PG10 User Manual 2-2015 V6
Contents
1. RETURN z a 2 E Lu K MOTd gt gt gt 3YNSSIYA E 2 O me o 9 3 Q gt I PRESSURE PRESSURE SLL OOSZ unay YSZ L 0 8 001 92 09 64 QL EL SLL 00sz eunsseJqd 6l vIe g l OOSZ unay 6L vIe 8 ol dn gz ol dn 09 6v 9L L g l 00Sz 9NSSOIA ov 8 5 LISP AVS Aq u110J les se SUONEDHIDSdS m mE em voz i m N uc px p x Jo 3eeui JSNUI asoy oi neJp u IIy SLL 00SZ eunssoJgd 6l vIe Bunes AJLA 42121 UUS S S ollneJpAU WNW SLL 00Sz unes 6l m E FE UNE IXe ay 0 jenbe eunsseJd BunJom lg E m ONES a um paje e sea JE aney JSNW SSOY oin eJp u y SLL 0097 ujog 91 8 9 GL ol dn ogoydn 6y 8e e o suoneoidde Jayjo Aue 104 pesn ag jou pjnoys SZ 0097 umey 6L vie pue sjueujeJmbeJ 6ulleJedo joo sjoop olIneJp 06 0 00 00L 0r 6L S OL G H Kejuejs uo paseq juo suoneoidde oo g l 00sz eunsseJq QL 8 5 MA ojneJp u 10 pesn aq ol papuajul SI yeyo siu g l 008z ujog QL 8 5 0 SL OOL LS ov 6L S OLS g l 008z ujog EL e GL ol dn OG ol dn 0v 6L S OLS eoueunoped 00 WNLIXEUI einsue 0 e g l OOSZ ujog EL el 0 S 2 00L 92. DO NOT EXCEED SPECIFIED FLOW OR PRESSURE LEA WEAR SAFETY GOGGLES USE CLOSED CENTER TOOL ON CLOSED CENTER O PRESS BAR PSI OG o HER SYSTEM USE OPEN CENTER TOOL ON OPEN CENTER 1 DO NOT USE D GED WHEELS SYSTEM CORRECTLY CONNECT HOSES TO TOOL IN 2 USE ONLY WHEELS THAT MEET REQUIREMENTS OF ANSI BI 1 87 5 150 55 603 AND OUT PORTS IMPROPER HANDLING USE OR OTHER FLOW LPM GPM 3 WHEELS SHOULD BE NO LARGER THANG x3 x 56 11 THREAD RATED FOR AT MAINTENANCE OF TOOL COULD RESULT IN A LEAK BURST LEAST 5000 RPM MAXIMUM OPERATING SPEED OR OTHER TOOL FAILURE CONTACT AT A LEAK OR BURST 4 INSPECT GUARD AND MOUNTING FLANGE FOR DAMAGE AFTER ANY WHEEL CAN CAUSE OIL INJECTION INTO THE BODY FAILURE TO BREAKAGE ON THE MACHINE OBSERVE THESE PRECAUTIONS CAN RESULT IN SERIOUS 5 MAXIMUM SPINDLE SPEED IS 4000 RPM J PERSONAL INJURY NG READ OPERATORS MANUAL j A 28811 25357 03787 INFORMATION PLAQUE CE CAUTION DECAL GPM DECAL US 28409 COMPOSITE DECAL CE 28322 CE DECAL NOTE THE INFORMATION LISTED ON THE STICKERS SHOWN MUST BE LEGIBLE AT ALL TIMES REPLACE DECALS IF THEY BECOME WORN OR DAMAGED REPLACEMENTS 51296 SOUND POWER LEVEL DECAL EIT L ja 3X 7 NA M NN Erd N N F Fd Ne N 30 LPM 138 S NN amp EHTMA CATEGORY M N AA AAN 11207 CIRCUIT TYPE D STICKER DANGER d 2 FAILURE TO USE HY
3. Nominal Operating Pressure 1870 psi 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 129 bar 103 bar 103 bar 103 bar 103 bar System relief valve setting 2495 psi 2000 psi 2000 psi 2000 psi 2000 psi at the power supply outlet 172 bar 138 bar 138 bar 138 bar 138 bar NOTE These are general hydraulic system requirements See tool specification page for tool specific requirements STAN LEY PG10 User Manual 9 PRE OPERATION PROCEDURES CHECK HYDRAULIC POWER SOURCE 1 Using a calibrated flow meter and pressure gauge check that the hydraulic power source develops a flow of 7 10 gpm 26 38 Ipm at 2200 2300 psi 152 159 bar 2 Make certain the hydraulic power source is equipped with a relief valve set to open at 2100 2250 psi 145 155 bar minimum 3 Check that the hydraulic circuit matches the tool for open center OC or closed center CC operation CHECK TOOL 1 Make sure all tool accessories are correctly in stalled Failure to install tool accessories properly can result in damage to the tool or personal injury There should be no signs of leaks The tool should be clean with all fittings and fasten ers tight CHECK TRIGGER MECHANISM 1 Check that the trigger operates smoothly and is free to travel between the ON and OFF positions CHECK GUARD WELDMENT 1 Inspect the wheel guard weldment for cracks and other structural damage INSTALLING AND REMOVING GRINDING WHEE
