 103 6 5 7 MAaintONAiCe cccccccccccccccsccccccsccccccucccccucecccucccccuucecccuucccenucecceuuceceusuececuuceeceuuecccusuceccuuececauseecuauececuuececeaucceeas 105 7 DATA FEATURES VIRTUALS aaannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnne nnnnn ennn mnene nnmnnn 107 DUALMVA STATION siiicar aa aaar 112 9 APPEND ve a N cen ecicoetcree caw Since eels eeieetoceciemacweetaaectccaneceaes 114 10 MODEL CODE DESCRIPTION aicce i cseccstece secs hecaaceseswenecondencdocsscsqecaseccacesdcuseco ue egdccuenareste us qusewauseuceecsecidcemseceecaue 115 11 ee cs as O57 0 ose ne er eo Se ee ev re er 116 VP EY oa E gencnect cewewceweeenenecneceudec EEE 118 4of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 lechnoloay for Productivity SenseLink QM User Manual Version 2 2 1 General Information The SenseLink QM is a data collection and monitoring device targeted for the injection molding industry The SenseLink QM provides a complete system for injection molding multivariate analysis and real time quality and fault detection The SenseLink QM converts electrical and serial data into an archived ethernet network available format For a complete list of model
19. Ex plorer cea Ral BF Osan a amp PE TF i o s mks SenseLink 2 2 QM fa Build SLQM 2 2 6 001 Technology for Productivity Unit ID SL20Main Current user System User Figure 116 Selecting New Model Then select Info which displays the statistics and suggested control limits for the model Selecting Copy Limits will then put the suggested limits in place for the model A validation trial is then typically done to refine the model limits if necessary Then select Activate The new model is now comparing any new molded part data to the model The first two to three shots following the activation of a new model will always result in rejected parts The results of the new model can then be observed under the Data MVA tab 95 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 lechnology for Productiv i SenseLink 2 2 QM Build SLOM 2 2 0 1 Choose Model MYA DoE Help MVA Config Tones A E IX Dmodx Max 2 054639 _ 2 Deselect Adaptive 4 Click Info buton t 3 Set to No Export T Max 10 884486 sale E ET Model Limits l Lambda 0 07 Modeling lt gt Activate 6 Click the Copy Limits button No Export i Decide which Limit values to Report more tha
20. Model cee T 7 Actrvate Collection plan Datace Process Start stat Process End stat Process max time Accept trigger accept Activate Jees 120 Health DIO Di0 Default Model DIO DIo1 J Parametric Release DIO Di0 4 Unit Current user ID SL20Main User Done System Mon 20 Apr 2009 12 17 11 COT Figure 43 Model Activation The first two or three shots will be automatically rejected by the system before the new model is fully activated Any new shots are now being compared to the activated model 39 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 ecnnology tor Productivity SenseLink QM User Manual Version 2 2 5 SenseLink Hardware 5 1 Hardware Description The SenseLink is a compact Linux controller with integrated I O and peripherals The CPU will have Linux kernel 2 4 x All required kernel drivers are preloaded to support current hardware requirements There are 5 hardware packages each to accommodate the number of I O slots 0 4 Each I O card has a D sub 37 connector on both top and bottom Each cards connector is in the same location so enclosure cutouts are the same for a DIDO or AIAO card The front of the SenseLink provides an operator interface and status indicators The figure below describes the features on the front panel These items include I O indicators fuses IP address switches
21. Mon 20 Apr 2009 13 40 23 2003 2006 MKS Instruments Figure 108 Creating MVA Reports 89 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 smks Technology for Productivity SenseLink QM User Manual Version 2 2 lechnology tor Productivity aii File Edit Yiew History Bookmarks Tools Help A http 10 112 3 60 scqi statexport_RMUPro dest rptl amp start 2009 04 20_13 10 00 0008stop 2009 Kr Quick Statistics Report SenseLink ID SL20Main First 2009 04 20 13 10 01 330 Last 2009 04 20 13 20 03 630 Total 19 100 Accepted 11 57 9 Rejected 8 42 1 Graph Es Report time 2009 04 20 13 41 Me Figure 109 Quick Statistics Report 6 3 5 Export Data Selecting the Export tab gives the user the ability to move the data from the SenseLink to another location such as a server for future analyzing or to do external data backup 90 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity 7 mks SenseLink 2 2 QM ra Build SLQM 2 2 0 1 Technology for Productivity i oe SS am cA N _ k LA fA Fhan nm x Trarec in ia enh Di i ales VA LS VA RE li Help Irac a wee rev vers Fe weet Share Browse Edit Delete Browse j Exit Delete Unit ID SL20Main Curr
22. Process Chart Open selected fe Data Chart N fs csv Spreadsheet Remove selected se oe Open in new window Unit ID SL20Main Current user System User Mon 20 Apr 2009 13 28 01 CDT Done 7 Figure 95 Downloading Summary Data 6 3 2 2 Downloading Raw Data Under the same MVA tab raw data can also be downloaded Select specific points or parts of interest and select the Add to Selected button The parts are then displayed in a table in the bottom left You must then select the Select All button to highlight the parts The user then has the option to examine the data in a Process Chart Data Chart CSV Spreadsheet or Plain Text by selecting the data method and selecting Open Selected 81 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity o A mks SenseLink 2 2 QM La Build SLQM 2 2 0 Technology for Productivity MYA Report Export Help EA Radar screen Download data 2009 2009 apr 2 I H aor zi 20 13 sie Jt I Selected 4 D ia 78 57 acc 21 43 rej Reading data Total 14 V Show selection Add to selected Clear selection I Find wie 2009 04 20_13 12 15 560 2009 04 20_1 3 1 2 48 930 Select all 2009 04 20_13 18 23 320 2009 04 20_13 16 57 040 4 Unit ID SL20Main Current user System User Mon 20 Apr 2009 13 30
23. Time Priority User Text Figure 125 Audit Tab 104 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity 6 5 7 Maintenance The Maintenance tab gives users the ability to perform diagnostics to export the unit s configuration to view any other SenseLinks on the network to edit the emailing of the system and to update the systems software A mks SenseLink 2 2 QM Build SLOM 2 2 0 4 Technology for Productivity Help iL D i my m i ha S O fri ms I f yy JE 4 p J He m LELETET Figure 126 Maintenance Tab You can perform basic diagnostics by selecting Open for the Message Screen displaying debug messages from the web server and analog digital driver The SenseLink QM does not support local storage of diagnostic log files 105 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 MAS SenseLink QM User Manual Version 2 2 The following steps are required to update the SenseLin HITP 150 100 210 128 segi footer Total m es in Proc F Sending mnt ffs mailbox mail 1214511950 820617 MVA oC to oo Wo Cannot send email accoun is no 150 100 210 o a 150 100 210 sens qg mnt ffs mailbox mail 1214511950 820617 MVA email account is not conf
24. Tools Help Links E amp x w Sensetink d N i B Page G Tools F 0 d SenseLink 2 2 QM Build SLQM 2 2 6 001 7 Ie uctivity OEE 5 min Start Stop Pause Advanced a oe Ea eS ee 06 23 2009 16 13 29 379 pets csv w a 2 ss Create Dowload renove a mees em ve 2e N es Y create bemtond Y Remere E O e a ee e p e e ae eae Toa wma _ cavity_toot usp nE pe a Ae oo Add Model aa Unit ID SL20Main Current user System User Thu 16 Jul 2009 12 02 30 CDT nn Gere mmm 7 Saat javascript CreateModel Test2 csv Figure 112 Creating a Model 92 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity t Explorer Jur rire ra 4 fe i r a SenseLink 2 2 QM ROwIl ewe Figure 114 Confirmation of Model Created Viewing or rebuilding the model can then be done by selecting Edit model Points can be selected or removed and the model can be rebuilt The model is displayed as a first and second component scatter plot 93 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 I Model Test_DoE usp Windows Internet Explorer e http 10 202 3 115 segi modeleditor name Test_DoE usp 07 07 17 58 41 130 DmodX 0 578 22 600 61
25. and diagnostic ports The following mechanical drawing is a typical 2 expansion slot model Compact Flash Bay 24 Volt Power Connecter Digital IO Connector 37 Pin D Sub Reset Button Programmable Display Digital IO Connector 37 Pin D Sub User Defined Function Buttons Digital IO de Expansion Module uo USB Port Se Se v 89 Analog IO LAN Ports 9 Expansion Module Status LEDs Figure 44 SenseLink Hardware Description 40 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 gt SenseLink QM User Manual Version 2 2 San 5 2 Mechanical Description The following mechanical drawing describes a typical 2 slot configuration Additional slots will cause the unit to be wider but will not change height or depth Additional mechanical information for other configurations can be obtained through your local MKS representative 0 O 0000 00000000000000680000 0000000000 0000000 00000000000000000 Figure 45 Mechanical Description Te Note ALL DIMENSIONS ARE METRIC 5 3 Installation The SenseLink mounts on a standard 35mm DIN rail system Make sure there is sufficient side clearance for ventilation to maintain an ambient operating temperature of 0 C to 50 C 41 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 ecnnology for Proguctivity SenseLink QM User Manual Version 2 2 Figure 46 S
26. be observed from the contribution chart with the most root cause of the process issue being the variable at the top of the list This data can also be downloaded into CSV format as well gt SenseLink 2 2 QM Build SLQM 2 2 0 1 MVA i PLS MYA Report Export Help Download data Tool_24_PLS usp 0 v A Weight 2 Thickness C Width missing gtrl imits v lt _ es 10 0 10 0 acc 100 rej MV Show limits Go Real Time Offline Done reading Open in new window Unit ID SL20Main Current user System User Mon 20 Apr 2009 19 37 59 CDT Done nternet Figure 107 Viewing PLS Models 88 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity 6 3 4 MVA Report MVA reports can then be created which give a summary of the total parts being accepted and rejected This can be done by selecting the time frame of data needed and either selecting Open Report Figure xx or selecting the total efficiency or raw data export along with preferred data file E 2 mks SenseLink 2 2 QM oa Build SLOM 2 2 0 4 Technology for Productivity Help Ki Unit ID SL20Main Current user System User
27. health of the SenseLink and can be found in the Alarms tab k software and view the update history 98 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 smks Technology for Productivity Sensors Ja E E E p 5 5 p 5 E 5 5 5 E E Em 6 5 2 Network Back 123 SenseLink 2 2 QM Build SLOM 2 2 0 4 Network Forward Date Time Time 2009 04 20 2009 04 20 2009 04 20 2009 04 20 2009 04 20 2009 04 20 2009 04 20 2009 04 20 2009 04 20 2009 04 20 2009 04 20 2009 04 20 2009 04 20 2009 04 20 2009 04 20 O1F43519 326 01 43 51 862 01 43 52 919 01 44 25 718 01 44 57 764 O1545 541 187 O1F452542 1135 01 46 04 592 01 46 05 777 01 46 39 054 i E E Fi n N t 01 47 12 968 17 21 34 439 17 24 20 964 17 27 07 677 My Profile Alarms per page 25 Onlyactwe D View e mks FOr aud TV lecnnology tor PI Help Maintenance Text 12905 part s rejected in a row 9820 part s rejected in a row 12910 part s rejected in a row 9825 part s rejected in a row 12915 part s rejected in a row 129270 part s rejected in a row 9830 part s rejected in a row 125975 part s rejected in a row 9835 part s rejected in a row 12930 part s rejected in a row 9840 part s rejected in a row 123935 part s rejected in a row 5 part s rej
28. in Real Time Also a processing time frame can be chosen and the data is downloaded the data appears on the target where each dot represents one molded part Any parts that show up in the red area are outside of the set MVA limits and will be automatically rejected The plot next to the target represents a contribution plot which calculates the MVA summary statistics for each variable and determines the data feature or variables responsible for the process variation 79 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 Technology for Productivity SenseLink QM User Manual Version 2 2 emks SenseLink 2 2 QM Build SLQM 2 2 0 Technology for Productivity Traces ava Report Export Help Sensors Sdis_Cl Max_CoolantT Avg_BrlT2 Shot_Size Max_NzT Avg_S V_Pk Min_N2tT Avg_BrlT1 for eo Cyc_Time Control Max_InjP_F ls 14211 3 78 57 ace 21 43 rej V Show selection Add to selected Clear selection I Find v1 6 Info Current Model Tool_33 usp T2 Max 15 07584 DModxX Max 2 069146 Machine Number 27 Material ID PP MFI 5 32 Shift Number PP MFI 5 32 Current User user Select all Open selected Remove selected Remove all items Open in new window Unit ID SL20Main Current user System User Mon 20 Apr 2009 13 26 22 CDT Done WY Figure 94 Real Time Part Evaluation 6 3 2 1 Downloading Sum
