Sondar5000 User Manual - Deeter Electronics Ltd.
Contents
1. 19 PULSE PERIOD 20 DATA TRANSFER e This is an option for setting the flow rate value for output of one pulse Pulse output is applicable to total flow meter in pulse count type and this menu determines the flow rate for one pulse The initial value is 30 00 m3 Setting range Max flow rate per second 100 00 Unit 0 01 m3 Xx Minimum value of setting range is automatically limited against maximum measurable flow rate of the device 30 Pulse period FactorySet 0 10 sec 17 DATA SAVE PERIOD 18 PULSE VALUE 19 PULSE PERIOD sec 20 DATA TRANSFER e This is an option for setting the width for one pulse output according to the flow rate set in No 18 The initial value is 0 10 sec Setting range 0 01 1 00 Unit 0 01 sec Data Transfer Factory Set N A 17 DATA SAVE PERIOD 18 PULSE VALUE 19 PULSE PERIOD 20 DATA TRANSFER Place the cursor at this menu and push SET button Then data saved from the initial time to the present will be transferred according to RS 232 communication protocol BPS 9600 Parity Bit None Data Bit 8 Stop Bit 1 e In the course of data transfer RS 232C Transfer and STOP DOWN are repeated If you want to stop data transfer push DOWN for 2 seconds On completion of data transfer RS 232C Transfer END will be displayed if there are no previous data Push DOWN to go to other menu If there is an2. 10 13 51 LE 0 197m FR 17 55m3 h TF 4064 26m3 2001 01 10 13 52 LE 0 197m FR 17 55m3 h TF 4064 55m3 2001 01 10 13 53 LE 0 194m FR 17 14m3 h TF 4064 84m3 2001 01 10 13 54 Mode setup time Save time 01min 2001 01 10 13 55 LE 0 194m FR 17 14m3 h TF 4065 10m3 2001 01 10 13 56 LE 0 194m_ FR 17 14m3 h TF 4065 39m3 2001 01 10 13 56 Mode setup time Save time 01min 2001 01 10 13 57 LE 0 194m FR 17 14m3 h TF 4065 47m3 2001 01 10 13 58 LE 0 194m FR 17 14m3 h TF 4065 76m3 2001 01 10 13 59 LE 0 194m FR 17 14m3 h TF 4066 04m3 2001 01 10 14 00 LE 0 194m FR 17 14m3 h TF 4066 33m3 2001 01 10 14 01 LE 0 194m 17 14m3 h TF 4066 61m3 RS 232C Dump END lt Example of Data Transfer displayed on PC gt Blanking Factory Set 0 35m 21 BLANKING m 22 TRANSMIT POWER 23 OUTPUT DAMPING 24 FAIL SAFE CURRENT e In general the ultrasonic sensor cannot detect any object within a specific distance from the sensor The distance is about 0 250 0 350 m for this product e lf auser increases this value false detection arising from an obstacle close to the sensor can be prevented e The initial value is 0 350 m Setting range 0 250 3 000 Unit 0 001 m 32 Compensation Menu Options Transmit Power Factory Set 3 21 BLANKING 22 TRANSMIT POWER 23 OUTPUT DAMPING 24 FAIL SAFE CURRENT e This is an option for setting the ultrasonic sensor s output This men
3. J SF NA 19 So 19 Ultrasonic OPen Channel Flow Meter na J 1 y 213 198 240 y 185 60 125 47 107 ba 60 T ndar L 198 145 213 Cable Entry There are 23 terminals for controller and 3 terminals for power board as follows Input amp Output Terminal i pa wu IN I9CIto IES iii UP MM CU ll l DD JO DEODATO lt nn lt D 47 On Ss DD m m x 3 3 x x O 0 OC mc AI com A2 coM ER_com R o r Z 2 5 gt Ot Zu Al NO Al NC A2_NO A2_NC ER NO ER NC A Function V DC 12V output SEN Connect to shield cable of sensor of RTX Black SEN Connect to cable of sensor of RTX Red TX CLK Output of sensor s transmitting signals in pulse form Option RTH Connect to outer temperature sensor VIN External Input FOLW SWITCH RTN External input GND TX When using RS232C interface connection to RS232C s transmitter When using RS485 connection to Y RX When using RS232C interface connection to RS232C s receiver When using RS485 connection to Z GND Digital communication GND IOUT Current output Output of 4 mA 20 mA in proportion to flow rate Max 6000 IRTN Current output PULSE OC Pulse output at the set intervals PULSE RTN Pulse output A1_NO ALARM_1 NO contac
4. Operation Mode from Program Mode 14 Chapter 4 Menu Guide Application Menu Option Password Check PASSWORD PASSWORD CHECK CHECK Password Number Password Number 28 OK KK eo KK PASSWORD OK PASSWORD WRONG RETURN MEASURE MODE lt When password is confirmed gt lt When password is not confirmed gt e Push MODE button at Operation Mode and PASSWORD CHECK the initial menu of Program Mode will be displayed This is a function to prevent change of set values by unauthorized persons e lf the password is wrong PASSWORD ERROR and RETURN MEASURE MODE will be displayed at the same time and it will return to Operation Mode e lf the password is confirmed PASSWORD OK will be displayed and it will go to Program Mode The password can be changed at PASSWORD CHANGE The password numbers can be selected within the range of 0 1000 e Use for to move to a specific menu Place the cursor at a specific menu and push SET button Then you can change the value of the menu e If you don t want to change the value push SET button and then select another menu option e If you want to change the value push or to change it After change push SET button to save the set value and then select another menu e If you push RUN in the course of selecting an option Program Mode is converted into Operation Mode 15 Password Change Factory Set 0 01 PASSWORD CHANGE 0
