Manuel_MP2U_Eng_1208..
Contents
1. France ERIN T 33 0 490 600 568 Energies www erm automatismes com Specifications Ethernet CANOPEN Webserver Power supply max 5W 24Vdc KPS Enclosure Hot dip Galvanised Steel fully lockable Dim Weight 1250kg For any other information Call ERM Automatismes Your comments MP2U 06 08 2012 User Manual Page 48 482. push the cables through Close the eyelet MP2U 06 08 2012 User Manual Page 14 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 www erm automatismes com 2 Installing the modules put the two modules in place slipping the lugs in the slots They should be hanging without being held am ae gt E WN fo 6 a 2e ff f F p p g Eo A 3 locking the top fixation insert the 12mm stainless steel bar through the top of the MP2U passing through the modules lugs check from inside the MP2U that the bar is properly put in place It has to be fully inside the enclosure not protruding end lock with the safety pin 4 Installing the down fixation Insert the 21 3mm bar in the bottom lugs of the modules The two modules are now assembled Fit the plastic caps at both ends of the bar hang the offset arms to the bar in front of the slots in the MP2U wall There are two offset arms sets one for 60 module slope and another for 45 Chose the angle nearest to the latitude of the site plus 10 MP2U 06 08 2012 User Manual Page 15 48 ERM Automatismes Industriels E 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 Energies www erm automatismes com 5 locking of the PV generator Swing the modules up slowly Lift the offset arms and slip them through the slots in th
3. Genset MESSAGE Date time High battery High battery temperature gt BAT MAX temperature SoC Automatic action power sources stopped Manual action battery control 5 MESSAGE Date time Hot temperature High temperature inside encllosure gt IN J MAX inside power supply system SoC Automatic action none Manual action check enclosure fan MESSAGE Date time Modem battery Back up battery voltage low lt UBAUX_ MIN default SoC Automatic action none Manual action check that back up battery are properly charged by system MESSAGE Date time Low battery petrol Battery voltage is low lt UBAT MIN1 and the power generator on SoC sources do not produce enough to cover the load Automatic action Genset starting Manual action none MESSAGE Date time Low gasoline Time of use of Genset gt GE MAX SoC Automatic action none Manual action fill uo Genset petrol tank MESSAGE Date time Solar panel default Current out of the PV generator is zero during TPV_ KO SoC Automatic action none Manual action check the PV generator MESSAGE Date time Wind turbine Current ouot of the wind turbine is zero during TEOL KO default SoC Automatic action none Manual action check the wind turbine 11 MESSAGE Date time Parafoudre default Digital input 1 is 1 SoC Automatic action none Manual action replace faulty surge arrestor hag bre Date time
4. On very remote sites the networks might be weak and might need a bigger external antenna that can be fitted on the turbine tower Call ERM Automatismes for details Service and Maintenance Preventive maintenance The preventive maintenance should be performed at each deployment as well as at alarm induced intervention If no alarm is received preventive maintenance should be performed once a year Electrical maintenance Before any action on the system measurements have to be done MP2U 06 08 2012 User Manual Page 40 48 ERM Automatismes Industriels a 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 Energies www erm automatismes com Measurements Check U voltages for The wind turbine 0 lt U lt 150VDC in the terminal box PV Generator 0 lt U lt 36VDC in the terminal box Battery bank 22 lt U lt 32VDC on the battery lugs Back up batteries 18 lt U lt 28 8VDC on the battery lugs Charger 22 lt U lt 32VDC on the DC output lugs at the bottom of the charger Putting the installation out of service Turn everything of before working on the electrical components Switch all red rotating handles in a vertical position Wait for the turbine to stop Push the red battery button Reminder Despite these actions DC voltages are still present in some parts of the system batteries PV modules Battery bank Reminder The opposite terminals of a
5. prime mover on the e300iii is a 3 0m 9 85 diameter three blade wind rotor fitted with quiet running high efficiency blades The blade hub incorporates passive pitch control The e300ili pitch control changes the operating angle of the blades to achieve speed control in high wind The tail vane assembly is static and simply aligns the machine with the prevailing wind All steel components are electro galvanised and passivated for extra protection The standard finish consists of the application of an etching marine primer and an intermediate protective coat followed by polyurethane two pack finishing coats Inspection and maintenance As a standard rule the pitch control system should never be modified It has been set in factory with specific tools and any modification would void the warranty Frequency Item Duty Comments As often as you Wind Check for abnormal If so check the whole turbine and look for can Turbine noises or vibrations the cause Every six Tower Check that the guys are Only for ERM Towers If you use your months of properly tensioned and in own tower rely on the manufacturer s operation good state recomandations Wind Check for corrosion and Use galvanised and color car paint for Turbine losened bolts corrosion Tighten loose bolts Call ERM Eolienne Visual inspection of the Automatismes is blades are damaged blades Once a year Wind Check for loosened This needs the tower to be tilted down Turbine bear
6. CONTROL CLEAR FAILED a Genset screen MP2U 06 08 2012 User Manual Page 33 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France ERM T 33 0 490 600 568 Energies www erm automatismes com The Genset screen allows to manually start stop the Genset Notice the Genset can only be started if its key is switched to the ON position allowing the starter to be fed by the Genset battery This allows to keep the Genset stopped during maintenance and to prevent any unwished starting The Genset battery is kept charged by the MP2U The flag at the top right angle shows the charging state of the Genset It is reading Genset ON when the Victron Centaur charger is actually charging the batteries If the Genset is disconnected from the charger it might be running but not charging the batteries In this case the flag reads Genset OFF The Genset beng the less reliable device of the MP2U it has a specific management program When batteries are low and the outputs of the wind turbine and the PV generator are too low to feed the load the Genset is automatically started If the starting fails lack of oil lack of petrol any other reason the PLC tries to restart the Genset three times If all these attempts fail it sends an alarm SMS If the Genset failed 4 times the PLC will not try to start it until the Clear Failed Starts button has been manually pushed by the mainte