29. integrat AI1_ 5 time VI_501 VI_502 0 E a sale ae AI1_5 time VI_503 VI_504 0 Edit oy a T WI_501 WI_504 0 vi_38 shot_size maxincar _e VI_501 VWI_507 0 Unit Current user System ID SL20KMain User Mon 20 Apr 2009 11 06 18 COT Done 2 Figure 19 Click Add New to Create New Virtual Signal iol A http f10 112 3 60 scgilvirtedityname VI_39 Virtual Input YI_39 Formula Editor ae Check Clear Save Close Done a Figure 20 Adding Virtuals 21 0f 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity 4 6 Events Under the Events tab process states such as process start and end can be created using Boolean expressions Events can also be used in the virtual calculation to simplify the equations o z mks SenseLink 2 2 QM Ege Build SLQM 2 2 0 Technology for Productivity Name Description Condition On Trigger Off Trigger eMail Edit Clone Remove Unit ID SL20Main Current user System User Mon 20 Apr 2009 11 12 13 CDT je2 Done as Figure 21 Process Events Click Edit on an event for that particular event configuration 22 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity Create Event Wi
30. package but has additional viewing and analysis pages for the 2 model Notice in the figure below there are additional tabs for MVA Config and MVA DoE to allow the user to create and activate a 2 model which can run simultaneously with the first model o mks SenseLink 2 2 QM fsi Build SLOM2 2 0 Technology for Productivity m4 z aun Nn RRR MVA Config MVADoE MVADOE2 MainTest2 usp 2 934934 16 721177 No Export Sn Predicted Response Limits Unit ID SL20Main Current user System User Fri 20 Mar 2009 17 11 11 CST http 10 112 3 125 segi mva_cfg_MVA2 Figure 130 Configuring Model for Dual MVA Once the 2 model is activated there are also additional tabs to allow the user to view both models Note that there is an additional tab for MVA PLS and MVA Report to provide the analysis for both models 112 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity eemks SenseLink 2 2 QM A Build SLQM 2 2 0 Technology for Productivity 2009 i 16 More Dovmioad daa A JZ Show selection Add to selected Clear selection Ee Find Jar Select all Open selected Remove selected Remove all items __ Unit ID SL20Main Current user System User Fri 20 Mar 2009 17 16 03 CST 2003 2006 MKS Instruments Inc Figure 13
31. scale vY mi l Last data 7 11 2008 20 11 27 430 Copyright C 1995 2003 MKS Instruments CIT Products Internet R 100 Figure 89 Charting Collection Plan Data The chart applet has a tool bar to provide customization and aid in the analysis of the inputs Tuning trajectory Logarithmic Toggle Round Full scale Crosshair graph scale events cursor as to TE les bon 2 eae AES ee R Digital Advanced Offset Transparent Show all Use scale of Show readouts options selected names series Figure 90 Charting Options 75 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 Zoom Manual Scale Pause Digital Readouts Logarithmic Scale Offset Invert Background Round Advanced Options Show All Transparent Full scale display Show Names Crosshair Trajectory Chart feCNnNnoOgdY Tor FrOaguUuCcTIVITY The charting provides one level zoom functionality To move in move your mouse in a rectangular mode over the chart If you select manual mode and define the Y range you can only scale X by zooming in To zoom out click on the chart Check manual scale to define the minimum and maximum of the Y axis The entry will be valid for all scale units Check pause to stop the chart from moving Here the collected inputs are listed in realtime which means that the values are changing according to the sample interval
32. segi appgen pchart 1 amp ids 2008 07 16 _14 21 58 7 10 2008 07 16_14 32 01 260 2008 07 16_15 20 40 601 2008 07 16_14 21 58 710 Count 3 V Show selected V Use offset10 Checkall Applyto all W Pis_End 377 8954 331 439 284 9826 238 5262 i 192 0697 Coolant_Temp 145 6133 99 1569 62 7005 6 2441 Selected 1 Screw_Position No description found Internet 100 Figure 101 Selecting only relevant variable s Clearing the traces to allow for overlay is done by deselecting the Show selected box Particles Windows Internet Explorer DOR le http 63 150 47 122 scgi appgen pchart 1 amp ids 2008 07 16_14 21 58 7 10 2008 07 16_14 32 01 260 2008 07 16_15 20 40 601 Count 3 MV Use offset 10 Checkall Iv Apply to all v Selected Selection 1 Screw_Position No description found Ready Internet Figure 102 Settings to allow for drag and drop of traces 85 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 smks i Technoloav for Produrctivil SenseLink QM User Manual Version 2 2 lechnology for Productivity Now the overlay chart is clear and traces from the charts can be dragged over by clicking the mouse on the trace and dragging it to the overlay chart on the left hand side of the window gt Particles Windows Internet Explorer TEOR http 63 150 47 122 scai appgen pchart 18ids 2008 07 16_14 21 58 710 2008 07 16_14 32 01 260
33. 1 Viewing Data from Dual MVA Station 113 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 smks i i Technology for Productivity SenseLink QM User Manual Version 2 2 Technology for Productivity 9 Appendix A typical first installation may consist of the following major elements to ease installation Table 26 Example SenseLink Hardware Installation Item Description MFG P N MKS P N Manufacturer Qty 1 Power supply 8708660000 PS10004 to 24VDC 3A Weidmuller 1 SenseLink QM AS00935 07 AS00935 07 RMU2 D DIDO AH SDCFH a PRE sermon swe Mannie S moame a 4 Input module 8560720000 SW10009 configurable Weidmuller 4 5 Terminal block AR10157 AR10157 Female Weidmuller 2 WA10023 2 6 V O cable WA10023 WA10023 Cable Dsub37MF 2 5ft L com 2 DIN Rail BAA1000 x DIN rail x length 30 Physical dimensions are 30 long x 5 high x 5 deep 24VDC Power Thermocouple Inputs Bi ma Eii a wales p l Analog Inputs Digital IN OUT AC Input Figure 132 Hardware Installation 114 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 lechnology tor Productivity SenseLink QM User Manual Version 2 2 10Model Code Description The Model code of SenseLink QM defines the features of the Unit for Hardware software and other options SLOT S
34. 2 6 001 fis sian Stop Pause _ Advanced Name Time Samples Variables Model Export Remove Name Export Edit Data Remove Scaling Limits Thu 16 Jul 2009 11 51 11 CDT Figure 39 Scaling Virtuals Each of the individual virtuals can then be selected and scaled per the variables importance Scaling Type should be entered and then select the forward arrows to advance to the next screen Then select Done to have the model built 35 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 Custom Scaling Options for 4 Cavity_Tool usp Enter Scaling Percent OR Modifier Cancel Variable Name Scaling Type Parameters Done e Internet Figure 40 Custom Scaling 36 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity 4 12 Running Models Setting up the model to run can be done by selecting the vertical tab Control and then the tab MVA Config From here select the drop down arrow under Models and select the appropriate model SenseLink Windows Internet Explorer GY JE bttp 10 202 2 67 ee Be de tae z mks SenseLink 2 2 QM TE Build SLQM 2 2 6 001 Technology for Productivity Testl _PLS us D testusp 1h 9 CAPUT Unit ID SL20
35. 2 Network Configuration The SenseLink has 2 LAN 100 10 BaseT Ethernet ports The following are factory default ethernet settings Table 17 LAN 1 Configuration Table 18 LAN 2 Configuration Parameter SenseLink Setting Parameter SenseLink Setting IP Address of eth0 DHCP IP Address of eth1 192 168 1 2 Subnet Mask Subnet Mask 255 255 255 0 Default Gateway Default Gateway Reading or changing the network settings of an unknown unit is achieved by connecting via a serial terminal session 5 13 Weidmuller Thermocouple Module This section provides the basic configuration and setup for the Weidmuller Thermocouple Module used with the SenseLink hardware This document outlines the configuration of the thermocouple wiring and installation and configuring the analog input channel formula 5 13 1 Configuring the Weidmuller Thermocouple The Weidmuller Thermocouple Module is configured via two eight position dip switches The dip switches are accessed by removing the shell of the Thermo Select Module Shell release 51 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 Technology for Productivity Se ET J Figure 63 Weidmuller Thermocouple Module The following describes the configuration for use with the SenseLink Table 19 Switch 1 Pin Switch Position SW1 Description Switches 1 2 3 are used to describe the type of t
36. 2009 18 55 15 960 O42 0 2009 18 54 55 850 Copyright 2 1995 2003 MES Instruments CIT Products 8 Doane 2 Internet Figure 8 Traces Chart 13 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 ecnnology tor P r j i 5 ETO ETI Ti eE LJ P Li n L SenseLink QM User Manual Version 2 2 1 7 Transport the collected raw data to your PC Under the same Traces tab in the Download Data column select Download A page will open to provide options on the timeframe of data you would like to access lt Export Windows Internet Explorer http 10 202 3 115 scgi export gui cgi name Test Export Test Select time cose Internet Figure 9 Exporting Collection Plan 8 Click on Download and the data will be sent to your PC for plain text MS Excel format or graphical viewing File Download Do you want to open or save this file eh Name data csyv I Type Microsoft Office Excel Comma Separated Values File From 10 202 3 115 Cancel hile files from the Internet can be useful some files can potentially l ham your computer I you do not trust the source do not open or y save this file What s the tisk Figure 10 Downloading Collection Plan 14 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 Micro
37. 60 2008 07 16_15 20 40 601 Count 3 i i V Use offset10 D Checkall M Applyto all Selected Selection 1 3 Injection_Pressure No description found Internet Figure 106 Zoomed in region on Overlay Chart Mouse clicking anywhere on the overlay chart again will restore the normal non zoomed view 87 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 hnology for Productivity SenseLink QM User Manual Version 2 2 Technology 6 3 3 PLS The PLS tab allows the user to view data that results from a PLS model In order to create a PLS model Y variables or quality attributes must be manually added to the model and built in SIMCA P The quality attribute data can either be added into an excel file of existing process data and then built in SIMCA or it can be added directly to the USP file The names of the Y variables cannot contain any spaces or symbols but can be named anything and multiple Y variables can be included Some Y variables might include Weight Thickness Length Defect_Type Short_Shot_Length etc Once the PLS model is activated in the SenseLink QM the data can be viewed from the PLS tab As each cycle finishes a dot will appear on the chart which represents the latest cycle Each of the Y variables can then be selected to view their predicted values in the top right area of the contribution table If the values are out of spec the contributing factor can
38. LOT SLOT SLOT BASE OPTIONS 1 2 3 4 Format RMU2 C DIDO DIDO DIDO DIDO D AIAO AIAO AIAO AIAO CF AHAO AHAO AHAO AHAO ACAO ACAO ACAO ACAO COMB COMB COMB COMB Options C With CAN and 2 additional RS232 485 ports D With Display and Function Keys CF CompactFlash range 64MB to 8GB Slot Designations DIDO 24 Channel Digital I O Card AlAO 16SE 8DIFF Analog In 8SE Analog Out AHAO 16SE 8DIFF Analog Inputs 1M ohm 8SE Analog Out ACAO 8DIFF Analog Inputs Current Type Inputs 8SE Analog Out COMB Combination 16DIDO 4AI DIF 2AO DIF 4 s bg TA STAT FWA OTAT iv TAT ay TTAT Zay TAT Zay esmks RMU Core Expand 1 4 I O Slots 115 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 amp eemks 11 Specifications Physical Specifications Criteria Dimensions I O Connectors Ethernet Connector RS 232 Connector Weight Specifications 4 H x 4 W x 2 D plus 0 8 per I O slot 37 pin male D sub 100 BaseT RJ45 with EMI filter LED indicators DB9 male connector 600g 1 32 Ib Environmental Specifications Criteria Operating Temperature Storage Humidity Specifications 0 to 55 C 40 to 85 C 5 to 95 non condensing RMU Core Functional Specifications Criteria PowerPC 5200 On board Flash SDRAM Real Time Clock CompactFlash Port Ethernet Ports Serial Ports BUS Interf