5. Weirs in mm unit and measures the flow rate e Use 7 or to select the relevant special option and push SET button to save the set values and return to menu option Setting range 1 3 Unit 1 DIY Curve Special 1 10 POINT DIY CURVE 1 10 POINT DIY CURVE MAX HEIGHT 1 234m 5 0 1H 00500 0 m3 h 6 0 2H 00600 0 m3 h 1 0 1H 00100 0 m3 h 7 0 3H 00700 0 m3 h 2 0 2H 00200 0 m3 h 8 0 4H 00800 0 ma h 3 0 3H 00300 0 m3 h 9 0 4H 00900 0 m3 h 4 0 4H 00400 0 m3 h 10 0 4H 01000 0 m3 h e Select 1 DIY Curve and push SET button Then an option to input max height of 1 10 Point DIY Curve will be displayed as shown in the above figure e Use 7 or to input measurable maximum height of the installed device and push SET button to save the value and go to an option for input of flow rate at 10 height Setting range 0 1 99999 9 m3 h e Use 7 or to increase or decrease the value and input the relevant flow rate value and then push SET button to save the flow rate value and go to an option for input of flow rate at 20 height Setting range 0 1 99999 9 m3 h e In this way input the flow rate values corresponding to 30 40 50 60 70 80 90 and 100 e After input of value for 100 with use of 7 or button push SET button to go to 2 DEVICE SELECTION Push MODE button again to go to menu option 21 Q K H PWR 2 Q K H PWR K Constant 1 234 KWR Constant 1 234 H Height mm e Select 2
6. accurate measurement installation should be conducted under consideration of the following points 1 There should be no disturbing objects within the range of 10 beam angle where the ultrasonic pulse moves 2 It should be installed at right angles to the water surface The sensor should be vertical to the floor 3 Input accurate bottom distance 04 BOTTOM DISTANCE The sensor should be installed at a position of above maximum water level of the channel to be measured more than 30 cm 10 gt Flow e In the rectangular triangular and Cipolletti channels the sensor should be installed at the top of the channel Max height x 4 5 times recommended Parshall Flume L 2 3 L gt Flow e In the Parshall Flume the sensor should be installed at a 2 3 position of the whole converging section length Leopold Lagco Flume Measurement Point mm Converging Ed Ce 11 e In the Leopold Largco Flume the sensor should be installed at a position distant from Converging Section corresponding to the distance of measurement point according to Flumes size Flume Size Measurement Point 100 4 12 25 1 0 380 15 32 1 3 455 18 38 1 5 530 21 44 1 8 610 24 51 2 1 760 30 64 2 5 e Flickering of DT at the bottom of the screen at Operation Mode means detection of water level Therefore such flickering should be confirmed in the course of installation Installation should
7. not be done at places exposed to direct sunlight or strong wind e After installation operational conditions should be checked again Power On Off and display of measurement level X Note If not correctly installed this product may not desirably work in the winter when temperature difference between the sensor and the water surface is high 12 Chapter 3 How To Use SONDAR 5000 Operating the controller Sondar 5000 Flow Rate GPM 12345 6 mop ser mun Lev 1 234ft R1 R2 SYSTEMOK DT Ultrasonic Open Channel Flow Meter Operation Mode I e Push SET button at Operation Mode and Operation Mode II will be displayed Operation Mode Il can be toggled to Operation Mode by SET button e To see MGD millions gallons per day unit information you can simply press UP button at Operation Mode e You can choose Operation Mode or Il as you want Sondar 5000 JUL 21 2003 14 30 FR 123456 78 GPM TF 123456789 l MAR MOD SET RUN TH 123456789 h DT 12345678 maal DH DL Lev 0 000ft T Ultrasonic Open Channel Flow Meter Operation Mode II 13 e Description of abbreviations displayed 1 FR Flow rate measured in m3 h 2 TF Total flow from the set time 3 TH Total hours from the set time 3 LE Measured level from the bottom to the surface in mm 4 T Ambient temperature 5 Bar graph Ratio of measured flow rate
8. to max flow rate e Description of characters displayed SONDAR 5000 shows its operational conditions on its LCD 1 A1 RELAY1 is ON 2 A2 RELAY2 is ON 3 SYSTEM OK System is normal 4 FAIL Failure to measure the flow rate 5 DT Flickered on normal measurement of water level meaning normal detection of reflected waves 6 D Echo detection is okay 7 S Searching Echo 8 LE On failure to detect the reflected waves Button Functions 1 MODE Button To convert Operation Mode to Program Mode Push MODE button at Operation Mode and PASSWORD CHECK the first menu of Program Mode will be displayed Push SET button and Program Mode will be immediately shown At Program Mode push Up or Down button to move to other menu option Use MODE button to return to menu option after device selection 02 DEVICE SELECTION 2 UP 1 and DOWN 7 Button Use this button to change the value of an option selected One push of these buttons leads to increase by one Continuous push of these buttons results in continuous increase one by one Further push of this button results in change of the number at tenth or hundredth figures If a specific menu is not selected this button can be used to change menu options One push of this button results in return to the previous menu 3 SET Button Use this button to save the values of an option and then go to the next option selection 4 RUN Button Use this button to return to
