Contents
1. 13 uD Using the default values for crown pinion teeth number and wheel circumference for a Suzuki GSX R 750 the equivalent circumference is 801 4 mm 31 55 inches 2 Shift lights The values described in the 5 cells may be modified by the user in order to switch on the leds at the desired RPM value The 5 default values are the proper ones for a Suzuki GSX R 750 in case you have a GSX R 600 or a GSX R 1000 you may need to modify such thresholds 3 RPM Please DO NOT modify the Multiply factor the default value is 1 In order to change the RPM scale upper limit please select the desired value among the 7 default ones 4 Channel 1 Alarm As previously described channel 1 is used to sample water temperature The alarm for channel 1 is defined as a Maximum alarm i e the led is switched on when water temperature is greater than the threshold value The default value is 90 C 194 F 5 Channel 2 Alarm As previously described channel 2 is used for oil pressure switch The alarm for channel 2 is defined as a Minimum alarm i e the led is switched on when oll pressure is lower than the threshold value The default value is 2 5 Bar 36 PSI 6 Channel 3 Alarm lf you have a MyChron 3 Gold Suzuki you may set the proper threshold values corresponding to the sensor you have installed on channel 3 If you have a MyChron 3 Plus Suzuki the 3 channel is used for fuel level Please do NOT modify t2. 6
3. N STEP 5 Wirings connection The fifth installation step consists in installing the wiring supplied with the kit The front transparent fairing is locked to the bike s chassis using a little chassis made with a cylindrical pipe The wiring supplied with the kit must be installed between this chassis and the head lights In fact as shown in Figure 19 the head light has a little groove in the middle part where the user may let the wiring run Installation document MyChron 3 Plus Gold plug and play kit Suzuki GSX R 2000 2001 2002 Vers 1 04 8 To install the wiring follow these instructions 1 Let wirings labelled Ch 1 Water temp and Gear if you have a MyChron 3 PLUS or Ch 1 Water temp Gear Gyro Ch 3 and Ch 4 if you have a MyChron 3 GOLD pass between head light and front fairing chassis as in Fig 20 2 Please note MS 26 pins connector wiring Lap and analog input that terminates with a black aluminium box should remain up to the front fairing chassis We suggest to insert the wiring from the top channels interface box and MS connector are too big to pass between chassis and head light Figure 20 Wiring installation 3 Let Gear Water temp etc wirings run along the chassis as in Figure 21 Please use plastic wrappers to fix them to the bike s stock wiring 4 Gear Water temp and TPS on board conne
4. Plus Gold plug and play kit Suzuki GSX R 2000 2001 2002 Vers 1 04 4 Once removed the 2 hex screws you may uplift the gas tank using the bracket supplied with the bike s standard equipment Figure 8 Uplifting the gas tank INSTALLATION STEP 3 Remove stock dash and unplug on board connectors The third installation step consists in removing the stock dash and unplugging the on board connectors The stock dash is fixed to the bike in 3 points 1 of them is screwed to the head light while the other 2 points are fixed to the head light with anchor plugs inside anti vibration mountings First of all remove the screw located in the lower part of the stock dash as shown in Figure 9 Once the screw has been removed you may uninstall the stock dash please pull it away from the head light Be careful not to damage the anchor plugs made with plastic and the anti vibration mountings Figure 10 removing the stock dash Installation document MyChron 3 Plus Gold plug and play kit Suzuki GSX R 2000 2001 2002 Vers 1 04 5 Once removed the stock dash you have to unplug the AMP 16 pins connector from the dash s backside As shown in Figure 11 please remove the protective plastic cover and then push down the locking tongue highlighted with a red yellow arrow and pull out the connector from the dashboard Figure 12 shows the standard location of the following on board connectors Gear W
5. Suzuki bike all sensors calibration curves engine parameters speed parameters etc possibility to plug in the input cable and start running have already been set to a default value which guarantees you the Installation document MyChron 3 Plus Gold plug and play kit Suzuki GSX R 2000 2001 2002 Vers 1 04 11 CD Anyway if you wish to change for instance the RPM upper value or the shift lights if you wish to add a potentiometer sensor or a gyroscope on your MyChron 3 Gold Suzuki and you need to calibrate them if you change the crown or the pinion with a different teeth number one you need to use our software Race Studio 2 The CD ROM including software USB drivers installation documentation and user s manual is included in the MyChron 3 Plus Gold Suzuki kit If you have any doubt concerning the software or the USB drivers installation please refer to the installation manuals included in the CD ROM The following table shows the input channels for both MyChron 3 Plus Suzuki and MyChron 3 Gold Suzuki Please note that MyChron 3 Plus has no free input channels i e the 4 input channels are sampled from the stock wiring and there are no free cable connectors for external sensors while MyChron 3 Gold has 2 free input channels and a gyroscope input which need to be configured and calibrated through Race Studio 2 Software MyChron 3 Plus Suzuki MyChron 3 Gold Suzuki Ch 1 Water temperature Ch 1 Wa
