LMC 2 Lincoln Multi Controller 2
Contents
1. RUN to trigger additional lubricatio ns You can interrupt the running pause time by pressing the RUN key 2 sec The lubricating time starts from the beginning NOTE As soon as you press the UP key bos a Fig 39 outside of the configuration mode the actual rest of the expired pause time Fig D or lubricating time Fig E is shown in the display 6001a02 6001a02 6001a02 Parameter presetting gt Set the DIP switches 12 see view Fig 2 as shown in Fig 40 1 1 1 0 SW1 ON ON SW2 ON SW3 ON SW4 OFF 12 31 6668b 06 Fig 40 DIP switch configuration mode The display panel of the Cycle mme LMC 2 shows the text Addr B LMC2 050b 09 Fig A Display Addr 2 Inthe case of a field bus connection set the system related address code 0001 to 0255 by means of the UP and DOWN keys see Fig 39 gt Complete your selection with the ENTER key Fig 39 Subject to modifications Page 40 of 44 Parameter presetting continuation gt Select from the following versions to set the parameter presettings in your spray lubrication system no metering device no cycle counter clock pulsed with metering device no cycle counter clock pulsed with metering device and cycle counter clock pulsed no metering dev no cycle counter not clock pulsed with metering dev no cycle counter not clock pulsed with metering dev and cycle2. 9 3EN 98003 A09 Safety instructions Intended use Use the LMC2 multi controller solely for controlling or monitoring Lincoln centralized lubrication systems in stationary industrial plants Improper use Any kind of use of the LMC2 not explicitly denoted in this user information as intended use is considered improper use If the LMC2 is used or operated in deviation from the intended use all claims for compensation and all liability cease to exist NOTE Misappropriate use e g through disregard of the safety instructions or through improper installation of the LMC2 invalidates all legal claims against Lincoln GmbH for any personal injury or damage to materials 600 1202 Exclusion of liability The manufacturer of the LMC2 is not liable for damage caused by non environmentally compatible disposal unauthorized modifications to the system parts use of spare parts not authorized by Lincoln commissioning and start up in defective condition erroneous program selection by the user General safety instructions The multi controller LMC2 is designed based on state of the art technology can be assembled safe to operate Improper use can lead to damage due to under or overlubrication of bearings and bearing points Ind ependent alterations or modifications to an installed system may only be carried out after prior consultation with the manufacturer or its contract partner WARNING Dangerous res
3. It combines the flexibility of freely programmable controllers with the cost effectiveness of pre programmed control p c b s Functionality and menu display in the LMC2 are set to specifically matching parameters depending on the lubrication system selected Parameter name t time c counter Monitoring Monitoring time Pause time run Lubrication time off delay Switch off delay clean Nipple cleaning time c m run Lubrication revolution stroke count sS esena Number of pause revolutions c PS Railroad lubrication Number of axes SO Ol Susie Bolts Number of chain links The lubrication system and presettings for its parameters can be set UP amp DOWN keys pos 3 Fig 1 using the DIP switches SW1 SW2 SW3 amp SW4 pos 12 Fig 2 You can make additional parameter modifications with the operating panel on the LMC2 membrane keypad in the Setup mode see the Operating section in the respective lubrication system All settings and count values are saved every 30 minutes in the LMC2 EEPROM which means they are not lost even if the mains supply fails DIP switch from left SW1 SW2 SW3 SW4 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LMC 2 LINCOLN ma Bee ae 9 3EN 98003 A09 Description continued MENU Reference list Centralized Display Navi
4. The following description standards are used in this manual Safety Instructions Structure of safety instructions Pictogram Signal word Danger text Danger note How to avoid danger The following pictograms are used in this manual and are combined with the corresponding signal words 1013A94 4273200 600 1202 ATTENTION ATTENTION NOTE CAUTION CAUTION IMPORTANT WARNING WARNING The signal words give the seriousness of danger if the follow ing text is not observed ATTENTION refers to faults or damages on machines CAUTION refers to bad damages and possi ble injuries WARNING refers to possible dangerous inju ries NOTE indicates improved operation of the device IMPORTANT indicates special operating fea tures of the device Example ATTENTION When making use of other than the tested spare parts serious damage may affect your device Therefore for the operation of your device always use original parts made by Lincoln 1013A94 GmbH Page 4 of 44 Furthermore you will find the following text symbols in this manual Listing of applicable statements Subpoint of applicable statements 1 Determination of the number or sequence of contents gt Procedural instruction User s Responsibility To ensure the safe operation of the unit the user is responsi ble for the following 1 The pump system shall be operated only for the in tended use see next chapter Safety Instructions and
5. DIP switch PMA lubrication systems operating mode After that switch SW4 back to OFF 6660b06 Fig 11 The standard settings to control your PMA lubrication system are now complete and the system is ready for op eration Fig D Please referto page 15 for possible parameter adaptations LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 User Manual LINCOLN LMC 2 ay 9 3EN 98003 A09 PMA lubrication systems continued Operation continued Adapting the parameters gt Press and hold the ENTER key and then press MENU Subject to modifications to open the configuration mode You can modify the count value of every parameter using the UP and DOWN keys as below Press briefly uuueeeuuussus t 1 count value Keep pressed esee eese t High speed Presettings 0 or 1 see table on page 1 1 Stroke monitoring The stroke monitor checks the functioning of the linear solenoid Menu item c rn Number of lubricating cycles Cycle d ependent lubrication The number of lubricating cycles determines how often the chain must run through until it is completely lubricated Press the UP or DOWN key to configure the number of lubricating cycles Section 1 to 9999 lubricating cycles Count value 1 lubricating cycle Conclude the selection with the ENTER key Continue with the c PS menu item Menu
6. UP Taste b DOWN Taste NOTE RESET as halt function You can interrupt the running lubrication time by pressing the RESET key gt 2 sec The next pause cycle starts from the beginning 6001a02 NOTE RUN to trigger additional lubrications You can interrupt the running pause cycle by pressing the RUN key gt 2 sec The lubricating time starts immediately NOTE As soon as you press the UP key pos a Fig 33 outside of the configuration mode the actual rest of the expired pause time Fig D or lubricating time Fig E is shown in the display 6001a02 6001a02 Parameter presetting gt Set the DIP switches 12 see view Fig 2 as shown in Fig 34 Subject to modifications 1 1 1 0 SW1 ON ON SW2 ON SW3 ON SW4 OFF 1 2 3 1 6668b 06 Fig 34 DIP switch configuration mode The display panel of the Cycle Time LMC 2 shows the text Addr B L MC2 050b 09 Fig A Display Addr 2 Inthe case of a field bus connection set the system related address code 0001 to 0255 by means of the UP and DOWN keys see Fig 33 gt Complete your selection with the ENTER key Fig 33 Page 36 of 44 Parameter presetting continuation NOTE No parameter presettings can be set for COBRA chain lubrication systems The standard setting 0 applies 6001a02 gt Complete your selection 0 with the ENTER key Fig 33 If you do not acknowledge your se
7. continued Operation continued Adapting the parameters gt Press and hold the ENTER key and then press MENU to open the configuration mode You can modify the count value of every parameter using the UP and DOWN keys as below IPress Dnefly i eee 1 count value Keep pressed sseeeseesees High speed Presettings 0 1 2 3 4 or 5 see table on page 1 1 Menu item t MO monitoring time Lubrication with monitored mete ring device Setting the monitoring time determines the time interval in which the corresponding final pressure monitor has to be acknowledged before a fault indication If a monitored metering device is present a signal change has to be completed before the end of a lubrication cycle full pulse 2 Press the UP or DOWN key to configure the monitoring time Section 1 sec to 99 min and 59 sec Count value 1 sec 2 Conclude the selection with the ENTER key Continue with the t PS menu item NOTE As the pause time is also restarted at the start of the lubrication time the following setting value applies S GdapP Pause time Lubrication time If the ratio is reversed the fault indication E PD appears in the LMC 1 display see page 10 Presettings 0 1 2 3 4 or 5 see table on page 11 Menu item t PS pause time The pause time determines the time interval that must expire between two lubrication sequences 2
