Series 16 - Athena Controls
Contents
1. On Off Alarm Repeat for Mode on 2 OUt 2 GLP CL O On Off ALr Alarm Important If only one output is PID set the other output to either On Off or Alarm 6 Select Cooling Type CoL t nor standard no cooling H20 water cooled extruders Select Alarm Al H L either HI or Lo Select Alarm Type A1 P d either Process Pr or Deviation dE Select Alarm Operation AI O P either Normal nor Latching LAt or Off OFF Repeat Steps 7 through 9 for Alarm 2 if applicable 11 Select Temperature Units Unit either F or C then press Mode key once to display setpoint Use AX Or Y keys to select Setpoint Value 12 Press lt lt key once to return controller to Ac Cd display 13 Press NY key twice to select menu level 03 14 Select Alarm Trip Points ALr1 and or ALr2 if applicable Note This menu parameter will not appear if Alarm Operation Step 9 is set to 15 Select Cycle Times CY t1 and or CY t2 as follows For Control Output Type Select Cycle Time in seconds N lt H nm 15 Output 2 only 16 Scroll to Setpoint Target Time SP tt and set to OFF 17 Select Lower Setpoint Limit L SP L and Upper Setpoint Limit U SP L to the desired value 18 Press Mode key once then key once to restore Ac Cd display Change to menu level 022. If the controller is in Standby mode selecting autotune manual or ramp will de select Standby setpoint should not be modified while the controller is in autotune or ramp mode The Setpoint Value enter command should not be execut ed while the controller is in manual mode Recalibration ane Only qualified individuals utilizing the appropriate calibration equip ment should attempt recalibration of the controller For assistance contact your Athena repre sentative or call 1 800 782 6776 Error Codes EE Your Series 16 has been calibrated at the factory and need not be adjusted during the life of the controller unless sensor type is changed from thermocouple to RTD or vice versa In the event that recalibration is warranted follow these proce dures 1 2 3 4 5 7 Display Err L Err O Err J Access menu level 05 as previously instructed and select the sensor type Use a calibrator with a range appropriate for the unit to be calibrated and set the range and a low or zero value Access menu level 04 and then the Parameter Access key until CAL L is displayed Then press the Raise AAN or Lower N key until the number in the controller s upper PV display window matches the indicated value of the calibration instrument Enter a value on the calibration instrument corresponding with the high end value of the sensor range span Again in menu le
3. TG T TC S TC S Platinel Il Platinel Il 100 ohm RTD 100 ohm RTD 100 ohm RTD DF 100 ohm RTD 1to5V 10 to 50 mV 4 to 20 mA 0to5V 0 to 50 mV 0 to 20 mA 0to 10 V 210 10V 0 to 1V 0 to 2460 F 18 to 1349 C 0 to 1400 F 18 to 760 C 0 to 2370 F 18 to 1299 C 0 to 3200 F 18 to 1760 C 200 to 600 F 129 to 316 C 0 to 3200 F 18 to 1760 C 0 to 2372 F 18 to 1300 C 328 to 1562 F 200 to 850 C 199 0 to 450 0 F 128 8 to 232 2 CDC Scaleable Scaleable Scaleable Scaleable Scaleable Scaleable Scalable Scalable Scalable Code 0 None B Relay F 4 20 mA S Pulsed 20 Vdc T S S Relay 0 20 Output 2 Code 0 None B Relay F 4 20 mA S Pulsed 20 Vdc T S S Relay 0 20 YzN C Mechanical Relay Contacts Output 2 Only Special Options See List If NONE Enter 00 Consult Factory Standard Options 00 None Dual Alarms 10 S S Relay 20 Floating Transistor Open Collector Switch 21 24 Vdc drive 22 S S Relay Communications 30 RS 232 31 RS 485 Remote Setpoint Select w alarm 40 Switch Close 41 Switch Open 42 5 volt Input Transducer Excitation 50 10 Vdc 51 12 Vdc 52 15 Vdc Process Variable Retransmit Signal 60 4 20 mA 61 1 5 Vdc 62 0 20 mA 63 0 5 Vdc Heater Break Alarm 70 5 30 Amps 71 10 60 Amps Quick Setup Instr
4. gt 0717 40 921mm 3955 7 8 21 mm 100 mm NE oin p wg P C5 m uH 2 100 A20 Rma 1 750 Poo ip o B i Prior to mounting the Series 16 in your panel make sure that the cutout opening is of the right size 1 771 x 1 771 45 mm x 45 mm and deburred to enable a smooth fit A minimum of 4 100 mm of depth behind the panel is required Bezel Case Clip Grips i RU aT Rubber Gasket Customer Panel Figure 3 Series 16 Mechanical Components Sensor Input Connections ey Thermocouple circuit resistance should not exceed 100 ohms for rated accuracy errors will occur at higher resistance values If shielded thermocouple wire is used terminate the shield only at panel ground Use wire with a resistance no greater than 10 ohms An error of 0 2 F will result for each additional 10 ohms of resistance encountered If shielded RTD wire is used terminate the shield only at panel ground N O OUTPUT 1 N C N O OUTPUT 2 Figure 5 Thermocouple Input Wiring Make sure that you are using the appropriate thermocouple and extension wire Connect the neg ative lead generally colored red in ISA type thermocouples to contact 9 connect the positive lead to contact 10 Extension wires must be the same polarity as the thermocouple laa
5. 19 Usethe Cz key to scroll through to the Damping menu parameter dPnG Select normal nL Note If your process is subject to thermal lag 20 Press and hold the key until tUnE appears When the display stops and the Setpoint Value appears the controller is tuned For safety and security purposes you may want to change to key lock out menu level 00 or Limited Access Run menu level 01 before beginning your process operations 40 Keep This Information in a Safe Place Configured Parameters Reference Card y Y series 16 18 19 25 Temperature Controllers A LJ Model gt ATHENA Zone Location Firmware Version No Displayed when the controller is powered up after all the segments on both lines of the display have been tested Dear Customer Please keep this information handy in case your controller should lose its configured initial parameter values or for easy reference when setting up a new controller After auto tuning and when your controller is controlling well we suggest you write the displayed value for each of the menu parameters below If you do not use a listed parameter indicate N A Using this information to document your parameter set tings could reduce your downtime If you have any questions or need further assis tance please contact Athena Controls Technical Support Toll free in USA 800 782 6776 Telephone 610 828 2490 Fax 610 828 7084 E Mail techsupport athenaco
6. for direct acting control Set the active output to PID Pid and the unused output to Alarm ALr or On Off On F J 4 Access menu level 02 and set Gn 01 to 1 0 Gr o2 to 1 0 and rAtE and rSEt to 00 5 Press the Mode key for four seconds until display flashes tUnE Press the Mode key for another four sec onds and the process will run in closed loop mode 6 While monitoring the chart increase Gain Gn o1 by dou bling the gain number until the process variable becomes unstable Then decrease Gain until the process oscillations are sustained neither increasing nor decreasing in ampli tude as a result of momentary setpoint change T Multiply the Gain from Step 6 by 0 6 8 Measure the period of one complete cycle of oscillation T in seconds Auto Manual Operation Standard To put the controller in manual mode set the damping dPnG parameter in menu level 02 to OFF Press and hold the Mode key for four seconds until the lower display window flashes StbY Hold down the Mode key for another four sec onds to initiate manual operation The lower display window will flash percentage of output power from 100 to 100 alternating with the output controlled temperature controllers will flash HEAt or CooL process controllers will flash OUt1 or OUt2 To take the controller out of manual mode press and hold Mode zm key to four seconds Note The Series 16
