EC Declaration of Conformity
Contents
1. 00kV DC Voltage 500V 1000V Voltage Accuracy 3 of reading 3 counts Resistance Range 1 2000MQ Current cut off range 0 3mA 10mA 1 500M Q 5 of reading 2counts Resistance Accuracy Current Accuracy lt ImA 5 of reading 40uA 501 2000M Q 10 of reading gt 1mA 5 of reading 20 A Warning The test time by using 5000V 10mA is within 180s instruments is for Puncture Testing it needs 15 minutes interval after 180s of continuous testing If proceed continuity test the test voltage and current must be at 5000V 5mA i Warning The main purpose provided by the series of the ELECTRICAL SAFETY TESTER USER MANUAL Warning Unlike power supply which can be used on the extreme low load range when the series are used on the AC voltage the suggestive load should be more than 500VA at 50kQ and 100VA at 250k Q while used on the DC voltage more than 500kQ load is suggested 5 ARC Detect SOOVA 0 3 100mA Detect Current 100VA 0 3 20mA 6 Interface Terminal type Terminal seat 7 General Specification Power Source AC115V 230V 10 50 60Hz Indoor use altitude up to 2000m Operation Relative Humidity 80 Maximum Environment Installation category II Pollution Degree 2 Operation Temperature amp 0C 40 C lt 70 Humidity Storage temperature amp 10 C 70 C lt 70 Humidity Power cord xl Accessories Test lead GHT 105A x 1 Instruct2. 4 4 1995 Surge Immunity EN 61000 4 5 1995 Conducted Susceptibility EN 61000 4 6 1996 Power Frequency Magnetic Field IEC 61000 4 8 1993 Voltage Dips Interrupts EN 61000 4 11 1994 Safety Requirements IEC EN 61010 1 2001 Remark Also complied with Continuity of Protective Bonding Tester Insulation Resistance Test Voltage Test and Residual Voltage Test in accordance with the Sub Clauses 19 2 19 3 19 4 and 19 5 of EN 60204 1 1997 ii ELECTRICAL SAFETY TESTER USER MANUAL CONTENTS PAGE 1 PRODUCT INTRODUCTION srsssesesensensense 1 1 1 Description s esse 1 1 2 F ature sssssriseressiuen chere tes cccesesesaceease ssenesacave 2 2 SPECIFICATION cccscecscccceccccccccccecscecesenees 3 3 PRECAUTIONS BEFORE OPERATION 6 3 1 Unpacking the instrument 6 3 2 Checking the Line Voltage 6 3 3 Environment ss 8 4 PANEL INTRODUCTION ses esmesesesososese 9 4 1 Front Panel ses 11 4 2 Rear Panel cscececcsccccccccccsesescscscscesceseoes 12 5 OPERATION METHOD cscsecscccscecscscscesoees 13 5 1 AC Withstanding Test 13 5 2 DC Withstanding Test 14 5 3 Insulation Test ses 16 6 MAINTENANCE cccccccccccccccceccccscsceccsscessscees 17 6 1 Fuse rating and type
3. I O controller to control START RESET it also provides PASS FAIL TEST signal for professional use ELECTRICAL SAFETY TESTER USER MANUAL 2 SPECIFICATION 15 C 35 C RHS75 500VA 1 AC Hi Pot Specifications only for GPT 805 815 GPI 825 Voltage Regulation 15 Voltage Range 0 200 5 00kV Voltage Accuracy 3 of reading 3 counts Current cut off range 0 3mA 100mA Current Accuracy SImA 5 of reading 40u A gt 1mA 5 of reading 20uA ELECTRICAL SAFETY TESTER USER MANUAL 100VA 3 AC Hi Pot Specifications only for GPI 826 Voltage Regulation 15 Voltage Range 0 200 5 00kV Voltage Accuracy 3 of reading 3 counts Current cut off range 0 3mA 20mA Current Accuracy simA 5 of reading 40uA gt 1mA 5 of reading 20uA 180s it needs 15 minutes interval after 180s of continuous Warning The test time by using 5000V 20mA is within testing If proceed continuity test the test voltage and 180s and it needs 15 minutes interval after 180s of current must be at 5000V 50mA Warning The test time by using 5000V 100mA is within continuous testing If proceed continuity test the test 2 DC Hi Pot Specifications only for GPT 815 voltage and current must be at 5000V 10mA Voltage Regulation 20 4 Insulation Resistance Specifications only for GPI 825 826 Voltage Range 0 200 5