8. 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LINCOLN LMC 2 ma 9 3EN 98003 A09 Progressive systems for railroad lubrication continued Connection continued Railroad Lubrication B LMC2 05 0a09 Fig 14a Connections Signal input amp control output actuator A1 Rail 1 A2 Rail 2 A3 Fail 3 S1 Sensor 1 S2 Sensor 2 S3 Sensor 3 V1 Valve 1 V2 Valve2 V3 Valve 3 B Reservoir D Metering device GSM Data transfer standard as an option LL Low level control M Motor protection P Pump 11 18 Signal input see Fig 12a Q1 Q5 Controller output actuator see Fig 13a Particularities of railroad lubrication Mode of operation On up to 3 tracks the rail sensors D E amp H Fig 12a detect the number of passing axes The pause time of the centralized lubrication system re sults from the counted measurand of axes 1 to 9999 de termined by the rail sensors The stop contact A Fig 12a e g rain sensor allows to interrupt counting of the axes pause time as well as to interrupt the lubricating time Later operation continues from the point of interruption Page 22 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 User Manual LMC 2 LINCOLN ma 9 3EN 98003 A09 Progressive systems for Railroad lubrication continued O
9. ERE 9 3EN 98003 A09 Centro Matic systems continued Operating mode The following parameters are controlled or monitored via Variable the standard LMC 1 programming for Centro Matic Pause time Systems Monitoring time Switch off delay time Connection I1 I2 I3 I4 I5 I6 I7 I8 99 9 i 99 77 99 799 77 7 oO o o o O O o oO o o9 FK TI uilv 7 n2 L gt P2PH SH1EA SH2E B 661 4b06 Fig 25 Signal input connection A External contact B Pressure switch 1 C Low level signal D High level signal E Pressure switch 2 F Reserve G Additional lubrication H Remote reset Time stop respectively lubrication stop 9 10 11 12 13 44 PE PE L M LY E ho FX T 6612b06 Fig 26 Control output ACTUATOR connection Q1 Pump Q2 System ready for operation Q3 Lubrication active QA Relief Q5 Reserve PE Protective earth conductor L4 Power supply M Power supply Page 31 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 User Manual LMC 2 LINCOLN ma 9 3EN 98003 A09 Centro Matic systems continued Operation Commissioning ENTER RESET 6613m06 Fig 27 Operating panel a UP key b DOWN key NOTE RESET as hold function You can interrupt the running lubrication
10. LINCOLN GmbH e Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 User Manual LINCOLN LMC 2 ma 9 3EN 98003 A09 Installation Connection The terminals for signal inputs pos 5 for the ACTUATOR lines pos 6 and for the mains supply pos 7 are located on the control p c b Fig 3 5 Signalinput for 3 wire initiators up to 24 V PNP for 2 wire initiators residual voltage 5 V 6 Control output ACTUATOR 4 relay outputs 1 electronic output 7 Voltage supply 24 VDC 10 Aor 230 VAC 3A 8 Program interface RJ 45 6609m06 Fig 3 LMC2 electrical connections Route the LMC2 connection cables through the cable glands item 9 and 10 on the bottom of the housing Possible tensile forces on the cables have to be relieved from outside of the housing Fasten on the rear of the housing using the mounting channels pos 11 with the cable glands towards bottom wall mounting Cable glands 9 Voltage supply M16 screwed connection 10 Control inputs and outputs for 0 5 mm cable 6607m07 11 Mounting channels for fastening dimensions see page 36 Fig 4 Housi ng 24 VDC 230 VAC 9 ccm o 7t A124 VD 10A 24VDC oi 2 eae 12 bd se AA ZB IR l e l Q2 1 S 6A Q3 rt T 46A Q4 N 4 _ 8 A Programming o come ofa o ol B BUS interface option field bus plug C Controller o 2x Q 1xl D
11. Press the UP or DOWN key to configure the lubrication time Section 1 sec to 99 min and 59 sec Count value 1 sec Continue with the t od menu item Presetting 2 see table on page 11 Menu item c rn number of metering device cycles cycle dependent lubrication The number of metering device cycles determines how often all metering pistons in the monitored metering device must convey their amounts of lubricant to provide all lubrication points in the spray lubrication system with sufficient lubricant gt Press the UP or DOWN key to configure the number of metering device cycles Section 0 to 99 metering device cycles Count value 1 metering device cycle gt Conclude the selection with the ENTER key Continue with the t od menu item Presettings 0 1 or 2 see table on page 11 Menu item t od re s praying time The re spraying time determines the time interval of how long the spraying procedure is to last after lubrication has finished in order to clean the nozzles by delaying switch off gt Press the UP or DOWN key to configure the re spraying time Section 1 sec to 99 sec Count value 1 sec gt Conclude the selection with the ENTER key 2 Press the RUN key 2 sec to incorporate the changes made to all menu items Otherwise after 30 seconds the program reverts backto the operating mode run 2 If you want to change a menu item again press the EN
12. Press the UP or DOWN key to configure the nipple cleaning time Section 1 sec to 99 sec Count value 1 sec gt Conclude the selection with the ENTER key gt Continue with menu item c rn Menu item c rn Lubricating cycles Cycle d ependent lubrication The number of lubricating cycles determines how often the chain must run through until itis completely lubricated 2 Press the UP or DOWN key to configure the number of lubricating cycles Section 1 to 9999 lubricating cycles Count value 1 lubricating cycle gt Conclude the selection with the ENTER key Continue with the c PS menu item Menu item c PS Number of pause cycles The number of pause cycles sets the number of non lubricated chain cycles that must transpire between two lubrication processes Press the UP or DOWN key to configure the number of pause cycles Section 1 to 9999 pause cycles Count value 1 pause cycle Conclude the selection with the ENTER key Continue with the c bl menu item Menu item c bl Number of chain links The number of chain links determines the number of lubrication strokes for one chain cycle Press the UP or DOWN key to configure the number of chain links Section 1 to 9999 chain links Count value 1 chain link Conclude the selection with the ENTER key Press the RUN key 2 sec to incorporate the changes made to all menu items Otherwise after 30 s
13. Press the UP or DOWN key to configure the pause time Section 1 min to 99 h and 59 min Count value 1 min gt Conclude the selection with the ENTER key 2 Press the RUN key 2 sec to incorporate the changes made to all menu items Otherwise after 30 seconds the program reverts backto the operating mode 2 If you want to change a menu item again press the ENTER key You will once more automatically arrive at the start of the configuration mode Display panel in the operating mode During the pause time the Cycle Time display panel of the LMC 2 shows the text WAit B LMC2 050 d09 Fig D Display WAit During the lubricating time cya Time the display panel of the LMC 2 shows the text Lub B LMC2 050 e09 Fig E Display Lub Page 29 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LINCOLN LMC 2 ma o 9 3EN 98003 A09 Centro Matic systems Quicktour Operating mode Configuration mode Monitoring time 02 00 min sec Xp t PS Pause time lt gt lt D To set parameters back or acknowledge settings amp continue in operating mode Operating mode Page 30 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LINCOLN LMC 2
14. and system status messages 10 Intended use Improper use Parameters Survey Exclusion of liability cesses eeeeeeeeeeeeeeaeeeaeees 5 DIP switch combinations eee 11 General safety instructions seen 5 Regulation for prevention of accidents 5 PMA lubrication systems sss 12 Operation maintenance and repair uses 5 Disposal ML 5 Progressive systems sess 16 Description Progressive systems for railroad lubrication 20 ADDIICATOTI icio ersa eot ctas ea tecto eviter naniii 6 Particularities of railroad lubrication ssssee 23 MENU Reference list essen 7 Two line systems oe eee seen 26 Installation GONNECHOM me 8 Centro Matic systems sess 30 Mounting channels for fastening sess 42 COBRA chain lubrication systems 34 Spray ubrication systems a neee ereen 38 Quicktour Operating mode Connection Operation Commissioning Parameter presetting Selecting the lubrication system Operation Adapting the parameters Display panel in the operating mode Page 3 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LMC 2 LINCOLN ma 9 3EN 98003 A09 Introduction Explanation of Symbols Used