7. INPUT COURANT PV ANALOGIC INPUT COURANT EOLIENNE ANALOGIC INPUT COURANT CHARGEUR GE ANALOGIC INPUT COURANT 28V ANALOGIC INPUT COURANT AUX ANALOGIC INPUT COURANT DEBORDEMENT ANALOGIC INPUT TEMP BATT ANALOGIC INPUT TEMP INT ANALOGIC INPUT TEMP EXT MP2U 06 08 2012 User Manual Page 39 48 ERM Automatismes Industriels a 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 Energies www erm automatismes com Ouputs The PLC drives the following outputs OUTPUT TYPE DESIGNATION DIGITAL OUTPUT RELAI STATIQUE PV RELAI STATIQUE EOLIENNE DIGITAL OUTPUT PWM RELAI COMMANDE K2 RELAI DIGITAL OUTPUT DEBORDEMENT RELAI STATIQUE DIGITAL OUTPUT DEBORDEMENT PWM RELAI STATIQUE ALIM DIGITAL OUTPUT LIDAR DIGITAL OUTPUT VALIDATION GE DIGITAL OUTPUT MARCHE GE Data Logging Every second data is stored in a buffer Every 10 min the average of these 600 values is calculated and stored on the SD card as a csv file The SD card can be removed at any time to read the data As soon as it is in its slot the PLC is logging When no SD card is in the slot no logging is done Last check before going Once the system has been put into operation spend a few minutes having a look at each screen and check the various parameters If something seems unusual do not hesitate to call ERM Autmatismes 33 0 490 600 568 for explanations GSM GPRS Test It is useful to check that SMS are properly sent
8. Turn PV off button is pushed the mode is set to DEGRADED When tt is released it comes back to RUN 3 Starting stopping the Genset The mode does not automatically switches to DEGRADED for the Genset as it can be started manually anytime The user has to push the AUTO MAN button to change modes and can only START STOP the genset using the appropriate button when in mode MAN _DEGRADED 4 Start stop Load Exemple given here is for the ZephIR Lidar but works for any appliance When the Stop the ZephIR button is pushed the mode switches to DEGRADED and comes back to RUN when released Man Machine Interface When the PLC is powered up a keybord screen appears for the access code Once the code is input the starting screen comes up Access code keyboard Factory set code is 1873 MP2U 06 08 2012 User Manual Page 30 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France l ERMA T 33 0 490 600 568 Energies www erm automatismes com errer rer ee rrr r ee eee Dee none re s touch to see Starting screen Press the START button to run the MP2U The buttons in the left bottom corner of thescreen Mode AUTO MANU and the small flag next to it show in which state the system is To be in the RUN mode the AUTO label has to be on As long as it is on MANU the PLC is in DEGRADED mode and this means a forced action is on Check all
9. battery bank and should never be short circuited Consecuencies will always lead to heavy damages and might cause serious injuries Clean the battery bank with a dry cloth Check corrosion on the battery lugs Check the proper tightening of the screws Measure voltage U for each battery 2 8 lt U lt 4Vcc Measure voltage U for the whole bank 22 lt U lt 32Vcc Look for any physical defect leaks swollen battery damages of any kind Warning Li ion batteries fires must be extinguished with the proper fire extinguisher provided If not available use water PV Generator Reminder PV produces voltage as soon as exposed to light Measure open circuit voltage Uoc out of the PV generator 0 lt U lt 36Vcc depending on sunlight Clean PV modules with a clean cloth Water and glass soap can be used Controls Reminder The PLC is fed by back up batteries and therefore DC voltages are still present in the boxes Clean the insides of the boxes with a dry clean cloth Check for insects or rodents Check for evidences of overheating smell dark traces Check the tightening of every terminal MP2U 06 08 2012 User Manual Page 41 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 www erm automatismes com S ERM E n e r g i S Fuse replacement Pictue below shows the power fuses in their enclos
10. resources sun and wind These resources are fluctuant and consequently the battery state of charge evolves with time 4 Ressources Convertisseurs i Stockage Consommation When the batteries are full controllers will reduce the charging When the batteries are empty the charger starts and allows the batteries to be charged by the petrol generator A PLC records the parameters of the system currents voltages temperatures drives the various components This PLC also deals with the GSM GPRS 3G Ethernet communication and will automatically send alarm SMS to the people in charge The phones numbers are set by the user at first installation lt is also used as an anti hijack system MP2U 06 08 2012 User Manual Page 5 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France ERM T 33 0 490 600 568 Energies C HiJack detection Wind Turbine GPRS communication a Data Logging PLC Actions we PV modules Emergency batteries DC 24V bus Load L O Li ion Batteries The MP2U relies on local natural resources It was at first designed to be able to feed a 150W permanent load in the Highlands in Northern Scotland Depending on the site PV or wind shall have different contributions to the energy production Tropical areas will most of the time depend mainly on sun but when latitude increases wind will h
11. sockets 8 30 mm _ Electric powered wrench _ Adjustable wrench 15 ou 18 _ Combination pliers _ Strong pliers Steel wire Heavy hammer 8kg Rope or line level _ Spray paint _ Standard electrician tool box Grommet for electric cables _ Voltmeter DC Ampmeter DC Installation Unloading the trailer Purpose of the step The MP2U must be set in a place as flat and cleared as possible maximum slope is 8 Take into consideration that you will have to install the MP2U but also the wind turbine and that the wind turbine should not be shading the PV modules Remember that the turbine has to tilt up and down easilty see step 4 2 1 Tower rising Tools needed for this step Spirit Level open end wrenches 16 17 24 Ratchet and sockets 16 17 24 MP2U 06 08 2012 User Manual Page 9 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 www erm automatismes com SIERM E N e g e S Step Description Picture 1 Positioning the trailer The trailer has to be oriented so that the PV modules will be facing South in the Northern hemisphere and North in the Southern hemisphere The main door will be facing the other way Picture shows proper orientation for Northern hemisphere 2 Preparing the EasyLow system Fit the stand feet in the stand gusset taking care to have the feet s plates horizontal Sec