9. 2 DEVICE SELECTION 03 AUTO ZERO 04 BOTTOM DISTANCE e This is an option for change of password Push T or to change the password Push SET button and the changed password will be saved e The initial value is O Setting range 0 1000 Unit 1 X Note If the password is wrong you cannot go to Program Mode from Operation Mode Therefore careful attention should be paid to password change When you forget the password please contact the local distributor Device Selection 01 PASSWORD CHANGE 02 DEVICE SELECTION 03 AUTO ZERO 04 BOTTOM e This is an option for channel selection and detailed parameter setting Select the channel first and then set parameters for the channel e Place the cursor at this menu Push SET button and the following screen will be displayed The initial value is 1 Setting range 1 8 Unit 1 DEVICE 1 6 DEVICE 1 6 1 Parshall Flumes 5 Cipoletti Weirs 2 Rect Suppressed 6 Leoplod Lagco Flume 3 Rect Contracted 7 Palmer Bowlus Flume 4 V Notch Weirs 8 DIY Curve Special lt 2 DEVICE SELECTION Screen gt lt 2 DEVICE SELECTION Screen Il gt 16 e At Program Mode push 7 or to place the cursor at a specific menu and push SET button to go to the mode for change of the relevant device e Push at No 4 and Screen Il showing No 5 to 8 will be displayed Also push at No 1 and the cursor will go to No 8 e Push MODE button to return to upper
10. 6 DETECT THRESHOLD 27 12mA OUTPUT 28 FLOW SWITCH e This is an option for setting FAIL SAFE TIME If the reflected wave is not sufficiently received FAIL SAFE CURRENT output and ERROR relay operation are held for some time e The initial value is 120 sec Setting range 20 999 Unit 1 sec Detect Threshold Factory Set 4 25 FAIL SAFE TIME 26 DETECT THRESHOLD 27 12mA OUTPUT 28 FLOW SWITCH e This is an option for setting threshold for detection of the reflected wave This menu adjusts the threshold for detection of the reflected wave and maintains optimal conditions under operating environments To reduce the probability of false detection or at an environment generating lots of noise increase the threshold value For detection of weak signals decrease the value In this way set the threshold value according to the environmental conditions The initial value is 4 Setting range 3 15 Unit 1 12mA Output 25 FAIL SAFE TIME 26 DETECT THRESHOLD 27 12mA OUTPUT Out 28 FLOW SWITCH e This is an option for 12 mA output regardless of measurement result Such output is used to check operation conditions of current output circuits and interface with other equipment On returning to Operation Mode this function is automatically cancelled Flow Switch 25 FAIL SAFE TIME 26 DETECT THRESHOLD 27 12mA OUTPUT 28 FLOW SWITCH e This function is used when an external fl
11. ON POINT m h 11 RELAY 2 OFF POINT 12 RELAY SIMULATION When the measured flow rate is above RELAY 2 On Point the device s RELAY 2 is turned on e The initial value is the flow rate corresponding to 90 of the maximum measurable flow rate m3 h of the device set in 02 Setting range 0 00 Max Flow Rate Unit 0 01 m3 h 26 Relay2 Off Point Factory Set 80 of the Max flow value set at option 02 Device Selection 09 RELAY 1 OFF POINT 10 RELAY 2 ON POINT 11 RELAY 2 OFF POINT 00 mh 12 RELAY SIMULATION When the measured flow rate is below RELAY 2 Off Point the device s RELAY 2 is turned off e The initial value is the flow rate corresponding to 80 of the maximum measurable flow rate m3 h of the device set in 02 Setting range 0 00 Max Flow Rate Unit 0 01 m3 h lt Examples of RELAY ON OFF POINT Setting gt RELAY1 amp 2 can be used for generation of alarms low or high flow and control of water supply pump or drain pump Example 1 Use of RELAY 1 for control of water supply pump low flow alarm If RELAY 1 ON POINT is set at 1 00 m3 h and OFF POINT is set at 2 00 m3 h RELAY 1 is turned on when the flow rate is below 1 00 m3 h If the water supply pump is turned on in this case the water level is increased When the level reaches OFF POINT 2 00 m3 h RELAY 1 becomes
12. Q K H PWR and push SET button Then an option to input constants K and PWR will be displayed as shown in the above figure e Use 7 or to input K constant known or calculated and push SET button to save the value and go to an option for input of PWR Constant Setting range 0 001 9 999 e In this way input PWR Constant with use of t or button and push SET button to save the value and return to 2 DEVICE SELECTION Setting range 0 001 9 999 Push MODE button to return to main menu 22 Rectangular Weir Factory Set 1 3 Rectangular Weirs Selection 1 1 Suppressed Weir 2 Contracted Weir Crest Length m 1 234 e Select 3 Rectangular Weirs and push SET button Then two options to select the type of rectangular weir Selection and Crest Length m will be displayed as shown in the above figure e f the weir is the suppressed weir select 1 Suppressed Weir and push SET button Then move to the option for input of Crest Length m Setting range 1 2 e In this way select 2 Contracted Weir and set the relevant Crest Length And push SET button to save the value and return to 2 DEVICE SELECTION Setting range 1 2 Push MODE button to return to menu option Auto Zero 01 PASSWORD CHANGE 02 DEVICE SELECTION 03 AUTO ZERO 04 BOTTOM DISTANCE e This is an option for automatic detection of bottom distance from the sensor to the bottom 04 BOTTOM DISTANCE is used for manual input o