15. counter not clock pulsed NOTE The version number setting 0 5 is shown in the LMC2 display and is made using the UP amp DOWN keys on the operating panel see pos a amp b Fig 39 gt Complete your selection 0 5 with the ENTER key Fig 39 If you do not acknowledge your selection with ENTER the standard value of 0 is automatically set gt Wait until in the display panel of the LMC 2 the text chan ges from init Fig B to Set Fig C or Addr Fig A c1 ROI oO0 6001202 Time B LMC 050109 B L MC2 050c09 Fig B Display init Fig C Display SEt Selecting the lubrication system gt First switch SW1 to SW3 to 1 0 1 ON OFF ON ON Then set the right hand DIP switch SW4 to ON 1 2 3 4 6666b06 Fig 41 DIP switch Spray lubrication systems settings ON After that switch SW4 back to OFF LI 6666c06 Fig 42 DIP switch Spray lubrication systems ready for operation The standard settings to control your spray lubrication system are now complete and the system is ready for op eration Fig D Please referto page 41 for possible parameter adaptations LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LMC 2 LINCOLN ma 9 3EN 98003 A09 Spray lubrication systems continued Operation continued Adapting the parameters gt
16. electrically conducting parts with an open LMC2 or improper handling the same can endanger life The device could overheat 4273200 if the technical data specified in the technical data sheet are exceeded This can destroy the LMC2 and can impair the electrical safety Disposal Dispose of the LMC2 in an environmentally friendly way according to the relevant and legal regulations Page 5 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LMC 2 ERE 9 3EN 98003 A09 Description Application LINCOLN Multi Controller B LM C2 020a09 Fig 1 LMC2 membrane keypad 1 4 digit 7 segment display 2 LED status display Power on white Readiness for operation green Malfunction red Pumpisrunning green Low level signal yellow 3 Operating panel left MENU RUN right ENTER RESET up UP short 1 count value long high speed down DOWN short 1 count value long high speed 4 Information on handling Mif EAA AL A MARRS oda daly 6608m06 Fig 2 The LMC2 control p c b VDC Page 6 of 44 12 The LMC 2 multi controller is used to control and monitor the following stationary Lincoln lubrication systems PMA systems Progressive systems Railroad lubrication Two line systems Centro Matic systems COBRA chain lubrication systems Spray systems
17. if DED necessary gt Replace the piston detector or proximity switch on the metering device and replace if applicable E op Pressure at the pressure switch of 2 Check the pressure line system for blockage and repair it the pump is too high 1 Wrong moving direction of gt Swivel COBRA back into the operating position E CD conveyor chain y gt Correct moving direction of the conveyor chain DEFC Stroke monitor reports gt Check the pressure line system and valve Valve stroke not carried out 2 Remove blockage or replace the valve Monitoring time exceeded gt Check for cause in the pressure line system e g pipe fracture and repair as necessary T OUT gt Check signal line for interruption and replace the connection if necessary gt If applicable adapt the monitoring time if the pressure line system is free from defects E FL Filling time monitoring exceeded 2 Check filler pump and filling system VEC COBRA misaligned mechanically Realign COBRA from operating position E AP Supply air pressure too low gt Check compressed air supply gt Readjust pressure regulator if necessary d LL Low level control 2 Fill reservoir HL High level control 2 Stop reservoir filling Page 10 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LMC 2 LINCOLN ma 9 3EN 98003 A09 Parameters Survey DIP switch co
18. is shown in the LMC2 display and is made using the UP amp DOWN keys on the operating panel see pos a amp b Fig 27 gt Complete your selection 0 1 with the ENTER key Fig 27 If you do not acknowledge your selection with ENTER the standard value of 0 is automatically set 6001202 gt Wait until in the display panel of the LMC 2 the text chan ges from init Fig B to Set Fig C or Addr Fig A B L MC2 050c09 Display SEt B LMC2 050 f09 Fig B Display init Fig C Selecting the lubrication system gt First switch SW1 to SW1 to SW3 to 1 1 0 ON ON OFF ON Then set the right hand DIP switch SW4 to ON 1 2 3 4 6667b06 Fig 29 DIP switch Centro Matic systems settings ON After that switch SW4 back to OFF 1234 6667 c06 Fig 30 DIP switch Centro Matic systems operating mode The standard settings to control your Centro Matic system are now complete and the system is ready for operation Fig D Please referto page 33 for possible parameter adaptations LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LMC 2 LINCOLN ma 9 3EN 98003 A09 Centro Matic systems continued Operation continued Adapting the parameters gt Press and hold the ENTER key and then press MENU to open the configuration mode You can modi
19. its design shall neither be modified nor transformed 2 The pump system shall be operated only if itis ina proper functioning condition and if it is operated in accor dance with the maintenance requirements 3 The operating personnel must be familiar with this Owner Manual and the safety instructions mentioned within and observe these carefully The correct installation and connection of tubes and hoses if not specified by Lincoln GmbH is the user s responsibility Lincoln GmbH will gladly assist you with any questions per taining to the installation Environmental Protection Waste e g used oil detergents lubricants must be dis posed of in accordance with relevant environmental regula tions Service The personnel responsible for the handling of the pump system must be suitably qualified If required Lincoln GimbH offers you full service in the form of advice on site installation assistance training etc We will be pleased to inform you about our possibilities to support you purposefully In the event of inquiries pertaining to maintenance repairs and spare parts we require model specific data to enable us to clearly identify the components of your pump system Therefore always indicate the part model and series number of your pump system LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LMC 2 LINCOLN ma
20. mode Operating mode Page 34 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LMC 2 n i 9 3EN 98003 A09 COBRA chain lubrication systems continued Operating mode The following parameters are controlled or monitored for Variable COBRA chain lubrication systems via the standard LMC 1 programming Nipple cleaning time Cycle de pendent lubrication Number of pause cycles Number of chain links Fixed Filling time monitoring 1 min Connection 661 8b06 Fig 31 Signal input connection A External contact chain forwards B Chain sensor C Low level signal D Lubricant pressure E Air pressure switch F Malfunction right side G Malfunction left side H Locking 9 10 11 12 13 14 PE PE L M PEP EPP 661 2b06 Fig 32 Control output ACTUATOR connection Q1 Pump Q2 System ready for operation Q3 Clean Q4 COBRA 1X 1 Q5 COBRA 1X 2 PE Protective earth conductor L Power supply M Power supply Page 35 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 User Manual LMC 2 LINCOLN ma 9 3EN 98003 A09 COBRA chain lubrication systems continued Operation Commissioning ENTER RESET 6613m06 Fig 33 Operating panel a
21. number of distributor cycle s Section 0 to 99 distributor cycles Count value 1 Distributor cycle NOTE As the pause time is also restarted at the start of the lubricating time the following setting value applies m Pause time Lubricating time If the ratio is reversed the fault indication E PD appears in the LMC 1 display see page 10 2 Conclude the selection with the ENTER key gt Press the RUN key gt 2 sec to incorporate the changes made to all menu items Otherwise after 30 seconds the program reverts backto the operating mode run If you want to change a menu item again press the ENTER key You will once more automatically arrive at the start of the configuration mode Display panel in the operating mode During the pause time the le Time display panel of the LMC 2 shows the text WAit B LMC2 050 d09 Fig D Display WAit During the lubricating time cya Time the display panel of the LMC 2 shows the text Lub B LMC2 050 e09 Fig E Display Lub Page 19 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LINCOLN LMC 2 ma 9 3EN 98003 A09 Progressive systems for Railroad lubrication Quicktour Operating mode Configuration mode 5 6 7 8 9 40 t MO Monitoring time L ENTER ane E min sec V 6 8 10 5 719 t rn Lu
