MICROPULSE® Generation 7 Analog Rod
Contents
1. 0 M____ _ ___ _ 20 AmA BTL7 C570 M _ B BTL7 E501 M____ _ ____ user configurable 3 Choose measuring range The nominal stroke of the Micropulse transducer is expressed in millimeters Null zone Nominal stroke measuring zone Damping zone from 0025 mm up to 7620 mm Example BTL7 ____ M1524 _ ____ The overall length of the rod includes the nominal stroke the NULL zone the DAMPING zone Note To convert inches to millimeters multiply by 25 4 Example 60 x 25 4 1524 mm 6 BALLUFF MICROPULSE Generation 7 How to order 4 Choose mounting flange thread type and rod diameter Use the table below to choose the mounting flange mounting thread combination Note the ordering code designation in bold Flange configuration Rod diameter Null zone Nominal stroke measuring zone Damping zone non usable area 2 3 4 16 UNF threads a raised face mounting flange 010 2 mm rod Ordering Code Sme ea e 2 Threaded 3 hole Standard configuration Thread 3 4 x 16 UNE M4x6 Mounting surface Flange configuration Flange configuration Flange configuration Flange configuration Flange configuration Rod diameter Rod diameter Rod diameter Rod diameter Rod diameter 3 4 16 UNF threads M18 x 1 5 threads M18 x 1 5 threads M18 x 1 5 threads 3 4 16 UNF threads raised face mounting flange raised face mounting flange raised face mounting flange flat face mounting fl2. 4 16UNF BTL A FK01 M18x1 5 Material Stainless steel Stainless steel on papel OIA __ M18x1 5 3 4 16UNF Le a Z Mixed Sources E forests controlled sources and WWW ba uff C O m BIL f recycled wood or fiber FSC www fsc org Cert no BV COC 080917 1996 Forest Stewardship Council This brochure was printed on FSC Certified Paper It represents Balluff s commitment to helping the environment USA Canada Mexico Balluff Inc Balluff Canada Inc Balluff de Mexico S A de C V 8125 Holton Drive 2840 Argentia Road Unit 2 Prol Av Luis M Vega 109 Florence KY 41042 Mississauga Ontario LON 8G4 Col Ampliacion Cimatario Phone 859 727 2200 Phone 905 816 1494 Queretaro QRO 76030 Toll free 1 800 543 8390 Toll free 1 800 927 9654 Phone 52 442 212 4882 224 3588 224 3171 Fax 859 727 4823 Fax 905 816 1411 Fax 452 442 214 0536 E Mail balluff balluff com E Mail balluff canada balluff ca E Mail balluff mexico balluff com No 181787 Edition 102009 0821 Product specifications availability and pricing are subject to change without notice
3. 68 2 27 Vibration 20g 10 to 2000 Hz per EN 60068 2 6 SSS a ee ee ee ee For detailed technical specifications and installation guidelines refer to the Technical User s Guide available at www balluff com BTL7downloads E www balluff com BTL7 Z BALLUFF 5 MICROPULSE Generation 7 How to order BIL M Q and O O Q 1 Choose version MICROPULSE or MICROPULSE Refer to the table comparing the features of the Micropulse and Micropulse Feature Micropulse Micropulse Diagnostic setup LEDs E a Two position outputs rising falling with one magnet Second output configurable for independent position of second magnet velocity speed a or differential distance Pushbutton setup Teach zero span E a Adjust signal online in process a is Reset to factory defaults a Reset to last good teach a Invert outputs rising falling a Legacy Balluff push button procedure a Easy Teach push button procedure al Setup via discrete lines through cable connector S USB configurable with software a 2 Choose output signal Use the table below to choose the correct output signal Note the ordering code designation in bold Output type Ordering Code Micropulse Micropulse 0 10V and 10 0V BIL7 A510 M__ _ _ _ 8 BTL7 A501 M___ _ _ _ 10 410V and 10 10V BIL7 G510 M___ _ _ 8 BTL7 A501 M____ _ ____ user configurable 4 20 MA SIL S05 MP 2 se 20 4 mA PICA ES70 oie ee Bee ESOte Meee a 0 20 MA BTL7 C51
4. BALLUFF sensors worldwide MICROPULSE Generation 7 Analog Rod Style Transducers eo The global standard for analog position sensing aA te ne Lt a MICROPULSE Generation 7 The global standard for analog position sensing Trusted around the world Balluff Micropulse magnetostrictive linear position sensors have achieved a worldwide reputation for accuracy stability and rock solid reliability Around the globe Micropulse transducers find applications in industries as diverse as renewable energy plastic injection molding tire manufacturing packaging steel production forest products medical devices and metal forming End users machinery builders cylinder manufacturers and hydraulic systems integrators who serve these industries trust Micropulse to provide dependable position feedback signals Taking performance to the next level Competition in the manufacturing sector is tough and getting tougher Standing still isn t an option as pressure builds to improve quality and productivity while cutting costs Equipment has to run better and run longer so machine components have to deliver more performance and higher value Recognizing these demands Balluff set a goal to take the Micropulse transducer and make it even better The result Micropulse Generation 7 E More Accurate E More Rugged E More Flexible E More Capable Balluff delivers In today s lean running business environ