12. the screens to release the relevant buttons The small square flag turns red when an alarm message is active You can access the last message generated by clicking on it Current Alarm message fephir default Outside temperatura 71 C Inside temperature 71 C Alarm screen MP2U 06 08 2012 User Manual Page 31 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France ERM T 33 0 490 600 568 Energies www erm automatismes com All components of the system can be accessed by touching them Touch the wind turbine to go to the wind turbine screen Going back to previous screen is done pushing the blue arrow on the top left of the screen This is true for all screens This screen as for other energy sources gives a lot of indications about the output of the turbine It also includes a brake button If this button is pushed the turbine will be directly connected to the dump load and will therefore slowly come to a stop It might not stop quickly depending on how strong the winds are but i twill not feed the batteries anymore and is in a safe position It can be let this way for days if needed Spread values are the following Time off number of times since the turbine has been producing power Electric Brake this flag indicates if the turbine is fully connected to the dump load or not Power Wind instant usable power fed to the batteries by the wind turbine power se
13. to make sure that all information included in this manual are updated but ERM Automatismes shall not be responsible for any mistake or ommission The users of this manual shall bear the entire responsibility of the use of their MP2U and of the corresponding risks ERM Automatismes will not endorse any responsibility in case of any prescription of this manual not being met by the user and if the user s inconsequence is obvious This manual does not replace any of the manuals provided with the various manufactured equipment included in the MP2U Introduction This manual includes all the information needed to run the MP2U dc 400 1 700 24 lt relies to all MP2U dc systems These systems are designed to provide secured power to remote appliances using local renewable energy sources sun wind They are built to last in the Heavy Metal School style and in accordance with Eurocode 1 NV65 and CM66 standards and can withstand winds up to 42 m s The system s schematic is as follows Several energy providers small wind turbine PV petrol genset will charge a Li ion battery bank A DC load will be fed by this battery bank MP2U 06 08 2012 User Manual Page 4 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France i ERN T 33 0 490 600 568 Energies www erm automatismes com Operation The wind turbine and the photovolta cs will charge the battery using the local available
14. way The wide part has to be on the active string and the U part on the dead end Never put a saddle on a dead horse is the rule The spacing between two cable clamps is 10 times the diameter of the cable e g for this 10mm cable the minimum spacing is 10cm Attach the front guy to the guy plate under the tower with a shackle and the other end of the guy to the front anchor For each lateral guy follow the same process inserting a shackle between the guy and the turnbuckle Aitach the winch guy to the top hole of the guy plate and the other end to the ginpole head on the one holed side of the plate Secure all the shackles with iron wire to prevent them from unscrewing MP2U 06 08 2012 User Manual J o LIII CI CZ IC gt S Page 20 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 www erm automatismes com S ERM E n e r g i S 7 Ginpole guys Attache the ginpole guys to the red rings on the ginpole head and to the shackles on the lateral anchors 8 Installing the cable puller Attach the cable puller to the winch anchor with two 1 5t shackles Attach the hook to the ginpole head using a 1 5t shackle in one of the two available holes of the plate Slip the cable inside the cable puller Raising the tower Needed tools for this step Spirit level Adjustable wrench 16 ou 18 to adjust turnbu
15. 80 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 ul o er Tic yF Z ICS 7 Removing the trailer Use the hoists to lift the MP2U a few cm above the trailer floor pull the trailer out manually 8 Bringing the MP2U down Use the hoists to bring the MP2U down slowly A Be careful to keep the MP2U horizontal during the process to prevent any dangerous swing Once the MP2U Is about 30m above the ground adjust horizontality using the hoists put the pads in place beneath the MP2U feet unlock the feet they have to slip down to the pads fit the small bent bar into the nearest holes under the MP2U Do not use the holes they were already fitted in for transport MP2U 06 08 2012 User Manual Page 13 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 www erm automatismes com S ERM E N e f g j S The MP2U is now on the ground Release the hoists and dismount the stands Open the MP2U and find next components inside Installation of the PV generator Purpose of the step The PV modules will be put in place in a way nobody can dismount them once the MP2U is closed Be careful to be two to carry the modules especially when wind is blowing Needed tools for this step Open end wrench 16 17 Ratchet and sockets 16 17 1 Electric cables d open the eyelet by rotating it and
16. ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 www erm automatismes com S ERM E n e r g i e S MP2U User Manual Installation Operation and Maintenance veson f a MP2U 06 08 2012 User Manual Page 1 48 ERM Automatismes Industriels a 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 Energies www erm automatismes com Index TS OY E E E s secosant E E E E I E E E E 3 Vi ANIM ee E E 3 Ng 61618 eo 1 6 q ee E E E 4 Operation cccccceecccseeccceeeeeceececaeeeeeeeeeeseueesseeeeseeeeeseeeeeseeeeeseeesseeeessaueessaueesseeeesaeeeeeas 5 CODE Of GONVELY earren E a Ea a a a 7 Trainer lockable Steel DOK ssisssdrsrsiisevsssniikraniras tennie aE er rE a 8 LIST OrRCCOdOOTOON ereccececececenecnncetimaaeeeeaccet eee mcet ace earhasenuet E E R neers 9 ITS TALON a gape cnc sas nee asec sacs ee see gee eee 9 UNOSAN UNO AVALON arar cacceaceresereieaaleceteaceecedaqudecctaacacaeeeendeasdcaseaceee 9 Installation Of the PV QENeEratOl cccccceccseeeceeeceeeeceeeeeseeseueeeueeseeeseeseueeneeeaeeesees 14 Installation Of the WIN tUIDING cccccccceccsecceeeceeeceeeceeeceeecaeeceeeseesaeesaeeseeeeeeeaes 17 ower Assembly ccccccccceeccseeeceeeceeceneeeeeeeseeeseueeseesauessueeseueesaeeseeesueeneeeaeeenaess 17 Raising INC TOWECN eeren ena E AE EAEE ERE EEEE 21 Installing the wind turbine ang wt
17. PLC Back Up battery sealed 12V 40Ah Genset 3300W Hyundai Cable puller 1600kg Cable for cable puller 20ml Handle for cable puller Sandows GSM GPRS external antenna Enclosure adjustable feet Pooeceeone 2 dp O 3 BR N e N el Ss i i HS aM St OO N AS iS Ss a HS Ce sSO dDD CCS SCS CcCce CeCe Cee TME G Mn MP2U 06 08 2012 User Manual Page 7 48 ERM Automatismes Industriels a 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 Energies www erm automatismes com tem Pads Tower tubes junctions Keys Compartment under the enclosure Tubular tower for wind turbine Tube Baseplate Gin pole head Tower head Guy set Anchors Turnbuckles shackles cable clips and accessories Trailer EasyLow Stand gusset Stand foot Lockable steel box Electrical plus to connect trailer to car cel Trainer lockable steel box Chain hoists Stand top carter Adjustable straps Bolts and nuts The overall weight of the MP2U is 1 041 kg including en kg Supporting steel board for electronics 1 5 This weight does not include the trailer MP2U 06 08 2012 User Manual Page 8 48 ERM Automatismes Industriels a 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 Energies www erm automatismes com List of needed tools Compass Spirit Level _ Torque wrench 20 to 60Nm _ Open end wrenches set 8 30mm _ Ratchet and
