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2. 50 cm of exhaust air When using this installation method the air intake and exhaust of the light generator must be separated Also the holes of the cabinet must be pointed in different directions When doing so it is possible to install the light generator in very small compartments Also here the temperature of the surrounding area cannot exceed 40 C Some examples of seperation of air intake and air outlet holes are given below Example 1 In this example the air intake and the exhaust is separated by a space ex dividing plate This plate can be placed anywhere along the sides of the light lt generator as long as it fits exactly to the light generator SYYS 1 A MM N RRR MXre Example 2 In this second example a hose like fitting is made In order to ensure an airtight separation of the airflow This method is the most flexible as the air lt gt separator can be formed to suit the needs of exactly your application Use e ventilation flange 7800 0505 for standard 100 mm flexible ventilation hose Note If the mounting and ventilation instructuion are not observed the light generator will become too hot causing the thermal protection to activate and the light generator to switch off Page 05 FL150 3 User Manual Page 06 3 0 Fiber types All glass and plastic PMMA optical fibers can be used with the FL 150 3 Endlight as well as sidelight is applicable ff For all fibe
3. E Light generator fiber connection Inspect and clean the fibre connection surface Clean the fiber harness common end with a damp lintfree cloth but do not touch it with the fingers Always when Retailer you change the lamp If the surface looks burnt has black dots on it or looks yellow please inform Fiber Optics sales representative Further action will then be taken Note Do not bend or pull the cable as the harness may be fix connected with the cabinet Page 08 FL150 3 User Manual 5 2 Replacements tasks and explanations Tasks and explanation Replace period Operator A Lamp replacement Before replacing the lamp please make sure that By lamp defect Retailer the unit is switched OFF Allow it to cool off or after 6 000 ciii R operating hours N Please take the following steps X 1 Remove the lid 2 Disconnect the lamp 3 Release the lamp plug and lift out the lamp 4 Install a new lamp reversing the procedure See the instructions on the light generator O B Fan ventilator Changing the fan is easily done It is only When defective Retailer replacemnet necessary to release one Allen screw Please take the following steps Remove the screw at the back Use Allen Key Tip the back plate out starting from the top Remove the bracket from the hinge Release the fan from the bracket Release the fan plug from the light generator Install a new fan by
4. reversing 1 to 5 Make sure that the fan runs freely after instal ling again Retailer F fuse drawer from the mains supply socket and removing the fuse from here Use 5X20mm type 5 AT C Supply fuse The supply fuse is placed in the mains supply When defective replacement socket The fuse is exchanged by releasing the Page 09 FL150 3 User Manual Page 10 6 0 Troubleshooting If you experience a faulty unit go through this checklist to be able to resolve the problem yourself No light Is the power ON Turn on the power Is the supply fuse intact Replace the fuse Is the power cord properly Reinsert the power cord connected Is the lid closed and the screw Tighten the screw completely turned completely tight interlock Close and secure the lid will be activated Tighten the screw completely Is the light generator too hot Check with the installation instructions Cool off for 10 minutes then try again No light fan running Is the lamp blown Replace lamp with new one Light switches ON OFF Is the light generator too hot Check with installation while operating instructions Is the fan blocked Clear the airways Is the fan not running Reinsert the fan plug Is the fan still not running Replace the fan with a new one The light output has diminished Is the lamp old Replace the lamp with a new one Are the filters dirty Clean the filters Is the fiber harness common end Clean t
5. FL 150 3 B Metal Halide Light Generator for Fiber Optic Lighting Systems User Manual This user manual describes the following product Item number 0161 0000 FL 150 3 B White light 99082019 Rev 30 06 09 RO D O N FL150 3 User Manual Page 02 1 0 Introduction The fiber optic lighting system consists of a light generator as the electrical device and the fiber harnesses as the light The functionality depends on how it is operated and on the maintenance of the components This guide should serve you as a guideline and the forms and lists should be a helpful tool to assure a well operated and maintained system The compliance with the maintenance formalities is the main contribution to guarantee functionality an expanded life span of the components save avoidable replacement costs have a satisfying uninterrupted system illumination Your Roblon Fiber Optics metal halide light generator type FL 150 3 is intended for indoor use in fiber optic lighting systems using either glass or PMMA fibers The metal halide light generator has been developed to meet the requirements of a fiber optic lighting system where the light output intensity and efficiency must be optimized in order to ensure the best performance Furthermore this generator is prepared for use in cabinets or showcases either semi closed or closed compartments This document describes the following product Item number 0161 0000 FL 150 3B White light 1 1 Cont
6. SE INSTRUCTIONS FL150 3 User Manual 5 0 Care maintenance and re lacement Please observe the maintenance schedule very carefully in order to ensure the optimal performance of the lighting system period Vacuum the surrounding space of the light generator The generator needs a dust free environment A Light generator environment vacuuming B Light generator environment therefore please remove the dust by vacuuming the surrounding space The outer housing of the light generator can be cleaned with a soft damp cloth when necessary Inspect the surrounding space of the light generator The ventilation slits and the ventilator can not be covered good air circulation is absolutely necessary Light generators placed in a cabinet have a certain space which is dertemined for the generator and this space has to be kept free Please refer to the installation instructions in this manual for specific measures Inspect the light generator fan and if necessary change The running fan usually gives a slight noise You can feel the air blowing by holding the hand next to the fan The fan should be cleaned with a damp cloth and the cooling grille can also be cleaned with a damp cloth If the fan is not running unplug the main supply cord let the generator cool down and take the generator out of the cabinet If the fan fails to work because it has reache