6. ater temperature and TPS optional MyChron 3 GOLD only For further information concerning the on board connectors please see figures from 13 to 15 Figure 12 on board connectors Water temperature Gear TPS The on board GEAR connector shown in Figure 13 is a 3 pins white coloured connector which usually is located on the bike s left side as shown in Figure 12 Here below is a drawing of both male and female GEAR connectors NOTE cable colours correspond to the real ones White housing To the engine To the ECU Figure 13 Gear connector particular Installation document MyChron 3 Plus Gold plug and play kit Suzuki GSX R 2000 2001 2002 Vers 1 04 6 The on board Water temperature connector shown in Figure 14 is a 2 pins green coloured connector located on the bike s left side as shown in Figure 12 Here below is a drawing of the water temperature connector NOTE cable colours correspond to the real ones Green housing To the ECU The on board TPS Throttle Position Sensor connector shown in Figure 15 is a 3 pins black coloured connector located in the bike s middle part as shown in Figure 12 Here below is a drawing of the TPS connector NOTE cable colours correspond to the real ones Black housing _ E To the engine To the ECU NOTE how to unplug a 3 pins connectors The 3 pins male female connectors are firmly plugged togethe
7. ay be used both on track lap times split times engine s parameters gyroscope to map tracks and on street odometer water temperature oil pressure alarm fuel level Installation document MyChron 3 Plus Gold plug and play kit Suzuki GSX R 2000 2001 2002 Vers 1 04 1 TD The gauge as the stock dash is powered by the bike s master switch Moreover when installing your MyChron 3 you do not have to cut to bend or to drill anything each component of the kit has been designed to be plug and play The gauge has to be connected to the head lights using the bracket and the anchor plugs supplied with the system Both bracket and anchor plugs are made in black anodized aluminum in order to be lightweight and mechanically resistant GENERAL NOTES Read this before installing the system e Do not cut any wiring the wiring supplied with the kit is plug and play e Please be careful not to damage the on board connectors when plugging unplugging them In the following pages is described how to correctly manage them e Do not install the system when the engine is hot The on board connectors are quite near to the engine and you can burn yourself e The space under the gas tank is quite confined be careful not to hurt yourself when plugging and unplugging the connectors If necessary please remove the gas tank in order to have a wider available space e Be careful not to loose stock screws and washers e Do not damage the fairing wh
8. ctors are located under the gas tank so please let these wirings enter the engine compartment as highlighted in Figure 21 5 As you noticed Gear Ch 1 Water temp and TPS cables have 2 connectors a male and a female Please plug AIM _ wirings male connector to stock wiring s female one and AIM wiring s female connector to stock wiring s male one Figure 21 Wiring installation run the wiring along the chassis 6 Connect the 16 pins black connector to the male connector located inside the black aluminium box push the connector till you hear a click See Figure 22 for further information 7 Once the 16 pins connector has been plugged use the plastic cover of the stock dash to make the connection waterproof Figure 22 Wiring installation particular of the AMP connector Installation document MyChron 3 Plus Gold plug and play kit Suzuki GSX R 2000 2001 2002 Vers 1 04 9 INSTALLATION STEP 6 Installing the kit The sixth installation step consists in plugging the 26 pins MS cable connector to your MyChron 3 PLUS GOLD Once the connector has been correctly installed as in Figure 23 please place the black aluminium box between the MS connector and one anchor plug Once the channels interface box has been correctly installed use Velcro or plastic wrappers to fix it you may mount the assembled kit on the head light NOTE before installing the assembled kit we su