7. 7 8 9 Press the Parameter Access key again to display the Cooling Type parameter CoL t and select either Normal Linear output nor or Water Cooled Non Linear output H20 Exit menu level 05 by pressing the Mode key once The lower window will flash StbY Now press the Parameter Access Ce key once The lower window will display Ac Cd and 05 Press the Lower N key twice to select menu level 03 Press the Parameter Access key and select Cycle Time for Output 1 CY t1 and Cycle Time for Output 2 CY t2 For Control Output type B T or Y enter 15 For Control Output type E F or 5 enter 00 Press the Parameter Access key until Setpoint Target Time SP tt is displayed Select OFF Press the Mode key once The lower window will again flash StbY Press the Parameter Access C key once and the lower window will display Ac Cd and 03 Press the Lower N key once to select menu level 02 10 Press the Parameter Access lt key and scroll through the displayed parameters If Gain Ratio Gr o2 is dis played set it to 1 0 Otherwise continue scrolling until dPnG appears Set Damping initially to Normal nL This setting may have to be changed later 11 Press and hold the Mode key until tUnE flashes in the lower display window The controller is now autotun ing When it stops flashing the autotuning procedure is completed and the con
8. A 25 C Control Characteristics Setpoint Limits Alarms Rate Reset Cycle Time Limited to configured range Adjustable for high low selectable process or deviation 0 to 900 seconds 0 to 3600 seconds 0 2 zero setting to 120 seconds Technical Specifications es Gain 0 to 400 Gain Ratio 0 to 2 0 in 0 1 increments Control Hysteresis 1 to 100 units on off configuration Cool Spread Output 2 0 to 100 F C above setpoint Temperature Controller spread 2 Output 2 0 to 100 units above setpoint Process Controller Damping selectable low normal high off setpoint Target Time 0 off to 100 minutes Ramp to Setpoint Autotune Operator initiated from front panel Manual Operator initiated from front panel General Line Voltage 115 to 230 V 10 50 60 Hz 115 to 300 Vdc 10 Auto Polarity Display Dual 4 digit 0 36 9 2 mm LED dis play Process Value Orange Setpoint Value Menu Green Power Consumption Less than 6 VA 120 240 Vac Panel Cutout 1 771 x 1 771 45 mm x 45 mm Depth Behind Panel 3 937 100 mm Front Panel Rating NEMA 4X Operating Temperature 32 to 131 F 0 to 55 C Humidity Conditions 90 R H max non condensing Parameter Retention Solid state non volatile memory Connections Input and output via barrier strip with locking terminals Contacts Twin bifurcated 38 Ordering Codes as 39 Model 16 Input WS TC 4 1C J TC N TC N TC R TC R TC
9. Figure 6 RTD Wiring The Series 16 accepts input from 2 or 3 wire 100 ohm platinum resistance tempera ture detectors RTDs Connect 2 wire RTDs to contacts 9 and 10 with a jumper across contacts 8 and 9 Keep leads short and use heavy gauge copper extension wire if necessary to minimize lead resistance For long runs 3 wire RTDs should be used Note For 2 Wire RTD Jumper 8 amp 9 ALARM amp COMM COM 1 XMT RS 232 A RS 485 j AD COM 4 ALARM A2 amp SENSOR E INPUT D 1 12 100 250 V 50 60 Hz 100 330 Vdc Auto Polarity 24 Auto Polarity Power Wiring Figure 7 Process and Linear Input Wiring Voltage Inputs Connect the positive voltage input to contact 10 the negative input to contact 8 mV Current Inputs Connect the positive current input to contact 10 the negative input to 9 Cs VOLTAGE CURRENT OR 50 mV A The Series 16 power supply accepts 100 to 250 Vac and 100 to 330 Vdc line power without any switch settings or polarity considerations All connections should be made in accor dance with the National Electrical Code and local regulations using only NEC Class 1 wiring for all power terminals It is advisable but not necessary to fu
10. Heater Break Alarm option is not available on controllers with an F type output With the Heater Break Alarm option cycle time is limited to greater than 2 seconds 25 Heater Break Alarm Series 16 Temperature Controller The heater break alarm option detects failures in the load or power handler and provides an alarm output It uses an exter nal current transformer to monitor the load current If the load current falls below a set current value the alarm output is activated With this option a heater current reading Ht rd from a current transformer is displayed at menu level 04 along with the preset Heater Current Alarm Setpoint Value Ht SP either 00 30 A or 00 60 A Current Transformer Specifications 29 Dia Opening INDICATING RANGE 2 thru 100 A MAX CONT CURRENT 100 A MAX TRANSIENT CURRENT 150 A for 5 sec WORKING CLASS 600 FREQUENCY 50 60 Hz WEIGHT 5 0z 14 grams LEAD WIRE 22 AWG UL Style 1213 CASE COLOR Black CASE MATERIAL Thermoplastic Figure 16 Current Transformer Supplied with Heater Break Alarm Option Part 580E023UOI p 29 7 4 Dia 12 305 Figure 17 Wiring Diagram for Heater Break Alarm SSR Alarm Out 100 mA Max 120 240 Vac HEATER WIRE N O 2 CURRENT UTPUT 1 TRANSFORMER Ej LENS N C OUTPUT 2 il A SENSOR O OUTPUT A C A LEN L1 L2 100 250 V 50 60 Hz 100 3
11. MAY BE BROUGHT BY PURCHASER MORE THAN ONE YEAR AFTER THE CAUSE OF ACTION HAS ACCRUED SELLER S MAXIMUM LIABILITY SHALL NOT EXCEED AND BUYER S REMEDY IS LIMITED TO EITHER i REPAIR OR REPLACEMENT OF THE DEFECTIVE PART OR PRODUCT OR AT SELLER S OPTION ii RETURN OF THE PRODUCT AND REFUND OF THE PURCHASE PRICE AND SUCH REMEDY SHALL BE BUYER S ENTIRE AND EXCLUSIVE REMEDY Unit Repairs It is recommended that units requiring service be returned to an authorized service center Before a controller is returned for service please consult the service center nearest you In many cases the problem can be cleared up over the tele phone When the unit needs to be returned the service center will ask for a detailed explanation of problems encountered and a Purchase Order to cover any charge This information Should also be put in the box with the unit This should expedite return of the unit to you This document is based on information available at the time of its publication While efforts have been made to render accuracy to its content the information contained herein does not cover all details or variations in hardware nor does it provide for every possible contingency in connection with installation and maintenance Features may be described herein which are not present in all hardware Athena Controls assumes no obligation of notice to holders of this document with respect to changes subsequently made Proprietary information of Ath
