Hardware Manual V1.4
Contents
1. POL a Sg es Bu b dog LEA s IE E is ej IS O sali s DEL Bud Ki Wm EE NMj NN e UU uin gum d cog un 4 2 MPC 3034 Main card dimension H j n 175mm e js max Jr pE dir DL TE DE BHE HE Bu dada Ez AA 494 Win 200000000 20000000 10000001 100000010 QUAL No Wn EXE RE E 4 3 ADP 3024DIN for JF1 2 Din rail mounted wiring board layout I9r EB Ezt Ei ZH EXC Iwr Ri EH EH I Ir XY Driver I v DE y y MD y y nu y 60000000 e000 NY Y pagg 0 1 OUTPUT T A SUIPUT ZA TIYO mit Al Ue fe s99959999 jo ERE gu pu e Re ilo ae nc tle m he2. EA EA EXTG CCW EXTG SRDY SVON User may connect the signals with this DB26 specific connectors one axis per connector or screw terminals Wiring board with Relay output Wiring board DB26 specific connector 18 8 Hardware settings 8 1 Card ID setting Since PCI cards have plug and play function the card ID is required for programmer to identify which card he she will control without knowing the physical address assigned by the Windows A 4 bits ROTARY switch select from 0 to OxF for extinguishing the 16 identical card 8 2 Polarity setting for over travel limit switch For different applications maybe you have different considerations the POL polarity of over travel limit switch can be set by on card Dip switch to meet 1 I 1 I your requirement POL XYZA 9 Applications Precision positioning control Precision speed control Contouring control X Y table control Rotary machine control Robotic control Biotech sampling and handling Any combined control of servo and stepping motors 20 10 Wiring diagram examples 10 1 The wiring diagram for MPC 3034 wiring board to panasonic MINAS A driver Panasonic driver D Sub 26pin connector MINAS A X Driver 10 2 The wiring diagram for MPC 3034 wiring board to panasonic MINAS MSD driver Panasonic MINAS driver D Sub 26pin connector MSD Series X Driver N n NO o co 7 21 42 9 13 L6 14 LI TJ 16
3. N D N N n 21 10 3 The wiring diagram for MPC 3034 wiring board to ESD servo driver ESD D Sub 26pin connector TB506 25PIN DB X Driver ENABLE EZ CW STEP CW STEP CCW DIR ENABLE gm SHLD 10 4 The wiring diagram for MPC 3034 wiring board to Moda servo driver Moda D Sub 26pin connector CN1 50 PIN SCSI X Driver N 7 5 5 9 46 16 19 17 4 9 36 20 35 X 21 1 26 22 10 5 The wiring diagram for MPC 3034 wiring board to YASKAWA servo driver YASKAWA D Sub 26pin connector CN1 50 PIN SCSI X Driver 10 6 The wiring diagram for MPC 3034 wiring board to Mokon YPV servo driver Mokon YPV D Sub 26pin connector CN1 37 PIN D TYPE X Driver 23 10 7 The wiring diagram for MPC 3034 wiring board to Mokon YJD servo driver Mokon YJD D Sub 26pin connector CON4 26 PIN D TYPE X Driver 24G DCO 24 10 8 The wiring diagram for MPC 3034 wiring board to MITSUBISHI J2 SUPER servo driver MITSUBISHI CN1A 1B D Sub 26pin connector 20 PIN SCSI X Driver 1 15 2 5 CN1A LZR CN1A LZ COM SG 5 8 SERIA MEI 48 687 IN TBIEMSIAS E CIA Neo 9 CN1B LSP CN1B LSN 17 1 1 1s CN1A LBR CN1A LB CN1A LG CN1A NP CN1A PG CN1B ALM CN1A CR CN1A B COM CN1A LA CN1A LAR CN1A PP CN1A RD CN1B SON 10 9 The wiring diagram for MPC 3034 wiring board to YAMAHA SRCP servo driver YAMAHA SRCP I