18. Relai statique PV Call ERM Automatismes Gr SoC 10 MP2U 06 08 2012 User Manual Page 38 48 ERM Automatismes Industriels a 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 Energies www erm automatismes com CONDITION MESSAGE ACTION MESSAGE Date time Relai statique Seance ERM Automatismes ee KO SoC 14 MESSAGE Date time Chargeur Victron ee OOOO not charging KO ou panne d essence SoC Automatic action none Manual action check Genset MESSAGE Date time Passage en mode System in RUN mode Run MESSAGE Date time Passage en mode System in MANUAL mode Standby SoC MESSAGE Date time Passage en mode System in DEGRADED mode d grad SoC An SMS is sent when an alarm arises As long as the alarm is still active no further SMS is sent The alarm has to be cleared and to rise again for a new SMS to be sent There are 3 users with a linked priority P1 highest level only major alarms Labeled User on screen P2 medium level all alarms most of the time this number is kept for ERM Automatismes Labeled Maintenance1 on screen P3 local level for field satff all alarms Labeled Maintenance2 on screen Variables Inputs The PLC measures and records the following parameters ANALOGIC INPUT U TENSION 1 2 BATT ANALOGIC INPUT ANALOGIC INPUT U ANALOGIC INPUT I_ COURANT BATTERIE ANALOGIC
19. ave a more important part to play The map below indicates the areas where the MP2U should be suitable for you if you want to feed 100W permanent load or less Of course local environment has to be considered and every site will have its own capacities Please make sure that when installing the MP2U real care is taken to have the PV modules as exposed to sun as possible and at the right pitch angle and that the wind turbine is properly set out of turbulences and at the windiest place possible MP2U 06 08 2012 User Manual Page 6 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France ERIN T 33 0 490 600 568 Energies www erm automatismes com H00 km lt oquateut Areas where MP2U should work fine o ea Areas where average wind s should be more than 4 5m s K 2 2000 mi equator 9 pan m s K 2 Daniel Dalet d maps com Scope of delivery The MP2U is delivered as one single closed unit It can be delivered on request with the EasyLow system and a trailer Scope of delivery is as follows MP2U main enclosure Yingli 235Wc PV Module E300 small wind turbine including Blade set 3 blades Tail Tail boom Alternator pitch control system Nosecone Screws and bolts 20m power cable Battery li ion 3 6V 700Ah Battery charger Victron Centaur 1200VA PLC including Touchscreen box Emergency stop box Measurements box Power box Terminals box
20. cctareat caret teases denen dag eicesdarane er tcaraeerternceetescienrieacens 25 Installation Of the load cccecccceecceeeceeeeeeeeceeeceueeseueeeeeeeeeseueceueesseeseeeseueeneeeneeesees 27 JOMAS STON T a E E AE 28 MISE GMSCIVICO oreen ornin een E r e ei 28 Connecting the PV modules and the wind turbine ccceeceeeeeeeseeeeeeeeeeees 28 CO U la 6 116 e es eae ene ee aoe ee ee 28 Turning ON the MP2U cc ceccccccceeeeeeeeseeeceeeeeeeeseeeseueeeeeseeeseueesueeseeeseueeaeeenaees 28 ilole S EE een N ee ee eee eee 29 Man Macnine MtenaCO seiersen EEEa 30 NIA a E E E E E ESEE ER E ee aemeriostntens oa eaceeee 38 EELE e EA EE T E E E TA T 39 Ala LOGGING eae e E E E E E E 40 Last check before GOING sesiescevecececsets ccuseseenstesrnsdicae esswaiancgnes oimeheqeeseaeineyneeicesdaeieues 40 Cre VC aa gto TOS Eorna N E EN 40 Service and Maintenance eannnennnnnennnsnnoenensrirsrnrrnrrrrsnrrsnrrrrnrrsnrrnnrrrsnrrnnrrrnnrrsnrenn 40 Preventive MAINTENANCE ccccccecccecceecceeeceeceuecauecaeeceesaueceeecaeesaeseuesueseeeseesseeeaes 40 EECCA S MAING ES ee custawelorssateearacachomicnciemecmacnacentenses 40 FUSE FEPIACEMENA ccccecccsececeeeceeeeneeceeeeseeeseueeeeeeseeeseueeseeeseueeseeeseeeteneeaeesaneens 42 Wind HUNTING SDC CIN CAN ONS arse er tere tener eereterieceicetenc ene tate eens aceecesecene eee eeetesentene see 43 INSPECTION and MAINTENANCE cccceccceeeceecceececeeeceueceececseeece
21. ce ERM T 33 0 490 600 568 Energies www erm automatismes com Commissioning Before proceeding to the starting procedure check the following points PV is properly oriented Tower is straight and guys secured Easy opening of the doors If the MP2U is not resting evenly on its 4 legs it might get slightly bent and make the doors opening difficult Mise en service Connecting the PV modules and the wind turbine All the connections are made in the terminal box PV cables are already in place with MC4 terminals and can be connected to the modules Please follow the color code Wind turbine cable has to be connected to the two biggest terminals in the box Terminal box Grounding All the appliances in the MP2U are grounded via the steel enclosure The enclosure itself has to be grounded using the post provided The wind turbine tower is also linked to the MP2U common earthing using the specific cable provided Turning on the MP2U Upon starting the main door Is open All switches are on the OFF position Power up the PLC by pushing in the F7 fuse See page Erreur Signet non defini Erreur Source du renvoi introuvable The PLC starts and puts itself in STANDBY mode In this mode the wind turbine is shorted the PV is off the Genset is off Once the system has been commissioned the power up is done using the red switches There are four of them An emergency push button
22. ckles Caution tilting up the tower must be completed in proper weather A conditions Wind should be below 6 m s and there should not be any chance of lightning strikes In case of equipment failure or human mistake consecuencies are immediate and cannot be anticipated It is therefore compulsory to tilt the tower with as little people as possible in the danger area anywhere the tower might fall Nobody should be standing within the square made by the anchors The staff dealing with the process of tilting the tower must wear individual safety equipments as requested by the law and must have been properly trained If it is a public site a danger zone area should be fenced using red tape MP2U 06 08 2012 User Manual Page 21 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France ERM T 33 0 490 600 568 Energies Common rules Never use force when it is not supposed to be used Is something gets stuck try to understand why The tower and the ginpole must be under control in all the directions during all the process They should not be allowed to move anywhere without being allowed to During the process avoid having people changing places The operator in charge of the cable puller is the one in charge of the tilting process He has to monitor and follow up what his colleagues are doing and should give orders when needed Atleast two people are needed to tilt the t