12. Menu 3 i i irl ice LIE CSEE SPE LSL HSPE 1 4 DAO ATHENK Menu 5 NOTES For technical assistance call toll free 1 800 782 6776 in the U S or 610 828 2490 from anywhere in the world or e mail techsupport athenacontrols com ATHENA Athena Controls Inc 9145 Campus Drive Plymouth Meeting PA 19462 USA Toll free 800 782 6776 Tel 610 828 2490 Fax 610 828 7084 techsupport athenacontrols com athenacontrols com 900 006000 REV C 082405
13. apply power and immediately put the controller in Standby mode by holding the key for four seconds until StbY flashes in the lower display window 2 Enter the desired Setpoint Value using the appropriate Raise AX or Lower NY key StbY will continue to flash 3 If controller is in menu level 00 or 01 hold the Parameter Access lt key for 11 seconds until Ac Cd appears Then change to menu level 05 Otherwise press the key once and use the A key to select menu level 05 Press the Parameter Access lt key twice until SnSr 15 displayed to make sure that the proper sensor has been selected Then set the controller s heating mode or alarm functions by pressing the Parameter Access key again until OUt1 is displayed If you scroll past it just continue scrolling until the parameter menu repeats Using the appropriate Raise AX or Lower NY key select the one of the following settings according to the require ments of your process Mote For autotuning at least one output MUST be set to PID mode Mode Output 1 Heat Setting 4 Output 2 Cool Setting PID On Off Ht 0 61 0 Alarm ALr Press the Parameter Access key again to step to out put 2 OUt2 Repeat the selection process for cooling mode or alarm If only one output is PID set the other output to either On Off or Alarm Tuning Procedures pee meme 5
14. cause the last digits of the PV display to become unstable Sampling rate is not affected The set tings are time con stants in seconds with 0 1 equivalent to no filtering Series 16 Temperature Process Controller Menu 05 Display Snsr OUt1 OUt2 SN 00 Dec P FILt OUt2 Parameter Sensor type Output 1 action Output 2 action Input Zero Level Decimal Point Digital Filtering Output 1 action Output 2 action Selection Thermocouple ND ADZO N Platinel Il RTD RTD decimal range Heat PID Heat On Off Alarm Cool PID Cool On Off Alarm 0 20 4 20mA PID On Off Alarm PID On Off Alarm Code I a d Ht P Ht 0 ALr CL P CL O ALr U Su Unsuppressed Su Suppressed 999 99 9 9 99 0 1 1 10 Pid On F ALr Pid ON F ALr Parameter Descriptions With the Heater Break Alarm option Id no changes to Heater Current Reading Ht rd indication only and bAUd changes to Heater Break Alarm Setpoint Ht SP indication only either 00 30 A or 00 60 A Cooling type Water H20 non linear output Normal nor linear output A1 H L Alarm 1 select Enable Lo HI A1 P d Alarm 1 type Process Deviation Pr dE A1 0 P Alarm 1 output Off Normal Latching OFF nor LAt A2 H L Alarm 2 select Enable Lo HI A2 P d X Alarm 2 type Process Deviation Pr dE A2 0 P Alarm 2 output Off Normal Latch
15. range 00 to 120 seconds 00 to 120 seconds Off 1 to 100 minutes Dependent on sensor range Dependent on sensor range 1999 to 9999 1999 to 9999 Recommended Setting seconds 15 to 120 00 MUST be set to 00 00 to 120 15 to 120 15 to 120 Output 2 only Note Shorter cycle times may be used when driving heater loads directly Notes on Setpoint Target Time The 5 parameter allows the operator to enter a time delay for the process to reach setpoint temperature ramp to setpoint from disabled OFF or 1 to 100 minutes When enabled the ramp sequence starts on power up The ramp to setpoint feature will also be initiated whenever a new setpoint target time is entered AND the Setpoint Value is 5 F or more from the current process temperature In operation the controller s lower window display will flash or to indicate that it is ramping up or down to setpoint The Setpoint Value cannot be changed during this procedure After it is finished the operator can adjust the setpoint temperature to the desired value While in ramp startup the ramp to setpoint mode can be aborted and the controller returned to regular operation by pressing the Parameter Access key until parameters are displayed and then pressing the Mode key once Parameter Descriptions Setting Rate Derivative or Reset Integral to 00 disables that aspect of P
16. valid message begins with a pound sign character Every valid message ends with a carriage return lt CR gt character A valid message is composed of Start Message Controller ID Code Command Parameter and Data Every response begins with a line feed lt LF gt character and ends with a carriage return line feed pair lt CRLF gt 30 Digital Communications Caution Modifying parameter 19 Baud Rate by host may cause loss of data link Figure 20 General Communications Message Format controller id command parameter number lt new value gt lt units gt CR OPTIONAL OPTIONAL ONE 2 case or Lower ONE Leading End of case Sign message Ves p Or odi 2 Enter Space and Numeric Characters Up to TWO with decimal Up to TWO Numeric for decimal Numeric Characters parameters Characters 00 to 99 00 to 99 ONE Character F Deg F NON 0 Standby C Deg C Select 1 Autotune U PROCESS F OFF 2 Manual N ont aa SPECIAL Deselect Ramp COMMANDS STATUS 9 Version Temperature Status Only units or NON THERMAL parameters Example For Standby On type 01NO CR 31 Digital Communications Sasa Figure 21 Sample Communications Commands STANDBY ON COMMAND TO CONTROLLER STANDBY RESPONSE FROM CONTROLLER Controller Id STANDBY End of Message 01 NO lt CR gt ON Select Start of Message Command lt LF gt 01NO lt CR gt lt LF Command E
17. 30 Vdc Auto Polarity Special Functions E fransducer Excitation The transducer excitation voltage option is used to produce a constant dc voltage of 10 12 or 15 Vdc out to an external device eliminating the need for an additional external power Supply Refer to the ordering code if you do not know which voltage output was specified Option Ordering Code Voltage Output 90 10 V 91 12V 52 15V 53 oV Maximum Current 22 mA Figure 18 Wire Diagram for 2 Wire Sensor Input with Transducer Excitation Option Jumper a j e j Di Di j e d j j e j e j 2 Wire Transducer 26 Digital Communications ee Two communication options are available for the Series 16 which allow interfacing to remote devices utilizing the most common industry standards RS232 and RS465 WARNING Signal ground only Grounding to frame may damage the controller and void warranty 27 RS232 This method allows bidirectional data transfer via a three conductor cable consisting of signal ground receive input and transmit output It is recommended for communication distances less than fifty feet between the computer terminal and the instrument Note Multiple instruments cannot be connected to the same port The RS232 port is optically isolated to eliminate ground loop problems Typically Data Out of th