39. Link 2 2 QM a Build SLQM 2 2 0 Technology for Productivity Name Description Action Unit Current user System Mon 20 Apr 2009 2003 2006 MKS ID SL20Main User 17 48 32 CDT Done Figure 81 Creating Editing Removing Triggers Select Create Trigger and the following window displays Enter the name of the trigger the description and type then select Next Then configure the trigger with an action and select Save when complete Trigger Configuration Mozilla Firefox P x Trigger Configuration Mozilla Firefox l0 x http 10 112 3 60 scaifcreateTriager O http f10 112 3 60 scgifcreateTrigger name NewTrigger amp descr Test8type Digital amp step 1 Wi NewTrigger Digital Figure 82 Creating New Trigger 6 3 Data Overview The main Data tab displays the Traces MVA MVA Report and Export tabs 6 3 1 Traces Traces are collection plans that define how what and when data is monitored and stored By default the DataCP collection plan is setup as the modeling collection plan with only virtuals selected and the Test collection plan is setup for viewing of raw analog and digital signals Collection plans can be 70 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 Technology for Productivity created edited charted and exported for analysis from the Trace Window Select Create to enter a new collection pl
40. Main Current user System User Thu 16 Jul 2009 11 51 58 CDT O O Ome EE Figure 41 Editing Model Online Through SenseLink 37 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 smks SenseLink QM User Manual Version 2 2 lechnology for Productivity Before selecting Activate select Copy Limits to set the DModX and T limits of the selected model Also Adaptive should not be checked and the system should be setup to not export data SenseLink 2 2 QM Build SLOM 2 2 0 1 Choose Model Help MYA Config MYA DoE MYA Config 2 Deselect Adaptive 3 Set to No Export 4 Click Info buton to open ea Model Limits a Modeling Activate 6 Click the Copy Limits button Decide which Limit values to use either 1 5 x Suggested aaan a Control TES Material ID PP MFI Activate 0 e Joose Cony Limits Deine I er lonservationss 28 eee Eee Components gt oo posz Close Done 7 r Unit ID SL20Main Current user System User Mon 20 Apr 2009 12 07 45 CDT h Done V3 Figure 42 Copying DModX and T Limits Now select Activate and the model is now in place 38 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 lecnnology tor Productivity SenseLink 2 2 QM Build SLOM 2 2 0 MYA Config Activate
41. Protected by patent number 7 465 417 Tarhan u for Prodiuctivih SenseLink QM User Manual Version 2 2 Some additional virtuals can be added as new inputs or signals are added to the system Table 25 Some Additional Data Features Additional SenseLink QM Data Features Virtuals Num Description Integral of the clamp force during mold close verage screw RPM during plastication stage aximum cavity pressure ntegral of cavity pressure Cavity Pressure Slope avity pressure slope after peak gt Peak Cavity Temp aximum cavity temperature ntegral Cavity Temp ntegral of cavity temperature Cavity Temp Slop avity temperature slope after peak gt Avg Hot Runner Temp verage hot runner temperature Max Hot Runner Temp aximum hot runner temperature Max Coolant Temp aximum coolant temperature Integral Coolant Temp Integral of coolant temperature Z 111 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity 8 Dual MVA Station The standard SenseLink QM comes as a single MVA station meaning it can run one multivariate model at a time but a dual MVA stationed SenseLink QM can also be used depending on the application and process The dual MVA station is generally need for processes which have two different and consecutive process steps The dual station SenseLink QM comes just as a standard SenseLink QM
42. RIVE EXTERNAL LOADS 5 5 Digital Inputs Digital I O can be ordered as either sinking active low or sourcing active high I O Each input circuit includes an indicator LED in series with the detection opto coupler The opto coupler isolates the processor from the inputs The inputs require 1 5mA in order to turn on V Ref V Ref o Digital Input point o Digital Input point e e Figure 56 Sinking Input Figure 57 Sourcing Input 47 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 feCNnNnoOgY Tor FrOagucTIVITY SenseLink QM User Manual Version 2 2 5 6 Digital Input Interface Example Below is an example of how to use the digital input interface for both the sinking and sourcing hardware configurations The digital I O circuitry is powered from an external 24 volt power source via the I O connector 24VGND Q O 24 V IN MicroNode MicroNode Figure 58 Sinking Input Figure 59 Sourcing Input 5 7 Digital Outputs The individual outputs will Support up to a 200 mA load per channel Each output is thermally protected against short circuiting 500 mA typically and includes under voltage protection The output Fault State is accessible through software External Schottky diodes are provided for output transient protection and each I O point is protected with a self resetting poly fuse rated for 500 mA Outputs default to the OFF condition d
43. SLOM 2 2 0 Technology for Productivity Status Type Alias I Current Mon 20 Apr 2009 S 2003 2006 Mics SL20F esa AF Instruments Ime f A Li in S g a em e z u tais 4 on p E al E r e a ee a a Se i e OOA N i S n a a Sa _ ve Figure 67 Sensors Overview 6 1 1 Analog Channels Select the Analog tab to create and edit the analog signals 6 1 1 1 Changing the Card Type To change the analog board to Single Ended or Differential mode click on the drop down arrow and select the mode to match the card type and select Activate 58 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity 2 mks SenseLink 2 2 QM Tr Build SLOM 2 2 0 Technology for Productivity B ah Aan PLETE Board in puts Outputs Mode Contig Single Ended gt Single Ended Differential ACIE T E momor Current Mon 20 Apr 2009 20022006 hes ten a ae Instruments ime man a a a i a Ss ee a are a a o at Figure 68 Selecting Analog Boards 6 1 1 2 Changing the Name of a Channel To change the name of a channel simply edit the appropriate field The changes will become active after pressing the Save button The Activate button must then be selected to submit the change 59 of 118
44. X variables to create a Principal Component Analysis PCA model This model should then be saved as a usp file and can be imported into the SenseLink Select Add Model and browse to the saved model file and select Upload The model is now available for use in the SenseLink QM and will show up in the Models section shown above 31 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity SenseLink Windows Internet Explorer fe x a o a a We e SsenseLink gt D Gh eb page G Toos gt n S mks SenseLink 2 2 QM a Build SLQM 2 2 6 001 Technology for Productivity sz fs Stop Pause _ Advanced Timestamp Name Time Samples Variables Model Export Remove Timestamp Name Export Edit Data Remove Scaling Limits Unit ID SL20Main Current user System User gt Add Model Windows Internet Explorer E http 10 202 3 115 seqi addmodel l i i Figure 34 Importing Model Upload window 4 10 2 Creating Models Online through SenseLink Once the data from the DOE is stored in the Data section shown below select Create to create the model 32 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 gt SenseLink Windows Internet Explorer ER yy http 10 202 2 67 E
45. _14 32 01 260 2008 07 16_15 20 40 601 2008 07 16_14 21 58 710 Count 3 V Show selected V Use offset10 M Checkall IV Applyto all iv iv iv Tome Mcye_Time YW 22019 2416 18378 1581 14737 0745 11095 991 7454 9074 3813 8239 172 7403 3468 3432 7109 4268 Selected 1 Move mouse over the checkboxes Internet Figure 99 Selected Traces Deselect the Check all box to clear the traces Particles Windows Internet Explorer DOR E http 63 150 47 122 scgi appgen pchart 1 amp ids 2008 07 16_14 21 58 7 10 2008 07 16_14 32 01 260 2008 07 16_15 20 40 601 2008 07 16_14 21 58 710 Count 3 V Show selected V Use offset 10 IV Apply to all a E MPis_Time E Mcyc_Time Selected 1 Sdis_F No description found Internet Figure 100 All Traces Cleared 84 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 smks Technology for Productivit SenseLink QM User Manual Version 2 2 lechnology for Productivity After clearing the traces choose only those variables that are to be overlaid Ensure that the following boxes are selected Show selected Use offset 10 Apply to all The traces chosen will appear on the respective charts on the right hand side of the screen The Overlay chart is on the left hand side of the screen and must be cleared before traces can be dragged over Particles Windows Internet Explorer E http 63 150 47 122
46. _F represents the integral of the injection pressure during the filling stage This is calculated by taking the area under the curve or the integral of the injection pressure Al1_5 with respect to time from fill start to end 108 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 stada l af if ir Wear t E IG L AE i LJ LLV TI wit eA ey i Li SenseLink QM User Manual Version 2 2 The table below lists the supported operators Table 23 Supported Operators Expression Description Indicates addition operation Indicates subtraction operation 4 Name percent of stage from to pe Equality operator o O Parenthesis for defining or modifying order of operation Avg Ch Name of samples to Performs a moving average or filter of the input channel avg Timeof input value Cannot be reset without control function Integral Ch Name w respect to Integral Operator Ch Name from to 0 109 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 lornnri if 5 ry 1 f it l Ii ri wil Te bas wit he 1 s a SenseLink QM User Manual Version 2 2 A list of the default data features created from the standard signals is shown below Table 24 Standard Data Feature List Standard SenseLink QM Data Features Virtuals Name Description gt gt gt O Time of mold packing phase Time of screw recovery Time of mol
47. ace CAN Port USB Front Panel Indicators Rotary Switches Power Specifications Criteria DC Input Certifications Specifications 400 MHz 760 MIPS with support of floating point instructions 16 MB 128 MB Battery backed lithium ion Type III 2 10 100 independent Ethernet controllers 4 Total 2 RS232 and 2 RS232 485 software selectable 2 isolated Ethernet ports Modbus TCP or Ethernet IP DB9 Connector Isolated CAN2 0 port USB V1 1 compliant Network Status Module Status LINK 100MB IP address operating mode Specifications 18 30 VDC Powered from pluggable 5 0mm connector 10 W for RMU Core 500mA at 24VDC 5 17 W per I O card CE pending 116 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 Criteria DIDO Card Number of Digital I O Power Polarity Response Time Digital Input Current sinking Current sourcing Digital Output Current sinking Current sourcing Current max AIAO Card Power Accuracy Ripple Analog Response Time Analog Input Resolution Hardware Filter Voltage Range Current Range Analog Output Resolution Voltage Range Capacity COMBO Card Digital I O Analog Inputs Analog Outputs Power NOTE lLornnri if 5 ry 1 f Vi l Ii ri af Te we oF hag F Pi Input Output Specifications per Card Specifications 24 points input or output Requi
48. achine Number 27 Material ID PP MFI 5 32 Shift Number PP MFI 5 32 Current User user Select all e Process Chart Open selected e Data Chart aoao o I Io csv Spreadsheet Remove selected Plain Text Remove all items Open in new window Mon 20 Apr 2009 10 29 33 CDT Unit ID SL20Main Current user System User ha Done Figure 6 SenseLink Main Page 5 Click on the Traces tab which will show you the current running data collection plans Collection plan DataCP is by default configured with only virtuals for model creation and Test is configured with raw data 12 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 e mks SenseLink QM User Manual Version 2 2 lechnology for Productiv SenseLink 2 2 QM Build SLQM 2 2 0 emks or Pro ond sti MYA Report _ Help Create Unit Current user System ID SL20Main User Mon 20 Apr 2009 10 31 51 CDT Done Figure 7 Traces Main Page 6 Select Chart for collection plan Test and a new browser window will open up Raw data that has been collected will appear for graphical analysis There are many data viewing options available using this graph a http 10 112 3 60 Chart Microsoft Internet Explorer C x bee ES P RSs 2 ye all G pa Ba Test on RMUPro W Checkall v3 7 46 80252 Manual scale min Ymax 100 0 Last data 20