5. CROPULSE analog rod style To be truly useful transducer based output configuration has to be simple and frustration free With Generation 7 Micropulse sets the standard for flexible yet painless output configuration Communicating with the transducer over standard USB Balluff s free PC based software offers an intuitive graphical user interface that makes output configuration almost effortless Enhanced performance advanced configurability The Micropulse analog output rod style transducer offers industry leading performance plus advanced features and USB configuration capability Plastic injection molding Sawmill equipment Hydro power MICROPULSE Generation 7 The standard Micropulse The standard MICROPULSE linear position transducer Improved performance 100 backward compatible The same Order it receive it install it run it The standard Micropulse Generation 7 linear transducer is a drop in replacement for legacy Micropulse transducers and magnets Like all Micropulse Generation 7 transducers the standard Micropulse transducer delivers significant performance improvements while maintaining full backward compatibility with previous Micropulse generations and magnets Compatibility features include E Identical standard connector and wire color code Standard 8 pin M16 connector and same wire color code eliminates the need to re wire m Uses the same position magnet Compatible with all previous B
6. LEDs for diagnostics and status monitoring Better ingress protection Increased electromagnetic immunity ea Saving Loading of configuration parameters Transducer configuration settings can be saved to a file and then re loaded Higher shock and vibration ratings to replacement transducers or emailed to a remote location For Longer available stroke lengths application troubleshooting configuration files can be sent to a a E Restore factory defaults New connector options In addition to the advanced configuration options available through the plus advanced functionality USB interface the Micropulse transducer can be locally configured using the removable push button programming tool The streamlined The Micropulse utilizes innovative easy to use PC based Easy Teach setup procedure provides the following functions configuration software and a standard USB interface to allow unprecedented configuration and setup options Teach START and END points by moving magnet USB configuration features E Invert signals from rising to falling E Stroke length scaling The factory default electrical stroke can m Adjust signal level at Coren magnel position can be done be easily modified to suit application requirements A variety of while transducer remains online in process stroke scaling methods are available m Reset transducer to factory defaults E Teach in procedure allows current magnet position to be Teach in pus
7. al output rising signal output rising mating 6 BU blue supply GND supply GND supply GND supply GND connector 7 BN brown 10 30 Vdc input power 10 380 Vdc input power 10 30 Vdc input power 10 30 Vdc input power 8 WH white Lp programming input Lb programming input Lp Communication line Lp Communication line Notes 1 Indicates factory default setting Rising falling characteristic is configurable E www balluff com BTL7 Z BALLUFF 11 MICROPULSE Generation 7 Accessories Magnets Description Ring Magnet Slotted Magnet Ring Magnet Ring Magnet Ring Magnet for version Generation 7 Micropulse and Micropulse Rod style Transducers Ordering code BAM013L BAM013P BAM013J BAM013R BAM013H Part number BTL P 1013 4R BTL P 1013 4S BTL P 1012 4R BTL P 1014 2R BTL P 0814 GR PAF Material Aluminum Aluminum Aluminum Aluminum Ferrite bound in polyamide Weight approx 12 g approx 12 g approx 12 g approx 10 g approx 1 5 g Operating Storage 40 100 C 40 100 C 40 100 C 40 100 C 40 100 C temperature _ 921 9 LT oss o 8 meal io 17 2 Stainless steel float magnets also available for liquid level applications Refer to main Micropulse catalog Includes spacers Jam Nuts Description Jam nut 3 4 16 UNF Jam nut M18x1 5 For version Generation 7 Micropulse and Micropulse Rod Style Transducers Ordering code BAM0117 BAM0118 Part number BTL A FK01 E3
