Revo M - Isotron Systems
Contents
1. REVO M06 210 03 15 CD Automation srl REVO M User s Manual 10 5 Technical Specifications General features Cover and Socket material PolymericV2 90 130V 170 265V Auxiliary voltage 230 345V 300 530V 510 690V Relay output for Heater Break Alarm 0 5A a 125VAC only with HB option Input features Logic input SSR 4 30Vdc 5mA Max ON gt 4Vdc OFF lt 1Vdc Analogic input 0 10Vdc impedance 15 K ohm Analogic input 4 20mA impedance 100 ohm POT 15 K ohm min Digital Input 4 24Vdc 5mA Max ON gt 4Vdc OFF lt 1Vdc Output features power device Current VEN peak reverse atchimo Max penk Lenkage FT value Fregueney power loss Ka A v 480V 600V maeff va mAeff kan Hz geek Vac 60 24 600 1200 1600 450 100 15 4750 47 70 216 2500 90 24 600 1200 1600 450 2000 15 19100 47 70 324 2500 120 24 600 1200 1600 450 1540 15 11300 47 70 270 2500 150 24 600 1200 1600 450 2000 15 19100 47 70 324 2500 180 24 600 1200 1600 300 4800 15 108000 47 70 810 2500 210 24 600 1200 1600 300 5250 15 128000 47 70 1080 2500 REVO M06 210 03 16 CD Automation srl REVO M User s Manual 11 Wiring instructions The Thyristor unit coul2. limit ecc nnn 18000 Push L R to select N me batte Push F to select the Analog reference the view of basic parameter read only parameter as voltage or digital led1 flashing current power and alarm an set it with arrows NA U J via J L Push Simultaneously L R and F N NENU menu flashing Select it by atrows NANA sa UUUU via oPEr SEE HArd p SOG be y v y Operator Menu oPEr Setup Menu SEE Hardware Menu HArd Select menu oPEr Select menu GEL Select men HArd I Pali jis dl NS a N Set Password e PASS Set Password IO PASS Set password 5 PASS by arrows EI NG by arrows Pie OM in by arrows ire unono Jamiooig v a EG REVO M06 210 03 F 23 CD Automation srl REVO M User s Manual 12 1 Scroll the parameters Operator Menu oPEr Set Max Output gt B Q Fr ID a Read Power Output Bi AA a Read Current Output ai Read average voltage Output TT fr C oe E o E E c Set Load Voltage J 0 O Set Load Current mi K gt al D c E Digital input 1 C Value K gt K x Digital input 2 Value N 4 i oO lid Ki Analogic Dig alue gt Si gt aa gt K gt lal m 3 Unit Enable Value poe 2 ee o 30 O
3. Indication on Possible reasons of the Symprom front unit symptom Actions No Auxiliary Voltage Give auxiliary voltage supply See Connection Diagram Green LED ON No input signal Provide to give input signal light OFF Reversed polarities of input Reverse the input signal polarity signal Load current doesn t flow e Fuse failure e Change the fuse Load connection interruption Check the wiring Green LED ON e Load failure The yellow led HB Check the load light ON is light on with HB option Thyristor fault The red led SC is light on with HB option Change the thyristor module Auxiliary voltage supply out of Verify the auxiliary voltage limits supply Wrong input signal selection Control input signal setting Wrong input signal calibration Check input setting out of range Thyristor unit doesn t work properly 22 2 Warranty condition CD Automation gives a 12 months warranty to its products The warranty is limited to repairing and parts substitution in our factory and does exclude products not properly used and fuses Warranty does not include products with serial numbers deleted The faulty product should be shipped to CD Automation at customer s cost and our Service will evaluate if product is under warranty terms Substituted parts remain of CD Automation property REVO M06 210 03 44
4. PN Digital DE Set Point EI 0 To exit from the I menu push a long time both A AL NO Setup Menu SEE BIRI dl ea C I O un a aaia gt n MI MI oO mr n Gun AA Firing type n G BA rN pl pe Fir PA DOG see en TEZZE Sensitivity GMA se GB MARAN sei FeedBack aes Ee type g KA A gui F Only Fir Cr Pi EIA gt Je Set cycle Burst Firing only Fir bF bFr bFdt ia ar n 3 SetSoft Start cycle Only F ir bFr led Doo Set Delay Triggering only F ir bFdt led RT o RI RI AF Set Load Type r Q D a Set Proportional Band x lt 2 Set Integral Time Bg A A Start up displayed parameter a un MP D lt Option not used m a Do lt nm To exit from the menu push a long time both A Hardware Menu HArd DD MME s GA an Dan FE L A an TA serven vane HF A via BM sov Bo via BOA ser BO J via BGN gogr EC J Z via Gan Sala Port bAud aud Rate J GA Gan Serial Port Addr Address J oF time both REVO M06 210 03 24 CD Automation srl REVO M User s Manual 1
5. from 0 0 To 1023 100 Status Table R It s a tab in bit that represent the Status of thyristor unit Bit 0 1 gt Short circuit on SCR 0 gt NO short circuit on SCR Bit 1 1 gt Load Failure HB Alarm 0 gt NO Load Failure HB Alarm Bit 2 1 gt Output signal ON 0 gt Output signal Off Bit 3 1 gt HB Calibration in progress 0 gt NO HB Calibration in progress Bit 4 not used Bit 5 1 gt Heat sink over temperature 0 gt NO HB Heat sink over temperature Bit 6 not used Bit 7 not used Bit 8 1 gt Digital input 1 closed 0 gt Digital input 1 open Bit 9 1 Digital input 2 closed 0 gt Digital input 2 open REVO M06 210 03 38 CD Automation srl P014 HOE Function Value Note P015 HOF SP Function Min Max Value Default Example Note P016 H10 Function Min Max Value Duel Default Example Note P018 H12 Function Min Max Value Far Default Example Note REVO M User s Manual Command Table R W It s a tab in bit for remote commands via RS485 Bit 0 0 not used Bit 1 1 gt Setpoint Digital see P015 Only with DI1 or DI2 not 3 0 gt Setpoint Analog see P015 Only with DI1 or DI2 not 3 Bit 2 1 gt Enable Output signal Only with DI1 or DI2 not 1 0 gt Disable Output signal Only with DI1 or DI2 not 1 Bit 3 1 gt Reset HB Alarm When unit nis switch off all command parameter are set
6. It s necessary to specify the load current value at nominal voltage This current and voltage value are necessary to be able to read the power in engineering units Min Max 1 100 0 Ampere for size up to 100A Default Nominal REVO M current value if load current has not been specified If your REVO M code is NOT in line with what you really need use the enclosed configurator software tool to set up the unit Install the software on your PC select REVO M and click on test unit changing what you need REVO M06 210 03 9 CD Automation srl REVO M User s Manual 7 Basic Connections and sizing Single phase wiring with resistive load with REVO M 1PH P I V V Nominal voltage of the load I Nominal current of the load P Nominal power of the load Single phase wiring with inductive load with REVO M 1PH P gt Vcos V Nominal voltage phase to phase x I Nominal current to the load P Nominal power to the load Star wiring with resistive load control on two phases with REVO M 2PH P 1 73V V Nominal voltage of the load I Nominal current of the load P Nominal power of the load Delta wiring with resistive load control on two phases with REVO M 2PH P 1 73V V Nominal voltage of the load I Nominal current of the load P Nominal power of the load Star wiring with resistive load control on three phases with REVO M