4. 23 10 7 The wiring diagram for MPC 3034 wiring board to Mokon YJD servo driver 24 10 8 The wiring diagram for MPC 3034 wiring board to MITSUBISHI J2 SUPER servo driver 25 10 9 The wiring diagram for MPC 3034 wiring board to YAMAHA SRCP servo driver 25 10 10 The wiring diagram for MPC 3034 wiring board to Delta ASDA B servo driver 26 Ordering nomadi sanre ag E AA A NAN E aa gaga a GN Aak 27 Notes on hardware installation Please follow step by step as you are installing the control cards Be sure your system is power off Be sure your external power supply for the wiring board is power off Plug your control card in slot and make sure the golden fingers are put in right contacts Fasten the screw to fix the card Connect the cable between the card and wiring board Connect the external power supply for the wiring board Recheck everything is OK before system power on o NN QV UU BPW N External power on Congratulation You have it For more detail of step by step installation guide please refer the file installation pdf on the CD come with the product or register as a member of our user s club at http automation com tw to download the complementary documents 1 Forward Thank you for your selection of 4 axis motion control card This card adopt the ASIC chip with complex motion functions including point to point linear and c
5. 1 JF1 JF2 Assignment Definitions JF2 JF1 XIZ LS 1 LS XIZ XIZ sp 2 HOME X Z xz PCS 3 LTC X Z XIZ FIN 4 CMP XIZ XIZ EA 5 EA XIZ xz EB 6 EB X Z XIZ Ez 7 EZ XIZ xz cw 8 CW XIZ xiz ccw 9 CCW XIZ x Z INP 40 SRDY XIZ XIZ ALM SVON X Z x Z ERC LS YIA Y A LS SD Y A YA HOME PCS Y A YlA LTC FIN Y A YlA CMP EA YIA YIA EA EB YA YIA EB EZ YA Y A EZ CW YA YMA CW CCW Y A YlA CCW INP Y A YIA SRDY ALM YA YIA SVON ERC Y A NC NC NC NC NC NC NC NC NC NC NC NC EMG EXTG NC NC EXTG EXTG 5Vin 5Vin 24Vin 24Vin 12 20 21 22 23 24 29 31 32 33 34 Oo Q Q Q Descriptions ZIX_LS EL Positive over travel LS EL of Z X axis Z X SD Slowdown LS EL of Z X axis Z X PCS Position change start signal of Z X axis ZIX FIN General purpose output of Z X axis Z X EAt Encoder phase A feedback of Z X axis Z X_EB Encoder phase B feedback of Z X axis ZIX_EZ Encoder phase Z feedback of Z X axis ZIX_CW CW or PULSE of Z X axis ZIX_CCW CCW or DIR of Z X axis ZIX_INP General I p of Z X axis ZIXALM ALARM Hp of Z X axis Z X ERC Output for resetting error counter of Z X axis A YLS EL Negative over travel LS EL of A Y axis A Y HOME ORG Home ORG LS EL of A Y axis A Y LTC Latch counter trigger of A Y axis A Y CMP General out or compar
6. 2 4 axes linear interpolation Any 2 axes circular interpolation Continuous interpolation Speed change on the fly Motion parameters change on the fly Position latch function Programmable acceleration deceleration time Linear and S curve acceleration curve Simultaneously start stop on multi axes Programmable interrupt conditions Matched software FIFO for arbitrary curve motion Backlash compensation Software limit switches protection Software key function 2 2 Din rail mounted wiring board 23 1 222 JS51050 dummy wiring board for JM3 pulse handler interface ADP 3024DIN wiring board for JF1 2 motion control interface 3 Specifications 3 1 MPC 3034 Main card Motion 3 1 1 Digital VO 3 1 10 3 1 11 3 1 12 3 1 13 Max pulse rate 6 553 500 pps Pulse output mode Single phase CLOCK DIR Dual phase CW CCW Acceleration Deceleration mode linear S curve mode Homing mode 14 types Encoder up down counter 4 28bit counter Pulse Handle up down counter 4 28 bit counter Linear interpolation any 2 up to 4 axis Circular interpolation any 2 axes Motion specific input SRDY ALM LS EL LS EL SD HOME ORG PCS LTC per axis EMG per card Motion specific output CMP SVON ERC FIN per axis General input INP per axis TTL VO 2 nibble configurable TTL i o General 3 1 14 3 1 15 3 1 16 3 1 17 3 1 18 3 1 19 3 1 20 3 1 21 3 1 22