22. running pause time by es Z pressing the RUN key gt 2 sec The Fig B Display init Fig C Display SEt 6001202 lubricating time starts from the beginning Selecting the lubrication system NOTE mde e As soon as you press the UP key pos a m dA 1 to SW3 to 1 0 0 Fig 15a outside of the configuration mode ON the actual rest of the expired pause time ON Fig D or lubricating time Fig E is shown Then set the right hand in the display DIP switch SW4 to ON 12 3 4 6665b06 Parameter presetting Fig 17a DIP switch progressive systems settings 2 Setthe DIP switches 12 see view Fig 2 as shown in o Fig 16a N After that switch SW4 back to OFF 2 3 TTE UE ui CN ON 1 4 6665006 SW3 ON I Fig 18a DIP switch progressive systems ready for operation SW4 OFF 12 3 4 6668b 06 The standard settings to control your progressive system are now complete and the system is ready for operation Fig 16a DIP switch configuration mode Fig D The display panel of the Cycle Time Please refer to page 24 for possible parameter adaptations LMC 2 shows the text Addr B L MC2 050b 09 Fig A Display Addr 2 Inthe case of a field bus connection set the system related address code 0001 to 0255 by means of the UP and DOWN keys see Fig 15a gt Complete your selection with the ENTER key Fig 15a Page 23 of 44 LINCOLN GmbH Postfa
23. time by pressing the RESET key gt 2 sec The pause time starts from the beginning or if applicable externally via switch H see Fig 25 NOTE RUN to trigger additional lubricatio ns You can interrupt the running pause time by pressing the RUN key 2 sec The lubricating time starts from the beginning NOTE As soon as you press the UP key bos a Fig 27 outside of the configuration mode the actual rest of the expired pause time Fig D or lubricating time Fig E is shown in the display 6001a02 6001a02 6001a02 Parameter presetting gt Set the DIP switches 12 see view Fig 2 as shown in Fig 28 1 1 1 0 SW1 ON ON SW2 ON SW3 ON SW4 OFF 12i 6668b 06 Fig 28 DIP switch configuration mode The display panel of the Cycle mme LMC 2 shows the text Addr B L MC2 050b 09 Fig A Display Addr 2 Inthe case of a field bus connection set the system related address code 0001 to 0255 by means of the UP and DOWN keys see Fig 27 gt Complete your selection with the ENTER key Fig 27 Subject to modifications Page 32 of 44 Parameter presetting continuation gt Select from the following versions to set the parameter presettings in your Centro Matic system With one pressure switch cee eeeeee eee eee eee nent nets 0 with two pressure switches eene 1 NOTE The version number setting 0 1
24. 49 6227 33 259 Subject to modifications User Manual LINCOLN LMC 2 ma f 9 3EN 98003 A09 Progressive systems Quicktour Operating mode Presetting Configuration mode t MO 1 2 314151 110 Monitoring time lt ENTER vi min sec V Pause time aia _ 9E y h min V Zz ENTER 2 4 6 8 10 Presetting 0 1 3 5 7 9 Metering device cycles Lubricating time lt ENTER lt ENTER A 02 00 A 9091 V Min Sek V lt ENTER lt ENTER 7 To set parameters back ENTER lt or acknowledge settings amp continue in operating mode Operating mode Page 16 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LINCOLN LMC 2 ma 9 3EN 98003 A09 Progressive systems continued Operating mode The following parameters are controlled or monitored for Variable progressive systems via the standard LMC 1 Pause time program ming Time or cycle dependent lubrication 1 k 1 1 3 f o SHIEA SH2E bat 1 but 3 bali but 3 H 661 1b06 Monitoring time Fixed Filling time monitoring 15 min Connection Fig 12 Signal input connection A External contact B Metering device sensor C Low level signal D High level signal E Metering device sensor F Motor protection G Additional lubrication H Remote reset T
25. 98003 A09 1 2 Fault messages and system status messages ERROR CODE CAUSE REMEDY Signal error from actuator 2 Check the output connection and correct if applicable E OL 2 Repair the short circuit if applicable gt Check the functioning of the actuator and replace if applicable DEJN Signal error from sensor 2 Check the sensor connection and correct if applicable gt Repair the short circuit if applicable OFF through motor protecting gt If applicable prevent overload on motor E MS switch 2 Repair the short circuit if applicable gt Replace incorrect defective motor if applicable TYPE Incorrect lubricating program set Carry out the correct DIP switch setting to select the version see table page 11 Pressure switch to monitor the gt Check the pressure line system for counter pressure and manually pressure relief did not drop bleed it if necessary counter pressure could still be gt Check the pressure switch for correct operation and replace if Epp applied applicable gt Check the final pressure monitor frame size and replace if applicable gt Check the pressure relief valve and replace if applicable Set pause time is shorter than the 2 Increase the pause time lubricating time As the pause time is also restarted at the start of the lubricating time the following setting value applies Pause time gt Lubricating time Signal error from metering device Check the pressure line system for blockage and repair it
26. Display 11 18 Signal input connection 6610b06 Q1 Q5 Control output ACTUATOR connection SFig 5 Connection diagram E 2 E 2 o Page 8 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 lons Subject to modificat User Manual LMC 2 LINCOLN ma 9 3EN 98003 A09 Technical data LMC2 multi controller Dimensions LXW XH ou eee centres eeeees 200 x 120 x 90 mm Display een tennis 4 fold 7 segment display Operating temperature s essi sess 10to 70 Storage temperature sss 40to 85 Inputs Number 4 nne 8 short circuit proof non floating Cutoff frequency sess eee eene 100 Hz Outputs IUe ETHER 5 Sud 4 relay outputs NO contacts 6A 0 240 VAC VDC overload protected 1 electronic output 24 VDC 10A or 230 VAC 3A Reverse polarity protection Operating voltage inputs are protected against reverse polarity Residual ripple at operating voltage 5 according to DIN 41755 NOTE If the internal fuses need to be replaced use only the original type 600 1a02 Protection and monitoring Current limitation Sustained short circuit proof Overload protected sse yes Idle protected dioe een CORP OR e RE yes Power failure backup time gt 15 ms at 230 VAC Protection class cocos aaeain IP 54 AC in
27. I 34 t PS Pause time 1 min to 99 h and 59 min 1 minute ENTER 10 sec __ t od Switch off delay time 1 sec to 99 sec 1 second ENTER Jumps back to the first parameter RUN Acknowledgement of the modifications carried out amp return to the operating mode ENTER MENU COBRA chain lubrication systems ENTER 10 sec __ t d Cleaning time per nippe 1 sec to 99 sec 1 second ENTER 1 __ c rmn Number of lubrication cycles 1 to 9999 lubrication cycles 1 lubrication cycle ENTER 1 _ c PS Number of pause cycles 1 to 9999 pause cycles 1 pause cycle ENTER 10 I 34 c bl Number of chain links 1 to 9999 chain links 1 chain link ENTER Jumps back to the first parameter RUN Acknowledgement of the modifications carried out amp return to the operating mode ENTER MENU Spray systems ENTER 10 Min t PS Pause time 1 min to 99 h and 59 min 1 minute ENTER 1 c r BUE device 41599 metering device cycles 1 cycle 2 min I 34 t m Lubrication time 1 min to 99 min and 59 sec 1 second ENTER 2 Min _ t MO Monitoring time 1 min to 99 min and 59 sec 1 second ENTER 10 sec _ t od Re spraying time 1 sec to 99 sec 1 second ENTER Jumps back to the first parameter RUN Acknowledgement of the modifications carried out amp return to the operating mode 1 Are displayed or hidden depending on the parameter presetting see DIP switch combinations page 11 in the set up mode see Quicktour pages 16 20 and 38 Page 7 of 44
28. Press and hold the ENTER key and then press MENU to open the configuration mode You can modify the count value of every parameter using the UP and DOWN keys as below Press Briefly irr titres 1 count value Keep pressed eseeeseeeeese t High speed Presettings 1 or 2 see table on page 1 1 Menu item t MO monitoring time Lubrication with monitored metering device Setting the monitoring time determines the time interval in which at least one metering device cycle has to have ended before a fault indication gt Press the UP or DOWN key to configure the monitoring time Section 1 sec to 99 min and 59 sec Count value 1 sec gt Conclude the selection with the ENTER key Continue with the t PS menu item Presetting 0 see table on page 1 1 Menu item t PS pause time The pause time determines the time interval that must expire between two lubrication sequences 2 Press the UP or DOWN key to configure the pause time Section 1 min to 99 h and 59 min Count value 1 min gt Conclude the selection with the ENTER key Continue with the t rn or c rn menu items Presettings 0 or 1 see table on page 1 1 Menu item t rn Lubrication time time depe ndent lubrication The lubrication time determines how long a lubrication sequence takes to provide all the lubrication points in the spray lubrication system with sufficient lubricant gt