13. SONDAR 5000 Ultrasonic Open Channel Flow Meter USER S MANUAL IS Technologies Co Ltd SONDAR 5000 May 2004 Edition COPYRIGHT IS Technologies Co Ltd All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form without the written permission of IS Technologies Co Ltd WARRANTY AND LIABILITY IS Technologies Co Ltd guarantees for a period of 1 year from the date of delivery that it will either exchange or repair any part of this product returned to IS Technologies Co Ltd if it is found to be defective in material or workmanship subject to the defect not being due to unfair wear and tear misuse modification or alteration accident misapplication or negligence DISCLAIMER IS Technologies neither gives nor implies any process guarantee for this product and shall have no liability in respect of any loss injury or damage whatsoever arising out of the application or use of any product or circuit described herein Every effort has been made to ensure accuracy of this documentation but IS Technologies cannot be held liable for any errors TECHNICAL ENQUIRIES Please contact IS Technologies Co Ltd for technical support IS Technologies Co Ltd 203 504 Buchon Techno Park 192 Yakdae Dong Wonmi Gu Buchon City Kyungki Korea Tel 82 32 621 2606 Fax 82 32 621 2612 Web Site http www sond
14. When it is below R1 OFF POINT RELAY 2 will be turned off and A2 will disappear Low Cut Value Factory Set 0 00 m h 13 LOW CUT VALUE 14 HIGH CUT VALUE 15 TIME 16 TOTALIZER e This is an option to set minimum measurable flow rate Those below this value will be treated as 0 The initial value is 0 00 m3 h Setting range 0 00 Max Flow Rate Unit 0 01 m3 h High Cut Value 13 LOW CUT VALUE 14 HIGH CUT VALUE 15 TIME 16 TOTALIZER e This is an option to set maximum measurable flow rate Those above this value will be treated as the maximum flow rate The initial value is maximum flow rate of the device m3 h Setting range 0 00 Max Flow Rate Unit 0 01 m3 h 28 Time Factory Set N A 13 LOW CUT VALUE 14 HIGH CUT VALUE 15 TIME SEP 02 2003 Tue 16 30 16 TOTALIZER e Push SET button and the month date year day and hour minute will be displayed If you don t want to change the value push SET button again If you want to change the value push T or to change the month Push SET button again to change the date with use of 1 or In this way the day hour and minute can be changed Totalizer 13 LOW CUT VALUE 14 HIGH CUT VALUE 15 TIME 16 TOTALIZER e This is an option to set the initial values of total flow and total time Place the cursor
15. an option for setting the flow rate value corresponding to 20 mA output The set value determines Span current output In general maximum flow rate is set The initial value is the maximum measurable flow rate m3 h of the device set in 02 Setting range 0 00 Max Flow Rate Unit 0 01 m3 h 25 Relay1 On Point Factory Set 10 of Max flow value set at option 02 Device Selection 05 MAX FLOW 06 4mA POINT 07 20mA POINT 08 RELAY 1 ON POINT When the measured flow rate is below RELAY 1 On Point the device s RELAY 1 is turned on The initial value is the flow rate corresponding to 10 of the maximum measurable flow rate m3 h of the device set in 02 Setting range 0 00 Max Flow Rate Unit 0 01 m3 h Relay1 Off Point Factory Set 20 of Max flow value set at option 02 Device Selection 09 RELAY 1 OFF POINT m h 10 RELAY 2 ON POINT 11 RELAY 2 OFF POINT 12 RELAY SIMULATION e When the measured flow rate is above RELAY 1 Off Point the device s RELAY 1 is turned off e The initial value is the flow rate corresponding to 20 of the maximum measurable flow rate m3 h of the device set in 02 Setting range 0 00 Max Flow Rate Unit 0 01 m3 h Relay2 On Point Factory Set 90 of Max flow value set at option 02 Device Selection 09 RELAY 1 OFF POINT 10 RELAY 2
16. ar com e mail sales sondar com Table of Contents Chapter Introduchon 5 5205 2 o OE a RES a 4 Aboutisondar DODO ia A ate ni teen tlhe AAA A A Tapa ap r LAA eaaa aed aie aun 4 Features ot of Sondar 500032 sc A a a ee een annie ante a 5 Product Specificato mistral er tere err ere re 6 Chapter2 Stalin A as ee ee et 7 DIMENSIONS cuco Cereal Wises eden Mien wine divin lad Aen eed Hage ead eae een dia e Tc dadaa 7 Cable UTA 8 sensor IMS aT 10 Chapter 3 How To Use Sondar5000 sese sese eee eee 13 Operating the Controllers 00 A eset se eee 13 Button FUNCIONS eiii liada 14 Chapter 4 MenuGuide ii A A en ao 15 Applicaton Menu Option TT 15 Proces Men Options pita 25 Compensation Menu Option sees ee ereenn 33 Chapter 5 Maintenances estas arena eee ends A CERA Lati a AU ae DS do pat 37 Chapter 6 Menu Option Records cutis id 38 App ndix T 39 Chapter 1 Introduction About SONDAR 5000 Sondar 5000 is an instrument that can be used both as ultrasonic open channel flow meter and level gauge The ultrasonic open channel flow meter measures the water level and calculates and displays accurate flow rate and total flow rate in a manner to measure the flow rate according to a flow level calculation method based on the principle that water level is specifically related to flow rate in the standardized open channel The ultrasonic flow meter employing non contact measurement method can be applicable to var