23. ctional permanently to protect the components of the system A GSM GPRS button allows reaching the Modem screen lt Mogan poor good Settings Modem screen This screen allows checking the quality of the GSM GPRS signal Pushing the Settings button leads to the setting of phone numbers to dial for the SMS alarms MP2U 06 08 2012 User Manual Page 35 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France l ERMA T 33 0 490 600 568 Energies www erm automatismes com SMS SETTINGS Send test message UserTe 9100000000 Send test Maintenance 1 Tel U200000000 message Send test Maintenance 2 Tel USOOOOUO0G message Hot AUTO The phone numbers can be changed by pushing the appropriate button A keyboard pops up and the number can be dialed Once the phone number has been set a test message can be sent using the button next to the target number It is therefore possible for the phone owner to be sure that he will receive the alarm SMS The User will only receive major alarms The Maintenance 1 and 2 will receive every alarm See page Erreur Signet non defini Erreur Source du renvoi introuvable d gendtest sel F message Sendtest Maintenance 1 a g Jt message Send test Maintenance 2 0 fia message Moke auro m Phone numbers keyboard Next screen can be reached by touching the orange components on the Enclosure
24. d to ease the use of the cable puller at starting The ginpole has to be kept straight and should not bend to the right or left Adjust the ginpole guys accordingly 3 Installing the holding rope When the tower is about to be vertical the weight of the ginpole will pull the tower towards the cable puller operator To keep this phase under control a rope is attached to the front guy with a shackle and kept tensioned by a staff member 4 tower raising The cable puller is operated and the tower slowly tilts up Keep the ginpole vertical and the tower head aligned with the base plate and the winch anchor Tensions of the lateral guys have to be checked permanently MP2U 06 08 2012 User Manual J o ee ee ee ee ee es eo gt oSo Page 23 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 www erm automatismes com 5 Adjusting the guys The ginpole guys usually get tense when raising the tower They have to be loosened progressively The tower guys will also get tense and will have to be adjusted at the first rising Once this has been done once they should not have to be adjusted anymore Yet they have to be checked at every operation on the tower 6 Holding the tower At the end of the tilting process the weight of the ginpole will pull the tower up To keep the tower under control an operator bends the front guy with the ho
25. e MP2U wall Secure the offset arms from the inside using the M10 bolts MP2U 06 08 2012 User Manual Page 16 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 www erm automatismes com S ERM E n e r g i S The PV generator is now installed and secured Installation of the wind turbine Tower Assembly Purpose of this step The tower is made of 4 tubes linked together by steel bolt shells Be careful in siting the anchors properly This will ease any later servicing a lot Needed tools for this step Flat spanner open end wrenches 10 13 16 17 Sockets 10 13 16 17 Hand held screwing machine Adjustable pliers Strong pliers Steel wire Step Description 1 Overview RIGHT ANCHOR 4 anchors for guys The Winch Anchor is the one considered as the operating point FRONT ANCHOR A baseplate on which the tower rests WINCH REAR ANCHOR LEFT ANCHOR MP2U 06 08 2012 User Manual Page 17 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 www erm automatismes com 2 Siting Nail the baseplate to the ground using the steel rods provided Draw two lines at right angle meeting in their middles Place the right and left anchors 15cm ahead of the moving towards the front anchor Mark on the ground the places of the anchors 3 Anchors F
26. e baseplate Use the M20 bolt as a shaft to attach the tube to the holes closest to the front anchor 5 Tower assembly Put together two shells using 8 M10 bolts kept loose Fit an M10 bolt in the middle hole and tighten it It will be used as an end stop Fit the shell assembly over the tube 1 up to the end stop Slip tube 2 into the shell assembly Make sure the tubes are aligned and are both pushed in up to the stop Tighten all bolts progressively Proceed the same way for tubes 2 and 3 and 4 Fit the two smaller shells used to hold the guy plate at teh right height on the tower oveer the 4th tube They should be placed so that they are 1 50m far from the tower top Slip the guy plate over the fourthe tube until it rests on the small shell assembly MP2U 06 08 2012 User Manual ee ee ee ee ee ee ee eo oSo Guys are attached ea Fh ied o ee ee ae ee os oS eee Se St ollie E Se Ee eS ees AN Los aS Page 19 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 www erm automatismes com 5 Assembling the ginpole Fit the ginpole together as you did for the tower It comes on the upper holes in the baseplate Fit the ginpole head on top of the second tube insert the M20 treaded bar in the holes protruding and through the fixing plate and secure Basic rules for guys buckles A cable clamp has to be put ina specific
27. eeceueceueeeseeseesseesseas 44 Fal re ANALYSIS sixaviictsrttavireienesineinenerkodlie pebarssambtestamtdabuntteneenkssteiabprinessbasakens bis eae 45 Failure identification ON MP2U eessen aE Ee REEE 45 Failure identification ON wind tUIDING cccceccececeeeceeeeeeceseeeeceeeseueseueeseeeseeeaeess 45 MP2U Technical Specifications ccccccecccseeeecseeeeseeeeeeseeeeeseeesseeeessaeeessaeeesaeeesaaes 46 MP2U 06 08 2012 User Manual Page 2 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France H ERM T 33 0 490 600 568 Energies www erm automatismes com Safety First Warning Reading this manual and dutyfully following its prescriptions are compulsory in order to run properly and safely the MP2U Take your time to read it carefully and never go to the operation site without it Installation operation service and maintenance of a MP2U unit shall expose you to various risks These risks are described below They are marked in the manual with the corresponding icons Be careful 1 Electric shocks Teh MP2U system is based on a nominal DC voltage of 24V There are therfore limited risks of electrocution except the leads between the petrol generator and the battery charger These leads are properly isolated This symbol will be used at the proper place in the manual to show when there might be an electric hazard 2 Physical risks The design of the MP2U invo
28. es are dirty Modules are not facing the sun No voltage in the One of the modules cable has been terminal box damaged or cut One of the MC4 connectors is loose or disconnected Check electric circuit Battery voltage Static relays out of Check SSR2 and SSR relay See at too much order Electrical drawings more than 36V PLC reports hijack Alarm lead cut Check the continuity of the alarm lead in all the time the terminal box Look for a discontinuity re Poor door contact Check door contacts Failure identification on wind turbine Wind turbine is Mechanical problem on Call ERM Automatismes not spinning at the turbine Broken all even in high alternator faulty bearing winds foreign object interfering MP2U 06 08 2012 User Manual Page 45 48 ERM Automatismes Industriels a 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 Energies www erm automatismes com Possible Reasons Remedy Wind turbine Short circuit on the turbine Find the short circuit Check the Spins very relays the diodes and the cable slowly even in high winds Wom bearings Replace bearings Surge arrestor out of order Replace surge arrestor and grounding a turbine lead Low output Low wind Poor turbine siting Change siting or increase tower height Call ERMAutomatismes for optional higher towers Wind turbine Rotor unbalanced Check the blades and the pitch vibrates control sys