4. the Current VR until the value of 100 0 is displayed on the panel 7 Set to ARC Set EL by pressing 8 key then adjust ARC VR until the value of 50 0 is displayed on the panel 8 Set to Test ML by pressing 14 key 9 Set Timer to ON m position adjust the knob until the timer value is at 60s 10 Connect a test lead from the Return terminal 18 to the EUT equipment under test 11 Connect a red high pot probe from High voltage output terminal 17 to the EUT equipment under test 12 Press START key once to appear STBY Stand by on the display then adjust 13 the voltage knob until the value of 5 00 is display on the panel 13 Then press START key to proceed testing during testing the warning indicator 3 will be flashing continuously 14 If the value displayed on the panel drops because of the load 13 ELECTRICAL SAFETY TESTER USER MANUAL adding test adjust Voltage knob to maintain the value at 5 00 15 If the test on the EUT is approval the PASS indicator on the panel will be lighted up 16 If the test on the EUT is disapproval the FAIL indicator on the panel will be lighted up and the buzzer will blare out a warning Now remove the high pot probe from the EUT and press RESET to turn off the buzzer and FAIL light then the instrument will be back to the initial status DC Withstanding Test Take GPT 815 as example if want to output 5OOOVDC set the cut off current to 10mA and AR
5. the EUT is within 2000M Q thus the panel will display the insulation resistance value of the EUT and the testing is kept going until the RESET key is pressed If the test on the EUT is disapproval the FAIL indicator on the panel will be lighted up and the buzzer will blare out a warning 10 TZ Now remove the high pot probe from the EUT and press RESET to turn off the buzzer and FAIL light then the instrument will be back to the initial status ELECTRICAL SAFETY TESTER USER MANUAL 6 MAINTENANCE The following instructions are used by qualified person only to avoid electrical shock do not perform any service other than contained in the operation instructions unless you are qualified to do so 6 1 Fuse Rating and type If the fuse blows the product will not operate Try to determine and correct the cause of the blown fuse then replace the fuse with correct rating and type shown as below WARNING For continued fire protection replace only with 250V fuse of the specified type and rating and disconnect the power cord before proceeding fuse replacement 6 2 Cleaning To keep the instrument clean wipe the case with a damp cloth and detergent Do not use abrasives or solvents 17
6. 17 6 2 Cleaning seser cecsscccsess sses tro eraso ete ras sens 17 iii ELECTRICAL SAFETY TESTER USER MANUAL SAFETY TERMS AND SYMBOLS These terms may appear in this manual or on the product WARNING Warning statements identify condition or practices that could result in injury or loss of life CAUTION Caution statements identify conditions or practices that could result in damage to this product or other property The equipment shall not be used for measurements within category II III and IV F The following symbols may appear in this manual or on the product Ot 4 DANGER ATTENTION Protective Earth ground Frame or High Voltage refer to Manual Conductor Terminal Chassis gt Terminal Terminal iv ELECTRICAL SAFETY TESTER USER MANUAL FOR UNITED KINGDOM ONLY NOTE This lead appliance must only be wired by competent persons WARNING THIS APPLIANCE MUST BE EARTHED IMPORTANT The wires in this lead are coloured in accordance with the following code Green Yellow Earth Blue Neutral Brown Live Phase As the colours of the wires in main leads may not correspond with the colours marking identified in your plug appliance proceed as follows The wire which is coloured Green amp Yellow must be connected to the Earth terminal marked with the letter E or by the earth symbol D or coloured Green or Green amp Yellow The wire which is coloured Blue must be connected to the ter
7. C to 10mA During the 180s test time the instrument will stop testing when the ARC appears 1 Connect the Withstanding Insulation Tester to the ground 2 Adjust the Voltage Knob counter clockwise to the lowest voltage position 3 Set power switch to ON position 4 Set the key 15 to DC position 5 Set CURRENT ARC of SETTING to IL position 6 Set Range to 10mA range 7 Set to I Set position by pressing 8 key then adjust the Current VR until the value of 10 0 is displayed on the panel 8 Set to ARC Set by pressing 8 key then adjust ARC VR until the value of 10 0 is displayed on the panel 9 Set to Test HL by pressing 14 key 10 Set Timer to ON m position adjust the knob until the timer value is at 180s 11 Connect a test lead from the Return terminal 18 to the EUT ELECTRICAL SAFETY TESTER USER MANUAL equipment under test 12 Connect a red high pot probe from High voltage output terminal 17 to the EUT equipment under test 13 Press START key once to appear STBY Stand by on the display then adjust 13 the voltage knob until the value of 5 00 is display on the panel 14 Then press START key to proceed testing during testing the warning indicator 3 will be flashing continuously 15 If the value displayed on the panel drops because of the load adding test adjust Voltage knob 13 to maintain the value at 5 00 16 If the test on the EUT is approval the PASS indic