29. Subject to modifications User LMC 2 Manual LINCOLN ERE 9 3EN 98003 A09 LMC 2 Lincoln Multi Controller 2 High Level Low Level Error B LMC2 000 a09 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LMC 2 This User Manual was compiled on behalf of the manufacturer by Lincoln GmbH EdiDoc GmbH Heinrich Hertz Str 2 8 Erzberger Str 8 D 69169 Walldorf D 68753 Waghausel All rights reserved Any duplication of this User Manual in its entirety or in part by whatever means is prohibited without the prior consent in writing of Lincoln GmbH Subject to modifications without prior notification LINCOLN Phone 49 6227 33 0 he Fax 49 6227 33 259 2010 by E Mail Lincoln lincolnindustrial de Page 2 of 44 9 3EN 98003 A09 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LINCOLN LMC 2 NENNEN 9 3EN 98003 A09 Table of contents Page Page Introduction Technical data erred ius 9 Explanation of symbols used sse 4 User s responsibility esese m 4 Replacement parts sss esses eee 9 Environmental protection sss 4 Ne Me c 4 EC declaration of conformity seeususss 9 Safety instructions Fault messages
30. TER key You will once more automatically arrive at the start of the configuration mode Display panel in the operating mode During the pause time the Cycle Time display panel of the LMC 2 shows the text WAit B LMC2 050 d09 Fig D Display WAit During the lubricating time cya Time the display panel of the LMC 2 shows the text Lub B LMC2 050 e09 Fig E Display Lub During the hold time the Cycle Tine display panel of the LMC 2 shows the text HoL d B LMC2 050 g09 Fig D Display HoLd Page 41 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LMC 2 i 9 3EN 98003 A09 Installation continuation Mounting channels for fastening 1171c07 Fig 43 Mounting channels for fastening Dimensions LXW XH creer 200 x 120 x 90 mm Page 42 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 E 2 Z ho o 0 D o O 9 3EN 98003 A09 Note ES Gl Gl a L LE LL LLL LL TE EE EE EE LLL suoieoyipoui oi 1oefqng Page 43 of 44 LINCOLN GmbH e Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 User Ma
31. bricating time c rn Metering device cycles min sec V To set parameters back or acknowledge settings amp continue in operating mode lt gt 30 seo gt LC RUN 7 Operating mode Page 20 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LINCOLN LMC 2 ma 9 3EN 98003 A09 Progressive systems for railroad lubrication continued Operating mode The following parameters are controlled or monitored for Variable progressive systems via the standard LMC 1 programming Pause time c PS Time or cycle dependent lubrication Monitoring time Fixed Filling time monitoring 15 min Connection B LMC2 04 0209 Fig 12a Signal input connection A External contact B Metering device sensor C Low level control D Sensor rail 1 E Sensor rail 2 F Motor protection G Additional lubrication H Sensor rail 3 Counting or lubricating stop e g via rain sensor then operation continues with stored times or counting status EEPROM 9 10 11 12 13 14 PE PE L M PTH EP F 661 2b06 Fig 13a Control output ACTUATOR connection Q1 Pump Q2 System ready for operation Q3 Valve circuit rail 1 Q4 Valve circuit rail 2 Q5 Valve circuit rail 3 PE Protective earth conductor L Power supply M Power supply Page 21 of
32. ch 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LMC 2 LINCOLN ma 9 3EN 98003 A09 Progressive systems for railroad lubrication continued Operation Adapting the parameters gt Press and hold the ENTER key and then press MENU to open the configuration mode You can modify the count value of every parameter using the UP and DOWN keys as below Press briefly sseeuessusus 1 count value Keep pressed Lesesssss t High speed Presetting 5 6 7 8 9 or 10 see table on page 1 1 Menu item t MO monitoring time Lubrication with monitored metering device Setting the monitoring time determines the time interval in which at least one metering device cycle has to have ended before a fault indication gt Press the UP or DOWN key to configure the monitoring time Section 1 sec to 99 min and 59 sec Count value 1 sec gt Conclude the selection with the ENTER key Continue with the t rn or c rn menu item Presetting 5 7 or 9 see table on page 1 1 Menu item t rn Lubricating time time dependent lubrication The lubricating time determines how long a lubrication sequence takes to provide all the lubrication points in the progressive system with sufficient lubricant gt Press the UP or DOWN key to configure the lubrication time Section 1 sec t
33. e Display panel in the operating mode During the pause time the le Time display panel of the LMC 2 shows the text WAit B LMC 2 050 d09 Fig D Display WAit During the lubricating time cyce Time the display panel of the LMC 2 shows the text Lub B LMC2 050 e09 Fig E Display Lub LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 E 2 Z ho o 0 D o O 9 3EN 98003 A09 Note ES Gl Gl a L LE LL LLL LL TE EE EE EE LLL suoieoyipoui oi 1oefqng Page 25 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LINCOLN LMC 2 ma 9 3EN 98003 A09 Two line systems Quicktour Operating mode ENTER amp MENU Configuration mode t MO Pump runtime monitoring 12 00 A min sec V To set parameters back or acknowledge settings amp continue in operating mode Operating mode Page 26 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LINCOLN LMC 2 ERE 9 3EN 98003 A09 Two line systems continued Operating mode The following para
34. econds the program reverts back to the operating mode If you want to change a menu item again press the ENTER key You will once more automatically arrive at the start of the configuration mode Display panel in the operating mode Subject to modifications During the pause time the le Time display panel of the LMC 2 shows the text WAit B LMC2 050 d09 Fig D Display WAit During the lubricating time cya Time the display panel of the LMC 2 shows the text Lub B LMC2 050 e09 Fig E Display Lub Page 37 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LINCOLN LMC 2 ma 9 3EN 98003 A09 Spray lubrication system Quicktour Operating mode Presetting Configuration mode t MO Monitoring time 02 00 A min sec b ow Bir z ENTER Pause time C xm h min V z ENTER c n Metering device cycles t rn Lubricating time A V gt ENTER 77 re spraying time 10 A sec V To set parameters back Z ENTER lt or acknowledge settings amp Zz ENTER continue in operating mode Operating mode Page 38 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LINCOLN LMC 2 ERE 9 3EN 98003 A09 Spray lubrication system continued Operating
35. ection 1 sec to 99 min and 59 sec Count value 1 sec 2 Conclude the selection with the ENTER key Continue with the t PS menu item Presettings 0 1 3 5 7 or 9 see table on page 1 1 Menu item t PS pause time The pause time determines the time interval that must expire between two lubrication sequences gt Press the UP or DOWN key to configure the pause time Section 1 min to 99 h and 59 min Count value 1 min 2 Conclude the selection with the ENTER key Continue with the t rn or c rn menu items Presettings 0 1 3 5 7 or 9 see table on page 1 1 Menu item t rn Lubricating time time depe ndent lubrication The lubricating time determines how long a lubrication sequence takes to provide all the lubrication points in the progressive system with sufficient lubricant gt Press the UP or DOWN key to configure the lubrication time Section 1 sec to 99 min and 59 sec Count value 1 sec gt Conclude the selection with the ENTER key Presettings 2 4 6 8 or 10 see table on page 11 Menu item c rn number of metering device cycles cycle dep endent lubrication The number of metering device cycles determines how often all metering pistons in the monitored metering device must convey their amounts of lubricant to provide all lubrication points in the progressive system with sufficient lubricant gt Press the UP or DOWN key to configure the