49. an e mks SenseLink 2 2 QM Technology for Productivity PLS MYA Report Export Help Name Sensor Sample Rate Publishing Rate Yars Data Chart Edit Remove Current user System Mon 20 Apr 2009 ID SL20Main User 12 53 44 CDT Done Figure 83 Creating Collection Plans Enter the collection plan name sensor sampling rate and publishing rate and select Next gt Create Trace Windows Internet Explorer DER gt Create Trace Windows Internet Explorer DER El http 10 202 3 115 scqi tracecreate E http 10 202 3 115 scgi tracecreate v do not export Internet a Jone Internet Figure 84 Creating Collection Plans 71 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 mks SenseLink QM User Manual Version 2 2 Technology for Productivit Select the virtual analog and digital signals that need to be monitored during the data collection and modeling and click on the single arrow key then select Save Create Trace Windows Internet Explorer DER E http 10 202 3 Se See RawData amp icp_sensor r Analog 2F A2_13 A213 ii Al2_15 Al2_15 Al2 16 Al2 16 DIO1 1 TA DIO1_3 DIO2_3 DIO1_4 DIO2_4 DIO1_6 DIO2_6 Internet Figure 85 Selecting Variable to Analyze in Collection Plan Then select Chart to graph the data While the machine is idle the signals should not be changing
50. bo Top Side Connector Table 9 Source Sink Select for Combo Top Connector Sink Source Select Source Short Pin 18 to 37 Sink Short Pin 19 to 37 22z ETE er e zZ zZ olol oo se oeo 2s n2 oo6 An HANZ ZONT 7 eteeteaeteaeteataedte oua ee eee O 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 AM Dz gt ANQo ZaZaA gt gt O A D O ee ee ee ee Z o DZ D2 Z m SONTOG Jao eS rom Q Q F T LX N N N Figure 54 Combo Bottom Side Connector Table 10 Source Sink Select for Combo Bottom Connector Sink Source Select Short Pin 28 to 8 Short Pin 27 to 8 46 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 Tachny u for Pradiuctivit Erir VA Y TE T Lilie i SenseLink QM User Manual Version 2 2 a mE Oo _ _ 2 62 6 Z gt gt y E2NNB O AALl oowh 2e Loet YXYTOQOOA GOOD ONA TOnNZ22Z2aAa TLITI He a ee ee O 20 21 22 23 24 25 26 2 7 28 29 30 31 32 33 34 35 36 37 eS aexzeso0zzor gt gt anu gt tlt Z Z Z Z z a T SRRNEORS io e ee Ee lt t aQt art 3 T L X N N N Figure 55 Combo Bottom Side Connector Differential Table 11 Source Sink Select for Combo Bottom Connector Sink Source Select Short Pin 28 to 8 Short Pin 27 to 8 Te Note ALL ANALOG POWER COMES FROM AN INTERNAL POWER CONVERTER EXTERNAL PINS FOR 15 VOLTS SHOULD BE USED AS REFERENCE ONLY SUPPLIES HAVE LIMITED POWER AND SHOULD NOT BE USED TO D
51. ct Next you then have the option of downloading the results and saving the formula 62 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity Channel Configuration Wizard Windows Internet Explorer DER E http 10 202 3 115 scgi chconfig formula 1 amp step 2 amp name Al2_1 Figure 73 Editing Signal Calibration Formulas 6 1 1 6 Removing the Formula Removing a formula or calibration table can be done simply by selecting the formula or table under the scaling column selecting Remove and clicking Next Channel Configuration Wizard Windows Internet Explorer DEOX E http 10 202 3 115 scgi chconfig step 1 amp name AI2_2 v warning Internet Figure 74 Removing Calibration Formulas Tables 63 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eo eemkKs SenseLink QM User Manual Version 2 2 Technology for Productivity 6 1 1 7 Validating the Signals Once the signals are named and scaled select the O Monitor e mks SenseLink 2 2 QM am Build SLGM 2 2 0 Technology for Productivity i aaa K a Re arviewW oie ete Minita E N ay Digg 1 piate o Vitus Help t Mode Config Board Inputs Outputs Figure 75 IO Monitor to view signal val
52. d The Export Window allows the format for charting applet CSV Excel spreadsheet format and plain comma delimited text and will store up to 40 MB of data Export Mozilla Firefox http f10 112 3 60 scgifexport qui cgi name DatacP Select time Select destination Figure 91 Exporting Data 77 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 6 3 2 MVA smks Technology for Productivity Selecting the MVA tab will bring up the main SenseLink page From this page any previous data can be downloaded and displayed on the MVA target displaying what parts are in and out of spec based on the current running model smks Technology for Productivity Unit ID SL20Main Traces SenseLink 2 2 QM Build SLQM 2 2 0 Help Radar screen More Download data MYA Report z 20 z 2009 117 59 z 20 z 2009 gt 12 7 59 gt i E IV Show selection Current Model Tool_34 usp T2 Max 10 884486 DModX Max 2 022493 Machine Number 27 Material ID PP MFI 5 32 Shift Number PP MFI 5 32 Current User user Add to selected Clear selection I Find ns Current user System User Success Waiting for data no data available Info Select all Open selected Remove selected Remov
53. d cooling Cycle Time Time of process cycle mold open to mold open screw displacement during filling stage Screw displacement during packing stage Screw displacement during plastication stage Average screw velocity during filling stage Velocity at Transfer Average screw velocity at VP transfer Velocity during Pack Average screw velocity during packing stage Velocity during Recovery verage screw velocity during screw recovery A Max Fill Pressure Maximum injection pressure during filling stage A A Avg Fill Pressure verage injection pressure during filling stage ack Pressure verage injection pressure during packing stage Back Pressure Average injection pressure during screw recovery T njection Energy otal injection energy measured during the filling and packing stages Recovery Energy Total plastication energy measured during the plasticating stage easure of average viscosity of material during filling Melt Visc during Fill Melt Visc during Recovery easure of average viscosity of material during plastication M M M ax Nozzle Temp Maximum nozzle temp M Min Nozzle Temp inimum nozzle temp Average zone temp 3 31 Shot Size ntegral of injection pressure during packing stage ntegral of injection pressure during plastication inimum screw position at end of packing stage aximum screw position at start of filling stage Num 6 EE E 31 z z 110 of 118 MKS Instruments CIT Products 2008 All rights reserved
54. e Sone eet ert 19 4 5 NM oes iss pes a ose E 20 4 6 SSN A Se meee re re Te nn Tv TC re ve Te re Ce Cre eC re ree eee a 22 4 7 WE PRG GTS Sica ns csc sc sceisac vp actesne sac cicus aes oie ssc sec onacttsse sooecicu aes ase siaciuset onactisse aouctce ieee due acoen enactiesd aoactoecene tose tscdceeeeacteneaes 23 4 8 A Faces E te terse case recs cece cso ccc cee ete eer eee nieces 25 4 9 PR OUNNING THE DOE serao E E E E E E 26 AAO CREATING AND EDITING MODELS cescxsircaice cissescaeecisacccasceiccesaicactsuseaciesdicucteseceianesaaateuserignesd dicaeieiaeaiaetaenieeea 30 4 10 1 Creating Models Offline USING SIMCA PH ccccccccccccsccccsseccesecessseceesseecesseceesseceesseceesseceesseeeesseeeesseeeeaeees 30 4 10 2 Creating Models Online through S NS LINK cccccccccccccccssccessccessceessccessecssecceseccssecceseceesecesseceeseeesseeesees 32 AE EOT MOS POOR ae CO ene Ee RT mT E te re ee mee ne ean me ee eee 34 NM SOI VIRTUAL S eoero rise ste edison tetanic cats tina Servs asad eaten eset EERTE sett ged eaten ht dese UEA EEEE 35 A AWNING WO Bo ss rence eects etree men emesis nauea menses nenmueseeaseascsa nedemneinisaasunaceneiseee mesons 37 5 SENSELINK HARDWARE iitcweieis ics scien a gacercpamrtwteseastonacaasioniatranetinasasuntiowsannaneveuinsuubuabdanasanouiesenudcainnisiiuuvesiuwuubeabdante 5 1 HARDWARE DESCRIPTION cccccccccsssececccccccccseeeccccecccesseecccccccacsesceecececaueasseeccccccuaussesccececaueasseececceeauanseeeeeeeeeas 40 5
55. e all items Open in new window Mon 20 Apr 2009 13 00 28 CDT Waiting for 10 112 3 60 Figure 92 SenseLink MVA Main Page Once the Data MVA tab is open data will update on the radar screen in real time just as the cycle is complete 78 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 smks f i Technology for Productivity SenseLink QM User Manual Version 2 2 Technology for Productivity mks SenseLink 2 2 QM Build SLQM 2 2 0 Technology for Productivity Traces Help Start Time MYA Report 2009 fio 2009 13 gt 20 4 20 7 4 Apr 7 Z f Sensors Apr Radar screen x More X 07 Download data Control Ne 2 072 0 acc 100 rej Reading data Total 2 lig MV Show selection Add to selected Clear selection I Find v1 6 Info Current Model Tool_32 usp T2 Max 10 884486 DModxX Max 2 054639 Machine Number 27 Material ID PP MFI 5 32 Shift Number PP MFI 5 32 Current User user Select Destination Select all e Process Chart Open selected Data Chart n csv Spreadsheet Remove selected Plain Text Remove all items Open in new window Unit ID SL20Main Current user System User Mon 20 Apr 2009 13 08 27 CDT Done Figure 93 Data Updating
56. ected in a row 10 part s rejected in a row 15 part s rejected in a row Figure 120 System Main Tab Alarms Tab You can change the IP Address Subnet mask and Default Gateway via the user interface Changes to the setup will become active after a reboot of the SenseLink or after you tested the new settings successfully and confirmed the changes 99 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 Technology for Productivity G 7 mks SenseLink 2 2 QM ar Build SLOM 2 2 0 4 Technology for Productivity Figure 121 Network Tab 100 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity 6 5 3 Date Time The date time tab allows users to set the time zone and the time of the system Select Activate Changes when the time is entered SenseLink 2 2 QM Build SLOM 2 2 0 4 E eemks Technology for Productivity Figure 122 Data Time Tab 101 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 smks i j echnology tor Productivity SenseLink QM User Manual Version 2 2 Technology for Productivit 6 5 4 My Profile To change a user s password select the My Profile tab and enter in the old password along with the n
57. eemks Technology for Productivity SenseLink QM User Manual Version 2 2 Copyright Preface lp Hi 10 i is roducl ity This manual and the software described in it are copyrighted with all rights reserved Under the copyright laws this manual and software may not be copied in whole or part without the prior written consent of MKS Instruments The same proprietary and copyright notices must be affixed to any permitted copies as were affixed to the original This exception does not allow copies to be made for others whether or not sold but all of the materials purchased may be sold given or loaned to another person Under the law copying includes translating into another language or format MKS Instruments CIT Products Group 2009 70 Rio Robles Dr San Jose CA 95134 About this addendum This addendum is designed to serve as a guideline to the installation set up operation and basic maintenance of the Remote Monitoring Unit RMU with the SenseLink QM multivariate monitoring application The information contained within this manual including product specifications is subject to change without notice Please observe all safety precautions and use appropriate procedures when handling the SenseLink QM hardware product and its related software Technology protected by U S patent numbers 7 465 417 and 6 993 404 20f 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent n
58. enseLink DIN Rail Mounting 5 4 Wiring and Hardware Configuration Ethernet and I O cables are available from a variety of industrial sources See table below for orderable I O mating connectors Example mating connector for the SenseLink IO is provided in Table 4 Table 4 Mating IO Connector Information Description MFG Part Number 37 pin D SUB with Shell Phoenix 2300986 Terminal Block Connections Caution In order to guarantee proper operation and prevent damage to the product insure that the chasis ground is properly attached for the application Warnin Follow all applicable electrical codes when mounting and g wiring any electrical device 5 4 1 Power Supply Wiring Connect an external 18 30 VDC power supply to the 3 terminal Power Connector The connector 42 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 oachnanlioony far Pracdietivin SenseLink QM User Manual Version 2 2 I should be wired according to the labeling on the SenseLink Table 5 Power Terminal Block Wiring Pin Signal 18 30 VDC GND Figure 47 Power Terminal Block Wiring The manufacturer and ordering part number for the SenseLink power terminal block connector is described in Table 6 Table 6 Terminal Block Information Description MFG Part Number 3 pin Terminal Block Weidmuller 1625620000 5 4 2 Analog I O Wiring The SenseLink QM analog expansion board