29. ings in the alternator Replace faulty spares and correct other or in the yaw shaft problems as previously Look for rust on the nacelle or on the alternator Check the slip ring assembly Check the wear of the pitch control system Check all the cable Only for ERM Towers If you use your clamps shackles and own tower rely on the manufacturer s turnbuckles recomandations Check the top of the tower and all the bolts involved MP2U 06 08 2012 User Manual Page 44 48 ERM Automatismes Industriels a 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 Energies www erm automatismes com Failure analysis Failure identification on MP2U Most of the problems are delat with by the PLC It is most of the time possible to understand a problem thanks to the screens Other possible failures are listed below Remedy Load is not Load fuse out of Replace F9 fuse See Fuse powered anymore order replacement page 42 Batteries are too low Check the Genset tank Batteries are at risk Check every battery cell and find the high temperature or overheating source faulty cell PLC is out of order Replace F7 fuse Call ERM Automatismes if problem remains PV Generator PV Fuse out of order replace F2 fuse See Fuse replacement does not produce page 42 Batteries are full Normal operation Not enough light No breakdown Correct problem Moduleg are in the shade Modul
30. lding rope and will release slowly the rope to make the tower come to its final position slowly 7 neues the cable puller Once the tower is raised put in place the sling between the anchor and the last hole of the plate Tension it using the turnbuckle until the cable puller can be safely removed The ginpole can also be removed if needed MP2U 06 08 2012 User Manual S ERM E n e rg e S Page 24 48 ERM Automatismes Industriels a 280 rue Edouard Daladier ini 84200 Carpentras France T 33 0 490 600 568 energies www erm automatismes com 8 Verticality Adjust the guys in order to have the tower perfectly vertical and straight from bottom to top Once it has been done secure the turnbuckles slipping the dead end of the guys throught them and through the shackles This will prevent the turnbuckles from unscrewing themselves because of vibrations The guys must be holding the tower but not pulling it down Do not tighten too much the turnbuckle The guy must be loose enough to wave when you shake it afl N j 9 Tilting down Install the cable puller Pull the tower with the holding rope Remowe the sling Carry on the reverse process Installing the wind turbine Things to know This step is described in the wind turbine manual Needed tools for this step Open end wrenches 10 13 19 Sockets 10 13 19 Torque wrench MP2U 06 08 2012 User Ma
31. lves heavy metal parts with hinges and lifting action It can induce injuries if not handled properly It is vital to follow this manual s instructions and to use the proper tools the proper way to avoid any problem Individual safety equipment to be used will be adverted at the proper installation steps with the following icons Safety shoes compulsory Gloves compulsory Helmet compulsory 3 Environmental risks The MP2U involves many components and some of them might induce some specific environmental risks This risks are highlighted with the following icons A Fire risk inflammable material MP2U 06 08 2012 User Manual Page 3 48 ERM Automatismes Industriels a 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 Energies www erm automatismes com High temperature risk of getting burned A Battery risks high currents in case of short circuit acid Embedded signs in the MP2U Signs on the MP2U placed at proper locations will highlight local risks They should be carefully taken into account when using the MP2U Take care that every people interacting with the MP2U has read this manual and has his safety equipment on him 5 Operators of the MP2U Only properly trained and qualified staff is allowed to interact with the MP2U This system is complex and requires specific skills A Important ERM Automatismes has made all possible efforts
32. nance staff It is possible that the MP2U is delivered with another Genset than the one illustrated on the screen In any case please refer to the Genset manual for operation and maintenance There is no petrol level indicator in the Genset tank But there is a counter indicating the numbers of times it has been running We suggest the user to reset this counter each time the tank is filled This counter is not taken into account in the management system so it can be forgotten without any consecuencies The load also has a specific screen ee ee ere relay state OFF ZephiR turned OFF Power 888W ts ai Sere i Fiday 88 8 kWh Not working E 7days 888 kWh E total 8888 kWh Load Screen MP2U 06 08 2012 User Manual Page 34 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France ERM T 33 0 490 600 568 Energies www erm automatismes com It is possible to stop feeding the load by pushing the Turn ZEPHIR OFF button When the load is not working because it has been switched off or because it is not drawing power a Not working flag appears Controls can be accessed by touching the blue components on the enclosure screen Controls screen This screen gives information about the working state of the Controls but does not allow any action Apart for transportation long storage reasons the PLC has to be fun
33. nt to the dump load is not measured Instant Amps Instant amps sent to the batteries As a reminder the battery bank is in 28 8V Max Amps Maximum current measured sinc the system has been started Ave Pow 24h Average power for the last 24 hours This value is set to 0 when starting the system and up to 24 hours after Max Pow 24h Maximum power recorded within the last 24 hours This value is set to 0 when starting the system and up to 24 hours after E 1day last day energy output Reset to 0 when the system is started E 7days last week energy output Reset to 0 when the system is started E total Total energy produced by the wind turbine since the system has been Started If the MP2U enclosure is touched on the staring screen the Enclosure screen is reached MP2U 06 08 2012 User Manual Page 32 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 www erm automatismes com S ERM E N e g e S touch to see Enclosure screen The blue components are the Controls The green one Is the Genset The orange ones are the batteries and the Lidar and the PV modules can also be accessed by touching them E_totali 8888 8 kWh The PV screen displays the same kind of parameters as what is read on the wind turbine screen The Turn PV OFF button stops the production Power 8888W instant Amps 888 8 A Reset time AUTOMATIC