17. at this menu and push SET button Then the following screen will be displayed TOTALIZER 1 Total Flow Set 2 Total Time Set Total Flow Set e Use 7 or to set the integral number of the initial value and push SET button to save value The decimal number flickers automatically Use or to set the value and push SET button to save the value Setting range 0 00 999999999 99 Unit 0 01 m3 Total Time Set e After completion of setting in 16 1 push SET button and values in Total Time Set will flicker 29 Use T or to set total time and then push SET button to save the value and go to other menu Setting range 0 999999999 Unit 1 h X Delete all data previously saved Data Save Period FactorySet 10 mins 17 DATA SAVE PERIOD min 18 PULSE VALUE 19 PULSE PERIOD 20 DATA TRANSFER Period for storage of total flow data can be set The period for storage of data can be calculated as follows Min x 3 day In other words if 10 minutes are set data for about 30 days can be saved When 30 days have passed total flow data before 30 days are eliminated Only the current total flow data for 30 days are saved O The initial value is 10 min Setting range 1 60 Unit 1 min Pulse Value FactorySet 30 00m 17 DATA SAVE PERIOD 18 PULSE VALUE m3
18. f the distance from the sensor to the bottom Place the cursor at this option and push SET button Then the following screen will be displayed AUTO ZERO 1 234 m Auto SET SET No DOWN DT 23 e DT will flicker and the distance will appear When the distance is stabilized after damping time measurement response rate Auto SET SET No DOWN will be displayed e f you want automatic setting of the measured value push SET button If not push DOWN button and select other menu X It is important to conduct measurement when the inflow water level is the same as the bottom of the channel and there should be no water overflow in the channel If you select Auto omit 04 BOTTOM DISTANCE Bottom Factory Set 1 200m 01 PASSWORD CHANGE 02 DEVICE SELECTION 03 AUTO ZERO 04 BOTTOM DISTANCE 1 234m This is an option to manually set the distance from the ultrasonic sensor to the bottom of the channel For automatic setting please refer to 3 AUTO ZERO e Since the flow meter installed in open channel is a device to measure the water level and the flow rate it requires input of accurate distance Otherwise error will occur The unit for the distance is meter m Push SET button and the saved value will be displayed In this condition the value can be changed Use 7 or to input the desirable value And push SET button again to save the value and return to main menu Distance detection will not be do
19. ious fluids including corrosive fluid and has semi permanent life Data Logger function is built in this product enabling long term storage of various data such as level flow rate and total flow rate These data can be saved for up to 6 months This product can be applicable to the following open channels 1 Parshall Flumes 2 Suppressed Rectangular Weirs 3 Contracted Rectangular Weirs 4 V Notch Triangular Weirs 22 5 30 45 60 90 120 5 Cipolletti Weirs 6 Leopold Lagco Flumes 7 Palmer Bowlus Flumes In addition 10 point DIY CURVE and flow equation Q K H PWR are used to measure the flow rate in various open channels Features of SONDAR 5000 Non contact flow measurement applicable to various fluids semi permanent life Applicable to various kinds of channels e 10 point DIY CURVE function able to conduct flow measurement regardless of the types of channels Digital measurement and display 0 01 m3 h e Current output in proportion to flow measurement 4mA 20mA Flow rate setting at 4mA 20mA Flow based pulse output able to set unit flow rate applicable to mechanical flow meter e 2 programmable SPDT relays 5 buttons for convenient and easy operation LCD to display operational conditions convenient setting Built in temperature sensor and temperature compensation function Ultrasonic output adjustment and algorithm selection assuring consistent flow measurement Auto
20. level menu option On selection of 2 DEVICE SELECTION menu the channel and max flow rate value able to measure in the channel with the relevant device will be automatically set When the type of channel is changed during measurement the previously set values will be lost and values for menus No 7 8 9 11 14 will be initialized as those for the changed channel Pharshall flumes Factory Set 1 1 Parshall Flumes Flume Selection 1 1in 2in 3in 6in 9in 6 1ft 7 1 5ft 8 2ft 9 3ft 10 4ft 11 5ft 12 6ft 13 8ft 14 10ft 15 12ft e Select Parshall Flumes and push SET button Then the menu for flume selection will be displayed as shown in the above figure e Use 7 or to select the relevant Parshall Flume and push SET button to save the set value and return to main menu Setting range 1 15 Unit 1 e Measurable maximum height is automatically set Parshall Flume Max Height mm Parshall Flume Max Height mm 1 180 9 600 2 180 1 8 ft 760 3 450 10 ft 1060 6 450 12 ft 1370 Rect Suppressed Factory Set B 1 Factory Set D 1 Factory Set H 1m 2 Rect Suppressed Crest Length 1 1ft 2 1 5ft 3 2ft 2 5ft 7 3ft 6 4ft 5ft 8 6ft 9 8ft 10ft 17 Select Rect Suppressed and push SET button Then the menu for selection of the rectangular weir will be displayed as shown in the ab