8. alluff position magnets This is especially important in hydraulic cylinder applications where the magnet is embedded in the cylinder and replacement would be costly and time consuming Same or smaller mechanical envelope No worries about mechanical fit E Same operating voltage 10 30 Vdc power supply range means that it will operate with 24 Vdc or 15 Vdc power supplies right out of the box E Same push button setup procedure Pre configured with a variety of standard analog voltage or analog current outputs If calibration is ever required the standard Micropulse is fully scalable over its mechanical stroke using the included removable push button setup tool The setup procedure is identical to previous Micropulse transducers MICROPULSE Measured variable Measuring length Available electrical outputs Analog voltage Analog voltage Analog current Analog current Voltage versions Current versions Number of outputs Configurability Resolution Voltage output Current output Non linearity Stroke length lt 500 mm Stroke length gt 500 mm lt 5500 mm Stroke length gt 5500 mm Supply voltage Current draw Environmental protection Connector versions Integral cable versions Operating temperature Shock load Vibration only better While the standard Micropulse transducer is completely backward compatible it offers performance and usability improvements that pay dividends in real world l
9. ange raised face mounting flange 8 mm rod 010 2 mm rod 8 mm rod 010 2 mm rod 010 2 mm rod max stroke length 1016 mm max stroke length 1016 mm Ordering Code Ordering Code Ordering Code Ordering Code Ordering Code BIL M Z8 ___ BI L7 M B BIL7 M B8 ___ BIL7 M A BIL M Y Null zone Null zone Null zone Null zone Null zone Mounting surface Mounting surface Mounting surface Mounting surface Mounting surface 5 Choose connector type or integral cable 115 8 pin M12 micro connector 32 8 pin M16 DIN connector KAxx Integral PUR cable specify length xx in meters Full ordering codes MICROPULSE Ordering example BTL7 5 O M o Connection type Output signal Mounting threads S115 8 pin M12 connector R HI ge begs oy Z Standard 3 4 16 UNF 32 8 pin M16 connector 10 4 and 10 E 4 20mA Output signal Nominal stroke in millimeters sn a ana h 1 for Aand G rising and fallin C 0 20 mA g g 0025 mm to 7620 mm KA10 PUR cable 10 m 0 for C and E rising in 1 mm increments 7 for C and E falling KA15 PUR cable 15 m MICROPULSE Ordering example BTL7 501 M Po Connection type LS sari threads S115 8 pin M12 connector Output signal Z Standard 3 4 16 UNF 32 8 pin M16 connector A Voltage user configurable Nominal stroke in millimeters 402 PUR cable 2m E Current user configurable 0025 mm to 7620 mm KA05 PUR cable 5m KA10 PUR cable 10 m ei t Ha i KA15 PUR cabl
10. e 15 m E www balluff com BTL7 Z BALLUFF MICROPULSE Generation 7 Mechanical dimensions KA Version S32 Version 6 7 ie each transducer For replacement order BTL7 A EHO1 Version Null zone N BIL7 _ M___ 2Z 0 ___ 50 8 mm BIL7 ___ _ M____ __ 50 8 mm BIL7 ___ _ M____ B __ 30 mm BIL7 ___ _ M___ _ A 30 mm Version Rod diameter D1 BTIL7 __ _ M___ _ A ___ BIL7 ___ _ M____ B __ 10 2 mm with M4 x 6 BIL7 ____ M____ ___ _ threaded hole at end BIL7 __ _ M___ _ Z __ _ BTIL7 ___ _ M___ _ A8 __ _ BIL7 ___ _ M____ B8 __ _ 8mm PTE eN eee ks eee no threaded hole BTL7 ___ _ M____ Z8 8 BALLUFF a Mounting surface B and Z flange types Nominal length Measuring range Mounting threads J Mounting surface A and Y flange types Mounting threads see table below Mounting threads Mounting surface 16 UNF raised face standard 50 8 mm 4 16 UNF flat face M18 x 1 5raised face raised face M18 x 1 5 flat face flat face USB connection options MICROPULSE version only Connection at the transducer to host controller USB communication box BTL7 A CB01 USB S115 for BTL7 A E501 with S115 connector BTL7 A CB01 USB S32 for BTL7 A E501 with S32 connector Connection at the control panel to host controller Max length 100 m USB communication box BTL7 A CB01 USB KA to access communication at the panel or for BTL7 A E501 with integral cab