7. axis 52 I A Y_EZ Encoder phase Z feedback of A Y axis 53 O A YCW CW or PULSE of A Y axis 54 O A Y_CCW CCW or DIR of A Y axis 55 I A Y INP General I p of A Y axis 56 I A Y ALM ALARM I p of A Y axis 57 O A Y ERC Output for resetting error counter of A Y axis 58 NC 63 64 EXTG Common for external power 24V and 45V 65 NC 66 EXTG Common for external power 24V and 5V 67 O 5V DCSV power output for external device 68 I 24V External DC24V power input 5 2 JM1 JM2 Assignment Definitions PIN Description m 1 PIN Description 1 CSTA common start I O 2 CSTP common stop 1 0 Note Connect CSTA low to start motion from external Connect CSTP low to emergency stop motion from external 5 3 JM3 Assignment Definitions PIN Description PIN Description 1 5V from PC 14 5V from PC 5Vout PC 1 5Vout_PC 2 Pulse handler A phase input PA1 2 PB1 15 Pulse handler1 B phase input PA2 3 PB2 3 Pulse handler2 A phase input GND 4 GND 16 Pulse handler2 B phase input 4 GND PAS S PB3 17 GND PA4 6 PB4 5 Pulse handler3 A phase input GND 7 GND 18 Pulse handler3 B phase input 5Vout_PC 8 6 Pulse handler4 A phase input TES 5Vout PC 19 Pulse handler4 B phase input DIO0 9 DIO1 7 GND DIO2 10 DIO3 20 GND DIO4 11 8 5V from PC DIOS 21 5V from PC DIO
8. 6 12 DIO7 9 ITTL 1 0 0 GND 13 22 TTL VO bit1 10 TTL I O bit2 23 TTL VO bit3 11 TTL I O bit4 24 TTL VO bit5 12 TTL I O bit6 25 TTL VO bit7 13 GND 6 I O interface diagram 6 1 Input diagram Type 1 input Main card Wiring board 5Vo 24V to 5V O 124V EXTG Type 2 input Main card Wiring board 24V EXTG LS EL LS EL SD HOME ORG PCS LTC Type 3 input Wiring board Main card 5Vo EA EB EZ MAGNETIC EA EB EZ ISOLATOR UP I Note Owing to magnetic isolator at the power on will not reflect the real state of the input until the input make a transition from high to low or from low to high 6 2 Output diagram Typel output Main card Wiring board I 24V SVON ERC Type 2 output NMOS Main card Wiring board 24V COMn N MOS Type 2 output PMOS Main card Wiring board 24V FIN CMP Type2 output Relay Main card Wiring board 24V 6 3 TTL VO Diagram 5V_PC PA1 PA4 PB1 PB4 to chip 1 0 6 4 Pulse output PC side Wiring board side CW CCW CW CCW CW CCW I l O P 7 External wiring diagram SCSI cable from main card Encoder or Linear scale SCSI cable from main card Encoder or Linear scale wiring board with NMOS output SCSI cable from main card Encoder or Linear scale 5Vout 5Vout EB EZ 24Vout
9. Card ID 16 locations set by rotary switch Insulation resistance 100MQ min at 1000Vdc Isolation voltage 2500Vac 1Min I O connector 2 68pin female mini scsi connector External supply DC 24 4V Operation temperature 0 to 70 C Storage temperature 20 to 80 C Operation humidity 5 95 RH non condensing Dimensions 175 W 122 H mm 6 89 W 4 8 H in 3 2 Din rail mounted wiring board ADP 3024DIN for JF1 2 motion control interface 3 2 1 External supply DC 24V 4V 3 2 2 Internal step down sps 5V 3 2 3 Generalinput 4 with LED indicator 3 2 4 Output capacity 8 N MOS output 1A continuous 120V DC max Option 8 P MOS output 1A continuous 24V DC max Option 8 Relay output 3A continuous 250V AC max 3 2 5 Connector 2 68pin mini SCSI female connector for main card connection 3 2 06 Specific servo control connectors 4 D type 26p 1 per axis 3 2 7 Operation temperature 0 to 70 C 3 2 8 Operation humidity RH5 95 non condensed 3 2 Dimension ADP 3024DIN N 121 W 204 L 47 H mm 4 76 W 8 03 L 1 85 H in ADP 3024DIN P R 121 W 204 L 45 H mm 4 76 W 8 03 L 1 77 H in JS51050 for JM3 pulse handler interface 3 2 10 Connection cable D type 25P cable to connect main and wiring board 3 2 11 Dimension 86 W 79 L 52 H mm 3 39 W 3 11 L 2 05 H in 4 Layout and dimension 4 1 MPC 3034 Main card layout