4. 00936 ADAPTER 03972 FEMALE COUPLING PARKER FEMALE COUPLING AEROQUIP 4 4 4 4 4 4 5 5 5 4 5 6 7 8 9 0 p 53 54 5 5 59 zx 2 N o N I 6 6 6 67 N ary 2 30 2 2 m 2 Em 2 Em s 2 2 Em CEN 2 EHI E 0 2 li 4 4 T 7 5 5 7 7 7 6 7 o oo SIN NI oo 4 5 6 7 8 3 5 1 3 5 7 3 5 8 8 8 q E CD O oo q STANLEY TEM QTY Denotes part in seal kit se users NOTE 47437 Use Part Number and Part Name when ordering 01411 O RING 488 x 624 x 078 906 21336 2 POP RIVET FOR INFORMATION PLAQUE CE ONLY 25251 MOTOR ASSY INCL 2 THRU 11 amp 13 THRU 20 o NI ary 2 2 1 1 1 1 1 1 o e o o o e EM EM STAN LEY PG10 User Manual lt 19 PG10 69820 SPARK GUARD KIT Includes Everything Pictured Except PG10 Framel Includes Wire Ties amp Hardwarel WIRE TIE TO HANDLE WELDMENT PG10 FRAME SNAP ON DESCRIPTION 1 ers 1 _ SPARICBARRIER SECONDARY 2 69899 1 GUARD WELDMENT 3 65202 1 SPARK BARRIER 4 62402 1 SPARK GUARD FRAME WELDMENT 5 2072 a CAPSCREW e 170743 o FABRIC SNAP 7 2395 o CABLE TIE NOT PICTURED ERES EE 1 SPARK GUARD ASSY INCL ITEMS 3 8 4 1 1 1 1 1 Em see seo 1 SPARK GUARD KIT NCL TEMS 1 THRUT 20 PG10 User Manual STAN LEY STANLEY Stanley Hydrauli
5. cause serious injury Always connect hoses to the tool hose couplers be fore energizing the hydraulic power source Be sure all hose connections are tight and are in good condition Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort STANLEY Do not operate the tool with the wheel guard removed Do not operate a damaged improperly adjusted or in completely assembled grinder Never wear loose clothing that can get entangled in the working parts of the tool Keep all parts of your body away from the rotating wheel Long hair or loose clothing can become drawn into rotating components Keep the wheel off all surfaces when starting the grind er Do not use a wheel that is cracked chipped or oth erwise damaged Always inspect wheels for possible damage before installation or use Always use wheels that conform to the specifications given in the OPERATION section of this manual Do not reverse grinding wheel rotation direction by changing fluid flow direction Do not move the tool until the wheel has stopped rotat ing Release the trigger if the power supply has been interrupted PG10 User Manual 4 5 p A N CAUTION ad WHEEL SIZE pon 7 10 GPM 26 34 LPM r SIN CAU TION DO NOT EXCEED 2000 PSI 140 BAR RPM SPINDLE
6. nnns 250 psi 17 bar ah HTMA Type RR 7 10 gpm 26 38 Ipm PON oic rue mieu um ule titulus eee 8 SAE O ring eed HTMA Flush Face Type Male amp Female Connect Size and Type 3 8 in Male Pipe Adapter HOS A dies No Weight With couplers aid UU 118 1b 53 5 kg Overall length ab 44 inches 111 76 cm Overall WIG terr ere es ex SER Ret RAR TRAS ARTE aaa 20 inches 50 8 cm Overall Height aura ee erento ta del e d a 30 5 inches 77 4 cm Dig DUE UE s 4000 Hyrevz oc 24251 Maximum AA 140 F 60 C Sound Power Level ii A ne e aa 102 dBA sound Pressure Level RW E 93dBA MAS 3 4m sec SOUND AND VIBRATION DECLARATION Test conducted on PG10110 S N 206 operated at standard 10 gpm input Measured A weighted sound power level Lwa ref 1pW in decibels 102 00 dBA Uncertainty Kwa in decibels 3 dBA Measured A weighted sound pressure level Lpa ref 20 uPa at operator s position in decibels 93 dBA Uncertainty Kpa in decibels 3 dBA 34 misee Values determined according to 150 85624 180 59 42 Values determined according to noise test code given in ISO 15744 using the basic standard ISO 3744 NOTE The sum of a measured noise emission value and its associated uncertainty represents an upper boundary of the range of values which is likely to occur in measurements 3 4 m sec ACCESSORIES 6 x 3 x 5 8 11