7. B With the reversed bit order also the CRC16 returns the with the reversed bit order REVO M06 210 03 34 CD Automation srl REVO M User s Manual BE The following flow diagram show how to organize the CRC 16 bit START Setting FFFF Hex To CR Setting 1 to I CR CRC error check data 1 word I Digits of calculation characters in command message I Check on the number of times of CR calculation Exclusive logical Sum XOR is executed on one character 1 byte at I charactor of CR and designated message and results are set to CR Setting 1 to J Bit at right and of CR is 1 CR is shifted by 1 bit to right After shifting CR by 1 bit to right A001 Hex and exclusive logical sum XOR are executed for setting the result in CR Added Ito J Eight times of calculation is completed J gt 8 C Language CRC 16 Example static short CRC16 unsigned char p first unsigned char p last unsigned int crc Oxffff short j for p first lt p last p first crc p first for j 8 j gt 0 j if crc amp 0x0001 crc crc gt gt 1 crc 0xA001 else crc crc gt gt 1 return crc REVO M06 210_03 35 CD Automation srl REVO M User s Manual 20 3 Read Holding Registers This function reads the instantaneous value of a specified number of parameters from an address The message is composed by 8 Byte one Byte is for the addre
8. Default 0 Example Note P038 H26 Alo Load nominal Current A R W Function This parameter is used to set the Load nominal Current Min Max from 0 OA To 1023 102 3 A for unit up to 90A from 0 OA To 1023 1023A for unit over 90A Value Default Max Current of REVO M if not specified in the Order Code Example Size of REVO M Max Current 100A Load nominal Current 50A P119 A_Lo 50 0 Note This parameter is necessary to have the correct rescaling inside the unit For this reason it s very important specify this value in the order code P044 H2C A in Input type V R W Function Input type selection Min Max 0 255 Value Default Example Note P045 H2D Lofd Load Type R W Function This parameter set firing delay in Min Max Value O star 1 star N 2 delta 3 open delta Default 0 if not specified in the Order Code Example Note REVO M06 210 03 43 CD Automation srl REVO M User s Manual 22 Maintenance In order to have a corrected cooling the user must clean the heat sink and the protective grill of the fans The frequency of this servicing depends on environmental pollution Also check periodically if the screw for the power cables and safety earth are tightened correctly See Connection Diagram 22 1 Trouble Shooting Small problems sometimes can be solved locally with the help of the below tab of trouble shooting If you don t succeed contact us or your nearest distributor
9. the input The feed back defines the Control Mode It s possible to have e V Voltage feed back The input signal is proportional to the output voltage This means that input signal becomes a voltage demand This control mode compensates the voltage fluctuation of the incoming line supply e I Current feed back The input signal is proportional to the current output This means that input signal becomes a current demand This control mode maintain the current also if the load impedance changes e W Power feed back The input signal is proportional to the power output This means that input signal becomes a power demand The power remains constant also if voltage and load impedance change This control mode is used with silicon carbide elements that change its resistive value with temperature and with age In addition it compensates the voltage fluctuation of the incoming line supply e V2 Square Voltage feed back The input signal is proportional to the output square voltage This means that input signal becomes a power demand The power remains constant if the load impedance doesn t change e NO No Feedback Open Loop The input is proportional to the firing angle REVO M06 210_03 31 CD Automation srl REVO M User s Manual 17 Analog Inputs The REVO M thyristor unit has 2 configurable analog inputs 0 10V 4 20mA ecc The primary input for the analog setpoint the secondary input for the Current Profiler or Ext Feed
10. the power demand from a temperature regulator or from an external signal With input signal at 25 the output is one cycle ON and three cycles OFF With input signal at 50 the output is one cycle ON and one cycle OFF With input signal at 75 the output is three cycles ON and one cycle OFF With input signal at 76 the output is the same of 75 but for each ON cycle the microprocessor divides 76 75 and when the sum of rests is one the unit does one more cycle ON For this firing is necessary to have analog input The Single Cycle is used to control the loads with low inertia or for infrared lamps to short wave HON OFF VOLTAGE SUPPLY V LOAD VOLTAGE V AVR APAA oe A AAA AAAA AAA A A A A A A A A Qo REVO M06 210 03 27 CD Automation srl REVO M User s Manual 15 2 Burst Firing BF The Burst Firing is similar to the Single Cycle but consecutive cycles ON are selectable between 2 and 255 with input signal equal at 50 Burst Firing is a method zero crossing that it reduces the electromagnetic interferences because the thyristor switches at zero voltage crossing The example show the Burst Firing with Burst cycles bF_n 4 HON OFF VOLTAGE SUPPLY V LOAD VOLTAGE V AA MAA MASCARA AA AAU RARE LL 15 3 Soft Start with Burst Firing S BF 1Ph Only This is an additional function to the Burst Firing The unit start in phase angle mode with a ramp starting from zero up to t
11. to 0 Digital Set Poin R W This parameter reads the Input command signal When the P004 Bit1 1 This parameter could be written and become the Input Command from RS485 0 1023 0 3FF Hex from 0 0 To 1023 100 0 Input 4mA gt POO5L 0 0 Input 12mA gt POOSL 512 50 Input 20mA gt POOSL 1023 100 Maximum output Its a scaling factor of the Input command signal 0 255 0 FF Hex from 0 0 of Output To 255 100 of Output R W This parameter limit the Output Power OUT i Power Adjust 100 100 MBA DICI SEERE vennen varar ERE 80 l Power Adjust 80 EEE AEE 40 aa rense i veined i varen pie 20 PA Input Firing Type R W This parameter selects the Firing Type 0 BURST firing mode 1 PHASE ANGLE mode 2 DELAY TRIGGERING mode 1 if not specified in the Order Code REVO M06 210_03 39 CD Automation srl REVO M User s Manual P019 H13 FEED Function Min Max Value Default Example Note P020 H14 bF n Function Min Max Value Default Example Note P022 H16 dt Function Min Max Value Default Example Note P023 H17 rP_u Function Min Max Value Default Example Note bF_r Function Min Max Value Default Example Note Feed back selection This parameter selects the Feed back type R W 0 Current feed back rms value 1 Voltage feed back rms va