59. ent user System User Mon 20 Apr 2009 13 44 24 CDT Inc Done Figure 110 Exporting Process Data 2 http 10 202 3 115 scgi createMount mountNumber 1 EOR J htt 10 202 3 115 seqi createMount mountumber 18 MKS Instruments 192 168 1 10 Windows NT 2K AP 2003 Internet amp 100 Figure 111 Data Exporting Location 91 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 smks Technology for Productivity SenseLink QM User Manual Version 2 2 aa i 6 4 Control Overview Selecting the Controls main tab gives the user the ability to activate a model under the MVA Config tab and to run a DOE and collect data under the MVA DoE tab When running a DOE name the DOE and define a time period when data is going to be collected Then click Start The box in the right corner will no longer say idle and it should turn green now it Is collecting data After the DOE has been run the data will be saved under the Data section shown below The data can then be downloaded offline to SIMCA P for analysis or a model can be created online To create a model online select the Create button where the data is displayed A model is then created based on the DOE and displays under the Models section SenseLink Windows Internet Explorer iG 4 a ej http 10 202 2 67 Aa 4 x Google File Edit view Favorites
60. ew Po Mold Clos Fill 44 316931 Pack Plasticate 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 i 0 0 0 0 0 0 0 0 0 0 0 0 0 O 0 0 0 0 0 0 1 n 1 n 9 Now you are ready to customize the SenseLink QM for your applications features can be quickly customized for your application Figure 11 Downloaded Raw_Data Collection Plan Example The following scale all values to real units Also collect min max average derivative and integral values Change the frequency of data collection Modify the alarm logic using complex expressions Email based on alarm events Graph and analyze data Change network settings Define a network share for continuous data export and backup 15 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks Technology for Productivity SenseLink QM User Manual Version 2 2 4 3 Customizing Analog Inputs Select the Analog tab and choose Edit Inputs amp ee eemks SenseLink 2 2 QM Technology for Productivity Build eet Digital Virtuals Help PLL Ly Mode Single Ended _Editinputs Board Inputs Outputs Poe ae TT S 27002 2008 MES Anetuments Inc Mon 20 Apr 2009 10 37 29 a lt 0 3 Figure 12 Analog Boards Edit the input names and scale each signal Depending on the amount of sen
61. ew one entered twice Also the homepage of the SenseLink when that user logs in can be changed here Select the drop down arrow and select any of the pages to be the home page z mks SenseLink 2 2 QM Figure 123 Editing SenseLink Password and Profile 6 5 5 Users Selecting the Users tab will allow the administrator to add users to the system and to edit the access rights of the user Select Edit under Access rights and allow full access read only or no access to each of the users 102 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 eemks Technology for Productivity eemks Technology for Productivity SenseLink 2 2 QM Build SLQM 2 2 0 1 Login Full Name Department Access rights Change password Delete user Edit Edit Edit Edit Password Figure 124 Editing Users of the SenseLink 6 5 6 Audit The Audit tab allows users to see all of the changes that have been made in the SenseLink and who has made them Changing the number of Records per page will allow the user to view past changes 103 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity mks SenseLink 2 2 QM Build SLQM 2 2 0 1 Technology for Productivity Alarms i Maintenance Help
62. has two D Sub 37 connectors used to access the I O points Each I O card type has unique pin assignments the assignments for the analog card are shown in the following figures Q Q Q Q Q Q Q A A 2 Z Z ae Z Z zZ 2 2 2 p T TOVO MO TO o Por Db MOO L LLTI et eto tet et et tet ct ct AMO eet WORSEN patel TEn O GT ao h ms h on h O N a Co ON gt LO en O 36 37 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 QaO9nmOQH4 On 000K DG HX OSS 2 as See St eS eS ee aa S ee LITT oto TG ToT TT lt lt lt lt lt lt lt lt Figure 48 Analog Inputs Differential Mode Top Side Connector a a a O a a a NO Q zZ zZ zZ zm zm zZ zm Z Z zoso o t or o eono o oo L 2 L LILLLLLLILIL L L LIL LIII 2845678 90N 1218151871 E 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 mPnCPCATTANAVTWaA F NA O N O NA gt gt LZ a2 a2 lh 2 lS Z Z amp Z L Z O QO oto toro toro Lo IIo nr lt lt lt lt lt lt lt lt Figure 49 Analog Inputs Single Ended Mode 43 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 loaekr T i aT ay ali wet H IGU MWU Y TE T Lilie i SenseLink QM User Manual Version 2 2 Top Side Connector a a O O O O O O a TNZ ee T2 ee 9 OO OO OO 0 0 0 0 OO OO Oo 8 oO LLLLLLLLILI L TILIL LILL 20 21 22 23 24 25 26 2 28 29 30 31 32 33 34 35 36 S g 15V
63. he amount of data collection time needed to run the DOE 27 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity SenseLink Windows Internet Explorer FS al Ez go bttp 10 202 2 67 X s x soogle Ele Edt view Favorites Tools Help inks gt je we ae SenseLink a gt Gl e deh gt page G Toos mks SenseLink 2 2 QM Technology for Productivity Build SLQM 2 2 6 001 s Stan Sp Pavse Advanced Timestamp Name Time Samples Variables Model Export Remove Timestamp Name ata Export Edit Data Remove Scaling Limits Unit ID SL20Main Current user System User iscgi mya_doe_RMUPro Figure 29 Setting up a DOE 7 Select Start Data is now being collected which will be used to create the model 28 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity SenseLink Windows Internet Explorer F 15 x SUSIE J SS Se Ee w de SenseLink p gt Gl eh e h page G Toos e mks SenseLink 2 2 QM Technology for Productivity Build SLQM 2 2 6 001 esoo is Timestamp Name Time Samples Variables Model Export Remove Timestamp Name Export Edit Data Remove Scaling Limits Unit ID SL20Main Current u
64. hermocouple being used This application is for a Type J Switches 4 5 6 7 are used to set the minimum temperature This application used 0 degrees 6 ON 8 ON Hasnofunction gt o Table 20 Switch 2 Pin Switch Position SW2 Description Switches 1 5 are used to set the temperature span This application will use 1250 degrees 6 ON Switched 6 and 7 are used to set the output mode This application used 0 10 volts OFF Switch 8 is to enable the filter The filter will be disabled for this application as it would have a 6 52 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 Techno v for Productivity SenseLink QM User Manual Version 2 2 Pf second delay if enabled 5 13 2 Wiring and installation Wiring the thermocouple into the thermocouple module is done by connecting the positive lead to pin 1 and the negative lead to pin 3 Connecting the supply to the thermocouple module is done by connecting 24 volts to pin 7 and connecting the common to pin 8 Connecting the thermocouple to the SenseLink is done by connecting pin 6 of the thermocouple module to the AIN channel of the SenseLink The AIN of the SenseLink should connect to the 24 volt common used to power the thermocouple module Table 21 Weidmuller Thermocouple Pinout Description Pin 9 od Temperature Output 0 10 Volts Analog Common S Analog Common 24 Volt Supply 24 Volt Common
65. icular trigger to change its configuration setting 24 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity Trigger Configuration Windows Internet Explorer E http 10 202 3 115 segi create Trigger name Reject Reject the part Figure 25 Editing Triggers 4 8 Collect Under the Data Traces tab collection plans can be created which specify the data to collect the data sampling rate and the data publishing rate By default the DataCP collection plan is setup as the modeling collection plan with only virtuals selected and the Test collection plan is setup for viewing of raw analog and digital signals esmks SenseLink 2 2 QM a Build SLQM 2 2 0 Technology for Productivity a BRASA menence N Pennet o VA o E So j MVARe port Ex ort _ Help Sensor Sample Rate Publishing Rate Vars Data Chart Edit Remove gt Unit ID SL20Main Current user System User Mon 20 o 11 21 48 2003 2006 Instruments Inc 3 Done Figure 26 Data Collection Plans 25 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 i i Technology for Productivity SenseLink QM User Manual Version 2 2 echnology for Produc gt Create Trace Windows Internet Explorer E http 10 202 3 115 scgi tracecreate name Test Add Edit Collection Plan
66. igured ping HITP data 100 byte s HITP_Reqhest GET sqp_control Ctrl RMUPre 127 0 0 HITP parameter slid RMUProa Ctrl RMUProa ills HITP parameter g a Ctrl RMUPro 127 0 0 HITP_Header GET segi sqp_control HITP_Header Host HITP_Header Authorization Basic SQP_Ctrl RMUPro 127 0 0 HITP_Header finished Ctrl RMUPra Processing request Mailer Total m S 1 Mailer Proc Mailer Sending OO co ow an an an oo co co roo we amp one i Mailer Cannot send email Figure 127 Diagnostic Monitor k QM software k System Maintenance Menu at the bottom of the page Click on Install New in the SenseLin A new window will pop up Click Next Browse for the update package and click Next Software Update Wizard Windows Internet Explorer 2 Software Update Wizard Windows Internet Explorer E http 10 202 3 115 scegi swupdate E http 10 202 3 115 scgi swupdate step 1 r Welcome to Software Update Wizard Software Update Wizard Step 1 This wizard will guide you through the process of Please select a package to upload adding replacing upgrading or downgrading SenseLink software Browse Next gt gt Ext lt lt Back Next gt gt Exit Internet A 100 Internet Figure 128 Updating Software The SenseLink the screen below The system will reboot and the changes will take place
67. ile Edit wiew Favorites Tools Help o emKkKs Technology for Productivity Links gt gt amp We he sensetink 7 fh b page Gi Toos SenseLink 2 2 QM Build SLQM 2 2 6 001 Start Stop Pause Advanced Timestamp Time Samples Variables Remove a Name __ Time Samples Variables Model _ Export Remove Download Remove as Create 0671772009 11 54 52 139 __test csv nza e ss Create Download Renove 0671872009 12 30 36 236 __Test2 csv nza 27 ss Create Download Renove 0672372009 16 13 29 379 voe1 esv nza 2 ss Create Download Renove 0672572003 10 20 13 269 wees esv nza 2e ss Create Download Remove ss Create Download Remove _Edit Data Remove Scaling Limits _ ee Doa Expor oreari ae preia etis f eat e f ae asa 06 17 2009 Dewmtoad sais extract renove scare simis Download Edit Extract Remove Scale Limits 4_Cavity_Tool usp wa i E n a Edit Extract Remove Scale Limits Testarts usp n a Download Add Model Unit ID SL20Main Current user System User Thu 16 Jul 2009 11 50 04 CDT javascript CreateModel TestDoE csv o ia am i E ry Internet R100 4 Figure 35 Creating Model online from DoE data A new window will open be sure that Data Features Only is selected and select Create
68. ion this model can also be created and edited outside of the SenseLink QM using SIMCA P software from Umetrics which offers data and variable modification capabilities along with extensive data analysis d Each new molded cycle is then compared to the multivariate model where an accept or reject decision is made e Validation experiments are then run to refine the alarm limits of the model and to ensure 100 quality assurance Data Acquisition The system connects to all process variables via analog digital serial or Ethernet based devices It collects data at a user defined rate and publishes data to the modeling engine and archive database Multi Variate Analysis MVA The SenseLink QM creates a model using data from the DOE or from some historical data set that resulted in 100 acceptable parts Any new parts are then compared to this known good model and results such as T DModX and contributions are determined The results are then returned to the control engine Control Engine Receives the results from the MVA and determines whether the last process is passed or rejected Logic is then enacted based upon this determination where the rejected product is automatically removed from the process via a conveyor belt robot etc SenseLink QM An s w application running on the SenseLink QM hardware provides the functionality for all data acquisition control and user interface Ul The Linux PC acts a
69. ion 2 2 Technology for Productivity a http 10 112 3 60 sceifypredlimits_RMUPro name T1ool_24 PLS usp Microsoft Internet Explorer C x Model Tool 24 PLS usp Save Close Figure 118 Setting UCL and LCL Limits on Quality variables Once the limits are set they can be displayed on the PLS chart by selecting Data PLS and checking the Show Limits check box The UCL and LCL are shown based on the yellow background and the optimum setpoint is the green line emks SenseLink 2 2 QM 2 Build SLQM 2 2 0 1 Traces MYA PLS MYA Report Export Help re MER e We AC Weight G Length Thickness C Width 8 0 8 0 acc 100 rej Unit ID SL20Main Current user System User Mon 20 Apr 2009 20 36 17 CDT Done intenet Figure 119 Viewing UCL and LCL on the PLS Chart 97 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 ecnnology for Productivity SenseLink QM User Manual Version 2 2 I 6 5 System Overview The system tab allows you to do the following Monitor alarms Adjust network settings Modify date and time settings Add Edit users and profile information Perform basic diagnostics Update Export the SenseLin 6 5 1 Alarms Alarms are displayed to represent the system