7. types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic Tools They are Certified non conductive constructed of thermoplastic or synthetic rubber inner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover Hose labeled certified non conductive is the only hose authorized for use near electrical conductors Wire braided conductive constructed of synthetic rubber inner tube single or double wire braid reinforce ment and weather resistant synthetic rubber cover This hose is conductive and must never be used near electrical conductors Fabric braided not certified or labeled non conductive constructed of thermoplastic or synthetic rubber in ner tube synthetic fiber braid reinforcement and weather resistant thermoplastic or synthetic rubber cover This hose is not certified non conductive and must never be used near electrical conductors HOSE SAFETY TAGS To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained from your Stanley Distributor THE TAG SHOWN BELOW IS ATTACHED TO CERTIFIED NON CONDUCTIVE HOSE DANGER DANGER 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE DO NOT EXCEED HOSE WO
8. DRAULIC HOSE LABELED AND CER TIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR RENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC TION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL INJURY RAILROAD HELP DESK DECAL DANGER D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA WEAR HEARING EYE FOOT HAND AND HEAD PRO TECTION TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSONNE
9. L IMPORTANT ARE AVAILABLE FROM YOUR LOCAL STANLEY DISTRIBUTOR DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE ALEAK OR BURST DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAULIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY IMPORTANT The safety tag P N 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE SAFETY TAG P N 15875 Shown smaller then actual size 6 gt PG10 User Manual STANLEY The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy draulic system There are three
10. L NOTE Use 6 inch diameter up to 3 inch thick Type 6 for USA grinding wheels with a 5 8 11 threaded arbor hole Only use grinding wheels which comply with ANSI B7 1 B7 5 ISO 525 603 READ AND BECOME FAMILIAR WITH THE SECTIONS IN THIS MANUAL ON SAFETY PRECAUTIONS TOOL STICKERS AND TAGS HYDRAULIC HOSE REQUIRE MENTS HYDRAULIC REQUIREMENTS AND PRE OPERATION PROCEDURES BEFORE USING THIS PRODUCT 1 Unscrew the two nuts 98 which secure the guard weldment 95 to the frame and remove the guard weldment 2 Install the grinding wheel until it comes in contact with the drive flange 10 PG10 User Manual 3 Using the wrench 89 provided place it on the flats of the drive flange Place a strap wrench on the grinding wheel and then tighten by gripping and turning the strap wrench while holding the wrench provided 4 Replace the guard weldment IMPORTANT Never over tighten the grinding wheel by impacting the wrench with a mallet or hammer Sufficient torque is attained by hand tightening the wheel with a strap wrench while securing the drive flange with the wrench provided ADJUST WHEEL FLANGES TO FIT RAIL The wheel flanges may be adjusted to fit the width of the rail by removing one or more of the washers CONNECTING THE HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the hose couplers on the grinder Itis
11. NDUCTIVE HOSE DANGER DANGER DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES THIS HOSE IS 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY 6 AFTER EACH USE STORE IN A CLEAN DRY AREA TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELEC TRIC LINES DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC DO NOT REMOVE THIS TAG 9vL SIHL SAONAIY LON OG ENDO SEE OTHER SIDE E 1 ES SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size STAN LEY PG10 User Manual 7 Suonoeuuo eso eoid eanbia lt lt lt MO 14 o NYNLIY