18. 4 Gain Ratio 2 Gr o2 0 0 2 0 05 Rate rAtE 00 900 06 Reset rset 00 3600 07 Hysteresis 1 HYS 1 0 100 08 Hysteresis 2 HYS 2 01 100 09 opread 2 SPr 2 00 100 10 Damping dPnG 00 Low Normal High 11 Alarm 1 ALr1 Low Scale X High Scale 12 Alarm 2 ALr2 Low Scale High Scale 13 Cycle Time 1 00 120 14 Cycle Time 2 CY t2 00 120 15 Setpoint Target Time 00 OFF 100 16 Low Scale L SCL 1999 9999 17 High Scale H SCL 1999 9999 18 Controller ID Id no 00 99 19 Baud Rate bAUd 300 2400 Table 3 Serial Communications Data Format Baud Baud Parity Data Stop Code Rate Bits Bits 0 300 Odd 7 2 1 600 Odd 2 2 1200 Odd 7 2 2400 Odd 7 2 4 300 None 8 1 J 600 None 8 1 6 1200 None 8 1 2400 None 8 1 Digital Communications Sasa Interface Examples This section describes the protocol for communication between an Series 16 controller and either a video display ter minal or computer referred to below as the host Message strings may be of two types commands to con troller or responses from controller General Comments One host and multiple controllers may be interconnected on a single bus The host may send commands to any controller and may receive responses from any controller Each controller on the bus is assigned an identification code between 00 and 99 No two controllers on a given bus may have the same identification code Controllers are not capable of communicating with other controllers Every
19. ID control The ratio for non zero settings of rate to reset is limited to a minimum of 1 4 i e Reset value cannot be set any lower than four times Rate The parameters of Heat Hysteresis Cool Hysteresis and Cool Spread are only avail able when Output 1 and or Output 2 are set to on off mode Ht O or CL O They replace Gain Output 1 and Gain Ratio Output 2 respectively Menu 02 Display Parameter Allowable Values Gn o1 Gain Output 1 00 to 400 This value may PID heat gain exceed 400 during Gr 02 Gain Ratio Output 2 01902 0440 Ing PID cool gain ratio H HYS Heat Hysteresis 01 to 100 C HYS Cool Hysteresis 01 to 100 HYS1 Output 1 Hysteresis 1 to 100 units HYS2 Output 2 Hysteresis 1 to 100 units SPr 2 Spread Adjustment Output 2 0 to 100 units C SPr Cool Spread 0 to 100 rAtE PID rate 00 to 900 seconds rSEt PID reset 00 to 3600 seconds dPnG Damping see notes Lo nL Hi Off Notes on Damping The damping parameter is an autotune feature that enables more precise control of setpoint overshoot during recovery from process upsets in which thermal or transfer lag is a factor See Figure 12 Use the correct setting prior to autotuning to compensate for power and load sensor coupling characteristics Lo Fast recovery with slight overshoot For single lag processes Ex Adequate power and excellent load sensor coupling nL Normal recovery with no overshoot For two lag processes Ex Properly sized he
20. New Val Start of Message space for message Positive Enter Command Units LF gt 01E00 0200F CRXLF L E ntered Value 32 Communications Notes nem Caution Wherever possible avoid using the Enter command and use Modify or Read instead The Enter command makes permanent changes to the NOVRAM in the Series 16 microprocessor and after accepting a maximum capacity of 100 000 Enter statements it will have to be returned to the factory and replaced 33 The controller will respond with lt LF gt ERROR lt CR gt lt LF gt for messages containing invalid incorrect commands parameter number or data with decimal if needed Process Value is a read only parameter therefore a mod ify or enter command for Process Value will result in a lt LF gt ERROR lt CR gt lt LF gt response For modify or enter command if the new value is out of the parameter s range the controller will default to the highest or lowest allowable parameter value Parameters with decimal data must contain a decimal character in the data portion of the message Ramp on command Setpoint Target Time will not be executed if ramp time is set to zero or absolute deviation between Setpoint and Process Value is less than or greater than 5 temperature or process units Autotune manual and ramp commands are mutually exclusive i e selecting manual while autotune is enabled will abort the autotune mode
21. P ATHENA SERIES 16 TEMPERATURE PROCESS CONTROLLER a 2 ER Mj Instruction Manual Introduction n1 Precautions m1 Safety Warning Congratulations on your purchase of an Athena Series 16 single Loop Controller It is designed for ease of use and reliability wherever accurate closed loop control is required Your Series 16 has been configured according to your order ing specifications as either a universal process controller or a dedicated temperature controller In addition special func tions such as a heater break alarm digital communications etc do not require you to make any internal jumper or DIP switch settings After following the instructions for installation simply step through and set your desired parameters using the Series 16 s easy menu system The instrument may then be auto matically or manually tuned to your process for optimum setpoint control A Quick Start Reference Card is attached to the back of the instruction manual for experienced users of PID controllers If you still have questions or require any assistance in setting up or operating your controller please contact your Athena representative or call 1 800 782 6776 After unpacking inspect the instrument for any physical damage that may have occurred in shipping Save all packing materials and report any damage to the carrier immediately In addition to presenting a potential fire hazard high voltage and h
22. RTD 100 250 V 50 60 Hz 100 330 Vdc Auto Polarity Special Functions aan These output values are linear with and dependent upon the sensor being used i e the lowest value of the sensor s output range corre sponds to zero or low for the output function For voltage output a jumper must be installed between terminals 13 and 14 OUTPUT 1 OUTPUT 2 N O C Process Variable Retransmission If your Series 16 controller was ordered with this option you may retransmit the signal representing the process variable for analysis or storage to an external device that accepts ana log input such as a chart recorder datalogger or process control computer These outputs are Suppressed 1 5 Vdc 4 20 mAdc Unsuppressed 0 5 Vdc 0 20 mAdc Process Variable Retransmission Specifications current output 0 20 mA 4 20 mA Voltage Headroom 8 Vdc standard 18 Vdc for multiple recording devices voltage output 0 5Vdc 1 5 Vdc Max 20 mA Figure 15 Wiring Diagram for Process Variable Retransmission Caw VOLTS OUT il C N C SENSOR OUTPUT a CENS L1 L2 100 250 V 50 60 Hz 100 330 Vdc Auto Polarity 24 Special Functions EE The
23. Temperature Controller Zeigler Nichols PID Method This tuning method may be used if the spread between ambi ent temperature and process operating temperature is small For best results the use of a recording device is suggested when tuning with this method 1 2 3 4 5 7 8 9 Disable any cooling device used Apply power and place the controller in Standby by pressing and holding the Mode key for four seconds Using Raise AX or Lower NY key adjust setpoint to desired value Access menu level 02 following instructions given previously Using the Parameter Access C key index to Heat Gain Gn o1 Select 01 Index to Gain Ratio Gr o2 and select 1 0 Index to Rate rAtE and select 00 Index to Reset rSEt and select 00 Note In order to set Reset to 00 Rate must first be set to 00 J Change to menu level 03 10 Index to Cycle Time 1 CY t1 and select the timebase in seconds appropriate to the device being controlled 20 Tuning Procedures n 21 11 Repeat for Cycle Time 2 CY t2 12 Change to menu level 05 13 Set Cooling Type CoL t to nor 14 Press the Mode key once Setpoint Value will be displayed The recording device should now be tracking process temperature 15 Double the Gain Gn o1 until a small sustained oscilla tion is visible on the recording device s trace 16 Measure the period of one cycl