36. ees 3 3 2 way valve with out metering device monitoring ss 4 3 2 way valve with metering device monitoring ese entree 5 NOTE The version number setting 0 5 is shown in the LMC2 display and is made using the UP amp DOWN keys on the operating panel see pos a amp b Fig 21 gt Complete your selection 0 5 with the ENTER key Fig 21 If you do not acknowledge your selection with ENTER the standard value of 0 is automatically set 6001202 gt Wait until in the display panel of the LMC 2 the text chan ges from init Fig B to Set Fig C or Addr Fig A B LMC2 050 f09 B LMC2 050c09 Display SEt Fig B Display init Fig C Selecting the lubrication system gt First switch SW1 to SW3 to 0 1 0 OFF ON OFF Then set the right hand DIP switch SW4 to ON n Fig 23 DIP switch Two line systems settings n DIP switch Two line systems ready for operation 6663b06 After that switch SW4 back to OFF 6663c06 Fig 24 The standard settings to control your two line system are now complete and the system is ready for operation Fig D Please referto page 29 for possible parameter adaptations LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LMC 2 LINCOLN ma 9 3EN 98003 A09 Two line systems
37. el signal E Stroke monitoring F Reserve G Additional lubrication H Remote reset Time stop respectively lubrication stop 9 10 11 12 13 y G PE PE L M L nT T 7 6612b06 Fig 7 Control output ACTUATOR connection Q1 Pump Q2 System ready for operation Q3 Lubrication active Q4 Reserve Q5 Reserve PE Protective earth conductor L Power supply M Power supply Page 13 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LMC 2 LINCOLN ma 9 3EN 98003 A09 PMA lubrication systems continued Operation Commissioning ENTER RESET 6613m06 Fig 8 Operating panel a UP key b DOWN key NOTE RESET as halt function You can interrupt the running lubrication time by pressing the RESET key gt 2 sec The next pause cycle starts from the beginning or if applicable externally via switch H see Fig 6 NOTE RUN to trigger additional lubricatio ns You can interrupt the running pause cycle by pressing the RUN key 2 sec The lubricating time starts from the beginning NOTE As soon as you press the UP key bos a Fig 9 outside of the configuration mode the actual rest of the expired pause time Fig D or lubricating time Fig E is shown in the display 6001a02 6001a02 6001a02 Parameter presetting gt Set the DIP s
38. fy the count value of every parameter using the UP and DOWN keys as below Press briefly 2 0 0c 0eseeeeereeeeeeees 1 count value Keep pressed 0 ee ceeeeeeeeeee eens eeees High speed Presettings 0 or 1 see table on page 1 1 Menu item t MO monitoring time Setting the monitoring time determines the time interval in which an acknowledgement needs to be made before a fault indication appears for the pressure switch es gt Press the UP or DOWN key to configure the monitoring time Section 1 sec to 99 min and 59 sec Count value 1 sec gt Conclude the selection with the ENTER key Continue with the t PS menu item Menu item t PS pause time The pause time determines the time interval that must expire between two lubrication sequences gt Press the UP or DOWN key to configure the pause time Section 1 min to 99 h and 59 min Count value 1 min gt Conclude the selection with the ENTER key Continue with the t od menu item NOTE As the pause time is also restarted at the start of the lubrication time the following setting value applies endTo Pause time gt Lubrication time If the ratio is reversed the fault indication E PD appears in the LMC 1 display see page 10 During the pause time the display panel of the LMC 2 shows the text WAit During the hold time the display panel of the LMC 2 shows
39. g the lubrication system gt First switch SW1 to SW3 to 1 0 0 ON OFF OFF Then set the right hand DIP switch SW4 to ON 2 3 6665b06 Fig 17 DIP switch progressive systems settings Ud 12 3 4 After that switch SW4 back to OFF 6665c06 Fig 18 The standard settings to control your progressive system are now complete and the system is ready for operation Fig D DIP switch progressive systems ready for operation Please referto page 19 for possible parameter adaptations LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LMC 2 LINCOLN ma 9 3EN 98003 A09 Progressive systems continued Operation continued Adapting the parameters gt Press and hold the ENTER key and then press MENU to open the configuration mode You can modify the count value of every parameter using the UP and DOWN keys as below Press briefly uicari 1 count value Keep pressed seeeeeseeese t High speed Presettings 1 2 3 4 5 6 7 8 9 or 10 see table on page 1 1 Menu item t MO monitoring time Lubrication with monitored metering device Setting the monitoring time determines the time interval in which at least one metering device cycle has to have ended before a fault indication 2 Press the UP or DOWN key to configure the monitoring time S
40. gation LMC 2 lubrication system menu item Parameter Section Count value Through key s Factory setting Through UP or DOWN key ENTER MENU PMA systems ENTER 1 I 3 c rmmn Number of lubrication cycles 1to 9999 lubrication cycles 1 stroke ENTER 1 I 3 c PS Number of pause cycles 1to 9999 pause cycles t1 pause cycle ENTER 10 c bl Number of chain links 1to 9999 chain links 1 chain link ENTER Jumps back to the first parameter RUN Acknowledgment of the modifications carried out amp return to the operating mode ENTER MENU Progressive systems 10 min t PS 1 min to 99 h and 59 min 1 minute ENTER 10 I c PS Pause time 1to 9999 axes 1 axis ENTER 1 c rm ed of metering device 115 99 metering device cycles 1 cycle 2 min I 34 t m Lubrication time 1 min to 99 min and 59 sec 1 second ENTER 2 Min I 4 t MO Monitoring time 1 min to 99 min and 59 sec 1 second ENTER Jumps back to the first parameter RUN Acknowledgement of the modifications carried out amp return to the operating mode ENTER MENU Two line systems ENTER 12 min _ t MO Monitoring time 1 min to 99 min and 59sec 1 second ENTER 10 min t PS Pause time 1 min to 99 h and 59 min 1 minute ENTER Jumps back to the first parameter RUN Acknowledgement of the modifications carried out amp return to the operating mode ENTER MENU Centro Matic systems ENTER 2 min t MO Monitoring time 1 min to 99 min and 59 sec 1 second ENTER 10 min
41. ia Australia Pa cific Lincoln Industrial 3 Tampines Central 1 65 6588 0188 Corporation 04 05 Abacus Plaza 65 6588 3438 Singapore 529540 sales lincolnindustrial com sg DIN EN ISO 9001 LINCOLN copyriont 2010 furor pas EE Printed in Germany PINEN Gotan durch GUT
42. idual voltages Even during a standstill the motor or valve may be applied with voltage 427 3a00 Accident prevention rules Comply with the rules applicable in the country of use Do not operate using non authorized spare parts with power supplies VAC VDO that do not comply with the electrical design of the LMC2 Operation maintenance and repair LMC2 safety devices do not modify them or make them inoperative do not remove them from the lubrication system reattach them before commissioning or start up Mount the LMC2 between 0 4 and 2 0 m above the access level with cable glants towards bottom wall mounting Keep the LMC2 multi controller away from heat sources Comply with the operating temperature Replace a defective LMC2 in its entirety see Spare parts chapter page 9 CAUTION The LMC2 may only be installed by qualified personnel that are familiar with its operating instructions The connection N L PE to the power supply must be carried out according to VDE 0100 and 4273200 VDE 0160 Install a safety device and interrupt facility to disconnect the LMC2 Disconnect the mains connection before starting installation and service work Make sure to provide a safeguard to prevent unintentional reclosing of the disconnecting device After completion of wiring individual cores must be secured against dislocation WARNING Non compliance with the safety instructions such as contact with
43. ime stop respectively lubrication stop 9 10 11 12 13 14 PE PE L A 661 2b06 Fig 13 Control output ACTUATOR connection Q1 Pump Q2 System ready for operation Q3 Filling Q4 Reserved Q5 Reserve PE Protective earth conductor L Power supply M Power supply Page 17 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 User Manual LMC 2 LINCOLN ma 9 3EN 98003 A09 Progressive systems continued Operation Commissioning ENTER RESET 6613m06 Fig 15 Operating panel a UP key b DOWN key NOTE RESET as hold function You can interrupt the running lubrication time by pressing the RESET key gt 2 sec The pause time starts from the beginning or if applicable externally via switch H see Fig 12 NOTE RUN to trigger additional lubricatio ns You can interrupt the running pause time by pressing the RUN key 2 sec The lubricating time starts from the beginning NOTE As soon as you press the UP key bos a Fig 15 outside of the configuration mode the actual rest of the expired pause time Fig D or lubricating time Fig E is shown in the display 6001a02 6001a02 6001a02 Parameter presetting gt Set the DIP switches 12 see view Fig 2 as shown in Fig 16 1 1 1 0 SW1 ON ON SW2 ON SW3 ON SW4 OFF 12i 6668b 06 Fig 16 DIP sw
