1 Please Observe the Following
Contents
1. EQUIPMENT Operation Manual Loctite High Pressure Cartridge Dispenser IDH Number 1046901 1 TABLE OF CONTENTS 1 PLEASE OBSERVE THE FOLLOWING cccssssssssssssssscccsccccssssscecsccccccsssscsecccccsssssccecescsssssscscececceseses 3 1 1 EMPHASIZED SECTION Sut did 3 12 gt ITEMS SUPPLIED odiada Io note Dede ate dad don KO Pane yb a ls da aa e UDS 3 13 FOR YOURS A E A A a a dd E Ed ER cas Bic sit AE as 3 1 4 FIELD OF APPLICATION INTENDED USAGE oooccccononnncnononcnconnnnnnccnnnoncnnnnnonccnnnnnnccnnanonccnnnnnnccnns 4 1 5 UNPACKING AND INSPECTION csi lacio 4 2 DESCRIPTION AR l ka kaka se dek d R k E s dek d Dela w ee deb d Wa a a e kek k be e a V eu BE k d Sa H uk eke W V a ka W s ab 4 2 41 THEORY OF OPERATION aa 4 2 2 DISPENSER COMPONENTS coda 5 3 TECHNICAL DAT 5 i i 5x1 5445555 545y ue ek e eka ls ka k e u SU n we d U e ku ewa ul W k Veye SE RO we SU ke k n e Se k en io ES n SURO Ze W 55086 6 SA A Sk E SERA YA SA ENE XAW Ye Mag Tian YEN CANE MAWA YA SE EN 6 Bis A E E O Ti 5a oe as WO NR E E A e NO AED A RE Ee ibe e tha b ka 6 3 9 INPUT VOLTAGE dd e lee N N loe Llao lo ed ad 6 352 RATED POWER 225 ire ais deta ld etorri doi 6 3 59 DISPENSING PRESSURE EAEE SE iaa an aa 6 3 6 OPERATING TEMPERATURE ccccccssssssssssssssssssessscssseseseseseseseseseseseseseseses2. up position 2 Remove the pneumatic ram from the cartridge holder 3 Cut the end of the adhesive cartridge to expose product 4 Insert the cartridge into the cartridge holder and screw it into the cartridge insert firmly to ensure a positive seal 5 Replace the pneumatic ram 5 2 Priming the reservoir block 1 Unscrew the valve on the front of the reservoir block until the incorporated bleed hole is partially visible 2 Move the pneumatic ram switch to the down position and slowly increase the regulator to 1bar 15psi pressure 3 The ram will move down into the cartridge and start to push the adhesive into the reservoir block 4 Observe the reservoir block bleed valve 5 As soon as product is observed at the bleed valve move the pneumatic ram switch back to the up position 6 Close the bleed valve and wipe away any excess adhesive 7 The reservoir is now primed 5 3 Priming the pump 1 Close the adhesive feedline valve 2 Open the pump priming valve located on the right hand side of the pump 3 Connect the included piece of clear tubing to the valve to easily observe product being primed 4 Move the pneumatic ram switch to the down position and slowly increase the regulator to 1bar 15psi pressure 5 Ensuring that the unit is turned on increase the pump regulator pressure to 15psi 6 The pump should move rapidly until adhesive is drawn into the intake If the pump stalls continue to increas
3. Carefully unpack the Loctite High Pressure Cartridge Dispenser and examine the items contained in the carton Inspect the unit for any damage that might have occurred in transit If such damage has occurred notify the carrier immediately Claims for damage must be made by the consignee to the carrier and should be reported to the manufacturer Description Theory of Operation The Loctite High Pressure Cartridge Dispenser is an integrated system for dispensing high viscosity materials packaged in 300ml cartridges The cartridge dispenser consists of three main components the pneumatic priming ram adhesive reservoir block and the 10 1 pump The pneumatic ram is used to provide a low pressure feed of adhesive to the reservoir block The 10 1 pump draws product from the reservoir block and amplifies the pressure by a factor of 10 and feeds the product through a feedline to the valve The unit has two regulators to control the pressure of the pneumatic priming ram and the 10 1 pump By increasing the pressure of either of these regulators the outlet pressure of the dispenser will be increased The primary product regulation should be controlled using the pump regulator and the pneumatic ram regulator should be set to supply product at just enough pressure to feed the reservoir The 110 240V AC power cable plugs to the electrical junction box and supplies power to the 10 1 pump via the low level relay The low level sensor is mounted to