10. MPC 3034 4 Axis Motion Control Card User s Manual V1 4 se A PENTA RAI JS AUTOMATION CORP 6 JE 7 JE 77 PS 100 6 HE 6F No 100 Chungshin Rd Shitsu Taipei Taiwan R O C TEL 886 2 2647 6936 FAX 886 2 2647 6940 http www automation com tw E mail control cards automation com tw Correction record Version Record 1 3 gt 1 4 Correct JF2 PIN ASSIGNMENT in Chapter 5 Correct JF2 Pin48 DEFINITIONS in Chapter 5 Add PULSE OUTPUT circuit diagram in Chapter 6 Correct EXTERNAL WIRING DIAGRAM IN Chapter 7 hr de E Modify product item and description in Chapter 11 10 11 Contents igva at AA AA ii iui 4 AA ET aken 3 AN MEA gcc RNC 5 22 o pimrad amounted ana DOE iaia 3 520661116800016 AA AA bius gana do Mf dons 6 54 S MPG3054Man card s obe id pecore ho e ddu does Nga gana aaa a Ngan iga 6 3 2 Dintal m u nt d wirin boards rurales des A P se E ocn dus dest nino 8 Layout and ie MST OM seca assale ga anah er 9 41 JMPC 3034 Main card 13570131 sraba MANG NA letal pedis ANG 9 4 2 MPC 3034 Man card DIMENSION 9 4 3 ADP 3024DIN for 111 2 Din rail mounted wiring board layout eee 10 4 4 ADP 3024DIN for JF1 2 Din rail mounted wiring board dimension ane nee 10 4 5 JS51050 for JM3 25P Din rail mounted dummy wiring board sees 11 Pr Heb
11. O 40 PIN D Sub 26pin connector X Driver 15V EZ EZ GND CW GND INP GND GND 15V 37 o PZ e o o N PULS N N mg IN POS GND GND N ng o PB PB PULS DIR 16 24 17 ALM RESET PA PA DIR SRDY SERVO 25 EB EB GND CW CCW GND ALM ERC 24V EA EA GND CCW GND SRDY SVON 10 10 The wiring diagram for MPC 3034 wiring board to Delta ASDA B servo driver Delta D Sub 26pin connector ASDA B series X Driver 26 11 Ordering information PRODUCT DESCRIPTIONS MPC 3034 4 axis motion control card for servo step motor control ADP 3024 DIN N DIN rail mounted wiring board matched MPC 3024 3028 3034 General output 8 power NMOS ADP 3024 DIN P DIN rail mounted wiring board matched MPC 3024 3028 3034 General output 8 power PMOS ADP 3024 DIN R DIN rail mounted wiring board matched MPC 3024 3028 3034 General output 8 relays JS51050 DIN rail mounted dummy wiring board for JM3 FVCOI F to V Module M266868152 68 pin mini SCSI cable 1 5M 2 axes control signal granted in one cable M266868301 68 pin mini SCSI cable 3 0M 2 axes control signal granted in one cable M270325X4 D type 25p male female cable 1 5M M270325X4S D type 25p male female cable 1 5M shielding M270325X0 D type 25p male female cable 3 0M M270325X08 D t
12. e out of A Y axis A Y EA Encoder phase A feedback of A Y axis A Y EB Encoder phase B feedback of A Y axis A Y EZ Encoder phase Z feedback of A Y axis A Y CW CW or PULSE of A Y axis A Y CCW CCW or DIR of A Y axis A Y SRDY Servo Ready signal of A Y axis A YSVON Servo on of A Y axis NC EMG Emergency stop stop all axes NC EXTG Common for external power 24V and 45V 45V DC5V power output for external device 24V External DC24V power input PIN I O Descriptions 35 I Z X_LS EL Negative over travel LS EL of Z X axis 36 I Z X HOME ORG Home ORG LS EL of Z X axis 37 I Z X LIC Latch counter trigger of Z X axis 38 O Z X CMP General out or compare out of Z X axis 39 I Z X EA Encoder phase A feedback of Z X axis 40 I Z X_EB Encoder phase B feedback of Z X axis 41 I WAX EZ Encoder phase Z feedback of Z X axis 42 O Z X CW CW or PULSE of Z X axis 43 O Z X_CCW CCW or DIR of Z X axis 44 I Z X_SRDY Servo Ready signal of Z X axis 45 O XSVON Servo on of X axis 46 I A Y_LS EL Positive over travel LS EL of A Y axis 47 I A Y SD Slowdown LS EL of A Y axis 48 I A Y_PCS Position change start signal of A Y axis 49 O A Y FIN General purpose output of A Y axis 50 I A Y_EA Encoder phase A feedback of A Y axis 51 I A Y_EB Encoder phase B feedback of A Y