8. ELECTRICAL SAFETY TESTER USER MANUAL WARNING MANUFACTURER ASSUMES NO LIABILITY IF UNIT OPERATED IN AN UNSAFE MANNER WARNING THIS INSTRUMENT GENERATES AND DELIVERS A HAZARDOUSLY HIGH VOLTAGE 5kV BE EXTREMELY CAREFUL WHEN USING THIS INSTRUMENT BE SURE TO READ MANUAL SECTION 3 PRECAUTIONS ELECTRICAL SAFETY TESTER USER MANUAL EC Declaration of Conformity We GOOD WILL INSTRUMENT CO LTD No 7 1 Jhongsing Road Tucheng City Taipei County 236 Taiwan GOOD WILL INSTRUMENT SUZHOU CO LTD No 69 Lushan Road Suzhou New District Jiangsu China declares that the below mentioned product GPT 805 815 GPI 825 826 are herewith confirmed to comply with the requirements set out in the Council Directive on the Approximation of the Law of Member States relating to Electromagnetic Compatibility 89 336 EEC 92 31 EEC and Low Voltage Equipment Directive 73 23 EEC 93 68 EEC For the evaluation regarding the Electromagnetic Compatibility and Low Voltage Equipment Directive the following standards were applied EN 61326 1 Electrical equipment for measurement control and laboratory use EMC requirements 1997 A1 1998 A2 2001 Conducted and Radiated Emissions Electrostatic Discharge EN 55011 Group I class A 1998 EN 61000 4 2 1995 A1 1998 Current Harmonic Radiated Immunity EN 61000 3 2 2000 EN 61000 4 3 1996 A1 1998 Voltage Fluctuation Electrical Fast Transients EN 61000 3 3 1995 EN 61000
9. ator on the panel will be lighted up 17 During testing if the ARC is occurred both the lights of ARC and FAIL will be on and the buzzer will blare out a warning now remove the high pot probe from the EUT and press RESET to turn off the buzzer ARC and FAIL lights then the instrument will be back to the initial status 18 wm If the test is over the jump out current the FAIL indicator on the panel will be lighted up and the buzzer will blare out a warning Now remove the high pot probe from the EUT and press RESET to turn off the buzzer and FAIL light then the instrument will be back to the initial status 15 ELECTRICAL SAFETY TESTER USER MANUAL 5 3 Insulation Test Take GPT 825 as example set output to 1000V but without specifying the test time 1 Connect the Withstanding Insulation Tester to the ground 2 Adjust the Voltage Knob counter clockwise to the lowest voltage position 3 Set power switch to ON position 4 Set the key 15 to IR W position 5 Set the Timer to OFF position 6 Connect a test lead from the Return terminal 18 to the EUT equipment under test 7 Connect a red high pot probe from High voltage output terminal 17 to the EUT equipment under test 8 Press START key once to appear STBY Stand by on the display then press START key to proceed testing During testing the warning indicator 3 will be flashing continuously 9 If the insulation resistance of
10. erator has to fully control the power on off by using switch or remote control which should not be lay aside carelessly WARNING During the testing do not touch the tested object or any other connected objects 3 3 Environment The normal ambient temperature range of this instrument is from 0 to 40 C 32 to 104 F To operate the instrument over this specific temperature range may cause damage to the circuits Do not use the instrument in a place where strong magnetic or electric field exists as it may disturb the measurement WARNING This is a Class A product In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures USER MANUAL ELECTRICAL SAFETY TESTER USER MANUAL ELECTRICAL SAFETY TESTER 4 PANEL INTRODUCTION 3904 H ONO 300430 LNGVIELSN IAL POS 7 QBNONGY i UBMOd BU BNENT TOI HLON3U D al at DO OOO Rear Panel Front Panel 10 ELECTRICAL SAFETY TESTER USER MANUAL 4 1 Front Panel ELECTRICAL SAFETY TESTER USER MANUAL Rear Panel Fuse Holder with Voltage Selector To change AC source voltage pull the fuse holder and replace with an adequate fuse to connect with AC power cord Ground Terminal Connect Ground terminal to the earth ground Remote I O Control Remote I O outpu