4. See corrective action above Dispense valve does not open Cured adhesive inside valve Disassemble valve and clean adhesive No pressure to valve Check pressure to valve body Valve mechanism jammed Try to manually open valve by pushing the shaft in the direction of the valve outlet Product flows from pump purge valve but not dispense valve Pressurized supply line Check that feedline valve and dispensing valve are open Blocked supply line Ensure that feedline and valve are not blocked Low level sensor not signaling controller Low level sensor position not correct Follow procedure 4 3 Setting the low level sensor Electrical circuit broken Remove electrical junction box cover and check relay and electrical contacts Low level sensor cable not connected Check connections between dispenser and controller 12 9 Accessories and Spare Parts Loctite Item Number Description Accessories 1049138 Loctite 50bar 5mm Dispense Valve 1070269 Mounting Bracket for Dispense Valve 1049138 97101 Loctite Digital Dispense Controller Spare Parts 97201 Loctite Foot Switch 1241821 Teflon Lined Stainless Steel Braided Feedline 13mm x 1m 1241780 Teflon Lined Stainless Steel Braided Feedline 6mm x 2m 1049135 O Ring Kit 1049136 Actuator Seal Kit 1049137 Motor Seal Kit 989165 Secondary Pressure Regulator
5. Seal Kit 1049137 O Ring Urethane P18 9 O Ring Kit 1049135 O Ring Viton P11 10 O Ring Kit 1049135 O Ring Viton P22 11 O Ring Kit 1049135 O Ring Viton G30 12 O Ring Kit 1049135 O Ring Viton G40 13 O Ring Kit 1049135 O Ring NBR G45 10 7 Electrical Wiring Diagram TO PUMI NTROLLEI LEVEL SIGNAL INPUT A TO 971 NTROLLEI REF ONL uk ekan ARTRIDGE IS FULL PIN MALE e NNECTOI eS ELAY H CONTACTS CLOSED WHE ARTRIDGE IS FULL 24 FROM NTROLLEI E REF ONL vl Vi oat INPUT VOLTAGE 8 Troubleshooting MALFUNCTION POSSIBLE CAUSE CORRECTIVE ACTION Product is leaking onto pump shaft Actuator seal pack is worn Remove pump motor bracket and oil reservoir and replace seal pack Oil seal reservoir is not tight Remove pump motor and bracket and tighten the oil reservoir Product is leaking from cartridge insert Cartridge insert loose Remove cartridge holder and tighten insert with supplied tool Threads of cartridge or cartridge insert are damaged Replace cartridge or cartridge insert Cartridge insert o ring is damaged Replace cartridge insert o ring Pump does not operate Low level sensor activated Replace empty adhesive cartridge Pressurized supply lin
6. DJUSTING DISPENSE RATE cccccccccccccccecececececececececececececececececececececececececececscscecececesececeeeeeeess 9 6 CARE AND MAINTENANCE co ccccsssssoseescescevsbessccacpocteavonsesecesdosscevebeacsavepvssecveneasess sbdssaseseesees e w Ue we K nak 9 10 7 ELECTRICAL WIRING DIA GRAM jin discssssssctinssasseansosasunsasesadssscteonsenseantesecadesosonessobasedeesssasbascopennduaoaninsees 11 8 TROUBLESHOOTING oir kes i ede d l za Ve ie cebanddncdegooesanosteddoandoss be s n w n Sed Va be ke EW GEM 11 12 9 ACCESSORIES AND SPARE PARTS csccsesescseseseesessesezeseesese ses c H H WEHE HKH HK HEWE WNN KHK HAK 133 1 Please Observe the Following 1 1 A Emphasized Sections WARNING Refers to safety regulations and required measures that protect the operator or other persons from injury or danger to life Caution Emphasizes what must be done or avoided so that the unit or other property is not damaged I Notice 1 2 P gt Bb Gives recommendations for better handling of the unit during operation or adjustment as well as for service activities Items Supplied High Pressure Cartridge Dispenser Cartridge Adaptor Inserts PTFE Lined Stainless Steel Braided Feedline 2m Length Power Cord XS2 Connection Cable Low Level Sensor with Cable 1m Length Already Installed Air Supply Line 2m Length Lubricant Oil O
7. able from Henkel the use of products parts or attachments which are not manufactured by Henkel No Products shall be returned to Henkel for any reason without prior written approval from Henkel Products shall be returned freight prepaid in accordance with instructions from Henkel NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT OR IF THE SYSTEM USED TO DISPENSE ANY LIQUID MATERIAL OTHER THAN LOCTITE PRODUCTS EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION HENKEL MAKES NO WARRANTY OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS ALL WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND OTHER WARRANTIES OF WHATEVER KIND INCLUDING AGAINST PATENT OR TRADEMARK INFRINGEMENT ARE HEREBY DISCLAIMED BY HENKEL AND WAIVED BY THE PURCHASER THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LIABILITY FOR HENKEL TO THE PURCHASER IN CONTRACT IN TORT OR OTHERWISE IN THE EVENT OF DEFECTIVE PRODUCTS WITHOUT LIMITATION OF THE FOREGOING TO THE FULLEST EXTENT POSSIBLE UNDER APPLICABLE LAWS HENKEL EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE OR USE OF OR OTHERWISE IN CONNECTION WITH THE PRODUCTS INCLUDING WITHOUT LIMITATION LOSS OF PROFITS AND SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES WHETHER CAUSED BY NEGLIGENCE FROM HENKEL OR OTHERWISE Henkel Corporation One Hen