12. 3 Input output signal 13 1 Digital Input The REVO M thyristor unit has 2 digital inputs opto isolated to 24Vdc 5 MA You can activate the inputs with the internal supply or with an external source for example the PLC 13 1 1 Start Stop Terminal 3 of M1 This is the start command Enable of the REVO M If you Remove the Start command the REVO M thyristor unit will be stopped and the output will return at zero 13 1 2 Configurable Input Terminal 4 of M1 This digital input is configured by the parameter Cd I and could perform different functions Enable This function forces the output at zero e Feed Back Selection With this function when you active the input the feed back setted in the parameter FEEd change in Voltage Feed Back V e Analog Digital Setpoint Local Remote With this function when you active the input the setpoint reference change from Analog input to Digital value setted in the parameter SP e Change Firing type With this function when you active the input the Firing type setted in the parameter F ir change in Phase Angle PA available only on 1PH 13 2 Digital Output terminal 9 10 of M1 The REVO M thyristor unit has 1 relay output on terminal 9 10 of terminal block Mi Max 500mA 125Vac The functionality of this output cane be setted with the parameter Col This digital output can be configured in order to activate itself after that one of these alarms occours e HB and SC alarm are active e Onl
13. 3PH EE a 1 73V V Nominal voltage of the load I Nominal current of the load P Nominal power of the load Delta wiring with resistive load control on three phases with REVO M 3PH P 1 73V V Nominal voltage of the load I Nominal current of the load P Nominal power of the load Open Delta wiring with resistive load with 3 X REVO M 1PH ui 3V V Nominal voltage of the load I Nominal current of the load P Nominal power of the load REVO M06 210_03 10 CD Automation srl REVO M User s Manual 8 Identification and Order Code 8 1 Identification of the unit Caution Before to install make sure that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product The identification s label give all the information regarding the factory settings of the Thyristor unit this label is on the unit like represented in figure Verify that the product is the same thing as ordered Ser No 12345 6789 001 Date 01 2009 C Mod REVO RS1060 40SZ00021 CD Automation er NAN THE RELAY EVOLUTION REVO M06 210 03 11 CD Automation srl REVO M User s Manual 8 2 Order Code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 CODE RIME eee Sea PHASES CONTROLLED 1PH 1 2PH 2 3PH 3 CURR
14. Back Primary Input Terminals 5 and 6 of M1 The primary input is already configured in line with customer requirements that are defined in the Order Code The Order Code is written on the identification label However if you wish to change the primary input ex from 0 10V to 4 20mA proceed as follows Primary Input calibration procedure When you change the hardware setting is necessary make the Input calibration procedure To make the Input calibration procedure follow these steps Give the power supply e With Control Panel go in the Hardware menu PASS 5 e Set the input signal to the min value ex OV for 0 10V or 4mA for 4 20mA e Set the parameter L I 1 Press ENTER key e Set the input signal to the max value ex 10V for 0 10V or 20mA for 4 20mA e Set the parameter H Al 1 Press ENTER key The Input calibration procedure is done 18 RS485 Serial Port The serial communication port RS485 is available on the Command Terminals and on the 9pin DIN male connector On this port may be done a network up to 127 REVO M On the 9pin DIN male connector is also possible connect the CD EASY Terminal M1 Description 11 RS485 A 12 RS485 B REVO M06 210 03 32 CD Automation srl REVO M User s Manual 19 PG Connector The PG Connector is used to configure the thyristor unit with the configuration software and with the programming cable The programming cable is not included To Per
15. ENT RATHING 60A With Heat sink 90A With Heat sink 120A With Heat sink 150A With Heat sink 180A With Heat sink 210A With Heat sink Nie H ODO POUND 00000060 MAX VOLTAGE 480V 4 600V 6 LOAD VOLTAGE AND AUX VOLTAGE SUPPLY RANGE 90 130V 170 265V 230 345V 300 530V 510 690V QUIWNE INPUT 0 10V dc 4 20 mA 10k Pot SSR NAP FIRING ZC Zero Crossing BF Burst Firing SC Single Cycle only 1PH unit S BF Soft Start Burst Firing1 only 1PH unit PA Phase Angle only 1PH unit PA S Phase Angle Soft Start only 1PH unit DT Delayed Triggeringi only 1PH unit Umv NUN CONTROL MODE None V Voltage available with BF SC S BF and DT VxI Power available with BF SC S BF and DT s cjo OPTIONS IFH lt 45A or IF gt 45A CT Y IFH lt 45A or IF gt 45A CT HB H 110V FAN OPTION None 110V fan option available gt 120A HO APPROVAL None CUL us soon available ro MANUAL None Italian English German French soon available RWNEO VERSION Version 2 spa 2 REVO M06 210 03 12 CD Automation srl REVO M User s Manual 9 Internal Fuse The thyristor unit have internal fuse extrarapid at low I2t for the thyristor protection of against the short circuits The Fuses must have I t 20 less than thyristor s I2t The warranty of thyristor is null if no proper fuse
16. Hex Value Each step is 50msec Default 60 3C Hex Zero Crossing 240 FO Hex Burst Firing Example With a Cycle time at 4 sec 25 gt 1sec On 3sec off 50 gt 2sec On 2sec off 75 gt 3sec On 1sec off Cycle Time Note P026 H1A Pb Function Min Max Value Default Example Note P027 H1B La Function Min Max Value Default Example Note P028 H1C Function Min Max Value Default Example Note Hb_d P029 H1D Function Hb 5 Min Max Value Default Example Note Proportional Band This parameter is the gain of the feed back loop 0 255 0 FF Hex 0 255 VxI or V2 5 Hex V or I 12 Hex R W This parameter increase the loop speed but decrease the loop stability Integral Time This parameter is the integral time of the feed back loop 0 255 0 FF Hex R W 50 Hex If you increase integral time you increase the output stability but you increase also the time to reach the set HB delay Sec R W This parameter set a delay to have HB alarm active 0 255 0 FF Hex HB sensitivity R W This parameter defines the threshold of resistance that activates the HB alarm This value is in percentage respect the nominal resistance load value 0 0 100 0 100 0 Da Hb_5 20 This means that the Heather Break Alarm became active when the current goes below 80A REVO M06 210_03 41 CD Automation srl REVO M User s Manual P030 H1E b ud Baud R
17. INALS 5 AND 6 0F M2 inia alan gna ia ei ara arreca 25 14 Heater Break alarm and SCR short circuit HB Option 1 10000 siii 26 14 1 Heater break Calibration procedure 26 14 2 HB alarm contact digital output 26 15 Firing type nannnnnnnnnnnnnnnnnnnnvnnvnnnnnnvnnnnnnnnnvnnvannnnnvnnvnnnnvnnnnvnnnnvnnnnnnnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 27 15 1 Single Cycle SC 1Ph Only 27 CD Automation srl REVO M User s Manual 15 2 Burst Firing BF 28 15 3 Soft Start with Burst Firing S BF 1Ph Only 28 15 4 Phase Angle PA 1Ph Only 29 15 5 Soft Start with Phase Angle S PA 29 15 6 Delay Triggering DT 1Ph Only 30 16 Feed back type nnnnnnnnnnnnnnnnnnnnnnvnnnnnunnnnnnnnnvnnnvnnnnnunnnvnnnnnunnnvnnnnnunnnnnnvnnnnnnnunnnnunnnnnnnnnunnnnnnnnnn 31 17 Analog IPU US aana aaa aaa AKAA AAA AAA AAA AAA AAA AAA AAA ieri 32 PRIMARY INPUT TERMINALS 5 ANDISIO FM II ii aaa eine ia 32 18 RS485 Serial Port rannnnnnnnnnnnnnnnnnnnnunnnvnnnnnnnnnvnnnnnvnnnvnnnnnunnnvunnnnunnnnnnvnnnnnnnunnnnunnnnnnnnnunnnnnnnnnn 32 19 PG COnnectOr aaaa aasuanuanuannnnuanunnunnnnnnnnnnnnunnnnnvnnunnnnnnnnvnnnnnnnnnnnnnnnvnnnnnvnnnnnnnmnnnnnnnnnnnnnnnnnnnvnnnnnn 33 20 MODBUS communication asnanannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvnnnannnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 34 20 1 MODBUS RTU Protocol 34 20 2 Message Format 34 20 3 Read Holding Registers 36 20 4 Preset Multiple Registers 36 20 5 Error and exception responses 37 20 6 Ad