34. nual Page 25 48 ERM Automatismes Industriels E 280 rue Edouard Daladier 84200 Carpentras France www erm automatismes com Step Description Picture 1 Power cable Slip the power cable connected to the turbine inside the tower 2 Pivot flange Insert the cable protecting tube inside the tower Remove the holding screws and detach the tube from the turbine Bolt the flanges together with the M8 screws with the torque wrench at 35Nm 25 8lb ft 3 Fitting the tail fit the tail to the tail boom using the M6 bolts tightened at 20Nm 15lb ft Note that the GFP carter is not used This differs from the turbine manual MP2U 06 08 2012 User Manual Page 26 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 www erm automatismes com 4 Assembling blades Fit the blades to the hub as specified in the turbine manual Tighten the M12 bolts at 50Nm 371b ft 5 Fitting the nose cone Slip the nose cone over the protruding studs Tighten cautiously the M6 nuts at 4Nm 3lb ft Follow previous steps from Raising the tower page 21 Installation of the load S ERM E f C S To install the load e g your Lidar please refer to the manufacturer s manual MP2U 06 08 2012 User Manual Page 27 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras Fran
35. nute delay to input the access code until the alarm comes up He can then access the STOP button He can either stop the system and put it back in STANDBY mode by pushing the STOP button or he can access the various screens of the software Wind Turbine PV GE Load If he manually stops a component the mode will turn to DEGRADED The user must leave the DEGRADED mode to get back to RUN mode manually by putting everything back into operation Modes As specified previously there re 3 modes The STANDBY mode This is the mode which is active before starting the system when the PLC has just been turned on The system is also put in this mode when the STOP button is pushed MP2U 06 08 2012 User Manual Page 29 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France ERM T 33 0 490 600 568 Energies www erm automatismes com The RUN mode lt is the normal operating mode It is active as soon as the user pushes the START button In this mode the PLC is in charge of everything and drives the RE sources according to the various inputs measured The DEGRADED mode This is the maintenance mode The user automatically switches to it when he manually forces the system to do the following actions 1 Braking the wind turbine When the BRAKE button is pushed the DEGRADED mode turns on The BRAKE has to be released for the mode to return to RUN 2 Stopping the PV When the
36. or the right the left and the front anchor nail 2 galvanized steel posts one behind the other at 50 49 and 50 49 cm apart on the marks made previously The post the closest to the baseplate is the reference It has to be nailed on the mark The second one is placed behind and will be used to support the front one The fixing rings must be facing towards the baseplate Thelowest ring has to be not more than 10cm above the ground The winch anchor is made of two reference posts one for the cable puller and one for the guy and a third securing post placed behind Put the steel slings in place between MP2U 06 08 2012 S ERM E n e r g i e S Notice This anchoring method is the most versatile one ERM Automatismes could design but still it might not be adequate for specific grounds sand wet area rocky sites and it is the installer s responsibility to choose another way to make the anchors when needed Maximum load in the guy if the installation has been done as prescribed in this manual is 575 DaN This value is correct for both tilting and extreme winds Page 18 48 User Manual ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 www erm automatismes com 4 Positioning the tubes The tubes are marked Align them on the ground starting from the baseplate in the correct order 1 2 3 and 4 Fit the tube 1 into th
37. ower up down The cable puller operator and the one in charge of checking the lateral guys tension When the latter moves from one lateral anchor to the other he should always pass behind the cable puller operator in order to keep out of the danger area Only approved and trained technicians should be in the area Please ask anybody else to move apart The operating staff must have their tools with them and should not have to move around to look for them during the process The site must be cleared If a problem arises during the tilting process the tower has to be put back down in a safety position before the problem gets solved and rised again Never try to solve a problem working under a partially tilted tower Before starting the tilting procedure chek thoroughly all the guys shackles turnbuckles anchors to be sure that everything has been fitted tightened properly ALWAYS RAISE THE TOWER WITHOUT THE TURBINE FIRST 1 Things to check RIGHT ANCHOR Front guy in place Cable puller properly attached and easy to operate Guys are free to move their ways FRONT ANCHOR nothing is in their way Guys do not cross each other WINCH REAR ANCHOR MP2U 06 08 2012 User Manual Page 22 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 www erm automatismes com 2 Raising the ginpole One person will lift the ginpole carrying it at its hea
38. screen MP2U 06 08 2012 User Manual Page 36 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France I ERM T 33 0 490 600 568 SNe Seal Qu www erm automatismes com E A C f g les 888 88 8V Batteries should never be put out of order but for emergency reasons using the manual red push button This screen is only giving information which is SOC State Of Charge indicating the energy available in the batteries A 100 value means the batteries are full Warning this value is not perfectly exact There is an uncertainty of 5 approx as it is calculated dynamically but this uncertainty will remain constant in time which is not the case of most available SOC calculators Voltage main battery bank voltage Half battery voltage This voltage is used to compare the voltage of 4 batteries out of 8 in the bank It allows knowing if one battery in the bank is having a defect If this is the case the system is immediately stopped and an alarm SMS is sent Defect in batteries can lead to fire with Li ion batteries and have to be taken into account as soon as they arise Battery temperature a temperature probe is measuring the battery temperature If the temperature gest too high more than 60 C the system is stopped until the temperature comes down to 40 C Inside temperature enclosure inside temperature Outside temperature a probe is fitted outside the enclosure to compare