8. e Check that feedline valve and dispensing valve are open Blocked supply line Ensure that feedline and valve are not blocked No power Check that power is connected to the unit and the power is switched on No air pressure Check pump regulator pressure and air supply to pump motor No power to pump motor Remove electrical junction box cover and check relay and electrical contacts 11 8 Troubleshooting continued MALFUNCTION POSSIBLE CAUSE CORRECTIVE ACTION Pump is pumping erratically Actuator seals are worn Remove pump motor and bracket and remove pump body Replace actuator seals Pump is blocked Remove pump motor and bracket and remove pump body Clean pump and replace actuator seals Reservoir contains air pocket Purge pump using the pump purge valve neumatic ram does not perate No air pressure Check regulator pressure and pneumatic circuit Cannot prime reservoir block No product flowing from reservoir purge valve Blocked reservoir Check that there is no cured product blocking the reservoir or bleed valve No low pneumatic ram pressure Increase pneumatic ram pressure and ensure that pneumatic ram switch is down Cannot prime pump no product flowing from purge valve Blocked reservoir pump bleed valve Check that there is no cured product blocking the reservoir or bleed valve Pump does not operate
9. e the pressure until the pump is moving at a smooth controlled pace 7 Observe the pump bleed valve 8 As soon as the product is observed approaching the end of the bleed tubing close the pump bleed valve The pump should stall 9 The pump is now primed 3 Priming the reservoir block pump and feedline will consume approximately 200ml of adhesive 5 Operating the Unit continued 5 4 Priming the feedline and dispensing 1 Connect the valve to a controller and open the valve by pressing the purge button on the controller alternatively if you don t want to hold the purge button down for a period of time connect air to the valve to continuously hold open 2 Open the main feedline valve on the pump 3 The pump should start to operate 4 Increase the pressure until the pump is operating smoothly The viscosity of the dispensed adhesive will determine the pump pressure setting and purge time 5 After a short period of time product should start to be dispensed from the valve if no product is observed after some time and the pump is operating increase the pump pressure to move the product through the feedline faster 6 Continue to dispense approximately 50ml of product until no air bubbles are observed 7 Release the valve purge button on the controller 8 The system is now primed and ready to operate 5 5 Adjusting dispense rate 1 Increase or decrease the pump regulator pressure to achieve the desir
10. ed flow rate through the valve 2 Valve needle size will affect dispense rate A smaller needle will require higher pump pressures to dispense at the same rate Care and Maintenance Caution Ensure that the pump oil reservoir is maintained with oil If the oil reservoir is empty for extended periods the actuator seal pack can wear prematurely and start to leak product eventually seizing the pump Notice Moisture curing adhesives are typically difficult to clean from surfaces once cured Wipe any excess adhesive from surfaces as soon as possible T Notice To prevent curing of moisture curing adhesives e g valve nozzle dip or pour paraffin oil onto the adhesive to prevent contact with moisture humidity Paraffin oil can also be used to purge silicone adhesives from the dispenser 6 Care and Maintenance continued High Pressure Cartridge Dispenser Item 1046901 Serat a maz Number Description 1 Actuator Seal Kit 1049136 Mupu Seal 40S Actuator Seal Kit 1049136 Check Seal Acetal Actuator Seal Kit 1049136 O Ring Viton G30 Actuator Seal Kit 1049136 O Ring Viton G35 O Ring NBR G60 Motor Seal Kit 1049137 O Ring NBR P25 Motor Seal Kit 1049137 O Ring NBR P50A 2 3 4 5 Motor Seal Kit 1049137 6 7 8 Motor
