USER MANUAL - Innovative Cleaning Equipment
Contents
1. S Always remember to recycle Specifications and parts are subject to change without notice Model Number GI 5N GI 5NK GI SNV Page 2 of 7 10102014 User Manual Rotomolded Portable Gel Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT OPTIONS Pump Seal Material GI 5N Santoprene standard Viton V Kalrez K Add bold option codes to item number as shown For standard options no option code is needed Examples e GI 5N standard unit with Santoprene pump seals e GI 5NV unit with Viton pump seals REQUIREMENTS Compressed air requirements 40 80 psi 3 5 bar with 2 cfm 28 3 l min Liquid temperature range 40 100 F 4 4 37 C Chemical compatibility Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals For more information on chemical compatibility consult the manufacturer or MSDS for your product or contact our customer service department SPECIFICATIONS Power type Compressed air Chemical pickup type Number of products unit can draw from Draws from pre mixed solution One product Suction line length diameter Capacity 3 8 in 9 5 mm inside diameter 5 gallons 18 9 liters Discharge hose diameter length Discharge wand tip type 20 ft 6 1 m hose with 1 2 in 12 7 mm inside diameter 10 in2. the pressure is less than 40 psi turn the unit off until the compressor can catch up e Ifthe air supply is 50 psi 3 4 bar or above check the air gauge AG100 which should read near 50 psi 3 4 bar If the air gauge reads more or less than 50 psi 3 4 bar adjust the pressure by turning the knob on the top of the air regulator R25 Page 4of 7 10102014 User Manual Rotomolded Portable Gel Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT TANK ASSEMBLY ITEM NUMBER TANK 5N A JC35B TANK 5N HNDL i BAR TS 56s 181 4Gal TANK 5N 3Gal W3 Gall B1213X2 5 4Gal DISCHARGE WAND DISCHARGE HOSE ASSEMBLY ST4008SS ITEM NUMBER H12 20 HHPB1214 HI2B H Available per ft HBSS1212 v cue LIS ANTI KINK SPRING WITH RETAINING PIN ITEM NUMBER AKSS12 lt AKSS12 P E AKSS HPC HBSS1212 Model Number GI 5N GI 5NK GI SNV Page 50f7 10102014 User Manual Rotomolded Portable Gel Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT BACK PLATE Inside View BPS SSR HBSSEL1814 BPS 58SO P14 lus AG100 Jj P56 BRKT SCREW FWP12 ai P56 BRKT b HBFSS1238 P56 P56K or P56V ai EC14 2 D ei H14B H i Available per ft D PUN H38B H HBSS1238 Available per ft SSC38 STR38 IL BACK PLATE OPTIONAL COMPONENTS Outsi
3. 50 8 cm poly wand with fan tip and ball valve Spray tips included ST1510 ST2508 and 574008 Output distance Output volume 6 10 ft 1 8 3 m Varies due to viscosity of product 0 5 1 gal min 1 89 3 79 l min Varies due to viscosity of product and fan tip size Flow rate 2 gal min 7 6 l min Varies based on spray tip used Pump seals Santoprene Viton or Kalrez Wheel type Two 3 inch non marking wheels Dilution rates and flow rates given are based on chemical with viscosity of water and factory air pressure settings Model Number GI 5N GI 5NK GI SNV Page 3 of 7 10102014 User Manual Rotomolded Portable Gel Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions Wearing all PPE and observing all safety precautions dictated by the SDS for your chemical 1 2 Fill the tank with the desired gel product With the discharge ball valve HV60 in the closed position connect an appropriate compressed air line into the air inlet fitting AP25 Open the discharge ball valve HV60 to begin dispensing gel chemical After Use Instructions 1 2 Flush the unit with fresh water for 5 minutes Disconnect the air line from the air fitting AP25 and relieve any pressure remaining in the system by opening the discharge ball valve HV60 Close the ball valve HV60 after all pressure has been relieved from the system Store the unit with th
4. NK PLUG HEXAGON 1 4 P56 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS AIR FITTING AND EXHAUST BARB P56K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT P56V 5700 PUMP WITH VITON SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT 20756103B Polypro G57 Air Port x HB Straight w Viton o ring HB14P 1 4in BRASS HB AIR FITTING G57 P56 HB5638 HOSE BARB FOR P56 PUMP HB5638K HOSE BARB FOR P56K PUMP Model Number GI 5N GI 5NK GI SNV Page70f7 10102014