39. t 235 0 W 3 Efficiency 14 4 Voltage at Pmax MPPT 29 5Vdc Current at Pmax MPPT 7 97A Open Circuit Voltage 37 0V Short Circuit Current 8 54A NOCT 46 2 C T coeff Gamma of P 0 0045 K Dim 1650 x 990 x 50 Weight 19 8kg IP65 MC4 connectors IP67 Design Wind Load 2 4KPa Genset Gasoline generator Type DFDS000H Output voltage 230V 50Hz Nominal Power 2 5kKW Max Power 2 8kW 4 stroke engine 6 5HP 3600RPM 196cm3 Air Cooling Fuel tank capacity 15 litres approx 5 times at full load Noise level 69dB A Fitted in skid Weight 46kg CE marked Charger Type Centaur Victron 24 80 Input Voltage Range 90 265Vac or 90 400Vdc Frequency 45 65Hz cos Phi 1 Absorption Voltage 28 5Vdc Float Voltage 27Vdc 3 outputs Charge current 80A Analogical Ammeter 3 steps charging internal temperature sensor Fan cooling short circuit protection included Working temperature 20 C to 60 C Ignition Protected IP21 Dim 505 x 255 x 230mm Weight 16kg EN60335 1 EN60335 2 29 UL1236 EN55014 1 EN61000 3 2 EN5501 4 2 EN61000 3 3 Type XV102 Eaton Moeller Screen Diagonal Type 3 5 TFT LCD Color QVGA 320x240 LED Backlight Processor RISC 32 bit 400MHz DRAM 64Mby NVRAM 32Kby SD Memory card slot MP2U 06 08 2012 User Manual Page 47 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras
40. tem Blades should be 120 apart and all have the same weight and same gravity center Wind turbine Tower is not vertical Correct verticality does not face wind ee Yaw shaft bearing worn Replace yaw shaft bearing out Wind turbine Cables disconnected Check cables spins very fast but does not produce ST Slip ring assembly broken Check slip ring assembly MP2U Technical Specifications Main Batteries Type LYP700 Li Yttrium Capacity 700Ah cell voltage 3 2Vdc 8 cells bank voltage 25 6Vdc Max voltage allowed 32Vdc Min voltage allowed 22 4Vdc Dim 627 x 67 x 306 mm Weight 21kg 300g per unit Emergency Type SGP12 40 Powerline Batteries Capacity 40Ah C20 cell voltage 12Vdc 2 cells bank voltage 24Vdc Max voltage allowed 28 8Vcc Min voltage allowed 18V Dim 250 x 180 x 190 mm Weight 7 2kg per unit Wind Turbine Type Kestrel e300 Diam 3m 1000W 12m s MP2U 06 08 2012 User Manual Page 46 48 ERM Automatismes Industriels a 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 Energies www erm automatismes com eee SS Specifications Rated RPM 650 Max voltage 150Vdc open circuit full soeed MPPT voltage 30Vdc Axial flux permanent magnet alternator Pitch control 3 blades Weight 40kg IP55 IEC61400 2 Tower Guyed tubular tower tiltable 8m galvanised steel PV Modules Type YL 235 P 29b 1 Power outpu
41. the outside and inside temperatures The GRAPH button allows reaching the following screen Ne nee ee GRAPH screen MP2U 06 08 2012 User Manual Page 37 48 ERM Automatismes Industriels a 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 Seal Qu www erm automatismes com E A C f g les The GRAPH screen displays the main power values of the system every second The graph function can be started stopped To go back to previous screen push the ESC button Alarms The PLS sends various alarm SMS All the SMS come with the date time and SOC State Of Charge The SMS are only sent once when the problem arises The table below lists down all the alarms CONDITION MESSAGE ACTION MESSAGE Date time Possible intrusion The anti hijack lead PV Turbine and Door has been SoC opened Automatic action none Manual action find reason of the opening MESSAGE Date time Problem in battery A battery cell is deffective unit SoC Automatic action system stopped Manual action battery control MESSAGE Date time Zephir default Load current is zero lt IZEP_ MIN SoC Automatic action none Manual action check the load 3 MESSAGE Date time Low battery power Battery voltage is too low lt UBAT MIN2 supply default SoC Automatic action system stopped Manual action check availability of power sources PV Turbine
42. to disconnect the main batteries Batteries A rotating switch that shorts the wind turbine and therefore stops it in low and medium winds WT Brake See Erreur Source du renvoi introuvable page Erreur Signet non defini A rotating switch interrupting all RE sources PV and wind RE Power A rotating switch opening the Genset charger DC circuit MP2U 06 08 2012 User Manual Page 28 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 www erm automatismes com S ERM E n e r g i S J i B a Re E iy 1e gt yi 7 PEE A t Initial position everything is stopped A steel carter forces a sequence All rotating handles should be put upwards before the push button is activated This carter should always be down in its normal position when running the system On the touch screen a keyboard appears for the input of the code If the code Is valid Default code is 1873 The START screen comes up By cliking on START the user starts the system and goes to mode RUN The STOP button comes up lf the user closes the door of the enclosure he can still open it within 5 minutes without using the code If he delays more than 5 minutes he will have to input the access code again otherwise the anti hijack alarm will get active Remark During services the user opens the door and has a 2 mi
43. ure ca g Ki R3 KS K Fal F3 F Fo FI i D O a g gt gt E f 8 i A t i E E Zza p E 2 co i Beri 5 hn Eh a G GF S rF a o ke cL ii D u LI ae S I MP2U 06 08 2012 User Manual Page 42 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 www erm automatismes com Wind turbine Specifications 3 bladed upwind rotor Brees control Centrifugal pitch control S ERM E n e r g e S Diameter 3 Sweparea 7 Blade material Jere ooo oO Alternator Permanent magnet drectdrive Numberofpoles j2 7 System description Alternator Rotor Nacelle N wea Tail boom f AY i Yaw shaft MP2U 06 08 2012 User Manual Page 43 48 ERM Automatismes Industriels a 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 Energies www erm automatismes com The e300iii is a unique wind turbine that incorporates superior technology The heart of the machine comprises of a unique twin axial flux permanent magnet brushless alternator The alternator contains no less than 96 poles and 52 magnets The polyphase high frequency output is internally rectified to give a dc output with extremely low ripple content The generated power is transferred to the output cables via heavy duty bronze slip rings and twin copper composite electrical brushes The
44. ure with an M16 bolt 3 Unloading stand tubes Open the steel hood and pull out the two tubes having fixing lugs MP2U 06 08 2012 User Manual Page 10 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 www erm automatismes com 4 Finalizing the stands Prepare the stand feet by having them on both sides of the trailer Put a tube on the two stands taking care to have the fixing lugs downwards once properly adjusted secure with the top carter and four bolts MP2U 06 08 2012 User Manual S ERM E N e f g j S Page 11 48 ERM Automatismes Industriels 280 rue Edouard Daladier 84200 Carpentras France T 33 0 490 600 568 www erm automatismes com 5 stand adjustment Make sure the stand Is stable Mov the stand in order to make sure that the trailer will be able to move both ways Stand tube should be about 20cm far from the MP2U enclosure Adjust horizontality using a spirit level and modifying the feet length using the optional holes This should be done at both ends of the MP2U 6 Installing the hoists Attach the hoists to the fixing lugs on the tube and to the corresponding fixing lugs on the MP2U The hoist should stay close to the tube while using the hoist use the chain hook to connect to the MP2U MP2U 06 08 2012 User Manual J Page 12 48 ERM Automatismes Industriels 2
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