12. PG10 HYDRAULIC PROFILE GRINDER USER MANUAL Safety Operation and Maintenance O 2014 Stanley Black amp Decker Inc New Britain CT 06053 U S A 65846 2 2015 Ver 6 DECLARATION OF CONFORMITY STA N L EY BEREINSTIMMUNGS ERKLARUNG DECLARATION DE CONFORMITE CEE Hydraulic Tools DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA the undersigned 1 Ich der Unterzeichnende Weisbeck Andy Je soussign El abajo firmante lo sottoscritto Surname and First names Familiennname und Vornamen Nom et pr nom Nombre y apellido Cognome e nome hereby declare that the equipment specified hereunder best tige hiermit daR erklaren Produkt genannten Werk oder Ger t d clare que l quipement vis ci dessous Por la presente declaro que el equipo se especifica a continuaci n Dichiaro che le apparecchiature specificate di seguito 1 Category Grinder Hydraulic Kategorie Cat gorie Categoria Categoria 2 Make Marke Marque Marca Marca Stanley 3 Type Typ Type Tipo Tipo PG1011001 PG1011001A 4 Serial number of equipment Seriennummer des Ger ts Num ro de s rie de l quipement All Numero de serie del equipo Matricola dell attrezzatura Has been manufactured in conformity with Wurde hergestellt in bereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformit con Directive Standards No Approv
13. RKING PRESSURE OR ABUSE HOSE IMPROPER USE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAY RESULT IN OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE DEATH OR SERIOUS INJURY KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY ELECTRIC LINES HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FIT CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAM TING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH AGE TO GOUELINGS IP ANT OF THESE CONDITIONS ENST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE SAFETY DEPARTMENT INSTRUCTIONS AFTER EACH USE STORE IN A CLEAN DRY AREA FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROP ERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND DO NOT REMOVE THIS TAG Ovl SIHL JAON3Y LON OG SEE OTHER SIDE SEE OTHER SIDE SIDE 1 SIDE 2 Shown smaller than actual size THE TAG SHOWN BELOW IS ATTACHED TO CO
14. Thread Cup Stone aeee arena RR RR nn nsn enden nenne rre nr nn sn nennen enn 28597 STAN LEY PG10 User Manual 4 15 2 9 5 Y3 La oo e en e m ly 00 Xx P S ops lt DO EAS des ooo mni 6 n a SP HD SD EA a Q gt L er got Ro STANLEY 16 PG10 User Manual NO 89 IS SHIPPED LOOSE FOR GRINDING WHEEL INSTALLATION REMOVAL Pd agf i STAN LEY PG10 User Manual 17 TEM P N 25294 00713 06854 29717 00178 00669 19884 25166 00148 00166 00120 0160 06880 06846 06316 25718 19898 19905 00171 00170 06881 0070 25158 02688 2509 2529 2528 2529 2528 2527 2794 0077 2527 2528 2541 0160 0437 26809 2528 2774 0290 27749 25285 25104 25286 am sescmeno 3 ORNG NC MATE a eusus O O MES gt memwwoRNG gt worker rr N o E o S N A wo x A al N N o o o IN O o Oo dis N AB CD CD CD CD N N gt o N o N ojo 18 PG10 User Manual rem PN arv pescrenon id 25204 2 20876 20 25045 2 00272 2 Ex 25285 25040 2 Erie ester oss a DEJE 25300 2 2528 25200 4 EXE 25048 2 o 08017 2 O RING 7 8 x 1 1 16 x 3 32 118 01605 4 O RING 644 x 818 x 087 908 INCL W ITEMS 1 amp 86
15. Z ETgL or pho SIGE desde o ea 1920 ejnsseJd eull uunjeJ dee ol papuajul aye SUON g l 008z ujog OL 8 g 20 dn ge ol dn ez S 9 7 epueuuooel s y wdi amu Jed sia SHOLINANOD EEE NES PEER preJg 9JIM SOH A NpUO I ud6 eynuiu Jed suolle6 uo peseq subual SSL OScc ujog OL 8 e ol dn OL ol dn ve SL 6 p 9soy snoueA JO SJejeuJelp esou uJnuululuu SA9N1 3exong HIBN 103 preg Jaqi4 eso QANINPUOJ UON panne pepueululO29J SMOYS yy y 0 eyo yl uva ISd uinjoyysseid WIN HONI SYILINN 1334 Wd1 Nd9 Suollepueuuuuooaey eJnsseJg BUOM UNA 3sn Jajawelg opisu syyBua7 asoH MOlJ HO 9SOH UNID ollneJPpAH 0 JOOL STANLEY 8 gt PG10 User Manual HTMA TOOL TYPE HYDRAULIC SYSTEM REQUIREMENTS TYPE TYPE Il TYPERR TYPE III Flow Range 4 6 gpm 7 9 gpm 9 10 5 gpm 11 13 gpm 15 23 Ipm 26 34 Ipm 34 40 Ipm 42 49 Ipm Nominal Operating Pressure 1500 psi 1500 psi 1500 psi 1500 psi at the power supply outlet 103 bar 103 bar 103 bar 103 bar System relief valve setting 2100 2250 psi 2100 2250 psi 2200 2300 psi 2100 2250 psi at the power supply outlet 145 155 bar 145 155 bar 152 159 bar 145 155 bar Maximum back pressure 250 psi 250 psi 250 psi 250 psi at tool end of the return hose 17 bar 17 bar 17 bar 17 bar Measured at a max fluid viscosity of 400 ssu 400 ssu 400 ssu 400 ssu at min operating temperature 82 centistokes 82 centistokes 82 centistokes 82 centistokes Temperature Sufficient heat rejec