11. er 1 2 3 Connect the controller 97101 per the controller installation procedure Connect the controller reservoir air outlet to the pneumatic fitting on cartridge dispenser electrical junction box using the supplied air line Connect the low level sensor cable to connect between the electric junction box COM port and the 97101 low level sensor input 4 Installation continued 4 3 Setting the low level sensor 1 Insert an empty cartridge into the cartridge holder and screw firmly into the cartridge insert to enable a positive seal 2 Assemble the pneumatic ram onto the cartridge holder 3 Increase the pneumatic ram regulator to 0 5bar 7psi and move the pneumatic ram switch to the down position 4 The pneumatic ram should move down the cartridge and activate the low level sensor If the low level sensor does not activate 1t means that the plunger of the pneumatic ram needs to be adjusted 5 Once the low level sensor is activated unscrew the low level sensor from the side of the pneumatic ram and move it down until it deactivates From this position move it back in 1 2mm increments until the sensor actives 6 Tighten the low level sensor screw to maintain this position 4 4 Installation of cartridge insert 1 Select the cartridge insert that matches the threaded connection of the 300ml adhesive cartridge being used 2 Remove the pneumatic ram and then unscrew the cartridge holder from the reservoir bloc
12. eseseseseseseseseeceescecececece 6 3S ATR ICONSUMPTION idad 6 38 PUMP CYCLE RATE A is 6 3 9 ADHIR VISCOSIL E iii as 6 A INSTALLATION iones k d b bak oO eao re eE y aS Ay s d b n E a d k a k 6 4 1 CONNECTING THE UNIT AIR AND POWER SUPPDLY eee neee ee ek ek kaka k na k KAKA KAKA KA KA KA KA KA KA KA KA KA 6 4 2 CONNECTING A DISPENSE CONTROLLER ococonoconononononononononononononononononononononononononononinenininininin ss 6 4 3 SETTING THE LOW LEVEL SENSOR FOR 97102 CONTROLLER ooocccccononcnnonnncnnonnnnnononnnnnononnnos 7 4 4 INSTALLATION OF CARTRIDGE INSERT cccccesecesecececscececececscscecscscscscecscscscsescscscsceceesceeececece 7 4 5 CONNECTING THE FEEDLINE AND VALVE ccococononononononononononononononononononononononononononononeninininininess 7 4 6 PUMP LEUBRICATION o 24 H Ask ki Lia abra ses oia lada tdci ataca 7 5 OPERATING THE UNIT k5 553 4 255 lt x53553s55500 5544 a o o00 0000e 0s hne U n e a ok b a00 000000 3 e ne e Wa k K e va oo 0004005 03s ne Ve e 8 5 1 INSTALLING THE ADHESIVE CARTRIDGE cccccccesesscscecscecscscececscscscscscscscscscsesescscesecsesceseeecece 8 5 2 PRIMING THE RESERVOIR BLOCK cococonononononononononononononononononononononononononononononononononinononinininininess 8 5 3 PRIMING TEE PUMP dit 8 5 4 PRIMING THE FEEDLINE AND DISPENSING cccccccccccccececececececececececececececececececececececececeeeeecess 9 5 5 A
13. k assembly This can be accomplished by turning the cartridge holder in an counter clockwise direction 3 Install the cartridge insert into the reservoir block ensuring that the o ring on the cartridge insert is facing down towards the reservoir block Tighten with the suitable tool 4 Replace the cartridge holder A The pneumatic ram can cause injury when removed from the cartridge holder While disassembled ensure that the air supply is disconnected or the pneumatic ram regulator 1s set to a low pressure to ensure slow movement of the ram 4 5 Connecting the feedline and valve 1 Connect the supplied stainless steel braided feedline to the pump unit outlet valve located at the front of the pump 2 Connect the valve to the other end of the feed line 3 The recommended adhesive dispensing valve for the High Pressure Cartridge Dispenser is a Loctite 50bar Smm Dispense Valve IDH 1049138 which is high pressure suck back type dispense valve 4 The opening and closing function of the valve is controlled by connecting the airlines to the valve controller e g 97101 4 5 Pump lubrication 1 The pump seal pack is lubricated via an oil reservoir located at the top of the pump this can be seen by looking at the bottom of the pump shaft 2 Fill the reservoir with the supplied paraffin oil until it is approximately 24 full 5 Operating the Unit 5 1 Installing the adhesive cartridge 1 Place the pneumatic ram switch in the
14. kel Way Rocky Hill CT 06067 3910 USA Henkel Capital S A de C V Calzada de la Viga s n Fracc Los Laureles Loc Tulpetlac C P 55090 Ecatepac de Morelos MEXICO Henkel Loctite Korea 8F Mapo Tower 418 Mapo dong Mapo gu Seoul 121 734 KOREA Henkel Canada Corporation 2225 Meadowpine Boulevard Mississauga Ontario L5N 7P2 CANADA Henkel Singapore Pte Ltd 401 Commonwealth Drive 03 01 02 Haw Par Technocentre SINGAPORE 149598 Henkel Japan Ltd 27 7 Shin Isogo cho Isogo ku Yokohama 235 0017 JAPAN Henkel Corporation Automotive Metals H Q 32100 Stephenson Hwy Madison Heights 48071 USA Henkel China Company Ltd No 928 Zhang Heng Road Zhangjiang Hi Tech Park Pudong Shanghai China 201203 www equipment loctite com Loctite is a trademark of Henkel Corporation U S A O Copyright 2006 Henkel Corporation Teflon is a registered trademark of E I DuPont de Nemours Co Inc All rights reserved Data in this operation manual is subject to change without notice Manual P N 8901582 Rev B Date 02 2011 14