18. Revo M USER S MANUAL Rev 11 2009 FROM 6DA TO 210A REVO THE RELAY EVOLUTION CD Automation S r l Via Picasso 34 36 20025 Legnano MI ITALY 4 TON Tel 39 0331 577479 Fax 39 0331 579479 E Mail info cdautomation com WEB www cdautomation com CD Automation srl REVO M User s Manual CD Automation srl REVO M User s Manual 1 Important warnings for safety asrannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnun 5 2 NOte unnnnnnnnnnnnnnnnnnnnunnunnunnnnnvvnnnnnnnnnnnvnnvnnvnnnnnunnnnnnvannnnnnnunnunnunnvnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 6 3 Introduction a arnnnannnnavnnnnnnnnnvnnnnnnnnnvnnnnnnnnnvnnnnnnnnnvnnnnnnnnnvnnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnr 7 4 Advantages compared with analog thyristor unit aranrannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnmnnnnnnnn 7 5 Software Configurator CDA Thyristor configurator software a ns arnnnnnnnnnnnnnnnnnnnnnnunnnnnnnnnnnnn 8 6 Quick Start MAA AAA TK AA UU ieri iii iii 9 7 Basic Connections and sizing aaa AAA AAA AAA AAA AAA NAKAA AAA iii iii 10 8 Identification and Order Code a xanavnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvnnnnnnnnannnnnnnnnnnnnnnnvannnvnnnnvennnn 11 8 1 Identification of the unit 11 8 2 Order Code 12 9 Internal FUSe a narannanavnnnnnnnnnvnnnnnnnnnvnnnnnunnnvnnnnnvnnnnnnnn
19. ad Warning This icon is present in all the operational procedures where the Improper operation may result in serious personal injury or death Caution This icon is present in all the operational procedures where the Improper operation can cause damage for the Thyristor unit CD Automation reserves the right to modify the own products and this manual without any C REVO M06 210 03 CD Automation srl REVO M User s Manual 3 Introduction A thyristor unit is semiconductor device which acts as a switch formed by two thyristors in ant parallel To switch on the alternating current the input signal will be on and the thyristor will switch off at first Zero Crossing voltage with no input signal The benefits of thyristor units compared with elettromechanical contactors are numerouses no moving parts no maintenance and capacity to switch very fast Thyristors are the only solution to control transformers and special loads that change resistance with temperature and with age Li 4 Advantages compared with analog thyristor unit Communication RS485 is a standard feature of REVO M this allows the use of many information like current power load state and all the parameters for diagnostic and configuration Ulterior advantages of the digital system vs the analogical is the flexibility and the possibility of implement special characteristics without change the hardware Several strategies can be implemented and selected through the c
20. afety Protection Protection Protezione The unit have IP20 protection rating as defined by the specific international Is necessary consider the place of installation Earth Terre Messa a terra For safety the Thyristor unit with isolated heat sink must be connected to earth Earth impedance should be correspondent to local earth regulation Periodically the earth efficiency should be inspected The electronic circuit of the Thyristor unit must be supplied by dedicated voltage for all electronic circuits and not in parallel with coil contactors solenoids and other It s recommended to use a shielded transformer When the Thyristor unit is energized after the power supply is shut off wait least a minute for allow the discharge of the internal capacitors where there is a dangerous tension Before working make sure that Only authorized personnel must perform maintenance inspection and replacement operations The authorized personnel must read this manual before to have access to the unit Ungualified People don t perform jobs on the same unit or in the immediate vicinities REVO M06 210 03 CD Automation srl REVO M User s Manual gt Bi Important warnings Attention Avvertenze importanti During the operations with units under tension local regulations regarding electrical installation should be rigidly observed Respect the internal safety rules Don t bend components to maintain insulation dista
21. aid time of time out equal at 3 5 time of a character transmission where there are not transitions on the transmission line The first Byte of each message is always the address of the unit that is a value from 1 to 255 or 0 for the broadcast messages the second is always the function number and the rest of the message depends of the function demand z When a Slave receive an message the unit send an answer with the same structure but L with the information demanded Each message is followed by CRC Cyclic Redundancy Check with two byte The CRC identify the incongruity situations of the message in this case the receiver ignore the message The CRC is calculated in accordance with a formula that imply a recursive division of the data by a polynomial The polynomial divisor is 216 215 2 1 Hex 18005 but is modified in two ways Since the bits order are reversed then the binary pattern is also reversed and the most significant bit MSB is the right most bit e Since interest only the remainder the right most bit could be discarded Therefore the polynomial divisor has value Hex A001 Normal bit order Most significant bit Least significant bit Most significant Byte Least significant Byte Reversed bit order Least significant bit Most significant bit Least significant Byte Most significant Byte N
22. ate R W Function This parameter selects the Baud rate on the serial port Min Max Value 0 4800 1 9600 2 19200 Default 2 Example Note P031 H1F Addr Address R W Function Min Max Value Default Example Note P032 H20 Cd Function Min Max Value Default Example Note P033 H21 die Function Min Max Value Default Example Note P034 H22 do Function Min Max Value Default Example Note This parameter selects the Address on the serial port for the thyristor unit 1 127 1 Digital input 1 configuration R W This parameter selects the function of digital input 0 Additional Reset Alarm 1 Setpoint Zero 2 Feed back Selection 3 Setpoint Analog Digital 4 External Alarm 1 Digital input 2 configuration R W This parameter selects the function of digital input 0 Additional Reset Alarm 1 Setpoint Zero 2 Feed back Selection Setpoint Analog Digital External Alarm 3 4 1 Digital output 1 configuration R W This parameter selects the function of digital input 0 Additional Reset Alarm 1 Setpoint Zero 2 Feed back Selection Setpoint Analog Digital External Alarm 3 4 1 REVO M06 210 03 42 CD Automation srl REVO M User s Manual P037 H25 U oP Operative Load Voltage V R W Function This parameter is used to set in volt the operative voltage of the load Min Max 0 1023 0 3FF Hex Value from 0 OV To 1023 1023V