24. aters or components and good load sensor coupling Hi Slow recovery with no overshoot For three lag processes Ex Overpowered with multiple lags Poor load sensor coupling Off Autotune disabled manual output control Figure 12 Typical Lag Processes Immersion Heater lt Vea aee 4 Single Lag Single Lag with 1 2 Dead Time ye Tank Wall Thermal Resistance how b Two Lag 4 Fm Strip ae A WS MM jene pe LA Strip Heater Es c Three Lag 16 Tuning Procedures _ Sy For best results in tuning the temperature controller the setpoint value should be at least 100 F above or below ambient temperature While some processes other than heat or cool applications may respond successfully to autotuning procedures the controller must be manually tuned for most non temperature processes Introduction The Series 16 is an on demand autotuning controller that automatically sets PID parameter values Proportional Band Reset and Rate before the process reaches setpoint A damp ing setting menu level 02 MUST be selected for autotuning to take place see Notes on Damping page 19 The con troller may also be tuned manually see page 20 Autotuning the Series 16 Temperature Controller 1 With the power off and the process at ambient
25. controller can only be ordered with one of the following Special Functions installed per instrument Remote Setpoint Select If your Series 16 controller was ordered with this option you may select either of two setpoints for your process The sec ond setpoint can be enabled only by an external switch or sig nal according to your ordering specifications The F2 LED on the front panel will illuminate when a second setpoint is select ed If you do not know how your Series 16 was configured refer to the ordering code and description on page 39 22 Special Functions EE Option Part 40 41 42 Description External switch wired to terminals 6 and 7 Switch Open Normal operation first setpoint enabled Switch Closed Second setpoint enabled Setpoint Adjustments Made from front panel External switch wired to terminals 6 and 7 Switch Closed Normal operation first setpoint enabled Switch Open Second setpoint enabled Setpoint Adjustments Made from front panel 0 5 Vdc signal at pins 6 and 7 0 Vdc First setpoint enabled 5 Vdc Second setpoint enabled Setpoint Adjustments Made from front panel Maximum Input Impedance 400 ohms 5 Vdc 5 mA Figure 14 Wiring Diagram for Remote OUTPUT 1 N C OUTPUT 2 C 23 Setpoint Select Option SENSOR OUTPUT
26. e computer terminal connects to the RCV terminal Data In connects to the XMT terminal If shielded cable is used it should be connected to the frame ground at one end only Signal ground is to be connected at appropriate ground terminals refer to wiring diagram page 28 RS485 The 5485 multipoint capability allows up to 32 controllers to be connected together in a half duplex network or up to 100 controllers with an appropriate communications repeater This method allows bidirectional data transfer over a shielded twisted pair cable The twisted pair cable is a transmission line therefore terminating resistors are required at the most distant ends of the line to minimize reflections typically 60 ohms from each line to signal ground The RS485 circuit is fully optically isolated eliminating ground loop problems Parallel drops from the transmission lines should be kept as Digital Communications SSS short as possible however the line may be daisy chained at Note controller The polarity of the line IS important and each device will specify an and connection converter Figure 19 Wiring diagram for digital communications Computer Computer DB25 DB25 Rx iss RS232 RS485 ER Converter DGH out B A GND One PC to one controller only gt Dai
27. e of oscillation T on the diagram below 17 Divide the period of oscillation T by eight 8 The resulting number is the correct Rate time rAtE in sec onds Multiply this number by four This is the correct Reset time rSEt in seconds 18 Multiply the gain from step 15 by 0 6 and enter this number as Gain Gn o1 19 Enable the cooling device If overcooling exists decrease the Gain Ratio Gr o2 in steps of 0 1 until temperature oscillation stops If cooling is sluggish increase the Gain Ratio in steps of 0 1 until optimum results are achieved Tuning Procedures n Calculate and enter these numbers Rate rAtE T 8 Reset rSEt T 2 Gain Gn 01 Gain from Step 6 On noisy processes where Rate cannot be used Gain Gn 01 from Step 6 x 0 45 Reset rSEt T 1 2 Special Functions TT In manual control mode error conditions such as A D errors and open or reversed sensors will be ignored Manual Tuning Procedure Process Controller Zeigler Nichols PID Method A chart recorder to monitor the process variable is required The controller must be properly scaled and filtering set as instructed previously 1 Apply power and place the controller in Standby by holding the Mode key for four seconds 2 Adjust the setpoint to the desired value 3 Access menu level 05 and select one output OUt 1 for reverse acting control or OUt 2
28. ena Controls Inc is furnished for customer use only No other use is authorized without the written permission of Athena Controls Inc Technical Specifications a a Performance Accuracy Setpoint Accuracy Temperature Stability TC Cold End Tracking Noise Rejection Process Sampling Rate Inputs Thermocouple RID Linear 0 2 of full scale one digit 1 degree 0 1 degree 5 uV C max 3 uV C typical 0 05 C C ambient Common mode 100 dB series Mode gt 70 dB 10 Hz 100 ms K J N T S Maximum lead resistance 100 ohms for rated accuracy Platinum 2 and 3 wire 100 ohms at 0 C DIN curve standard 0 00385 0 50 mV 10 50 mV 0 5 V 1 5 V 0 20 mA 4 20 mA Input Impedances 0 50 mV 10 50 mV 1 K ohm 1 0 5 1 5 V 100 K ohms x 1 0 20 mA 4 20 mA 2 5 ohms 1 0 10 V 2 10 V 200 K ohms 36 Technical Specifications as 37 Outputs 1 2 B an 25 C Y Output 2 only Alarms Vac surge Reverse acting heating or alarm Direct acting cooling or alarm Relay 5 A 120 Vac resistive 3 A 240 Vac 0 20 mAdc 4 20 mAdc 500 ohms max 20 Vdc pulsed Solid state relay 120 240 Vac zero voltage switched 1 A continuous 10 A surge N C Relay 5 A 120 Vac resistive 3 A 240 Vac Electromechanical relay 5 A 120 3 A Q 240 Vac Output 1 OR 2 only Dual Alarm option Two solid state relays 120 240 Vac zero voltage switched 1 A continuous 10