15. peration Manual a a e a a py For Your Safety For safe and successful operation of the unit read these instructions completely If the instructions are not observed the manufacturer can assume no responsibility Be sure to retain this manual for future reference Damage to the power cable and electrical junction box can result in contact with live electrical circuits Check for damage to the electrical circuit before each use If the unit is damaged do not operate Do not expose the power cable to heat oil or sharp edges Make sure the dispenser stands stable and secure Use only Loctite original equipment replacement parts Always disconnect the power supply before servicing the unit Observe general safety regulations for the handling of chemicals such as Loctite adhesives and sealants Observe the manufacturer instructions as stated in the Material Safety Data Sheet MSDS 3 While under warranty the unit must be repaired by an authorized Loctite brand 2 service representative 1 4 1 5 2 1 Field of Application Intended Usage The Loctite High Pressure Cartridge Dispenser is designed for dispensing high viscosity 1 component adhesives and sealants Compatible Loctite product chemistries include Silicone Polyurethane and MS polymer adhesives The dispenser can be used as a manual dispenser or integrated with a controller and dispensing valve for automated dispensing Unpacking and Inspection
16. the pneumatic priming ram to indicate when the adhesive cartridge is empty When activated the low level sensor will provide a signal to the COM port on the electrical box and turn the 10 1 pump off 2 2 Ot AE ES Dispenser components Cartridge Insert JPN and Fischbach Cartridge Pump Pressure Regulator Cartridge Pusher Pressure Regulator Priming Valve Fluid Outlet Cartridge Pusher Pump Tower Secondary Priming Outlet 3 Technical Data Size Width 355mm 14 Depth 210mm 8 3 Height 687mm 27 Weight 5 0kg 111b Input Voltage 110 240 VAC 50 60 Hz Voltage fluctuation not to exceed 10 of nominal voltage Rated Power 20W Air Supply 6bar 85psi maximum Dispensing Pressure 50bar 725psi maximum Operating Temperature 20 C to 50 C 4 F to 120 F Air Consumption 0 7 CFM 80 Liter min maximum Pump Cycle Rate 200 cycles minute maximum Adhesive Viscosity 10 000 1 000 000cPs 4 Installation 4 1 Connecting the unit air and power supply 1 2 3 4 Ensure that the pneumatic priming ram switch is in the up position Connect 5 7bar 70 100 psi dry filtered air supply to air inlet fitting Make sure the air inlet pressure is at least Sbar 70 psi Adjust both pump and pneumatic ram regulators to O bar Connect the power supply cable to the electrical junction box and turn the power switch to the on illuminated position 4 2 Connecting a dispense controll
17. w Isolator amp Gauge 1118939 JPN Cartridge Insert 1118940 Fischbach Cartridge Insert 1118971 Low Level Sensor with Cable 13 EQUIPMENT WARRANTY For Loctite High Pressure Cartridge Dispenser Henkel expressly warrants that all products referred to in this Instruction Loctite High Pressure Cartridge Dispenser 1046901 hereafter called Products shall be free from defects in materials and workmanship Liability for Henkel shall be limited at its option to replacing those Products which are shown to be defective either in materials or workmanship or to credit to the purchaser the amount of the purchase price thereof plus freight and insurance charges paid therefore by the user The purchaser s sole and exclusive remedy for breach of warranty shall be such replacement or credit A claim of defect in materials or workmanship in any Products shall be allowed only when it is submitted to Henkel in writing within one month after discovery of the defect or after the time the defect should reasonably have been discovered and in any event within twelve months after the delivery of the Products to the purchaser No such claim shall be allowed in respect of Products which have been neglected or improperly stored transported handled installed connected operated used or maintained or in the event of unauthorized modification of the Products including where products parts or attachments for use in connection with the Products are avail
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