23. canaan valen MH sot DI 2 DI 1 Input al a 10 V Out Cc a NC NO M2 T1 Aux L2 N Fan Supply i only with fan option REVO M06 210 03 20 CD Automation srl REVO M User s Manual 11 5 Connection Diagram for 3 phases control on 2 phases Caution this procedure must be performed only by qualified persons L1 L1 L2 O L2 L3 aa BG dei L3 j 7 12345678 9101112 J M2 hal MgB FIN g Aux Li i Aux L2 N i gt gt 2 Fan Supply i gt 9 only with fan option i gt O WAUA rd i E Down Note Aux Voltage and Load Voltage must be syncronized Load Type TI T2 T3 T1 T2 T3 V V V V V V Delta Star REVO M06 210 03 21 CD Automation srl REVO M User s Manual 11 6 Connection Diagram for 3 phases control on 3 phases Caution this procedure must be performed only by qualified persons L1 L2 L3 ia ANTI uo alto sl GND ia COM I DI2 DI1 Input T 10 V Out c NC NO d I heL M2 H L2 N M3 Aux L1 Aux L2 N A gt gt lt Fan Supply gt I only with fan option gt o Note Aux Voltage and Load Voltage must be syncronized Load Type T1 T2 T3 T1 T2 T3 L1 L3 L2 T1 T2 T3 T1 T2 T3 N VA V V V
24. d be susceptible to interferences lost by near equipments or by the power supply for this reason in accord to the fundamental practices rules is opportune take some precautions e The coil contactor the relays and other inductive loads must be equipped with opportune RC filter e Use shielded bipolar cables for all the input and output signals e The signal cables must not be near and parallel to the power cables e Local regulations regarding electrical installation should be rigidly observed Use copper cables and wires rated for use at 759C only Power cable torque suggested Tyne Connector Torque Wire Range MAX Current Wire Terminals Yp Type Lb in N m mm AWG Terminals UL Listed ZMVV e Screw M6 70 8 8 0 1 150 Fork Spade Terminal 120 Copper Tube Crimp Lug 150 1 Copper wire 180 Screw M8 265 30 0 3 0 250 Compact Solid 210 Stranded Cable dimensions of the Command Terminals 0 5mm2 AWG 18 Cable dimensions of the Earth suggested 16 mm AWG 6 up to 120A 25 mm AWG 4 up to 210A Warning Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources 11 1 Power Terminals Terminal Description Li Line Input Phase 1 Ti Load Output Phase 1 L2 Line Input Phase 2 only for 3pH T2 Load Output Phase 2 only for 3pH L3 Line Input Phase 3 only for 2Ph and 3Ph T3 Load Output Phase 3
25. dautomation com Is available a full programmer kit composed by USB TTL converter Two cable CDA Thyristor configurator software USB driver With the CD RS serial converter is possible configure the Thyristor unit also through the RS485 For this solution the programming cable is not necessary REVO M06 210 03 CD Automation srl REVO M User s Manual 6 Quick Start Attention this procedure must be carried out by skilled people only If your REVO M code is in line with what you really need then the main configuration is already done by CD Automation and you just need to do the following steps 1 Verify REVO M s current sizing Be sure that e the load current is equal or less than the nominal one of REVO M e the main voltage is equal or less than the nominal voltage of REVO M 2 Verify the Installation 3 Verify the Wiring e all auxiliary connections must be done in line with wirings on this manual e verify that there isn t a short circuit on the load 4 Supply the auxiliary voltage of the unit Set the parameters U_OP Operative Voltage and A_Lo Nominal Current of the load using the frontal keypad or CDA Thyristor configurator software U_oP Operative Voltage V R W Function It s necessary to specify the operative voltage Min Max 24 1000V Default 230 Note With voltage up to 330V and over 600V REVO M needs hardware modifications specify this in phase of ordination A Lo Load nominal current A R W Function
26. dress Configuration 37 21 Configuration Parameters ararnarnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 38 22 Maintenance a nanannnnnnnnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 44 22 1 Trouble Shooting 44 22 2 Warranty condition 44 CD Automation srl REVO M User s Manual 1 Important warnings for safety This chapter contains important information for the safety The not observance of these instructions may result in serious personal injury or death and can cause serious damages to the Thyristor unit and to the components system included The installation should be performed by qualified persons gt PPP PPS The Thyristor unit are integral part of industrial equipments When it is supply the Thyristor unit is subject to dangerous tensions Don t remove the protection Cover Don t use these unit in aerospace applications and or nuclear The nominal current corresponds to use at temperature not superior to 45 C e The Thyristor unit must be mounted in vertical position and without obstruction above and below to allow a good flow ventilation e The hot air of one thyristor unit must not invest the unit positioned above For side by side placed leave a space of 15mm between the unit A suitable device must ensure that the unit can be electrically isolated from the supply this allows the gualified people to work in s
27. he full tension in the cycles number set in the parameter bF_r When the ramp is over the thyristor unit will stay in conduction at full voltage up to the end of cycles of burst The S BF firing is used to control small inductive loads to avoid inrush surge current and to reduce the electromagnetic interferences The example show the firing with Burst cycles bF_n 4 and ramp cycles bF_r 3 HON OFF VOLTAGE SUPPLY V LOAD VOLTAGE V KA AA AA AAR AA AV gt REVO M06 210 03 28 CD Automation srl REVO M User s Manual 15 4 Phase Angle PA 1Ph Only The Phase Angle firing allow the control of the power on the load for this firing the thyristor can be in conduction only for a part of the voltage cycle This part of the voltage cycle is adjustable in function of the input signal from 0 at 100 The PA firing is normally used for control the inductive loads and is also possible control a primary of transformer coupled with the cold resistances like Superkanthal Molybdenum Platinum Tungsten or Quartz Lamp The only disadvantage with phase angle is the possible generation of interferences that however can be reduced with opportune filters HOFF VOLTAGE SUPPLY V LOAD VOLTAGE V 25 gt 50 gt 15 5 Soft Start with Phase Angle S PA This is an additional function to the Phase Angle The firing angle of the thyristor increase or decrease up to the final setpoint value The Soft s