9. en installing uninstalling it INSTALLATION STEP 1 Removing the front and lateral fairing The first installation step consists in removing the front transparent fairing and the right lateral fairing lt is suggested to remove the front fairing in order to uninstall the stock dash and install the new one in an easier way The front fairing is locked to the chassis using 6 hex screws In Figure 1 it is shown the location of four 4 mm hex screws please remove them ie 7 Tia i 4 gt E yt ee 4 Figure 1 Front fairing 4 mm hex screws Installation document MyChron 3 Plus Gold plug and play kit Suzuki GSX R 2000 2001 2002 Vers 1 04 2 In Figure 2 is shown the location of two 5 mm hex screws one per each bike s side Once unscrewed them you may remove the front transparent fairing NOTE the front fairing is installed using 4 anti vibration mountings When re installing the front fairing please be careful to install the anti vibration mountings correctly The gauge s wiring has to be installed on the right side of the bike For this reason removing bike s right lateral fairing is necessary left lateral fairing is not needed to be removed The lateral fairing is fixed to the chassis with 10 hex screws and 4 plastic pins The screws are red circled in Figure 3 while the plastic pins are highlighted with a red yellow arrow in Figure 3 and Figure 4 In particular the plastic pin shown in Fi
10. ggest to lubricate anchor plugs head so to easily insert them in the anti vibration mountings located on the head light In order to fix the new dash to the head light please use the screw used to fix the stock dash see Figure 24 for further information Moreover you may use plastic wrappers to fix the new wirings to the chassis Before re mounting the lateral fairing the front fairing the seat and the gas tank we suggested You to turn on the bike in order to check the system s integrity and its correct installation Figure 24 Kit correctly installed FIRMWARE FOR MYCHRON 3 PLUS GOLD GSX R As your MyChron 3 Plus Gold Suzuki has been designed both for street and track use and as the information the driver wants to display are different for street and track use your MyChron 3 Plus Gold Suzuki is equipped with a special firmware version which provides you a second virtual dashboard Installation document MyChron 3 Plus Gold plug and play kit Suzuki GSX R 2000 2001 2002 Vers 1 04 10 When you drive on a street the display is on street mode and shows these parameters e RPM graphical bar upper limit settable e RPM digital value Battery voltage in upper right corner use button VIEW QUIT to switch among RPM and battery voltage Total non resettable odometer Speed in the lower right corner use button gt gt to switch among odometer and speed Partial resettable odometer upper left cor
11. gure 3 is located close to the front splash guard and to the front fork this pin is visible only if front looking the bike The other 3 plastic pins are located in the lower part of the bike In order to correctly removing them please see Figure 5 Figure 3 Right lateral fairing of screws pins location Figure 4 Junction right left fairing pins location Installation document MyChron 3 Plus Gold plug and play kit Suzuki GSX R 2000 2001 2002 Vers 1 04 3 Please use a flat screwdriver to remove the plastic pins To remove the pin insert the screwdriver inside the rectangular slot and rotate it Once all hex screws and pins have been removed you may uninstall the right lateral fairing Figure 5 Removing plastic pin using a flat screw driver INSTALLATION STEP 2 Removing the seat and uplifting the bike s gas tank As some of the bike s connectors are very close to the engine and are located under the gas tank it is necessary to uplift the gas tank To uplift the gas tank is first of all necessary to remove the driver s seat As shown in Figure 6 please unscrew the 3 hex screws located on the right and left side of the bike Once unscrewed them you may remove the driver s seat The gas tank is hinged to the chassis near to the driver s seat and is fixed with 2 hex screws near to the front fork Figure 7 How to remove the gas tank Installation document MyChron 3
12. he threshold values otherwise you might run out of petrol The default values for this alarm are e HIGH gt LED none gt Value 200 e LOW gt LED 3 gt Value 100 corresponding to 4 litre 1 gallon 7 Channel 4 Alarm lf you have a MyChron 3 Gold Suzuki you may set the proper threshold values corresponding to the sensor you have installed on channel 4 If you have a MyChron 3 Plus Suzuki the 4 channel is used to turn signal Please do NOT modify the threshold values otherwise you might not see the turn signal on the display The default values for this alarm are e HIGH gt LED 4 gt Value 400 e LOW gt LED none gt Value 0 8 Gear sensor The Suzuki plug amp play kit allows the user to sample the gear directly from an on board sensor installed inside the gearbox In order to allow your MyChron 3 to sample the gear please do NOT modify the gear sensor default value which is set to potentiometer Once you set the desired input channels on your MyChron 3 Gold Suzuki and or you set the desired threshold values for the alarm leds or the shift lights you have to transmit the configuration to the logger to do so please press OK button and then Transmit button on the next screenshoot Installation document MyChron 3 Plus Gold plug and play kit Suzuki GSX R 2000 2001 2002 Vers 1 04 14 LLL ATTENTION before transmitting the configuration the logger must be connected to the PC a