16. a good prac tice to connect the return hose first and disconnect it last to minimize or avoid trapped pressure within the grinder motor 3 Observe flow indicators stamped on hose couplers to be sure that oil will flow in the proper direction The female coupler is the inlet coupler NOTE The pressure increase in uncoupled hoses left in the sun may result in making them difficult to connect When possible connect the free ends of operating hoses together STANLEY OPERATING PROCEDURES COLD WEATHER OPERATION 1 Observe all safety precautions If the grinder is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the normally recommended fluids fluid temperature should be at or above 50 F 10 C 400 ssu 82 centistokes be fore use 2 Always start the grinder with the grinding wheel away from the work surface by turning the hand wheel counter clockwise to raise the wheel 3 Move the hydraulic circuit control valve to the ON position Damage to the hydraulic system or grinder can result l from use with fluid that is to viscous or too thick 4 Squeeze the trigger momentarily If the grinder does not operate the hoses might be reversed Verify correct connection of the hoses before continuing 5 Start the grinder and move the grinding wheel to the work surface by turning the hand wheel clockwise 6 Grind a small amount of material at a time adjusting the grinding wheel as nece
17. and hose These safety precautions are given for your safety Review them carefully before operating the tool and before per forming general maintenance or repairs Supervising personnel should develop additional precau tions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual The model PG10 Hydraulic Profile Grinder will provide safe and dependable service if operated in accordance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the grinder and hose before operation Failure to do so could result in personal injury or equipment damage The operator must start in a work area without bystand ers Flying debris can cause serious injury Do not operate the tool unless thoroughly trained or under the supervision of an instructor Establish a train ing program for all operators to ensure safe operation Always wear safety equipment such as goggles ear and head protection and safety shoes at all times when operating the tool Use gloves and aprons when necessary e The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain conditions Maintain proper footing and balance at all times Do not inspect clean or replace the grinding wheel while the hydraulic power source is connected Acci dental engagement of the tool can
18. c Tools 3810 SE Naef Road Milwaukie Oregon 97267 5698 USA 503 659 5660 Fax 503 652 1780 www stanleyhydraulics com
19. ed body Richtlinie Standards Nr Pr fung durch Directives Normes Num ro Organisme agr Directriz Los Normas No Aprobado Direttiva Norme n Collaudato EN 11148 7 2011 Self EN ISO 3744 2010 Self EN 28927 1 2009 Self Machinery Directive 2006 42 EC 2006 Self 5 Special Provisions None Spezielle Bestimmungen Dispositions particuli res Provisiones especiales Disposizioni speciali 6 Representative in the Union Patrick Vervier Stanley Dubuis 17 19 rue Jules Berthonneau BP 3406 41034 Blois Cedex France Vertreter in der Union Repr sentant dans l union Representante en la Union Rappresentante presso l Unione Done at Ort Fait Dado en Fatto a Stanley Hydraulic