11. ion manual x1 Dimension 446 L x 330 W x 149 H m m GPT GPI 8X5 20kgs GPI 826 13kgs approx All specifications are guaranteed under the distortion of AC power source less than 3 ELECTRICAL SAFETY TESTER USER MANUAL 3 PRECAUTIONS BEFORE OPERATION 3 1 Unpacking the instrument The product has been fully inspected and tested before shipping from the factory Upon receiving the instrument please unpack and inspect it to check if there is any damage caused during transportation If any sign of damage is found notify the bearer and or the dealer immediately 3 2 Checking the Line Voltage The instruments can be applied with any kind of line voltage shown in the table below Before connecting the power plug to an AC line outlet make sure the voltage selector of the rear panel is set to the correct position corresponding to the line voltage It might be damaged the instrument if connected to the wrong AC line voltage WARNING To avoid electrical shock the power cord protective grounding conductor must be connected to ground The equipment shall not be used for measurements within category II III and IV When line voltages are changed replace the required fuses shown as below Line voltage Range Fuse Range T6 3A T3 15A 115V 105 125V 250V 230V 207 250V 250V ELECTRICAL SAFETY TESTER USER MANUAL WARNING To avoid personal injury disconnect the power cord before removing the fuse holde
12. minal which is marked with the letter N or coloured Blue or Black ELECTRICAL SAFETY TESTER USER MANUAL The wire which is coloured Brown must be connected to the terminal marked with the letter L or P or coloured Brown or Red If in doubt consult the instructions provided with the equipment or contact the supplier This cable appliance should be protected by a suitably rated and approved HBC mains fuse refer to the rating information on the equipment and or user instructions for details As a guide cable of 0 75mm should be protected by a 3A or 5A fuse Larger conductors would normally require 13A types depending on the connection method used Any moulded mains connector that requires removal replacement must be destroyed by removal of any fuse amp fuse carrier and disposed of immediately as a plug with bared wires is hazardous if a engaged in live socket Any re wiring must be carried out in accordance with the information detailed on this label ELECTRICAL SAFETY TESTER USER MANUAL 1 PRODUCT INTRODUCTION 1 1 Description The GPT GPI 800 Electrical Safety Testers EST are designed for AD DC Withstanding Voltage test and Insulation Resistance test IR in order to provide a safe and accurate test environment for the operator With thoughtful design described in 1 2 Feature insures a safe operation environment of high voltage test to protect user from hazardous impact The Electrical Safety Testers com
13. ply with the requirement of the electrical equipment amp appliance control ordinances and JIS CSA UL BS and other overseas standards as well The testers can be used for withstanding voltage test of the various types of electrical and equipment and components The GPT GPI 800 series are based on the family of GW withstanding voltage tester including AC Withstanding Voltage test DC Withstanding Voltage test and Insulation Resistance test Please refer to the table as follows Function Model AC DC IR GPT 805 500VA V GPT 815 500VA V V GPI 825 500VA V Vv GPI 826 100VA V Vv ELECTRICAL SAFETY TESTER USER MANUAL 1 2 Features The GPT GPI 800 series offer several other features 1 Current and output voltage setting A safe way to set the current and output voltage without high voltage activated 2 Easily and quickly setting with front panel control A user friendly interface provides user an easy and quick way to set all parameters 3 Testing time Use micro processor to control testing time 4 Adjustable ARC detect level The ARC detect level can be adjusted with front panel control 5 Adjustable output voltage during test The output voltage can be adjusted during testing that add an operation flexibility 6 An alert indicator for high voltage A flashing red LED indicates dangerous situation during high voltage output is activated 7 Remote I O controller In addition to the 9 pin remote