28. lue 2 Power feed back VxI 3 None feed back 1 if not specified in the Order Code Feed back value is the average value on the three phase R S T Burst Firing Cycles Not used in PHASE ANGLE Cycles It defines the number of voltage cycles in ON condition at 50 of power demand 1 255 cycles R W 8 if not specified in the Order Code Delay triggering 9 This parameter set firing delay in 0 255 0 FF Hex from 0 0 To 255 100 0 R W Sofstart Ramp Up R W This parameter have two functions if the firing mode is Phase Angle de P023 is Time to reach the full angle of firing The Unit starts in phase angle mode with a ramp starting from zero up to full voltage in a presetted and Adjustable time The time is setted by this parameter Sofstart Ramp Cycles of Burst Cycles R W If the firing is Burst Firing this parameter set the number of cycle In Burst Firing is possible to have a soft start ramp With this parameter you can define how much cycles are necessary to reach the complete wave form You must set a value between 0 and the number of cycles setted in the parameter P083 bF_n If you set 0 value the ramp is disabled 0 100 cycles 4 with firing S BF 0 wit other firing REVO M06 210 03 40 CD Automation srl REVO M User s Manual P024 H18 ct Ji Cycle time R W Function The Cycle Time is the time which the Thyristor modulates to obtain the power demand Min Max 0 255 0 FF
29. n Parameter Parameter CRC 16 16 10Hex HI LO 0 1 LO HI REVO_M06 210 03 36 CD Automation srl REVO M User s Manual 20 5 Error and exception responses If a message contains an altered character if fails the CRC or if the received message contains a syntax error for example the number of the byte or of the words is not correct then the unit will ignore the message If the received message is correct but contains a not valid value the unit will send an answer of exception 5 byte Address Unit Function Error Code CRC 16 LO HI The byte with the function number represent the function number of the message that has caused the error with the first Bit set to 1 ex the function 3 becomes 0x83 The error code could be one of the followings Error Code Name Cause 1 ILLEGAL FUNCTION Function not supported 2 ILLEGAL DATA ADDRESS Address out of range 3 ILLEGAL DATA VALUE Attempt to write invalid or action not carried out hud NOTE If you write a parameter s value equal at his actual value this is a valid transaction and don t cause an error 20 6 Address Configuration The thyristor unit is assigned a unique device address by the user in the range 1 default to 127 using the parameter P115 ddr in the Hardware menu This address is used to recognise the messages queries to her assigned The thyristor unit does not respond at the messages q
30. nces Protect the units from high temperature humidity and vibrations Don t touch components to prevent electrostatic discharges on them Verify that the size is in line with real needs To measure voltage current etc on unit remove rings and other jewels from fingers and hands e Authorized personnel that work on thyristor unit under power supply voltage must be on insulated board This listing does not represent a complete enumeration of all necessary safety cautions Electromagnetic compatibility Compatibilita lectromagn tique Compatibilita elettromagnetica Our thyristor units have an excellent immunity to electromagnetic interferences if all suggestions contained in this manual are respected In respect to a good Engineering practice all inductive loads like solenoids contactor coils should have a filter in parallel Emissions Emission Emissioni All solid state power controllers emit a certain amount of radio frequency energy because of the fast switching of the power devices The CD Automation s Thyristor unit are in accord with the EMC norms CE mark In most installations near by electronic systems will experience no difficulty with interference If very sensitive electronic measuring equipment or low frequency radio receivers are to be used near the unit some special precautions may be required These may include the installation of a line supply filter and the use of screened shielded output cable to the lo
31. nnnnnvnnnnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnen 13 9 1 Fuses Replacement 13 10 Installation s annnnnnunnnnnnnnvnnunnnnnnvnnnnnunnnvnnvnnnnnnvnnvannnvnvnnvnnnnnnnnnnnnnnnnnnnvnnnnvnnnnvannnvnnnnvnnnnnnnnen 14 10 1 Environmental installation conditions 14 10 2 Derating Curve 14 10 3 Dimensions and Weight 15 10 4 Fixing holes 15 10 5 Technical Specifications 16 11 Wiring instructions s asxaravnnnnnnnnnvnnnnnnnnnnnnnnnnnnnvnnvnnnnnnnnnvnnnnnnnnnvnnnvnnnnnnnnnnunnnnvnnnnnnnnnvnnnnnnnnen 17 11 1 Power Terminals 17 11 2 Command Terminals 18 11 2 TERMINAL BLOCK Mln AREA AIR embede naadde de keen de 18 P1272 TERMINAL BEOGK MB Sar at Aer eee enke aa 18 11 23 TERMINAKBLOCK MI rene Tar bee e pe EE aa ee Gad ee se ee bere 18 11 3 Schematic 19 11 4 Connection Diagram for Single phase 20 11 5 Connection Diagram for 3 phases control on 2 phases 21 11 6 Connection Diagram for 3 phases control on 3 phases 22 12 Control Panel a nnnannnnnnnnnnnnnnnnnnnnvnnvnnnnnnnnnnnnnnnnvnnvnnnnvnnnnvannnnnnnnnnnnvnnnnnnnnnnvnnnnvnnnnvnnnnvnnnnnnvenn 23 12 1 Scroll the parameters 24 13 Input output signal a raravnnrnnnnnnvnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 25 13 1 Digital Input 25 131 1 START STOP TERMINAL 3 0FM2 antar nl lia aida asia 25 13 1 2 CONFIGURABLE INPUT TERMINAL 4 OF M2 Li 25 13 2 Digital Output terminal 5 6 7 of M1 25 13 3 Analog Input 25 PRIMARY INPUT TERM
32. nted the waves generate by vectors that rotates in counterclockwise Without Delay Triggering With Delay Triggering Without delay at zero crossing when V1 is to zero projected on the X axis the unit switch On In this case the instantaneous value of the currents are i1 i2 and i3 and this condition for the curve of magnetization could generate transient over currents that can blow the fuses With Delay Triggering the firing of the thyristor are triggered with a delay until the instantaneous value of the curret i1 0 i2 positive and i3 negative like represented In this case the risk of transient over currents is reduced and the fuses don t blow The angle alpha is the delay to have i1 0 and this angle depends on the power factor The delay angle suggest for most applications is 80 REVO M06 210_03 30 CD Automation srl REVO M User s Manual 16 Feed back type The Feed back type has already configured in line with customer requirements that are defined in the Order Code The Order Code is written on the identification label However if you wish to change the Feed back type you can use the software configurator or the Control Panel Caution this procedure must be performed only by qualified persons The Feed back type is defined by the parameter FEEd If the configurable digital input has set like Feed Back Selection it s possible to change the select Feed Back with the Voltage Feed Back V simply activating