70. it can be created online within the SenseLink 4 10 1 Creating Models Offline using SIMCA P Once the data from the DOE is stored in the data section shown above select Download in the Export column and save the file 30 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 smks Technology for Productivity SenseLink QM User Manual Version 2 2 lechnology for Productivity SenseLink Windows Internet Explorer JO http 10 202 2 67 491 X cooale Ele Edit View Favorites Tools Help Links gt 3 w gt Q SenseLink fp gt fh Page GiTools o Ay SenseLink 2 2 QM Build SLQM 2 2 6 001 Technology for Productivity OEE Help z fis cae Eg Start Stop Pause L Advanced SS SS ee Tiare orsenrsceor aster ss ereate pormoad TT renove sess tres eeren ma a eene lod aema T E casts pa e E TES e ee a _Add Model _ v Unit ID SL20Main Current user System User Thu 16 Jul 2009 11 48 20 CDT http 10 202 2 67 scqi filedl saveas TestDoE csv amp file mnt data mya_doe_RMUPro source TestDoE csv wy r ee ea ry Internet 100 Figure 32 Downloading data from DoE The file can then be imported into SIMCA P for analysis and individual parts or runs can be excluded from the data set if necessary The data should be analyzed with only
71. l Inputs Configure each point as in out and enter the name of the signals by clicking the Edit button B a ks SenseLink 2 2 QM id mMm 3 Build SLOM 2 2 0 Technology for Productivity f _ Overview Analog Virtuais Hota l or cai Ei Current user System Mon 20 Apr 2009 11 01 54 se j ID UP a in a Bea O a ee L m eo Figure 16 Digital Boards Select Save when complete http 10 202 3 115 scgi iomap board 1 Window MOR le http 10 202 3 115 scgisiomap board 1 ii ii i Hiji Digital I O 10 Digital I O 13 Digital I O 19 Digital I O 22 Digital I O 23 Mold_Close __ Out Pack i tw Plasticate ou DigitalyO5 __ii Out Digita o6 ___ii Out Par_Accept ou System_OK___ o Part_Reject ou Digita y0 10 n DigitalyO1 n Digita y0 12 n Digital y0 13 fin Digital yo 14 in Digital y0 15 fin Digita yo 16 tin Digita yo 17 n Digita yo 18 n DigitalyO19 fin DigitalyO20 tin DigitalyO21 in DigitalyO22 jin DigitalyO23 fin DigitalyO24 fin Internet Figure 17 Editing Digital Signals 19 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 sahaan far Draamat echnology for Productivity SenseLink QM User Manual Version 2 2 I 4 5 Virtuals Under the Virtuals tab data features can be calculated using arithmetic expressions and f
72. l Version 2 2 TM 6 SenseLink QM User Interface The SenseLink user interface is web based You can access it by simply browsing to the IP Address of the SenseLink nd Microsoft Internet Explorer 5 0 1 or higher is required Microsoft Internet Explorer versions less than 5 5 may not function as expected due to limitations of the browser Note d The user interface is divided into five main tabs Sensors Allows the user to change the settings of the analog digital and virtual inputs Events Allows the user to create any events or triggers Data Allows the user to observe download and export process data Control Allows the user to create collection plans run DOE s and create and modify the model System Allows the user to change the basic time and network settings modify users rights and to upload software updates Additional tabs may be implemented for application specific requirements If additional functionality is required work with MKS to determine feasibility Application specific functionality will be provided in an addendum to this manual 6 1 Sensors Overview The sensors overview tab displays each of the analog and digital cards that are configured with the SenseLink QM 57 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity esmks SenseLink 2 2 QM Build
73. mary Data Under the MVA tab cycle summary data can be downloaded onto the radar screen onto a data chart into a csv file or into a text file This can all be done be done by selecting the drop down arrow above the Download Data button shown below The data downloaded here will display both the values of each of the selected inputs along with all of the MVA statistics as opposed to downloading data from the Traces tab which only displays the input values 80 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 Technology for Productivity SenseLink QM User Manual Version 2 2 lechnology for Productivity emks SenseLink 2 2 QM Build SLQM 2 2 0 Technology for Productivity Traces MVA Report Export Help start Time Apr z f 20 gt Radar screen sna time gt 7 031 Racer sree CS Y Spreadsheet Plain text 2009 04 20_13 12 15 560 T2 0 139 Sdis_Cl Max_CoolantT 44 622 Avg_BriT2 190 846 Shot_Size B3512 Max _NzT 209 376 Ayg_S _Pk 1 423 Min_N2zT 208 277 Avg_BriT1 201 818 Cyc_Time 33 41 Max_InjP_F 435 849 BC 14 11 3 78 57 acc 21 43 rej Reading data Total 14 V Show selection Add to selected Clear selection I Find v1 6 Info Current Model Tool_33 usp T2 Max 15 07584 DModxX Max 2 069146 Machine Number 27 Material ID PP MFI 5 32 Shift Number PP MFI 5 32 Current User user Select all e
74. ming D4 Other devices Results Ri Ethernet to file system R2 Serial port R3 Digital outputs R4 Web browser i Er a Figure 1 Connection to Injection Molding Machine The SenseLink QM technology detects process deviations in real time and makes an accept or reject decision based on multivariate statistics This multivariate analysis provides a contribution chart with information describing the root cause or interactions that contributed to the rejection of that suspect part 2 1 Theory of Operation The SenseLink QM provides complete data acquisition and modeling functionality for determining process results in real time all contained in a single unit with no additional software required Setup a SenseLink is initially used as a general purpose data acquisition system where the system connects to the key process signals of the molding machine and calculates the most important features of each signal b A Design of Experiment DOE is run to gather process data and to induce process variation The DOE limits should be designed so that all molded parts are acceptable 6 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 feCNNnoIOgdY Tor FrOagucTIVITY SenseLink QM User Manual Version 2 2 c A multivariate model is then created within the SenseLink QM from the DOE which captures the acceptable operating process window of the specific product As an opt
75. moneat T nemoe E U emm 4 cavity_To01 usp SSS ae See eee a serena we emi se Be e Add Model TE ial Unit ID SL20Main Current user System User Thu 16 Jul 2009 11 50 35 CDT javascript EditModel test usp lis m fia m m PI Internet 100 5 Figure 37 Editing Model Online Through SenseLink From here you can remove outliers and rebuild the model Model Test_DOE usp Windows Internet Explorer E http 10 202 3 115 scgi modeleditor name Test_DOE usp 04 15 14 58 38 710 Dmodx 0 47 Model Test_DOE usp Done 27 Loaded V Selection Raw Clear Remove Rebuild Find vza Internet amp 100 Figure 38 Editing and Rebuilding Model 34 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 4 11 Scaling Virtuals eemks Technology for Productivity Virtuals can also be scaled by selecting the Scale link under the Scaling column we we SenseLink eemks Technology for Productivity Timestamp Timestamp Unit ID SL20Main ascript ScaleModelFile test usp Current user System User SenseLink Windows Internet Explorer x v http 10 202 2 67 M s x fco File Edit view Favorites Tools Help Links gt gt y ad gt BD eb gt ah page G Toos SenseLink 2 2 QM Build SLQM 2
76. n Molding Digital Process States 2 2 2 Analog Inputs The analog inputs provide the system data for analysis Multiple important process features are calculated from each analog input Table 2 Analog Inputs for Injection Molding Process Analog Variables Units Description All Nozzle Temp C_ Temp measure at barrel nozzle _ Al2 Barrel Zone 1 Temp C Barrel temp measured in zone 1 AI3_ Barrel Zone 2 Temp C Barrel temp measured in zone 2 Al4 Barrel Zone 3 Temp C Barrel temp measured in zone3 Al5 Injection Pressure MPa Hydraulic or plastic pressure AIG Screw Position mm _ Axialdisplacementofscrew Screw Rotational Speed Screw rotational speed during screw recovery Al10 Cavity Pressure Pressure measured in mold cavity Al11 Cavity Temp Temp measured in mold cavity Ali2 Barrel Temp Zones C Any additional barrel temp zones Al13 Hot Runner Temps Any manifold or tip temperatures 8 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 Pi if Bhi 1 IO i Ti E ry ij ahs SenseLink QM User Manual Version 2 2 2 3 Process DOE The requirements of the DOE are to teach SenseLink the processing window to induce process variation and to develop process data relationships based on the various combinations of process inputs Table 3 Injection Molding Sample DOE Transfer Injection Pack Barrel M
77. n f5 rejects in a row use either 1 5 x Suggested aana E N f E il Control 9 Mozilla Firefox Machine Number 27 http 10 112 3 60 scg Material ID PP MFI Activate 3 Shift Number PP MFI sx s0 eecee O E PP T DatacP gt ustom Limits Process Start stat z _onegx_ _2 954632_ Process ends sen x Process End Start oser _ Accept riggers accept _ Acivate Saye Goer reject gt Components 2 Oo OC pefaute nodet ozo O12 Parametric Release DIO D014 Close Done Z Unit ID SL20Main Current user System User Mon 20 Apr 2009 12 07 45 CDT Done hi Figure 117 Copying Model Limits In addition to selecting and activating models the machine number material ID and shift number can also be modified These inputs will then be displayed on the Data MVA tab will appear under the radar screen Selecting Predicted Response Limits allows the user to set upper and lower control limits on their Y variables or quality attributes In the example below the part length is set with an UCL of 122 an optimum value of 121 5 and an LCL of 121 Also the boxes are checked which means that if the predicted length exceeds the UCL or LCL the part will be rejected just as if the DModX or T2 were out of their limits 96 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 smks SenseLink QM User Manual Vers
78. ndirect special consequential or incidental damages in connection with or arising out of the sale performance or use of the equipment covered by this warranty THIS WARRANTY IS IN LIEU OF ALL OTHER RELEVANT WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY WARRANTY AGAINST INFRINGEMENT OF ANY PATENT 118 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417
79. ndows Internet Explorer E http 10 202 3 115 scgi alrrmcreate al_name Start Process stantigger 7 DIOT_1 08 prev DIO Check a a Se Fe A clr Internet Figure 22 Configuring Events 4 7 Triggers Create output functions or control sequences that can happen as result of the data analysis For example conveyers or robots can be setup to eliminate suspect parts 23 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 mks Technology for Productivity SenseLink QM User Manual Version 2 2 Build SLOM 2 2 0 p mks SenseLink 2 2 QM Events Triggers Triggers Name Description Type Action Edit Clone Remove PICACCept PICACCept PIcReject PIcReject Edt accept accept part for M YAZ2 Digital D0IO01_5 to ON for 5 sec Edit Remove Create Trigger Unit ID SL20Main Current user System User Mon 20 Apr mi 11 15 53 Done Figure 23 Triggers New trigger can be created easily by user by clicking on Create Trigger button l0 x http 10 112 3 60 scgi createTrigger name NewTrigger amp descr Test amp type Digitalastep 1 r Trigger Configuration Mozilla Firefox http 10 112 3 60 scqi createTrigger Trigger Configuration NewTrigger Digital Save Exit Trigger Configuration NewTrigger Next gt gt Exit Done Ai Done Z Figure 24 Creating New Trigger Click Edit on any part