13. iD INSTALLATION Suzuki GSX R DOCUMENTATION 27 05 2004 BIKE KIT 2000 2001 2002 Installation procedure for Suzuki GSX R 2000 2001 2002 kit 600 750 Version 1 04 1000cc SUZUKI GSXR 2000 2001 2002 PLUG AND PLAY KIT KIT DESCRIPTION The kit for Suzuki GSX R is composed of the following objects e MyChron 3 PLUS or MyChron 3 GOLD e Plug and play wiring for MyChron 3 PLUS or MyChron 3 GOLD e Installation kit including 1 bracket 2 anchor plugs 4 anti vibration mountings screws washers e TPS Throttle Position Sensor split cable optional available for GOLD versions only e Gyroscope optional available for GOLD versions only needed to map tracks e CD ROM including Race Studio 2 software e Documentation The kit for Suzuki GSX R has been developed for the K2 version and for the following cubic capacities 600 cc 750 cc 1000 cc Please refer to the following table in order to understand which Suzuki GSX R is supported by our kit Cubic capacity Year 2000 Year 2001 Year 2002 cc 600 V V V 750 v V V 1000 N al V supported e NOT supported The MyChron 3 Plus Gold version Suzuki GSX R has been designed and developed in order to be a plug and play system to be connected to the on board wiring The aim of this kit is to merge the functionalities of the stock dash together with the ones of a professional data acquisition system The MyChron 3 Plus Gold version Suzuki GSX R m
14. ner Water temperature in the lower left corner Once you go on a track and your gauge triggers a lap you pass in front of a Switched on lap transmitter the display Switches automatically to track mode and shows these parameters In order to step back from track mode to RPM graphical bar limit settable RPM digital value Battery volt Speed in the upper right corner press VIEW QUIT Lap split times in the lower right corner use button gt gt Oil pressure in the upper left corner Water temperature in the lower left corner upper 4 o ut D Km h n c Z EE EGE DI 3 a tot 9 tT Figure 25 Street display wil i Eo g Km h i 47 SENTi 35 C008 Sur op gt CD P a n SS O Figure 26 Track display street mode please switch off the gauge and then re switch it on The gauge will automatically set to street mode NOTE for further information concerning the display management and its configuration please refer to the MyChron 3 Plus Gold Gold XG user s manual MYCHRON 3 PLUS GOLD SUZUKI CONFIGURATION RACE STUDIO 2 Your MyChron 3 Plus Gold Suzuki may be interfaced with the PC in order to e download the data stored in the internal memory e upgrade the gauge s firmware e configure the gauge Once you buy a MyChron 3 Plus Gold Suzuki the gauge already includes a configuration properly developed for your
15. r In order to unplug the male connector from the female please use a flat corkscrew to push down the locking tongue and then unplug the 2 connectors NOTE please be careful to pull the 2 connectors by the housing and not by the wiring you might seriously damage the wiring unplugging each cable from the 3 pins connector Figure 15 TPS connector particular Figure 16 How to unplug a connector Installation document MyChron 3 Plus Gold plug and play kit Suzuki GSX R 2000 2001 2002 Vers 1 04 7 CD INSTALLATION STEP 4 Assembling the kit The fourth installation step consists in assembling the kit for Suzuki GSX R 1 Install the 4 anti vibration mountings on the backside of your MyChron 3 Plus Gold 2 Install the 2 anchor plugs on the aluminium bracket Please use the Grover washers See Figure 17 for further information 3 Install your MyChron 3 Plus Gold on the aluminium bracket the bracket has to be fixed to your MyChron 3 in correspondence of the 4 anti vibration mounting and has to be fixed using 4 screws and 4 Grover washers In Figure 18 is shown the correct assembly of MyChron 3 bracket and anchor plugs rear view Before installing the assembled kit it is suggested to lubricate the anchor plugs head so to easily insert them inside the anti vibration mountings located on the head light Figure 18 MyChron 3 bracket and anchor plugs rear view INSTALLATIO