21. matic detection of bottom distance Storage of various data including water level flow rate and total flow rate for up to 6 months Flow Switch input function able to measure the flow rate at Zero flow Option Operation with free voltage power low power consumption Product Specification Physical Controller Sensor Mounting Weight Sensor Material Environmental IP Rating electronics housing Max amp Min temperature electronics RTX cable length Performance Resolution Range Flow rate Range Total flow Range level Beam Angle Response Time Displayed Value Temperature Compensation Outputs Analogue Output Setpoint Relay Relay capacity Communication Port Pulse output Programming On board programming Supply Power supply Applicable Channel Special function 240 width X 185 height mm 67 dia X 160 height mm 3 4 NPT around 3 0kg sensor controller Polypropylene IP65 Controller 20 C to 60 C Controller 20 to 70 C Sensor 10m Standard 1mm 0 00m h 200 000 00 m h 999999999 99 m h 250 8000mm 8 at 3dB 500ms Flow rate Total flow Level graphic LCD 128X68 dot Fully compensated via integral temperature sensor over entire operational span 4 20mA into Max 60002 user adjustable Fault condition Alarm 3 8mA Hold 21mA 3 SPDT Relays 5A AC250V 1 point RS 232C RS485 1 point open collector or line drive via 5 tactile push button b
22. ne beyond the set value The initial value is 1 200 m Max Flow Factory Set Allowable Max flow of selected device 05 MAX FLOW 06 4mA POINT SET 07 21mA POINT SET 08 RELAY1 ON POINT e Maximum or minimum flow rate based on the height of the channel can be searched in m3 h or gal h unit Place the cursor at this menu and push SET button Then the following screen will be displayed 24 5 MAX FLOW 1 234m 123 4ft 1234567 89 m3 h 123456 7 89 gal h e Use T or to change maximum acceptable height and the flow rate at the height will be displayed The initial value is the channel based maximum measurable height Max Head Process Menu Options 4mA Point Set Factory Set 0 00m h 05 MAX FLOW 06 4mA POINT 07 21mA POINT 08 RELAY 1 ON POINT e This is an option for setting the flow rate value corresponding to 4 mA output The set value determines Zero current output In general O is set The initial value is 0 00 m3 h Setting range 0 00 Max Flow Rate Unit 0 01 m3 h e Push SET button to display the saved value and change it Use 7 or to input the desirable value Push SET button again to save the value and return to main menu 20mA Point Set Factory Set Max flow rate 05 MAX FLOW 06 4mA POINT 07 20mA POINT 08 RELAY 1 ON POINT e This is
23. off and the pump stops Example 2 Use of RELAY 2 for control of water drain pump high flow alarm If RELAY 2 OFF POINT is set at 1 00 m3 h and ON POINT is set at 2 00 m3 h RELAY 2 is turned on when the flow rate is above 2 00 m3 h If the water drain pump is turned on in this case the water level is decreased When the level reaches OFF POINT 1 00 m3 h RELAY 2 becomes off and the pump stops Relay Simulation Factory Set 0 00 m h 09 RELAY 1 OFF POINT 10 RELAY 2 ON POINT 11 RELAY 2 OFF POINT 12 RELAY SIMULATION m h This is an option to check if RELAY is in normal operation after setting 08 09 10 and 11 items Place the cursor at this menu and push SET button Then the following screen will be displayed 27 RELAY SIMULATION RION 00 mh R1 OFF 00 mh R20N OO mp R2 OFF OO mp FR OO m3 h A1 A2 e This shows flow rate values set in 08 09 10 and 11 Further virtual flow rates will flicker e Use 7 or to adjust those virtual values In this way operational conditions of R1 and R2 can be checked e When it is below R1 ON POINT RELAY 1 will be turned on and A1 will be displayed When it is above R1 OFF POINT RELAY 1 will be turned off and A1 will disappear When it is above R1 ON POINT RELAY 2 will be turned on and A2 will be displayed
24. ove figure e Use ft or to select the relevant Rect Suppressed and push SET button to save the set values and return to main menu option Setting range 1 10 Unit 1 Measurable maximum height is automatically set Rect Max Height Rect Max Height Suppressed mm Suppressed mm 1 ft 150 4 ft 600 1 5ft 220 5 ft 750 2 ft 300 6 ft 900 2 5 ft 370 8 ft 1200 3 ft 450 10 ft 1500 Rect Contracted Factory Set B 1 Factory Set D 1 Factory Set b 1 Factory Set H 1m 3 Rect Contracted Crest Length 1 1ft 2 1 5ft 3 2ft 2 5ft 7 3ft 6 4ft 5ft 8 6ft 9 8ft 10ft e Select Rect Contracted and push SET button Then the menu for selection of the rectangular weir will be displayed as shown in the above figure e Use 7 or to select the relevant Rect Contracted and push SET button to save the set values and return to main menu Setting range 1 10 Unit 1 e Measurable maximum height is automatically set Rect Max Height Rect Max Height Suppressed mm Suppressed mm 1 ft 150 4 ft 600 1 5ft 220 5 ft 750 2 ft 300 6 ft 900 2 5 ft 370 8 ft 1200 3 ft 450 10 ft 1500 18 V Notch Weirs Triangular Factory Set 0 600m 4 V Notch Weirs Weir Selection 1 1 22 5 3 45 4 60 2 30 5 90 6 120 Select V Notch Weirs and push SET button Then the menu for selection of the triangular wei