29. ey for four seconds until the lower window display flashes StbY To exit Standby Mode from Menu Levels 01 to 05 press and hold the Mode key for four seconds until the lower window display flashes tUnE If the Damping setting in menu 02 is OFF then HEAt or Cool will be displayed instead of tUnE Press and hold the Mode key for four more seconds until the lower window returns to a steady display of Setpoint Value This procedure will not affect tuning Removing power to the controller will also take the instrument out of Standby Mode Accessing Menu Levels To access menu levels from Standby Mode from menu levels 02 to 05 press the Parameter Access Ce key once From menu levels 00 and 01 press and hold the Parameter Access key for approximately 11 seconds until the lower window display alternates between Ac Cd and the menu level number last activated Operation EERLIEMEC HN Because the Series 16 s initial configuration affects other menu levels it is important to set all required parameters in this menu first before accessing other menu levels Changing or Displaying A nc Menu Levels 2 To change menu levels access the menu level display as instructed the previous paragraph then use the Raise AA or Lower NY key to set the desired menu level number To display the current menu level setting in menu levels 02 to 05 from Standb
30. h process alarm activates at and above alarm setting Low process alarm activates at and below alarm setting Deviation Alarm Activates at a preset deviation value from setpoint High or Low deviation alarm activates above or below setpoint according to the preset deviation value Latching Alarms The Series 16 s alarms may also be configured as latching alarms by selecting LAt in the A1 0 P or A2 0 P para meter selection at menu level 05 E Figure 11 Series 16 Controller Menu Hierarchy MENU 0 MENU 1 MENU 2 MENU 3 MENU 4 MENU 5 00 01 02 03 g4 05 Actd fic td Acla LOCK SETPOINT Goal RLreT1 id na Gro 8121 baud ___ With heater break rHEE CALL option id no changes r5Et tyre FRLH to Ht rd baud dPAG SPEE FILLE changes to Ht SP in menu level 04 LU Hus LGPL Dur EE ES Pr temperature PT controller only HStL 5 2 Hinr I process TPE B iPd controller only 7 8102 L temperature and necro process controller ne P 3 Parameter Descriptions The Digital Filtering setting FILt on the Series 16 process con troller allows the oper ator to compensate for noise which may
31. igh temperature can damage equipment and cause severe injury or death When installing or using this instru ment follow all instructions carefully and use approved safety controls Electrical connections and wiring should be performed only by suitably trained personnel Do not locate this instrument where it is subject to excessive shock vibration dirt moisture oil or other liquids Safe ee ae temperature range is 32 to 131 F 0 to 55 C 0 CE NOTES ON CE EMC COMPLIANCE This unit is compliant with the following standards when properly installed in a grounded metal panel EN55011 CISPR 11 Class B ENS0082 1 Table of Contents ET Installation Mounting Wiring Operation Notes on Outputs Parameter Menu Organization Notes on Alarms Tuning Special Functions Auto Manual Remote Setpoint Select Process Variable Retransmission Heater Break Alarm Transducer Excitation Digital Communications Recalibration Procedure Error Codes Warranty Repair Information Technical Specifications Ordering Codes 10 17 22 22 24 29 26 21 94 94 35 36 39 Installation NN RN Measurements between centerlines of panel cutouts are minimum recommended Figure 1 Recommended Panel Layout for Multiple Controllers lt lt 2 850 72 4 mm 2 150 54 6 mm 1 171 45 mm gt Figure 2 Case Dimensions 4 654 2 100 ja lt 53 3mm
32. ing OFF nor LAt Unit Measurement units F or C F C For water cooled extruders select H20 Menu 04 Display Parameter Allowable Values Id no Device ID number 00 to 99 remote communications bAUd Baud parity and See chart below data bit selection CAL L Calibration low Preset at factory CAL H Calibration high Preset at factory Available Communications Settings Display Description Baud Rate Parity Data Bits Stop Bits 3 0 7 300 odd 7 2 6 0 600 odd 7 2 12 0 7 1200 odd 7 2 24 0 7 2400 odd 7 2 3 n 8 300 none 8 1 6 n 8 600 none 8 1 12 n 8 1200 none 8 1 24 n 8 2400 none 8 1 Parameter Descriptions a Setting output cycle time to 00 initiates a 200 ms timebase A cycle time setting is required for smooth proportional action Too long a setting will cause proportional ripple too short will decrease relay contac tor life When changing thermocouple types be sure to check adjust upper and lower set point limit values Menu 03 Display ALr1 ALr2 CY t1 CY t2 SP tt Leek U SP L L SCL H SCL Output Type B 5A 3A E 0 20 mA 4 20 mA pulsed 20 Vdc F T S S relay Y N C Parameter Alarm 1 preset Alarm 2 preset if ordered Cycle time output 1 Cycle time output 2 Setpoint target time ramp to setpoint Lower setpoint limit Upper setpoint limit Low scale setting High scale setting Allowable Values Dependent on sensor range Dependent on sensor
33. is menu alarms cycle times setpoint target time and lim its are established After changing the access code to 03 press the Parameter Access Ce key to step through the vari ous parameters To set or change parameter values follow the instructions given previously Menu 02 Control Gain Rate and Reset parameters are automatically set during autotuning However they can be manually adjusted by the operator To return the controller to the Run mode change the menu level access code back to 00 or 01 as previously shown Menu 01 Run Limited Access Mode The only parameter that can be changed at this menu level is the Setpoint Value using the appropriate Raise or Lower NY key To set or change other parameters the operator must access another menu level by pressing and holding the Parameter Access Qe key for 11 seconds Menu 00 Run Key Lock Mode This menu is automatically active when power is first applied Both display windows are illuminated however access is denied to all parameters To set or change parameters the operator must access another menu level as instructed pre viously Operation pem Notes on Alarms Either OUT 1 or OUT 2 in menu level 05 but not both may be configured as an alarm ALr if your Series 16 was ordered with a B S or T type of output module With Y modules an alarm may be configured only on OUT 2 When one of the two available Output
34. isplay has stabilized and then use the Raise AX or Lower N97 keys to enter or adjust your desired Setpoint Value Parameter Menu Organization Your Series 16 controller has five distinct menu levels This enables quick access to relevant parameters without the need for scrolling through long menus Menu 05 is used for initial controller configuration and menus 02 and 03 are used for setting or changing parameters Menus 00 and 01 are used when the controller is in regular unattended operation and are not used for setting parameters For safety and security purposes we recommend placing the con troller in menu level 00 or 01 when in regular opera tion however it is not required If you wish to escape from parameter selection within these menus at any time simply press the Mode key once A description of the menu hierarchy and a detailed list ing of menus and parameters begins on page 15 Operation n You cannot enter Standby Mode from menu level 00 Follow the instructions for changing menu levels to select another level Standby Mode When the controller is placed in Standby Mode outputs are disabled however access is permitted to all menu levels and unless the controller is at Run menu levels 00 or 01 operating parameters may still be changed Use this mode for tuning the controller To enter Standby Mode press and hold the Mode k