80. old Cooling Hold a ee EE The DOE design space should be carefully designed by the customer or by MKS based on the customers needs The DOE should be created to emulate long term process variation while still creating 100 good parts The average of high and low limits should be the optimum process and at least one DOE run should be done at that median factor level The SenseLink creates models based on the DOE so the design and time put into the DOE and measuring the parts is of utmost importance 9o0f 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 j Productivity SenseLink QM User Manual Version 2 2 Technology foi 3 Quick Start Installation Moving Plate Stationary Platen amping Tie Rods Mold pie Interface paige ylinder eck valve Iniecti f jection a aa Reciprocating E E i Cylinder q r eee _ EE D1 D2 D3 R1 R2 R3 R4 Mold cavity sensors Temp pressure Press timing D4 Other devices Ethernet to file system Screw C q oo o X Z Barrel t Heaters m m LSA Oo a Clamping Unit Data Sources Results Senal port Digital outputs Web browser Figure 3 Injection Molding Machine SenseLink Interconnect SenseLink hardware resides on the tool and may contain the following connections Power 24VDC at 1 amp Analog inputs up to 16
81. on provided that if the equipment exchanges data or is otherwise used with equipment software or other products of others such products of others themselves correctly perform all date related operations and store and transmit dates and date related data in a format compatible with MKS equipment THIS WARRANTY IS MKS SOLE WARRANTY CONCERNING DATE RELATED OPERATIONS For the period commencing with the date of shipment of this equipment and ending one year later MKS will at its option either repair or replace any part which is defective in materials or workmanship or with respect to the date related operations warranty without charge to the purchaser The foregoing shall constitute the exclusive and sole remedy of the purchaser for any breach by MKS of this warranty The purchaser before returning any equipment covered by this warranty which is asserted to be defective by the purchaser shall make specific written arrangements with respect to the responsibility for shipping the equipment and handling any other incidental charges with the MKS sales representative or distributor from which the equipment was purchased or in the case of a direct purchase from MKS with the MKS CIT home office in San Jose CA This warranty does not apply to any equipment which has not been installed and used in accordance with the specifications recommended by MKS for the proper and normal use of the equipment MKS shall not be liable under any circumstances for i
82. ource Select Short Pin 18 to 37 Short Pin 19 to 37 44 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 z Sz 2z22z2z2 212z 2 Fe 2 e tO e E Oe 4 TOA LOAN FOAN TOA Oa Oo 2 a z eae AS 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 S nS8 nS nS2nu8aP8 ea O0oNCORCOR CHE RCH O D O 4 t OAOA tO t ON t O QAO am N N N N N Figure 52 Digital Bottom Side Connector Table 8 Source Sink Select for Digital Bottom Connector Sink Source Select Short Pin 18 to 37 Short Pin 19 to 37 45 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 a Hi 10 J0V a Prod UC i ry SenseLink QM User Manual Version 2 2 i 5 4 4 Combo I O Wiring The Combo I O Expansion Card has two 37 pin D Sub connectors used to access the I O points The 24V power must be supplied by an external source via these connectors The 15V power is supplied by an internal converter The pin assignments are shown in the following tables All the 24 GNDs are one net a O Q O a a a 4A 2222202 2n220 20 z Z Ills sosoo PEN aa FANN O a Oo a Oo 2a O a ee ee Ls O 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 NoOrZzecannart ZAMAN ZT TOO TD T gee aa ee cee Zz Zz Z 0 esoxoG5 Sol az Solz amp D O O 0 lt lt oc N N N N Figure 53 Com
83. ows Internet Explorer E http 10 202 3 115 segi tracecreate name DatacP Add Edit Collection Plan E Internet b Figure 88 Creating Collection Plans When creating a trace the collection plan is named and a publishing and a sample rate are defined The publishing rate is how many samples per second are saved The value that is stored is the last sample that was read per second The sampling rate is the number of data readings taken per second The reason for having a separate publishing and sample rate is to allow more sampling to reduce the likelihood of missing an event and to save storage space for long term data collection By default the sampling rate is set to 10 ms and the publishing rate to 100 ms It is recommended to set the publishing rate to 0 25 s CAUTION m Removing a trace will impact the data collection done by a TOOLweb tool side client 74 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 emks no ror i SenseLink QM User Manual Version 2 2 Technology for Productivity 6 3 1 2 Charting Trace Data Charting data allows the user to see plots of the values for analog digital and virtual inputs Chart Windows Internet Explorer e http 10 202 3 115 scgi rtchart trace Test S RE m e a A TS eE Test on RMUPro M Check all 479 32696 Coolant_Temp KI v v v v v v v iv EN K 52 67947 lt EVID_21004 Plasticate F Manual
84. res 24VDC 10 for each card Active High Low selectable for each set of 12 I O via connector jumper 50usec for DI to interrupt Minimum current of 0 5mA turn on 0 5V ON 18 24V ON Active low 200 mA max channel Active high 200 mA max channel 750 mA per 6 DO Internal 15VDC for analog reference 1W 0 1 Full scale 10V to 10V 5mV 200 usec 16 single ended points or 8 differential points s w selectable 14 bit 1Khz RC filter Specials available on request 10V to 10V O to 20mA with 250o0hm input impedance 8 single ended points 12 bit 10 to 10V 5mA channel into a 2 KQ load 16 points input or output 4 Al Differential Voltage 2AO Differential Voltage Requires 24VDC 10 for each card For all other COMB card specifications see above DIDO and AIAO cards 117 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 feCNnNnoOgdY Tor FrOaguUuCcTIVITY SenseLink QM User Manual Version 2 2 WARRANTY MKS Instruments Inc MKS warrants that for one year from the date of shipment the equipment described above the equipment manufactured by MKS shall be free from defects in materials and workmanship and will correctly perform all date related operations including without limitation accepting data entry sequencing sorting comparing and reporting regardless of the date the operation is performed or the date involved in the operati
85. ription F_Time Expression timeof F_Start F_End 0 F_Time represents the fill time and the time is calculated from the moment the filling digital signal turns on to when it turns off The zero at the end of the formula tells the SenseLink to keep this value to the end of the cycle and to reset it when the next filling digital signal turns on during the next shot Description Cyc_ Time Expression timeof Cyc_ Start 0 Cyc_End Cyc_Time represents the cycle time and the zero in the middle of the formula tells SenseLink to reset the value to zero at cycle end which is actually the beginning of the next cycle NOTE if the start and 107 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 nnology tor Productivity SenseLink QM User Manual Version 2 2 Techno stop event occur at the same time or event the O argument should be placed in between the events as opposed to at the end of the equation Description Sdis_F Expression maxin Al1_6 F_Start F_End 0 minin Al1_ 2 F_Start F_End 0 Sdis_F represents the screw displacement during the filling stage This is calculated by taking the maximum of the screw position Al1_6 from fill start to fill end minus the minimum of the screw position from fill start and fill end the value is then reset when the digital filling signal turns on again Description Int_InjP_F Expression integral Al1_5 time F_Start F_End 0 Int_InjP
86. s a data storage server and MVA host creating a complete single unit implementation of MVA control 2 2 Process Variables The SenseLink QM connects to existing sensors from the process including screw position pressure and temperatures along with digital signals such as mold close filling packing and plasticating to determine the different states of the molding process Additional inputs such as mold cavity sensors thermolator temps hot runner temps dryer temps etc can also be added 2 2 1 Digital Inputs SenseLink QM requires information about the current process states The digital signals provide the system with the ability to calculate important process characteristics during each of the process states The digital inputs also define the processing window for data analysis 7 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 i i Technology for Productivity SenseLink QM User Manual Version 2 2 Technology for Productivity Table 1 Digital Inputs for Injection Molding Process ID Description Unit Further information Mold Close Mold clamped state mold open signal can alternatively be used Process state where cavity is filling with injection speed Fil Hold 24V Process state where cavity is packing holding with pressure Plastication Process state where screw is rotating extruding to build up shot 1 Cycle Mold Open Mold Open Figure 2 Injectio
87. s at the time of this printing see Appendix 1 1 Conventions used in this User Manual T Note THE NOTE SIGN DENOTES IMPORTANT INFORMATION IT CALLS ai ATTENTION TO A PROCEDURE PRACTICE CONDITION OR THE LIKE WHICH IS ESSENTIAL TO HIGHLIGHT Warning The WARNING sign denotes a hazard to personnel It calls attention to a procedure practice condition or the like which if not correctly performed or adhered to could result in injury to personnel Caution The CAUTION sign higlights information that is important to the safe operation of the BlueBox or to the integrity of your files On screen buttons or menu items appear in bold and cursive Example Click OK to save the settings Keyboard keys appear in brackets Example ENTER and CTRL Pages with additional information about a specific topic are cross referenced within the text Example See page xxx 5 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 AUU Y ro Pro d uct iV ry SenseLink QM User Manual Version 2 2 Technolog 2 Overview The SenseLink QM provides a comprehensive system for modeling a process in real time providing predictive results which predict the quality of the part immediately upon being processed The system resides in parallel with the process controller minimizing any impact on the existing process Data Sources D1 Mold cavity sensors D2 Temp pressure D3 Press ti
88. ser System User Thu 16 Jul 2009 11 42 29 CDT Figure 30 DOE in Progress 8 Selecting Pause when a process change is needed will pause data collection until the user is ready to start collecting data again usually once the process has reach steady state 29 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 smks Technology for Productivity SenseLink QM User Manual Version 2 2 a ee SenseLink Windows Internet Explorer lol x Gy v E http 10 202 2 67 File Edit view Favorites Tools Help Links a X Ww abe SenseLink fp gt D Page X Tools amp mks SenseLink 2 2 QM Build SLQM 2 2 6 001 Technology for Productivity MVA Config OEE Help Start Stop Continue Advanced Se a Ea Add Model g Unit ID SL20Main Current user System User Thu 16 Jul 2009 11 47 37 CDT Done ro of TL C trternet 100 4 Figure 31 Pausing Data Collection for DOE Run Changes 9 Then select Continue to start collecting data again Also when running a DOE it is useful to know how many shots have been run so the number of cycles in the DOE are shown at the bottom of the page 10 Select Stop to finish the DOE and store the data 4 10 Creating and Editing Models Creating a model can either be done offline through SIMCA P and uploaded into the SenseLink under the MVA DoE page or
89. soft Excel data csv m Be Edit Yew Insert Format Tools 31 0300 1 4 03 00 2 5 D3003 B 03 004 7 D005 6 03006 2 03 00 7 40 03 00 8 11 0300 9 12 0301 0 13 03011 44 03012 15 03 01 3 16 0301 4 17 0301 5 TE Mand R 208 7657 205 9260 200 0260 208 8878 208 8268 208 6268 205 6268 208 7657 205 8266 208 6266 208 7657 208 5266 208 8268 208 7657 200 5266 ane FRAT DATETIME C 201 7458 201 6646 201 5064 201 7458 201 7458 201 7456 201 7458 201 7456 201 7456 201 6646 201 7458 201 7458 201 7456 201 7456 201 7456 ord FASS E 190 6971 190 697 190 4529 190 6971 190 6361 190 6971 190 4529 190 3919 190 4529 190 4529 190 4529 190 9413 191 1244 191 1854 1950 9413 194 JARS 44 31693 44 31693 44 316931 44 37798 44 31693 44 31693 44 31693 44 31693 44 31693 44 31695 4431693 44 37798 44 31693 44 31693 Aa T1609 9 06595 1 924796 2 780662 1 639507 2 780662 107 4816 207 0474 261 5375 285 7871 302 9044 415 8787 425 5639 375 653 279 796 1565 3952 115 AROF Data Window Help 83 51159 03535A 03 51159 03 51159 53 63547 o2 19534 3 30676 62 49605 51 67303 40 75671 29 60472 19 971354 13 95167 11 79922 11 45951 11 REGA SL Sa Seu ESSE AVID 11001 VID 11002 VID _11003V0_11004VID_11005WV10_11006W10_21001VD_21004 WID 21005 WID 21004 2 DATETIME Nozzle Te Zone Term Zone Tern Coolant Telnjection_F Scr