5. USER MANUAL MODEL NUMBER GI 5N GI 5NK GI 5NV AND RELATED UNITS 5 Gallon Air Operated Portable Gel Equipment English Original Instructions User Manual Rotomolded Portable Gel Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT N WARNING Read this manual completely and understand the machine before operating or servicing it Read all instructions before installing or operating unit Always wear appropriate personal protective equipment PPE when operating or servicing unit Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Safety Data Sheet SDS Never point the discharge wand at yourself another person or any object you do not want covered in chemical Always depressurize unit after use as described in the After Use Instructions Always store unit depressurized with the discharge ball valve in the closed position Do not exceed an incoming air pressure of 100 psi 7 bar Do not exceed a fluid temperature of 100 F 37 C Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install an air dryer before unit Do not use an air lubricator before the unit PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations CRY es
6. WAX15 FLAT AXLE WASHER S142058 VS 1 4 20 X 5 8 PHIL TRUSS MACHINE SCREW 18 8 W 516 FWP12 7 8 ID X 1 5 OD X 0 05 THK SSFW VIBRASEAL ORANGE PATCH H12B H 1 2 BLUE GOODYEAR HORIZON HOSE Available SN1212 1 2in HEX STAINLESS STEEL NIPPLE per ft 5 14 SS304 MALE FEMALE ADAPTOR 1 4 NPT X 1 4 NPT H14B H 1 4 INCH BLUE GOODYEAR HORIZON HOZE Available per ft SSC12 WORM GEAR CLAMP S S 31 91 H38B H 3 8 INCH BLUE GOODYEAR HORIZON HOSE Available SSC38 WORM GEAR CLAMP S S 25 63 er ft SS TAB STAINLESS STEEL TAB 5 8 x 3 4 WITH 1 4 INCH HBFSS1238 HOSE BARB 3 8 X FEMALE PIPE THREAD 1 2 IN STAINLESS MOUNTING HOLE STEEL ST1510 VEEJET NOZZLE S S 1510 HBSS1212 STAINLESS HOSE BARB 1 2 X 1 2 ST2508 VEEJET NOZZLE BRASS 2508 HBSS1238 STAINLESS HOSE BARB 1 2mpt X 3 8 barb Tariff 8479 90 9496 ST4008SS VEEJET NOZZLE S S 4008 HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH HOSE STR38 IL IN LINE STRAINER 3 8 BARB 20 MESH 304 STAINLESS BARB EDPM GSKT HHPB1214 HEX HEAD POLY REDUCER BUSHING 1 2in X 1 4in TANK 5N 5 GALLON ROTO MOLDED TANK WITH HANDLE HV60 1 2in STAINLESS BALL VALVE w WELDED NUT TANK SN HNDL HANDLE FOR TANK SN JC35B BLACK 3 5 INCH ONE WAY VENTED CAP POLYPROPYLENE TW916 1 2 INT TOOTH L W 41055 WITH GASKET AND CHECK VALVE ve WS 20CFM TSUNAMI WATER SEPARATOR AIR DRYER 20 CFM 1 4 JC35 CV EPDM CHECK VALVE FOR NON LOCKING JUG CAP in FPT PORTS JC G35 JUG CAP GASKET 3 5 INCH CAP EPDM P14 COUNTERSU
7. de View TW916 Gee aeRO HBSS1212 FWP12 ITEM NUMBER WS 20CFM 000 AIR HOSE ASSEMBLY ITEM NUMBER AH30 Model Number GI 5N GI 5NK GI SNV Page60f7 10102014 User Manual Rotomolded Portable Gel Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION ITEM NUMBER DESCRIPTION AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE HB5638V HOSE BARB FOR P56V PUMP AH30 30 FT AIR HOSE WITH QUICK CONNECT FITTINGS P56 BRKT PUMP BRACKET STAINLESS STEEL AKSS12 P SS ANTI KINK SPRING FOR 1 2 INCH HOSE P56 BRKT SCREW HI LO SCREW FOR RETAINING P56 BRKT AKSS HPC ANTI KINK STAINLESS STEEL HITCH PIN CLIP PLPF PORTABLE FOAMER BACK PLATE W HINGE AND HOLES AP25 PLUG 1 4 NPTM AIR FITTING BRASS PLPF PIN 302 STAINLESS PORTABLE PLATE HINGE PIN B1213X2 5 1 2 13 X 2 5 HEX CAP SCREW 18 8 PLN PLUG 3 4 TUBING PLUG 3 4 FITS 11 16 HOLE BPS 58SO Back Panel Screw 5 8 inch with Stand Off PW10 3 4in BLACK POLY PRO X 10in FPTBE SCH 80 BPS SSR 1 4 INCH PUSHNUT BOLT RETAINER STAINLESS STEEL R25 AIR REGULATOR 1 4fpt TWO PORT 1 8fpt TWO PORT INCLUDES FILTER AND BOWL EC14 2 OETIKER CLAMP 13 8 AFR25 AIR FILTER for R25 F12SS STAINLESS 875 ID FERRULE FOR 1 2 INCH HOSE ABR25 METAL AIR BOWL for R25 F
8. e discharge ball valve HV60 in the closed position Maintenance Instructions To keep your portable unit operating properly periodically perform the following maintenance procedures Check the air pump P56 P56K P56V for wear and leaks Inspect hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured Replace filter AFR25 in regulator R25 as needed Check the suction tube and screen for debris and clean as needed Drain compressor tank on a regular basis to ensure proper operation of pump Model Number GI 5N GI 5NK GI SNV Troubleshooting Instructions Check to ensure that the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow Check the air regulator bowl ABR25 and air filter AFR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 Check the strainer STR38 IL for debris or other blockages and clean as needed Replace strainer if damaged Strainer must be used If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced Check for proper air pressure on the air gauge AG100 The air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 PSI 3 to 5 bar with 2 CFM 56 6 l min If the unit operates at a reduced pressure e Check the air compressor supplying the unit If
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