11. f Oy 3 1 YE yellow signal common signal common signal common signal common 1 8 2 2 GY gray signal common signal common signal common signal common 3 PK pink output signal falling not used output signal falling output signal falling Wire side 4 RD red La programming input La programming input La communication line La communication line view of 5 GN green signal output rising signal output signal output rising signal output rising Bae 6 BU blue supply GND supply GND supply GND supply GND connector 7 BN brown 10 30 Vdc input power 10 80 Vdc input power 10 30 Vdc input power 10 30 Vdc input power 8 WH white Lp programming input Lb Programming input Lp Communication line Lp Communication line Notes 1 Indicates factory default setting Rising falling characteristic is configurable Wiring Table S82 Connector or KAxx Integral Cable Function 3 Micropulse Micropulse Vay 9 Pin Wire Color Voltage output version Current output version Voltage output version Current output version 8 So By Ji YE yellow signal common signal common signal common signal common 6 2 GY gray signal common signal common signal common signal common 3 PK pink Output signal falling not used output signal falling Output signal falling Wire side 4 RD red La programming input La programming input La communication line La communication line P 5 GN green signal output rising signal output sign
12. h buttons can be locked out via the USB read and stored as new START and END points configuration software to prevent tampering E Direct entry of new START and END point values E Drag and drop new START and END points on output graph iii MICROPULSE CE Aku Measured variable Absolute linear displacement and or velocity with or without sign Measuring length 25 mm to 7620 mm Available electrical outputs Analog voltage Oto 10 Vdc 10 to O Vdc factory default Analog voltage 10 to 10 Vdc 10 to 10 Vdc user configurable Analog current O to 20 mA 20 to O mA factory default user configurable Analog current 4 to 20 mA 20 to 4 mA factory default Number of outputs 2 independently scalable and configurable for position or velocity feedback Configurability Configurable via PC USB interface Configurable parameters include Stroke range Output slope rising or falling Output type position differential Output range position or velocity Error output values Resolution Voltage output ON Current output lt 0 66 UA Non linearity Stroke length lt 500 mm 50 um Stroke length gt 500 mm lt 5500 mm 0 01 of full scale Stroke length gt 5500 mm 0 02 of full scale Supply voltage 10 to 30 Vdc Current draw lt 150 mA 24 Vdc Environmental protection Connector versions IP 67 with connector attached Integral cable versions IP 68 Operating temperature 40 to 85 C Shock load 1509 6 ms per IEC 600
13. inear positioning applications Performance improvements include Better ingress protection Integral cable versions offer IP68 ingress protection meaning better performance and longer life in harsh applications E Increased electromagnetic immunity Significantly improved protection against electromagnetic interference ensuring trouble free operation in electrically noisy environments E Higher shock and vibration ratings Designed and tested to withstand the rigors of today s demanding applications E Longer available stroke lengths Available in stroke lengths from 25 mm to 7620 mm 1 to 300 in 1 mm increments Bi color LEDs for diagnostics and status monitoring Bright easy to see bi color LEDs provide instant verification of operation status and provide visual feedback during the scaling and setup procedure E Through the connector output scaling In addition to the familiar push button scaling the standard Micropulse Generation 7 transducer s output can also be adjusted remotely through two teach in wires at the connector m New connector options In addition to the standard 8 pin M16 connector the standard Micropulse Generation 7 transducer is available with a smaller industry standard 8 pin M12 connector jm CE Aius poja Absolute linear displacement 25 mm to 7620 mm oto 10 Vdc TOONA 10 to 10 Vdc 10 to 10 Vdc O to 20 mA 20 to O mA 4 to 20 mA 20 to 4 mA 2 ris
14. ing and falling not independently scalable 1 100 scalable stroke length using included push button setup tool Status LEDs for visual feedback 033 mv lt 0 66 UA 50 um 0 01 of full scale 0 02 of full scale 10 to 30 Vdc lt 150 mA 24 Vdc IP 67 with connector attached IP 68 40 to 85 C 150g 6 ms per IEC 60068 2 27 20g 10 to 2000 Hz per EN 60068 2 6 eS MUO ee ee For detailed technical specifications and installation guidelines refer to the Technical User s Guide available at www balluff com BTL7downloads 4 BALLUFF MICROPULSE Generation 7 Micropulse The MICROPULSE linear position transducer Generation 7 performance plus advanced configurability Output range adjustment Freely configurable output range allows the factory default O 10V or 4 20 mA output to be changed The Micropulse offers all of the enhanced performance found in the to any value between 10 to 10V or 0 20 mA standard Micropulse Generation 7 analog rod style transducers plus advanced features and configurability that make the Micropulse the most versatile linear position transducer available E Select position differential position or velocity feedback All the performance E Select 1 or 2 magnet operation Generation 7 performance improvements E Signal inversion Output signal slope can be instantly configured as either rising or falling f o knowledge center for analysis Bi color