90. sors multiple analog boards may need to be used Once all of the names and scaling are entered select Save and then select Activate from the Analog tab 16 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 Technology for Productivity g Mozilla Firefox mMm x m Hame Scaling Coolant Temp i Figure 13 Editing Analog Signals Board 1 Open the I O Monitor to make sure each point is reading a correct value by selecting the 10 Monitor button 17 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity le mks SenseLink 2 2 QM o Build SLQM 2 2 0 _Technolagy for Productivity Board Inputs Outputs Mode Config Single Ended _ Editinputs Mon 20 Apr 2009 10 37 29 S 2002 2006 MKS l CDT instruments Inc BA pmm A Digital and Analog Inputs Outputs Windows Internet Explorer DOR E htip 10 202 3 115 10Ctrls package htmi 7 8 9 10 11 MLA 00 00 0 0 00 00 00 00 00 00 0 Figure 15 IO Monitor 18 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity 4 4 Customizing Digita
91. specified as either Differential or Single Ended 14 bit Digital inputs active low opto coupler input Digital output contact closure normally open 1A Serial RS232 485 2 channels for data acquisition from intelligent devices Ethernet 10BT RJ45 for data acquisition from intelligent devices and link to SenseLink network 10 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 echnology for Productivity SenseLink QM User Manual Version 2 2 I 4 Quick Start for MVA Control 4 1 Introduction Mount and connect the SenseLink to the system Once the SenseLink is connected electrically the following configuration will occur CONNECT to COLLECT Analyze Data and Create RUN Data Sources Data MVA MODEL Figure 4 SenseLink Setup 4 2 Connect 1 Power up SenseLink by attaching power connector and plugging in 24VDC power supply to 110VAC 2 Attach Ethernet cable to SenseLink LAN 2 and your PC 3 Modify your network TCP IP settings to match the following PC IP address should have same base IP address as LAN 2 port which is displayed on unit screen PC IP Address 192 168 1 1 PC Netmask 255 255 255 0 Internet Protocol TCP IP Properties General You can get IP settings assigned automatically if your network supports this capability Otherwise you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically
92. t be used input 1 5 2 6 3 7 4 8 if a differential input is required 49 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 smks i i Technology for Productivity SenseLink QM User Manual Version 2 2 Technology for Producti 5 10 Analog Outputs The analog outputs are implemented using 12 bit D A s with a 10V to 10V output range The output drivers are capable of driving 2 Kohm 5 mA output loads Analog outputs default to 0 volts during power up and processor reset conditions Table 14 Analog Voltage Conversion Conversion Table 0x0FFF 0x0BFF 0x07FF 0x03FF 0x0000 Table 15 Analog Description Card Type Number of Outputs Type Analog Expansion Carda 8 Single ended outputs Combo Expansion Card Differential outputs 5 11 Serial Port Connections The SenseLink contains four total serial communication ports Connector is standard D Sub 9 pin male COM1 and COM2 are RS232 only COM3 and COM4 are RS232 RS485 Software selectable Table 16 Serial Port Connections Pin Signal RS485HD Pin Signal RS485FD jmp SSS RXxX For RS485 half duplex mode pin2 pin3 Tx need to be tied together Pin7 pin8 Rx also need to be tied together GND 6 8 9 50 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 scnnology Tor Proguctivity SenseLink QM User Manual Version 2 2 i 5 1
93. ues This monitoring window can be used to ensure that all of the signals are changing and functioning properly This window displays the signals with their raw voltage values 64 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 f Technology for Productivity SenseLink QM User Manual Version 2 2 eae Digital and Analog Inputs Outputs Windows Internet Explorer http 10 202 3 115 fl OCtrs package html Digital board O Analog board 1 1 2 3 4 5 6 O01 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 99 99 99 99 99 99 99 99 Connected Internet Figure 76 Signals IO Monitor 6 1 2 Digital Channels Select the Digital tab to create or edit digital inputs and label them as outputs or inputs Select the Save button when all of the digital signals are entered Again the IO Monitor page can be used to validate the signals 65 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 eemks SenseLink QM User Manual Version 2 2 Technology for Productivity http 10 202 3 115 scgi iomap board 1 Windows Int DOR e http 10 202 3 115 scgifiomap board 1 DIO Name Type px011 Mold_Close __ Out pxorz Fil f Our pxo13 Pack ff Out px014 Plasticate ou v pxo1s Digial vos ou x pro1 Digital vos ou v pxo17 ParAccept ou pxo1s System_OK __ Outv pxo19 Pat Reject __ O
94. umber 7 465 417 SenseLink QM User Manual Version 2 2 Table of Contents 1 GENERAL INFORMATION svssidiiiccsiccnnsctesasewosuwertnctsawenawodsusdvnaiawansnndsuledindawounnedswadewadsuntswsdautadvewiwennneddannecsduimuaddeuusans 5 1 1 CONVENTIONS USED IN THIS USER MANUAL ccccccccccccccccccccccccccccccececccccccccececececececcecccccecececeecececceceececeeceeeecs 5 2 OVERVIEW aricept e denied ane a a a E 2 1 THEORY OF OPERATION csssssseeeececcccccccccccccccscstesseeeececccccccececceauaustsssseeeceeecccecececeaauuaessteseeeeceecececeeeeeaaaaaeanesees 6 2 2 PROCESS VARIABLES cccssseeeccccccccccsseecccccccccsseecccccccccccseecceccccauceseeceececeacusseeceeeccaauasseecececeuaeascececeesuaaeeseeeeeeeeas 7 ee PA T U ae E EE A E E E AE EE EE 7 Ze PAO TOUS EE E E E E EEEE E RT EE A E EE EEEE 8 2 3 PROGESS I Bg erecccteirseneecssrssec fears E nee E a E E E EEEE 9 3 QUICK START INSTALLATION 0 0 cc cceeceeccecceecceeceecceeceecceeceesceceeceneceescueceeseneceeseusceesenseeeseuseeeeessecesenseeeseness 4 QUICK START FOR MVA CONTROL csccecccecceecceeceeccnececcneceeceesensceescneceaseneceeseusceeseesenseeeseuseeeseuseenseeeseuees 4 1 FIT FRO DUCT ON MA 11 4 2 ONIN Scere eric ec ee ee sets eee ispecies eden vew tents aceon 11 4 3 CUSTOMIZING ANALOG INPUT O sacs ecto cece eats ce nts wet enacts ae teas 16 4 4 CUS celal lei DI OTALINPEU e eter ter etre Pee tener ter erate er os Pe ve eT eet ert ne ere Emene
95. unctions based on the analog and digital process signals A default set of data features will be provided based on the users available signals Any new data features can then be easily added by the user emks SenseLink 2 2 QM 5 5 Build SLOM 2 2 0 Technology for Productivity Overview Analog Digital virtuals Help Virtual Inputs ID Description Formula Edit eElkk 2 a maxin AI1_6 VI_S03 VI_S0O4 0 minin AI1_6 VI_503 VI_so4 oj E I_8 Sdis_cl maxin AI1_6 VI_5S04 VI_S00 0J minin AI1_6 VI_5S04 VI_soo 0 sdisr maxin ar _e WI_501 VI_5S02 0 minin AI1_6 VI_501 vI_so2 oj E 4 drvin O Al1_6 time 1 I_503 VI_504 Edit avg_sv_pis drvin o ari_s time 1 WI_505 VI_506 Edit YI_13 Max_InjP_F maxin AI1_5 VI_501 I_502 0 Edit _6 e vr ava_sv_F drvin O Al1_6 time 1 VI_501 VI_507 Edit FEEL Unit Current user System ID SL20Main User Done Mon 20 Apr 2009 11 03 43 CDT Figure 18 Virtual Inputs 20 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 emkKs lechnology tor Productivity SenseLink QM User Manual Version 2 2 i me Shopping gt Personals iy My Yahoo e b Search Web F f vi_28 max_eritz maxin ar _3 WI_SOO0 0 I_500 vi_29 min_erit2 minincari_s WI_500 O VWI_500 edit avgof AI1_3 VI_500 0 VI_500 Edit vi_3arnt_tnjp_r
96. uring power up and processor reset conditions The figure below shows the output circuitry 24V Output Driver DIO X 24 GND Figure 60 Digital Output 48 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SLONOIOOY TO fOOUGLIVITY SenseLink QM User Manual Version 2 2 i 5 8 Digital Output Interface Example Below is an example of how to interface with the digital outputs for both the sinking and sourcing hardware configurations The digital I O circuitry is again powered from an external 24 volt power source via the I O connector 24 VIN O 24V GND MicroNode MicroNode DIO1 O DIO1 Figure 61 Sinking Output Figure 62 Sourcing Output 5 9 Analog Inputs The analog inputs are coupled directly to the processor and are implemented using 12 bit A D converters The analog input range is 10V to 10V All analog circuitry is powered from an internal 15 Vdc power source The 15 V and 15 V power is protected with a self resetting poly fuse rated at 100 mA Table 12 Analog Voltage Conversion Conversion Table 0x1FFF 0x0FFF 0 0012 V 0x0001 0x0000 0 0012 V_ OxFFFF 0x2FFF 0x2000 Table 13 Analog Description Card Type Number of Inputs Type Analog Expansion Card Single ended inputs Single ended inputs that can also be connected in pairs to create differential Combo Expansion Card inputs Particular pairs mus
97. ut Digital 1 010 __ijin_v Digita yo 11 n Digita 012 n Digita 013 n Digita y0 14 n Digita y0 15 n Digita y0 16 n Digital 017 n Digital 0 18 r v _ Internet R 100 Figure 77 Editing Digital Signals 6 1 3 Virtual Channels The Virtuals tab is used to create process data features A virtual input is used when performing logic and mathematical functions to analog and digital inputs and also events This allows for complex input functions to be handled in real time by the SenseLink Each virtual input has a definable description and formula inputs The Edit button can be used to modify or delete features 66 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 mks SenseLink QM User Manual Version 2 2 fe gy luctiv mks SenseLink 2 2 QM Build SLGM 2 2 0 Technology for Productivity Overview Analog Digital Virtuals Help Virtual Inputs pastas Formula a timeof vVI_sSo05 VI_506 0 Edit timeof vVI_so5 VI_500 0 Edit timeof I_so0 0 VI_500 Edit maxin AL1_6 VI_501 I_502 0 Edit minin AIl_ amp VI_501 I_502 0 Edit maxin AL1_6 VI_503 WI_504 0 Edit minin AIl_ VI_503 VI_504 0 Edit maxin AL1_6 VI_504 vVI_soo 0 vis sdis_ct minin AI1_6 VI_504 VI_500 0 Edit vr avg_sv_F drwin O Al1_6 time 1 VI_501 VI_507 Edit drvin O Al1_6 time 0 05 I_503 3 VWI_10 Avg_SV
98. w selection Add to selected Clear selection 2009 04 20_1 3 12 15 560 Find v1 6 Info Current Model Tool_33 usp T2 Max 15 07584 DModxX Max 2 069146 Machine Number 27 Material ID PP MFI 5 32 Shift Number PP MFI 5 32 Current User user Bey one 2009 04 20 13 18 57 040 stich eel N Select all Open selected Open in new window Unit ID SL20Main Current user System User Mon 20 Apr 2009 13 34 13 CDT Done Figure 97 Select Data to Compare Once the points cycles are selected from the radar screen click the Add to selected button This will display the selected cycles in the bottom left corner To view the data select Process Chart then click the Select all button followed by the Open selected button 83 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 Technology for Prodiuctivin SenseLink QM User Manual Version 2 2 Technology for Productivity 2008 07 16 14 21 58 710 A wanisentsen 2008 07 16 _14 32 01 260 om 2008 07 16_15 20 40 601 Open in new window Figure 98 Selecting and Opening Selected Data If 3 cycles were selected then a screen will be displayed showing all of the data on 3 graphs The number of graphs loaded will be determined by the number of data cycles selected by the user Particles Windows Internet Explorer E http 63 150 47 122 scgi appgen pchart 1 amp ids 2008 07 16_14 21 58 7 10 2008 07 16
99. will upload the package and start the installation once you select Install on 106 of 118 MKS Instruments CIT Products 2008 All rights reserved Protected by patent number 7 465 417 SenseLink QM User Manual Version 2 2 2 Software Update Wizard Windows Internet Explorer E htp 10 202 3 115 eq binfupload Software Update Wizard Step 2 Package was successfuly uploaded Analyzing This package contains Configuration for Traces Virtuals To start the installation process press Install now Warning This step cannot be undone Make sure you have all the important data saved Install Exit Internet A 100 Figure 129 Installing a Packaged Configuration File 7 Data Features Virtuals Data features are calculated from the raw data to more efficiently describe the injection molding process and to provide valuable process outputs to the user A specific set of data features will initially be created in the SenseLink based on the available process signals The data features that are used were chosen because they are directly related to the process signals being monitored and they have been proven to be indicative of part quality and material behavior Any further data features can easily be added by the user Some examples of data features and how they are calculated can be seen below The event name is used in these equations but the event number is currently used in the calculations Desc

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