35. ntrols com Website athenacontrols com Configured Parameters Reference Information series 16 18 19 25 Temperature Controllers Menu 2 Menu 3 Menu 5 ee al ri On9r 0 lis rALE i O SPH zm WHYS t SPL O LA cHUG i CSP Menu 4 e oA Re Pe 82 0 41 NOTES Keep This Information in a Safe Place Configured Parameters Reference Card series 16 18 19 25 Temperature Controllers Model Number Zone Location Firmware Version No Displayed when the controller is powered up after all the segments on both lines of the display have been tested Dear Customer Please keep this information handy in case your controller should lose its configured initial parameter values or for easy reference when setting up a new controller After auto tuning and when your controller is controlling well we suggest you write the displayed value for each of the menu parameters below If you do not use a listed parameter indicate N A Using this information to document your parameter set tings could reduce your downtime If you have any questions or need further assis tance please contact Athena Controls Technical Support Toll free in USA 800 782 6776 Telephone 610 828 2490 Fax 610 828 7084 E Mail techsupport athenacontrols com Website athenacontrols com Configured Parameters Reference Information series 16 18 19 25 Temperature Controllers Menu 2 43
36. results follow the recommendations for setting cycle times for the output type Supplied with your controller A brief description of output types follows Output Type Description B DA 3A 120 240 Vac relay normally open used for switching resistive loads If relays or solenoids are to be driven select the output If a B output is selected order snubber network 235Z005U01 E 0 20 mA F 4 20 mA full output to load with 500 ohm impedance max suppressed 20 Vdc pulsed output for solid state relays T 1 A Q 120 240 Vac solid state relay zero voltage switched and optically isolated from drive signal Only resistive loads to may be controlled directly Larger loads may be controlled using an external contactor Y DA 3A 120 240 Vac relay but normally closed output 2 only 4 Operation es iure 10 Front Panel Controls and Indicators Output 1 LED indication of Heat cycle Output 1 action Output 2 LED indication of Cool cycle Output 2 action Alarm 1 LED indication of Alarm1 condition Alarm 2 LED indication of Alarm 2 condition Function 1 LED indication of Special Function 1 Function 2 LED indication of Special Function 2 After mounting and wiring your Series 16 controller you are ready to set the parameter values required of your application Take a moment to familiarize yourself with the unit s front panel con trols and indicators Process Value Displays meas
37. s is configured as an alarm the other Output may be used for control When the controller is provided with the Dual Alarm option two independent alarms are automatically enabled for both outputs DO NOT USE THE ALr SETTINGS FOR OUT 1 OR OUT 2 Otherwise follow the regular instructions for configuring the Dual Alarms in menu level 05 The Series 16 offers a unique capability that provides for the activation of two software alarms in addition to the dual alarms to monitor a total of four possible alarm conditions To enable these software alarms set the OUT 1 and OUT 2 parameter s in menu level 05 to on off mode Ht O CL O or On F Set the Setpoint Value to your first alarm point switch to menu level 02 and set Spread C Spr Spr 2 to the desired deviation value from the first alarm point Set H HYS and C HYS to 1 Then switch to menu level 03 and set the desired values for the third and fourth alarm points at ALr 1 and ALr 2 respectively Press the Mode key to resume operation Operation as When a latching alarm has been activated and the alarm condition has been removed the Mode key must be pressed to unlatch the alarm Available Alarm Types A1 P d A2 P d 1 selectable at menu level 05 as either Process Pr or Deviation dE and either high or low A1 HL or A2 HL Process Alarm Activates at preset value independent of setpoint Hig
38. se one leg of the incoming power line contact 11 with a 2AG 0 5 amp rated fuse Be sure that only instrument power input is fused not power to the load 100 250 Vac 50 60 HZ 100 330 Vdc Auto Polarity Li L2 Figure 8 Power Wiring Connection Operation a Throughout this manual instructions that pertain solely to the Series 16 process controller are shown in blue Athena Series 16 Universal Controller The Series 16 is a full function autotuning PID controller calibrated and pre configured for your application require ments according to the ordering code specified either as a temperature or linear process controller See page 39 for specifications and ordering code Just a few easy steps are required before the instrument can be placed into service After completing the mounting and wiring procedures as previously instructed set your individ ual process parameter values by stepping through the Series 16 s setup menus using the simple front panel keys as instructed Then initiate the autotuning sequence as shown or tune manually Notes on Outputs When you ordered your Series 16 controller a specific output type was specified designated as either B E S or Y You also had the option of configuring your controller with either one or two output actions Generally output 1 is a heat reverse acting function and output 2 is a cool direct acting function For best
39. sy Chain parallel conn 8 D j N gt TN Ig E Sr H 2 I o cr 9 1 j 28 24 Digital Communications E 7 jbl 1 Communications Parameter List Temperature Controller 29 Parameter No Description Display Minimum Maximum 00 Process Value nnnn sensor Dependent 01 Setpoint nnnn Low Limit High Limit 02 Access Code Ac Cd 00 05 03 Gain Output 1 Gn o1 00 400 04 Gain Ratio 2 Gr o2 0 0 2 0 05 Rate rAtE 00 900 06 Reset rSEt 00 3600 07 Heat Hysteresis H HYS 01 100 08 Cool Hysteresis C HYS 01 100 09 Cool Spread C SPr 00 100 10 Damping dPnG 00 Low Normal High 11 Alarm 1 ALr1 Range Dependent 12 2 ALr2 Range Dependent 13 Cycle Time 1 00 120 14 Cycle Time 2 CY t2 00 120 15 Setpoint Target Time Sp tt 00 OFF 100 16 Low Setpoint Limit L SPL Sensor Dependent 17 High Setpoint Limit U SP L Sensor Dependent 18 Controller Id no 00 99 19 Baud Rate bAUd 300 2400 Table 2 Communications Parameter List Process Controller Parameter No Description Display Minimum Maximum 00 Process Value nnnn Low Scale High Scale 01 Setpoint nnnn Low Scale High Scale 02 Access Code Ac Cd 00 05 03 Gain Output 1 Gn o1 00 400 0
40. troller is ready for your process As a security measure you may wish to place the controller in Key Lock 00 or Limited Access 01 Run mode by changing menu levels as instructed previously Note Re tune controller only from ambient temperature Autotuning will not function when process is at setpoint Tuning Procedures n Before autotuning can take place you must select a damping setting If the damping parameter does not appear on the menu you have not selected a PID option for outputs I or 2 Refer back to step 4 and select the proper setting s During autotuning the process temperature will gradually cycle from ambient to setpoint When autotuning is complete the tUnE display will stop flashing and the Gain Rate and Reset numbers learned will be kept in memory for subsequent startups Figure 13 Typical Autotune Temperature Profile 350 F SV Temp P bw Stops flashing S tUnE Initiate m NN cd d Auto tune from Stby ambient temperature Time Tuning Procedures es If overcooling exists on heat cool processes after autotuning decrease Gain Ratio Gro2 in steps of 0 1 until oscillation is minimal If cooling is sluggish increase the value in steps of 0 1 until optimum results are achieved Gain ratio Gr o2 is the cooling gain expressed as a factor of the heating gain Ex Gn 01 100 Cooling Gain 50 Gro2 5 Manual Tuning Procedure