7. d end of life it needs to be replaced Then follow the instructions in section 5 2 Note Do not operate with a defective fan l Page 07 FL150 3 User Manual period Twice a year Retailer and always when you change the lamp Inspect and clean the glass filters and if necessary change The glass filters and the harness common end of the fiber optics should be wiped with a dry lintfree cloth when cold D Light generator glass filters Change the filters if the glass is broken or cracked Note do not use alcohol or any other solvent to clean the fibre harness common end Please take the following steps 1 Take out the lamp 2 Release the filter system that keeps the lamp in place 3 Jiggle out the filter system by pulling the bracket towards the back of the generator and take it out of the box 4 Clean the filters Remove the filters from the bracket by releasing the spring clip that holds the filters The filters relative position should be observed when reinstalling The thick filter must always be placed closest to the fiber end 5 Install the filters and the lamp by reversing the above procedure The same procedure may be used when installing an optional dichroic colour filter Note The generator can not be used without filters Filters and surrounds can never be inserted the wrong way Qn pipe an A ws P
8. ents 6 0 Troubleshooting page 10 FL150 3 User Manual 1 2 Product overview and packing list When opening the box the following should be included FL 150 3 B light generator Lamp fitted in the light generator Power cord 3mm Allen key fitted in the lid User manual Allen key Lid Air intake Air exhaust Light port Supply fuse 1 3 Technical data CDM SA R 150W Metal halide Colour temp 4200K 100 240V Nominal 50 or 60 Hz TW 12VDC axial fan 80x80mm 285 dBA Light port O28 Ambient temperature 30 C to 40 C 170x257x110mm cUL UL153 portable cabinet luminaire E233873 CB IEC 60598 EMC EN 50015 EN 61000 EN 61547 Page 03 FL150 3 User Manual Page 04 2 0 Installation instructions Unpack the unit and make sure that the grounded power supply cord is suitable for your country The light generator is prepared for universal power input capable of running from 100 240 V nominal 50 or 60 Hz 1 Insert the fiber harness common end fully into the output port of the light generator 2 Tighten the grille screw with the supplied Allen key which is stored in the lid A 3 Connect the power supply lead into the back of the light source mis Note Before switching on make sure that the requirements from the installation instructions are observed 2 1 General mounting of the FL150 3 f l Are available for mounting two unidirectional ke
9. he harness common end dirty If the unit has been fully checked corresponding to the above listed procedure and the light output is still not satisfactory please contact your supplier Warning Only a properly trained person should undertake the work of servicing other than the above mentioned FL150 3 User Manual Philips CDM SA R 150W 6515 0005 a Sunon KDE 1208PTB3 6408 0124 CTC filter 900K Reduces colour temperature from 5100 0201 4200K to 3300K 40x40x1 3mm CTC filter 1200K Reduces colour temperature from 5100 0206 4200K to 3000K 40x40x1 3mm CTC filter KW65 Reduces colour temperature 5100 0208 40x40x1 3mm Colour filter Yellow dichroic colour filter 5400 5002 yellow 40x40x1 3mm Colour filter Green dichroic colour filter 5400 5003 green gt 40x40x1 3mm Colour filter Blue dichroic colour filter 5400 5005 blue l 40x40x1 3mm Colour filter Red dichroic colour filter 5400 5006 red 40x40x1 3mm Harness adaptor Reduces the lightport size from 028 7800 0130 to 9 Ventilation hose adaptor o For connecting light generator to 7800 0505 100mm flexible ventilation hose Page 11 Roblon accepts no responsibility for possible errors in printed and electronic material Roblon reserves the right to alter or discontinue products without notice 2012 Roblon A S Roblon Lighting Tel 45 9620 3366 Nordhavnsvej 1 Fax 45 9620 3396 9900 Frederikshavn info roblon com Denmark www roblon com
10. r types e Do not bend more than the max allowable bend radius e Do not pull or jerk the fiber e Do not step on the fiber 4 0 Switching on When the fiber bundle is secured and the power cord is inserted the unit may be connected to the main supply Note With this type of lamp about 2 5 minutes will elapse from switching on until the lamp is delivering full light output CAUTION To reduce the risk of fire electric shock or injury to persons a Use only insulated staples or plastic tie to secure cords b Route and secure the cords so that they will not be pinched or damaged when the cabinet is pushed to the wall c Position the portable cabinet light generator with respect to the cabinet so that the lamp replacement markings can be read during relamping d Not intended for recessed installation in ceilings or soffits When using the light generator mounted on a surface the following must be observed a Not intended for surface installation inside built in furnishings such as kitchen cabinets china cabinets or trophy cases b The portable cabinet light generator may be installed under a kitchen cabinet when the power supply cord is not concealed or run through openings in the cabinet c Do not conceal the power supply cord or power supply inside a wall ceiling soffit kitchen cabinet or similar permanent structure d Do not run the power supply cord through holes in walls ceilings or floors SAVE THE
11. yholes 1 with a distance of 125 mm The keyholes are suitable for screws with a head diameter of max 9 mm One of the keyholes is accessible from the inside of the light generator for fastening the mounting screw Free standing on a shelf l Ceiling suspension upside down B 7 Horizontally wall mounted Vertically wall mounted Note When installing in any direction please make sure that the hot air from one light generator does not blow directly into the air intake of the light generator next to it FL150 3 User Manual 2 2 Mountin in closed compartments The FL 150 3 is suitable for mounting in closed compartments such as cabinets or showcases When installing in closed compartments two very important criteria must be fulfilled 1 When installing one or more light generators in a closed compartment the volume of the chamber cannot be less than 0 35m per light generator Furthermore the back of the light generator cannot be placed closer than 15 cm to any of the walls of the compartment The temperature of the surrounding area inside the compartment cannot exceed 40 C 2 In compartments smaller than 0 35 m the light generator needs to breathe to keep cool Ventilation holes must be made in the compartment corresponding to min 50 cm of air intake and min

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