13. iDitiOfls ss sanga A RI RICER seed ane cs AA tes dise ces odi sca PAN 12 5 1 JFl JF2 Assignment 1064321610135 NANNING ANGAL usta M I GR NGA LAGMAN NAL 12 3 4 JMT IMD Assignment Definitions seerne P Cei optio testae rata 14 2 9 JM3 Asstonment Definitions a NAN bo lina ah banag 14 Uma IIT sou NA NAAN BA a bs ol a TAT AN 1 1 1 1 1 A detta ME a Ta desta Et doch det tosta ANE 15 6 2 0000116 01882 Lacoste rer tae ie gear ee seb ala tese AA eS 16 6 3 SAT Oye rani M REDIERE LETS 17 OA UA hed natn 17 Bxternal witing CHASTAIN siio seb ost ted AA RS 18 LAU Wale Set BS is oec bb Um tomes iuh e c me mu EA M M IM 19 Bal Card Dschola 19 8 2 Polarity setting for over travel limit switch ii 19 ADpleaucnau rilanciano a 20 Waring diagram Kam ples saus a ang wala a ga a Ng A baa RS 21 10 1 The wiring diagram for MPC 3034 wiring board to panasonic MINAS A driver 21 10 2 The wiring diagram for MPC 3034 wiring board to panasonic MINAS MSD driver 21 10 3 The wiring diagram for MPC 3034 wiring board to ESD servo driver 22 10 4 The wiring diagram for MPC 3034 wiring board to Moda servo driver 22 10 5 The wiring diagram for MPC 3034 wiring board to YASKAWA servo driver 23 10 6 The wiring diagram for MPC 3034 wiring board to Mokon YPV servo driver
14. imc NG H H ie 66606060600606 0 0 0 80 z ADPSORA 2 x INPUT z ZA INPUT saaie XY DRIVER ZA DRIVER je leeeecececcecciecececcccccccccccc ececccce e e 0 009 tag 4 4 m na 4 0 i DW CW GOW OW ALM INF ERDY EXTCSVON ESC CWr CN DEWA COW AIM NP EET 10012 81000 ERC L IH RA ED LIC ORG INE EE IF 8 KE ED LIC ORG EMG KING KAD YAO ZAO AAD 9 4 4 ADP 3024DIN for 111 2 Din rail mounted wiring board dimension mg e F 200mm 97mm gt l 97mm p E AN sa Fao In nh aa o e o e s0 ssaa 0000000a ooo 0 0 oo o s ee Y Y Y YYx YY X X Y Y XY Driver I A le 7A Driver I 2s ba M 5 lo 666 6 E a aan ka e re ee 3 a e 100090000 D0000000 lo E e E cf o lo o e EJ 0 e E E e e 5 e 3 e re 9 fle 9 9090990000 09000000900 00090060 090090099 e je x z ADP3024 Vi2 SVLZ x XY_INPUT z ZA INPUT e e ALIE ZA DRIVER e e eeesecccccjecceccccccjccecccccjcccecccc te eee daang CILS ect 4 E au e y 10 4 5 JS51050 for JM3 25P Din rail mounted dummy wiring board mm gt gt 4mm 4mm E E SE E E CNZ 5 08 e 0 00 0 0 0 0 00 Kt Kt Kt 4 Nt Ke ES 14 15 16 17 18 19 20 21 22 23 24 11 5 Pin definitions 5
15. ircular interpolation linear and s curve acceleration deceleration and several miscellaneous functions DII s of various functions will save you a lot of time in the motion related projects Our other motion control products MPC 3004 MPC 2042 MPC 3024 MPC 3028 MPC 3042 MPC 3035 4 axes linear point to point motion control card PCI bus 2 axes linear circular point to point standard function motion control card ISA bus 4 axes linear circular point to point standard function motion control card PCI bus 8 axes linear circular point to point standard function motion control card PCI bus 2 axes linear circular point to point standard function motion control card PCI bus 4 axes linear circular point to point standard function with advanced encoder counter function with 2 8bit DA s motion control card PCI bus MPC 3035L 4 axes linear circular point to point standard function with advanced encoder counter function motion control card PCI bus Any comment is welcome please visit our website http www automation com tw for the up to date information 2 Features 2 Main card 2 1 1 2 1 8 2 1 9 2 1 10 2 1 11 2 1 12 2 1 13 2 1 14 2 1 15 2 1 16 2 1 17 2 1 18 2 1 19 4 axis servo stepping motor control 4 28 bit up down counter for incremental encoder 4 28 bit up down counter for pulse handler input Pulse output rate up to 6 55MHz Pulse output options OUT DIR CW CCW
16. ype 25p male female cable 3 0M shielding SM23404 Extension kit for JM3 bracket and flat cable for 25p D type connector 27
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