41. uctions Series 16 Temperature Controller Experienced users already familiar with mounting and wiring the Series 16 may use these condensed instruc tions to autotune the controller and get started quickly These quick setup instructions are not meant as a substitute for reading the full instruction manual Please be sure to read through the manual for specific details of operation and most importantly for safety precautions If you have questions experience problems with setting up your controller consult the full instruction manual first and if you still need assistance contact your Athena representative or call 1 800 782 6776 A VY Access Raise Lower Mo ex 1 Apply power After self check display stops immediately place the controller into Standby mode by pressing and holding the key for four seconds until StbY flashes 2 Press Cz key until Ac Cd flashes This take anywhere from one to eleven seconds depending on the menu level at which the controller is currently set 3 Ifthe controller is not at menu level 05 press AX or NY until 05 appears 4 Press lt until SnSr flashes Then use AX or NY to select Sensor Type NOTE Unless otherwise instructed the following steps require that you first press the Parameter Access key and then the Raise AX or Lower key to select the appropriate value 5 Select Heating Mode or Alarm on rns OUt 1 Ht P PID
42. ured process temperature in F or C or process value in engineering units Setpoint Value Displays programmed Setpoint temperature in F or C or setpoint value in engineering units Mode Key Used to access Standby Tune Run or Manual modes Lower Key Used to scroll down through available parameter settings decrease values or change menu levels Hold for fast step progression Raise Key Used to scroll up through available parameter settings increase values or change menu levels Hold for fast step progression Parameter Access Key Used to index through parameters or to access Menu Levels Operation Power When power is first applied to the Series 16 both displays and all LED indicators are momentarily illuminated The Process Value PV window then displays At Ap and the Setpoint Value SV window displays an initialization code e g tf06 The last two digits of this code indicate the software revision supplied with your controller Please pro vide this revision number when contacting us regarding your controller Depending upon whether Setpoint Target Time is enabled you may also see this symbol or This means that the controller is ramping up or down to set point according to its previously programmed parameters The default setpoint on initial power up is equal to the process temperature process value Before proceeding further wait until the d
43. vel 04 press the Parameter Access key until CAL H is displayed Then press the Raise AN Or Lower NY key until the number in the controller s upper PV display window matches the indicated value of the calibration instrument Repeat steps 3 through 5 until all readings agree Return the controller to regular operation by pressing the Mode key Problem Action Open sensor Check sensor and wiring Check type of sensor Recalibrate Reversed sensor Check sensor and wiring Check type of sensor Recalibrate A D error A D error Return to factory Return to factory Display out of range Sensor over or under range 34 Warranty Repair Information a ae 35 Two Year Limited Warranty Other than those expressly stated herein THERE ARE NO OTHER WARRANTIES OF ANY KIND EXPRESS OR IMPLIED AND SPECIFICALLY EXCLUDED BUT NOT BY WAY OF LIMITATION ARE THE IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY IT IS UNDERSTOOD AND AGREED THE SELLER S LIABILITY WHETHER IN CONTRACT IN TORT UNDER ANY WARRANTY IN NEGLIGENCE OR OTHERWISE SHALL NOT EXCEED THE RETURN OF THE AMOUNT OF THE PURCHASE PRICE PAID BY THE PURCHASER AND UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES THE PRICE STATED FOR THE EQUIPMENT IS A CONSIDERATION IN LIMITING SELLER S LIABILITY NO ACTION REGARDLESS OF FORM ARISING OUT OF THE TRANSACTIONS OF THIS AGREEMENT
44. xecuted STANDBY OFF COMMAND TO CONTROLLER STANDBY RESPONSE FROM CONTROLLER STANDBY End of 01FO lt CR OFF Deselect Start of Message Command Controller Id lt LF gt 01FO lt CR gt lt LFY Executed STANDBY COMMAND TO CONTROLLER STANDBY RESPONSE FROM CONTROLLER STANDBY End of d Message 0120 lt CR gt gt Status REQUEST Start of Message Command Controller Id lt LF 01FO CR lt LFY Standby STATUS is off N Standby STATUS is on Figure 22 Requesting a Parameter from a Controller SAMPLE READ MODIFY ENTER COMMANDS READ MESSAGE TO CONTROLLER READ RESPONSE FROM CONTROLLER Parameter Number Controller Id End of Message 01 ROO lt CRY Read Start of Message Command Units lt LF gt 01R00 0120F CRXLF alue read from controller MODIFY COMMAND TO CONTROLLER MODIFY RESPONSE FROM CONTROLLER Parameter Number Controller Id Units 01 01 0200 lt LL End of New Val Start of Message space for message Positive Modify Command Units lt LF gt 01MO00 0200 lt Modified Value ENTER COMMAND TO CONTROLLER ENTER RESPONSE FROM CONTROLLER Parameter Number Controller Id Units 01E01 0200F lt CR gt L Enoi
45. y or while adjusting viewing parameters press the Parameter Access Ce key once For menu levels 00 and 01 press and hold the Parameter Access lt key for approximately 11 seconds Menu Level Descriptions Menu 05 Configuration Setup This is the menu level used for specifying initial configuration parameters before the controller is placed in Run mode After changing the access code to 05 as instructed in the previous paragraph press the Parameter Access Ce key to step through the various control parameters Available para meters will flash in the lower window display alternating with the current value for that parameter To increase or decrease the value simply press the appropriate Raise AX or Lower Nw key then press the Ce key to step to the next parame ter To exit the menu at any time press the Mode key Note When programming in menu level 05 all outputs are disabled however any active alarms will remain active until the alarm condition is removed New alarm conditions will not be recognized Menu 04 Communications and Calibration Setup This menu is used to set up the controller for digital communications and for recalibrating the controller If your Series 16 controller was ordered with the digital communica tions option set these parameters next To access this menu level follow the instructions previously given Operation Menu 03 Alarm Timing and Limit Setup In th
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