16. r may not change anything MyChron 3 Gold Suzuki This logger has 2 free input channels labelled as CH 3 and CH 4 By clicking in the correspondent cell row CH 3 CH 4 and column Sensor type you will be able to set the input channel among a long list of pre defined sensors or if you wish you may set a user defined sensor selecting custom sensor manager Moreover you may set the channel name and the sampling frequency Once all sensors have been correctly set please press button Configuration Configuration window Figure 30 allows You to set shift lights and alarms threshold value to change unit of measure speed parameters etc 1 Speed The speed sensor on your Suzuki bike is installed on the jackshaft which connects the gearbox to the pinion The number of magnets installed on this jackshaft is 4 The wheel circumference written in the proper cell is an equivalent circumference calculated using the following formula Wheel Circumf N N C Equiv Circumf Figure 28 Race Studio 2 System manager window Figure 29 Race Studio 2 Input channels window Wedman pe gh hitaohy far Ta bii ago O dagh O dide imit eae fes es Rea Hen Hi U w Figure 30 Race Studio 2 Configuration window where Np Pinion teeth number Ne Crown teeth number Installation document MyChron 3 Plus Gold plug and play kit Suzuki GSX R 2000 2001 2002 Vers 1 04
17. ration to the logger pressing button Transmit calibration inside the Sensor calibration window Now your logger is ready for street and track use SOFTWARE FIRMWARE COMPATIBILITY WARNING ATTENTION The previous documentation was written using the following versions of software and firmware e Race Studio 2 Ver 2 16 00 e MyChron 3 Plus Gold Firmware 3 06 Installation document MyChron 3 Plus Gold plug and play kit Suzuki GSX R 2000 2001 2002 Vers 1 04 15 uD If you use an old firmware version earlier than 1 63 and a new software one for instance 2 15 05 or 2 16 00 you might incur in a software firmware incompatibility The problem you will experience is that the firmware is too old to manage the new on board bike sensors like turn signal oil pressure switch and fuel level and so you will not be able to see the leds corresponding to channels CH 2 CH 3 CH 4 correctly switch on off Moreover the old firmware does not manage the second virtual dashboard see page 8 Firmware for MyChron 3 Plus Gold GSX R The solution for this problem is to e Upgrade the firmware of your MyChron 3 Plus Gold to a version greater or equal than 3 06 The last version of firmware and the last version of software is freely downloadable from our website click here Installation document MyChron 3 Plus Gold plug and play kit Suzuki GSX R 2000 2001 2002 Vers 1 04 1
18. s shown in Figure 31 and the USB drivers must be correctly installed For further information concerning the USB drivers installation please refer to the proper manual o p lt q gt O AQUAIS On Il T maed Figure 31 How to connect the logger to the PC MyChron 3 Plus Suzuki owners Once you modified the desired configuration parameters and you transmitted the configuration your logger is ready for street and track use MyChron 3 Gold Suzuki owners If you have installed a gyroscope for track mapping and or a fork travel potentiometer or a rear shock travel potentiometer you have to calibrate these sensors to sample correct data Please click on Calibrate button screenshot shown in Figure 32 appears The sensors are grouped into 2 categories to be autocalibrated and to be calibrated The to be autocalibrated sensors are Gyroscope Potentiometer distance The to be calibrated sensors are Zero based potentiometer Mid zero potentiometer Figure 32 Race Studio 2 Calibration window Please refer to the user s manual for further information concerning the calibration auto calibration procedure Once finished calibrating auto calibrating the sensors you have to transmit the configu
19. ter temperature Ch 2 Oil pressure switch Ch 2 Oil pressure switch Ch 3 Fuel level Ch 3 Free input ch use Race Ch 4 Turn signal Ch 4 studio 2 Gyroscope Free input ch use Race Studio 2 Use Race Studio 2 In order to correctly configure your gauge and to easily use Race Studio 2 please follow these instructions Run Race Studio 2 and select the M3 Auto Moto Plus Gold XG pushbutton in ack ae wa SUZUKIGSXA GOLD J the buttons toolbar Paneer et Press button System manager and then Rapa New button the screenshot shown in e Figure 27 will be prompted taa Please set all the configuration parameters Logger type vehicle name speed temperature and pressure unit of measure and then press button OK Figure 27 Race Studio 2 New configuration Installation document MyChron 3 Plus Gold plug and play kit Suzuki GSX R 2000 2001 2002 Vers 1 04 12 Once pressed OK button the System manager window will be prompted on your monitor as shown in Figure 28 In order to correctly configure the input channels please select it among the available ones in Figure 28 for instance there are 2 available configuration the yellow highlighted is the selected one and press button Channels The screenshot shown in Figure 29 will be prompted on your monitor MyChron 3 Plus Suzuki As previously described this logger has no free input channels so this page is just a Summary and the use
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