33. onfiguration parameters With CDA software configuration you can have access to the configuration parameters To connect the Thyristor unit to the computer use the USB TTL converter OG Ad REVO M06 210 03 7 CD Automation srl REVO M User s Manual 5 Software Configurator CDA Thyristor configurator software Ele Settings Help ed HOME REVO M REVO M 2 3PH L R Simple Test Unit Expert Scale Text_ On line EJE Input E Ext Input 0 10V EEK Manuals REMO M CDA Thyristor configurator software is free and is possible download it from our site www cdautomation com If the Order Code is in line with requirement then REVO M has been already configured in Factory and it s ready to use You need the software only to modify the ordered configuration Anyway we suggest to check the unit on the machine with the Test unit section For install the software launch the program and follow the instructions on the screen Run the software configurator and set the serial port of the PC with con baudrate 19200 default and the address of Thyristor unit default 1 To connect the unit at the PC it s necessary use the USBYTTL converter connected between the unit and the USB port of the PC USB TTL converter need a driver to work properly you can find it at www c
34. only for 2Ph and 3Ph REVO M06 210_03 17 CD Automation srl REVO M User s Manual 11 2 Command Terminals Warning Before connecting or disconnecting the unit check that power and control cables are isolated from voltage sources 11 2 1 Terminal block M1 Terminal Description GND COM digital Input Configurable Enable Configurable Inputi Control Input Control Input 10V Output Not connected Common alarm relay output Normally open close alarm relay output Pile L b5 L Q Nja luslwnl RS485 A N RS485 B 11 2 2 Terminal block M2 Terminal Description L1 Aux Li Not Connected L2 N Aux L2 N 11 2 3 Terminal block M3 Terminal Description Fi Fan supply F2 Fan supply REVO M06 210_03 18 CD Automation srl REVO M User s Manual 11 3 Schematic L1 L2 N M 3 Fan Supply AA L jim v c Pot 10K LUI is Y Y EE TO LOAD External Digital Signal Primary I Input I REVO_M06 210_03 19 CD Automation srl REVO M User s Manual 11 4 Connection Diagram for Single phase TOP VIEW DOWN VIEW Ln A Caution this procedure must be performed only by qualified persons L1 L1 L2 N L2 N Top aaqaan
35. s are used 2 Type Spare Part ARMS A2 sec uae 060 100FE 100 2800 660 090 FEE200 200 11400 660 120 FEE200 200 11400 660 150 FEE200 200 11400 660 180 URB315 315 82000 660 210 URB315 315 82000 660 Caution High speed fuses are used only for the thyristor protection and can not be used to protect the installation Warning When it is supply the Thyristor unit is subject to dangerous voltage don t open the Fuse holder module and don t touch the electric equipments A Caution The warranty of thyristor is null if no proper fuses are used See tab 9 1 Fuses Replacement Open the cover and remove the screws Open the cover and remove the screws REVO M06 210_03 13 CD Automation srl REVO M User s Manual 10 Installation Before to install make sure that the Thyristor unit have not damages If the product has a fault please contact the dealer from which you purchased the product Verify that the product is the same thing as ordered The Thyristor unit must be always mounted in vertical position to improve air cooling on heat sink Maintain the minimum distances in vertical and in horizontal as represented When more unit has mounted inside the cabinet maintain the air circulation like represented in figure Sometimes is necessary installing a fan to have better air circulation 10 1 Environmental installation conditions 0 40 C at nominal c
36. s parameter is setted between 1 and 255 of the nominal resistance This parameter is the maximum reduction of the resistance Load to establish the HB Alarm There is also H8_d parameter to set a delay to have HB alarm active 14 2 HB alarm contact digital output The Revo unit with HB option is supplied with Heater Break alarm contact normally opened NO e In normal conditions without alarm and with auxiliary power supply the contact to the terminals has opened relay coil energized e In alarm condition or without auxiliary power supply the contact to the terminals is closed relay coil not energized This alarm can be configured in order to activate itself after that one of these alarms occours e HB and SC alarm are active e Only HB alarm is active e Only SC alarm is active e Disable the relay output REVO M06 210_03 26 CD Automation srl REVO M User s Manual 15 Firing type Choose an correct firing type allows to optimize the thyristor unit for the installed load The firing type has already configured in line with customer requirements that are defined in the Order Code The Order Code is written on the identification label However if you wish to change the firing type you can use the software configurator or the Control Panel Caution this procedure must be performed only by qualified persons 15 1 Single Cycle SC 1Ph Only Single Cycle it s the faster zero crossing switching method in relationship of
37. sonal Computer USB port R TTL PORT not USB THE RELAY EVOLUTION REVO M06 210 03 33 CD Automation srl REVO M User s Manual 20 MODBUS communication The serial communication port of the thyristor unit is two wire RS485 type This port use an half duplex system When a Unit must transmit active the transmission line and when there are not units in transmission the outputs are fixed to high impedance The serial communication port allows to communicate between the thyristor units and a MASTER device ex an computer or a terminal The cable must be rated for use to data transfer 20 1 MODBUS RTU Protocol The communication is based on the standard industrial MODBUS RTU with the following restrictions e The Baud rate can be 4800 9600 19200 Baud Standard 19200 e The Preset Multiple Registers Funct 16 is limited to the writing of a single parameter for message The following MODBUS functions are supported Function Description 03 Read Holding Registers 16 Preset Multiple Registers e The unit support the Broadcast messages L It possible send a Broadcast messages using the address 0 all the units respond at the message without sending back any reply 20 2 Message Format The transmission format is a 1 bit start 8 date bit and 1 bit stop with no parity verification Each message terminate after a s