Tools Milwaukie Oregon USA Date Datum le Fecha Data 1 6 11 Signature Unterschrift Signature Firma Firma A PPA NE Position Position Fonction Cargo Posizione Director of Product Development 2 gt PG10 User Manual STAN LEY DECLARATION OF CONFORMITY uns ee 2 S gsmd deB e 4 rlasundidic Be cM 5 TOOL STICKERS amp TAGS asa sai grs Da qa cce tiic aeneae ad nadine et ak a ga 6 ie Mbduicom EET 7 HOSE RECOMMENDATIONS tient reo pt ck iex na ta e haa dica bere D ALTER QUI EFE d AME TR UL REY Mna Enc T eR asas 8 FIGURE 1 TYPICAL HOSE CONNECTIONS Landau ae 8 HTMA REQUIREMENTS ett std neri ette te sega ee a anna debate 9 OPERATION ETE 10 PREVENTATIVE MAINTENANCE rettet trn ta e ted erre tet n n e n gc t d eun dd d
20. ren va 12 TOOL PROTECTION CARE nada 13 TROUBLESHOOTING nist ederet ree a az eee add v ced Da 14 SPECIFICATIONS TUI UR 15 ACCESSORIES M M ah 15 PG10 PARTS IEEUSTEAT ION icta tto aiii 16 tue 4pdIgee c m 18 SPARK eU ABE dui in Sica aaa 20 IMPORTANT To fill out a Product Warranty Validation form and for information on your warranty visit Stanleyhydraulics com and select the Company tab Warranty NOTE The warranty Validation record must be submitted to validate the warranty SERVICING This manual contains safety operation and routine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning SERIOUS INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER For the nearest authorized and certified dealer call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative STAN LEY PG10 User Manual 4 3 Safety symbols and signal words as shown below are used to emphasize all operator maintenance and repair ac tions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment This is the safety ale
21. rt symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate an imminently hazardous situation A DANGER which if not avoided will result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoid ed may result in property damage This signal word indicates a situation which if not avoided will result in damage NOTICE to the equipment This signal word indicates a situation which if not avoided may result in dam IMPORTANT age to the equipment Always observe safety symbols They are included for your safety and for the protection of the tool LOCAL SAFETY REGULATIONS Enter any local safety regulations here Keep these instructions in an area accessible to the operator and mainte nance personnel PTA a WARNING a CAUTION CAUTION NOTICE IMPORTANT 4 gt PG10 User Manual STAN LEY Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool
22. ssary by turning the hand wheel NOTE If the grinder is not loaded against a work surface when the trigger is released the wheel will take 5 10 seconds to come to a complete stop Avoid uninten tional contact of the grinding wheel during the coast down period STAN LEY PG10 User Manual 11 1 The gears and bearings in the ram spindle and housing assemblies should be regreased every 6 months or 500 hours This procedure must be ac complished by a trained technician 2 After each servicing measure the spindle speed rpm revolutions per minute at 12 gpm 45 lpm in put The nominal speed is 4000 not to exceed 6000 rpm This procedure must be accomplished by a trained technician 3 Inspect the spindle and drive flange for signs of wear or damage Run out should not exceed 004 in 1 mm TIR on threads or 002 in 05 mm TIR on arbor diameters and faces 4 Check hoses and fittings weekly for any evidence of leakage cover wear cracking or cuts If any of these defects are found discontinue use of the tool imme diately and have the defects repaired or replaced by a trained technician 12 PG10 User Manual STAN LEY In addition to the Safety Precautions found in this manual observe the following for equipment protection and care Make sure all couplers are wiped clean before con nection The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling hydrau lic tools Fail