25. ow switch is installed If the measured flow rate is 0 the flow rate is displayed as 0 regardless of the measurement level Place the cursor at this menu and push SET button Then the following screen will be displayed 35 28 FLOW SWITCH Selection 2 1 Installation 2 Uninstallation e f a flow switch is installed and used select 1 If not select 2 e Push SET button to display the saved value and change it Use or to select the one you want Push SET button again to save the value and return to main menu 36 Chapter 5 Maintenance Sondar 5000 does not require any special maintenance work However in areas where there are lots of floating matters or viscous sludge the sensor s surface may be contaminated by them Therefore for accurate measurement it is necessary to install a device to clean the sensor at appropriate interval 37 Chapter 6 Menu Option Record SONDAR 5000 APPLICATION Option Details Entered Value No Description FactorySet_ ValueRange 1 2 3 4 oF passe change o om H H Device Selection 1 Parshall Flume Refer to manual S 2 H os Bom f om foa Max Flow Refer E manual Refer to manual PROCESS 06 masarn oomm oome JO 07 20mA SetPoint Wax tow rate 000 Maxtow _ gt 08 Relay Ton Point Reterto manual 000 Maxow _ 705 Relay tof Point Referto manual 000 Maxtow _ 10 Relay Zon Point Reterto manual 0 00 Max
26. r will be displayed as shown in the above figure e Use T or to select the relevant V Notch Weir and push SET button to save the set values and return to menu option Setting range 1 6 Unit 1 e Measurable maximum height is automatically set at 600 mm Cipolletti Weirs Trapezodial Weirs Factory Set 0 600m 5 Cipolletti Weirs Weir Selection 1 3 2ft 6 4ft 1 1ft 4 2 5ft 7 5ft 10 10ft 2 1 5ft 7 3ft 8 6ft 9 8ft e Select Cipolletti Weirs and push SET button Then the menu for selection of the weir will be displayed as shown in the above figure e Use 7 or to select the relevant Cipolletti Weir and push SET button to save the set values and return to menu option Setting range 1 10 Unit 1 e Measurable maximum height is automatically set Cipolletti weirs Max Height Cipolletti Weirs Han Height mm mm 1 150 4 ft 600 1 Bit 220 5 ft 750 2f 300 6ft 900 25 f 370 8 ft 1200 3ft 450 10 ft 1500 19 Leopold Lagco Flumes Factory Set 1 6 Leopold Lagco Flumes Flume Selection 1 1 4in 2 6in 3 8in 4 10in 5 12in 6 15in 7 18in 8 21in 9 24in 10 30in e Select Leopold Lagco Flumes and push SET button Then the menu for selection of the flume will be displayed as shown in the above figure e Use 7 or to select the relevant Leopold Lagco Flume and push SET button to save the setting values and return to menu op
27. t point On operation of ALARM 1 disconnection from A1 COM A1 COM ALARM 1 COM contact point On operation of ALARM 1 disconnection from A1_NO amp on its stop disconnection from A1 NC AT NC ALARM 1 NC contact point When ALARM 1 is not in operation disconnection from A1 COM A2 NO ALARM 2 NO contact point On operation of ALARM 2 disconnection from A2 COM A2 COM ALARM 2 COM contact point On operation of ALARM 2 disconnection from A2 COM amp on its stop disconnection from A2 NC A2_NC ALARM_2 NC contact point When ALARM_2 is not in operation disconnection from A2 COM ER_NO ERROR_NO contact point On operation in ERROR situation disconnection from ER COM ER_COM ERROR_COM contact point On operation in ERROR situation disconnection from ER_NO amp on its stop disconnection from ER_NC ER_NC ERROR_NC contact point When not operated even in ERROR situation disconnection from ER_COM L AC power connection N AC power connection The below points are useful when test the Sondar5000 in field THR Output of standard voltage that determines the volume of the ultrasonic Test Point signal Users can check the most suitable installation location DET Output voltage of the detected ultrasonic signal Test Point TVG Output of amplified voltage of the ultrasonic signal Trigger source of DET Test Point signal Sensor Installation Min 30cm 10 Less than 8m In order to prevent malfunctions and assure
28. tion Setting range 1 10 Unit 1 e Measurable maximum height is automatically set Leopold Agee Max Height mm Leopold Lages Max Height mm Flumes Flumes 4 inch 70 15 inch 270 6 inch 100 18 inch 320 8 inch 130 21 inch 380 10 inch 180 24 inch 420 12 inch 210 30 inch 530 Palmer Bowlus Flumes Factory Set 1 7 Palmer Bowlus Flumes Flume Selection 1 1 4in 2 6in 3 8in 4 10in 5 12in 6 15in 7 18in 8 21in 9 24in 10 27in Leopold Fagco Max Height mm Leopold Agee Max Height mm Flumes Flumes 4 inch 76 15 inch 274 6 inch 107 18 inch 320 8 inch 152 21 inch 381 10 inch 183 24 inch 427 12 inch 213 27 inch 488 20 DIY Curve Special Factory Set 1 8 DIY Curve Special Selection 1 DIY CURVE Q K H PWR Rectangular Weir e Select DIY Curve Special and push SET button Then an option for selection of 1 DIY Curve 2 Q K H PWR or 3 Rectangular Weir will be displayed as shown in the above figure e This menu is used for measurement of flow rate regardless of the type of device 1 DIY Curve This option equally divides the known level based flow rate into 10 parts and measures the flow rate according to change of level 2 Q K H PWR This option inputs constant values K and PWR to a exponentially changing device and measures the flow rate 3 Rectangular Weir This option selects Crest Length of all Rectangular