38. ss one for the function 03 Hex two Byte for the first parameter to read two Byte for the total number of parameters to read and finally two Byte for the CRC Address Function Address of the First N of the Parameter CRC 16 Unit Parameter 3 3Hex HI LO HI LO LO HI The answer is an echo of the first two Byte address and function one byte with the number of following byte to exclusion of the CRC the demanded values and finally two Byte for the CRC Address i N of First Parameter Last parameter Unit Sasha aa Byte Value value SRC te 3 3Hex HI LO m HI LO LO HI 20 4 Preset Multiple Registers This function could write only a parameter for each message The message is composed by 11 Byte one Byte for the address one for the function 10 Hex two Byte for first parameter to write two Bytes for the N of parameters fixed to 1 0001 Hex one Byte with the number of following Bytes fixed to 2 02 Hex two Byte for the CRC Address Function Address of the N of the N of Value to CRC 16 Unit First Parameter Parameter Byte write 16 10Hex HI LO 0 1 2 HI LO LO HI The answer is an echo of the first two Byte address and function two Byte for first written parameter two Byte with the N of parameters fixed to 1 0001 Hex two Byte for the CRC Address Address of the First N of the Unit Functio
39. tart ramp is an important feature to reduce the inrush current with transformers during the during the cycle of magnetization or with cold resistance that are near to the short circuit when they are supplied Setpoint Ramp Up rP u Setpoint Ramp Down rP d ONE OFF VOLTAGE SUPPLY V Setpoint Value Load voltage RMS V Ramp Down e Ramp Up OUTPUT VOLTAGE V REVO M06 210_03 29 CD Automation srl REVO M User s Manual 15 6 Delay Triggering DT 1Ph Only The Delay Triggering firing is used the control a primary of transformer coupled with the normal resistances on the secondary N B don t connect cold resistances on the secondary like Superkanthal Molybdenum Platinum Tungsten Quartz Lamp For an inductive load ex transformer switching the thyristors at zero crossing can generates transient over currents that can blow the fuses to avoid this problem you must use the Delay Triggering This firing delay the first half cycle of Burst for an angle from 0 to 100 relative to the zero besides all the first burst start with soft start ramp to reduce the inrush current during the cycle of magnetization Without Delay Triggering With Delay Triggering Transient Delay angle over current 0 to 1009 Voltage Current Current Voltage pw a 7 Zero Zero Crossing Crossing Voltage Voltage For understand the Delay Triggering firing we have represe
40. ueries that don t have the same assigned address The thyristor unit will also accept global messages Broadcast sends at the address 0 No responses are returned for globally addressed queries REVO M06 210 03 37 CD Automation srl REVO M User s Manual 21 Configuration Parameters The Configuration Parameters are accessible from the Control Panel place in front of unit from the software configurator or through the serial communication port RS485 With the RS485 Serial Port the parameters are not divided by menu but only by numerical order P010 HOA Function Min Max Value Uout Default Example Note P011 HOB Function Min Max Value Default Example Note P012 HOC P Function Min Max Value Default Example Note P013 HOD Function Value dui die Average voltage output Vv R This parameter show the Average voltage output on the three phases 0 1023 0 3FF Hex from 0 OV To 1023 1023V 220V is equal to read value 220 Current output A R This parameter shows the RMS current present on the power terminal L1 0 1023 0 3FF Hex from 0 OA To 1023 102 3 A for unit up to 90A from 0 OA To 1023 1023A 45A is equal to read value 450 with decimal point P040 settings 1 450A is equal to read value 450 with decimal point P040 settings 0 Power output R This parameter shows the Average power output on the three phases O 1023 0 3FF Hex
41. urrent Over 40 C use the Ambient temperature derating curve Storage temperature 25 C a 70 C Don t install at direct sun light where there are Installation place conductive dust corrosive gas vibration or water and also in salty environmental Up to 1000 meter over sea level For higher Altitude altitude reduce the nominal current of 2 for each 100m over 1000m Humidity From 5 to 95 without condense and ice 10 2 Derating Curve lu I nom xk 0 8 JE FRE FRR T ae N i i EE EN ET 0 2 a oe 40 50 60 70 80 C REVO M06 210 03 14 CD Automation srl REVO M User s Manual 10 3 Dimensions and Weight REVO M 1PH REVO M 2PH REVO M 3PH Size W mm H mm D mm Weight kg 1PH 93 170 274 3 4 2PH 187 170 274 6 8 3PH 281 170 274 10 2 10 4 Fixing holes REVO M 1PH REVO M 2PH REVO M 3PH 5 5 J5 165 i 95 s AA 05 a 2 di 3 Ja a Sa r f I Li I TT I L SIC O O O O N N N Jr n E eg 5 5 E ji DI 95 25 5
42. v Vv V VA V V V Vv Delta Open Delta Star Star Neutral REVO M06 210 03 22 CD Automation srl REVO M User s Manual 12 Control Panel The Control Panel is placed on the front of the thyristor unit on his display you can visualize the alarms the input and output signals and all the configuration parameters L I coe gt IG vV A4 Down Up Key Key The function keys are the following The Function key F is used to scroll the parameter The UP key and DOWN key are used to set the parameters in the menu and to change data The L R key is used to edit the parameters and to save the modified values The F L R is used for enter and exit from the menu The Control Panel have three menu and to enter in one of them you must set correctly the parameter PASS e Operator Menu PASS 2 This menu contains a reading parameters that give information on the state of the unit it include also the base parameters for quick start like the value of current and voltage load and the Set point data e Hardware Menu PASS 5 This menu contains all the configuration parameters for analogic and digital I O and the parameters to set the serial port like the address and the baudrate e Setup Menu PASS 10 This menu contains all the setting parameters to configure the thyristor unit like the firing type the current
43. y HB alarm is active e Only SC alarm is active 13 3 Analog Input Primary Input Terminals 5 and 6 of M1 The REVO M thyristor unit has 1 analog inputs 0 10V 0 20mA 4 20mA ecc The primary input for the analog setpoint The primary input is already configured in line with customer requirements that are defined in the Order Code The Order Code is written on the identification label However if you wish to change the primary input ex from 0 10V to 0 20mA 4 20mA REVO M06 210 03 25 CD Automation srl REVO M User s Manual 14 Heater Break alarm and SCR short circuit HB Option Caution to work properly the load must be powered at least about 160msec The Heater Break circuit read the load resistance with an Internal voltage transducer and Internal current transformer C T to calcolate the resistance V I Minimum current is 10 of the current transformer size If load current is below this value the Heater Break Alarm doesn t work properly 14 1 Heater break Calibration procedure An automatic function sets the Heater Break Alarm Write in the parameter A Lo and U_oP If load current decreases for partial or total load failure sensitivity 20 HB alarm become ON and alarm relay change status If the unit is still in conduction with no input signal LED green OFF it means that there is a short circuit on thyristors and SC become ON You can Adjust the sensibility of HB alarm by using the parameter Hb 9 Thi
Download Pdf Manuals
Related Search