23. tion 140 F 140 F 140 F 140 F capacity to limit max fluid temperature to 60 C 60 C 60 C 60 C at max expected ambient temperature Min cooling capacity at a temperature 3 hp 5 hp 6 hp 7 hp difference of between ambient and fluid 2 24 kW 3 73 kW 5 22 kW 4 47 kW temps 40 F 40 F 40 F 40 F NOTE 22 C 22 C 22 C 22 C Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool Filter ML 25 microns 25 microns 25 microns 25 microns Min full flow filtration 30 gpm 30 gpm 30 gpm 30 gpm Sized for flow of at least 114 lpm 114 Ipm 114 Ipm 114 Ipm For cold temp startup and max dirt holding capacity Hydraulic fluid Petroleum based 100 400 ssu 100 400 ssu 100 400 ssu 100 400 ssu premium grade anti wear non conductive 20 82 centistokes Viscosity at min and max operating temps NOTE When choosing hydraulic fluid the expected oil temperature extremes that will be experienced in service determine the most suitable temperature viscosity characteristics Hydraulic fluids with a viscosity index over 140 will meet the requirements over a wide range of operating temperatures SSU Saybolt Seconds Universal EHTMA CLASSIFICATION HYDRAULIC SYSTEM unm A A A A Flow Range 3 5 4 3 gpm 4 7 5 8 gpm 7 1 8 7 gpm 9 5 11 6 gpm 11 8 14 5 gpm 13 5 16 5 lpm 18 22 Ipm 27 33 Ipm 36 44 Ipm 45 55 Ipm
24. urate Check the flow with the hydraulic oil temperature at least 80 F 27 C PROBLEM CAUSE SOLUTION Grinder does not run Hydraulic power source not Check power source for proper flow functioning and pressure 7 10 gpm 26 38 lpm 1500 2000 psi 105 140 bar Couplers or hoses blocked Locate and remove restriction Hydraulic motor failure Inspect and repair Hydraulic lines not connected Grinder operates too slow Hydraulic motor speed to slow Check power unit for proper flow 7 10 gpm 26 38 Ipm High back pressure Check hydraulic system for excessive back pressure over 250 psi 17 bar Couplers or hoses blocked Locate and remove restriction Oil too hot above 140 F 60 C or Check hydraulic power source for too cold below 60 F 16 C proper oil temperature Bypass cooler to warm oil or provide cooler to maintain proper temperature Relief valve set too low Adjust relief valve to 2100 2250 psi 145 155 bar Hydraulic motor worn Inspect repair or replace Flow control malfunctioning Have flow control serviced at an authorized Stanley service center Grinder operates too fast Flow control malfunctioning Have flow control and valve body serviced at an authorized Stanley service center 14 gt PG10 User Manual STAN LEY Wheel Capati eben A 6 in dia x 3 in thk x 5 8 11 threaded arbor Type 6 U S A Pressure Range acc nee co lee pacte n b e b d ios 1000 2000 psi 70 140 bar Maximum dE enn n
25. ure to do so may result in damage to the quick couplers and cause overheating of the hy draulic system Always store the tool in a clean dry space safe from damage or pilferage Make sure the circuit PRESSURE hose with male quick disconnect is connected to the IN port The circuit RETURN hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow see Specifications in this manual for correct flow rate and model number Rapid failure of the internal seals may result STANLEY Always keep critical tool markings such as warning stickers and tags legible Tool repair should be performed by experienced personnel only Make certain that the recommended relief valves are installed in the pressure side of the system Do not use the tool for applications for which it was not intended PG10 User Manual 13 If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the grinder always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the grinder as listed in the table Use a flowmeter known to be acc
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