44. itch configuration mode The display panel of the Cycle mme LMC 2 shows the text Addr B L MC2 050b 09 Fig A Display Addr 2 Inthe case of a field bus connection set the system related address code 0001 to 0255 by means of the UP and DOWN keys see Fig 15 gt Complete your selection with the ENTER key Fig 15 Subject to modifications Page 18 of 44 Parameter presetting continuation gt Select from the following versions to set the parameter presettings in your progressive system no metering device and no cycle counter 0 with one metering device and no cycle counter 1 with one metering device and cycle counter 2 with two metering devices no cycle counter 3 with two metering devices and cycle counter 4 NOTE The version number setting 0 4 is shown in the LMC2 display and is made using the UP amp DOWN keys on the operating panel see pos a amp b Fig 15 gt Complete your selection 0 4 with the ENTER key Fig 15 If you do not acknowledge your selection with ENTER the standard value of 0 is automatically set gt Wait until in the display panel of the LMC 2 the text chan ges from init Fig B to Set Fig C or Addr Fig A Cycle 6001202 Time Cycle Time B LMC2 050 f09 B LMC2 050c09 Display SEt Fig B Display init Fig C Selectin
45. item c PS Number of pause cycles The number of pause cycles sets the number of non lubricated chain cycles that must transpire between two lubrication processes Press the UP or DOWN key to configure the number of pause cydes Section 1 to 9999 pause cycles Count value 1 pause cycle Conclude the selection with the ENTER key Continue with the c bl menu item Menu item c bl Number of chain links The number of chain links determines the number of lubrication strokes for one lubricating cycle gt Press the UP or DOWN key to configure the number of chain links Section 1 to 9999 chain links Count value 1 chain link 2 Conclude the selection with the ENTER key 2 Press the RUN key 2 sec to incorporate the changes made to all menu items Otherwise after 30 seconds the program reverts back to the operating mode If you want to change a menu item again press the ENTER key You will once more automatically arrive at the start of the configuration mode Display panel in the operating mode During the pause time the Cycle Time display panel of the LMC 2 shows the text WAit B LMC2 050 d09 Fig D Display WAit During the lubricating time cya Time the display panel of the LMC 2 shows the text Lub B LMC2 050 e09 Fig E Display Lub Page 15 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax
46. lection with ENTER the standard value of O is automatically set gt Wait until in the display panel of the LMC 2 the text chan ges from init Fig B to Set Fig C or Addr Fig A B LMC2 050 f09 B LMC2 050c09 Display SEt Fig B Display init Fig C Selecting the lubrication system gt First switch SW1 to SW3 to 0 0 1 OFF OFF ON Then set the right hand DIP switch SW4 to ON After that switch SW4 back to OFF 6662 c06 Fig 36 DIP switch COBRA chain lubrication systems operating mode The standard settings to control your COBRA chain lubrication system are now complete and the system is ready for operation Fig D Please referto page 37 for possible parameter adaptations LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 User Manual LMC 2 LINCOLN ma 9 3EN 98003 A09 COBRA chain lubrication systems continued Operation continued Adapting the parameters gt Press and hold the ENTER key and then press MENU to open the configuration mode You can modify the count value of every parameter using the UP and DOWN keys as below Press btiefly 1 eee t 1 count value Keep pressed sssueseseess t High speed Menu item t cl Nipple cleaning time The nipple cleaning time determines the time interval of the duration of the cleaning of a lubrication nipple 2
47. mbinations Lubrication i sw 4 System function Versions Parameter presetting Scheme 6 665c06 DIP switch SW1SW2SW3 0 0 0 0 PMA O Progressive Railroad lubrication no stroke monitoring with stroke monitoring no metering device and without cycle counter with one metering device and without cycle counter with one metering device and with cycle counter with two metering devices and without cycle counter with two metering devices and with cycle counter 1 circuit with metering device without cycle counter 1 circuit with metering device with cycle counter 2circuit with metering device without cycle counter 2 circuit with metering device with cycle counter 8 circuit with metering device without cycle counter 3 circuit with metering device with cycle counter EMU without monitored metering device 1 EMU with monitored metering device 1 SU without monitored metering device 2 SU with monitored metering device 2 3ZWV without monitored metering device 3 3ZWV with monitored distributor 3 0 Centro Matic o a AO N Olo DAN DAF WM O with one pressure switch with two pressure switches 666 8b06 1 EMU electronic change over control 0 Spray lubricating system 0 Test mode 0 Configuration mode standard setting no metering device and no cycle coun
48. meters are controlled or monitored via Variable the standard LMC 1 programming for two line systems Pause time Monitoring time Fixed Filling time monitoring 15 min Connection IU IS N FK N2 pa P 7 Qui bni 11 but 3 o 661 5b06 Fig 19 Signal input connection A External contact B Metering device sensor C Low level signal D High level signal E Pressure switch pump F Motor protection G End of line pressure switch 1 DU 1 H End of line pressure switch 2 Time stop respectively lubrication stop 9 10 11 12 13 14 PE PE L M PT HPP F 661 2b06 Fig 20 Control output ACTUATOR connection Q1 Pump Q2 System ready for operation Q3 Filling Q4 Change over device 1 Q5 Change over device 2 PE Protective earth conductor L Power supply M Power supply Page 27 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 User Manual LMC 2 LINCOLN ma 9 3EN 98003 A09 Two line systems continued Operation Commissioning 6613m06 Fig 21 Operating panel a UP key b DOWN key NOTE RESET as hold function You can interrupt the running lubrication time by pressing the RESET key gt 2 sec The pause time starts from the beginning 6001a02 NOTE RUN to trigger additio
49. mode The following parameters are controlled or monitored via Variable the standard LMC 1 programming for spray lubrication Pause time systems Time or cycle dependent lubrication Monitoring time Re spraying time Fixed Filling time monitoring 15 min Connection bni 1 but 3 661 6b06 Fig 37 Signal input connection A External contact B Metering device sensor C Low level signal D High level signal E Compressed air switch F Motor protection G Additional lubrication H Remote reset Time stop respectively lubrication stop 9 10 11 12 13 14 PE PE L Mairi 661 2b06 Fig 38 Control output ACTUATOR connection Q1 Pump Q2 System ready for operation Q3 Filling QA Air valve Q5 Reserve PE Protective earth conductor L Power supply M Power supply Page 39 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 User Manual LMC 2 LINCOLN ma 9 3EN 98003 A09 Spray lubrication systems continued Operation Commissioning ENTER RESET 6613m06 Fig 39 Operating panel a UP key b DOWN key NOTE RESET as hold function You can interrupt the running lubrication time by pressing the RESET key gt 2 sec The pause time starts from the beginning or if applicable externally via switch H see Fig 37 NOTE
50. nal lubricatio ns You can interrupt the running pause time by pressing the RUN key gt 2 sec The lubricating time starts from the beginning NOTE As soon as you press the UP key bos a Fig 21 outside of the configuration mode the actual rest of the expired pause time Fig D or lubricating time Fig E is shown in the display 6001a02 6001a02 Parameter presetting gt Set the DIP switches 12 see view Fig 2 as shown in Fig 22 1 1 1 0 SW1 ON ON SW2 ON SW3 ON SW4 OFF 12 31 6668b 06 Fig 22 DIP switch configuration mode The display panel of the Cycle mme LMC 2 shows the text Addr B L MC2 050b 09 Fig A Display Addr 2 Inthe case of a field bus connection set the system related address code 0001 to 0255 by means of the UP and DOWN keys see Fig 21 gt Complete your selection with the ENTER key Fig 21 Subject to modifications Page 28 of 44 Parameter presetting continuation gt Select from the following versions to set the parameter presettings in your two line plant electronic change over without metering device monitoring eeeeeee neers 0 electronic change over with metering device monitoring eese 1 pressure controlled change over with out metering device monitoring ss 2 pressure controlled change over with metering device monitoring scssss