14. r Operator s Precaution 1 With immense high output voltage and current of the puncture tester only qualified person can operate the tester in order to avoid fatal electric shock 2 On job training is required for operator to better use the tester smoothly and safely 3 The operator is prohibited to dress with metal ornaments or wear metal decoration in order to avoid electric shock 4 The person with cardiac or wear a pacemaker must not to operate the tester 5 Be sure to wear electric protective gloves whenever operating this instrument in order to guard against electric shock hazards 6 Before turning on the power switch make sure that the TEST VOLTAGE dial is in the counterclockwise extreme position Min voltage 7 Be sure to turn off the power switch each time the instrument is not used even for a short period of time or when the operator leaves the instrument 8 Before touching the leads or output terminals be sure to turn off the instrument ELECTRICAL SAFETY TESTER USER MANUAL Secure Testing Never operate the tester in the place with electric circuit device around The earth lead should be well connected in accordance with instruction The Return Lead has to be connected to the tested object first before linking up test probe Do not plug the high voltage test probe to the high voltage output terminal before doing the testing Also do not touch the electric conductor of test probe and the op
15. st Voltage Test voltage adjustment 14 Setting Current M Can adjust Current ARC VR to set current and ARC amp Test ARC AE Stand by status for testing 15 AC DC or ACAR _ AC withstand voltage test JL DC withstand voltage test only for GPT 815 or Insulation Test only for GPI 825 826 16 500V 1000V B 500V W 1000V for GPI 825 826 only 17 High Voltage Output High voltage output terminal Seat 18 RETURN terminal The test return terminal 19 Power switch Power on to start test 11 Current Monitor The cutoff current can be directly monitored by disconnecting the shorting bar from these terminals and connecting a milliammeter DC AC between them The milliammeter should be capable of measuring the cutoff current Be sure to connect the shorting bar when no milliammeter is connected between these terminals ELECTRICAL SAFETY TESTER USER MANUAL 5 OPERATION 5 1 AC Withstanding Test Take GPT 805 as example if want to output SOOOVAC set the cut off current to 100mA and ARC to 50mA During the 60s test time the instrument will keep on testing even when the ARC appears 1 Connect the Withstanding Insulation Tester to the ground 2 Adjust the Voltage Knob counter clockwise to the lowest voltage position 3 Set power switch to ON position 4 Set CURRENT ARC to HL position 5 Set Range to 100mA range 6 Set to I Set W position by pressing 8 key then adjust
16. t joint point Test signal Two test holes has to be shorted when getting into test mode by pressing Start key and it won t return to open status until the test result of PASS or FAIL comes available or the RESET key is pressed PASS signal At the time when the test result comes out to be PASS two PASS holes has to be shorted and return to open until the RESET key is pressed FAIL signal At the time when the test result comes out to be FAIL two FAIL holes has to be shorted and return to open until the RESET key is pressed RESET The function is same as the RESET key on the front panel START The function is same as the START key on the front panel 1 Model Number Model number and description 2 Display Indicate all messages about test procedure 3 CAUTION During test the red LED will flash to indicate Indicator LED dangerous 4 START Button Press the green button to start a test procedure 5 RESET Button Press the red button to reset stop a test procedure 6 ARC VR Control ARC range 7 Current VR Control the range of Cut off current 8 I Set ARC Set B ISet E ARC Set 9 ARC Con Stop H A signal for stop test when the ARC is in use the test will be stopped A signal for continuous test 10 Range Switch over the range 11 Time VR Control test time 12 TIMER ON OFF E Power on and the test time can be adjusted T Power off and the test time can not be adjusted 13 Te
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