29. tow _ 11 Relay 2 off Point Refer to manual 0 00 Max flow a rely simon to COMPENSATION sacras mena 14 Highcutvalue Refertomanual 000 Maxflow J ET me To 1 Tr frito Totalizer A 10min somn Loo Sooo manual S eea onto oo pp sms E ID ts Ef Blanking y ES AAA H 22 Transmitpower 3 12345 23 Output damping 0 1 2 5 10 20 24 Fail safe current 3 8mA 3 8mA HOLD 21 0mA 25 Failsafetime 120seo 20 999sec memo a LS 27 t2mAoutput 38 lt Appendix gt Schematic Diagrams of Channels A Parshall Flume Parshall Flumes are standardized Depending on the channel width there are 15 kinds of Parshall Flumes y 4 Bottom Zero A 39 B Rectangular Weir Triangular Weir Suppressed Rectangular Weir and Cipolletti Weir lt Triangular Weir 60 gt a Crest length lt Suppressed Rectangular Weir gt lt Cipolletti Weir gt lt Fig B 1 gt Front Views of Weirs Water level Suppressed Rectangular Weir s Width m Rectangular Weir s Width m Oo o v F Thickness from Weir s Bottom m 40 JR 4 5 x hmax Bottom Zero B l Se lt Fig B 2 gt Aerial View of Rectangular Weir 41
30. u adjusts the output and maintains optimal conditions under operating environments e Set low TRANSMIT POWER if there are many obstacles around it Increase TRANSMIT POWER value for remote measurement At the time of release from the manufacturer the value is set at 3 which is optimal one for normal operating environments The initial value is 3 Setting range 1 5 Unit 1 Output Damping Factory Set 2 21 BLANKING 22 TRANSMIT POWER 23 OUTPUT DAMPING sec 24 FAIL SAFE CURRENT L This option determines the maximum rate at which the unit will respond to an increase decrease in level Setting Range 1 0 1m min 2 0 5m min 3 1m min 4 10m min 33 Fail Safe Current Factory Set 3 8mA 21 BLANKING 22 TRANSMIT POWER 23 OUTPUT DAMPING 24 FAIL SAFE CURRENT 3 8mA This is an option for setting FAIL SAFE CURRENT If the reflected wave is not sufficiently received a specific current different from normal output current is generated to indicate the error 3 8 mA HOLD or 21mA is used for this purpose e If measurement is not normally conducted FAIL SAFE CURRENT is generated after FAIL SAFE TIME e if HOLD is set the flow under HOLD is totalized In the case of other settings totalization is not conducted The initial value is 3 8 mA Setting range 3 8 mA HOLD 21 mA Fail Safe Time Factory Set 120 sec 25 FAIL SAFE TIME sec 2
31. uttons AC90 260V Less than 15VA 50Hz 60Hz 15 kinds of Parshall Flumes Suppressed Rectangular Weirs Contracted Rectangular Weirs V Notch Triangular Weirs 22 5 30 45 60 90 120 10 kinds of Cipolletti Weirs 10 kinds of Leopold Lagco Flumes 10 kinds of Palmer Bowlus Flumes 10 Point DIY CURVE Flow equation Q K H PWR Chapter 2 Installation Sondar 5000 is composed of a controller unit and one sensor Power Supply Requirements The Sondar 5000 operates from a AC supply of 90 260V All electronic products are susceptible to electrostatic shock so follow proper grounding procedures during installation When choosing a location to mount the sensor bear in mind the following e For easy access to the LCD display and programming buttons mount it where it is easily accessible e The ultrasonic signal path should be free of falling material and obstructions such as pipes beams etc e The sensor should be mounted at least 30cm above the maximum level of the material and be perpendicular to the surface e The mounting surface should be vibration free e The ambient temperature of the sensor is between 20 C and 70 C e There should be no high voltage cables or electrical inverters close by Dimensions Sensor 3 4 NPT 160 144 75 5 63 5 Oo Controller 240 Pe 5 9 01 Sondar 5000 AS l
32. y previous data Want Before Data and Yes SET No DOWN will be repeated Push SET button for 2 seconds and the remaining data will be dumped Push DOWN button to go to other menu In the course of DUMP RS 232C Transfer and STOP DOWN will be repeated If you want to stop it in the course of DUMP push DOWN button 17 DATA SAVE PERIOD 18 PULSE VALUE 19 PULSE PERIOD 20 DATA TRANSFER Want Before Data 2001 01 10 14 01 Memory restart Save time 01min 2001 01 10 14 02 LE 0 194m FR 17 14m3 h TF 4066 90m3 2001 01 10 14 03 LE 0 195m FR 17 28m3 h TF 4067 19m3 2001 01 10 14 04 LE 0 194m_ FR 17 14m3 h TF 4067 47m3 2001 01 10 14 05 LE 0 194m_ FR 17 14m3 h TF 4067 75m3 2001 01 10 14 06 LE 0 194m_ FR 17 14m3 h TF 4068 04m3 2001 01 10 14 07 LE 0 194m FR 17 14m3 h TF 4068 33m3 2001 01 10 14 08 LE 0 194m FR 17 14m3 h TF 4068 62m3 2001 01 10 14 09 LE 0 194m FR 17 14m3 h TF 4068 90m3 2001 01 10 14 10 LE 0 194m FR 17 14m3 h TF 4069 19m3 2001 01 10 14 11 Power on time Save time 01 min 2001 01 10 14 12 LE 0 194m FR 17 14m3 h TF 4069 39m3 RS 232C Dump END Want Before Data YES SET No DOWN 2001 01 10 13 44 Power on time Save time 01 min 2001 01 10 13 45 LE 0 196m FR 17 41m3 h TF 4063 44m3 2001 01 10 13 46 LE 0 195m FR 17 28m3 h TF 4063 73m3 2001 01 10 13 47 LE 0 197m FR 17 55m3 h TF 4064 01m3 2001 01 10 13 47 Power off time Save time 01min 2001 01 10 13 50 Power on time Save time 01 min 2001 01
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