51. nual LMC 2 Lincoln s Global Distribution and Service Network The Best in Our Industry Whatever service is required selecting a lubricating system customised system installation or the supply of top quality prod ucts you will always be best advised by the staff of the Lincoln offices representatives and contract dealers Systems dealers Our systems dealers have the most extensive specialised knowledge in our industry They plan your installations to suit your specifications with exactly the combination of Lincoln components that you need They then build the installations at your op eration with experienced technicians or work closely with your personnel to ensure that everything goes smoothly All dealers have the complete range of pumps distributers monitoring devices and accessories in stock and meet our exacting demands with their specialised knowledge about products installations and service Whenever and wherever you need our experts from St Louis to Singapore Walldorf and worldwide Lincoln s first class systems dealers are at your service Find out where the nearest Lincoln distribution and service office to you is located Lincoln Industrial One Lincoln Way 1 314 679 4200 St Louis MO 63120 1578 1 800 424 5359 USA www lincolnindustrial co m Europe Africa Asia Lincoln GmbH Heinrich Hertz Stra e 2 8 49 6227 33 0 69190 Walldorf 49 6227 33 259 Germany lincoln lincolnind ustrial de As
52. o 99 min and 59 sec Count value 1 sec gt Conclude the selection with the ENTER key gt Continue with the c PS menu item Page 24 of 44 Presetting 6 8 or 10 see table on page 11 Menu item c rn number of metering device cycles cycle dependent lubrication The number of metering device cycles determines how often all metering pistons in the monitored metering device must convey their amounts of lubricant to provide all lu brication points in the progressive system with sufficient lubricant gt Press the UP or DOWN key to configure the number of distributor cycle s Section 0 to 99 distributor cycles Count value 1 Distributor cycle 2 Conclude the selection with the ENTER key 2 Continue with the c PS menu item Presetting 5 6 7 8 9 or 10 see table on page 11 Menu item t PS pause time The number of axes counted determines the pause time that has to lapse until the next lubrication cycle can take place 2 Pressthe UP or DOWN key to configure the pause time Section 1 to 9999 axes Count value 1 axis gt Conclude the selection with the ENTER key gt Press the RUN key gt 2 sec to incorporate the changes made to all menu items Otherwise after 30 seconds the program reverts back to the operating mode run gt If you want to change a menu item again press the ENTER key You will once more automatically arrive at the start of the configuration mod
53. peration Commissioning Fig 15a Bedienfeld 6613m06 Parameter presetting continuation 2 Select from the following versions to set the parameter presettings in your progressive system for railroad lubrica tion 1 circuit with met dev without cycle counter 5 1 circuit with met dev with cycle counter 6 2 circuit with met dev without cycle counter 7 2 circuit with met dev with cycle counter 8 3 circuit with met dev without cycle counter 9 3 circuit with met dev with cycle counter 10 NOTE The version number setting 5 10 is shown in the LMC2 display and is made Subject to modifications a UP key b DOWN key using ihe UP amp DOWN keys on the oper NOTE 6001a02 ating panel see pos a amp b Fig 15a i Complete your selection 5 10 with the ENTER key RESET as hold function Fig 15a You can interrupt the running lubrication If you do not acknowledge your selection with ENTER the time by pressing the RESET key standard value of 5 is automatically set enone gt 2 sec The pause time starts from the Wait until in the display panel of the LMC 2 the text chan beginning ges from init Fig B to Set Fig C or Addr Fig A Cycle Time Cycle Time RUN to trigger additional lubricatio ns You can interrupt the
54. put Input voltage 230 VAC 10 50 60 Hz 5 Fast fuse TRES 4 A 250 V internal DC input Input voltage aaa 24 VDC 20 Slow fuse sss eene nnnm nennen nemen nenne ene 10A Safety DIN EN 60204 Protection Class iirinn nh ken tr x Qa ad iste e d not Class EMC Interference suppression VDE 0875 T 11 EN 55011 Class A Noise output esseere sees according to EN 61000 6 4 Immunity to electrical noise according to EN 61000 6 2 NOTE The noise output complies with the requirements for the industrial sector If used in residential areas this can lead to 6001 202 interaction under certain circumstances Replacement parts LMC2 multi controller Type 24 VDC ient Irene 236 10567 5 Type 230 VAC cesses esses enne vans 236 10567 6 Declaration of Conformity according to EMC directive 2004 108 EC We hereby declare that the multi controller Lincoln Multi Controller LMC2 in the design we have delivered complies with the regulations in the above referenced directive The following harmonized standards were applied IN EN 60204 D DIN EN 61000 6 4 DIN EN 61000 6 2 Safety Test Emitted Interference Interference Immunity Walldorf 05 May 06 Dr Ing Z Paluncic Page 9 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LINCOLN LMC 2 ma 9 3EN
55. ter clock pulsed with metering device and no cycle counter clock pulsed with metering device and cycle counter clock puls ed no metering device no cycle counter not clock pulsed with metering device and cycle counter not clock pulsed with metering device and cycle counter not clock pulsed SU pressure controlled change over control 33ZWV 3 2 way valve Page 11 of 44 LINCOLN GmbH e Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LINCOLN LMC 2 ma 9 3EN 98003 A09 PMA lubrication systems Operating mode Quicktour Configuration mode c rn Number of lubricating cycles To set parameters back or acknowledge settings amp continue in operating mode Operating mode Page 12 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LINCOLN LMC 2 N 9 3EN 98003 A09 PMA lubrication systems continued Operating mode The following parameters are controlled or monitored for Variable PMA lubricating systems via the standard LMC 1 Cycle dependent lubrication programming Number of chain pause cycles Number of chain links Connection SH1E SH2E 661 7b06 Fig 6 Signal input connection A External contact B Chain sensor C Low level signal D High lev
56. the text HoL d Menu item t od hold time The hold time determines the time interval how long the relief valve will remain closed through the switch off delay after lubrication has finished Press the UP or DOWN key to configure the re spraying time Section 1 sec to 99 sec Count value 1 sec Conclude the selection with the ENTER key Press the RUN key gt 2 sec to incorporate the changes made to all menu items Otherwise after 30 seconds the program reverts backto the operating mode If you want to change a menu item again press the ENTER key You will once more automatically arrive at the start of the configuration mode Display panel in the operating mode Cycle Time B LMC2 050 d09 Fig D Display WAit During the lubricating time cya Time the display panel of the LMC 2 shows the text Lub B LMC2 050 e09 Fig E Display Lub Cycle Time B LMC2 050 g09 Fig D Display HoLd Page 33 of 44 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Subject to modifications User Manual LINCOLN LMC 2 ma z 9 3EN 98003 A09 COBRA chain lubrication systems Quicktour Operating mode Configuration mode t cl Nipple cleaning time ENTER 7 gt V Number of lubricating cycles To set parameters back or acknowledge settings amp continue in operating
57. witches 12 see view Fig 2 as shown in Fig 9 1 1 1 0 SW1 ON ON SW2 ON SW3 ON SW4 OFF 1 2 3 1 6668b 06 Fig 9 DIP switch configuration mode The display panel of the Cycle Time LMC 2 shows the text Addr B L MC2 050b 09 Fig A Display Addr 2 Inthe case of a field bus connection set the system related address code 0001 to 0255 by means of the UP and DOWN keys see Fig 8 Complete your selection with the ENTER key Fig 8 Page 14 of 44 Parameter presetting continuation gt Select from the following versions to set the parameter presettings in your PMA lubrication system no stroke monitoring With stroke monitoring NOTE The version number setting 0 1 is shown in the LMC2 display and is made using the UP amp DOWN keys on the operating panel see pos a amp b Fig 8 Complete your selection 0 1 with the ENTER key If you do not acknowledge your selection with ENTER the standard value of 0 is automatically set 6001202 Wait until in the display panel of the LMC 2 the text chan ges from init Fig B to Set Fig C or Addr Fig A B LMC2 050 f09 B LMC2 050c09 Display SEt Fig B Display init Fig C Selecting the lubrication system gt First switch SW1 to SW3 to 0 0 0 OFF OFF OFF Then set the right hand DIP switch SW4 to ON 6661b06 Fig 10 DIP switch PMA lubrication systems settings n
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