15. le Online resources PC software software user s manual and transducer user s manuals can be downloaded at www balluff com BTL7downloads E www balluff com BTL7 Z MICROPULSE Generation 7 Accessories USB Interface kits BTL A CB01 USB S115 BTL A CB01 USB S32 s BTL A CB01 USB KA Software tutorials and product information videos are available at www balluff com BTL7videos MICROPULSE BALLUFF 9 MICROPULSE Generation 7 Accessories S115 Connectors and Cables Description For version Part number Number of conductors Conductor cross section Contacts Wire connection Cable jacket material Cable jacket diameter Housing material Min bend radius Enclosure rating per IEC 60529 Connector female straight M12 Molded connector with cable female straight M12 Generation 7 Micropulse and Micropulse Rod Style Transducers BKS S115 00 8 n a Brass gold plated Screw terminals n a 6 8 mm Nickel plated brass Cable dependent IP 67 when attached BE Oe Ue 8 0 25 mm Brass gold plated n a Molded on PUR 6 6 0 2 mm Nickel plated brass and PUR Dynamic 5 x Statie 23x IP 67 when attached Molded connector with cable female right angle M12 BKS Sie PUTT 8 0 25 mm Brass gold plated n a Molded on PUR 6 6 0 2 mm Nickel plated brass and PUR Dynamic 5 x Static 3 x IP 67 when attached I
16. ment multi week lead times just aren t workable Balluff s standard delivery time for made to order transducers is five business days after receipt of order Same day or next day service is also available with an expediting adder MICROPULSE Fluid power Wind energy MICROPULSE and MICROPULSE Performance compatibility configurability Key to system performance Users and installers know that accurate and reliable position data is critical to getting maximum performance from a hydraulic positioning system The proper operation of all other components the hydraulic cylinder the servo or proportional valve and the computer motion controller is dependent on the validity of the electrical signal coming from the linear position transducer The Micropulse transducer probe located inside the bore of the cylinder detects the position of a magnetic target installed on the face of the piston providing continuously updated absolute position feedback Micropulse magnetostrictive technology is wear free and provides the correct position reading on start up without any need to re home the mechanism MICROPULSE analog rod style Enhanced performance full backward compatibility The standard Micropulse analog output rod style transducer delivers industry leading performance and it offers 100 backward compatibility to previous Micropulse generations and magnets Micropulse configuration software MI
17. ndicate cable length when ordering O0 no cable field installable use shielded cable 02 2 meters 03 3 meters 05 5 meters 10 10 meters 15 15 meters 20 20 meters 25 25 meters Additional cable lengths available on request _ 219 6 max 31 5 S32 Connectors and Cables Description Connector female straight M16 Connector female right angle M16 For version Generation 7 Micropulse and Micropulse Rod Style Transducers Part number BKS S 32M _ _ BKS S 33M _ _ Number of conductors 8 8 Conductor cross section 0 25 mm 0 25 mm Contacts Brass gold plated Brass gold plated Wire connection Solder Solder Cable jacket material PUR PUR Cable jacket diameter 7mm 7mm Housing material Min bend radius Nickel plated brass Dynamic 5 x Static 3 x IP 67 when attached Nickel plated brass Dynamic 5 x Static 3 x Enclosure rating per IEC 60529 IP 67 when attached Indicate cable length when ordering OO no cable field installable use shielded cable 02 2 meters 03 3 meters 05 5 meters 10 10 meters 15 15 meters 20 20 meters 25 25 meters Additional cable lengths available on request 10 BALLUFF MICROPULSE Generation 7 Accessories Wiring Table S115 Connector Function 6 5 4 Micropulse Micropulse ofo Pin Wire Color Voltage output version Current output version Voltage output version Current output version
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